ANSI Installation Manual ET-AF-PD H III.indd
Contents
1. that condition If vapor lock is still present electrically stop or pause the pump to release air This machine has a 7 cam timer this pause feature is wired into the 7th cam from the factory 1 Check to be sure power is disconnected at the breaker and the control box is switched OFF 2 The master switch is located on the side of the lower door which houses the control box Open wash cabinet door and remove all packaging save all instructions for future reference 3 Remove the white protective lm from doors front panel and control box 4 Check dishtable placement if one is used with the dishmachine 5 Turn on water supply Check for leaks Tighten connections if needed 6 TO OPERATE turn on the main power circuit breaker and switch the dishmachine master switch to ON position Remove spray arm and manually ll the machine with water using the ll switch labeled FILL This switch is located on the front facing surface of the lower access door Run one complete cycle by closing the door push the start switch labeled START This rst run will be the ush cycle which removes installation debris from wash tank and pump 12 Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 7 AFTER FLUSHING install the spray arm Failure to follow this ush procedure can damage the spray arm bearing Observe the water level decal This decal is located on the outside of the pan next to the sump This mark is th2. the 3D S ES 5 AGS 5 CD and L Series It is set at the factory but can be adjusted 8 Cam Available on 2 1 2 minute timers only Provides prewash wash rinse Tuning is essential for proper cleaning do not skip this IMPORTANT PROCEDURE The key to understanding proper tuning is to realize that the drain sequence cannot be changed It is a xed time function and the regulator of the cycle between wash and rinse Therefore all tuning is accomplished by setting or adjusting the ll cam in relationship to the xed drain cam The goal of tuning is to eliminate all soiled wash water through the drain before the drain closes A sign that soiled wash water has exited the tank will be the typical hollow sound of a pump running without water 11 FINAL INSTALLATION CHECK LIST Spray arm base w thumb screws Standard ET AF spray arm 081 6208 Cross arm for light glassware 081 6212 Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 Typical 90 second timer operation Pump shut off sanitizer here START WASH 45 Seconds DRAIN 15 Sec 30 sec to FILL and RINSE END detergent here Fill until FSP is reached It is at this point that the H2O FILL cam should be adjusted so the water solenoid turns the ll water on That function is controlled by the adjustment of the ll cam For optimum results allow the ll water to ush the interior of the machine for a fe
3. 2 gauge wires and one suitable green ground wire The 20 amp breaker or 20 amp fuse must be on a clean circuit for only this machine ADS has provided a junction box with a 7 8 hole for the 1 2 conduit that will bring the building s electrical power to the machine This junction box is attached to the lower frame of the machine below the control box when the door is closed Remove the junction box cover attach the conduit and connect a black 120 volt supply wire to the black wire in the junction box Connect a white neutral supply wire to the white wire in the junction box When powered up test the neutral wire to a ground source with a voltmeter it should read 0 to 6 volts Test the black wire to a ground source it should read 110 120 volts Attach a building ground wire to the ground lug located in the junction box and tighten all wires Replace the junction box cover Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 4 Left is Start Relay right is Heater Relay Left is Drain Relay right is Heater Contactor Optional buzzer for low chem alarm Power junction box for incoming 120v power Wash motor contactor to the left of the cam timer motor Heater terminal box in right front side of the pan Heater box less cover thermostat element oat wires THE SUSTAINER HEATER is rated 500 Watts at 120v and will draw approximately 4 amps It is not designed to provide operational heat the operational hot wa
4. American Dish Service INSTALLATION INSTRUCTIONS Model ET AF M ET AF 3 Available in 90 120 150 second Time Cycle Undercounter Single Rack Chemical Sanitizer Dump amp Fill Dishmachine Listed by UL E68594 NSF ANSI 3 ASSE 1004 933 LA Test Labs File M 840044 Mass License P3 0111 306 If you have questions call 800 922 2178 or visit our website at www AmericanDish com The electrical power supplied to this machine is an imminent hazard that could result in severe bodily injury or death if not properly installed or hooked up correctly When working in the control box or on electrical parts always disconnect power and tag out before servicing Replace cover to control box and other protective covers when nished servicing this equipment 1 Pump Drain Sustained Heat READ Manufacturer s Manual before Using this Product For your safety read and observe all cautions shown throughout these instructions While performing installations described in this booklet wear approved Personal Protective Equipment including Safety Eye Wear Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 2 CHEMICALS There are potentially hazardous situations when working with industrial cleaning chemicals for dishmachines See chemical manufacturer s safe practices and MSDS sheets for handling and installing chemicals and supply containers 1 BEFORE YOU BEGIN American Dish Service provides this information as a
5. OF CHEMICALS Use only commercial grade low energy chemicals For proper operation use non foaming detergents and buffered sanitizer Do not wash gold pewter silver or silver plate with chlorine based sanitizers High concentrations of chlorine sanitizers and caustic detergents will cause damage to metals and welds Do not exceed 50 parts per million PPM free or available chlorine Any setting higher than 50 ppm will be dependent on local health requirements however the increased chlorine will result in higher corrosion of metal parts The resulting damage from overusing chlorine is not covered under the ADS warranty Purpose built ware washing dispensers are needed to properly meter chemicals for wash and rinse These dispensers are included with this model Manually adding industrial chemicals to the dishmachine is unsafe and not approved 9 CAM TIMER ADJUSTMENT SECTION Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 CHEMICAL ADJUSTMENT Chemical dispensing is controlled by a mechanical cam timer All chemical products must be adjusted for the product s concentration and local water conditions It will be necessary to adjust initial factory settings See below for Cam Timer Adjustment Section Water softeners should be added to correct hard water conditions Hard water is often treated with more expensive ware washing chemicals but it is more effective and less destructive to the metal to soften the wa
6. bes into proper chemical containers The containers need to be as close to the machine as possible and at oor level This may require shortening of the exible chemical transfer tubes On the side of the control box door there are chemical prime switches There is a decal identifying each switch To prime chemicals use these momentary prime switches verifying that all three pumps rotate If a chemical pump squeeze tube has taken a set not allowing the pump to turn manually free the pump by pulling on the discharge side top line of the squeeze tube while pushing the prime switch Squeeze tubes should be replaced at least every six months 10 TUNING A DUMP amp FILL MACHINE SECTION Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 The left photo shows arrow is pointed at the left side wheel of the cam which is used to lengthen or shorten the low cam or the time ON for the respective switch Center photo shows high cam amp low cam notch Adjustable cams are colored either black or gray To widen the notch length time energized or close the notch use the timer adjustment tool which is provided and taped to the control box shelf This tool has two raised buttons that t into the holes on the side of each wheel The factory sets the start of each function using the right side wheel of the cam TO ADJUST rotate only the left side cam wheel The left side of the wheel controls the point when that speci
7. c functions ends Factory settings are only initial settings adjustments will be required for each chemical and the water ll time because water pressures will be different for every account Looking at the front of the cams with the cam timer assembly sitting on its mounting base 1 Cam The white cam on the left is the master cam It controls the total time of the cycle and is not adjustable 2 Cam Continuing left to right this black or gray cam controls detergent The detergent cam is adjustable and should begin as soon as the wash action starts 3 Cam This white cam controls the drain time and is not adjustable 4 Cam The H2O or ll cam opens the water solenoid Too little water will cause the pump to cavitate surging Over lling does not allow the soiled wash water to fully drain between cycles causing carry over Do not move the right side of the cam wheel Adjust the left side of the cam wheel to close the water solenoid when the dishmachine reaches full spray arm pressure 5 Cam This black or gray cam controls sanitizer The sanitizer cam is adjustable Set sanitizer concentrations at 50 parts per million Monitor chlorine levels by using chlorine test strips To Test run a rack of dishes through a complete cycle use the test strip to test water samples from the top of any glass 6 Cam This black or gray cam controls rinse additive The rinse aid cam is adjustable 7 Cam This cam is used to pause or burp the pump on
8. could void the warranty All costs associated with providing an adequate water supply to the machine is the sole responsibility of the user 2 HOODS Follow all local plumbing and mechanical codes IMC 2012 section 507 2 2 requires Type II hoods for all commercial dishwashers except where the heat and moisture loads are incorporated into the building s HVAC systems or dishwashing equipment designed with separate heat and moisture removal systems An undercounter type chemical sanitizing dishwasher is rated at 6450 Btu h by table 5E ASHRAE Research Project 1362 8 5 2008 ADS DOES NOT SPECIFY BUILDING HVAC VALUES 3 DRAIN SIZE The pump drain model uses a reinforced drain tube 48 long This tube should not be connected to a drain outlet higher than 20 from the oor Do not connect a splice to lengthen the tube this will create a clog in the drain line If a longer tube is needed replace with a single tube that runs the full length to drain ADS does not recommend running a drain line further than 6 from the machine Fasten the end of the drain tube to a drain line using adapters with a barbed tting and hose clamp NOTE Typical sink tail pieces and traps are normally higher than 20 off the oor and are not approved drain access points for this model 6 Water Pressure for Filling Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 Showing female pipe inlet ball valve y li
9. e approximate level for initial ll Verify incoming water temperatures 120 F minimum 130 140 F recommended Sustainer heater cover and pump lter system Secondary basket for dumping primary lter shown in place 8 PUMP FILTERS Inspect the sump area and verify pump lters are in place The primary lter is bolted in place and should not be removed by the end users If the secondary lter basket is used properly this will avoid unnecessary cleaning of the primary lter which should only be cleaned by quali ed personnel The secondary lter basket is used to block the path for picks and straw s through the primary lter holes it catches and holds solids The secondary loop handle should not be removed before draining the machine It should be removed and emptied only after the machine is completely drained like the tray of a scrap box Verify that chemical feed lines are in their proper container and that lines are primed Post an operational wall chart close to the machine Do not open doors while machine is in cycle Doing so could result in serious bodily injury from spraying hot water and chemicals APPENDIX 089 9340 ET AF PD H Parts Manual 089 9400 Service Manual 089 9429 Brochure 089 9364 Wall Chart 089 9446 Wire Diagram 089 9412 Spec Sheet 089 9379 Installation Manual ET AF PDH 13 Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013
10. less drain pump w 3 4 discharge tube Drain y from over ow amp drain pump 48 drain tube Recommended drain tube connection to building drain OPTIONAL 48 hot water inlet ex hose and adapter 088 1068 CHEMICAL FEEDERS SECTION You must wear approved safety eye wear before connecting chemicals Read the chemical manufacturer s MSDS sheets Chemicals can damage or corrode plumbing and stainless parts of the dishmachine Do not run chemical lines over controls or plumbing Always secure chemical lines and check regularly for leaks If not properly handled chemicals can cause serious bodily injury In the event of chemical contact to skin or eyes wash immediately with fresh water and seek medical attention 8 Showing chemical lines above sump Optional Chemical Alarm switch Chemical alarm barb adjusting screw Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 CHEMICAL FEEDER PUMPS Showing deter rinse sanitizer internal chemical pumps ADS provides three 3 peristaltic pumps to dispense liquid chemicals Chemical feed lines are color coded Red Detergent Green Sanitizer Blue Rinse aid Pick up tubes are provided for chemical product containers Sanitizer chlorine concentrations should be set at 50 parts per million Inspect the transfer tubing for any cuts or holes keep them protected and secured out of the way Chlorine test strips for measuring sanitizer TYPE
11. ne lter H2O solenoid ASSE approved vacuum breaker back ow preventer Hot Water Connection WATER HEATER Flush the building s water lines before connecting to the dishmachine Prior to connecting plumbing level the machine by adjusting the feet at the bottom of each leg up or down Water heaters or boilers must provide the minimum temperature of 120 F required for this model of dishmachine which demands a minimum of 60 GPH for ET AF PD H or ET AF 3 PD H Temperatures above 150 F exceed the operational design limits for these models These models cannot be converted to high temp sanitizing by adding a booster INLET FLEX HOSE Domestic style 1 2 exible braded hose should not be used to connect the dishmachine to plumbing The ID of the plastic liner for this type hose restricts ow However ADS provides a 48 stainless ex hose that has large enough ID for adequate ow with P N 088 1068 see photo page 7 To use copper pipe plumbing connect 1 2 male pipe thread 1 2 is the minimum allowable pipe size of the hot water supply line to the 1 2 female pipe thread on the dishmachine s water inlet manifold SINK FAUCET If the hot water line is also supplying the faucet of a pre rinse sink or bar sink install check valves on both cold and hot water inlets to the faucet to avoid cooling the water by cross connection in the mixing head of the faucet The hot water inlet manifold is located behind the ET AF c
12. ontrol box door and to the left The supply water must have a minimum of 120 F but 130 140 F is recommended for best results Minimum pressure needed at the machine is 15 psi DURING the ll This is called FLOW pressure STATIC pressure readings can be misleading and can drop to 0 during ll With ow pressures below 15 psi additional measures will be needed to resolve the problem The rst suggestion is to run 3 4 pipe directly from the water heater to the dishmachine If the problem persists install a pressure bladder tank used for domestic well water a 5 gallon size would be a minimum 10 gallon as a maximum Another option is to order a cam timer with longer cycle times but this will reduce hourly production rates 7 Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 Drain Requirements Simple Test For Water Pressure Empty the water out of the machine by lifting the drain ball push the manual FILL button while counting the seconds to ll back up to the water level decal If it takes more than 20 seconds to ll there is not enough building pressure to operate the machine properly To the rear of the machine is found the drain Y for the tube coming from the drain pump and the tank over ow Do not remove the Y from the back When the drain line is run down from 20 off the oor the Y affords protection from over ow and leaking water solenoid conditions Showing stain
13. ore installing spray arm by pushing the button marked DRAIN Draining the water will ush installation debris from the tank and pump this prevents damage to spray arm bearing 3 WATER HEATERS or boilers must provide the minimum temperature of 120 F required by the machine listed above which has a minimum demand of 60 gallons per hour The recommended temperature range for optimal performance is 130 140 F These speci cations are for the dishmachine only which typically accounts for 70 of a restaurant s hot water demand 4 IMPORTANT The model of dishmachine listed in this document must be installed with space around the outside to allow for servicing of the motor as well as a 4 space behind the machine from the wall It should not be built into wooden cabinets 5 INSPECT FOR DAMAGE If you receive a damaged dishmachine do not sign Clear but write damaged on the documents 6 LOOSE ELECTRICAL CONNECTIONS Damage to equipment can occur if the following precautions are not observed Before connecting power to the machine check all electrical terminals in the control box Screws can loosen in transit Loose connections on high amp load terminals such as the pump motor will cause wire burning and component damage during operation and will not be covered under ADS warranty 7 CLEAN CIRCUIT means the electrical circuit breaker for the dishmachine supplies no other outlets machines or lights GFCI outlets are n
14. ot recommended for commercial dishmachines ADS recommends that a single rack machine be installed with the wire connection hard wired directly from the circuit breaker If a plug and socket are used to provide electrical power to a dishmachine in a commercial kitchen then according to electrical code it must be a GFCI but not all GFCIs are the same They must be rated for the draw of the circuit Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 3 ELECTRICAL SECTION The electrical power supplied to this machine is an imminent hazard that could result in severe bodily injury or death if not properly installed or hooked up correctly Electrical ET AF M ET AF 3 w Pump Drain Sustainer Heater 120 volt 20 amp Control box with cover removed Reference NEC Article 210 8 GFCI Protection B Other Than Dwelling Units 2 Commercial and Institutional Kitchens All 15 and 20A 125V receptacles installed in kitchens even those that do not supply the countertop surface must be GFCI protected 8 This equipment is considered an item of heavy use It is not rated for outdoor use A time cycle of 90 seconds is the shortest time available for this model and is compliant with NSF listing To change to a longer time cycle the entire cam timer assembly must be changed because of the motor gearing Showing controls on lower access door amp drain pump The power supply for 120 volts 20amps shall consist of two 10 1
15. service to our customers Keep all instructions for future reference ADS reserves the right to alter or update this information at any time Should you desire to make sure that you have the most up to date information we would direct you to the appropriate document on our web site www americandish com Set out below are the speci cations and requirements that you must use and follow to properly install the type or types of equipment listed above It is your obligation as the customer to ensure that the machine is installed safely and properly and when completed the machine is left in proper and safe working order Electrical Plumbing and Chemical hookup should be performed by a quali ed professional who will ensure that the equipment is installed in accordance with all applicable Codes Ordinances and Safety requirements Failure to follow the installation instructions could void the warranty ADS assumes no liability or control over the installation of the equipment Product failure due to improper installation is not covered under the ADS Warranty 2 FLUSH OUT Do not install spray arm until machine is ushed with water When this machine is turned on rst ll by pushing and holding the button marked FILL until water inside the pan reaches the water level decal on the outside of the pan then push the button on front door marked START to complete one cycle Do this before installing the spray arm Dump the ush water out bef
16. ter before it comes to the dishmachine AUDIBLE CHEMICAL ALARM OPTION The optional chemical alarm P N 031 0326 uses a pressure switch with a barb tting that extends from the control box and connects to the chemical line by means of a t tting The switch sends voltage to a buzzer located in the control box Sensitivity is adjusted by an Allen wrench 5 64 or 2mm to turn a screw located in the center of the barb see photo on page 8 Remove the tube from the barb turn the screw to the right for less sensitivity Chemical buckets must be placed on the oor for the pressure switch to work Timers are available with 7 or 8 cams The cycle times are not adjustable The cams of the timer are wheels whose positions are either xed or adjustable Each cam controls a speci c machine function as noted on the timer decal Adjustable cams are comprised of two wheels held together at the hub The perimeter of each wheel is divided into 180 of high cam and 180 of low cam When one of these wheels is rotated on the hub in relation to the opposing wheel the two lower cam segments can form a notch in the perimeter see photo page 10 Above each cam is a timer switch with a metal nger that rides along the outer edge of the cam When the nger drops into the lower cam notch the function of that cam starts Cam adjustment tool Temperature indicator Spray arm pressure tester 088 1048 CHEMICAL LINES Place color coded tu
17. ter must be provided by the building s primary water heater The sustainer heater will not provide a rise to the incoming water temperature Its purpose is to sustain the existing hot water sitting in the pan of the machine if it were to sit idle for periods of time The sustainer will only operate when the pump motor is off Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 5 PLUMBING SECTION Copyright ADS Installation Manual Model ET AF PD H Revision 3 0 6 7 2013 1 5 HP Motor arrow 1 arrow 2 point to L1 amp Neutral connect points Optional chemical alarm pressure switch IT IS RECOMMENDED THAT THIS EQUIPMENT BE INSTALLED USING A NEW CIRCUIT BREAKER This machine does not use a booster heater 1 TANKLESS water heaters can be problematic for commercial dishmachines The ADS model ET AF dishmachine requires the full cycle amount of water 1 7 gallons supplied within 7 seconds It has been the experience of ADS that tankless supply systems require multiple units plumbed in sequence with a recirculation loop to achieve proper pressure and temperature Check with the tankless water heater manufacturer they may recommend a storage tank to guarantee proper ow and line pressure to the machine Failure to provide adequate water quantity pressure and temperature to the machine will cause the machine to function improperly and is not the responsibility of ADS Improperly installing ADS equipment in this manner
18. w seconds before the drain closes Once the drain is closed the ll cycle begins Fill must continue until full spray arm pressure is reached This can be veri ed with the use of a spray arm pressure tester Kit 088 1048 attached where one of the end plugs are usually screwed into the lower wash arm The tester gauge will indicate full spray arm pressure when the needle stops uctuating and remains steady Adjust the ll cam to turn the water OFF when this point of steady pressure is reached It is important that the machine is not over lled Use just enough water to reach Full Spray arm Pressure FSP no more than that is needed for proper operation If a pressure gauge tester is not available an approximation of full spray arm pressure could be determined by the sound of the spray arms There would be a typical continuous swishing sound of the water spraying Again when this sound is heard that would be the point to turn the water OFF Seven seconds of full spray arm rinse pressure is required by health code In the event that air is trapped in the pump during ll a vapor lock can occur where the pump is turning but there is no spraying If this vapor lock occurs check incoming water temperature and reduce the temperature if it is above 140 150 F Operating temperature of 120 F is the minimum 130 140 F is recommended If the problem is caused by low water pressure to the machine then see the Plumbing Section page 5 to correct
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