SM-1D2.0009 - Ansaldo STS
Contents
1. 3 11 3 2 1 COMMUNICATION PH RAE 3 11 3 2 2 Communication Port 2 2 0 1 000000000000 ETEA A AAE AAAA 3 11 3 2 3 COMMUNICATION POM cupri nd dena 3 11 3 2 4 Communication 4 3 11 3 2 5 Optional Ethernet uunsessnsnnssennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnn nn 3 12 3 3 Optional Local Control Panel PCB uursuuuurseennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnn 3 13 4 INSTALLATION AND CONFIGURATION 4 1 CREE CHER 4 1 4 2 lt 4 2 4 3 Installation of optional Ethernet 4 4 4 4 Installation of optional Local Control panel 4 6 5 RAIL TEAM AND TECHNICAL SUPPORT 5 1 SM 1D2 0009 Rev 2 August 201 1 iii N Table of Contents AnsaldoSTS Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Table 1 1 Table 1 2 Table 3 1 Table 3 2 Table 3 3 List of Figures N18005201 Cardfile Front View2. O O O o O O O O O O Q 223 KEY 126 KEY Tas KEYS Ja KEY 330 iyo 32 133 KEYTi SE 735 J38 Key 16 139 PCBSLOT 1 2 10 11 12 13 14 15 16 17 18 19 20 N BOARD NON VITAL CPU FO BOARD DIP SWITCH SW1 2 M o DIP SWITCH SW2 COM2 DIP SWITCH SW3 COM4 PCB KEYING STRIP I AUXILIARY POWER CONNECTOR Figure 3 2 N18005301 Cardfile Front View SM 1D2 0009 Rev 2 August 201 1 3 5 3 6 1 1 0190 00 1 0 SLOT 2 vO VO 1 0 yo 1 0 vO Vo Vo SLOT3 SLOT4 SLOT 5 SLOT 6 SLOT7 SLOT 8 SLOT 9 SLOT10 SLOT11 SLOT12 SLOT 13 PM vo ue SLOT 14 1 TRANSZORB 5KP16A 9000000000006 000000000000 oC Oo Oc J33 BAT BAT VCOR VCOR SHUT DOWN BAT COM J34 5 FUSE POWER 10A ON OFF NON VITAL COM PORTS COM3 009000000000 COM2 25 439
3. essere nennen nnne enne 3 3 N18005301 Cardfile Front esses enne nnne nnns 3 5 N18005201 Cardfile with Power Supply and CPUs Installed 3 7 Upper Motherboard WAGO Connector Wiring 2 3 9 Lower Motherboard WAGO Connector Wiring sse 3 10 LCP PCB with Toggle 3 14 LCP PCB with Pushbuttons 0 inneren nnn en nennen 3 15 Keying Plug Installation ice e et tette nct tea ehe 4 2 Cable Connection i eee aa i aud Ede e egeo aaa 4 3 Location of Rear Cover Retaining 4 4 Ethernet debeo eed dele ER Ad Pe ede eda 4 5 N18005301 Cardfile with LCP 4 7 List of Tables Operating Specifications 1 1 Mechanical SpecifiCatioris dieere ae Evita tat ce i 1 2 Pinout of Serial Link Com Ports 3 enne nenne 3 12 Pinout of Serial Link Com Port 4 Front of Motherboard 3 13 Pinout of Serial Link Com Port 4 Rear of 3 13 SM 1D2 0009 Rev 2 August 201 1 5 E 7 AnsaldoSTS General Information 1 GENERAL INFORMATION 1 1 Abbreviations and Acronyms
4. 1 Tum I1 1 O O O O O O J12 J14 J16 J18 J20 J22 J24 J26 J28 J40 A2 C2 E2 2 C2 E2 2 C2 2 2 C2 E2 2 2 2 2 C2 E2 2 C2 2 2 C2 E2 2 C2 E2 2 C2 E2 m H 0 7 2 NON VITAL 1 REAR 4 COM2 Sw3 OPEN GND 45V 12V HO HOY HOY HOY 10 O O O O O O O O J28_ KEYS 129 KEY7 _ J30 KEYS J31 KEY9 1392 KEY 10 33 J34 KEY 12 KEY13 736 KEY 14 137 5 J38__KEY16 1A1 0244 00 Figure 4 5 18005301 Cardfile with LCP Installed SM 1D2 0009 Rev 2 August 2011 4 7 4 8 a gt 7 AnsaldoSTS RAIL Team and Technical Support 5 RAIL TEAM AND TECHNICAL SUPPORT The Rapid Action Information Link Team RAIL Team is a group of experienced product and application engineers ready to assist you to resolve any technical issues concerning this product Contact the RAIL Team in the United States at 1 800 652 7276 or by e mail at railteam ansaldo sts us SM 1D2 0009 Rev 2 August 201 1 5 1 c v RAIL Team and Technical Support AnsaldoSTS AnsaldoSTS End of Manual AZ 5 2 SM 1D2 0009 Rev 2 August 2011
5. The following are abbreviations and acronyms used in this manual along with their associated meanings ASTS USA Ansaldso STS USA formerly known as Union Switch amp Signal DB D subminiature a common type of computer connector DCD Data Carrier Detect LCP Local Control Panel RS 232 Recommended Standard 232 RX Receive RXD Receive Data RTS Request to Send SEC Serial to Ethernet Converter TX Transmit TXD Transmit data VDC Volts Direct Current 1 2 Specifications The operating specifications for the HB2X Cardfile are given in Table 1 1 Table 1 1 Operating Specifications PARAMETER VALUE System Power Source Voltage 9 8 to 16 2VDC Fuse Protected 10A Minimum voltage required for system start is 11 2VDC Six position WAGO connector on upper right panel of cardfile 40 C to 70 C 0 to 95 non condensing SM 1D2 0009 Rev 2 August 2011 1 1 General Information AnsaldoSTS The mechanical specifications for the HB2X Cardfile are shown in Table 1 2 Table 1 2 Mechanical Specifications PARAMETER VALUE 17 19 in 43 7 cm 19 0 in 48 26 cm 11 0 in 27 9 Stainless steel Weight 22 25 10 09 kg for the assembled unit Wall or Shelf Mount cardfile is equipped with mounting 9 ears on the rear and bottom sides 1 2 SM 1D2 0009 Rev 2 August 2011 N E 7 AnsaldoSTS General Description 2 GENERAL DESCRIPTION The MICROLOK HB2X is a cardfile that can be
6. DCD Data Carrier Detect RXD Receive Data TXD Transmit Data Not Connected COMMON N12 Not Connected RTS Request to Send Not Connected Not Connected OO Table 3 3 Pinout of Serial Link Com Port 4 Rear of Motherboard PIN NUMBER SIGNAL COM 4 REAR COMMON N12 Not Connected RXD Receive Data TXD Transmit Data DCD Data Carrier Detect Not Connected Not Connected RTS Request to Send Not Connected 3 3 Optional Local Control Panel PCB A Local Control Panel LCP PCB can be plugged into the front of the 96 pin cardfile part number N18005301 The LCP is available with toggle switches or with pushbuttons installed in the uppermost row of controls Figure 3 6 shows the front panel of the LCP PCB with toggle switches part number N16926001 Figure 3 7 shows the front panel of the LCP with pushbuttons part number N16926002 A relay driver PCB part number N4518104801 is also required when using the LCP PCB See Section 4 4 for the installation instructions SM 1D2 0009 Rev 2 August 201 1 3 13 AY m Functional Description 7 AnsaldoSTS L REMOTE LOCAL CONTROL 1A1 0246 00 Figure 3 6 LCP PCB with Toggle Switches 3 14 SM 1D2 0009 Rev 2 August 2011 gt 7 AnsaldoSTS Functional Description D O O
7. 5 1 J35 5 1 8 LO B LO 14 O O O O O O o J2 J4 J6 J8 J10 J12 J14 J16 J18 J20 J22 J24 J26 J28 A2 C2 2 C2 A2QE2 A2 C2 2 A2 C2 A2 C2 E2 2 C2 E2 AZCE2 2 02 E2 2 C2 2 2 C2 2 02 2 A2QE2 2 2 2 O O O SEE EE O O 123 KEY 124 KEY2 125 2 26 4 27 KEYS 128 KEYS 129 KEY 130 KEYS 31 KEY11 134 KEY12 J35 KEY13 J36 KEY 14 0000 US amp S ACTION ACCEPT REJECT 0000 US amp S ACTION ACCEPT O REJECT Figure 3 3 N18005201 Cardfile with Power Supply and CPUs Installed SM 1D2 0009 Rev 2 August 201 1 3 7 3 8 7 AnsaldoSTS Functional Description 3 1 WAGO Connectors A six connection removable WAGO power connector J33 is mounted on the front of the upper motherboard see Figure 3 1 This connector is use
8. Description 3 2 Communications Ports The MICROLOK HB2X cardfile contains three vital and or three non vital communications ports for external communications An additional port is used for internal communications between the non vital and vital CPU PCBs 3 2 1 Communication Port 1 The upper motherboard contains RS 485 serial ports that are connected internally from com port 1 of the vital CPU board to com port 1 of the non vital CPU 3 2 2 Communication Port 2 Communication Port 2 incorporates two RS 485 serial ports that use standard DB 9 male connectors DIP switches and terminating resistors see Figure 3 1 The connectors are labeled J34 COM 2 and J35 COM 2 on the motherboard The ports are connected internally to com port 2 on the vital and non vital CPU PCBs The DIP switches switch the terminating resistors in or out DIP switch SW1 connects terminating resistors to the non vital com port 2 DIP switch SW2 connects terminating resistors to the vital com port 2 When the DIP switches are in the closed position the terminating resistors are connected into the circuit Terminating resistors are used to reduce reflections on a multi drop line Terminating resistors should be implemented if the cardfile is at the two furthest ends of the line NOTE The four switches of SW1 or SW2 must be set to the same position either all open or all closed 3 2 3 Communication Port 3 The upper motherboard contains two R
9. O REVERSE NORM LOCKED REV Bic 1A1 0245 00 Figure 3 7 LCP PCB with Pushbuttons SM 1D2 0009 Rev 2 August 201 1 3 15 2 Functional Description 7 AnsaldoSTS AnsaldoSTS A 3 16 SM 1D2 0009 Rev 2 August 2011 5 AnsaldoSTS Installation and Configuration 4 INSTALLATION AND CONFIGURATION The cardfile can be either wall or shelf mounted One inch flanges are located along each side with four slotted mounting holes for wall mounting One inch flanges are located along the bottom sides with five holes in each side for shelf mounting Screws or bolts can be used to secure the cardfile to the wall or shelf When replacing a power supply PCB make certain of the board type An old model PCB N16660301 can be replaced with a new model PCB N16661203 but not a new with an old due to current rating A power supply PCB cannot be interchanged with a CPS onl PCB 4 1 Keying The lower motherboard contains keying guides for the lower connectors to prevent accidental insertion of a printed circuit board into the wrong cardfile slot Keying plugs are inserted by the customer during installation into the motherboard connector keying guide see Figure 4 1 This guide mates with the keying strip mounted alongside the PCB s lower 96 Pin connector The PCB s keying strip is equipped with twelve male keying tabs from which six tabs are removed
10. VIEW OPTIONAL ETHERNET CONNECTOR 48 PIN CABLE CONNECTORS REAR MOUNTED SERIAL DATA CONNECTOR REAR MOUNTED POWER CONNECTOR VITAL COMMUNICATION PORTS SLOT 1 SLOT2 O J33 vo vol B30 i SLOT SLOT12 SLOT 13 Vo vo vo vo 2 vo 51075 SLOT6 SLOT7 SLOT8 SLOT9 SLOT 10 O 32 TRANSZORB 5KP16A NON VITAL COM PORTS VITAL COM PORTS 1 455 5 000009000000 1 199 5 6 9 WAGO POWER VCOR CONNECTOR NON VITAL COMMUNICATION PORTS POWER SWITCH ON OFF POWER SUPPLY VITAL CPU VO BOARDS O PCB CONNECTORS UPPER 96 PIN CONNECTORS UPPER 48 PIN CONNECTORS PCB CONNECTORS 6 LOWER 96 PIN CONNECTORS J2 J4 AZ C2 E2 32 2 C2 E2 32 AZ Co E2 O O O O O O O J6 J8 J10 J12 J14 J16 J18 J20 J22 J24 J26 J28 J40 2 C2 E2 2 C2 E2 2 2 2 A2 C2 2 2 2 2 2 2 A2 C9 E2 2 2 2 A2 C2 2 2 E2 2 C E2 2 C2 NON VITAL com2 OPEN GND 45V 12V 32 32 Lies O
11. Vital serial communications to other compatible interlocking control and coded track circuit systems Protocol is a function of the CPU software e Non vital controller logic e Non vital code line communications to remote office e PTC signal and switch status MICROLOK is a registered trademark of Ansaldo STS USA Inc SM 1D2 0009 Rev 2 August 201 1 2 1 2 2 General Description 7 AnsaldoSTS The MICROLOK I HB2X implements these functions in any combination from basic to complex through the use of application specific hardware configurations The modular design of the MICROLOK II system enables each customer to configure a system that will meet the specific control and interface requirements for their application The operational configuration of the MICROLOK II system is primarily defined within the Application logic software which is custom developed using the MICROLOK II programming tools SM 1D2 0009 Rev 2 August 2011 N gt 7 AnsaldoSTS Functional Description 3 FUNCTIONAL DESCRIPTION The MICROLOK HB2X cardfile accommodates standard MICROLOK plug in PCBs see Figure 3 1 and Figure 3 2 The cardfile is twenty slots wide Three double width PCB slots are reserved for the Power Supply PCB in Slots 15 and 16 the vital CPU PCB MICROLOK in Slots 17 and 18 and the non vital CPU PCB Genisys II in Slots 19 and 20 The remaining fourteen slots can accommodate any standard MICROLOK r1 I O PCB
12. a 9 1000 Technology Drive Pittsburgh PA 15219 7 AnsaldoSTS ss 29006 SM 1D2 0009 MicROLOK HB2X Cardfile ASTS USA Part Nos N18005201 N18005301 Installation Operation Copyright 2011 SM 1D2 0009 Rev 2 Ansaldo STS USA Inc August 201 1 5 77 AnsaldoSTS Notices Proprietary Notice This document and its contents are the property of Ansaldo STS USA Inc formerly known as Union Switch amp Signal Inc and hereinafter referred to as ASTS USA This document is furnished to you on the following conditions 1 That no proprietary or intellectual property right or interest of ASTS USA is given or waived in supplying this document and its contents to you and 2 That this document and its contents are not to be used or treated in any manner inconsistent with the rights of ASTS USA or to its detriment and are not to be copied reproduced disclosed or transferred to others or improperly disposed of without the prior written consent of ASTS USA Important Notice ASTS USA constantly strives to improve our products and keep our customers apprised of changes in technology Following the recommendations contained in the attached service manual will provide our customers with optimum operational reliability The data contained herein purports solely to describe the product and does not create any warranties Within the scope of the attached manual it is impossible to ta
13. configured as a multi purpose vital and or non vital monitoring and control system for railroad and rail mass transit wayside interlocking equipment The MICROLOK II HB2X cardfile has twenty slots fourteen configurable and can be wall or shelf mounted Two PCB motherboards interconnect the MICROLOK II CPUs Power Supply and up to fourteen I O PCBs to the I O field connectors at the top of the cardfile motherboard The cardfile is available in two versions Part number N18005201 contains 48 pin upper connectors in all slots Part number N18005301 contains 96 pin upper connectors in slots 1 thru 3 to accommodate the 32 I O boards and 48 pin connectors in slots 4 thru 14 2 1 Product Functions Basic applications and uses of the MICROLOK II HB2X include e Direct control of wayside signals color light signal lamps LED signal and searchlight signal mechanisms e Switch machine control and switch point position monitoring e Switch lock position monitoring e Monitoring of mainline track circuits for track occupancy indications and track circuit problems such as faulty insulated joint or broken rail Microtrax or Ecode Through the rails communications to adjacent wayside control systems Microtrax or Ecode e Monitors interlocking OS track circuits e Cab signal carrier code generation e Line wire communications interface e Local manual control of wayside signals and switch machines for maintenance and contingency operations e
14. is field replaceable The lower motherboard is equipped with a 6 pin WAGO connector to provide auxiliary external power supply power to the MICROLOK II HB2X in lieu of the MICROLOK II Power Supply PCB Pins 1 and 2 are for common pins 3 and 4 are for 5 volts pin 5 is for 12 volts and pin 6 is for 12 volts Figure 3 5 shows the connector wiring The connector is located at the lower right of the motherboard and can be accessed by removing the two screws and panel on the side of the cardfile AUXILIARY POWER CONNECTOR COMMON COMMON o0o0000 a lt lt COMMON COMMON 5V 5V 12V 12V WAGO CONNECTOR Figure 3 5 Lower Motherboard WAGO Connector Wiring When using auxiliary power the Conditional Power Supply PCB N4519107501 is used in place of the nominal Power Supply PCB N16660301 or N16661203 The lower motherboard transfers the required voltage 12V 5V amp GND to the upper motherboard Slot 15 connector to satisfy the voltage requirements of the Conditional Power Supply In this configuration J33 must be used in conjunction with the auxiliary power so that there is a connection to the VCOR and shutdown function An external fuse and surge protection are recommended when using auxiliary power The values of the protection will depend on the auxiliary power source 3 10 SM 1D2 0009 Rev 2 August 2011 gt 7 AnsaldoSTS Functional
15. pushbuttons installed in the HB2X cardfile Proceed as follows to install the LCP PCB part number N16926001 or N16926002 on the front of 96 pin cardfile N18005301 1 2 4 6 Remove power from the HB2X cardfile Remove any existing PCBs that are installed in slots 1 through 5 Line up the connectors on the Relay Driver PCB with the connectors on the back of the LCP PCB Press the Relay Driver PCB into the LCP PCB Make sure that the PCBs are securely connected Align the Relay Driver PCB s edges with the cardfile slot s channels Slide the LCP and Relay Driver PCB assembly into the cardfile channels and into the motherboard connectors Make sure that the PCB assembly is securely connected to the motherboard Tighten the four screws on the front of LCB PCB Apply power to the HB2X cardfile Installation of the LCP PCB is complete SM 1D2 0009 Rev 2 August 2011 N AnsaldoSTS Installation and Configuration vo vo y vO vo vo o vo MN Te vo SLOT 510 72 81073 81074 5075 510716 8077 sloT8 SLOT9 SLOT10 500711 510712 510713 SLOT14 FUSE be eur ale oll ofe Que our om e Yoon ug 0 7 E M i 32 2 32 VITAL NON VITAL COM PORTS COM PORTS COM3 0000000000000 lm 000000000000
16. rear of the cardfile and the serial communications signals come through connector J29 COM 4 See Section 4 3 for installation instructions Refer to SM 68000 for configuration of the Ethernet PCB Service Manual SM 68000 describes the Serial to Ethernet Converter SEC The SEC ASTS USA part number N16920401 is different in physical appearance from the optional Ethernet PCB However the configuration procedures are the same for both units When using the optional Ethernet PCB Switch SW3 must be set to the REAR position The signals and pin numbers for the com ports are shown in Table 3 1 through Table 3 3 Table 3 1 Pinout of Serial Link Com Ports 3 PIN NUMBER SIGNAL COM 3 1 Not Connected 2 TXD Transmit Data 3 RXD Receive Data 4 RTS Request to Send 5 CTS Clear to Send 6 Not Connected 7 COMMON N12 8 DCD Data Carrier Detect 9 Not Connected 10 Not Connected 11 Not Connected 12 Not Connected 13 Not Connected 14 Not Connected 15 TXCLK Transmit Clock 16 Not Connected 17 RXCLK Receive Clock 18 12V 19 Not Connected 20 Not Connected 21 12V 22 Not Connected 23 Not Connected 24 Not Connected 25 Not Connected 3 12 SM 1D2 0009 Rev 2 August 2011 N gt 7 AnsaldoSTS Functional Description Table 3 2 Pinout of Serial Link Com Port 4 Front of Motherboard PIN NUMBER SIGNAL COM 4 FRONT
17. 14 51075 51076 _SLOT7__SLOT8 __ SLOTS 510110 510711 SLOT12 510713 510714 17227 POWER SWITCH Lae ON OFF ona on 2 NON VITAL COM PORTS 435 5 6 9 COM3 25 1 J39 5 Co 6 9 0000000000909 600000000000 JN POWER A coma SUPPLY VITAL CPU BOARD VO BOARDS CONNECTORS m PCB CONNECTORS LOWER 96 PIN CONNECTORS E 2 C2 E2 AZ C2 E2 NON VITAL CPU O BOARD DIP SWITCH NOR TAE E st SW1 COM2 DIP SWITCH SW2 2 DIP SWITCH SW3 COM4 123 KEY 24 125 KEYS 108 KEva 07 08 129 130 KEYS 032 202 134 235 256 I KEYING STRIP AUXILIARY POWER CONNECTOR PCBSLOT 1 9 10 11 12 13 14 15 16 17 20 18 19 Figure 3 1 N18005201 Cardfile Front View SM 1D2 0009 Rev 2 August 201 1 3 3 3 4 77 AnsaldoSTS Functional Description UPPER MOTHERBOARD LOWER MOTHERBOARD 1A1 0186 00 Pod CARD D vo vo 96 PIN CABLE CONNECTORS TOP
18. S 232 serial ports that use standard DB 25 connectors J36 amp J37 J36 is connected to com port 3 of the vital CPU J37 is connected to com port 3 of the non vital CPU 3 2 4 Communication Port 4 The upper motherboard contains two RS 232 serial ports J38 amp J39 using standard DB 9 connectors These connectors are connected internally to the com Port 4 of the CPU boards vital and non vital The signals associated with the connector J38 are shared with the rear mounted DB 9 connector with sockets J29 for the Serial to Ethernet Converter SEC board DIP switch SW3 transfers the TXD RXD RTS and DCD signals from the vital CPU board between the two connectors J29 and J38 Switch SW3 ensures that only one connector of com port 4 is active at a given time When all four switches of SW3 are set to the FRONT position the signals are routed to connector J38 When all four switches of SW3 are set to the REAR position the signals are routed to connector J29 SM 1D2 0009 Rev 2 August 201 1 3 11 N Functional Description 7 AnsaldoSTS NOTE All four switches of SW3 must be set to the same position either all FRONT or all REAR 3 2 5 Optional Ethernet PCB An Ethernet PCB ASTS USA part number N17006202 can be plugged onto the rear of the upper motherboard The Ethernet port is on top of the cardfile when the Ethernet PCB is installed The 12 volt power for the Ethernet PCB comes through connector J30 on the
19. at the factory in a specific pattern for the board part number Each PCB type has a unique six tab arrangement to distinguish it from other boards Prior to installing a board insert keying plugs Part Number J709146 0473 into the corresponding cardfile motherboard keying guide next to the connector Plugs are installed in all cavities not corresponding to a keying tab location If it becomes necessary to change the type of board installed in a given slot the previously installed keying plugs can be removed using a knife or a pair of needle nose pliers SM 1D2 0009 Rev 2 August 201 1 4 1 Installation and Configuration 7 AnsaldoSTS 96 pin Female Connector on Cardfile Insert Keying Plu Motherboard 96 pin Male 1709146 0473 y Keying Connector on PCB Plug No O u E CE a 5 2 Ej 3 Bl 4 ol TIS 5 5 Printed Ila 6 Circuit 224 5 7 gt ss el 8 eat E e nim s 10 ves m 11 eel 12 O Adjacent PCB Keying Adjacent Keying Plug Tabs Set at Keying Plug Connector Factory Connector Male Female Figure 4 1 Keying Plug Installation 4 2 Cable Connection When connecting a cable to a Microlok II HB2X make sure that the notches on the cable connector line up with the tabs on the cardfile connector The address jumpers may be upside down due to the construction of t
20. d for the battery input and VCOR coil wiring The pinout for the connector is as follows e Pinl Bl2input e Pin2 Nl2input e Pin3 VCOR positive terminal 1A connection e Pin4 VCOR negative terminal 1C connection e Pin5 Shutdown e Pin6 N12 input Pins 2 3 amp 6 of J33 are connected internally to bring N12 to the VCOR relay coil as well as the negative return of the shutdown Pin 5 of J33 is connected internally to the shutdown function of the Power Supply PCB The shutdown function allows the user to shut down the system using an external power supply Figure 3 4 shows the connector wiring POWER VCOR CONNECTOR BATTERY INPUT BAT 9 8V 16 2V BAT VCOR PINS 2 3 AND 6 ARE CONNECTED INTERNALLY VCOR TO MOTHERBOARD EXTERNAL SHUTDOWN RELAY amp BATTERY INPUT 9 8V 16 2V RELAY COIL SHUTDOWN BATTERY WAGO CONNECTOR Figure 3 4 Upper Motherboard WAGO Connector Wiring SM 1D2 0009 Rev 2 August 201 1 3 9 D w Functional Description 4 AnsaldoSTS Input Battery power 12V from the WAGO connector is routed through the power switch and a 10 amp fuse to the power supply PCB Surge protection across the battery is provided by a 5 watt 16 volt transzorb Vishay General Semi part number 5KP16A E3 4 5KP16A mounted on screw terminals The transzorb assembly with ring terminals Ansaldo STS USA part number N50770002
21. he cable See Figure 4 2 for the connector orientation The connector screws must be tightened to secure the cable connector to the cardfile NOTE The cables must be secured six to twelve inches from the cardfile connector 4 2 SM 1D2 0009 Rev 2 August 2011 RAT 7 AnsaldoSTS Installation and Configuration CONNECTOR NOTCH 4 E 000 CONNECTOR A NOTCH Figure 4 2 Cable Connection SM 1D2 0009 Rev 2 August 2011 4 3 D Installation and Configuration AnsaldoSTS 4 3 Installation of optional Ethernet PCB Proceed as follows to install the Ethernet PCB Ansaldso STS USA part number N17006202 on the rear of the cardfile motherboard 1 Remove the HB2X cardfile from the wall or shelf 2 Remove the three screws that are located on each side of the cardfile toward the back of the cardfile see Figure 4 3 REAR COVER RETAINING SCREWS COVER PLATE REAR COVER RETAINING SCREWS REAR COVER RETAINING SCREWS Figure 4 3 Location of Rear Cover Retaining Screws 3 Remove the five screws from the cardfile that are located at the top of the motherboard 4 Remove the rear cover from the cardfile 4 4 SM 1D2 0009 Rev 2 August 2011 77 AnsaldoSTS 5 6 SM 1D2 0009 Rev 2 August 201 1 Installation and Configuration Remove the nut that secures the cover plate from the inside of the back cover Slide the cover plate so that the large por
22. ke into account every eventuality that may arise with technical equipment in service Please consult an ASTS USA local sales representative in the event of any irregularities with our product ASTS USA expressly disclaims liability resulting from any improper handling or use of our equipment even if these instructions contain no specific indication in this respect We strongly recommend that only approved ASTS USA spare parts are used as replacements SM 1D2 0009 Rev 2 August 201 1 2M Revision History 7 AnsaldoSTS Revision History DATE NATURE OF REVISION April 2010 Initial release Added information for LCP PCB August 2011 Section 3 3 Figure 3 6 Figure 3 7 Section 4 4 and Figure 4 5 ii SM 1D2 0009 Rev 2 August 201 1 n E 7 AnsaldoSTS Table of Contents Table of Contents 1 GENERALE INFORMATION cuicos inrer eee 1 1 1 1 Abbreviations and Acronyms seinare imaa a eNA nano nennen ener ener nennen rennen nns 1 1 1 2 SpecifICatiOrs a eaten tea cbe dom tete te oed 1 1 2 GENERAL DESCRIPTION 2 1 2 1 Product FUnctlons ii A dee ans 2 1 3 FUNCTIONAL 52 22 terere rine erred nnne aan lindaa dci 3 1 31 aan diete A 3 9 3 2 Communications POLIS ive te tentare
23. s The 32 I O PCB can only be installed in slots 1 2 and 3 of cardfile part number N18005301 The cardfile has an upper and a lower motherboard The cable connectors for external cables are mounted on the front of the upper motherboard The lower motherboard contains keying strips for the lower connectors to prevent insertion of an improper board type The motherboard uses nominal 12 volt battery power 9 8V to 16 2V as the system operating power SM 1D2 0009 Rev 2 August 201 1 3 1 2 Functional Description 7 AnsaldoSTS NS E AnsaldoSTS 3 2 SM 1D2 0009 Rev 2 August 2011 77 AnsaldoSTS Functional Description UPPER MOTHERBOARD LOWER MOTHERBOARD 1 1 0184 00 SLOT 48 PIN CABLE CONNECTORS TOP VIEW OPTIONAL ETHERNET CONNECTOR REAR MOUNTED SERIAL REAR MOUNTED POWER CONNECTOR WAGO POWER CONNECTOR NON VITAL COMMUNICATION PORTS CARO a OD 000000090000 DATA CONNECTOR VITAL COMMUNICATION PORTS DO 2 J33 V Vo vo uo vo vo vo lo vo UM O vo vo OPED SLOT2 SLOT3 5107
24. tion of the hole in the cover plate is over the head of the mounting screw and lift the cover plate off of the rear cover Remove the four screws and washers from the mounting standoffs on the motherboard Line up the connectors on the Ethernet PCB with the connectors on the back of the motherboard see Figure 4 4 Make sure the four pins of the power connector engage with the sockets on the motherboard Make sure the 9 pin D connectors line up Press the Ethernet PCB down onto the mounting standoffs Make sure that PCB is positioned completely onto the standoffs and that the connectors are secure Ek b 91 2 gt A A NEN N ETHERNET PCB UPPER MOTHERBOARD Figure 4 4 Ethernet PCB Location 4 5 Installation and Configuration 7 AnsaldoSTS 9 10 11 12 13 14 15 Install the four screws and washers through the Ethernet PCB into the standoffs Place the back cover on the cardfile The tabs on the top of the rear cover must be behind the motherboard Install the six screws into the sides of the cardfile and rear cover that were removed in Step 2 Install the five screws at the top of the motherboard that were removed in Step 3 Set Switch SW3 to the REAR position Installation of the Ethernet PCB is complete Proceed to SM68000 to configure the Ethernet PCB 4 4 Installation of optional Local Control panel PCB Figure 4 5 shows the LCP PCB with
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