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User Instructions Model 1040/XL Indicator

1. 1 Be sure the mixer or scale system is empty and zero the indicator 2 Press the LOAD UNLOAD key Zero value is shown and the load and Ib kg annunciators turn on This means the net weighing mode is on 3 Load or unload material as needed Net weight value increases This is an absolute weight value If you are loading or unloading it shows the amount loaded or unloaded so far 4 When you reach the proper amount stop loading or unloading material 5 Press the ZERO CLEAR button or the XM64 button The net value shown is reset or tared back to zero ready for the next amount You may view the gross weight by pressing and holding the XM64 button If you release the button within three seconds the unit returns to the net mode showing zero If you are done loading and now want to return to the gross mode for unloading press and hold the XM64 button for more than three seconds To return to the net mode press LOAD UNLOAD 6 Load or unload additional quantities by repeating steps 3 5 as needed otherwise if done loading press the GROSS key to return to gross weighing mode Model 1040 XL User s Manual Operational Overview Menus Gross Mode and Power Failures Data Entry The following is an operational overview of the 1040 XL indicator The indicator has the following menus e User menu no password e Test menu 111 Menu e Setup menu covered in the Service Manual e History menu covere
2. 2 3075 represents 30 75 of hay 3 3625 represents 36 25 of molass 4 800 represents 8 00 of silage t 10000 total of all programmed ingredients Depending on how many digits are entered ex 25 03 can be entered as 25 250 or 2503 depending on accuracy You must make total add up to 100 1000 or 10000 Entering a recipe based on head count of animals HEAD CT MODE See note at left Use this when you want to mix a batch according to how many animals can be fed When you enter the recipe the total weight must add up to amount needed to feed 100 animals When you start a batch type in the number of animals and the total batch amount of the recipe will be automatically calculated To setup for standard weight mode ENTRY gt WEIGHT gt NORMAL 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed 2 Press MENU repeatedly until ENTRY is displayed 3 Press SELECT WEIGHT or HEAD Ctis displayed 4 Press MENU repeatedly until WEIGHT is displayed 5 Press SELECT NORMAL or ADJUST is displayed Model 1040 XL User s Manual 23 24 Press MENU until NORMAL is displayed Press SELECT WEIGHT is shown Press GROSS key ENTRY is shown Press the GROSS key to return to the Gross weighing mode or press MENU key to move to next menu item To setup for standard weight mode with auto adjust ENTRY gt WEIGHT gt ADJUST 1 From the G
3. LIST is displayed 2 Press the MENU key repeatedly until TIMER is shown 3 Press the SELECT key TIM STD or SLF ADJ is shown Model 1040 XL User s Manual 21 ENTRY When a recipe is programmed it remembers the mode the indicator was in at the time of recipe creation This means you can have some recipes based on head counts and some based on weight IMPORTANT Make sure the indicator is configured properly before entering recipes 22 4 Press the MENU key toggle between the choices 5 Press SELECT when your choice is displayed If you select TIM STD TIMER is displayed If you select SLF ADJ CALIB is displayed Use this to calibrate the desired mixing speed Press SELECT to enter calibration mode SET SPD is shown Make sure the mixer is at the target speed and press SELECT The display will show SPD CAL until there is enough data to calibrate The display will show CAL B when done Press the MENU key TOLER is displayed Use this to set up the speed tolerance Press SELECT Enter the tolerance 1 99 Press SELECT Display shows TOLER 6 Press the GROSS key repeatedly to return to the Gross weighing mode or press the MENU key to move to the next menu item ENTRY stands for the recipe entry mode The indicator can accept recipes in several ways Below are explanations for each mode and examples to illustrate See note at left 1 WEIGHT gt NORMAL mode This is used for entering batches
4. Auto RS323 2 Baud Parity Data Handshake Layout Auto Model 1040 XL User s Manual a a H TIME 65 40 WEIGHT NORMAL a1 04 PH 83 19 83 HIGH a ENGLSH 55427 68124 155799 BA 19988 E 2868 12 Hr Format 58 ON STD Mode STD Mode 2 36 DO GO Gi P 3688 NONE 2 bits NONE STD OFF 3688 NONE 2 bits NONE OFF OFF Indicator Diagnostics The test mode is used to test various functions of the 1040 Indicator The test menu is shown in Figure 10 Instructions for using the test menu are found below Press and hold MENU for 3 beeps Key in 111 and press SELECT VOLTS KEYPAD SERIAL H INPUTS Display View int Loop NoLoop voltage any key segment raw test counts or or or or or OFF OFF oFF OFF OFF Part No Dash No XXXXX XXXX Figure 10 Test Menu password 111 You can test the following functions of the indicator with this menu VOLTS Monitor the input voltage of the indicator LCD Perform a test of the LCD display KEYPAD Peform a key test A D Test the Analog to Digital function SERIAL Check serial ports 1 and 2 INPUTS Check the 7 TTL inputs INPUT 1 is XM64 SPEED is for Self Adjusting Time mode RELAY Check the alarm relay SOFT Verify the software verision of the indicator Use the MENU and SELECT keys to navigate the menu shown in Figure 10 Step by step instructions appear below Re A Ee O 1 Press and hold the MENU key for 3 beeps about 3 sec
5. Press the SELECT key IN 1 is displayed Press the MENU key IN 2 is displayed Press the SELECT key OPEN or CLOSED is displayed Press the SELECT key IN 2 is displayed Model 1040 XL User s Manual 49 50 Relay test Soft test 30 31 32 33 34 35 36 37 Repeat steps 27 29 until all inputs are checked Press the GROSS key to return to INPUTS and then press MENU to advance to next menu item RELAY is displayed or Press the GROSS key to return to gross weighing mode Use this to test the alarm light relay From RELAY display press the SELECT key ON OFF is displayed While this is displayed the alarm light should flash two times per second Press the SELECT key RELAY is displayed Press the GROSS key to return to gross weighing mode or Press MENU to advance to next menu item SOFT is displayed Use this to view software version information for the 1040 From the SOFT is display press the SELECT key PART is displayed Repeatedly press the MENU key to view all the information available When you have gone through all the displayed information SOFT is displayed Press the GROSS key to return to gross weighing mode or Press MENU to advance to return to the first menu item VOLTS is displayed Model 1040 XL User s Manual RD64 XL M Remote Displays and XM64 Remote Transmitter The RD64 XL M are remote displays that are compatib
6. Press the SELECT key The total of all the recipes is displayed Press the SELECT key TOTAL is displayed OR press the MENU key REC XXxX is displayed Model 1040 XL User s Manual Viewing the Pen Accumulators To quickly go to specific pen accumulator from TOTAL enter the pen number and press SELECT The pen description is displayed 10 Press the MENU key several times until the recipe to view is displayed REC XXX is displayed Press the SELECT key REC XXX accumulator is displayed Press the SELECT key REC XXxX is displayed OR press MENU key REC YYY is displayed Repeat steps 6 7 until done viewing accumulators Press GROSS RECIPE is displayed Press GROSS to return to the gross weighing mode From the Gross mode press the USAGE key INGRED is displayed Refer to Figure 9 then press the MENU key twice PENS is displayed Press the SELECT key TOTAL is displayed Press the SELECT key The total of all the pens is displayed Press the SELECT key TOTAL is displayed OR press the MENU key PEN XXXis displayed Press the MENU key several times until the pen to view is displayed PEN XXXis displayed Press the SELECT key PEN XXX accumulator is displayed Press the SELECT key PEN XXxX is displayed OR press MENU key PEN YYY is displayed Repeat steps 6 7 until done viewing accumulators Press GROSS PENS is displayed 10 Pres
7. Example Corn 1 gt 3000 gt Corn 1 gt 2800 etc At this point the time will be recorded as the time when the ingredient was started to be saved and printed or transferred to TDM 40 printer or computer Begin loading the amount displayed As loading occurs the target weight goes down Once the target has dropped by more than 25 only the target value will remain displayed The display will no longer flash back and forth This is a programmable parameter under 1040 MENU NAME Stop loading the ingredient when you notice that the target weight has been met Display shows 0 Depending on the system configuration A Auto advance User can enter tolerance and ad delay param eters under the user menu If target stays within the tolerance ING TOL setting and within advance delay dELAY parameter the system will automatically advance to the next ingredient If target goes over or under user must use the MENU key to advance forward on the indicator AUTO HOLD DOESN T FUNCTION IN THIS MODE B Manual Advance Method When amount loaded is close as possible either press the MENU key on the model 1040 or the XM64 transmitter receiver if installed from the front end loader to advance to the next ingredient lf AUTO HOLD is turned on user will press the key once to get into the hold mode Now the system can be moved and not affect the target value because of zero shift from moving the mixer Display will show HOLD Pr
8. and 4 pin J box connections 12 Model 1040 XL User s Manual 3 Weigh Bars Full bridge W O J box Power input COM 1 m2 vbc Alarm RS 232 Figure 5 Bottom panel w power alarm remote display 1 Com port and 3 Weigh Bar connections 4 Weigh Bars Full bridge W O J box RD64 RCV 64 Power input COM 1 12VDC Alarm RS 232 Figure 6 Bottom panel w power alarm remote display 1 Com port and 4 Weigh Bar connections Model 1040 XL User s Manual 13 Speed Sensor Input OUTSIDE VIEW CFEMALE gt OUTSIDE VIEW C MALE 2 Pin Power Input 14 Pin Description H 5 00 JO om E Goobh 12V GND Input N C Description 12V Input GND N C N C Description 12V GND Description 12V Alarm GND Description 12V 5V Pwr Ret GND Seg Test Data In Clock Load Remote RS 232 Port 2 c D SEVEN PIN FEMALE OUTSIDE VIEW gt 5 Pin Weigh Bar Input UTSIDE VIEW CFEMALE gt DUTSIDE VIEW CFEMALE gt Model 1040 XL User s Manual 0 JO Om P Go F in H 5 GO nmDOm S Description CTS XMT RTS RXD GND GND 5V 12V Description Excitation Bridge Bridge Excitation Description Bridge Excitation Bridge Excitation Sense Sense Shield Description Bridge Excita
9. Figure 1 The 1040XL is shown in The 1040 Indicator Figure 2 The Model 1040XL and the Model 1040 have the exact same software The only difference is the display size WEIGH TRONIX e E GROSS E LOAD PEN UNLOAD T 4 PRINT USAGE 1D Figure 1 1040 Indicator face WEIGH TRONIX 1040XL BRB TS If 4 RECIPE GROSS E FE RES Loan 6 7 0 Was UNLOAD MENU EN DM 4 ee 1D HOLD En Figure 2 1040XL Indicator face Model 1040 XL User s Manual 7 Key Descriptions Annunciators There are 24 keys All keys except the ON and OFF have audible feedback low medium high Key Description ON Press to turn the unit on OFF Press to turn the unit off 1 9 A Z Press to enter in numeric data In specific modes use this to enter ingredient recipe or pen alphanumeric names ZERO CLEAR Press to zero the indicator clear the data entry display delete recipes ingredient names and pen names RECIPE Press to access recipe programming mode and or used to batch a recipe PEN Press to access pen programming mode and pens GROSS Press to access the gross live weight mode LOAD UNLOAD Press to access the net loading unloading mode or use to get into the loading or unloading process USAGE Press to access the ingredient recipe and pen batch accumulators ID Press to enter in a user ID number HOLD Press to access the HOLD mode This mode allows the weight to hold at its weigh
10. a Disconnect all cables on bottom panel of Indicator except for power cable Do disconnect Weigh Bar cables and if present alarm cable remote display cable etc b Now try powering on If this is not successful your problem is in the indicator and you should contact your supplier c If you are able to power on with only the power cable connected your problem is probably not in the indicator continue troubleshooting Model 1040 XL User s Manual Indicator Over Under Capacity Inaccurate Weight Readings d With power still on plug in cables one at a time Weigh Bar cables first then alarm cable then printer remote display cable etc until plugging in one of the cables causes the indicator to shut off That cable is the bad one and needs to be repaired or replaced An over ranged indicator is represented by upper dashes or lower dashes 1 Test the Weigh Bar cables to isolate the source of the over range problem as follows a Disconnect all Weigh Bars b Try to zero the indicator by pressing GROSS and CLEAR e Ifyou are unable to zero the indicator with the Weigh Bars discon nected the problem is in the indicator and you should contact your supplier e Ifyou are able to zero your indicator with the Weigh Bars discon nected then the problem is probably in the Weigh Bars and you should continue troubleshooting 2 Reconnect all Weigh Bars You will see upper or lower dashes dis played
11. accumulator amount Ing 100 accumulator amount MENU key to scroll gt SELECT key to move GROSS key to move 4 Figure 9 Usage Accumulator Model 1040 XL User s Manual 39 Viewing the Ingredient Usage Accumulators To quickly go to specific ingredient accumulator from TOTAL enter ingredient number and press SELECT The ingredient description is displayed Viewing the Recipe Usage Accumulators To quickly go to specific recipe accumulator from TOTAL enter recipe number and press SELECT The recipe descrip tion is displayed 40 10 From the Gross mode press the USAGE key INGRED is displayed Refer to Figure 9 Press the SELECT key TOTAL is displayed Press the SELECT key The total of all the ingredients is displayed Press the SELECT key TOTAL is displayed OR press the MENU key ING XXX is displayed Press the MENU key several times until the ingredient to view is dis played ING XXX is displayed Press the SELECT key ING XXX accumulator is displayed Press the SELECT key ING XXX is displayed OR press MENU key ING YY Y is displayed Repeat steps 6 7 until done viewing accumulators Press GROSS INGRED is displayed Press GROSS to return to the gross weighing mode From the Gross mode press the USAGE key INGRED is displayed Refer to Figure 9 then press the MENU key RECIPE is displayed Press the SELECT key TOTAL is displayed
12. again 3 If your Weigh Bar connectors have the four pin configuration discon nect one Weigh Bar and connect an adapter plug in its place If your Weigh Bar connectors have the five pin configuration discon nect one Weigh Bar No adapter plug is necessary 4 Try to zero the indicator Repeat Steps 4 and 5 with each Weigh Bar cable making sure each time that all cables are connected except the one you removed for five pin connector or replaced with an adapter plug for four pin connector A defective Weigh Bar may be easily recognized with this method when a defective bar is replaced with an adapter plug for four pin connector or removed for five pin connector the indicator will zero properly First Visually Inspect The Scale System for apparent problems and improper installation 1 Check each cable from source to indicator for stress cuts breaks or abrasions 2 Unplug and reconnect each connector at the indicator to verify that it is tight and making good contact 3 Check the hitch Weigh Bar and verify that mounting bolts are tight and the hitch is not binding 4 Check between the wheels and frame of the implement for mud and debris that might restrict Weigh Bar movement 5 Check betwccn supporting structure and weighing structure for debris that might restrict Weigh Bar movement 6 Make sure the supporting structure and weighing structure do not touch each other at any point exce
13. and press SELECT TIME is displayed To leave time as it is press SELECT TIME is displayed 5 Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item The indicator has battery backed time and date standard The date can be viewed or entered by following these steps 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed 2 Press the MENU key repeatedly until DATE is displayed 3 Press SELECT If pounds is the current unit of measure MMddYY is displayed momentarily then the current date is displayed in MMddYY format or If kg is the current unit of measure ddMMYY is displayed momen tarily the the current date in ddMMYY format 4 Tochange the date enter MMddYY if in lbs or enter ddMMYY if in kgs and press SELECT DATE is displayed To leave time as it is press SELECT DATE is displayed 5 Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item Model 1040 XL User s Manual 25 VOLUME Default high SLEEP Default 0 for off When the unit goes to sleep the unit will first activate the audible alarm and user has 10 seconds to press a key to reset the SLEEP timer If a key hasn t been pressed within these 10 seconds the display shows SHTDWN and the unit shuts off NATION 26 The Model 1040 has audible feedbac
14. at the appropriate location If bolting use double nuts or self locking nuts to protect both indicator and machinery 5 Insert the indicator bracket into the quick detach bracket and push it down into place 6 For mobile applications wrap and twist a strong wire around the indicator bracket and the quick detach bracket to stabilize the mount ing Model 1040 XL User s Manual 11 Cable Connections and Power Requirements Make sure all cables are connected as shown in Figures 3 6 Voltage to the Model 1040 must be 10 17 volts DC negative ground only If voltage is between 9 10 volts LOW BAT is displayed on the indicator Dropping below nine volts will cause the Model 1040 to automatically shut itself off protecting the battery from being completely drained If voltage is above 17 volts H VOLT flashes on the the display After ten seconds the unit displays SHT DWN and turns off If voltage is below nine volts LOW BAT flashes on the the display After ten seconds the unit displays SHT DWN and turns off 2 pin Power input Speed RD64 RCV 64 COM 1 COM 2 Alarm S AWT 7 pin 12 VDC ensor Jea Interface Figure 3 Bottom panel w power alarm speed sensor remote display 2 Com ports and 7 pin J box connections 4 pin Power input Speed RD64 RCV64 COM 1 COM 2 a Alarm Sensor 4 pin AMP 12 VDC Ke Interface Figure 4 Bottom panel w power alarm speed sensor remote display 2 Com ports
15. is displayed XXX being the recipe number you keyed in OR Press and hold the RECIPE key for two beeps two seconds REC 001 is displayed This is the first of 100 recipes ready to be programmed in a new indicator You can change the name of the recipe by using the keypad See the directions for entering alphanumeric characters found in Entering Alphanumeric Characters Once completed go to step 3 or you can press SELECT to accept the default recipe name and go to step 3 Model 1040 XL User s Manual 29 30 10 11 If you are entering a new recipe T Owill be displayed This is where the total weight of ingredients is shown for a recipe Press the SELECT key ING is displayed Use the keypad to enter an ingredient number X from the LIST 1 100 X is displayed Now press SELECT The ingredient name is shown momentarily ex CORN 1 and then AMOUNT is shown Enter in amount of that ingredient Amount entered is shown Now press SELECT ING is displayed Repeat steps 5 7 until all ingredients are entered then press SELECT TXXXXX is displayed XXXXX is the total amount of ingredients Press SELECT REC 001 or your custom name is displayed Press MENU to move to the next recipe REC 002 is displayed or your custom name 12 Repeat above steps until all recipes are programmed Press GROSS to exit from recipe programming mode Model 1040 XL User s Manual Edi
16. press the MENU key you will exit the test Press the MENU key to stop the test KEYPAD is displayed Press the GROSS key to return to gross weighing mode or Press MENU to advance to next menu item A D is displayed Use this to see the actual A D raw counts value on the display From A D display press the SELECT key CNTS is shown momentarily then the actual A D raw counts Press the SELECT key MV V is shown momentarily then the actual mV V reading is shown Model 1040 XL User s Manual Serial test Inputs test 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Press the SELECT key A Dis shown Press the GROSS key to return to gross weighing mode or Press MENU to advance to next menu item SERIAL is displayed Use this to test the serial ports From SERIAL display press the SELECT key PORT 1 is displayed Press the SELECT key NOLOOP is displayed Short the XMT to RCV lines LOOP should be displayed Press SELECT PORT 1 is displayed Press the MENU key PORT 2is displayed Repeat steps 18 20 PORT 2is displayed Press the GROSS key to return to gross weighing mode or Press MENU to advance to next menu item INPUTS is displayed Use this to test the inputs in the 1040 From the INPUTS display press the SELECT key IN 1 is displayed Press the SELECT key OPEN or CLOSED is displayed
17. then press SELECT then PRINT to transfer accumulators or batch information to your computer See earlier sections of this manual on how to transfer appropriate data Click on File Save as your current data transfer will be saved Click on Call disconnect and then return to Hyper Terminal Windows Once completed return to Explorer and retrieve the saved files to edit print etc Weigh Tronix has an optional Transfer Data Module TDM 40 that has two PC packages available A TDM 40 TDS 40 Simple collection of batched data B TDM 40 TDS 1040 Bidirectional interface Create recipes on computer and input into 1040 Collect batched data on all batches performed Please consult your OEM or Weigh Tronix distributor for more details on these options Model 1040 XL User s Manual Model 1040 XL User s Manual 57 58 Model 1040 XL User s Manual Weigh Bar is a registered trademark of Weigh Tronix Inc Standard Scale amp Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com D Avery Weigh Tronix SCALES FOR AGRIBUSINESS
18. E TA with usage 2 HAY 1 60008 1b 3 COTTON 5000 1b 4 BARLEY 4000 1b 5 MOLASS 4000 1b 6 SILAGE 1000 1b CORN 2 20000 1b 8 S BEET 30000 1b d FHAY 40000 1b 10 HAY 2 50000 1b Total 177008 1b QUICK PRINT 6 Prints a listing of Recipe 10 17 02 6 20 OM Accumulators with usage Recipe Description Usage 1 FR COM 20000 1b 2 H COW 22000 1b Total 42000 1b QUICK PRINT 7 10 18 02 11 00 AM Prints a listing of Pen Pen Description Usage Unloading Accumulators 1 PENI 26088 1b with usage 2 PEN 22000 1b Total 42000 1b 44 Model 1040 XL User s Manual QUICK PRINT 8 Prints the Recipe Ingredient Accumulators NVIDIA 12 87 82 Recipe 1 Insred Recipe 2 Insred Model 1040 XL User s Manual 88 07 AM REC 661 Description ING 638 THG 648 ING 658 ING 668 Total REC 82 Description ING 838 ING 828 ING 648 ING 658 Total Usage 16888 1b 16888 1b 16888 1b 16686 1b 46606 1b Usage 16888 1b 20888 1b 36008 1b 15008 lb 36606 1b 45 QUICK PRINT 9 Parameter Printout 46 Ready aa OO System Configuration Settings 63 18 63 i 64 PH User s Menu Batch Cntr Tolerance Delay Timer Time Entry Mode Time Date Volume Sleep Hation 1646 Menu Firmware Rewi Basic APP Revs Config Number Custom cap Clock Alarm Hame Flash Input Input2 Update Average FILTER Const Window AZT Stable RS232 1 Baud Parity Data Handshake Layout
19. ELECT key bAT CNT is shown Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item gege ING TOL stands for Ingredient Tolerance DELAY stands for ingredient ING TOL amp DELAY advance Delay These two parameters work together to make the Auto advance feature work Set ingredient tolerance as a percentage 1 99 and delay in seconds See example below to help understand these items Example Delay parameter is set to 20 seconds Tolerance is set to 5 When the ingredient weight being loaded falls within the tolerance and stays within the tolerance for the time set in the delay parameter the indicator will auto advance to the next ingredient If you undershoot the ingredient tolerance you can advance the ingredient manually by pressing the MENU key on the 1040 If you overshoot the display will alternate between OVA TOL and the amount overloaded until the indicator doesn t sense motion then it will advance to the next ingredient Follow these steps to set or view the ING TOL parameter Model 1040 XL User s Manual Auto advance will take place only if an ingredient tolerance and an advanced delay param eter have values set at other than 0 If either parameter is set to 0 there will be no auto advance The default setting is O for both parameters This means auto advance is disabled If an XM64 transmitter receiver is installed into the 1040 press
20. U key to move to the next menu item This completes the User menu description Model 1040 XL User s Manual 27 Recipes and Pens Recipe Features Choose a Recipe Entry Mode 28 The 1040 can be programmed with 100 batching recipes It can also track the unloading of a batched load into 100 pens Recipes and pens can be custom named for ease of record keeping This section covers the things you need to know about recipes and using the pen features Each recipe can draw from a list of 100 ingredients All ingredients and recipes can be labeled with up to six 6 alphanumeric character Recipes have the following features 1 Allrecipes are based on weight net or percentage or head counts See the next section for details 2 All recipes use the programmable pre alarm warning light This is configured in the configuration menu 50 Ib kg is the default value 3 All recipes can use auto hold capabilities if enabled in the configuration menu One recipe can use a maximum of 32 ingredients Ingredients can be programmed to be hand adds This means they are small preweighed items that once loaded into the mixer are recorded as the programmed amounts in the recipe 6 Recipes can use the auto mix timer count down feature after the last ingredient has been loaded This must be enabled in the configuration menu H You need to choose the recipe entry mode in the User Menu Choose Weight normal or auto adjust or Head Cou
21. al information please access www agscales com If you would like to purchase a service manual the PN is 29812 0015 Model 1040 XL User s Manual Windows Setup You must have Microsoft Windows 95 or 98 Use HYPERTERMINAL the communications package in Microsoft Windows 95 to download information from the Model 1040 to the computer Setting up the HYPERTERMINAL icon 1 2 3 4 Click on the Windows 95 START ICON Go to Programs then Accessories and the click on HyperTerminal Double click on the Hyperterminal ICON and Execute Hypertrm exe Enter a name for the connection description EXAMPLE M1040 and click on the ICON you choose to use for this application Click on OK and it will ask for Phone Number On the connect using scroll to Direct to Com 1 and click on OK Now comes up with COM1 properties select the following settings Bits per second 9600 std default baud rate for the Model 1040 or any other baud rate as long as it matches the Model 1040 Data bits 8 Parity None Stop bits 1 Flow control Xon Xoff Click on OK and then select File and Save Return to Hyperterminal window Setting up Model 1040 Shortcut to COM1 1 In the Hyperterminal window right click on the M1040 ht ICON created above Right click on Shortcut which will immediately create a shortcut to M1040 ht with the same ICON as before only with an additional arrow in the ICON Right click on the new ICON a
22. based on weight or by percent age if adding up to 100 1000 or 10000 2 WEIGHT gt ADJUST mode This is based on weight or by percentage same as 1 above The difference is that after the first ingredient is loaded the rest of the ingredients will be adjusted accordingly depending on how far off the first ingredient was from the target This maintains a proper ration balance 3 HEAD CT mode This mode is based on entering recipes with weight amounts to feed 100 head Example 1 Entering a recipe by net weight WEIGHT gt NORMAL mode or WEIGHT gt ADJUST mode Use this method when you have a recipe set up by weight for each ingredient such as Model 1040 XL User s Manual Head count is limited to 999 head Example 2 Example 3 4000 Ib batch size Ingredient 1 1000 Ib corn Ingredient 2 1230 Ib hay Ingredient 3 1450 lb silage Ingredient 4 320 Ib alfafa total 4000 Ib When this recipe is selected in the future you can enter the batch size you want and all ingredient amounts will be propor tioned automatically Entering a recipe by ingredient percentages WEIGHT gt NORMAL mode or WEIGHT gt ADJUST mode Use this method when you have a recipe set up by ingredient percentages of a batch that adds up to 100 1000 or 10000 Enter the recipe by entering the percent of each individual ingredient of the total batch so the total equals 100 Same example as above would now be 1 2500 represents 25 00 of corn
23. d in the Service Manual e Factory calibration menu covered in the Service Manual The standard mode of operation is the gross mode The Gross annunciator will be on and gross weight on the scale will be displayed After a power failure when you power up the indicator you are given the opportunity to return to the step in any process you may have been in when the power failure occurred This is important if you lose power in the middle of a batch and simply want to return to which ingredient you were loading If power is lost during batching of a recipe the display will show RETURN when power is restored If you want to exit the recipe process press the GROSS key If you want to return to recipe process press the SELECT key The indicator will return to where it was when power was lost If you were in the middle of loading an ingredient and don t remember what ingredient it was press the LOAD UNLOAD key to see the ingredient name All data entered will become one of the following e weight All weight entered data will be rounded on a standard rounding scheme to the nearest division size Example If you enter 5002 and the indicator is counting by 5 s once the next key is pressed signifying that it is weight the display will show and record the entry as 5000 e Time or Rotation entry e ld e Quick print number e Recipe or Pen number e Recipe entry If entering a recipe all data will be allowed down to 1 Ib kg Rounding wi
24. daieestanniee hadeciond takes 26 CERDA TY Srce e laa e ad fons 27 Recipes add Pes de e ed a E 28 Recipe Feat reS isic A A pS AA ES AE Ed 28 Choose a Recipe Entry Mode seersant anar EAn AE EEEE E EEE EEE EET 28 Recipe Men reie e a a a a a a a lidia 29 Creating a Recipe EE EE 29 Editing Operations TTT 31 PONS isin eet e EES e a rd das 32 Sing HR EE 33 Model 1040 XL User s Manual 3 Other Operations iii A le 34 ENE NN 34 Batching Recipe Ingredient Loading Method ooncccccnnnnocccccononnncconcccnnnnanr nc conc conan rc cnn nan nnn rr 34 Mix Timer Opera e ete ll tafe deat a eid tatind 36 Pen UnlOad ING EE aang deo ae dates di Ee eee 37 Viewing the ACCUMUIAtOIS aeaaee aa enaena A EE aAA Aea dd 39 The XM64 Transmitter ReCeiver accoooontododacintaarada tail add ada ii nde dadas 42 EODHDEI RN ON 42 Indicator Re le Dn LEE 47 Access E EE 47 RD64 XL M Remote Displays and XM64 Remote Transmitter 51 XM64 Remote Transmitter RECEIVED oo eceeee eee eettte teeter ee eae nnrccnnnn o nn n nr cnn rra r crac arras 51 Troubleshooting e iit Seege REESEN Ed eae 52 Ewert er E dE EE tadas 52 Indicator Over Under Capacity dere cave de did dd ea nate eren 53 Inaccurate WeightReadinas cios 53 Measuring Supply Battery Voltage ooonnoocccccnnnnnocccccccncnonaonccnccnnnnann rttr ttnt untatt tturus aaron nn nccnn nan nnncncnn 54 SENICE e 54 Windows Setup cid o diet de ei bees Ai 55 To Download EE 56 Transfer Data Module T DM AO 56 4 Mo
25. del 1040 XL User s Manual Specifications Power Input Display Display Rate Enclosure Capacity Range Increment sizes Accuracy Internal A D resolution Operational keys Annunciators Audio Output Weigh bar Drive Serial Ports Lower Assembly 10 to 18 volts DC negative ground 400ma at 8 350 weigh bar load 1 1 inch Model 1040 2 0 inch LCD Model 1040XL 6 Digits 14 segment alpha numeric fiber optic backlight 1 2 or 5 times per second Water dust resistant structural polycarbonate 8 50 high x 10 5 wide x 6 0 deep IP65 Water resistant Up to 200 000 Ib kg 01 02 05 1 2 5 1 2 5 10 20 50 100 200 Ib kg 0 1 of applied load 1 division 1 000 000 counts 0 9 with alpha capabilities Load Unload Gross Recipe Usage Hold Menu Print Id Select Timer and Zero Clear Auto Pen Load Gross Recipe Ingredient Alarm Usage Motion Hand Add Lb and Kg 12 annunciators Audio tone feedback for key contact assurance 10 350 ohm weigh bars 2 RS 232 serial ports programmable for different selectable output formats Std TDM Broadcast Connectors for the following Power Com1 Com 2 Weigh bar J box Alarm Output RD64 Optional Connectors Speed Sensor Input There will be seven standard different lower base assemblies 1 W T standard 7 pin 5 conn pwr alm RD64 Com1 j box 2 W T std 7 pin w options 7 conn pwr alm speed RD64 Com1 Com2 j box 3 Single co
26. ding when the user notices on the display that the proper unload target has been met Display shows 0 Press MENU to accept amount unloaded and return to the Gross mode If a person wants to unload to another pen then repeat steps 1 7 At this point the actual amount unloaded to a pen is recorded If system has been set for autoprint the following typical prints outs will have been printed as they went through the process Tee ee III 16 88 81 Batch 1 ld Number 123456 Recipe 1 FR CO4 Load Amount 16066 1b Time Description Target Actual 12 61 PM CORN 4060 1b 3988 1b 12 18 PH HAY 1 3066 1b 3038 1b 12 28 PH COTTON 066 1b 29868 1b TOTAL 16068 lb 9916 1b Time Pen Mame Tar get Actual 12 48 PM PEN 1 5960 1b 5658 lb 12 56 PM PEN 2 5060 1b 4908 lb Model 1040 XL User s Manual Viewing the Accumulators The Model 1040 automatically records ingredient recipe and pen usage when using recipes and pen unload features The following describes how to view the accumulators on the indicator Refer to Figure 9 Press USAGE key Total Acc Pen amount PEN 001 accumulator amount PEN 002 accumulator amount PEN 100 accumulator amount Total Acc Recipe amount REC 001 accumulator amount REC 002 accumulator amount REC 100 accumulator amount Total Acc Ingredient amount Ing 001 accumulator amount Ing 002
27. em you can choose to clear e ALL accumulators the last 100 batch printouts data and all ingredient recipe and pen accumulators e BATCH accumulator the last 100 batch printouts data e ACCUM the ingredient recipe and pen accumulators Follow these steps 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed 2 Press the MENU key once CLR ACC is displayed 3 Press the SELECT key ALL is displayed 4 Use the MENU key to move through the choices Display the one you want to clear and press SELECT key NOis displayed Model 1040 XL User s Manual 19 5 Press MENU and YES is shown Press SELECT key WAIT is displayed while clearing then ALL BATCH or ACCUM is displayed 6 Press GROSS key Unit returns to CLR ACC 7 Press the GROSS key to return to the gross weighing mode or press the MENU key to move to the next menu item BATCNT The next menu item is BAT CNT This stands for Batch Counter The counter starts at O and increments each time a recipe is batched This value is cleared each time the batched data is cleared under CLR ACC This counter goes up to 999999 Follow these steps 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LIST is displayed Press the MENU key repeatedly until bAT CNT is displayed Press the SELECT key Current batch counter is shown Press the S
28. essing the key again once the system has been moved will now move to the next ingredient If this is the last ingredient the unit will return to Gross weighing mode Please remember a hand add ingredient is a small ingredient that when added will be recorded always as target amount instead of actual amounts Repeat steps 4 6 until all ingredients are properly loaded If configured for AUTO mix after the last ingredient Is loaded pressing the MENU key or the XM64 will access the mix timer countdown either ST XX XX for self adjusting time Or TC XX XX for standard timer After mixer counts down alarm light comes on and unit will return to the gross mode after pressing the MENU or GROSS key Now proceed to unload to the appropriate pen SEE SECTION EN TITLED PEN UNLOADING Model 1040 XL User s Manual 35 Mix Timer Operation Time Mix 36 10 Also if unit is setup for AUTO PRINT the following printout will be printed if a printer is installed MNNM MNNM NM MNNM NNN MNNM NNN MN MNNM NM NM NNN NNN 16 88 81 Batch 1 ld Number 123456 Recipe 1 FR COW Load Amount 16608 lb Time Description Target Actual 12 61 PM CORN 4060 lb 3988 1b 12 18 PM HAY 1 3060 lb 36368 1b 12 28 PM COTTON 3060 1b 7988 1b TOTAL 10666 lb 99916 lb Time Pen Hame Target Actual 12 46 PM PEN 1 5066 lb 5850 lb 12 58 PM PEN 2 5066 lb 4900 lb The Model 1040 has a mix timer feature that can be configured for one of two methods Time m
29. g unloading when target weight is reached 6 Press the GROSS key to shut off the alarm and the display will return to the gross mode Press ZERO CLEAR to shut off alarm and remain in the Load Unload mode with the previous target amount active This is very handy for loading unloading a series of equal amounts 7 If AUTO HOLD is enabled The alarm shuts off and the indicator goes into Auto Hold mode displaying HOLD If AUTO HOLD is off The alarm shuts off and the unit returns to the gross mode 8 Move mixer to its next ingredient loading unloading location Display shows HOLD Because the unit is in HOLD mode it will not allow the display weight to change because of the terrain This will prevent a scale zero shift Press MENU or XM64 or GROSS key to return to Gross mode Model 1040 XL User s Manual 15 Loading Or Unloading Ingredients By Using the XM64 The alarm light is nonfunctional in this loading unloading sequence 16 You can load or unload a series of ingredients or batched feed by using the XM64 transmitter receiver You must know the net amount to be loaded or unloaded The XM64 gives you the ability to tare or zero each ingredient and view the net amount as you load or unload The remote can also be used to indicate the gross amount between ingredients and can return the indicator to the gross mode when done loading by simply holding down on the XM64 for three or more seconds Follow these steps
30. given Attempt to power on after trying each of these four troubleshooting steps 1 Check Battery Voltage Required voltage is 10 17 volts DC negative ground If the voltage is between 9 10 volts the indicator will display LOW BAT The indicator will automatically turn off if the incoming voltage drops below nine volts or rises above 17 volts 2 Disconnect and Check Power Cable Connector at the vehicle or AC to DC converter clean if necessary and reconnect 3 Replace Fuse Sometimes a bad fuse can be recognized by an obvious break in the wire filament However such a break is not always observ able and getting a successful power on after changing a fuse is often the only way of knowing that the fuse was indeed defective Make sure the new fuse is the proper size and has a current rating of five amperes Using a fuse with too high a current rating can cause costly damage to the indicator and will void your warranty The same is true for substituting wire a nail or any other object in place of a fuse Place nothing in the fuse connector except a proper fuse Try to power on after changing the fuse see instructions below for replacing the fuse To replace the fuse remove the 12 front panel screws Flip front panel out Locate fuse in lower corner of main PC board Pull blown fuse out and replace Re install and tighten the 12 front panel screws AOR 4 Test Indicator and Cables to isolate the source of the problem
31. he right You need to do this on this keying sequence because and Gare on the same key See section Entering Alphanumeric Characters Continue keying in characters until P G 07 is displayed 5 Press SELECT PIG 01 is displayed then press MENU and PEN 057 the next pen is displayed 6 Repeat steps 2 5 until all pen names have been been properly edited and press MENU to scroll through and view all pen descriptions To edit the Pen description display the desired pen and use the keypad to change the description If you want to change back to the default description simply access the desired pen name and press and hold the ZERO CLEAR key for 2 beeps 2 sec PEN CLR is displayed and then the next Pen description is shown 7 Press GROSS to return to Gross weighing mode Model 1040 XL User s Manual Using ID Entering an ID This ID is active on all printouts until it is changed or cleared from the indicator Viewing Current ID Clearing Current ID The Model 1040 has a generic six digit ID that can be used as an operator ID number This needs to be entered before doing any batching operations so the user is identified This ID will be printed on the reports or transferred to the TDM 40 To enter an ID number follow these steps 1 From the Gross mode enter the ID then press the ID key ID number is displayed for two seconds then the display returns to the Gross mode 1 From the Gross mode press the ID ke
32. ipe or pens then those annunciators will be activated as appropriate Turns on when there is motion present based on the stability window parameters Appears when editing ingredients and enabling the ingredient as a hand add Then later when the recipe is recalled the appropriate ingredient again will turn on if it is a hand add Turns on if the indicator is programmed for weighing in Ib Turns on if the unit is programmed for AUTO ingredient advance or anytime a tolerance and advance delay have been entered Turns on if the indicator is programmed for weighing in kg Message displayed on power up initialization sequence Message displayed on power up sequence for 3 sec onds Indicator configured for self adjusting mode Indicator configured for head count mode Indicator configured for standard weight ingredient entry mode Upper dashes show the indicator is in a state of overca pacity or analog input is too high Lower dashes show the indicator is in a state of undercapacity or analog input is too low Indicator is transmitting data Appears after you press the PRINT key for a second Indicator is showing appropriate quick print PR 1 to PR 9 Shows on the display when the proper quick print has been selected Shows on the display when the Print key was pressed after a quick print was selected for printing Alternates on the display between current mode and LOW BAT when input voltage is between 8 10
33. ix or Self Adjust Time After a batch is loaded you can activate a timer or the Model 1040 can be configured to activate the timer automatically Configure this under user s menu TIMER TIME MAX time 5959 or 59 minutes and 59 seconds Invalid data entry will be displayed as CAN T You need to clear the data and re enter itas a valid time 1 From the gross mode enter in timer in minutes seconds MMSS is displayed 2 Press the TIMER key TC MM SS is displayed for three seconds and then starts count ing down When the end of the timer cycle is reached the red alarm light is lit 3 Press the GROSS key to disable and return to the Gross mode To view the current timer setting 1 From Gross mode press TIMER TC MM SSis displayed MM SS is the last entered value for three seconds then timer starts to count down 2 Press GROSS to return to the gross mode Model 1040 XL User s Manual Self Adjust Time Pen Unloading This option requires that a magnetic proximity sensor be installed onto the mixer to provide speed inputs to the Model 1040 every time a full rotation is detected Overall operation is the same as standard time but will adjust depending on speed The target speed must have been calibrated prior to correct operation 1 Press the TIMER key SPD CAL is shown while the speed of the mixer is calculated Then the new adjusted time is shown ST MM SS and the timer will count down The
34. k on key presses that can be configured for OFF low medium and high volume 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed Press the MENU key repeatedly until VOLUME is displayed Press the SELECT key Current setting is shown Press MENU repeatedly to scroll through choices When you choice is displayed press SELECT VOLUME is displayed Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item The Model 1040 has a sleep mode that will shut the unit off if no keys are pressed or the weight doesn t change by more than 1 over the number of minutes that you enter for the sleep setting 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed Press the MENU repeatedly until SLEEP is displayed Press the SELECT key Current setting is displayed Use the keypad and enter in the sleep shutoff setting from 0 999 minutes Entered value is displayed Press the SELECT key SLEEP is displayed If an invalid entry is attempted CAN T will be displayed and the user will need to enter a valid entry from 0 999 Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item The Model 1040 allows you to select a language for the display messages that are spelled on the display and for all the
35. le with the Model Remote Displays 1040 See Figure 12 An RD64 output option is required on the Model 1040 for interfacing The interface cable plugs directly into the bottom of the Model 1040 Any data displayed on the Model 1040 is also displayed on the RD64 WEIGH TRONIX RD64XL remote display RD64 remote display XM64 optional XM64 optional WEIGH TRONIX RD64M remote display Mirror mount Figure 12 Remote Dispays An optional radio remote transmitter and receiver XM64 XM64 Remote can be installed in either the RCV 64 or the RD64XL Transmitter Receiver This option lets the user tare and manually ad vance to the next ingredi ent from a remote loca tion usually a front end loader lt RCV 64 XM64 gt Model 1040 XL User s Manual 51 Troubleshooting Power On 52 If you experience problems in the operation of your system read through these troubleshooting steps and perform those which are appropriate This information may help you to correct the following operational difficulties without calling your supplier or sending your equipment in for repair e Power on e Indicator Over or Under Capacity e Inaccurate Weight Readings e Measuring the Supply Battery Voltage Instructions for sending an indicator in for repair are provided in the last section under Service Repairs If your indicator does not power on check the following possible problem sources in the order
36. ll be implemented when actually batching or printing recipes Anytime you enter data by mistake the ZERO CLEAR key will clear the data entry display and you can re enter the correct data Model 1040 XL User s Manual 17 Figure 7 shows the User menu All the user configurable parameters are set through this menu This section deals with each of the items in the menu You will be referred back to Figure 7 several times Press the GROSS key repeat To enter the menu press and hold the MENU key until you hear the unit edly to escape from any spot beep twice 2 seconds Release the key and the display will show L ST on the menu and return to the Use the SELECT key to move down from a menu item Use the MENU key SE to move to the right in the menu When you are done configuring one of the menu items press the GROSS key to move back up to the menu item MENU key to scroll gt SELECT key to move f GROSS key to move f Enter view Enter Ing Enter Ing batch tolerance Adv Delay 0 999999 0 99 0 99 sec O Manual O Manual Enter a speed tolerance 1 99 MM DD YY Ib or DD MM YY kg Enter 1 999 minutes 0 off 12 24 hr HH MM SS WEIGHT HEAD CT Figure 7 User menu 18 Model 1040 XL User s Manual LIST To Set Ingredient Descrip tion Back to Default Setting If you want to change back to the default description access the proper ingredient and press a
37. mg Avery Weigh Tronix SCALES FOR AGRIBUSINESS Model 1040 XL Indicator E s n User Instructions 29811 0016 Issue AD July 2009 UNITED STATES This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense CANADA This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le present appareil numerique n emet pas de bruits radioelectriques depassant les limites applicables aux appareils numeriques de la Class A prescrites dans le Reglement sur le brouillage radioelectrique que edicte par le ministere des Communications du Canada CAUTION Risk of electrical shock Do not remove cover No user service able parts inside Refer servicing to qualified service personnel Weigh Tronix reserves
38. nd hold the ZERO CLEAR key for 2 beeps and release ING CLR will be briefly dis played and then returns to EDIT To Setup Ingredient as an Hand add While ingredient name is displayed press the HOLD key and the Hand add annunciator will illuminate The ingredient will then always be treated as a hand add ingredient Press the HOLD key again to disable the tagging of an ingredient as a hand add ingredient CLR ACC The first item in the user menu Figure 7 is LIST Use this to edit your ingredient list You can have up to 100 ingredients stored in the 1040 By default the names are ING 001 through ING 100 Follow steps 1 3 to access the 1 From gross weighing mode press and hold MENU for 2 beeps LIST is displayed 2 Press SELECT EDIT is displayed 3 Press SELECT to access the first ingredient in the list ING 001 is displayed OR Key in the ingredient number you want to edit and press SELECT That ingredient is displayed You can enter alphanumeric titles for each ingredient using the front panel keys See the section Entering Alphanumeric Charac ters for instructions gt A Once edited properly press SELECT then MENU to access the next ingredient in the list OR Press the GROSS key repeatedly to return to the gross weighing mode Once edited these new ingredient descriptions will show up on all applicable printouts and in the batching process The next menu item is CLR ACC Under this it
39. nd then right click on properties Click on Shortcut and change start in to example c winword dwnid making sure you have already created this directory in your file manager Change to where ever you want the shortcut path to store all your M1040 ht shortcut data transfers in that directory to recall the data files later Then click on OK Creating a download directory REFERENCE 1 2 Double click on Explorer Icon Assuming we want to create c winword dwnld directory click on C WINWORD Click on FILE NEW FOLDER In the name field type in dwnld and then click on OK The directory c winword dwnld has now been created for storing all the download files Model 1040 XL User s Manual 55 To Download Transfer Data Module TDM 40 56 Take the supplied computer interface cable and plug into COM port 9 pin on the computer and the serial port 8 Pin on the bottom of the Model 1040 indicator See illustration at left Within the HyperTerminal window double click on the new M1040 ht ICON Click on transfer and then Capture Text and type in the file you want to save the data transfer in Example May 21 doc notice the Capture text screen will come up with the Folder name that you specified above when creating the shortcut In this example the Folder C winword dwnid will appear Then click on Start Using the Model 1040 transfer the appropriate data from the indicator by pressing PRINT or enter 1 9
40. nn AMP 5 conn pwr alm RD64 Com1 j box 4 Single conn AMP w options 7 conn pwr alm speed RD64 Com1 Com2 j box 5 WIT 4 x 5pin w Com 1 and RD64 output 8 con pwr alm RD64 Com1 4 5 pin conn 6 W T 3 x 5pin w dual RS 232 and RD64 output 7 conn pwr alm RD64 Com1 3 5 pin conn 7 WIT 4 x 4pin w dual RS 232 and RD64 output 8 conn pwr alm RD64 Com1 4 4pin conn NOTE These versions do not offer Speed Sensor input or com 2 Model 1040 XL User s Manual 5 Two TTL Inputs Options Operating Temperature Weight Agencies Warranty Two programmable inputs Std Zero Clear Menu Hold Print 1 1 inch LCD Display Option TDM 40 Transfer Module with TDS 1040 or TDS 40 software packages RD64 Remote Display RD64XL Remote Display RD125RF Remote Display XM64 Transmitter receiver set Speed Sensor switch assembly 40 to 140 F 40 to 60 C 10 Ib 4 5 kg FCC Class A CE European Approval Three Year Model 1040 XL User s Manual Introduction UPPER EPA This manual covers the information you need to operate your Weigh Tronix About This Manual batching Model 1040 XL indicator Major sections of this manual are headed by titles in a black bar like Intro duction above Subheadings appear in the left column Instructions and text appear on the right side of the page Occasionally notes tips and special instructions appear in the left column Tha ADAN Indinatmr The 1040 indicator face is shown in
41. nt See the User Menu section for information on these choices When a recipe is programmed the indicator remembers which recipe entry mode the indicator was in at the time of recipe creation This means you can have some recipes based on head counts and some based on weight if desired Model 1040 XL User s Manual Recipe Menu Creating A Recipe 100 ingredients standard ING 001 to ING 100 Press and hold OR Key in recipe then press RECIPE key and hold RECIPE key for 2 beeps for 2 beeps Press an Press an Press an Press an alphanumeric key alphanumeric key alphanumeric key alphanumeric key apa MENU key to scroll SELECT key to move GROSS key to move 4 Enter Ing target amount Figure 8 Recipe Menu Figure 8 shows the Recipe menu You can refer to this menu as you go through the process of creating recipes The Model 1040 allows you to enter 100 recipes You choose the ingredients for a recipe from the list of ingredi ents entered under L ST in the User menu Once programmed any recipe can be quickly recalled for batching operations Make sure you have the recipe entry mode set as you wish before beginning See Choose a Recipe Entry Mode Following are the steps to creating a recipe 1 From the Gross mode there are two ways to get to a recipe Either key in the number of the recipe you want to program and press and hold the RECIPE key for two beeps two seconds REC XXxX
42. onds Release Access the Test Menu io SS l SET PAS is displayed 2 Key inthe password 111 and press the SELECT key VOLTS is displayed Model 1040 XL User s Manual 47 48 Volts test LCD test Keypad test AID test 10 11 12 14 This allows you to check the 12 VDC input voltage the Model 1040 is receiving With VOLTS displayed press the SELECT key Current voltage is displayed Press the GROSS key twice to return to gross weighing mode or Press SELECT to return to the VOLTS display From VOLTS display press the MENU key LCDis displayed Use this to perform a self test of the LCD display complete display test or segment test Press the SELECT key TEST is displayed Press the SELECT key Display performs a display test for 15 seconds then TEST is displayed Press the MENU key SEGMNT is displayed Press the SELECT key Display performs a segment test for 70 seconds then SEGMNT is displayed Press the GROSS key to return to the LCD display From here you can Press the GROSS key again to return to gross weighing mode or Press MENU to advance to next menu item KEYPAD is displayed This allows you to test all the active keys With KEYPAD displayed press the SELECT key HIT KEY is displayed momentarily then NO KEY is displayed This remains on the screen until a key is pressed Press any key to see an echo of its name on the display CAUTION If you
43. operation from this point is the same as standard Time Mix The Model 1040 can keep track of amounts unloaded to 100 different pens Make sure all pens have been tagged with customized pen names as described in Editing Pen Descriptions otherwise pen names will have default names PEN 001 PEN 002 etc 1 Now with mixer full of a batched amount and properly mixed select an unload pen number Pen number is shown 2 Press the PEN key Pen description is shown 3 Press the LOAD UNLOAD key Current unload amount is displayed If you need to enter or change the total amount to be unloaded to the pen enter the new amount and press SELECT Otherwise proceed to next step If attempting to enter a weight amount above the overcapacity parameter the display will show CAN T Edit amount properly and then press the SELECT key Model 1040 XL User s Manual 37 Press GROSS key to abort the loading process Example Loading Unloading Printout 38 Press the LOAD UNLOAD to initiate the unloading to the pen The pen description is shown alternating on the display with entered target amount PEN 01 gt 10000 gt PEN 01 gt 9000 etc At this point the time needs to be saved in memory for printing or transfer to the TDM 40 or computer Begin unloading the amount displayed As unloading takes place target also goes down Once the target has dropped by more than 25 only the target value will remain displayed Stop unloa
44. pe and 100 ingredient capabilities 32 ingredients max recipe e Simplifies the entire batching process e Track feeder accuracy ID feature e Gives you a low cost record keeping option e Automatically calculates new ingredient amounts when changing batch size e Automatically records feed recipe and pen usages with dates and times e Can automatically put the feeder into a mix cycle either time or number of rotations 1 While in the Gross weighing mode enter the number of the desired recipe and press RECIPE Recipe name is displayed Either go to step 2 or use the menu key to scroll to other recipes 2 Press the LOAD UNLOAD key The following is displayed a WT AMT b ADJ AMT c HD AMT or NOPRGM This is displayed if that recipe is not programmed If you need to enter or change the total amount to be batched or the number of head enter the new amount and press SELECT Otherwise proceed to next step If you attempt to enter a weight amount above the capacity parameter or a head count amount larger than 999 the display will show CAN T Edit amount and then press the SELECT key Model 1040 XL User s Manual Once advancing to the next ingredient it will record the previous Ingredients actual amount loaded into the ingredi ent accumulators Press the LOAD UNLOAD to initiate the loading of the first ingredient First ingredient description is shown alternating on display with target amount
45. printouts that are available Choose from English Spanish German French Danish and Dutch 1 2 From the Gross mode press and hold the MENU Key for two beeps 2 sec then release LIST is displayed Press the MENU key several times unt NATION is displayed Model 1040 XL User s Manual CLR DAT 3 Press the SELECT key Current setting is displayed 4 Use the MENU keys and scroll to the proper language selection Proper selection is shown 5 Press the SELECT key NATION is displayed 6 Press the GROSS key Returns to the gross mode Used to clear all recipes programmed all pens programmed and all ingredi ent names 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LIST is displayed 2 Press the MENU repeatedly until CLR DAT is displayed 3 Press the SELECT key ALL is displayed 4 Use the MENU key to scroll through the choices of data you want to permanently clear from memory Choices are ALL All data is cleared RECS All recipes are cleared PENS All pen data is cleared INGS All ingredients are cleared 5 Press the SELECT key when your choice is displayed NOis displayed 6 Press MENU and YES is shown Press SELECT key WAIT is displayed while clearing then display shows ALL RECS PENS or INGS 7 Press the GROSS key to return to CLR DAT Press the GROSS key to return to the Gross weighing mode or press the MEN
46. pt at the Weigh Bars Model 1040 XL User s Manual 53 Measuring Supply Battery Voltage Service Repairs 54 Next Compare Weight Readings for All Weigh Bars Position a person or heavy object on the platform above each Weigh Bar one bar at a time and compare weight readings for the same person or same object For each weighing the weight itself will be off center favoring a single Weigh Bar therefore none of the readings will be accurate However your readings obtained by weighing the same person or object above each Weigh Bar should be nearly identical to each other A single Weigh Bar reading that is significantly different from the others is probably defective To check battery voltage 1 Press and hold MENU for three beeps SET PAS is displayed 2 Enter 111 Press SELECT VOLTS is displayed 3 Press SELECT to display incoming battery voltage 4 Press SELECT to return to VOLTS 5 Press GROSS to return to gross weighing mode If you find the indicator or one or more of the Weigh Bars to be defective contact your supplier or send your equipment back to the factory for repair postage prepaid Include the following information 1 Your name and address 2 Supplier name and address 3 Date of purchase 4 Important An informal note describing symptoms of the problem 5 If possible the make and model number of equipment the Model 1040 is used on If you need contact or addition
47. red before you can enter To key in the word CORN OBE CONG 1 When the display will accept characters press the 1 ABC key repeat edly until the Cis displayed St Ee Repeatedly press the 5 MNO key until O appears Repeatedly press the 6 PQR key until R appears Repeatedly press the 5 MNO key until N appears Press the SELECT key to accept the ingredient name or press the ZERO CLEAR key to clear the name and try steps 1 4 again 10 Model 1040 XL User s Manual Getting Started Mounting the Model 1040 Before using your new Model 1040 indicator please verify that everything has been properly connected See Figures 3 6 e If you are mounting the indicator see the next section Mounting the Model 1040 e check the scale system to ensure proper units are set Ib kg e verify the system is weighing properly The Model 1040 mounts on a quick detach bracket Weld or bolt the quick detach bracket into place as follows 1 Choose a mounting location that is e convenient for operation of the indicator and protected from moving parts or from other moving machinery 2 Hold the indicator at the proposed mounting location and verify that the display is legible and the controls accessible 3 Positioning the quick detach bracket with the wider end at the top mark the desired mounting location If bolting use the quick detach bracket as a template and mark and drill holes 4 Weld or bolt the quick detach bracket
48. ross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed Press MENU repeatedly until ENTRY is displayed Press SELECT WEIGHT or HEAD Ctis displayed Press MENU repeatedly until WEIGHT is displayed Press SELECT NORMAL or ADJUST is displayed Press MENU until ADJUST is displayed Press SELECT and WEIGHT is displayed Press GROSS key ENTRY is shown Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item To setup for head count ENTRY gt HEAD CT 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LIST is displayed Press MENU repeatedly until ENTRY is displayed Press SELECT WEIGHT or HEAD Ctis displayed Press MENU repeatedly until HEAD CT is displayed Press SELECT ENTRY is displayed Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item Model 1040 XL User s Manual TIME DATE The Model 1040 has battery backed time and date features Printouts can be configured for 24 hour or 12 hour styles but time must always be entered as 24 hr style Follow these steps 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed Press the MENU key repeatedly until TIME is displayed 3 Press SELECT Current time is shown 4 Tochange time enter HHMSS
49. s GROSS to return to the gross weighing mode Model 1040 XL User s Manual 41 The XM64 Transmitter Receiver Printing QUICK PRINT 1 Prints active ingredient listing Any ingredient tagged with an means it is a pre weighed hand add ingredient When used in a recipe it will be saved in the accumulators as the target value not the actual 42 The XM64 transmitter serves a variety of functions depending on the mode the indicator is setup for The STD configuration parameter sets the trans mitter so it acts as follows 1 If you are doing mixer loading Load Unload mode If you press and release the clicker the indicator tares to 0 If you hold the clicker down for more than a second gross weight is displayed as long as the clicker button is depressed If you hold the clicker button for more than three seconds the unit remains in the GROSS mode 2 Ifthe indicator is in recipe or pen mode Press the clicker to advance to the next ingredient If the last ingredient or pen is being displayed it advances to the Gross mode If unit is set for AUTO HOLD the XM64 needs to be pressed twice If not the XM64 only needs to be pressed once Press the PRINT key from Gross Load Unload mode to print the displayed weight igge 1b There are nine Quick Prints These are nine preset print formats Each is explained below To perform a Quick Print key in the desired number 1 9 then press SELECT then PRINT Printo
50. t number X of a valid ingredi ent from the LIST 1 100 Xis displayed 4 Press SELECT Ingredient name is shown momentarily ex CORN 1 and then AMOUNT is shown 5 Enter in amount of that ingredient Amount entered is shown 6 Press SELECT Next ingredient in the recipe is shown 7 Press GROSS to return to the gross weighing mode Model 1040 XL User s Manual 31 Pens Editing Pen Descriptions If you enter a number higher than 100 CANT will be dis played and the display will return to the previous display 32 Pens are used to track the unloading of finished batched recipes You can store unloading data for up to 100 pens This data is saved and can be printed Data saved and printed includes the date time pen number pen description weight unloaded and total unloaded The default names for pens are PEN 001 PEN 002 etc Follow these steps if you want to customize the name to a six 6 character description 1 From the Gross mode enter pen number example 56 than press and hold on PEN key for two beeps 2 sec then release PEN 056 is displayed 2 Use the keypad to enter in the description example PIG 01 Press the 6 PQR key twice to display P See section Entering Alphanumeric Characters 3 Press the 3 GHI key three times to display __ PIT is shown 4 Wait three seconds so the display has time to move the PI to the left and the flashing cursor will appear to t
51. t until released from this mode TIMER Press to access the timer mode Either time or rotations timer MENU Press to move around in the appropriate menu struc ture SELECT Press to move down in the appropriate menu structure Use also to select the quick print PRINT Press to transfer data to the serial port and transfer to a printer computer or handheld data collection device Or use to enter decimal point in data entry mode The Model 1040 has 12 triangle annunciators along the edge of the display PEN To indicate unit is in the pen unloading mode pen programming editing or viewing the pen accumulators LOAD To indicate unit is in the loading unloading mode when using the LOAD UNLOAD key or the recipe loading mode GROSS To indicate unit is in the gross weighing mode Model 1040 XL User s Manual Display Messages RECIPE INGREDIENT ALARM USAGE MOTION HAND ADD Lb AUTO Kg M1040 HELLO ADJ AMT HD CT WT AMT PRINT X LOW BAT To indicate unit is in the recipe mode either batching or programming Or you are viewing recipe accumulators To indicate unit is in the recipe entry mode or ingredient entry or ingredient accumulators This is on when the user has activated the load unload or recipe modes that have made the alarm setpoint active and ready to activate the alarm light when the proper weight is reached To indicate that the usage mode is activated whether ingredient rec
52. the XM64 button to advance to the next ingredient Do not use auto advance if the 1040 system has the XM64 option TIMER Default setting TIM STD 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed 2 Press the MENU key repeatedly until ING TOL is displayed 3 Press the SELECT key Current tolerance setting is displayed 4 Use the keypad to enter in the new tolerance Entered tolerance value is displayed 5 Press the SELECT key ING TOL is displayed 6 Press the MENU key to move to the DELAY menu item To set or view the DELAY parameter 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release LISTis displayed 2 Press the MENU key repeatedly until dELAY is shown 3 Press the SELECT key Current delay parameter is shown 4 Use the keypad to enter in the new setting Entered value is displayed 5 Press the SELECT key and dELAY is shown 6 Press the GROSS key to return to the Gross weighing mode or press the MENU key to move to the next menu item This parameter sets the timer mode for standard time or self adjusting time The self adjust feature requires the mixer to be fitted with a proximity sensor to sense the speed of the mixer Consult nearest distributor To set the timer mode 1 From the Gross mode press and hold the MENU key for two beeps 2 sec then release
53. the right to change specifications at any time 1040_u en_29811_0016 p65 Table of Contents Table ee LTC 3 ele Mee 5 Introduction ds A a a a ES Ed a aaae a dad 7 About This Manali a a n ea ias 7 The 1040 ndicator pra di A A eee AAA aatenes aed 7 Key DOSCriPtiONS currada eege gta E A eebe 8 tiv Ile e EE 8 Display Messages conil nora 9 Entering Alphanumeric Characters oooooccccccnonoccccccccononnnnnccnnnnnnnnnccnnnnn nn n nr eee nn rra r cnn rre 10 BO tla Sidebar dees ts teach tetas cocina A 11 Mounting the Model 1040 cion e SEENEN 11 Cable Connections and Power Requirements 2 eeeeeeeeceeceaeeaeceeeeeeeeeeeeeeeeeeeeeeeeeteeteeteeeeeeneenes 12 Welghing deel 15 SIMple WEIGHING eini E E E E E AETA 15 Loading Unloading Ingredients Into A Mixer 15 Loading or Unloading Ingredients By Using the XM64 occicccccnonicccccccccnonononcccnnnn nono nc ccnnn naar nn nnnnnns 16 Operational Overview cimil a A A A A dt tt 17 Men e e a e o at aa e 17 Gross Mode and Power Failures ccccceceeeeeeeeeeeeeeeeeececeeaaecaecaeeceeeeeeeeeeeeeeeeeeeeeeeeteeteeteeeseeneess 17 REI HE un E EE 17 User Ment A ees tases ga canada esti e adaa aaaea aaee e aaa eaae ta Da 18 LIST NS 18 CLRIACG E A a A E A SEENEN 19 PARON HEET 20 INGTOLSDELA EE 20 RO 22 ENTRY een naa Ada o 22 URL 25 DATE dd dd A steel eden tdo 25 NOEUMEB NS 26 SLEEP A A A Minn le ee eae 26 O ana te oie arues cntoademeuen T sed dalacetatnitatestegdnantesneutens ied
54. ting Operations Deleting A Recipe Changing Ingredient Quantities Deleting Ingredients Inserting Ingredients Following are instructions for several editing operations you may need to do while maintaining your recipes and ingredient lists 1 From Gross mode enter the recipe then press and hold the RECIPE key for 2 beeps 2 sec then release 2 Press and hold ZERO CLEAR key for 2 beeps 2 sec REC CLR is shown and then the recipe name is shown 3 Press the GROSS key to return to the Gross weighing mode 1 Access the recipe you want to edit see Figure 8 and use the SELECT and MENU key to view the ingredient you want changed Press SELECT Ingredient amount is displayed 2 Use the keypad to enter in a new amount then press SELECT Ingredient is displayed 3 Press the GROSS key to return to the Gross weighing mode Access the recipe you want to edit see Figure 8 and use the MENU and SELECT keys to display the ingredient name you want deleted Press and hold ZERO CLEAR for two beeps 2 sec and release the key Ingredient is deleted and next ingredient is shown Doing an insert will insert the new ingredient in front of the displayed ingredi ent 1 Access the recipe you want to edit see Figure 8 and use the MENU and SELECT keys to display the ingredient name where you want to insert the new ingredient 2 Press and hold SELECT until NGis displayed 3 Use the keypad to enter in the ingredien
55. tion Bridge Excitation Shield Description GND NA NA NA Weighing Procedures Simple Weighing Loading Unloading Ingredients Into A Mixer If you miskey simply press ZERO CLEAR and re enter the proper amount 1 Press the ON key Display shows M 1040 then HELLO then weight value is dis played in the Gross mode If it shows RETURN press SELECT to resume batching process otherwise GROSS to return to Gross mode 2 Press the GROSS key Live scale weight is displayed in the gross weighing mode 3 Press the ZERO CLEAR key Zero value is displayed and the system is zeroed Press PRINT to print the displayed weight value Below is an example of a printout 16608 1b Zero the indicator before loading first Ingredient Key in the target weight of the first ingredient Quantity to load unload is displayed 3 Press the LOAD UNLOAD key Target weight remains displayed and the load and alarm annun ciator turns on this sequence now has the alarm setpoint en gaged 4 Start loading unloading the first ingredient Display shows the net amount of what needs to be loaded unloaded decreasing from target amount towards zero It doesn t matter if you are loading or unloading When displayed weight approaches within 50 Ib kg default of your selected target weight the alarm light starts flashing once sec When your target is reached the alarm light stays on solid 5 Stop loadin
56. uts fit on a 40 character WP 233 printer Using the Quick Prints you can transfer appropriate data to WP 233 printer TDM 40 Transfer Data Module or a computer 83 18 83 10 03 An Insred Description i CORN HAY 1 COTTON BARLEY MOLASS SILAGE CORN Z S BEET FHAY HAY 2 y Oh OH P oa bo L VD 00 3 Model 1040 XL User s Manual QUICK PRINT 2 10 19 41 11 50 AM Prints active unload pen Pent in listing ones that have a gt PEN 2 target value 3 PEN 3 d PEN 4 5 SMITH 6 CUST 1 CUST 2 QUICK PRINT 3 10 18 01 3 00 PM Prints all Recipes Recipe 1 FR COW Load Amount 16668 lb If recipe was created with Head ae Description Target Count as the entry method x Gre i SC e Load Amount will be replaced S GC SCH b by Head Count in the sample at right Total 18688 1b A ato Prints last 100 batches id Number 123456 If recipe was created with Head Recipe 1 i FR COW Count as the entry method Load Amount 16988 1b Load Amount will be replaced Time Description Target Actual by Head Count in the sample 12 61 PM CORH 4968 lb 3906 lb at right 12 18 PM HAY 1 3068 lb 336 lb 12 28 PM COTTON 3068 Ib 2996 lb TOTAL 1606668 lb 9918 lb Time Pen Name Tar get Actual 12 48 PM PEN 1 5608 lb 5058 lb 12 58 PM PEN 2 5609 lb 4568 lb Model 1040 XL User s Manual 43 AAA AAA AAA AAA AAA AAA AAA AAA AAAS QUICK PRINT 5 Prints a listing of all active aia ie Re ingredient accumulators i omn
57. volts Model 1040 XL User s Manual 9 HOLD CAN T NOPRGM bAdKEY SHT DWN HI VOLT OVR TOL Used when hold mode is activated Usually displayed when trying to enter an invalid data EX entering in 9999 for a time Indicates accessed recipe is not programmed This indicates that one of the 22 active keys is on or one of the two inputs is stuck in the active state Helpful in debugging a bad keypad or faulty input transmitter This remains displayed until the keypad condition is fixed Is shown on the display prior to shutting the indicator off after the sleep timer has expired or if voltage exceeds 17 or if voltage is less than 9 for more than 10 seconds 10 seconds before this the alarm beeps several times Indicates input voltage to Model 1040 has exceeded 17 volts Displayed when in the load unload mode or recipe batching mode when a target is over tolerance If after over tolerance meets the delay time and motion ceases it will auto advance Otherwise user will need to ad vance forward by using the MENU key Entering Alphanumeric Characters There are times you will want to enter alphanumeric characters into the If two consecutive alpha 1040 For example Recipe ingredient or pen names characters are on the same You can enter these characters through the front panel keys Below is an key you must wait a second or example to illustrate how it is done two after the first character is ente
58. y Current ID is displayed 2 Press the GROSS key to return to the Gross mode 1 Press the ID key Current ID is displayed If no ID exists display shows NO ID for two seconds and returns to Gross mode 2 Press the ZERO CLEAR key while the ID Is displayed NO ID is displayed and returns to the Gross mode Model 1040 XL User s Manual 33 Other Operations Manual Hold Mode When using the hold mode you must be sure to deactivate hold mode when loading or unloading the mixer Batching Recipe Ingredient Loading Method Make sure indicator is set properly to either weight normal weigh adjust or head count before begin ning Also make sure editing of recipe names has already been done before starting 34 This section covers the variety of other operations available with the Model 1040 Auto holding within the recipe mode was discussed in an Loading Unloading Ingredients Into A Mixer There is also a manual hold using the HOLD key to prevent a zero shift from occurring while moving a portable TMR mixer system over rough farm terrain Follow these steps 1 Inthe Gross mode before moving the mixer system press HOLD HOLD will be displayed 2 Now move the system and when reaching the new loading or unloading point press either the HOLD or GROSS key Gross weight will be displayed Recipe ingredient loading will provide the following e Consistency in the batching operation e 100 reci

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