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ED33211 ED33211 4.108 (M) 2009/05/13 The information given

Contents

1. Description Part No Page Description Part No Page LINER OVERSIZE 31358124 11 2211223 21 21 LINER PRESS FIT 31358117 11 33221115 67 LINER SLIP FIT 26430432 27 33221317 15 LINER KIT USMK0061 17 33531117 15 MAIN BEARING KIT 84992 13 33532128 71 71 71 71 MAIN BEARINGKIT 84992A 13 U S 33533112 99 99 84992B 13 OIL FILTER 2654403 45 84992C 13 OIL FILTER HEAD 41321035 45 NON RETURN 2658207 83 OIL PIPE 0623293 23 VALVE 34414122 21 NUT 0571351 21 21 35115106 85 0571352 23 35737108 41 0576001 19 53 59 85 OIL PUMP 41314089 23 0576002 19 25 OIL SUMP DRAIN 2488460 85 41 43 PUMP 43 49 51 55 OLIVE 0560244 41 2991 0566002 21 21 59 79 79 85 0566003 71 99 85 93 0566007 23 0576051 31 37 53 53 0566008 85 85 55 65 33811112 25 71 0576054 45 71 83 83 0576102 43 33811113 71 71 71 71 0576112 99 33811115 71 71 0576113 71 PIN 0610011 23 0576117 85 85 0610042 77 0576151 21 0610837 Ach 2168519 93 Page 109 Parts Index Description Part No Page Description Part No Page 32726511 47 0650692 11 15 15 PIPE LEAK OFF 35587355 25 0650710 11 11 15 15 3558X009 25 0650713 15 15 PIPE CLIP 36568143 41 51 0650717 11 PISTON AND RING 68505 17 KIT 0650777 11 PI
2. Page 48 Water Pump Thermostat amp Heat Exchanger Plate A LBHE1033 Item Part No References Qty Description Notes 1 USMWO0054 1 WATER PUMP 2 REF1 1 BODY 3 m REF 26 1 4 I REF 26 2 BEARING 5 REF 26 1 DISTANCE PIECE 6 10170046 1 CIRCLIP A 12 12417204 1 SEAL A 13 REF 26 1 IMPELLER 40 12415217 1 SEAL A 14 31145821 1 WATER PUMP PULLEY 16 36866421 1 GASKET A 17 36243515 1 18 36866713 1 GASKET 19 0826209 1 STUD 20 0576002 1 NUT 21 0920053 1 WASHER 22 0096236 2 BOLT 23 0920053 2 WASHER 24 0096234 1 BOLT 25 0920053 1 WASHER 26 U7LW0003 X REPAIR KIT WATER PUMP 27 0201297 1 CONNECTION 28 2485608 1 THERMOSTAT Service Options 1 USMW0054R WATER PUMP EXCHANGE Footnotes A ALSO INCLUDED IN REPAIR KIT Page 49 Water Pump Thermostat amp Heat Exchanger Plate E LBHE1033 Page 50 Water Pump Thermostat amp Heat Exchanger Plate E LBHE1033 Item Part No References Qty Description Notes 1 2486H005 1 2 24860169 1 BODY 12 12486H902 1 FILLER 13 L_2486H901 24860173 1 INSERT 3 24860161 1 PLUG 4 1 2486H904 1 TUBE 5 124860167 1 COVER 6 2481890 1 HOSE CLIP 7 12481889 1 CLIP 8 124865264 24860166 1 COVER 9 2481890 1 H
3. GBHE0549 Item Part No References Qty Description Notes 1 41811027 1 SUMP 2 0650593 1 PLUG 3 0999659 1 GASKET SUMP A 4 0490775 2 GASKET SUMP 5 0746255 11 SETSCREW 6 0920053 11 WASHER 7 0096236 4 BOLT 8 0920053 4 WASHER 9 0746260 0096233 1 SCREW 10 0920053 1 WASHER 11 31785439 1 DIPSTICK 12 L 0920022 1 WASHER 13 3577 003 1 TUBE 14 36568143 0180015 1 PIPE CLIP 15 35737108 1 OIL PIPE 16 37725448 1 STRAINER 17 0746260 0096233 1 SCREW 18 33532121 1 UNION NUT 19 0560244 1 OLIVE 20 0746254 1 SETSCREW 21 0920053 1 WASHER 51 0726403 1 SCREW 52 0746452 1 SETSCREW 53 0920054 1 WASHER 59 3651H002 1 60 0746253 1 SCREW 61 0920003 1 WASHER 62 0920053 1 WASHER 63 0576002 1 NUT 64 0920003 2 WASHER 68 0920004 1 WASHER Footnotes A SERVICED IN PAIRS Page 41 Plate 8 Lubricating Oil amp Breather HBHE0956 Page 42 Lubricating Oil amp Breather Plate B HBHE0956 Item Part No References Qty Description Notes 37554591 36846412 0826249 0576002 36151505 0920053 0746254 36151505 0920053 37188145 2487845 L 24870002 0490724 0576102 0730116 0921116 34821415 2481883 0826290 0576002 36151505 0920053 N 00 10 Q D NNN HH Be eee en La D ra 3 DN WN N ra FA
4. TBHE0400 Item Part No References Qty Description Notes 3 37786185 1 INDUCTION MANIFOLD 4 36846415 1 GASKET IND MANIFOLD 5 0096240 1 BOLT 6 0920053 1 WASHER 7 0746258 0096231 2 SCREW 8 0920053 2 WASHER 9 0746260 096233 2 SCREW 10 0920053 2 WASHER 17 0920484 2 WASHER Page 61 eaner amp Restriction Indicator Plate B TDHE0083 Page 62 Air Cleaner amp Restriction Indicator Plate B TDHE0083 Item Part No References Qty Description Notes 1 37444108 F gt U613802M 1 COVER 0240568 2 21825200 2481897 1 63 Exhaust Outlet Flange Plate C UDHE0296 Page 64 Exhaust Outlet Flange Plate C UDHE0296 Item Part No References Qty Description Notes 14 41316509 1 ELBOW 15 REF 14 1 ELBOW 16 L 32114139 1 PLUG 17 36841135 1 GASKET 18 0826412 4 STUD 19 0576051 4 NUT 20 0920004 4 WASHER 21 37733271 1 CONNECTION 22 36833147 1 GASKET 23 0826201 2 STUD 25 0920003 2 WASHER 26 0201193 1 HOSE 27 21825198 0180067 1 CLIP 2481887 28 21825198 0180067 1 CLIP 2481887 29 33435154 33427131 1 AIR PIPE 30 21825198 0180067 1 CLIP 2481887 Page 65 Plate Fuel System Low Pressure VBHE1374 VBHE0983 Page
5. ue Cot Y Page 28 Fuel Injection Equipment Diesel Plate G AFHE1245 Item Part No References Qty Description Notes 1 USMK0160 X REPAIR KIT FUEL INJ PUMP Page 29 Clutch amp Gearbox Plate C 8908900388 886 30 Clutch amp Gearbox Plate C BDHE0388 Item Part No References Qty Description Notes 5 37147101 1 PLATE 6 36826108 1 GASKET 7 0827813 6 STUD 8 0576051 6 NUT 9 0920054 6 WASHER Page 31 Flywheel Housing Plate B CDHE0341 Page 32 Flywheel Housing Plate B CDHE0341 Item Part No References Qty Description Notes 1 37134261 1 FLYWHEEL HOUSING 2 36826122 1 GASKET FLYWHEEL HOUSING 3 0350020 2 DOWEL 4 0748524 7 SCREW 5 0920054 7 WASHER 6 0748527 2 SCREW 7 0920054 2 WASHER 8 37147022 1 9 36867115 1 GASKET FLYWHEEL HOUSING 10 36857107 1 GASKET FLYWHEEL HOUSING 11 0350018 2 DOWEL 12 0746424 2 SCREW 13 0920054 2 WASHER 14 0746454 4 SETSCREW 15 0920054 4 WASHER 16 32728102 1 COVER 17 2224037 3 SCREW 18 0920051 3 WASHER Page 33 Plate Flywheel amp Starter Ring DDHE0378 Page 34 Flywheel amp Starter Ring Plate A DDHE0378 Item Part No Refer
6. eo ZNHE0120 ZNHE0148 Item Part No References Qty Description Notes 1 0826249 1 STUD 2 0576002 1 NUT 3 36151505 1 WASHER 4 0920053 1 WASHER 33 0650594 243113 1 PLUG 34 0650540 1 PLUG 40 4173A001 1 FUSE 41 136841003 1 STRIP A 42 PF65133 2841231 1 FUSE 43 12163745 2163747 2 SCREW 44 12131109 2 WASHER 45 2168519 2 NUT B 46 10920052 2134105 2 WASHER Footnotes A NO LONGER REQUIRED USE SCREWS 2163745 WASHER 0920052 AND DELETE TWO NUTS 2168519 B 4 REQUIRED ONLY WHEN INSULATING STRIP IS 2 REQUIRED WHEN INSULATING STRIP IS NOT FITTED Page 93 Tachometer amp Hour Recorder Plate A ZQHE0351 Page 94 Tachometer amp Hour Recorder Plate A ZQHE0351 Item Part No References Qty Description Notes 2 0770101 1 SLEEVE 3 0050358 1 BALL BEARING 6 32813106 1 CAP NUT 7 33571001 1 ADAPTOR Page 95 Application Miscellaneous amp Auxiliaries Plate H ZZUE0100 Page 96 Application Miscellaneous amp Auxiliaries Plate H ZZUE0100 Item Part No References Qty Description Notes 1 USMK0012 X KIT ONBOARD REP A 2 USMKO0 X KIT ONBOARD REP Footnotes A COMPONENT PARTS NOT ILLUSTRATED Page 97 Fuel Pre Lift Pump Plate A ZV HE0367 Page 98
7. l2 NNN Ch A INSPECTION COVER GASKET STUD NUT WASHER WASHER SETSCREW WASHER WASHER CYLINDER HEAD COVER CAP GASKET OIL FILLER CAP GASKET CYL HEAD COVER NUT SEAL WASHER CONNECTION CLIP STUD NUT WASHER WASHER Page 43 Lubricating Oil Filter amp Integral Oil Cooler Plate C JBHE0445 Page 44 Lubricating Oil Filter amp Integral Oil Cooler Plate C JBHE0445 Item Part No References Qty Description Notes 1 2654403 1 OIL FILTER 2 41321035 37764061 1 OIL FILTER HEAD 3 Im gt REF2 1 HEAD 8 133514114 1 ADAPTOR A 4 2431131 1 PLUG 5 36862517 1 GASKET OIL FILTER HEAD 8 33555131 ADAPTOR B 17 0826626 2 STUD 18 0576054 2 NUT 20 0920055 2 WASHER Footnotes A USED WITH 41321035 ONLY B USED WITH 37764061 ONLY Page 45 Front End Drive Input Plate A KBHE0296 Page 46 Front End Drive Input Plate A KBHE0296 Item Part No References Qty Description Notes 1 31147637 1 CRANKSHAFT PULLEY 2 0500006 1 WOODRUFF KEY 3 32162316 1 SCREW 4 33124119 1 WASHER 5 32726511 1 PIN 6 0826248 1 STUD 7 36151505 1 WASHER 8 0920053 1 WASHER 15 33474003 1 Page 47 Water Pump Thermostat amp Heat Exchanger Plate A LBHE1033
8. Fuel Pre Lift Pump Plate A ZVHE0367 Item Part No References Qty Description Notes 1 2656088 1 PRE FUEL FILTER ASSY 2 L_0490786 2 SEAL 3 0650204 1 PLUG 4 0920154 1 WASHER 5 0650204 1 PLUG 6 0920154 1 WASHER 7 33533112 1 NUT 8 0566003 1 OLIVE 9 33533112 1 NUT 13 22 1 FUEL PIPE 15 0576112 1 NUT Page 99 Joints amp Gaskets Top Service Kit Plate A SACE0032 Page 100 Joints amp Gaskets Top Service Kit Plate A SACE0032 Item Part No References Qty Description Notes 1 85786 JOINT AND GASKET KIT Page 101 Joints amp Gaskets Bottom Service Kit Plate A SGBE0087 Page 102 Joints amp Gaskets Bottom Service Kit Plate A SGBE0087 Item Part No References Qty Description Notes 1 USLB0013 JOINT AND GASKET KIT A Footnotes WAS 68002 92454 92455 103 Parts Index Page 104 Parts Index Description Part No Page Description Part No Page ADAPTOR 33154119 59 0095344 71 33287516 83 0096234 49 55 33514114 45 0096235 55 33555131 45 0096236 41 49 33571001 95 0096238 11 33
9. XBHE0223 SACE0032 Throttle amp Stop Controls 77 Joints amp Gaskets Bottom Service Kit 103 ZAHE0244 SGBE0087 Mountings Front amp Rear 79 ZCHE0377 Mountings Front amp Rear 81 ZCHE0377 Page 6 Symbols and Notes Symbol gt BOO MIS G AS Description From Engine Number Upto Engine Number Repairs and Replaces See Appropriate Section Reference Number Alternative Order Remanufactured Part New for Old Part Number of Teeth Thickness Bottom Top Left Hand Right Hand Reference for Detailed Breakdown Other Service Options Available Cylinder Number See History Section Page 7 Short Engine ACEE9001 Short Engine Plate A ACEE9001 Item Part No References Qty Description Notes 1 2039001 1 SHORT ENGINE A 2 1 CYLINDER BLOCK B 2 4 LINER 2 1 CRANKSHAFT 2 1 BEARING KIT 2 4 PISTON 2 4 PISTON RING KIT 2 4 CONROD 2 1 BEARING KIT 2 E 4 THRUST WASHER 2 1 SEAL 2 n 1 HOUSING Footnotes A ROPE SEAL B COMPLETE WITH PLUGS Page 9 Plate Cylinder Block ACHE0067 ACHE0077 Page 10 Cylinder Block Plate A ACHE0077 ACHE0067 Item Part No References Qty Description Notes 1 72750088 7750034 1 CYLINDER BLOCK KI
10. 0746461 2 SCREW 13 0921159 1 WASHER 14 31171542 1 FUEL INJECTION PUMP GEAR 15 0746355 3 SCREW 16 0920003 3 WASHER 17 0920053 3 WASHER 18 33472496 1 20 2724436 1 CIRCLIP 21 41425781 1 HOUSING 22 2511447 2 IDLER GEAR BUSH 23 37161105 1 CASE 24 0730098 1 SEAL FRONT END OIL 25 36813145 1 GASKET TIMING CASE 26 0826201 1 STUD 27 0576002 1 28 36151505 1 WASHER 29 0920053 1 WASHER 30 0746255 8 SETSCREW 31 36151505 6 WASHER 32 0920003 1 WASHER 33 0920053 8 WASHER 34 0746052 4 BOLT 35 0576001 4 NUT 36 36151506 3 WASHER 37 0920052 4 WASHER Page 19 Rocker Shaft Plate A ACHE0077 ACHE0067 i dat Zen E SC 10 9 15 amp 18 886 20 Rocker Shaft Plate A ACHE0077 ACHE0067 Item Part No References Qty Description Notes 1 7790052 93005 1 ROCKER SHAFT ASSEMBLY 2 2290048 55286 1 ROCKER SHAFT ASSY MINOR 3 L_0650507 2 PLUG 4 0170033 2 CIRCLIP 5 0920485 4 WASHER 6 0921122 2 WASHER 7 10780261 3 ROCKER SHAFT SPRING 8 10102202 4 BRACKET 9 141151472 8 LEVER 10 0050132 1 ROCKER ARM BUSH 11 10720790 8 SCREW 12 20576151 8 NUT 13 134414122 1 OIL PIPE 14 L 0201318 1 CONNECTION 15 10571351 1 NUT 16 L 0566002 1 OLIVE 17 0571351 1 NUT 18 0566002 1 OLIVE 19 0826250 6 STUD 20 2211223 6 NUT 21 0920003 6 WASHER 22 0825219 2 STUD 23 2211223 2 NUT 24 0920003 2 WASH
11. 1 HOLDER C 27 12646724 2645 616 1 INJECTOR NOZZLE B 27 12646724 1 INJECTOR NOZZLE C 28 L_36173452 1 29 0920113 4 WASHER 33 3558 009 H gt U586463H 1 PIPE OFF 33 35587355 U586462H 1 PIPE OFF 34 0095315 4 BANJO BOLT 36 0921176 8 WASHER 47 33225412 gt U586463H 1 UNION NUT 48 33811112 H gt U586463H 1 OLIVE 49 0206102 gt U586463H 1 UNION 50 0746259 0096233 4 SCREW 0096232 51 0746257 0096201 4 SCREW Service Options 25 2645698 4 INJECTOR EXCHANGE Footnotes A FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES B USED ONLY WITH 2645C017 C USED ONLY WITH 2645698 Page 25 Fuel Injection Equipment Diesel Plate E AFHE1245 Page 26 Fuel Injection Equipment Diesel Plate E AFHE1245 Item Part No References Qty Description Notes 1 37895 1 FUEL INJECTION PUMP 2 126431336 1 SLEEVE 3 26430171 1 BLADE 4 26430432 1 LINER SLIP FIT 5 26430308 1 HEAD 6 26430702 1 RING 7 26430277 1 ROLLER KIT 8 26431016 1 9 126430296 1 VALVE A 9 126430298 1 VALVE A 10 I 1 PINION B 11 136537711 1 ARM 12 L_26430367 1 PISTON TIMING DEVICE Footnotes A CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING B NOT SERVICED Page 27 Fuel Injection Equipment Diesel Plate G AFHE1245
12. 35615 57 USMW0054 49 WATER PUMP US5MW OOSAR 49 WATER 31145821 49 PULLEY WIRE 31718105 25 WOODRUFF KEY 0500006 13 47 Page 114
13. A 6 85037 0 010 X BIG END BRG KIT U S A 6 850378 0 020 X BIG END BRG KIT U S A 6 L 85037C 0 030 X BIG END BRG KIT U S A 7 31171245 1 CRANKSHAFT GEAR 8 0500006 1 WOODRUFF KEY 9 lt 1 11 2290005 53417 4 801 ASSEMBLY 12 l REF 11 1 ROD 13 REF11 1 14 005314 2 SCREW 15 133115121 2 WASHER 16 1231134145 1 SMALL END BUSH 17 68380 4 PISTON KIT B 17 68383 4 PISTON KIT C 18 REF17 1 PISTON 19 gt REF 17 1 PIN 20 4 2 CIRCLIP 21 41158087 4 PISTON RING KIT Footnotes A PRE FINISHED B UNTOPPED C PRE TOPPED Page 13 Cylinder Head Plate A ACHE0077 ACHE0067 CC Page 14 Cylinder Head Plate A ACHE0077 ACHE0067 Item Part No References Qty Description Notes 1 72780146 7780085 1 CYLINDER HEAD KIT A 89196 2 2431154 3 PLUG 3 I 2431A054 0650586 4 PLUG 4 0650692 1 PLUG 5 0650710 1 PLUG 6 0650713 1 PLUG 7 37443591 4 INSERT 8 10921249 4 WASHER 9 10910064 4 INTAKE VALVE 10 0910061 4 EXHAUST VALVE 11 1 3313E001 4 GUIDE 12 33261723 4 VALVE GUIDE 13 131744129 8 VALVE SPRING INNER 14 31745118 8 VALVE SPRING OUTER 15 10921117 8 SEAT 16 L 0640116 4 SEAL VALVE STEM 17 L 0150143 4 CAP 18 0150129 4 19 L 0230001 8 VALVE COLLET B 29
14. FUEL PIPE 3425T001 71 Page 107 Parts Index Page 108 Description Part No Page Description Part No Page GASKET FUEL INJ 3687H012 25 HUB 33426516 19 33472496 19 GASKET IND 36846415 61 MANIFOLD IDLER 41115036 19 GASKET LIFT 3685 008 67 IDLER GEAR BUSH 2511447 19 BOE IMPELLER 0460038 57 GASKET OIL 24870002 43 FILLER CAP 24880452 57 GASKET OIL 36862517 45 22 FILTER HEAD GASKET REOS 36826114 11 INJECTOR 2 2 HOUSING INJECTOR 2645698R 25 GASKET SUMP 0490775 41 EXCHANGE 0999659 41 INJECTOR NOZZLE 2646724 25 25 GASKET TIMING 36813145 19 INSERT i Pi CASE 33123411 15 GASKET WATER 0490184 53 33124424 15 CONNECTION 37443591 15 15 GASKET WATER 0490785 57 INSPECTION 37554591 43 COVER GUIDE 3313E001 15 15 INTAKE HEATER 2666108 73 HEAD 26430308 27 INTAKE VALVE 0910064 15 HOLDER 2645C309 25 JOINT AND 85786 101 2646522 25 GASKET KIT HOSE 0201193 53 65 U5LB0013 103 HOSE CLIP 2481877 53 KIT ONBOARD REP USMK0011 97 2481890 51 51 5 0012 97 HOSE KIT U5MH0009 53 LEVER 36155111 55 U5MH0049 53 36155152 55 HOUSING 41425781 19 41151472 21 HOUSING KIT ZZ90043 11 LIFT PUMP 2641A058 67 Parts Index
15. L_7780143 7780043 1 CYLINDER HEAD KIT C 30 gt REF 29 1 HEAD 31 1 3313E001 4 GUIDE 32 133261723 4 VALVE GUIDE 33 137443591 4 INSERT 34 10921249 4 WASHER 35 0650713 1 PLUG 36 0650710 1 PLUG 37 0650692 1 PLUG 38 12431154 3 PLUG 39 L_2431A054 0650586 4 PLUG 20 33124424 4 INSERT 21 33123411 4 INSERT 22 32524148 18 STUD 23 33221317 12 NUT 24 33531117 6 NUT 26 33115411 18 WASHER Service Options 1 ZZ80146P 1 CYLINDER HEAD KIT EXCH Footnotes A MAJOR ASSEMBLY SEE ITEM 29 FOR MINOR ASSEMBLY B SERVICED IN PAIRS C MINOR ASSEMBLY Page 15 Plate 8 Crankshaft Pistons amp Connecting Rods ACHE0067 ACHE0077 Page 16 Crankshaft Pistons amp Connecting Rods Plate B ACHE0077 ACHE0067 Item Part No References Qty Description Notes 3 USMKO0061 X LINER KIT 4 L 68505 1 PISTON AND RING KIT Page 17 Timing Gear amp Camshaft Plate A ACHE0077 ACHE0067 Page 18 Timing Gear amp Camshaft Plate A 0077 ACHE0067 Item Part No References Qty Description Notes 1 31171541 1 CAMSHAFT GEAR 2 0746255 3 SETSCREW 3 0920053 3 WASHER 4 31415303 1 CAMSHAFT 5 09 2 THRUST PLATE 6 2116053 0610844 1 DOWEL 7 0700279 1 PUSHROD 8 41115036 1 IDLER L REFS 1 BUSH 10 33426516 1 HUB 11 0941044 1 PLATE 12
16. Page 56 Gear Driven Sea Water Pump Plate A QBHE0115 Item Part No References Qty Description Notes 1 35615 1 WATER PUMP 2 gt 1 BODY 3 10750417 1 4 24880189 24887206 1 COVER A 5 10490785 1 GASKET WATER 6 10720866 6 SCREW A 7 10730110 1 PLUG 8 0460038 1 IMPELLER A 9 124880103 1 10 0720688 1 SCREW 11 0640069 1 SEAL RING 12 0730086 1 SEAL WATER A 13 10995454 1 SLINGER 14 L 0980655 1 COUPLING 15 10470753 1 RING 16 0040605 1 BALL BEARING 17 10730086 0730161 1 SEAL WATER 18 1 24880114 X PUMP KIT 8 24880452 1 IMPELLER B C Footnotes A ALSO INCLUDED IN REPAIR KIT B USED ONLY FOR LIFEBOAT APPLICATIONS C NOT INCLUDED IN REPAIR KIT Page 57 Plate 8 Gear Driven Sea Water Pump QBHE0115 Page 58 Gear Driven Sea Water Pump Plate B QBHE0115 Item Part No References Qty Description Notes 1 36821503 1 GASKET 2 0826008 4 STUD 3 0576001 4 NUT 4 0920052 4 WASHER 5 33154119 1 ADAPTOR 6 33825411 1 GASKET 7 33154118 1 PLATE 8 33825411 1 GASKET 9 0826268 4 STUD 10 0576002 4 NUT 11 0920053 4 WASHER 14 32461313 1 SHAFT Page 59 Induction Manifold Plate A TBHE0400 Page 60 Induction Manifold Plate A
17. 182117 0745180 2 SCREW 13 0920006 2 WASHER 14 0920055 2 WASHER 15 35115106 1 OIL PIPE 16 0576117 1 NUT 17 0566008 1 OLIVE 18 37535151 1 ADAPTOR 19 36833115 1 GASKET 20 37535149 1 POSITIONER 21 36833115 1 GASKET 22 0827619 2 STUD 23 0576002 2 NUT 24 0920053 2 WASHER 25 0576002 1 NUT 26 0920003 1 WASHER 27 0920053 1 WASHER Page 85 Plate Lub Oil Pressure Switch amp Gauge ZJHE0321 Page 86 Lub Pressure Switch amp Gauge Plate A ZJHE0321 Item Part No References Qty Description Notes 1 0650594 2431131 1 PLUG Page 87 Temperature Gauge amp Sender Plate A ZLHE0112 Page 88 Temperature Gauge amp Sender Plate A ZLHE0112 Item Part No References Qty Description Notes 6 0650540 2 PLUG Page 89 Plate Radiator amp Cowling ZMHE0156 Page 90 Radiator amp Cowling Plate A ZMHE0156 Item Part No References Qty Description Notes 3 2431102 1 PLUG 4 32161114 eo 2461163 1 PLUG Page 91 Instrumentation Assembly Plate B ZNHE0120 ZNHE0148 Ji ko i PLE 1255 OF lt 48 4 4 4 4 4 1 AD 886 92 Instrumentation Assembly Plate B
18. 5 65 GEAR 21825200 63 CRANKSHAFT KIT ZZ90124 13 2481883 43 CRANKSHAFT 31147637 47 PULLEY 2481884 53 CYLINDER BLOCK 7250088 11 2481886 53 53 KIT 2481889 51 51 CYLINDER HEAD 37188145 43 36516119 25 SU HEAD 7780143 15 36651119 71 a 7 3995 58 2 CYLINDER HEAD ZZ80146P 15 CON ROD ZZ90005 13 KIT EXCH APSEMBEY DIPSTICK 31785439 41 Parts Index Description Part No Page Description Part No Page DOWEL 0350014 11 34414902 83 0350018 33 35833615 71 0350020 33 35833622 99 2116053 19 35843303 71 DRIVE 28730247 39 35843304 71 DRIVE KIT 28730249 39 35844015 71 ELBOW 41316509 65 FUSE 4173A001 93 EXCHANGER 2486H005 51 PF65133 93 EXHAUST VALVE 0910061 15 GASKET 0490740 11 FILLER 2486H902 51 33825411 59 59 FLANGE 33474003 47 36812134 11 36173452 25 36821503 59 FLYWHEEL 41112793 35 36826108 31 FLY WHEEL 37134261 33 36833115 85 85 HOUSING 36833147 65 FORK 0996525 77 36841135 65 FUEL FILTER 2656613 69 ASSEMBLY 36846412 43 FUEL FILTER KIT 26560017 69 36866421 49 26561117 69 36866713 49 FUEL INJECTION 35343105 25 GASKET CYL 0490724 43 PIPE HEAD COVER 35343106 25 GASKET 0490656 51 EXHAUST 35343107 25 MANIFOLD 35343108 25 GASKET 36826122 33 FLYWHEEL FUEL INJECTION 37895 25 27 HOUSING PUMP 36857107 33 FUEL INJECTION 31171542 19 PUMP GEAR 36867115 33
19. 56 Rocker Shaft 21 Lubricating Oil Filter amp Integral Oil 45 ACHE0067 Cooler JBHE0445 Lubricating Oil Pump amp Delivery 23 Housing Front End Drive Input 47 0067 KBHE0296 Fuel Injection Equipment Diesel 25 Water Pump Thermostat amp Heat 49 AFHE1245 Exchanger LBHE1033 Fuel Injection Equipment Diesel 27 AFHE1245 Water Pump Thermostat amp Heat 51 Exchanger LBHE1033 Fuel Injection Equipment Diesel 29 AFHE1245 Water Pump Thermostat amp Heat 53 Exchanger PTO Clutch amp Gearbox 31 LBHE1033 BDHE0388 Alternator amp Generator 55 NDHE1053 Page 5 Engine Breakdown Section Page Section Page Gear Driven Sea Water Pump 57 Heater Starter Switch 83 QBHE0115 ZEHE0717 Gear Driven Sea Water Pump 59 Lub Oil Sump Drain Pump 85 QBHE0115 ZGHE0011 Induction Manifold 61 Lub Oil Pressure Switch Gauge 87 TBHE0400 ZJHE0321 Air Cleaner amp Restriction Indicator 63 Temperature Gauge amp Sender 89 TDHE0083 ZLHE0112 Exhaust Outlet Flange 65 Radiator amp Cowling 91 UDHE0296 ZMHE0156 Low Pressure Fuel System 67 Instrumentation Assembly 93 VBHE1374 ZNHE0148 Low Pressure Fuel System 69 Tachometer amp Hour Recorder 95 VBHE1374 ZQHE0351 Low Pressure Fuel System 71 Application Miscellaneous amp Auxiliaries 97 VBHE1374 ZZUE0100 Cold Start System 73 Fuel Pre Lift Pump 99 WDHE0030 ZVHE0367 Engine Lifting 75 Joints amp Gaskets Top Service Kit 101
20. 66 Low Pressure Fuel System Plate A 9 VBHE0983 VBHE1374 Item Part No References Qty Description Notes 1 2641A058 2641702 1 2 be REF 10 1 SPRING 3 36858008 36851113 1 GASKET PUMP 4 33221115 4 NUT 5 36241316 2 PLATE 6 26410087 26410096 1 REPAIR KIT LIFT PUMP A 7 lt HBHE 1 COVER 10 26412003 X REPAIR KIT LIFT PUMP B Footnotes A USED ONLY WITH 2641702 B USED ONLY WITH 26414058 Page 67 Low Pressure Fuel System Plate B VBHE0983 VBHE1374 Page 68 Low Pressure Fuel System Plate B 9 VBHE0983 VBHE1374 Item Part No References Qty Description Notes 1 2656613 1 FUEL FILTER ASSEMBLY 4 0746454 2 SETSCREW 5 0920004 2 WASHER 6 0920054 2 WASHER 35 26560017 26561117 X FUEL FILTER KIT 35 26561117 26560017 X FUEL FILTER KIT 36 gt REF35 1 37 10490786 2 SEAL 38 1 26560014 1 SEAL RING 39 26560016 1 WASHER Page 69 Low Pressure Fuel System Plate M VBHE0983 VBHE1374 p ds p 2 aq P 7 Page 70 Low Pressure Fuel System Plate M 9 VBHE0983 VBHE1374 Item Part No References Qty Description Notes 1 35844015 1 FUEL PIPE 2 33532128 1 NUT 3 133811113 1
21. 817508 73 0096240 61 37535151 85 0096439 37 AIR PIPE 33435154 65 0746052 19 ALTERNATOR 2871A115 55 0746211 79 2871A601 55 32184336 83 2871A602 55 BRACKET 0102202 21 ALTERNATOR 31141671 55 3641K002 51 PULLEY 36444324 77 ARM 36537711 27 3651H002 41 BALL BEARING 0040605 57 36671138 85 0050358 95 38124252 79 BANJO BOLT 0095315 25 38124253 79 BELT 2614B133 25 38133563 81 26148636 25 38133583 81 BIG END BEARING 85037 13 KIT 38152107 77 BIG END BRG KIT 85037A 13 3827C005 55 Sr 3827 006 55 gt BRACKET KIT 28730246 39 gt BRUSH KIT 28730471 39 BLADE 26430171 27 BUSH 28730248 39 BODY 24860169 51 24880103 57 CAMSHAFT 31415303 19 BOLT 0095332 71 71 83 105 Parts Index Page 106 Description Part No Page Description Part No Page CAMSHAFT GEAR 31171541 19 CONNECTION 0201091 71 71 CAP 0150129 15 0201099 83 83 0150143 15 0201297 49 2486H905 51 0201318 21 2487845 43 0201397 71 33157122 23 33286109 53 53 32813106 95 34821112 53 37161105 19 34821415 43 CIRCLIP 0170033 21 37733271 65 0170046 49 COUPLING 0980655 57 2721124 13 COVER 24860167 51 2724436 19 24865264 51 CLAMP 36612119 85 24880189 57 CLIP 0180515 77 32728102 33 21825197 53 37444108 63 21825198 53 65 CRANKSHAFT 31171245 13 6
22. ED33211 ED33211 4 108 M 2009 05 13 The information given within this parts book was correct at the time of printing and is subject to change without notice Always refer to your local Perkins outlet for the latest information Only fully trained personnel should car ry out servicing of engines Before working on any engine always refer to the correct user service and maintenance manual Always refer to your local Perkins outlet before purchasing any parts Subject to any existing rights of third parties the information given in this document is the property of Perkins En gines Limited and should not be copied in whole or part without the prior written consent of the Company Contents 1 Introduction 2 How To Use Your Parts Book 3 Engine Breakdown 4 Symbol Descriptions 5 Parts Lists amp Illustrations 6 Parts Index Pg 4 Pg 4 5 7 Pg 9 Pg 104 Introduction The build list of your engine found on the front page of this parts book provides a unique reference to the components fitted to your engine therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine There are several features within the book to make it easy to find th
23. END 0730098 19 OIL MES 83 SEAL RING 0640069 57 040054 i 24889901 85 24889902 85 Vu si 26560014 69 a 2999 SEAL REAR END 36883115 11 0746258 61 OIL 0746259 11 25 55 SEAL VALVE 0640116 15 STEM 0746260 41 41 61 SEAL WATER 0730086 57 57 0746355 19 0746424 33 0921117 15 Page 111 Parts Index Description Part No Page Description Part No Page SETSCREW 0746254 11 41 STRIP 3684U003 93 43 79 STUD 0825219 2 0746255 19 19 41 79 79 0826008 59 as 41 75 0826201 19 65 0746454 33 51 69 71 0826244 25 SHAFT 0750417 57 0826248 47 32461313 59 0826249 43 93 SHORT ENGINE ED39001 9 0826250 21 SLEEVE 0770101 95 0826268 59 26431336 27 0826274 51 2644951 25 0826290 43 33241318 83 0826408 55 SLINGER 0995454 57 0826412 65 SMALL END BUSH 31134145 13 0826477 53 SOLENOID 28710354 39 0826479 53 SPACER 0920465 71 0826626 45 33135413 55 0827619 85 33135418 55 0827813 31 37513331 37 32524148 15 SPRING 31742128 23 SEN 41811027 41 31753115 Gi SUNDRY KIT 28730400 39 STARTER MOTOR 2873B059 37 39 EE 31434152 21 ST VE MOTOR 2873B059R 37 39 ina 2815784 73 RO THERMOSTAT 2485608 49 GEAR THRUST PLATE 36178509 19 STOP SPRING 31753116 77 THRUSTWASHER 0921118 13 STRAINER 37725448 41 Pa
24. ER 25 31434306 8 ROD 26 31434152 8 TAPPET Page 21 Lubricating Oil Pump amp Delivery Housing Plate A ACHE0077 ACHE0067 Page 22 Lubricating Oil Pump amp Delivery Housing Plate A 0077 ACHE0067 Item Part No References Qty Description Notes 1 41314089 1 OIL PUMP 2 32712715 1 PLUNGER 3 31742128 1 SPRING 4 33157122 1 5 L_0610011 1 PIN 6 0623293 1 OIL PIPE 7 0571352 2 NUT 8 0566007 2 OLIVE 9 0746201 1 SCREW 10 36151507 1 WASHER Page 23 Fuel Injection Equipment Diesel Plate A AFHE1245 Page 24 Fuel Injection Equipment Diesel Plate A AFHE1245 Item Part No References Qty Description Notes 1 37895 1 FUEL INJECTION PUMP A 2 2644951 1 SLEEVE 3 31718104 1 SEAL 4 31718105 1 WIRE 5 36878012 0490685 1 GASKET FUEL PUMP 6 0826244 2 STUD 7 0576002 2 NUT 8 0920003 2 WASHER 9 0920053 2 WASHER 10 2172692 1 SCREW 11 0920003 1 WASHER 12 0920053 1 WASHER 13 35343106 1 FUEL INJECTION PIPE NO 1 CYL 14 35343105 1 FUEL INJECTION PIPE NO 2 CYL 15 35343107 1 FUEL INJECTION PIPE NO 3 16 35343108 1 FUEL INJECTION PIPE NO 4 17 36516119 0180637 4 CLIP 18 0746054 0726264 2 SCREW 25 2645698 2645 017 4 INJECTOR 26 2645 309 1 HOLDER B 26 2646522
25. G NDHE1053 Item Part No References Qty Description Notes 2871A115 H U583130H 1 ALTERNATOR A 31141671 H U583130H 1 ALTERNATOR PULLEY 3 26148636 gt US83131H 1 BELT B 2614B136 26148036 3 26148133 26148033 1 BELT B H U583130H 4 38270005 H 0588246 1 4 3827C006 gt U588247H 1 5 0826408 2 STUD 6 0576051 2 NUT 7 0920004 2 WASHER 8 0920054 2 WASHER 9 0096235 2 BOLT 10 0920497 2 WASHER 11 0920053 2 WASHER 12 0920497 2 WASHER 13 0746257 0096201 1 SCREW 14 0576002 1 NUT 15 0920497 1 WASHER 16 0920053 1 WASHER 17 0096234 1 BOLT 18 0576002 1 NUT 19 0920497 1 WASHER 20 0920053 1 WASHER 21 36155111 H U583130H 1 21 36155152 gt U583131H 1 36155109 22 2314 004 2314 045 1 SCREW 23 0920497 1 WASHER 24 0920053 1 WASHER C 25 0746259 0096232 1 SCREW 26 33135413 H U583130H 1 SPACER 26 33135418 gt U583131H 1 SPACER 27 0576002 1 NUT 28 0920003 1 WASHER 29 0920053 1 WASHER 30 2871A601 gt U583131H 1 ALTERNATOR H U588246H 30 2871A602 H gt 15882478 1 ALTERNATOR D Footnotes A COMPONENT PARTS SUPPLIED BY J LUCAS LTD B SERVICED IN PAIRS C USED ONLY WITH 36155109 36155111 D COMPONENT PARTS SUPPLIED BY MOTOROLA USE 2871A602 WITH 3827C006 Page 55 Gear Driven Sea Water Pump Plate A QBHE0115
26. OLIVE 4 33532128 1 NUT 5 L_ 33811113 1 OLIVE 6 35843304 1 FUEL PIPE 7 133532128 1 NUT 8 L_33811113 1 OLIVE 9 33225413 1 UNION NUT 10 33811115 1 OLIVE 11 0201091 1 CONNECTION 12 0095332 1 BOLT 13 0920154 1 WASHER 14 0920154 1 WASHER 15 36651119 1 CLIP 16 35843303 1 FUEL PIPE 17 33532128 1 NUT 18 1 33811113 1 OLIVE 19 33225413 1 UNION NUT 20 33811115 1 OLIVE 21 0201091 1 CONNECTION 22 0095332 1 BOLT 23 0920154 1 WASHER 24 0920154 1 WASHER 25 3425 001 1 FUEL PIPE 26 33225412 1 UNION NUT 27 33811112 1 OLIVE 28 33225412 1 UNION NUT 29 33811112 1 OLIVE 30 0201397 1 CONNECTION 31 0095344 1 BOLT 32 0920146 1 WASHER 33 0920146 1 WASHER 34 35833615 1 FUEL PIPE 35 0576113 1 NUT 36 0566003 1 OLIVE 37 0920465 1 SPACER 38 0746454 1 SETSCREW 39 0920054 1 WASHER Page 71 Cold Start System Plate A WDHE0030 Page 72 Cold Start System Plate A WDHE0030 Item Part No References Qty Description Notes 7 33817508 33817507 1 ADAPTOR 8 2815784 1 TERMINAL 9 2666108 1 INTAKE HEATER Page 73 Engine Lifting Plate A XBHE0223 Page 74 Engine Lifting Plate A XBHE0223 Item Part No References Qty Description Notes 1 36177427 1 PLATE 10 36177427 1 PLATE 15 0746452 2 SETSCREW 16 0920054 2 WASHER Page 75 Plate Throttle amp S
27. OSE CLIP 10 2481889 1 CLIP 11 L_2486H905 1 14 33871665 1 WATER PIPE 15 36568143 0180182 1 PIPE CLIP 16 0490656 2 GASKET EXHAUST MANIFOLD 17 0826274 4 STUD 18 0576002 2158212 4 NUT 19 3623A001 4 WASHER 23 3641K002 2 BRACKET 24 0746651 2182118 2 SCREW 25 0920055 2 WASHER 26 0746454 2 SETSCREW 27 0920054 2 WASHER Page 51 Water Pump Thermostat amp Heat Exchanger Plate F LBHE1033 e 22 amp 25 Page 52 Water Pump Thermostat amp Heat Exchanger Plate F LBHE1033 Item Part No References Qty Description Notes 1 3514 001 1 WATER PIPE 2 USMH0049 33853111 1 HOSE KIT 3 gt REF2 1 HOSE 4 L_2481877 2481887 2 HOSE CLIP 21525195 5 USMH0009 33552108 1 HOSE KIT 6 gt REFS 1 HOSE d L_21825197 0180066 2 CLIP 8 36675136 1 CLIP 9 36518339 1 CLIP 10 0726201 1 SCREW 11 0576001 1 NUT 12 0920052 1 WASHER 13 33286109 1 CONNECTION 14 34271301 1 WATER PIPE 15 34821112 1 CONNECTION 16 2481886 2 CLIP 17 2481884 1 CLIP 18 33286109 1 CONNECTION 19 37735421 1 BODY 20 0490184 1 GASKET WATER CONNECTION 21 0826477 1 STUD 22 0576051 1 NUT 23 0920054 1 WASHER 24 0826479 1 STUD 25 0576051 1 NUT 26 0920054 1 WASHER 27 0201193 1 HOSE 28 2481886 1 CLIP 29 21825198 0180067 1 CLIP 2481887 Page 53 Plate Alternator amp Generator Plate
28. STON KIT 68380 13 0730110 57 68383 13 2431102 91 PISTON RING KIT 41158087 13 2431131 45 PISTON TIMING 26430367 27 2431154 15 15 DEVICE 2431A054 15 15 PIVOT 28730245 39 24860161 51 PLATE 0941044 19 32114139 65 26431016 27 32114481 79 79 33154118 59 32161114 91 36177427 75 75 PLUNGER 32712715 23 36241316 67 POSITIONER 37535149 85 36243515 49 PRE FUEL FILTER 2656088 99 36256717 11 ASSY 37147022 33 PUMP KIT 24880114 57 37147101 31 PUSHROD 0700279 19 PLUG 0650204 99 99 REAR OIL SEAL 36883107 11 0650507 21 REPAIR KIT FUEL U5MK0160 29 INJ PUMP 0650540 89 93 REPAIR KIT LIFT 26410087 67 0650563 11 PUMP 0650593 41 26412003 67 0650594 87 93 REPAIR KIT 771 0003 49 0650664 T WATER PUMP RETAINER 28730244 39 Page 110 Parts Index Description Part No Page Description Part No Page RING 0470753 57 0746461 19 26430702 27 0746651 51 ROCKER ARM 0050132 21 0748524 33 81 BUSH 0748527 33 ROCKER SHAFT ZZ90052 21 ASSEMBLY 2163745 93 ROCKER 7790048 21 2172692 25 ASSY MINOR 2182117 85 ROCKER SHAFT 0780261 21 SPRING 2224037 33 ROD 31434306 21 23111004 55 ROLLER KIT 26430277 27 32162316 2 SCREW 0095314 13 32166216 11 SEAL 0490786 69 99 0720790 21 0730116 43 0720866 57 PAIS 49 0726201 53 2417204 49 EN m 31718104 25 E 35 SEAL FRONT
29. T 2 131358117 AI b 4 LINER PRESS FIT A 3 10650563 AI b 3 PLUG 4 0650710 2 PLUG 5 0650664 AI b 1 PLUG 6 0350014 6 DOWEL 7 L_32166216 6 SCREW 8 0650717 2 PLUG 9 0650777 1 PLUG 10 ZZ90043 90990 1 HOUSING KIT 11 1 HOUSING 12 1 HOUSING 13 136883115 2 SEAL REAR END OIL 14 0096238 2 BOLT 15 L_0920053 2 WASHER 16 36826114 1 GASKET REOS HOUSING 17 0746259 6 SCREW 18 0920053 6 WASHER 19 36256717 1 PLATE 20 0490740 1 GASKET 21 0746254 4 SETSCREW 22 0920053 4 WASHER 23 36812134 1 GASKET History a 13 L_36883107 2 REAR OIL SEAL b General History Section 2 131358124 0 010 X LINER OVERSIZE A 0 010 0 25 0 25 0650710 3 PLUG 10650692 1 PLUG Footnotes A PRESS FIT Page 11 Crankshaft Pistons amp Connecting Rods Plate A ACHE0077 ACHE0067 Item Part No References Qty Description Notes 1 7790124 05860056 1 CRANKSHAFT KIT 84418 2 gt 1 CRANKSHAFT 3 84992 1 MAIN BEARING KIT A 3 84992 A 0 010 MAIN BEARING KIT U S A 3 849928 0 020 MAIN BEARING KIT U S A 3 I 84992C 0 030 X MAIN BEARING KIT U S A 4 10921120 2 THRUST WASHER 4 1 0921120A 0 007 X WASHER 5 0921118 1 THRUST WASHER 5 1 0921118A 0 007 X WASHER 6 185037 1 BIG END BEARING KIT
30. ces Qty Description Notes 15 38133563 38133562 1 16 38133583 38133582 1 17 0748524 6 SCREW 18 0920054 6 WASHER 26 3311 011 4 WASHER C Footnotes A WAS 38133562 USE 38133563 38133583 3311N011 4 WAS 38133582 USE 38133583 38133563 3311N011 4 C USED ONLY WITH BRACKET 38133563 AND 38133583 Page 81 Heater Starter Switch Plate A ZEHE0717 Page 82 Heater Starter Switch Plate A ZEHE0717 Item Part No References Qty Description Notes 3 2658207 1 NON RETURN VALVE 4 0920154 2411141 1 WASHER 5 0201099 1 CONNECTION 6 0095332 1 BOLT 7 0920127 2 WASHER 8 34414902 1 FUEL PIPE 10 33225412 2 UNION NUT 11 33811112 2 OLIVE 12 0201099 1 CONNECTION 13 32184336 1 BOLT 14 33817129 2 WASHER 15 33287516 1 ADAPTOR 16 33811112 1 OLIVE 17 33241318 1 SLEEVE Page 83 Lub Oil Sump Drain Pump Plate A ZGHE0011 Page 84 Lub Oil Sump Drain Pump Plate A ZGHE0011 Item Part No References Qty Description Notes 1 2488460 2488458 1 OIL SUMP DRAIN 2 24889902 1 SEAL O RING 3 L_24889901 1 SEAL O RING 4 0576117 1 NUT 5 0566008 1 OLIVE 6 36612119 1 CLAMP 7 0746051 2 SCREW 8 0576001 2 NUT 9 0920052 2 WASHER 10 0920002 1 WASHER 11 36671138 1 12 2
31. e parts you require Front Page This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book Parts Lists amp Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require The illustrations used in this parts book are representational only and should only be used for identification purposes For fitting instructions please refer to your engine Service Manual Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists amp Illustrations section where the part appears Engine Breakdown Section Page Section Page Short Engine 9 Flywheel Housing 33 ACEE9001 CDHE0341 Cylinder Block 11 Flywheel amp Starter Ring 35 ACHE0067 DDHE0378 Crankshaft Pistons amp Connecting Rods 13 Starter Motor 37 ACHE0067 EDHE0277 Cylinder Head 15 Starter Motor 39 0067 EDHE0277 Crankshaft Pistons amp Connecting Rods 17 Lubricating Oil Sump 41 ACHE0067 GBHE0549 Timing Gear amp Camshaft 19 Lubricating Oil Filler amp Breather 43 0067 HBHE09
32. ences Qty Description Notes 1 41112793 1 FLYWHEEL 2 L 31161153 1 STARTER RING GEAR 3 0745180 5 SCREW 4 31734135 1 WASHER Page 35 Starter Motor Plate A EDHE0277 6 17 18 _ 886 36 Starter Motor Plate A EDHE0277 Item Part No References Qty Description Notes 1 28738059 2873 001 1 STARTER MOTOR A 3 0576051 3 NUT 4 0920054 3 WASHER 11 37513331 1 SPACER 13 0096439 3 BOLT Service Options 1 2873B059R 1 STARTER MOTOR EXCHANGE Footnotes A FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES Page 37 Starter Motor Plate E EDHE0277 4 DRIVE SHAFT 11 SUNDRY KIT qoc KIT L d races Page 38 Starter Motor Plate E EDHE0277 Item Part No References Qty Description Notes 1 28738059 1 STARTER MOTOR 2 28710354 1 SOLENOID 3 128730471 1 BRUSH KIT 4 e 1 BRUSH KIT 5 gt 1 ARMATURE 6 28730244 1 RETAINER 7 128730245 1 PIVOT 8 128730246 1 BRACKET KIT 9 128730247 1 DRIVE 10 28730248 1 BUSH 11 128730249 1 DRIVE KIT 12 1228730400 1 SUNDRY KIT Service Options 1 287380598 STARTER MOTOR EXCHANGE Page 39 Plate Lubricating Oil Sump GBHE0549 Page 40 Lubricating Oil Sump Plate A
33. ge 112 Parts Index Description Part No Page Description Part No Page 0921120 13 0920053 11 11 11 19 TUBE 2486H904 51 19 19 19 25 3577 003 41 25 41 UNION 0206102 25 41 41 41 41 UNION NUT 33225412 25 71 43 43 71 83 43 47 49 49 33225413 71 71 49 55 55 55 33532121 41 55 55 59 61 VALVE 26430296 27 61 61 26430298 27 79 79 85 85 93 VALVE COLLET 0230001 15 0920054 31 33 VALVE GUIDE 33261723 15 15 33 33 33 37 VALVE SPRING 31744129 15 41 51 INNER 53 53 VALVE SPRING 31745118 15 i i 81 OUTER 445 WASHER 0920002 85 SRO 0920003 19 19 29 21 21 0920127 83 25 25 41 41 0920146 71 71 55 65 85 0920154 AL 0920004 41 55 71 71 65 69 83 99 99 0920006 85 0920484 61 0920022 41 0920485 21 0920051 33 0920497 55 55 55 55 55 0920052 19 53 59 85 93 0921116 43 0921118 13 0921120 13 113 Parts Index Description Part No Page 0921122 21 0921159 19 0921176 25 0921249 15 15 2131109 93 26560016 69 31734135 35 33115121 13 33115411 15 3311N011 79 81 33124119 47 33817129 83 36151505 19 19 43 43 43 47 93 36151506 19 36151507 23 3623 001 51 WATER PIPE 33871665 51 34271301 53 3514 001 53 WATER
34. top Controls ZAHE0244 Page 76 Throttle amp Stop Controls Plate A ZAHE0244 Item Part No References Qty Description Notes 11 38152107 1 12 31753116 1 STOP SPRING 13 0996525 1 FORK 14 0610837 1 PIN 15 0610042 1 PIN 19 31753115 1 SPRING 35 36444324 1 38 0180515 1 CLIP Page 77 Plate Mountings Front amp Rear ZCHE0377 Page 78 Mountings Front amp Rear Plate A ZCHE0377 Item Part No References Qty Description Notes 1 32114481 1 PLUG 2 32114481 1 PLUG 6 38124252 38124249 1 7 38124253 38124251 1 8 0746254 5 SETSCREW C 8 0746255 5 SETSCREW D 9 0576002 5 NUT 10 0920053 5 WASHER 18 0746255 1 SETSCREW C 18 0746211 1 BOLT D 19 0576002 1 NUT 20 0920053 1 WASHER 27 3311 011 4 WASHER D Footnotes A WAS 38124249 USE 38124252 38124253 0746255 5 0746211 3311N011 4 B WAS 38124251 USE 38124253 38124252 0746255 5 0746211 3311N011 4 C USED ONLY WITH BRACKET 38124249 AND 38124251 D USED ONLY WITH BRACKET 38124252 AND 38124253 Page 79 Plate 8 Mountings Front amp Rear ZCHE0377 Page 80 Mountings Front amp Rear Plate B ZCHE0377 Item Part No Referen

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