INSTALLATION INSTRUCTIONS Mopar Performance 2” Lift System
Contents
1. Scratches or defects in product finishes powder coating plating etc e Damage to or resulting from vehicle s electronic stability system related components or other vehicle systems e Racing or other vehicle competitions or contests Accidents impact by rocks trees obstacles or other aspects of the environment e Theft vandalism or other intentional damage Remedy Limited to Repair Replacement The exclusive remedy provided hereunder shall upon LKI s inspection and at LKI s option be either repair or replacement of product or parts covered under this Limited Warranty Customers requesting warranty consideration should contact LKI by phone 1 800 551 4955 to obtain a Returned Goods Authorization number All removal installation and shipping costs are customer s responsibility If a replacement part is needed before the Mopar part in question can be returned to LKI you must first purchase the replacement part from LKI Then if the part in question is deemed warrantable you will be credited refunded by LKI Other Limitations Exclusion of Damages Your Rights Under State Law e Neither LKI Chrysler LLC nor your Jeep Dodge or Mopar dealer are responsible for any time loss rental costs nor for any incidental consequential or other damages you may have e This Limited Warranty gives you specific rights You may also have other rights that vary from state to state For example while all implied warranties are2. Lubricate the supplied bushings and sleeves with a light Silicone or Lithium based grease then install bushings sleeves into the bottom eyeing end of the Mopar stabilizer bar links 716244 DIAGRAM 10 STABILIZER BAR LINKS QQ Apply anti seize to the top stud end of the Mopar stabilizer bar links Install the 12 jam nut onto the link then the 90 swivel end Adjust the swivel end to reach a center swivel to center eye length of 11 then tighten the jam nut LILI From the factory the stabilizer bar links mount outboard of the stabilizer bar body with their upper studs facing inboard The Mopar links install opposite mount them inboard of the stabilizer bar body with their upper studs facing up and outboard As shown first position one 1 2 SAE washer onto the link stud then insert stud through the stabilizer bar body attachment hole Position remaining 2 SAE washer Nyloc nut and tighten 80 SSS SSS K6857183 06 15 10 Page 12 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR QU Attach the Mopar links lower ends using the factory hardware Tighten 75 31 SHOCK ABSORBERS WU Install shocks with the body of the shock cylinder at the top using the factory hardware
3. and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR of the plumb bob and the inside edge of the wheel Record this measurement then repeat the procedure on the other side Q Compare the two measurements the goal is to make them equal If the driver side measurement is greater than the passenger side the track bar needs to be lengthened If the passenger side measurement is greater than the driver side the track bar needs to be shortened Disconnect the lower Heim joint end of the track bar from the axle and make the appropriate adjustments Q Tighten the Heim jam nut firmly The Mopar Replacement Steering Stabilizer is installed prior to installing the track bar to axle bolt Both the axle and frame end of the track bar is tightened after the steering stabilizer is installed in the next step WARNING No more than 3 8 of Heim end threads can be exposed once the jam nut is tightened 36 REMOVE FACTORY STABILIZER Q Remove the factory steering stabilizer cylinder Q Remove factory cylinder to tie rod bracket 37 STEERING STABILIZER AXLE BRACKET DIAGRAM 11 ATTACHING THE DIAGRAM 11 _ AXLE BRACKET Ny LJ Locate the small hole on the track bar mount above and to the outboard side of the track bar mounting hole Drill out this hole using a 17 32 bit Q Position the axle bracket 55 02 92075 on the front face of the factory track bar mount Note there is a notch in the edge of t
4. disclaimed herein any implied warranty required by law is limited to the terms of our Limited Lifetime Warranty as described above Some states do not allow limitations of how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the limitations and exclusions herein may not apply to you MOPAR DIRECT CONNECTION TECH LINE LKI WARRANTY LINE 1 888 528 HEMI 4364 1 800 551 4955 K6857183 06 15 10 Page 17 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved
5. 41 FINAL CLEARANCE and TORQUE CHECK LI Cycle steering lock to lock and inspect the tires wheels and the steering suspension and brake systems for proper operation tightness and adequate clearance 42 HEADLIGHTS Q Readjust headlights to proper setting 43 MOPAR WARNING DECAL Q The WARNING TO DRIVER decal installs on the inside top center of the windshield frame just below the windshield frame s tie down loop Prior to installation pre clean the surface with the supplied alcohol cleaning pad 44 ALIGNMENT LI Realign vehicle to factory specifications A precise alignment including the centering of the steering wheel is required in order for the vehicle s Electronic Stability Program to function properly A laser alignment is recommended Important Maintenance Information It is the ultimate buyer s responsibility to have all bolts nuts checked for tightness after the first 100 miles and then every 1000 miles The steering suspension and driveline systems plus wheel alignment should be inspected by a qualified professional mechanic at least every 3000 miles Mopar Performance Suspension Limited Lifetime Warranty by LKI Inc Your warrantor is LKI Enterprises Inc LKI The entire product warranty process is handled by LKI not by Chrysler LLC any Jeep or Dodge vehicle dealership or any Mopar distributor or retailer K6857183 06 15 10 Page 16 of 17 2008 Chrysler LLC Mopar is a registered tra
6. 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR 29 PARKING BRAKE CABLES 4 DOOR MODEL ONLY DIAGRAM 9 Q The parking brake cables are routed beneath the vehicle body TAGRAM 9 7 E BRAKE along the transmission tunnel above a frame crossmember then through a wire hanger bracket that is attached to the floorboard CABLE RELOCATION Detach the two parking brake cables from the wire hanger bracket net a then detach the wire hanger bracket from the floorboard eae hanger s new Q Position the wire hanger bracket at the center of the frame ZN pis crossmember as shown Using the wire hanger bracket as a 7 template mark the location for the two mounting holes to be hy drilled Drill the mounting holes using a 13 64 bit Attach the wire 5 mr hanger bracket to frame crossmember using the supplied 1 4 x MA eA A 1 2 self tapping bolts and tighten 75 in lb M E pa a A Tal i tactory anger frame crossmember Wis LIL On each side disconnect the parking brake cable at the axle t a en arboan and re route them to below the frame crossmember Insert each axle j brake cables j parking brake cable into the relocated wire hanger bracket then AS VIEWED FROM oer reconnect parking brake cables to axle VEHICLE LOOKING UP 30 STABILIZER BAR LINKS DIAGRAM 10 LILIDrill out the holes in the ends of the stabilizer bar to 1 2 QQ
7. 6 INITIAL CLEARANCE CHECK FRONT Q With the vehicle still on jack stands and the suspension hanging at full extension travel cycle steering lock to lock and check all components for proper operation and clearances Pay special attention to the clearance between the tires wheels and brake hoses wiring driveshaft to crossmember etc LJ Lower vehicle to the floor Final tightening and adjustments to the front suspension and steering stabilizer installation will take place once rear lift is completed REAR DISASSEMBLY 17 PREPARE VEHICLE LI Place vehicle in neutral Raise rear of vehicle with a jack and secure a jack stand beneath each frame rail just ahead of the rear lower link arms Ease the frame down onto the stands place transmission in low gear or park and chock front tires Remove rear tires LI Position a jack so that it supports but does not raise the rear axle 18 TRACK BAR AND LINK ARMS LI Disconnect the factory track bar from both its axle and frame attachment points Set the bar aside LIU Loosen do not remove the bolts securing both lower link arms to the axle and frame LIU Loosen do not remove the bolts securing both upper link arms to the axle and frame 19 BRAKE HOSES AND WHEEL SPEED SENSOR WIRES LILI Detach the factory brake hose bracket at the frame This bracket holds the connection between the rubber brake hose and the metal brake line LILI Located on the driver side
8. Do not tighten at this time Apply Mopar decals FINAL PROCEDURES 32 TIRES WHEELS LIU Install the tires wheels and torque lug nuts as per step 15 33 INITIAL CLEARANCE CHECK REAR Q With the vehicle still on jack stands and the suspension hanging at full extension travel check all components for proper operation and clearances Pay special attention to clearance between the tires wheels and brake hoses driveshaft etc 34 HARDWARE TIGHTENING SEQUENCE Q Rear track bar both ends 125 LILI Rear lower link arm bolts to axle 125 Q Rear lower link arm bolts to frame 125 QU Rear upper link arm bolts to axle 125 Q Rear upper link arm bolts to frame 125 Q Front lower link arm bolts to axle 125 NOTE Be sure that cam bolts are positioned as per step 7 Q Front lower link arm bolts to frame 125 Q Front upper link arm bolts to axle 75 WU Front upper link arm bolts to frame 75 LIU All shock absorber eyes 56 35 FRONT TRACK BAR ADJUSTMENT QU Verify that the tires not the steering wheel are pointed straight ahead Position a plumb bob or similar tool against the inside edge of the frame Measure the distance between the line K6857183 06 15 10 Page 13 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD
9. INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR INTRODUCTION Installation requires a professional mechanic Prior to beginning inspect the vehicles steering driveline and brake systems paying close attention to the suspension link arms and bushings stabilizer bars and bushings tie rod ends pitman arm ball joints and wheel bearings Also check the steering sector to frame and all suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition repair or replace all worn parts Read instructions several times before starting Be sure you have all needed parts and know where they install Read each step completely as you go NOTES e Prior to beginning the installation check all parts and hardware in the box with the parts list below If you find a packaging error contact Mopar directly Do not contact the dealer where the system was originally purchased You will need the control number from each box when calling this number is located at the bottom of the part number label and to the right of the bar code e Front end realignment is necessary e An arrow on diagrams indicates which direction is toward the front of the vehicle e A foot pound torque reading is given in parenthesis after each appropriate fastener e Do not fabricate any compon
10. NS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR QU Carefully re form the metal brake line then attach the Mopar bracket to the factory location 76 in lb 12 STABILIZER BAR LINKS LILI Remove the factory rear stabilizer bar to axle links and install them on the front of the vehicle Attach the swivel upper end of the stabilizer bar link to bar body the stud faces inboard then secure using factory hardware 66 QU Attach the lower eye ring end of stabilizer bar link to axle The eye ring seats against the inboard side of the mounting tab The factory mounting bolt installs from the outboard side through the mounting tab then through the eye ring Position one 5 ID x 1 6 OD x 1875 thick washer onto the factory mounting bolt install factory nut then tighten 75 13 FRONT CROSSMEMBER DIAGRAM 4 CROSSMEMBER TRIMMING AUTOMATIC TRANSMISSION MODEL FOR JK WITH AUTOMATIC TRANSMISSION ONLY ONLY DIAGRAM 4 SN Q Most models with automatic rai Depth of trimmed area is only 3 8 Length at base is 2 1 4 Only trim the front edge of crossmember transmissions are equipped with a transmission pan skid plate crossmember i i automatic transmission assembly The forward lip of the crossmember skid plate assembly crossmember must be trimmed to create adequate clearance between it and the d
11. SAE washer 1 4 Nyloc nut 1 4 x 3 4 bolt 00 716238 1 4 SAE washer 55 33 5704 aannaaien front brake hose relocation 1 1 1 1 1 1 1 1 1 1 4 Nyloc nut 1 1 1 1 1 1 1 bracket driver side 55 34 5704 ooo eee front brake hose relocation bracket passenger side 55 21 5704 cc eceee eee bracket brake hosSe 0000 relocation driver side rear 1 4 x 1 2 self tapping bolt Adel line clamp 1 4 x 3 4 bolt 05 716238 1 4 SAE washer 1 4 Nyloc nut 1 4 x 1 2 self tapping bolt Adel line clamp 55 22 5704 0 ceceeceeeeeee bracket brake hose 65 relocation pass side rear 116242 00 cccccceeeceeeeees bracket track bar rear 9 16 x 3 1 4 bolt 716237 9 16 SAE washer 12 5700 tab nut 1 2 x 1 bolt 1 2 Stover nut 1 2 SAE washer 1 1 4 OD x 1 5 8 sleeve 3 8 x 3 x 3 1 4 U bolt j j j j j j j 2 4 3 8 serrated flange nut 20 5704 cee ee eee 2 alignment cam bolt ASSEMDIy cece cece e eee ee eeeeeeeeeeeaees 716245 116244 anaana 2 stabilizer bar link rear 2 1 2 Nyloc nut fine thread 716239 2 1 2 jam nut 4 1 2 SAE washer 2 hourglass bushing 2 3 4 OD x 1 7 16 sleeve 2 link upper end 90 degree front stabil
12. ar to 32 5 8 measured between eye centers This will Serve as a baseline prior to final adjustment Do not tighten the jam nut at this time Q Place one supplied Heim spacer on each side of the Heim end then position the assembly in the track bar mount on the axle Insert the supplied 9 16 x 3 bolt ms to temporarily hold the track bar in place This end of the track bar S D BASA Si q e must be detached from the axle again in a later step so do p a J not install its nut and washers at this time Q Connect upper end of bar to frame using the supplied 9 16 x 3 bolt SAE washers and Stover nut place a washer on both the bolt head and nut side Do not tighten at this time m j A A iz LF NOTE Final track bar adjustment and tightening are performed in later steps NOTE The track bar must be greased during each oil change service re i lt Ean n E r all a M _ Ei f 4 za 11 BRAKE HOSES DIAGRAM 3 WU Attach the appropriate brake hose relocation bracket 55 33 5704 driver side 55 34 5704 passenger side to the factory brake hose Use the supplied 1 4 x 3 4 bolt facing outward The washer is used on the bolt head side Install the supplied Nyloc nut and tighten 76 in lb K6857183 06 15 10 Page 7 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIO
13. axle then remove the rear knock outs that change the opening from a square hole to a slotted hole A special tool is available for this or use a die DIAGRAM 1 ECCENTRIC grinder with a small cutting wheel Install the cam bolts from the CAM BOLT outside Rotate the cams so that the front axle is shifted as far forward as possible the bolt head will be in its most rearward position Snug up the bolts do not fully tighten at this time 8 COMPRESSION TRAVEL DAMPENER PAD SPACERS DIAGRAM 2 QU The compression pad spacer 716243 installs on top of the coil spring s lower seat The otherwise round seat has a flat edge that faces outboard Locate center for the hole to be drilled as viewed from by using the dimensions in Diagram 2 note that the driver side spade aun ore compression pad spacer is installed slightly outboard of seat in positive setting center Drill at the marked location using a 17 64 bit QQ Thread the just drilled hole using the supplied 5 16 x 1 3 4 self tapping bolt then remove the bolt RRS Ari E E RAE NOTE The compression pad spacer must first be inserted into the coil spring before it is bolted to the coil seat see next step r no Eal 9 COIL SPRINGS SHOCK ABSORBERS i NOTE Perform step 9 one side at a time LIL Be sure the factory rubber isolators are still in place inside the upper coil tower LIU Insert the compression pad spacer into the bottom of the coil spring and hold it i
14. bolts LJ The distance from center of the mounting stud to center of the tie rod bracket mounting hole is 15 1 2 Position the tie rod bracket 55 03 92075 onto the tie rod accordingly Also the tie rod bracket should point up as shown and from a side view be 90 degrees perpendicular to the tie rod Attach the tie rod bracket using the supplied 3 8 x 2 1 2 U bolts and flange nuts Tighten the tie rod bracket U bolt nuts 23 Note that the tie rod bracket s positioning may require fine tuning a clearance check is performed in a later step 39 STABILIZER CYLINDER DIAGRAM 12 Q Install the supplied 1 2 ID x 1 3 8 long sleeve into the eyering on the body end of the stabilizer cylinder Q Attach the body end of the stabilizer cylinder to the tie rod bracket using the supplied 1 2 x 2 1 2 bolt 7 16 USS flat washer and Stover nut pointing forward as shown Tighten 75 LI Attach the rod end of the stabilizer cylinder to the axle bracket stud using the supplied 7 16 USS washer lockwasher and nut Tighten until the bushings swell slightly Q Have an assistant cycle the steering lock to lock while you observe the steering stabilizer Verify that the stabilizer operates smoothly and does not contact the steering linkage or other components Also verify that the stabilizer does not bottom or top out which will limit the steering before it contacts the steering stops It may be necessary to adjus
15. demark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR This product is covered by the Limited Warranty explained below that gives you specific legal rights This Limited Warranty is the only warranty LKI or any other manufacturer dealer or distributor makes in connection with your performance suspension accessories Your performance suspension involves several unique WARNINGS and installation of these parts may affect other portions of your Jeep vehicle warranties read carefully What is covered Subject to the terms below LKI will repair or replace its products found defective in materials or workmanship for so long as the original purchaser owns the vehicle on which the product was originally installed What is not covered The addition of performance parts does not by itself void a vehicle s warranty However added performance parts parts not originally supplied on the vehicle from the factory are not covered by the vehicle s warranty and any failure that they may cause is also not covered by the vehicle s warranty Additionally your LKI Limited Warranty does not cover products parts or vehicles LKI determines to have been damaged by or subjected to e Alteration modification or failure to maintain e Normal wear and tear bushings tie rod ends etc
16. eeeeeeees in Installation Instructions packet 118X238AP 0 alcohol cleaning Ppad ccceceeeeeeeees in Installation Instructions packet K6857183 06 15 10 Page 4 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR FRONT DISASSEMBLY NOTE Save all factory components and hardware for reuse unless noted 1 PREPARE VEHICLE Q Place vehicle in neutral Raise front of vehicle with a jack and secure a jack stand beneath each frame rail behind the front lower link arms Ease the frame down onto the stands place transmission in low gear or park and chock rear tires Remove front tires LI Position a jack so that it supports but does not raise the front axle 2 TRACK BAR LJ Remove the bolts securing the front track bar to axle and frame The bar and hardware will not be re used 3 STABILIZER BAR LINKS SHOCK ABSORBERS LILI Remove and discard the front stabilizer bar links LILI Remove and discard the shock absorbers 4 BRAKE HOSES WIRING AXLE VENT HOSE LILI Detach the factory brake hose bracket one per side at the frame This bracket holds the connection between the rubber brake hose and the metal brake line The following steps provide adequate wirin
17. ehicle RPM and speedometer readings are based on the stock vehicle s tire and wheel combinations Installing larger wheels and tires with your Mopar Performance lift kit could result in incorrect RPM speedometer and odometer readings PARTS LIST The part number is stamped into each part or printed on an adhesive label Identify each part and place the appropriate mounting hardware with it PART NO DESCRIPTION NEW ATTACHING BAG Qty if more than one HARDWARE Qty LOOT Orar N 2 Coil spring front 2 780180 2 Coil spring rear 2 four door model only OR 780171 2 Coil spring rear 2 two door model only OSTO aa 2 compression travel dampener rear L10236 sirieni track bar front ccceeeeeeeeeees 9 16 x 3 bolt 08 716247 9 16 SAE washer 9 16 Stover nut 1 OD x 1 9 16 sleeve bushing half 1 4 grease fitting Heim joint end Heim spacer 3 4 jam nut 2 4 2 1 2 1 1 2 1 K6857183 06 15 10 Page 2 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR 1 4 x 3 4 bolt 716238 1 4 SAE washer 1 4 Nyloc nut 1 4 x 3 4 bolt 6 716238 1 4
18. ents to gain additional suspension height e Prior to drilling or cutting check behind the surface being worked on for any wires lines or hoses that could be damaged e After drilling file smooth any burrs and sharp edges e Paint or undercoat all exposed metal surfaces e Prior to attaching components be sure all mating surfaces are free of grit grease excessive undercoating etc e A factory service manual should be on hand for reference e Use the check off box Q found at each step to help you keep your place Two LIU denotes that one check off box is for the driver side and one is for the passenger side K6857183 06 15 10 Page 1 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR Wheel and Tire Recommendations NOTE The use of 35 diameter tires may require modification to Mopar rock rails and certain model Mopar bumpers for adequate clearance Tire Diameter 33 to 35 Tire Width No greater than 12 5 NOTE Tires wider than 10 5 may require wheels with dimensions as follows Wheel Diameter No less than 17 Wheel Width 8 9 Wheel Back Spacing 3 25 to 4 75 As backspacing dimension decreases track width and stability increases NOTE V
19. g vent hose length to accommodate additional suspension extension travel LILI On each side a clip attaches the ABS wire loom to the top inboard side of the shock tower Remove and discard the clip LJ The upper end of the axle vent hose is clamped to the driver side frame rail Leave the hose attached to frame simply pull down approximately 3 of hose LY On Rubicon models the wiring loom for the locking differential is attached to the axle to frame upper link Remove and discard the clip 5 DRIVESHAFT Q Unbolt the front driveshaft at the front axle then tie it up and out of the way Do not let the shaft hang this risks pinching damaging the grease boot at the transfer case end 6 AXLE LINK ARMS COIL SPRINGS LILI Loosen but do not remove the upper and lower link arm bolts at the axle and frame LILI Lower the axle enough to facilitate removing the front coil springs Remove the coil springs K6857183 06 15 10 Page 5 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR FRONT ASSEMBLY 7 CAM BOLTS DIAGRAM 1 NOTE Ifthe vehicle has ever been realigned it may already be equipped with cam bolts LILI One side at a time remove the bolt securing the lower link arm to
20. he bracket that should face the passenger AI aC side of the vehicle ag Re Attach axle bracket using the supplied 9 16 x 3 bolt and Stover nut with a 9 16 SAE washer on both the bolt head and nut sides Also insert the supplied 1 2 x 1 bolt SAE washer and Stover nut place the washer on the bolt head side WU Tighten both the axle and frame ends of the track bar 125 O Tighten the 1 2 bolt 57 K6857183 06 15 10 Page 14 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR Q Install the supplied 1 2 mounting stud through the remaining hole in the axle bracket and secure using the supplied 1 2 nut and lockwasher The stud should point forward Tighten 57 DIAGRAM 12 ATTACHING THE TIE ROD ed ig C BRACKET AND STABILIZER CYLINDER Q Verify the tires not the steering wheel are B 55 03 92075 1 2 e bolt pointed straight ahead Q To ensure that the tie rod assembly is in proper AS position in relation to the knuckles verify that the 01 81195 upper face of each tie rod end body is perfectly Ss parallel with the bottom face of the knuckles where the tie rod ends attach If not parallel rotate the tie rod assembly by hand as necessary 3 8 U
21. izer bar link 2 washer front stabilizer bar 716245 hardware 5 ID x 1 6 OD x 1875 thick TNO2G e EE 2 compression dampener 2 5 10 X 1 3 a na 716245 K6857183 06 15 10 Page 3 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR pad spacer front self tapping bolt parking brake cable relocation 2 1 4 X 1 2 cc cece eeeeeeeeee es 716238 hardware self tapping bolt Part numbers depend on type ordered 0cceeeeeees 4 shock absorbers w boot 2 hardware pack cable tie 95 03 92075 eceseceeee bracket steering stabilizer to DTZ X 22072 DOl seorsa 716248 tie rod 1 1 2 Stover nut 1 7 16 USS washer 2 3 8 x 2 1 2 U bolt 4 3 8 flange nut 1 1 2 ID x 1 3 8 sleeve 99 0292075 ssrbsst bracket steering stabilizer to DEZ XT DOr 716248 axle 1 1 2 Stover nut 1 1 2 SAE washer 1 1 2 mounting stud 1 1 2 nut 1 1 2 lockwasher 1 7 16 nut 1 7 16 lockwasher 1 7 16 USS washer Denotes that this hardware is bagged with 1 2 mounting stud 01 81195 siseses steering stabilizer cylinder TNO 24 vi ccnsexcssetsatcauenvens Mopar decal sheet ccee
22. location using DIAGRAM 8 REAR BRAKE HOSE the factory hardware Be sure the alignment tab RELOCATION Bones Tighten 76 in lb WU Attach the brake hose to bracket using the supplied 1 4 x 3 4 bolt washer and Nyloc nut Install bolt from the outside place the washer on the nut side then tighten 76 in lb 1 4 adel clamp 1 3 64 drill bit WU Carefully re form the metal line so that it runs along the upper edge of the frame as shown in Diagram 8 The Adel clamps one per side hold the re formed metal brake lines snuggly against the frame to prevent them from potentially making contact with the stabilizer bar links during Ln lt 2 suspension articulation Position one clamp around ibs each brake line where shown Mark then drill the frame using a 13 64 drill bit Secure each TET line to frame using the supplied 1 4 x 1 2 self tapping bolts Tighten 75 in lb 28 PARKING BRAKE CABLES 2 DOOR MODEL ONLY QU The parking brake cables are routed beneath the vehicle body along the transmission tunnel above a frame crossmember then down to each wheel On each side disconnect the cables at the axle and re route them to below the frame crossmember Re attach cables to axle K6857183 06 15 10 Page 11 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK
23. n place Insert the coil spring into the upper tower first followed by the lower seat Be sure that the coils are indexed so they seat properly then raise the axle enough to hold the coil springs in place LILI Position the compression pad spacer onto the K6857183 06 15 10 Page 6 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR lower spring seat then secure it using the supplied 5 16 x 1 3 4 self HOW TO POSTION THE SHOCK tapping bolt and tighten 200 in lb HARDWARE Q Install shock absorber Tighten the upper hardware until bushings swell slightly Install the lower shock bolts but do not tighten at this time Apply Mopar decals After the shock absorber installation is complete the jack can be lowered and relocated to allow installation on the opposite side 10 TRACK BAR Q Thoroughly coat the supplied Urethane bushing halves and the 1 OD x 1 9 16 sleeve with a light Silicone or Lithium based grease Insert bushings sleeve into the track bar eye Install the supplied grease fitting PREMIUM PERFORMANCE Q Apply anti seize to the Mopar Heim joint Thread the supplied jam nut onto the Mopar Heim joint then loosely thread the Heim into the bar Set the overall length of the b
24. plate use a centering K6857183 06 15 10 Page 10 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR punch to mark hole center Drill a 1 2 hole through the outboard side of the factory track bar bracket After drilling file smooth any burrs and sharp edges then paint the exposed metal surfaces Install the supplied 1 2 x 1 bolt flat washer Stover nut as shown Tighten 57 26 TRACK BAR DIAGRAM 7 DIAGRAM 7 TRACK BAR Q Insert the supplied 1 1 4 OD x 1 5 8 sleeve inside the a factory track bar mount Install the supplied 9 16 x 3 1 4 bolt through the Mopar bracket factory mount and sleeve factory bolt ice then secure using the supplied washer and tab nut 12 a TT 5700 82 i m F ET lt H l rac ar GE ae 7 gt Sea LJ Reconnect track bar using factory hardware The bar will lb me be tightened in a later step vee E eK REAR oS B 27 BRAKE HOSE RELOCATION a BRACKETS DIAGRAM 8 i 1 1 4 OD x A G a engages with the hole in the frame as shown factory Sree mn F point LIL Attach the rear brake hose relocation 1 5 8 sleeve WAY bracket 55 21 5704 driver side and 55 22 5704 passenger side to the factory frame
25. riveshaft during full extension travel The trimming process can be accomplished without removing the crossmember Check for adequate clearance with suspension a full extension with the front axle hanging Excessive trimming weakens the crossmember DIAGRAM 5 LUG NUT TORQUE SEQENCE Follow the pattern shown to torque the lug nuts 14 FRONT DRIVESHAFT a LI Connect the front driveshaft to axle using the factory hardware 81 a ha E O k k 15 TIRES WHEELS DIAGRAM 5 Q Tighten the lug nuts 115 in the sequence shown WARNING When the tires wheels are installed always check for and remove any corrosion dirt or foreign material on the wheel mounting surface or anything that contacts the wheel mounting surface hub rotor etc Installing wheels without the proper metal to metal contact at the wheel mounting surfaces can cause the lug nuts to loosen and the wheel to come off while the vehicle is in motion K6857183 06 15 10 Page 8 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR WARNING Retighten lug nuts at 500 miles after any wheel change or anytime the lug nuts are loosened Failure to do so could cause wheels to come off while vehicle is in motion 1
26. t the position of the tie rod bracket until the necessary clearance travel is achieved Q Install Mopar stabilizer cylinder decal K6857183 06 15 10 Page 15 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR 40 CENTER THE STEERING WHEEL IMPORTANT The steering wheel must be centered prior to driving the vehicle or an Electronic Stability Program sensor may be activated resulting in a dash light and a warning chime that requires 20 plus ignition key cycles to clear Q Start engine and turn the steering wheel so that tires point straight ahead Loosen the nuts on the drag link adjustment sleeve then rotate the sleeve until steering wheel center is achieved IMPORTANT DIAGRAM 13 In order to achieve proper DIAGRAM 13 ADJUSTMENT adjustment sleeve clamping force clamp bolt assemblies found SLEEVE CLAMPS on the drag link and tie rod assemblies must be positioned as shown The open side of each clamp must align with the slot in clamps the threaded adjustment sleeve Improper positioning and bolt CL a torque will promote linkage deflection which may contribute to tire shimmy Tighten clamp bolts 26 Also relay this information to the alignment shop that performs the final alignment
27. upper link arm mount there are two clips that retain the wheel speed sensor wires Disconnect the forward most clip from the arm mount 20 SHOCK ABSORBERS AND COMPRESSION TRAVEL DAMPENERS LILI Remove and discard the factory rear shock absorbers LILI Pry the factory compression travel dampeners from their mounting cups Discard the compression travel dampeners K6857183 06 15 10 Page 9 of 17 2008 Chrysler LLC Mopar is a registered trademark of Chrysler LLC All rights reserved INSTALLATION INSTRUCTIONS Mopar Performance 2 Lift System 2007 and newer JEEP WRANGLER JK 4WD and 2WD PART NUMBER P5155207 P5155789 4 door P5155208 P5155790 2 door MOPAR 21 PARKING BRAKE CABLE BRACKETS DIFFERENTIAL WIRING Q Locate the wire bracket securing the parking brake cables to the bottom of the rear floorboard above and slightly in front of the rear axle Unbolt the wire bracket LY On Rubicon models a wiring loom for the locking differential clips to a bracket bolted to the top of the differential cover Un clip the wiring loom then either remove the bracket or use a mallet to flatten out the clip side of the bracket Failure to do so will cause the wiring loom to snag on the bracket during suspension articulation 22 COIL SPRINGS LILI Lower the axle just enough to facilitate removing the coil springs The driveshaft has a rubber boot on the transfer case end If the axle is lowered too much boot bind damage may occ
28. ur REAR ASSEMBLY 23 COMPRESSION TRAVEL DAMPENERSG LILI Press the supplied rear compression dampeners 07 5702 into the factory mounting cups on the frame If necessary the axle can be raised to help press the stops into place 24 COIL SPRINGS QU Install the new coil springs Rotate the coils so that they seat properly in the coil buckets then raise the axle enough to seat the springs 25 TRACK BAR BRACKET DIAGRAM 6 LI Position the Mopar track bar bracket 716242 over the factory rear track bar mount DIAGRAM 6 TRACK BAR BRACKET INSTALLATION UI Insert the supplied 9 16 x 3 1 4 bolt through the 716242 Superlift bracket and factory mount Do not install the sleeve and bolt hardware yet at this time the bolt is used for bracket alignment only Install the two supplied 3 8 x 3 1 4 U bolts that clamp the Superlift bracket to axle Install and tighten the 3 8 serrated flange nuts 35 Q Remove the 9 16 x 3 1 4 bolt If after this bolt is removed the 9 16 holes in the Superlift bracket and the factory mount become misaligned you must realign the holes by temporarily installing a short 9 16 bolt not supplied inserted from the inside of the bracket mount facing rearward The 9 16 holes must be perfectly aligned TERON before the 1 2 hole is drilled next step 4 2 drill LI Using the existing hole in the outboard face of the ey Superlift track bar bracket as a tem
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