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LS13.0T-02 Service Manual

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1. LS13 0T 02 Service Manual 1 1 2 1 2 2 3 1 4 1 4 2 4 3 4 4 4 5 4 6 ABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION Serial N tmbber LOCalilOll roter xr rte ce cmm ret De 3 CHAPTER 2 ENGINEERING MODE Engineering Mode c0ccceceeeeeeceeee eee ee A s sese ene serene sensere 4 Engineering Mode 5 CHAPTER 3 ELECTICAL DIAGRAM Electrical Died Grain Rr 6 CHAPTER 4 TROUBLESHOOTING Troubleshooting No Power to the eee 7 Troubleshooting Keypad Not 9 Troubleshooting No Console nee 10 Troubleshooting Incline Motor 1 50 5 11 Troubleshooting Noise 1 1 12 Troubleshooting Speaker Audio 1 14 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 Serial Number Location e TN439 1US NODEL L513 0T 02 S H ITN439120TBD000009 AUT OLLI N CHINA MADE IN CHIN CHAPTER 2 ENGINEERING MODE 2 1 Engineering Mode LIVETRACK 53 HEART RATE MUSCLE STRENGTH CONSTANT MELLOW LANCE S Lance s TOMER DUiLDER
2. This LED should be lit if the MCB has power 3 If the MCB does not have power check the connection of the power wiring from the power receptacle to the MCB a Use a multi meter to measure voltage at AC1 amp AC2 AC voltage should be the same as local standard voltage 110V 240V b If the AC voltage value is standard replace the MCB as it is defective I CHAPTER 4 TROUBLESHOOTING 4 1 Troubleshooting No Power to the Console Continued 4 If the MCB does have power check the connection of the console cable wire at the MCB and UCB a Remove the console cable from the MCB and use a multi meter to measure the DC voltage between the GND pin Pins 4 amp 5 and the 15V Pin Pins 7 amp 8 DC output is normally around 15VDC If there is no output replace the MCB b If output is around 15VDC check the console cable for pinches or kinks If any damage is found replace the console cable Disconnect the console cable at the UCB and measure the DC voltage between the GND pin Pins 4 amp 5 and the 15V Pin Pins 7 amp 8 DC output is normally around 15VDC If there is no output replace the console cable c If the console cable connections and voltage are all good replace the UCB CHAPTER 4 TROUBLESHOOTING 4 2 Troubleshooting Keypads Not Responding Symptom The keypads are not responding when pressed Reason 1 The keypads are defective 2 The console is defecti
3. Symptom 1 Thumping noise twice per rotation on a new machine 2 Rubbing grinding noise 3 High pitched bell like sound from under the motor cover 4 Banging or clunking sound 5 Slapping thunking squeaking sound with each footstep 6 Rubbing sound underneath the treadmill 7 Squeaking noise when raising lowering the deck into storage positions 8 Squeaking grinding noise when using elevation Reason 1 Roller or belt noise Moving component is rubbing Optic disk rubbing The unit is not level Running deck or belt system is not tight The running is rubbing on something The air shock needs lubrication N DO A OQ N The incline motor is missing washers or needs lubrication Solution 1 This noise is from the roller or running belt a If this is a new unit some noise is normal as the running belt forms around the rollers b Check that the belt is centered and tensioned correctly c Remove and clean the rollers if needed d Replace the rollers or running belt as needed 2 This sound is likely a moving component a Remove the motor cover and check the drive belt for alignment and make sure it is not slipping or is frayed cut in any way Replace the drive belt if needed b Make sure the optic disk on the motor is not rubbing the speed sensor c Turn the motor by hand to see if motor brushes or bearings are rubbing Replace the motor if needed d Check the front and
4. ME window ENG 4 Information Accumulated Time and Distance Press and hold the START key for 5 seconds to clear all data Unit of Time is Hour on TIME window Unit of Distance is KM or Mile based on your setting in the DISTANCE window SECOND LEVEL Software Version To Get to ENG 8 Enter into ENG 3 then press and hold the SPEED ENG 8 UP and INCLINE DOWN keys at the same time for 3 5 seconds Press ENTER at PO Software version Press ENTER at P1 Select speed up rate factory only setting Press ENTER at P3 Hold the START key to clear all data e Press the ENTER key to save changes CHAPTER 3 TROUBLESHOOTING 3 1 Electrical Diagram UCBCLPPER 1000223785 5091203 110 1204 Power PONER 127 DC CHAPTER 4 TROUBLESHOOTING 4 1 Troubleshooting No Power to the Console Symptom The power switch is in the on position but the console will not turn on Reason 1 The outlet is not providing the correct power or the power cord switch is defective 2 The power receptacle or power wiring to the MCB is defective 3 The MCB is defective 4 The console cable or console is defective Solution 1 Check to see if the power switch is lit If it is not try a different outlet a If the power switch still does not light up with a known good outlet replace the power switch 2 Check to see if the MCB has power There is a red power LED on the MCB that should be lit
5. WATTS ares cies DESCENT Tour custou Teal SPLIT Go STOP hoki to rese 1 To enter Engineering Mode press amp hold the INCLINE UP and SPEED DOWN keys at the same time for 3 5 seconds until Engineering Menu appears on the display Use INCLINE or SPEED UP DOWN keys to scroll through list of parameters 3 Press CHANGE DISPLAY ENTER to enter a parameter setting 4 Use the INCLINE or SPEED UP and DOWN keys to change the parameter 5 Press the ENTER key to save the change to the parameter 6 Press and hold the STOP key to exit Engineering Mode and return to normal operation CHAPTER 2 ENGINEERING MODE 2 2 Engineering Mode Overview MODE FUNCTION DESCRIPTION ENG 0 Display Test Start Key LCD LED Stop Key LCD LED off Any Other Key Will show on the display window Hold the STOP key for 3 seconds to return to the Engineering Menu ENG 1 Hardware Test Motor amp Incline Motor Test ENG 2 Auto Calibration Digital MCB not necessary to do Auto Calibration If the START key is pressed the words NO FUNCTION will scroll on the screen ENG 3 Switch Function Use the INCLINE UP and DOWN keys to switch Energy Saver Mode ESM on or off Use the START key to select unit 1 KM 8 02Mile on TIME window Use the ENTER CHANGE DISPLAY key to enter the languages selection and to select a language O English 1 Germany 2 Dutch 3 French on TI
6. ion between one of the audio boards and the console a Verify the connection of the music player to the dock or audio adaptor cable b Verify the audio adaptor cable connection at the console c Replace the audio adaptor cable d Replace the console IPod or IPod dock has a bad connection A a Verify the connection of the IPod b Verify the connection of the IPod dock at the console c Replace the IPod dock e Speakers are not getting a clear signal through the speaker wires a Check the speaker wire connections b Check for any kinks or cuts in the speaker wires c Replace the speaker wiring d Replace the speakers 6 The speaker or speaker wiring is bad a Check the speaker wire connections b Switch the speaker connections from one speaker to the other to see if sound switches sides c If the sound does not switch sides replace the speaker board d If the sound does switch sides replace the speaker and speaker wires 7 Grounding issue a Try a different set of headphones b Check the grounding of the console
7. od not charging 2 3 4 5 Speakers buzzing 6 Sound from one speaker only 7 Shock from headphones Reason 1 One of the speaker boards has a bad connection or is faulty Bad connection between the earphones and console Bad connection between one of the audio boards and the console The iPod or iPod dock has a bad connection The speakers are not getting a clear signal through the speaker wires The speaker or speaker wire are defective NM There is grounding issue with the earphones or console Solution 1 One of the speaker boards has a bad connection or is faulty a Check the connection of the wires going from the speakers to the speaker power board b Check the connection of the wires going from the speaker power board to the amp board c Check the connection of the wires going from the amp board to the console d Replace the speaker or amp boards and wiring e Replace the speakers h If the speaker board amp board wiring and speakers do not solve the issue replace the console 2 There is a bad connection between the headphones and the console a Verify the connection of the music player to the dock or audio adaptor cable b Verify the audio adaptor cable connection at the console c Replace the headphone jack d Replace the audio adaptor cable CHAPTER 4 TROUBLESHOOTING 4 6 Troubleshooting Speaker Audio Issues Continued 3 There is a bad connect
8. rear rollers replace if needed CHAPTER 4 TROUBLESHOOTING 4 5 Troubleshooting Noise Issues Continued 3 This sound is likely caused by the optic disk a Check that the optic disk is tight on the motor and not rubbing the speed sensor 4 The sound is likely due to the unit not being level a Check that all levelers are touching the ground b Move the treadmill to another flat surface 5 This sound is likely from the running deck belt a Check that the running deck is tightly attached to the frame b Check the deck shocks for deterioration or crumbling Replace if needed c Check to see if the air shock is making this noise lubricate or replace if needed 6 This sound is likely due to the belt rubbing on something a Make sure the belt is not rubbing on the deck side rails or deck shocks b Check that the running belt is tensioned correctly 7 This sound is likely due to the air shock a Lubricate or replace the air shock as needed 8 This sound is likely from the incline motor a Check that the incline motor connection points include Teflon washers b Lubricate the incline motor worm screw and connection points with grease c Replace the incline motor CHAPTER 4 TROUBLESHOOTING 4 6 Troubleshooting Speaker Audio Issues Symptom 1 through the speakers but headphones work No sound through headphones but the speakers work No sound through speakers or headphones IP
9. the motor to the MCB and use a multi meter to measure the resistance of the drive motor wire a If the resistance is higher than 10 the drive motor is defective Replace the drive motor If the resistance is lower than 10 the drive motor is ok Check the connection of the speed sensor encoder disk group at the MCB a Remove the speed sensor from the motor and clean it then re test b If the speed sensor is clean and has a good connection but still will not operate replace the speed sensor Replace the MCB as the last step if the unit still does not run after taking the above actions CHAPTER 4 TROUBLESHOOTING 4 4 Troubleshooting Incline Motor Issues Symptom Incline motor issues Reason 1 The MCB is defective 2 The incline motor is defective Solution 1 Enter Engineering Mode See Section 2 1 and scroll to ENG 1 Hardware Test Press the ENTER key and then the START key a Press the INCLINE UP and DOWN keys b You should be able to hear beeps from the two relays on the MCB as the incline motor engages If these relays can be heard the MCB is ok If the relays cannot be heard replace the MCB 2 Check the connection of the incline motor at the MCB Unplug and re plug the connector If this does not resolve the issue replace the incline motor These MCB relays should click when the incline motor is engaged 11 CHAPTER 4 TROUBLESHOOTING 4 5 Troubleshooting Noise Issues
10. ve Solution 1 Press the SPEED UP and INCLINE DOWN keys together for 3 seconds to enter Engineering Mode a Use the LEVEL UP or DOWN key to scroll to ENGO and press ENTER b of the keypads using Display Test The console should chime as each key is pressed 2 If any keypads are not chiming during Step 1 check the connection of the keypad ribbon cable at the UCB a Evenifthe connection appears good detach the ribbon cable from the UCB and then re attach and retest b Replace the keypads as needed 3 the keypads do not resolve the issue replace the console CHAPTER 4 TROUBLESHOOTING 4 3 Troubleshooting No Console Response Symptom The power is on and the console lights up but the treadmill does not run when keys are pressed Reason 1 The keypads are defective 2 The console is defective 3 The drive motor is defective 4 The speed sensor is defective 5 The MCB is defective Solution 1 2 Check if the console beeps when all keys are pressed If not troubleshoot the keypads as outlined in Section 4 2 Enter Engineering Mode See Section 2 1 and scroll to ENG 1 Hardware Test Press the ENTER key and then the START key a Press the SPEED UP and DOWN keys if the data in windows TIME and DISTANCE changes the console is ok If the data does not change replace the UCB Turn off the power switch and open the upper motor cover Remove the red amp black wires coming from

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