Pinspotter Manual Supplement
Contents
1. 2 7 2 6 LIFT INSTALLATION inti d 2a 2 9 2 7 DRIVECLUTGED 2 10 DRAWINGS AND PARTS LISTS au u a ea 3 1 Main ASSEMDIES ems 3 2 Center Guard Assembly 3 3 Orientor Pan Assembly 3 4 PIOW ASSEMDIY une ha 3 5 EINLASSEMDIV susanne 3 6 Rear Panel Assembly 3 8 Front Panel Assembly 3 9 Chain Drive Assembly ODD 3 10 Chain Drive Assembly EVEN 3 11 DIIVE ASSEMDIV users ie 3 12 XLi EDGE Distributor aan 3 13 NENNEN SAFETY Safety SAFETY General Safety Guidelines QubicaAMF believes strongly in its commitment to safety Proper service and repair are important to the safety of the mechanic as well as the safe reliable operation of the pinspotters Please read understand and follow all of the recommended safety procedures presented in this manual The procedures recommended and described in this technical manual are effective methods of performing service and repair Some of these procedures might require the use of tools specially designed for this purpose Properly trained personnel should be present whe2. Run the pinspotter back end for approximately 30 seconds and then recheck the drive belt tension in accordance with section 2 3 2 2 DRIVE CLUTCH The Drive Pulley amp Sprocket Assembly contains an in line clutch that is designed to slip whenever the drive chain stalls such as when a pin jam occurs This helps prevent damage to the O Pan assembly that could be caused by a pin jam and it keeps the Drive Belt from slipping which could cause the belt to overheat shortening its life The Clutch Assembly consists of spacers a shim where necessary a series of stacked Belleville Washers that maintain the necessary tension a Clutch Plate and a Friction Disc Normally all clutch components rotate in unison with the Drive Sprocket so little if any wear is expected If the Drive Chain stops for any reason while the Back End Motor is running the Friction Plate which is keyed to the Sprocket Shaft stops while the Drive Pulley and Friction Disc continue to rotate The amount of force it takes to cause the clutch to slip is determined by the amount of tension provided by the Belleville Washers This varies slightly from clutch to clutch because of manufacturing tolerances so shims are used when necessary to fine tune the breakaway torque 125 150 in Ibs Whenever disassembling a Clutch Assembly the Clutch Plate and Friction Disc should be cleaned periodically be sure to reassemble them in the same order and orientation as o
3. 1 2 3 4 5 6 7 8 400 088 091 DESCRIPTION ORIENTOR PAN O PAN HOOP SCREW 14 20 X 7 8 HEX FLAT WASHER 1 4 BLACK NUT 14 20 HEX FLEXLOC O PAN SUPPORT O PAN SUPPORT CAP GUARD HANGER BRACKET Page 3 4 Drawings and Parts Lists Rev Date 03 2012 QubicaAMF EDGE PERFORMANCE LIFT PLOW ASSEMBLY ITEM PART 088 001 508 088 001 543 000 026 865 809 849 805 088 001 587 088 001 517 844 049 022 809 849 145 088 001 541 088 001 588 088 001 516 c 400 088 091 DESCRIPTION CENTER PLOW SPACER 4 1 LONG FLAT WASHER 4 X 7 8 SCREW 14 20 X 5 HEX PLOW 7 PIN SIDE PLOW BRACKET 7 PIN SIDE NUT 14 20 HEX STOVER LOCK SCREW 14 20 X 7 8 HEX U NUT 14 20 LOCK PLOW 10 PIN SIDE PLOW BRACKET 10 PIN SIDE Page 3 5 Rev Date 03 2012 Drawings and Parts Lists MAIN LIFT ASSEMBLY Arrange Belleville Washers item 26 cupped side to cupped side in Page 3 6 400 088 091 250 in Ibs aN pairs as shown Torque these eight bolts to 80 120 in Ibs When assembling ensure the flap is inserted into the slots in the front and rear panels Rev Date 03 2012 QubicaAMF EDGE PERFORMANCE LIFT MAIN LIFT ASSEMBLY ITEM PART NOOA ON 088 001 585 088 001 565 088 001 566 088 001 507 088 001 518 088 001 589 088 001 586 809 849 605 000 026 865 088 001 542 088 001 515 088 001 527 844 049 002 08
4. PERFORMANCE LIFT Pinspotter Manual Supplement These Original Instructions were written in English 400 088 091 Revision B ALL RIGHTS RESERVED All rights to this manual including the diagrams figures and technical specifications are the property of QubicaAMF Bowling Products Inc Reproduction or transmission of any of the material contained in this manual without the prior written permission of QubicaAMF Bowling Products Inc is strictly prohibited All of the product information in this manual was carefully prepared based on the latest information available and was believed to be correct at the time of printing While every effort has been made to ensure accuracy this publication may inadvertently contain typographical errors inaccuracies or errors of omission QubicaAMF Bowling Products Inc cannot be held responsible for any claims resulting from these errors DOCUMENT UPDATES QubicaAMF Bowling Products Inc reserves the right to revise and or update this manual at any time without obligation to notify any person or entity of such revision The document number revision level and date below indicate the edition of this manual TRADEMARK NOTICES QubicaAMF and the QubicaAMF logo are the registered trademarks of QubicaAMF Bowling Worldwide Inc QubicaAMF TECHNICAL SUPPORT Technical Support International 804 730 4000 Domestic 1 866 460 7263 QubicaAMF Bowling Products Inc 8100 AMF Drive Mechanicsville Va
5. 088 001 590 088 001 524 088 001 525 908 040 121 400 088 091 DESCRIPTION CHAIN TRACK TOP CHAIN TRACK BOTTOM TRACK JOINER TRACK KEY PLATE SCREW 14 20 X 3 4 HEX SOCKET HD DRIVE ASSEMBLY EVEN DRIVE SLEEVE SCREW 14 20 X 3 4 HEX SOCKET HEAD ROLLER CHAIN CHAIN ONLY ROLLER CHAIN ASSY EVEN INCL 9 13 CONNECTING LINK FLIGHT CUP FLIGHT TAB GROOVE PIN 14 X 3 4 If the chain side surface of item 7 shows excessive wear it can be flipped end for end Ll i d 1 By Ser Ce 9 ie ER Mn ui Tr 3 11 Rev Date 03 2012 _ Drawings and Parts Lists Bearings are pressed onto shaft and into housings Tighten bolt to 60 in Ibs 088 001 559 DRIVE ASSEMBLY ITEM PART DESCRIPTION 088 001 529 SPROCKET YOKE LEFT HAND 088 001 530 SPROCKET YOKE RIGHT HAND 088 001 584 SOLID SPROCKET EVEN 088 001 532 DRIVE SHAFT 088 001 560 088 001 551 RADIAL BEARING DOUBLE SHIELDED 948 753 102 WASHER 1 4 BLACK 809 849 325 SCREW 14 20 X 2 HEX 844 049 002 NUT 14 20 HEX STOVER LOCK amp WN 907 200 800 KEY 3 16 SQUARE X 720 400 088 091 Page 3 12 Rev Date 03 2012 QubicaAMF EDGE PERFORMANCE LIFT XL i Edge Distributor Distributor Funnels Maintain in accordance with Section 2 2 2 Distributor shown for reference only 400 088 091 Page 3 13 Rev Dat
6. Connecting Link Here d Remove the Connecting Link e Separate the Upper and Lower Chain Tracks and Figure 2 4 Track Disassembly carefully remove the Chain Assembly from the tracks Reassembly Refer to the drawings on pages 3 10 amp 3 11 for part identification 1 Insert the Chain Assembly into the Upper and Lower Tracks positioning the two ends as close to the opening at the track flap as possible a For ODD numbered machines lanes the Flight Cups point away when the Drive Assembly is on the left b For EVEN numbered machines the Flight Cups point away when the Drive Assembly is on the right The Even and Odd Chain Assemblies are NOT interchangeable 400 088 091 Page 2 8 Rev Date 03 2012 nn 5 2 0 2 6 LIFT INSTALLATION This procedure should be performed by at least two people 1 Operation Maintenance and Adjustment 2 With the urethane sleeves installed in the cutout at the Drive Sprocket location insert the Track Joiners into the upper track and bring the two track halves together 3 Install the Connecting Link in the opening at the track flap 4 Install the Sprocket Drive 5 Pull the two halves of the track apart by hand don t pry them to tighten the chain and align the screw holes and install the Key Plates and screws If more or less chain tension is required the lower track is slotted where the connection screws pass through to allow adjustment 6 Install the Track
7. EDGE PERFORMANCE LIFT 2 3 ADJUSTMENTS The Edge Performance Lift is designed to require a minimum of adjustment However the few adjustments that are necessary are very important 2 3 4 Hardware Unless specified differently elsewhere tighten all fasteners to a maximum of 50 in Ibs 2 3 2 Drive Belt Tension The drive belt tension must be high enough to ensure that the unit can transfer a full load of pins from the pit to the distributor and to ensure that the clutch see section 2 7 slips before the belt does This is accomplished by keeping the drive belt tension adjusted properly as follows To check adjust belt tension e Loosen the tension retaining bolt in the adjustment slot see Figure 2 1 This bolt MUST be loosened to check or adjust belt tension a If the washer on the Tension Adjustment Screw is touching the spacer turn the adjustment screw in the counterclockwise direction until a gap appears between the washer and spacer and then turn the screw clockwise until the washer just touches the spacer b If a gap forms between the spacer and the Tension Retaining Bolt washer on the Tension Adjustment Screw x after loosening the Tension Retaining Bolt 9 i M turn the adjustment screw in the clockwise Spacer direction until the washer just touches the CIN spacer e Tighten the Tension Retaining Bolt Figure 2 1 Drive Belt Tension Adjustment Compressing the spring of the adjustm
8. on the pinspotter to indicate potential hazards e The Introduction Section outlines the manual he Operation and Maintenance Sections describe how the lift works including a description of its components as well as information relating to the type and frequency of maintenance required by of the unit Maintaining the Lift in accordance with this section can help attain maximum component life and trouble free operation e he Adjustment Section provides drawings and step by step instructions for making the few adjustments required by the Edge Performance Lift Additionally there are procedures for the unit s removal disassembly and reassembly for repair or maintenance he Drawings amp Parts Lists Section is designed to be an invaluable tool for identifying parts and part numbers for maintenance and repair of the unit This manual is intended to be a supplement to and is included with the QubicaAMF XLi EDGE Pinspotter Manual Set Refer to the Safety Section of this manual before proceeding with Lift maintenance 400 088 091 Page 1 1 Rev Date 03 2012 NV QubicaAMF EDGE PERFORMANCE LIFT This Page Intentionally Left Blank 400 088 091 Page 1 2 Rev Date 03 2012 SEC TON 2 0 Operation Maintenance and Adjustment 2 0 OPERATION MAINTENANCE amp ADJUSTMENT 2 1 LIFT OPERATION The Edge Performance Lift transfers pins from the Pin Conveyor Belt in the Pit to the Distributor for delivery to the Bin
9. 231 11 Copyright 2010 2011 2012 QubicaAMF Bowling Products Inc Document 400 088 091 Rev B Issue Date 03 7 2012 QubicaAMF Edge Performance Lift Manual 400 088 091 Rev B SUMMARY OF CHANGES Change No ECR No NEW 11 0289 Hev B 12 0053 List of Effective Pages Page Change No Effective Date All Hevision A 09 14 2011 All Revision B 03 07 2012 Table of Contents 1 0 2 0 3 0 SAFETY ec ee ee 1 General Safety Guidelines 1 Safety Labels and Symbols 2 Guards and Safety 5 3 INTRODUCTION 2 9 X 1 1 11 How To Use This Manual 1 1 OPERATION MAINTENANCE amp ADJUSTMENT 2 1 21 HEFT OPERATION 2 1 22 MAINTENANCE coit ient nee tate 2 1 2 2 1 General Guidelines 2 1 2 2 2 Periodic Maintenance 2 2 2 9 ADJUSTMENTS tuti ee 2 4 2 9 1 HataWale dioere OD else 2 4 2 3 2 Drive Belt TENSION 3 e usa 2 4 2 3 3 Center Guard Adjustment 2 5 24 HEILIHEMOVAL eei 2 6 25 LIFT DISASSEMBLY amp REASSEMBLY
10. Assembly The unit is driven by the Back End Motor using a belt and a pulley and sprocket assembly Some of the Lift s features include e A sprocket driven chain to which the Pin Flight Cups and Tabs are attached Roller Chain that travels within a replaceable track sandwiched between the Front and Rear Panels The removable Plow Assembly attached to the Front Panel e Afixed Orientor Pan O Pan Assembly that is attached near the top of the Lift during pinspotter installation and that requires no adjustment e Asetof Carrier Rails that guide the pins to the exit opening and pivot outward to prevent damage should a pin jam occur Simply clear the jam and pop them back into place No adjustment needed When the pins are knocked down or swept onto the pit conveyer belt they are deflected by the plow assembly to the center of the lift where they are picked up by the chain driven flight cups and carried to the top of the lift When pin reaches the top of the Lift it is deposited onto the O Pan which orients it bottom first onto the Distributor Belt As the pin reaches the end of the Distributor the weight of the pin causes the Trip Lever to pivot downward depositing the pin in the Bin The Trip Lever also causes the Cam Gear to index the Distributor to the next Bin position 2 2 MAINTENANCE 2 2 1 General Guidelines DO NOT use solvent based cleaners on the Lifts components e NEVER use a parts washer to clean the Chain
11. at the tight fitting location With a wrench or socket on the outer hex lock nut to keep it from turning turn the elevator bolt in the counterclockwise direction a half turn Tighten the inner hex lock nut Reinstall the plug Repeat these steps as needed for the other elevator bolts Figure 2 2 Center Guard Adjustment To tighten the guard Hemove the guard from the unit Remove the plug from the outer surface of the guard at the loose fitting location With a wrench or socket on the inner hex lock nut to keep it from turning turn the elevator bolt in the clockwise direction a half turn Tighten the outer hex lock nut Reinstall the plug Repeat these steps as needed for the other elevator bolts 400 088 091 Page 2 5 Rev Date 03 2012 NV QubicaAMF EDGE PERFORMANCE LIFT 2 4 LIFT REMOVAL Watch the animation for a quick lesson on removing the Lift from the pinspotter Removing the Lift is a two person job Tools Needed and 9 16 inch Wrenches or Sockets and Ratchet Support Block Some pinspotter installations include a safety guard enclosure system It might be necessary to remove some of the guard panels or ladder assemblies before removing the Lift from the pinspotter Refer to the documentation supplied with the safety guard enclosure for more information Place the Sweep in the 1 Guard position and ensure the pinspotter pair has been shut down and deenergized in accordance with your cente
12. less frequent disassembly Maintenance Repair Frequency Inspect Track for wear 2 years or 200 000 frames Replace Track As needed Clean inside of Track When disassembled for any other reason e Oil Chain use LPS 2 only 2 years or 200 000 frames The preferred orientation for disassembling and assembling the Lift is in the horizontal position but the unit can be disassembled in the vertical position as well Do not let the unit fall over during disassembly and be careful not to let any spacers especially the six spacers along the top fall into the interior of the front panel of the unit Disassembly refer to the drawings on pages 3 2 through 3 6 1 Remove the Center Guard if in place 2 Remove the Carrier Rail assembly 3 Remove the Orientor Pan by removing the four bolts and two braces from under the pan 4 Remove the Plow Assembly a Remove the four bolts and nuts two on each side at the lower end of the long mounting bracket that attach the plow s side brackets to the housing b Remove the four long bolts and spacers located along the lower edge of the plow During disassembly keep each group of spacers with their associated components The different groups of spacers are of different lengths and are not interchangeable 5 Uncouple the two halves of the Lift assembly a Remove the bolt from the center of the drive pulley and carefully remove the drive pulley and clutch components from the drive sprocke
13. 8 001 579 088 001 580 088 001 544 809 849 885 809 857 125 951 156 002 947 356 617 088 001 829 088 001 828 088 001 820 088 001 815 088 001 819 088 001 818 088 001 528 400 088 091 DESCRIPTION REAR PANEL ASSEMBLY CHAIN DRIVE ASSEMBLY ODD CHAIN DRIVE ASSEMBLY EVEN CARRIER RAIL CARRIER RAIL SPRING FRONT PANEL ASSEMBLY ODD FRONT PANEL ASSEMBLY EVEN SCREW 14 20 X 3 3 4 HEX FLAT WASHER 4 X 7 8 SPACER 3 1 LONG MOUNT FLITCH PLATE FLITCH BRIDGE WELDMENT NUT 14 20 STOVER LOCK MOUNTING PLATE 7 PIN SIDE MOUNTING PLATE 10 PIN SIDE SPACER 5 0 LONG SCREW 14 20 X 5 1 2 HEX SCREW 5 16 18 x 34 HEX LOCK WASHER 5 16 FLAT WASHER 5 16 USS FRICTION PLATE FRICTION DISC SHEAVE ASSEMBLY SHIM WASHER 76 X 1 13 X 010 SPACER BELLEVILLE WASHER 76 X 1 50 X 072 HEX V BELT 35 Page 3 7 Rev Date 03 2012 400 088 091 Drawings and Parts Lists MAKE SURE U NUT IS COMPLETELY SEATED DETAIL A TIGHTEN BUTTON HEAD UNTIL THE HEAD 15 HALF WAY RECESSED INTO THE GUARD CATCH PLATE APROX 36 IN LBS 4 PLACES DETAIL B REAR PANEL ASSEMBLY DESCRIPTION 088 001 501 REAR PANEL 088 001 541 U NUT 14 20 LOCK 088 001 564 GUARD CATCH PLATE 808 549 120 SCREW 14 20 X 34 HEX SOCKET BUTTON HEAD 252 001 160 DOMETAG QUBICAAMF LOGO Page 3 8 Rev Date 03 2012 QubicaAMF EDGE PERFORMANCE LIFT 400 088 091 OOF Insert flat wa
14. Assembly e DO NOT lubricate the chain while installed in the track Remove the chain apply LPS 2 allow it to dry and reinstall NEVER use grease as a chain or sprocket lubricant Grease will lock up the chain rollers and cause excessive track wear DO NOT use excessive force to remove a bowling pin if it is jammed in the Lift s exit opening Remove the Distributor Drive Shaft and then carefully reverse the drive by pulling down on the Pit Conveyor Drive Belt Failure to remove the Distributor Drive Shaft could result in damage to the Distributor Clutch 400 088 091 Page 2 1 Rev Date 03 2012 NV QubicaAMF EDGE PERFORMANCE LIFT DO NOT install the Carrier Rails upside down The pointed end always faces down e DO NOT stand on the lower rim of the Rear Panel It is not intended to be used as a step e DO NOT use excessive force when installing the Center Guard Adjust in accordance with the instructions in Section 2 3 e DO NOT run the pinspotter without the Carrier Rails installed Pins repeatedly falling back into the unit could damage the Chain Track DO NOT run the machine with the exit opening blocked Pins repeatedly falling back into the unit could damage the Chain Track e NEVER place the machine in service without the guards in place 2 2 2 Periodic Maintenance Weekly 1 Clean the Lifts inner and outer shell Plows Flight Cups and Tabs parts attached to the chain O Pan Carrier Rails must be remov
15. an 715 022 013 1 Spray LPS 2 on the chain and wipe between each roller with a cotton rag Repeat for both sides of the chain Wipe but do not remove all of the LPS 2 Apply extra LPS 2 if any signs of rust are noticed around link pins or rollers 2 Wipe down the attachment links Flight Cups and Flight Tabs 3 Only use LPS 2 on the Chain Assembly c Clean the interior of the Track where the chain rollers ride 1 Use AP3 Cleaner 294 006 045 diluted 1 part AP3 to 20 parts water and reach inside the track and rub off dirt buildup 2 Dry or allow the track to dry before assembly d Clean and inspect the Drive Assembly 1 Check the Drive Sprocket teeth for excessive wear 2 Check the drive Shaft for rust If necessary use steel wool to remove rust and treat with LPS 2 3 Check the drive bearings for radial and axial play Replace worn components if necessary 3 Inspect metal brackets for cracks or rust Repair or replace if necessary 4 Replace bent missing or stripped hardware as needed 5 Inspect the O pan for bends cracks and excessive wear Check the protective rubber edging on the support bracket Replace if necessary 6 Assemble the Lift in accordance with Section 2 5 Reinstall the unit in accordance with Section 2 6 Note NEVER use solvent based cleaners or parts washers on the Lift or its components including the Chain Assembly 400 088 091 Page 2 3 Rev Date 03 2012 NV QubicaAMF
16. and Chain Assembly in the Rear Panel You should be able to easily rotate the Chain Assembly 7 Align and install the Front Panel making sure to use the spacers in their original locations Tighten hardware to 50 in Ibs Refer to the drawings in the Parts Section and to the animation provided 8 Install the Plow Assembly 9 Install the Orientor Pan and Support Braces 10 Install the Pulley and Clutch Assembly on the Sprocket Drive Shaft as shown in Figure 2 6 Tighten the screw to 250 in Ibs Haise the unit several inches tilt the top away from the pinspotter and install the unit Raising and tilting are necessary to ensure the Plow clears parts of the pinspotter that protrude inward from the Kickback Plates Place a support block under the center bottom of the unit and install the four bolts two on each side that secure the Lift to the pinspotter Kickback Plates Install these borts 7 Install the two bolts next to the Tensioning Bracket see Figure 2 5 o Install the Drive Belt onto the Sprocket Drive Pulley Figure 2 5 Lift Installation Engage and turn the Tension Adjusting Screw clockwise compressing the spring until the washer just touches the spacer Refer to Section 2 3 2 for details concerning belt tension adjustment 400 088 091 Page 2 9 Rev Date 03 2012 NV QubicaAMF EDGE PERFORMANCE LIFT Tighten the belt s Tension Retaining Bolt Install the Center Guard Install the PBL Guard Assembly
17. e 03 2012 EE eed Drawings and Parts Lists This Page Intentionally Left Blank 400 088 091 Page 3 14 Rev Date 03 2012
18. ed from the unit and the Distributor Funnels using a mild cleaner a AP3 Cleaner 294 006 045 diluted 1 part AP3 to 20 parts water b Use a damp rag and wipe all surfaces 2 Inspect the Pin Ejector Springs make sure both are in place 3 Inspect the Carrier Rails for the correct installation direction pointed end down Monthly 1 After cleaning treat plastic surfaces with a vinyl protectant such as Armor AII and buff dry 2 Visually inspect the track and chain components for excessive wear and cracks Annually 1 Check and tighten don t over torque torque to a maximum of 50 in Ibs hardware holding the Plow Brackets to the Front Panel Plow Brackets to the Plows Center Plow to the Front Panel and Outer Plows to the Center Plow 2 Check and tighten the unit s mounting hardware Replace missing hardware 3 Check the Drive Belt for wear and cracking replace as needed 400 088 091 Page 2 2 Rev Date 03 2012 1 Operation Maintenance and Adjustment Every 2 years or 200 000 Frames 1 Remove the Lift in accordance with Section 2 4 2 Disassemble the Lift in accordance with Section 2 5 a Inspect all components thoroughly for excessive wear and damage Replace components as needed b Remove and clean the Chain with LPS 2 this cleans lubricates and applies a rust inhibitor to the chain LPS 2 is available from QubicaAMF as follows 20 oz trigger spray 715 021 912 1 gallon c
19. ent assembly so that the washer just touches the spacer will result in the correct belt tension The belt could stretch slightly after the first month or two of operation Check and adjust the belt tension following the first 30 to 60 days of initial operation or belt replacement Very little belt stretching should occur after that Whenever the belt has been removed such as when the lift assembly is removed for pinspotter maintenance following reinstallation and belt tensioning run the lift for approximately 30 seconds and then recheck and adjust belt tension 400 088 091 Page 2 4 Rev Date 03 2012 nn 5 2 0 Operation Maintenance and Adjustment 2 3 3 Center Guard Adjustment The Lifts Center Guard is held in place at three points at the top center and at approximately the 4 00 o clock and 8 00 o clock positions see Figure 2 2 When correctly adjusted the guard should be held firmly in place without rattling and should not be dislodged by vibrations from pin action or machine operation On some installations the guard contains a magnetic interlock assembly that will function to shut down the pinspotter pair if the guard is removed To prevent an unintentional shutdown of the pinspotter it is important that the guard be adjusted properly To loosen the guard Outer Lock Nut N 9 Inner Lock Nut Em Hemove the guard from the unit Hemove the plug from the outer surface of a the guard
20. never maintenance is being performed on a pinspotter e Nounauthorized personnel should be allowed in the pit area e Keepin mind that the pinspotter performs a series of mechanical motions and electrical actions during each cycle and that bodily injury could result should personnel enter the machine when power is on When working on a pinspotter it is recommended that power also be turned off on adjacent machines e Remember that safety must remain your first priority at all times e Safety goggles ear protection and steel toed shoes are recommended whenever any work is being performed on a pinspotter e When using cleaners and lubricants always follow the precautions on the product label e Wearing loose clothing or jewelry is NOT RECOMMENDED when operating or maintaining the machinery A series of short animations depicting the Edge Performance Lift removal disassembly and reinstallation is also available and is provided on disk with your XLi EDGE pinspotter 400 088 091 Page 1 Rev Date 03 2012 NV QubicaAMF EDGE PERFORMANCE LIFT Safety Labels and Symbols It is important to understand the safety labels and symbols used in this manual set These labels are shown below Be aware that taking shortcuts or failing to heed applicable safety information can result in serious injury or damage and can render the pinspotter unsafe for you as well as for others who follow in your place Warning labels are conspicuously l
21. ocated on the pinspotter and are designed to warn against possible hazards These labels some of which are shown below are there for your protection Removing or disregarding these labels can result in serious injury be ili rad 0 han amies tine ure EEE de STOP DETENGASE R amp AD ond LEA LOO CEA el MA gt antes b Before Servicieg Machine tareas de servigio LOCKQUTITAG OUT DECEEHCDCEPAKTUA Desconecta slimentactom ds rod D m mS 005 Les ph a awomifiquemeni ou sile de agllul amp est interrompu 400 088 091 Page 2 Rev Date 03 2012 Safety Refer to the Service Manual before performing maintenance or repair Caution Severe pinching hazard belts It is also important to understand that the use of these symbols and labels is not all inclusive because it is impossible to warn of all the possible hazards and consequences that could result from failure to follow these instructions Trained and competent bowling center mechanics are able to recognize and avoid potentially hazardous situations Guards and Safety Precautions All safety guards must be in place before operating the machine When maintenance is required the following steps must be followed 1 2 3 4 Place the Sweep in the 1 Guard position Disconnec
22. r s lock out and tag out procedures before beginning Lift removal 1 Remove the Center Guard and store out of the way 2 Remove the PBL Guard assembly Loosen the belts Tension Retaining Bolt see Figure 2 1 4 Turn the Tension Adjusting Screw counterclockwise to fully loosen the tensioning pulley 5 Remove the Drive Belt from the Sprocket Drive Pulley 6 Remove the two bolts next to the Tensioning Bracket see Figure 2 3 Hemove nose two bolts plus the corresponding two on the other side Place a support block under the center bottom of the Lift and remove the four bolts two on each side that secure the unit to the pinspotter Kickback Plates 8 Raise the unit several inches tilt the top away from the pinspotter and remove the unit Raising and tilting are necessary to ensure the Plow clears parts of the pinspotter that protrude inward behind the Plow assembly Figure 2 3 Lift Removal 400 088 091 Page 2 6 Rev Date 03 2012 nn 5 2 0 O Operation Maintenance and Adjustment 2 5 DISASSEMBLY AND REASSEMBLY Disassembly is not required frequently and is designed to be accomplished with a minimum of tools and training In addition to these instructions an animation is available that shows how to disassemble the Lift shell including the plow Things that require disassembly and their recommended frequencies are listed below Your experience may dictate more or
23. riginally found Be sure the original shim if present is reused and fully tighten the retaining screw Changing components can result in too much or too little breakaway torque Do not lubricate clutch components shim 1 or none as Assemble the Belleville Washers cupped side to cupped side in pairs as shown originally configured Belleville pe M ers TOU Qood 1 Friction Disc Friction Plate e 0 0 Figure 2 6 Clutch Components spacers 400 088 091 Page 2 10 Rev Date 03 2012 SECTION 30 Drawings Parts Lists Drawings and Parts Lists 400 088 091 Page 3 1 Rev Date 03 2012 Drawings and Parts Lists CENTER GUARD ASSEMBLY LIFT ASSEMBLY O PAN ASSEMBLY When assembling ensure the flap is inserted into the slots in the front and rear panels 400 088 091 Page 3 2 Rev Date 03 2012 QubicaAMF EDGE PERFORMANCE LIFT Mesh removed for clarity CENTER GUARD ASSEMBLY 400 088 091 088 001 502 801 548 241 844 049 002 948 753 102 719 024 009 838 849 007 DESCRIPTION CENTER GUARD FRAME amp MESH ELEVATOR BOLT 14 20 X 1 1 2 BLACK NUT 14 20 HEX STOVER LOCK FLAT WASHER 1 4 BLACK PLUG 34 NYLON NUT 14 20 HEX LOCK NYLON INSERT THIN Page 3 3 Rev Date 03 2012 ORIENTOR PAN ASSEMBLY ITEM PART 088 001 504 088 001 576 809 849 145 948 53 102 839 549 002 088 001 513 088 001 519 088 001 557
24. sher item 8 between the ground end and first coil of the spring DESCRIPTION 088 001 503 FRONT PANEL 088 001 541 U NUT 14 20 LOCK 088 001 563 PIN REJECTOR PLATE 088 001 518T KICKOUT SPRING 000 026 865 FLAT WASHER 1 4 X 7 8 809 849 145 SCREW 14 20 X 7 8 HEX 808 549 120 SCREW 14 20 X 34 HEX SOCKET BTN HD 948 722 111 FLAT WASHER 5 16 SAE 839 549 002 NUT 14 20 FLEXLOC Page 3 9 Rev Date 03 2012 CHAIN DRIVE ASSEMBLY ODD ITEM WN PART 088 001 553 088 001 554 088 001 556 088 001 552 808 549 120 088 001 559 088 001 555 808 849 120 088 001 526 088 001 561 088 001 590 088 001 524 088 001 525 908 040 121 400 088 091 DESCRIPTION CHAIN TRACK TOP CHAIN TRACK BOTTOM TRACK JOINER TRACK KEY PLATE SCREW 14 20 X 3 4 HEX SOCKET BTN HD DRIVE ASSEMBLY ODD DRIVE SLEEVE SCREW 14 20 X 3 4 HEX SOCKET HEAD ROLLER CHAIN CHAIN ONLY ROLLER CHAIN ASSY ODD INCL 9 13 CONNECTING LINK FLIGHT CUP FLIGHT TAB GROOVE PIN 14 X 3 4 Page 3 10 If the chain side surface of item 7 shows excessive wear it can be flipped end for end Drawings and Parts Lists Rev Date 03 2012 QubicaAMF EDGE PERFORMANCE LIFT CHAIN DRIVE ASSEMBLY EVEN ITEM c PART 088 001 553 088 001 554 088 001 556 088 001 552 808 549 120 088 001 560 088 001 555 808 849 120 088 001 526 088 001 562
25. t assembly b Remove the six bolts and spacers along the top of the Lift Do NOT let the spacers fall into the double walled inside half of the Lift 400 088 091 Page 2 7 Rev Date 03 2012 NV QubicaAMF EDGE PERFORMANCE LIFT c Remove the four remaining bolts and nuts the long and short mounting brackets and the two lower spacers from the Sprocket Drive side of the unit d Carefully separate the Lift s two halves The spacers passing through the oprocket Drive Assembly and the two spacers on the opposite side of the unit are tight fitting and should remain with one half of the assembly e Remove the Track and Chain Assembly The Sprocket Drive housing is attached to the Track and Chain Assembly and is held in place by the two spacers that pass through the sprocket housing and lift panel 6 Remove the Chain Assembly from the Track a Remove the Sprocket Drive Assembly Four screws attach it to the track b Rotate the chain in the track until the Connecting Link the link with cotter pins is in the cutout opening below the Sprocket Drive location The Connecting Link rollers are painted red to aide in identification c Remove the hardware on the upper track that attaches the two halves of the track together and push the two halves together Figure 2 4 This will allow enough slack in the chain so that the Connecting Link can be pulled out of the opening below the sprocket location for link disassembly Remove
26. t power before working on the pinspotter Remove guards only as required to perform the maintenance Once maintenance is complete replace all guards 400 088 091 Page 3 Rev Date 03 2012 NV QubicaAMF EDGE PERFORMANCE LIFT This Page Intentionally Left Blank 400 088 091 Page 4 Rev Date 03 2012 SECTION 7 0 Introduction 1 0 INTRODUCTION 1 1 How To Use This Manual This manual is provided for use by trained and authorized bowling center mechanics in conjunction with the adjustment operation and maintenance of Edge Performance Lifts installed in QubicaAMF XLi EDGE pinspotters The purpose of this manual supplement is to consolidate all of the applicable information into one easy to use document making finding the information you need simpler and faster when compared to having the information scattered throughout the pinspotter manual This manual does not cover initial installation of the pinspotter but does cover removal and reinstallation of the Edge Performance Lift for maintenance and adjustment Refer to the drawings at the back of this manual for detailed views of the Lift s construction There are six parts to this manual supplement Safety Introduction Operation Maintenance Adjustment and Drawings amp Parts Lists e The Safety Section provides information on precautions that should be taken when working in and around the Lift including examples of safety labels and symbols used
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