boom! audio speaker kits - HARLEY
Contents
1. 1 Peel off and discard the plastic grille and fabric from the OE adapter faces Clean off any dirt or dried adhesive NOTE Ambient temperature should be at least 60 F 16 TC for proper adhesion of the gasket to the speaker grille 2 See Figure 3 Remove the liner from the adhesive backing of the gasket strip 4 Carefully position the gasket to the front of the new speaker grille 2 outer flange and press firmly into place while working around the entire flange perimeter Cut off any excess gasket material leaving no gap 2 of 4 3 Position a new speaker 5 against the rear face of the adapter 1 as shown with the spade terminals pointed inboard and down Align the mounting holes in the speaker and adapter Use the Phillips head screws 6 removed earlier to fasten the speaker to the adapter Tighten the screws to 6 12 in Ibs 0 7 1 4 Nm 4 Position the speaker grille against the face of the adapter as shown with the tweeter 3 to the outboard side of the vehicle Feed the tweeter wires downward and out between the grille and adapter 5 See Figure 2 Connect the wires from the grille mounted tweeter to the spade terminals 1 and 2 on the back of the speaker Different size spade contacts prevent improper assembly 6 Align the mounting holes in the speaker adapter and grille Use the TORX screws removed earlier to fasten the adapter and grille to the inner fairing The top outboard hole is not used 72. Tighten the screws to 6 12 in lbs 0 7 1 4 Nm 8 Install the socket terminals from the vehicle harness to the spade terminals 3 and 4 on the back of the speaker Different size spade contacts prevent improper assembly 9 Repeat Steps 1 through 8 for the remaining speaker on the opposite side of the vehicle then proceed to Rear Speakers All Models or RETURN TO SERVICE as appropriate NOTES Allow AT LEAST 24 hours after applying the gasket before exposing the area to vigorous washing strong water spray or extreme weather is06362 OE Speaker adapter modified left shown Speaker grille left shown Tweeter Gasket strip 2 Premium speaker 2 Original equipment OE Phillips head screw 4 OE TORX head screw 3 NOUPRONT Figure 3 Boom Audio Front Speaker Kit Components for Road Glide J04932 Rear Speakers All Models 1 See Figure 4 Position a speaker grille 2 against the face of a speaker 1 as shown with the speaker spade ter minals 4 pointed down and the tweeter 3 at the bottom of the grille Feed the tweeter wires downward and out between the grille and adapter See Figure 2 Connect the wires from the grille mounted tweeter to the spade terminals 1 and 2 on the back of the speaker Different size spade contacts prevent improper assembly Install the socket terminals from the vehicle harness to the spade terminals 3 and 4 on the back of the speaker Different si
3. cMOTOR HARLEY DAVIDSON NU J04932 BOOM AUDIO SPEAKER KITS GENERAL Kit Numbers 77028 10 77037 10 77181 10 76000074 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Table 1 Speaker Kits Kit Application 77028 10 Front Speaker Kit Road Glide models 77037 10 Rear Speaker Kit all models 77181 10 Front Speaker Kit Electra Glide Trike models 76000074 Front Speaker and Amplifier Kit Electra Glide models NOTES The speakers provided in these kits have an impedance of 2 Ohms and are for use ONLY with the Harley Davidson Advanced Audio System by Harmon Kardon AM FM CD radio on select fitments See the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Use of these speakers on 2005 and earlier Harley Davidson audio systems WILL cause permanent damage to those systems Service Manual Required IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for
4. ointed up 3 See Figure 2 Connect the wires from the grille mounted tweeter to the spade terminals 1 and 2 on the back of the speaker Different size spade contacts prevent improper assembly 4 Align the mounting holes in the speaker adapter and grille Use the two longer TORX screws removed earlier to fasten all three components to the inner fairing through the two top holes See Figure 1 Use a new Phillips head screw 6 from the kit in the lower outboard hole capturing the fairing support brace under the screw head The lower inboard hole is not used J04932 5 Tighten the lower screw to 22 28 in lbs 2 5 3 2 Nm Tighten the upper screws to 35 50 in Ibs 4 0 5 7 Nm 6 See Figure 2 Install the socket terminals from the vehicle harness to the spade terminals 3 and 4 on the back of the speaker Different size spade contacts prevent improper assembly 7 Repeat Steps 1 through 6 for the remaining speaker on the opposite side of the vehicle then proceed to Rear Speakers All Models or RETURN TO SERVICE as appropriate is06157a OE Speaker adapter modified 2 Speaker grille left shown right opposite Tweeter Premium speaker 2 Spade terminals So Ne Phillips head self tapping screw 2 Figure 1 Boom Audio Front Speaker Kit Components for Electra Glide and Trike is06159 Figure 2 Bagger Speaker Spade Terminals Front Fairing Speakers Road Glide Models
5. ould cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the service manual and follow the instructions to remove the main fuse 2 Front fairing speakers a Remove the outer fairing and windshield per service manual instructions b Follow the service manual instructions to remove the front fairing speakers and adapters c For Kit 76000074 only Install the new BOOM Audio Amplifier kit per Instruction Sheet J05266 included with that kit Rear speakers Remove the speaker grilles and speakers from the speaker boxes per service manual instructions INSTALLATION Front Fairing Speakers Electra Glide Models NOTE To prevent permanent damage to the woofers and outer fair ings the original speaker adapters MUST be reused after the following modifications are made 1 Peel off and discard the plastic grille and fabric from the OE adapter faces Clean off any dirt or dried adhesive NOTE The speaker grilles are side specific The grilles install so that the tweeter is to the outboard side of the vehicle 2 See Figure 1 Position the correct new speaker grille 2 against the face of the adapter 1 as shown with the thick edge of the adapter up and the tweeter 3 to the outboard side of the vehicle Feed the tweeter wires out between the grille and adapter on the outboard side Position a new speaker 4 against the rear face of the adapter as shown with the spade terminals 5 p
6. the dome This tint is a natural property of the Ferrofluid used to provide proper voice coil functionality This does not affect speaker performance 4 of 4
7. this year model motorcycle is required for this installation and is available from a Harley Davidson dealer J04932 Kit Contents INSTRUCTIONS REV 2011 01 27 Table 2 Kit 77028 10 Contents Description Quantity Part Number Speaker premium 2 77026 10 Speaker grille left Not sold separately Speaker grille right Not sold separately Table 3 Kit 77037 10 Contents Description Quantity Part Number Speaker premium 2 77026 10 Trim ring 2 77050 10 Table 4 Kit 77181 10 Contents Description Quantity Part Number Speaker premium 2 77026 10 Speaker grille left Not sold separately Speaker grille right Not sold separately Screw Phillips head self tapping 2 Not sold separately Table 5 Kit 76000074 Contents Description Quantity Part Number Speaker premium 2 77026 10 Speaker grille left Not sold separately Speaker grille right Not sold separately Screw Phillips head self tapping 2 Not sold separately Amplifier fairing mounted 76000070 Harness amplifier 69200105 Cable strap 10 10006 1 of 4 PREPARATION NOTE For vehicles equipped with security siren Verify that the Hands Free Fob is present e Turn the ignition key switch to IGNITION WARNING To prevent accidental vehicle start up which c
8. ze spade contacts prevent improper assembly With the tweeter at the bottom and the mounting holes aligned install the speaker and grille into the speaker box with the four Phillips screws removed earlier Use a crosswise pattern to tighten all four screws Repeat Steps 1 through 4 for the remaining speaker on the opposite side of the vehicle then proceed to RETURN TO SERVICE is06363 1 Premium speaker 2 2 Speaker grille 2 3 Tweeter 4 Spade terminals Figure 4 Boom Audio Rear Speaker Kit Components 3 of 4 RETURN TO SERVICE NOTES Before installing the outer fairing check that speakers are operating correctly understanding that full sound quality and fidelity will not be achieved until the outer fairing is completely installed Verify that the ignition key switch is in the OFF position before installing the main fuse 1 Refer to the service manual and follow the instructions given to install the main fuse 2 Turn the ignition key switch to IGNITION but do not start the motorcycle J04932 3 Refer to the ADVANCED AUDIO SYSTEM section of the owner s manual and turn the radio or CD player ON Make sure all speakers are working and front rear fader function is operating correctly If not check speaker wiring 4 Install the outer fairing and windshield per service manual instructions IN USE During use the domed tweeters may appear to take on an orange tint near the base of
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