Replacement Part List
Contents
1. o 2000 O Q PART NO DESCRIPTION 768515 4 FW 281 X 625 X 051 080 HD ZN YL 024927 1 NT 250 20 G5 ZNYC 034280 2 CS 312 18 75 HX G5 768523 4 FW 343 X 687 X 051 080H 117463 1 CARBON CANISTER MOUNT 034272 2 NT 312 18 G5 ZNYC 604376 1 CARBON CANISTER 000323 2 HOSE CLAMP 015818 13 1 4 FUEL LINE 603306 1 PLASTIC TEE 1 4 604273 1 3 16 FORMED VAPOR LINE 604279 1 3 16 FORMED VAPOR LINE 055939 3 CS 250 20 X 75 HX G5 117060 1 RIGHT TANK MOUNT 117059 1 LEFT TANK MOUNT 713198 18 5 SEAL 3 8 X 3 4 603807 1 RATCHETING GAS CAP 3 5 604336 1 FUEL TANK ASSEMBLY 000331 2 WIRE TIE 604307 2 PUSH BUTTON MOUNT 033035 22 WEATHERSTRIP NOTES WEATHERSTRIP LENGTH 9 25 E s 12 VAPOR LINE LENGTH E 13 TEE TO CARBON CANISTER VAPOR 5 15 Fuel Tank Service Parts INDEX NO PART NO DESCRIPTION 1 604199 2 VENT FITTING 2 604200 2 GROMMET 3 604340 1 SUCTION HOSE ASSEMBLY 7 75 4 785295 1 GROMMET NOTES 5 16 117164 0813 117164 0813 Section 6 42 Service 6 2 42 Deck Pulleys amp Spindles 6 4 42 Deck act eum gu 6 6 DECK Bi PTA p PEE EP I qa 6 8 52 Service 6 10 52 Deck Pulleys Spindles 6 122. 42 Deck 117164 0813 6 6 42 Deck INDEX NO NO DESCRIPTION 1 604403 2 42 PULLEY COVER 2 604324 4 CS 250 20 75 FLG 3 793828 1 BELT A SEC 4 016410 2 CS 375 16 X 2 00 G5 ZNYC 5 116157 2 DECK LIFT LINK 6 016899 3 NT 375 16 HX FLK ZNYC 7 601839 2 PIVOT SPACER BUSHING 8 116155 2 DECK LINK 9 116911 1 LEVELER CAM 10 767954 1 FW 406 X 812 X 060 SAE 11 706168 1 NT 375 16 HX JAM G5 Z 12 781567 1 NT 500 13 HX G8 ZY NL 13 767962 1 FW 581 X 1 063 X 090 SAE 14 788166 1 PLASTIC WHEEL ASSEMBLY 15 604268 1 DISCHARGE CHUTE 16 086660 1 NT 375 16 HX ZY NL 17 604331 1 CHUTE SPRING 18 604346 1 DISCHARGE CHUTE PIN 19 603992 2 BLADE 20 50 M F CW 793794 2 BLADE 20 50 L F CW 794685 2 BLADE F20 50 H F CW 793935 2 BLADE 20 50 CAT F CW 794214 2 BLADE 20 50 MUL F CW 794230 2 BLADE 20 50 GAT F CW 20 602680 2 FW 453 X 1 12 X 119 HRD 21 754101 2 CS 437 20 X 1 25 HX G5 ZNY 22 781708 1 CS 500 13 X 4 25 HX G5 23 767962 2 FW 581 X 1 063 X 090 SAE 24 031997 1 PLASTIC WHEEL 25 053199 1 NT 500 13 HX JAM ZNYC NOTES 1 Torque to 48 ft lbs 117164 0813 6 7 RIGHT SIDE OF MOWER 42 Deck Lift LEFT SIDE OF MOWER 117164 0813 6 8 42 Deck Lift INDEX NO PART NO DESCRIPTION 1 116156 1 LIFT HANDLE 2 116151 2 PIVOT BLOCK 3 029629 4 CS 375 16 75 FLK 4 016899 8 NT 375 16 HX FLK ZNYC 5
3. f PO N N N N N N N N A N NN DESCRIPTION CS 250 20 X 2 00 HX FLTHD FW 281 X 625 X 051 080 HD ZN YL DRIVE STRAIGHT STOP 1 4 20 THREAD RIVET NUT LATCH WITH DECAL CS 375 16 X 75 HX FLK NT 375 16 HX FLK ZNYG CS 250 20 X 75 HX G5 NUT PLATE 420 CENTERS PUSH BUTTON SWITCH NT 375 16 HX ZY NL CS 500 13 X 4 25 HX G5 NT 500 13 HX G8 ZY NL CS 10 24 X 75 HX FLK ZN CS 375 16 X 3 50 HX G5 Z STEERING SPACER LS STEERING BOX FW 343 X 687 X 051 080H NT 312 18 HX ZY NL BRAKE ROD LS BRAKE BELLCRANK BUSHING RS STEERING BOX RS BRAKE BELLCRANK RS STEERING DECAL RAPTOR ID DECAL LS STEERING DECAL STEERING COVER DECK HEIGHT DECAL BUSHING NOTES 3 12 117164 0813 117164 0813 Wheel 8 Tire Section 4 Front Wheel Breakdown Drive Wheel Breakdown 4 1 Wheel 8 Tire 117164 0813 4 2 Wheel 8 Tire INDEX NO co Q Q N PART NO 604013 061077 705954 344267 712976 784223 784603 N A 1 Torque to 65 75 ft Ibs 117164 0813 QTY N N NN PL DESCRIPTION TIRE WHEEL ASSEMBLY WHEEL NUT CS 500 13 X 1 25 HX G5 ZN FW 510 X 2 15 X 187 SPL FW 531 X 1 375 X 125 ZNY BEARING SPACER FRONT WHEEL ASSEMBLY NOTES 4 3 Front Wheel Breakdown 4 4 117164 0813 Front Wheel Breakdown INDEX NO PART DESCRIPTION
4. sagu e E EEES a 6 14 BZ DECK LIE Cr aa eda let SS 6 16 6 1 42 Service Deck INDEX NO 4 2 3 4 5 PART NO 551896 604221 602243 604222 793521 GTY ra DESCRIPTION 42 DECK WITH DECALS DANGER CHUTE DECAL BELT ROUTING DECAL DANGER OBJECTS DECAL 42 DECK ID DECAL NOTES 117164 0813 This page intentionally left blank 117164 0813 6 3 42 Deck Pullevs 8 Spindles 6 4 117164 0813 42 Deck Pulleys Spindles INDEX NO PART NO 1 781567 2 767962 3 603986 4 086660 5 712893 6 117512 7 604291 8 604110 9 601839 10 117539 11 604253 12 604172 13 603987 14 604123 15 604219 16 036236 17 768523 18 080655 19 604254 20 604214 Torgue to 50 75 ft Ibs Torgue to 18 ft Ibs Torgue to 73 ft Ibs pede DO 117164 0813 GTY i i aA Pp DESCRIPTION NT 500 13 HX G8 ZY NL FW 531 X 1 063 090 SAE IDLER PULLEY 4 00 FLAT NT 375 16 ZY NL FW 406 X 1 25 X 42 HRD Z IDLER ARM IDLER SPRING SPRING TENSIONER ANCHOR PIVOT SPACER BUSHING SPACER CB 50 13 X 2 00 STD ZN NT 562 18 HX G5 ZN PULLEY PULLEY SPACER IDLER PULLEY 4 00 FLAT CS 312 18 X 1 00 G5 FW 343 687 051 080H CS 375 16 1 50 G5 50 13 2 50 STD ZN SPINDLE ASSEMBLY NOTES Torque to 30 ft lbs The idler arm should pivot freely 6 5
5. 055947 601098 704932 059832 601096 604324 604124 604125 601982 116162 602407 029629 016899 604181 114052 601053 QTY ass 0 2aNNNaa aaa an a DESCRIPTION CHOKE CABLE PTO SWITCH KEY ASSEMBLY INSTRUMENT PANEL WITH DECAL INSTRUMENT PANEL DECAL IGNITION SWITCH CS 250 20 500 G5 CB 10 24 X 500 ZYNC FW 219 X 500 X 048 ZNYC NT 10 24 HX NL ZN THROTTLE CABLE CS 250 20 X 75 HX FLG RS FENDER LS FENDER ON 250 20 X 15 MAX THK FOOTREST HUSTLER ID DECAL CS 375 16 X 75 HX FLK NT 375 16 HX FLK ZNYC WIRE HARNESS CLUTCH CONNECTOR REPAIR KIT SEALED RELAY WITH BRACKET NOTES 2 5 Battery a BATTERY 117164_0813 2 6 Battery INDEX NO OO N 604178 604465 768515 771428 024927 029868 055939 000331 601982 N N N HA N N DESCRIPTION TIE DOWN STRAP CS 0 250 20 X 7 50 HX G5 FW 281 X 625 X 051 080 HD ZN YL RED BATTERY CABLE BOOT NT 250 20 HX G5 ZNYC LW 250 INT EXT TOOTH Z CS 250 20 X 75 HX G5 WIRE TIE CN 250 20 X 15 MAX THK NOTES 1 When performing service on the mower disconnect the battery ground cable and do not it to the battery until the engine is ready to be started 117164 0813 2 7 2 8 117164 0813 117164 0813 Section 3 Hydraulic Assembly
6. 1 781567 1 NT 500 13 HX G8 ZY NL 2 767962 2 FW 531 X 1 063 X 090 SAE 3 110116 1 CASTER FORK 4 042630 1 CS 500 13 X 6 50 HX 5 2 5 306969 1 GAUGE WHEEL SPACER 6 768044 1 TIRE WHEEL 11 X 4 5 RIBBED 7 772806 2 BEARING CAP 8 772814 1 3 4 ROLLER BEARING NOTES 117164 0813 4 5 Drive Wheel Breakdown INDEX NO PART NO QTY DESCRIPTION 1 604267 1 TIRE 18 X 8 5 8 2 601820 1 WHEEL 8 X 6 93 3 019521 1 VALVE STEM NOTES 4 6 117164 0813 117164 0813 Section 5 Engine Kawasaki FR651V 8 FR691V W O Carbon Canister 5 2 Engine Kawasaki FR651V With Carbon Canister 5 6 Engine Service Parts Kawasaki FR651V 8 FR691V 5 10 Fuel System Without Carbon Canister 5 12 Fuel System With Carbon 5 14 Fuel Tank Service Pans 5 16 5 1 Engine Kawasaki FR651V 8 FR691V W O Carbon Canister 117164 0813 5 2 Engine Kawasaki FR651V 8 FR691V W O Carbon Canister INDEX NO PART NO DESCRIPTION 1 N A 1 KAWASAKI FR651V 8 FR691V ENGINE 2 604463 12 OIL DRAIN HOSE 3 604016 1 MUFFLER 4 016899 1 NT 375 16 HX FLK ZNYC 5 116290 1 CLUTCH ANCHOR 6 767954 5 FW 406 812 060 SAE 7 036244 1 CS 375 16 1 00 HX G5 8 602580 4 CS 375 16 X 1 25 HX G5 P85 9 604185 1 STUB SHAF
7. 604377 1 GRIP 6 712919 2 FW 406 X 1 00 X 42 HRD Z 7 601839 2 PIVOT SPACER BUSHING 8 005116 2 CS 375 16 1 375 HX G5 9 027714 1 CE 500 X 1 25 156 X 1 093 10 017251 1 156D 1 00 LG HML 2 11 767962 2 FW 581 X 1 063 X 090 SAE 12 603918 1 LIFT ROD 13 603920 1 PIVOT PIN 14 781567 1 NT 500 13 NL G5 15 029751 2 CS 375 16 X 1 00 HX FLK 16 604515 2 NT 0 375 16 FL NY GF NOTES 1 Part of the steering cover assembly 117164 0813 6 9 52 Service Deck INDEX NO PART DESCRIPTION 1 551770 1 52 DECK WITH DECALS 2 604221 1 DANGER CHUTE DECAL 3 781419 1 BELT ROUTING DECAL 4 785535 1 52 DECK DECAL 5 604222 1 DANGER OBJECTS DECAL NOTES 6 10 117164 0813 This page intentionally left blank 117164 0813 6 11 52 Deck Pulleys 8 Spindles 6 7 SC E gt 6 12 117164_0813 52 Deck Pulleys 8 Spindles INDEX NO PART NO DESCRIPTION 1 781567 3 NT 500 13 HX G8 ZY NL 2 767962 3 FW 531 X 1 063 X 090 SAE 3 603986 1 IDLER PULLEY 4 00 FLAT 4 604251 5 NT 312 18 HX NL JAM G2 ZN 5 604252 5 FW 340 675 035 ZN 6 604110 2 SPRING TENSIONER ANCHOR 7 604291 1 IDLER SPRING 8 604194 1 IDLER SLED 9 604079 2 IDLER SLIDE 10 604253 1 CB 50 13 X 2 00 STD ZN 11 036236 12 CS 312 18 X 1 00 G5 12 768523 12 FW 343 687 X 051 080H 13 604172 3 NT 562 18 HX G5 ZN 14 603988 3 DRIV
8. 1 52 MULCH KIT 333724 STEERING LEVER EXTENSION KIT 932459 RAPTOR 2 BAG CATCHER 604436 ARM REST KIT 117703 HOUR METER KIT 799288 FLEX FORKS KIT Note When ordering parts you must use the part number as shown for each part not the index number Always give the model and serial number to your parts and service representative Note Items sold in bulk such as seals and hoses are sold by the foot Using This Manual This manual is part of a service package for the Hustler mowers Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers This Parts Manual provides a complete parts listing for the unit Use this manual when ordering parts Illustrations used were current at the time of printing but subseguent production changes may cause your machine to vary slightly in detail Excel Industries Inc reserves the right to redesign and change the machine as deemed necessary without noti fication If a change has been made to your machine which is not reflected in this parts manual see your authorized dealer for current information and parts The Service Manual a service guide for use by Service Technicians It provides the necessary information needed to perform normal maintenance requirements on these units The Operator s Manual provides fundamental operational information and operational safety that is needed when oper ating the
9. 1857 5 602041 6 604176 7 551858 8 551859 9 604177 10 601967 11 600899 12 551860 13 016899 14 601982 15 551861 16 551862 17 551863 18 551864 19 551865 20 551866 21 551867 22 551868 23 N A 24 727172 25 601981 26 604307 27 000331 1 10 1 1 1 30 1 1 30 1 1 o DO aa 2 a an DESCRIPTION SEAT SUPPORT CS 375 16 X 75 HX FLK SPRING SUPPORT BUMPER WITH DECAL HOT DECAL CS 375 16 X 75 HX FLK PLN ENGINE PLATE WITH DECALS RS REAR BRACKET NT 375 16 HX FLK PLN ENGINE COMPARTMENT DECAL PUMP BELT WARNING DECAL LS REAR BRACKET NT 375 16 HX FLK ZNYC CN 250 20 X 15 MAX THK CROSS SUPPORT RS FRONT BRACKET HYDRO BRACKET BATTERY TRAY FOOT PAN WITH DECAL RS FRAME CHANNEL FRONT CROSS FRAME LS FRAME CHANNEL WITH DECALS SERIAL NUMBER SPEC DECAL MADE IN USA DECAL SAFE OPERATION DECAL PUSH BUTTON MOUNT WIRE TIE NOTES 1 Serial number decal In the event the serial number tag becomes damaged or illegible please contact your dealer to order a replacement EPA compliance decal 3 Patent numbers decal 4 Torque all hardware to a minimum of 33 ft lbs 117164_0813 2 3 Fenders 8 Instrument Panel 117164 0813 Fenders 8 Instrument Panel 117164 0813 INDEX NO N MIN lt s a a o o oa on An a N O Q GQ N o PART NO 601097 776476 785808 551898 604196 045898
10. 51 068551 601131 N N N N BR WO DESCRIPTION CS 375 16 X 2 25 HX G5 HYDROSTAT CROSS BRACE FW 406 X 812 X 060 SAE NT 375 16 HX G5 ZNY RS TRANSMISSION LS TRANSMISSION ACTUATOR FW 281 X 625 X 051 080 HD ZN YL OVERTRAVEL SPRING NT 250 20 HX ZY NL SPRING NOTES 3 5 Service Parts ission Transm 604127 RIGHT SIDE TRANSMISSION PART NO DESCRIPTION INDEX NO 2 c E A es gt T lt lt m o 37 oo o Z r IA 272 x lt x s co 2 TUTIA DOO c 8 TK c K 2 MOY ODD D c c sf 0000000909 K OONO OR 604128 LEFT SIDE TRANSMISSION PART NO DESCRIPTION INDEX NO gt 2 E E ES 5 220vt 2 Sr u x cz lt gt m 5 Lu a O lt G Z r gt 2 Z x lt x co 2 amp Z Z X Koor CO F TK M KOO 0 O Ot lt NNN O T COO 117164 0813 3 6 This page intentionally left blank 117164 0813 3 7 Steering 8 Brake FRONT OF MOWER STEERING COVE ASSEMBLY LEFT SIDE SHOWN RIGHT SIDE SIMILAR FRONT OF MOWER 117164 0813 3 8 Steering amp Br
11. AM ZNYC NOTES 1 Torque to 48 ft lbs 117164 0813 6 15 52 Deck Lift RIGHT SIDE OF MOWER LEFT SIDE OF MOWER 117164 0813 6 16 52 Deck Lift INDEX NO PART NO DESCRIPTION 1 116156 1 LIFT HANDLE 2 116151 2 3 029629 8 CS 375 16 75 HX FLK 4 016899 12 375 16 FLK ZNYC 5 604377 1 GRIP 6 116916 2 DECK LINK PLATE 7 781567 1 NT 500 13 NL G5 8 603920 1 PIVOT PIN 9 027714 1 500 X 1 25 156 1 093 10 017251 1 156D 1 00 LG HML 2 11 767962 2 FW 531 X 1 063 X 090 SAE 12 603918 1 LIFT ROD 13 601839 2 PIVOT SPACER BUSHING 14 005116 2 CS 375 16 X 1 375 HX G5 15 029751 2 CS 375 16 X 1 00 HXFLK 16 604515 2 NT 375 16 FL NY GF NOTES 1 Part of the steering cover assembly 117164_0813 6 17 6 18 117164 0813 117164 0813 Section 7 7 1 Seat 117164 0813 7 2 Seat INDEX NO o A O N PART NO 601807 551897 604307 086660 000331 768523 036236 029629 793851 016899 036244 601815 793315 N N N N f N DESCRIPTION STANDARD SEAT SEAT PAN WITH DECAL PUSH BUTTON MOUNT NT 375 16 HX ZY NL WIRE TIE FW 343 X 687 X 051 080H CS 312 18 X 1 00 HX G5 CS 375 16 X 75 HX FLK COMPRESSION SPRING 1 25 X 4 00 X 188 NT 375 16 HX FLK ZNYG CS 375 16 X 1 00 HX G5 BATTERY WARNINGS
12. DECAL SEAT SWITCH NOTES 1 Do not torgue the seat pan must pivot freely 2 Torgue to 7 ft Ibs 117164 0813 7 3 7 4 117164 0813
13. E PULLEY B SEC 15 604123 3 PULLEY SPACER 16 604231 1 IDLER PULLEY 5 00 O D 17 604219 1 IDLER PULLEY 4 00 FLAT 18 604214 3 SPINDLE ASSEMBLY 19 604254 2 CB 50 13 X 2 50 STD ZN 20 083147 5 CB 312 18 X 620 G5 ZN NOTES 1 Torque to 50 75 ft lbs 2 Torque to 18 ft lbs 3 Torque to 73 ft lbs 117164_0813 6 13 52 Deck 6 14 117164 0813 52 Deck INDEX NO NO DESCRIPTION 1 604337 1 RS PULLEY COVER 2 604324 4 CS 250 20 75 HX FLG 3 791988 1 BELT B 140 77 EL 4 604338 1 LS PULLEY COVER 5 604268 1 DISCHARGE CHUTE 6 604346 1 DISCHARGE CHUTE PIN 7 604331 1 CHUTE SPRING 8 086660 1 NT 375 16 HX ZY NL 9 016410 2 CS 375 16 2 00 65 ZNYC 10 116157 2 DECK LIFT LINK 11 016899 3 375 16 FLK ZNYC 12 601839 2 PIVOT SPACER BUSHING 13 116155 2 DECK LINK 14 116911 1 LEVELER CAM 15 767954 1 FW 406 X 812 X 060 SAE 16 706168 1 NT 375 16 HX JAM G5 Z 17 781567 2 NT 500 13 HX G8 ZY NL 18 767962 2 FW 531 X 1 063 090 SAE 19 788166 2 PLASTIC WHEEL ASSEMBLY 20 603995 3 BLADE 17 86 M F CW 783753 3 BLADE 17 86 L F CW 787721 3 BLADE 17 86 H F CW 603848 3 BLADE 17 86 CAT F CW 794198 3 BLADE 17 86 MUL F CW 785436 3 BLADE 17 86 GAT F CW 21 602680 3 FW 453 X 1 12 X 119 HRD 22 754101 3 CS 437 20 X 1 25 HX G5 ZNY 23 781708 1 CS 500 13 X 4 25 HX G5 24 767962 2 FW 581 X 1 063 X 090 SAE 25 031997 1 PLASTIC WHEEL 26 053199 1 NT 500 13 HX J
14. EL BQ 38 CANISTER TO ENGINE VAPOR 5 9 En ine Service Parts Kawasaki FR651V 8 FR691V INDEX PART NO 603059 068478 602581 604350 604369 Q QTY oa DESCRIPTION AIR FILTER IN LINE FUEL FILTER OIL FILTER OIL DRAIN VALVE O RING NOTES 5 10 117164 0813 This page intentionally left blank 117164 0813 5 11 Fuel Svstem Without Carbon Canister 117164 0813 5 12 Fuel System Without Carbon Canister 117164 0813 INDEX NO o Q A OO N hr at a O Oo PART NO 604336 603807 117059 117060 713198 055939 768515 604279 604322 604273 604292 604323 000331 604307 033035 GTY 1 1 1 1 18 5 fo aa 2 22 DESCRIPTION FUEL TANK ASSEMBLY RATCHETING GAS CAP 3 5 LEFT TANK MOUNT RIGHT TANK MOUNT SEAL 3 8 X 3 4 CS 250 20 X 75 G5 FW 281 X 625 X 051 080 HD ZN YL 3 16 FORMED VAPOR LINE 1 4 HOSE BARB CROSS 3 16 FORMED VAPOR LINE BOOT 3 16 TO 1 4 BARB VAPOR SYSTEM FILTER WIRE TIE PUSH BUTTON MOUNT WEATHERSTRIP NOTES WEATHERSTRIP LENGTH E sss E 5 12 5 13 Fuel Svstem With Carbon Canister LL 2 oh amp 117164_0813 5 14 Fuel System With Carbon Canister 117164 0813 INDEX NO po OO N m
15. Hustler Raptor Parts Manual HUSTLER 200 S Ridge Road Hesston Kansas 67062 A WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation California Public Resources Code Section 4442 6 provides that it is unlawful to use or operate an internal combustion engine on any forest covered brush covered or grass covered land unless the engine is equipped with a spark arrester maintained in effective working order A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0 0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service Other states or federal areas may have similar laws The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER Inspect spark arrester daily replace every 500 hours or as needed The Engine Owner s Manual provides information regarding the U S Environmental Protection Agency EPA
16. T PUMP PULLEY 10 000331 3 WIRE TIE 11 791251 1 CLUTCH HARNESS PIGTAIL 12 604244K 1 CLUTCH KIT 13 602680 1 FW 453 X 1 12 X 119 HRD 14 604271 1 CS 437 20 X 4 00 HX G5 NOTES Supplied with the engine 2 Torque the bolt to 45 48 ft lbs Replace do not reuse the cap screw if it is removed or loosened Use only hand tools to install this fastener 3 Torque the bolt to 30 35 ft lbs Replace do not reuse the cap screw if it is removed or loosened Use only hand tools to install this fastener 117164_0813 5 3 Engine Kawasaki FR651V FR691V W O Carbon Canister 117164 0813 5 4 Engine Kawasaki FR651V 8 FR691V W O Carbon Canister INDEX NO PARTNO DESCRIPTION 15 055939 2 CS 250 20 75 HX G5 16 768515 4 281 X 625 X 051 080 HD ZN YL 17 044255 1 NT 10 32 HX ZN 18 030817 1 STARTER SOLENOID 19 024927 2 NT 250 20 HX G5 ZNYC 20 029876 1 LW 312 INT EXT TOOTH 21 720516 1 M8 X 1 25 X 16 610 9 22 000323 2 HOSE CLAMP 23 015818 18 1 4 FUEL LINE 24 604274 1 3 16 FORMED VAPOR LINE NOTES FUEL LINE LENGTH EP 18 TANK TO ENGINE 4 Part of the mower wire harness 5 Part of the fuel system 117164 0813 5 5 Engine Kawasaki FR651V With Carbon Canister 117164 0813 5 6 Engine Kawasaki FR651V With Carbon Canister Su
17. ake INDEX NO OO N o a n 13 14 15 16 17 18 19 20 21 603983 781922 768523 048553 601069 772483 604173 041152 603905 768515 068551 110370 781260 054502 767954 080655 029629 016899 034272 116144 603332 029751 N N NN O Om O LS S N N N O FN 1 Part of the hydraulic assembly 117164 0813 DESCRIPTION DAMPER BALL STUD FW 343 X 687 X 051 080H CP 062D X 1 00 LG HML Z CN 312 18 X 20 MAX THK SB 312 X 75 SH 250 20 YOKE 5 16 24 NT 312 24 HX ZNYC STEERING ROD FW 281 X 625 X 051 080 HD ZN YL NT 250 20 HX ZY NL STEERING BAR WITH GRIP STEERING BAR GRIP NT 375 16 HX G5 ZNY FW 406 X 812 X 060 SAE CS 375 16 X 1 50 HX G5 CS 375 16 X 75 HX FLK NT 375 16 HX FLK ZNYG NT 312 18 HX G5 ZNYC STEERING BUSHING CLIP CS 375 16 X 1 00 HXFLK NOTES 3 9 Steering Cover Assembl 117164 0813 3 10 Steering Cover Assembly 117164 0813 INDEX NO OO N m m NN a OO WON O VI G NO Q N PART NO 604452 768515 117540 808477 551912 029629 016899 055939 601822 781211 086660 781708 781567 063198 005108 604288 604300 768523 058776 604179 116142 765339 604299 116141 785220 604195 785139 116134 604275 781153
18. and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegible replace immediately Replacements may be ordered per the information found in the Product Information section of the owner s manual Federal law and California State law prohibit the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair replacement of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use or 2 The use of the equipment after such device or element of design has been removed or rendered inoperative by any person Table of Contents General Information Service Literat re Options Available From Your Dealer Using Hardware Description 8 Abbreviations Standard Section 2 betas a Quad aded Fenders 8 Instrument BANG Hydraulic Transmission Assembly Transmission Service P
19. arts Steering S marca nd X NR e Steering Cover Wheel amp Tite bs pus 88 u Front Wheel Breakdown Drive Wheel Breakdown Engine Kawasaki FR651V 8 FR691V W O Carbon Canister Engine Kawasaki FR651V With Carbon Canister Engine Service Parts Kawasaki FR651V 8 FR691V Fuel System Without Carbon Canister Fuel System With Carbon Canister Fuel Tank Service ova gos a la 42 Service Deck u exe wl e e Beat oe 42 Deck Pulleys amp de Deck Ms EE o aa Su E d 52 SOC IDO a ane e anu ir tE 52 Deck Pulleys 8 Spindles 52 DCI A aitas Su dhe BEN DEE A MD Ad elo 117164 0813 c 1 C 2 117164 0813 General Information This manual covers Hustler Raptor models 931741 931881 931899 93199805 8 93200405 Service Literature PART NO DESCRIPTION 604220 OPERATOR S MANUAL 117371 WARRANTY STATEMENT 117373 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO DESCRIPTION 117578 42 MULCH KIT 11758
20. mower The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products 117164_0813 1 1 Hardware Description Codes amp Abbreviations The following codes are used throughout this parts manual Refer to this list when ordering parts ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW Standard Torgues DESCRIPTION CARRIAGE BOLT CLEVIS PIN CLIP NUT COTTER PIN CAP SCREW CUP WASHER FENDER WASHER FLAT WASHER HEX HEAD LOCK WASHER ABBREVIATION MB MS NT SC SH SB SS OD ID DESCRIPTION MACHINE BUSHING MACHINE SCREW NUT SELF TAPPING CAP SCREW SOCKET HEAD SHOULDER BOLT SET SCREW OUTSIDE DIAMETER INSIDE DIAMETER The following chart lists the standard torgue values for the threaded fasteners found in this manual Torgue all cap screws nuts and set screws to these values unless a different torgue is shown in the Notes section next to the fastener SIZE 250 312 375 438 5500 562 625 750 875 1 00 FT LBS N M 8 2 11 1 17 23 30 40 48 65 73 99 105 143 145 200 260 350 420 565 625 850 1 2 SI7E M3 M4 5 M6 M8 M10 M12 M14 M16 M20 M24 FT LBS N M 1 1 3 2 2 3 4 5 6 1 7 7 10 4 18 5 25 37 50 64 87 80 108 5 160 215 320 435 555 750 117164 0813 117164 0813 Section 2 2 1 Frame 117164 0813 Frame INDEX NO PART NO 1 116126 2 029629 3 116127 4 55
21. pplied with the engine 2 Torgue bolt to 45 48 ft Ibs 117164 0813 INDEX NO o O N PART NO N A 604463 604016 016899 116290 767954 036244 602580 604185 000331 791251 604244 602680 604271 1 a Qs DESCRIPTION KAWASAKI FR651V ENGINE OIL DRAIN HOSE MUFFLER NT 375 16 FLK ZNYC CLUTCH ANCHOR FW 406 X 812 X 060 SAE CS 375 16 X 1 00 G5 CS 375 16 1 25 HX 5 P85 STUB SHAFT PUMP PULLEY WIRE TIE CLUTCH HARNESS PIGTAIL CLUTCH FW 453 X 1 12 X 119 HRD CS 437 20 X 4 00 G5 NOTES Use only hand tools to install this fastener Torque the bolt to 30 35 ft lbs Replace do not reuse the cap screw if it is removed or loosened Use only hand tools to install this fastener 5 7 Engine Kawasaki FR651V With Carbon Canister 5 8 117164 0813 Engine Kawasaki FR651V With Carbon Canister 4 Part of the mower wire harness 117164_0813 INDEX PARTNO QTY DESCRIPTION 15 055939 2 CS 250 20 X 75 HX G5 16 768515 4 FW 281 X 625 X 051 080 HD ZN YL 17 044255 1 NT 410 32 HX ZN 18 030817 1 STARTER SOLENOID 19 024927 2 250 20 HX G5 ZNYC 20 029876 1 LW 312INT EXT TOOTH 21 720516 1 CSM8X 1 25 X 16 HX G10 9 22 000323 2 HOSE CLAMP 23 015818 18 1 4 FUEL LINE 24 603326 38 3 16 VAPOR LINE 25 603112 1 CLAMP 3 16 NOTES FUEL amp VAPOR LINE LENGTH EP 18 VALVE TO ENGINE FU
22. x2 vmt m etm ke ee 3 2 Transmission Assembly 3 4 Transmission Service 3 6 Steering amp 3 8 Steering Cover Assembly 3 10 3 1 Assembl TRANSMISSION 117164 0813 Hydraulic Assembly INDEX NO PART NO oo O N E Ego A KE g ir JO GI N 1 Torque to 17 ft lbs 117164_0813 710087 604343 043067 016899 603907 080655 767954 604491 604490 604487 116289 116287 712893 086660 054502 706549 116218 768523 034272 ppp a DESCRIPTION CS 312 18 X 2 50 HX G5 CB 375 16 X 2 25 STD ZN CS 312 18 X 3 00 HX G5 Z 375 16 FLK ZNYC DRIVE BELT CS 375 16 1 50 G5 FW 406 X 812 X 060 SAE PULLEY 2 0 IDLER SPRING CS 375 16 X 2 5 FULTH IDLER SPACER IDLER ARM FW 406 X 1 25 42 HRD 2 NT 375 16 HX ZY NL NT 375 16 HX G5 ZNY HP 080D X 1 19 TOW VALVE LINK FW 343 X 687 X 051 080H NT 312 18 HX G5 ZNYC NOTES 3 3 Transmission Assembly a FRONT OF MOWER 3 4 117164 0813 Transmission Assembly 117164 0813 INDEX NO Q O N gai 056036 110042 767954 054502 604127 604128 116143 768515 6010
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