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1. KEY LOCKING WEDGE ID207 A3 A4 MICROPHONE A3 A4 0206 A3 A4 DC JACK 2 DINAMO ASSEMBLY 10205 A3 A4 002101 A3 A4 im mm COVER C COVER ASSEMBLY A3 A4 0205 10211 HINGE ASSY M2270 2X SCREWS 1 2 0 25 2 50 2IP TORK PLUS FLAT 8 W219 BT D COVER ASSEMBLY 10221 10 9 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 NOKIA a re Service Manual Level 1 amp 2 8 SERVICE DEVICES FLS 5 Flash device BL ACT Battery 4 Travel Charger CA 101 Service Cable NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service Tool SS 152 Screw Bit TX2IP Online ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 NOKIA Service Manual Level 1 amp 2 9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which Is available on Nokia Online SERVICE He SOFTWARE 1 PRODUCT SPECIFIC BI BATTERY 11 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold2. 6600 fold RM 325 NOKIA re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 6600 FOLD RM 325 Transceiver characteristics Band RM 325 GSM Quadband 850 900 1800 1900 WCDMA 850 2100 Display Main display 2 13 QVGA 240x320 OLED display with 16M colours active area 32 4 mm x 43 2 mm Secondary hidden display 1 36 128x160 OLED white colour display active area 21 5 mm x 26 9 mm Camera 2 Mpix with 8x digital zoom Operating System Series 40 5 edition Connections DC2 mm charging jack microUSB connector Bluetooth 2 0 EDR Transceiver with BL 4CT battery pack Standb GSM Up to 4 GSM Up to 300 Depends on hours hours network WCDMA Up to WCDMA Upto parameters 150 min 250 hours and phone settings ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 NOKIA Service Manual Level 1 amp 2 1 hange history cee 3 2 4 3 Warnings and Cautions ERR RR 5 IA WANO ae 5 e UO e E E 5 EDO I O A E _____ ____________ 6 eTEN O _________ ___ _ 7 O PAKE AOI MR 8 L 5 4 9 O NECA ERO ERE 10 9 SWi update 11 10 Disassembly instruction WR 12 11 PEMO AIE ear AE 19 12 POT ONO ni E A E ee 20 2 ISSUE 2 Confidential Copyright
3. Eu 33 Release the CAMERA ASSEMBLY with SS 93 34 Open the locking mechanism of the CAMERA carefully ASSEMBLY with 55 93 is NS NW A 119 y Jr j k 4 35 Disconnect and remove the CAMERA 36 Remove the MICROPHONE GASKET with ASSEMBLY tweezers 17 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved Ste ee 6600 fold RM 325 NOKIA Service Manual Level 1 amp 2 7 37 Release DCJACK with DC Plug 38 Remove the DCJACK with tw eezers 1 7 39 Lift up the ANTENNA ASSEMBLY with 55 93 40 Remove the OPEN KEY LOCKING WEDGE with and remove it carefully tweezers END OF DISASSEMBLING 41 Remove the OPEN KEY with tweezers 18 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 NOKIA Service Manual Level 1 amp 2 11 ASSEMBLY HINTS 1 Tighten the screws to the torque of 6 in the 2 Tighten the screw to the torque of 6 Ncm order shown 3 Tighten the screws to the torque of 6 Ncm in the order shown 19 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 NOKIA Care Service Manual Level 1 amp 2 12 SOLDER COMPONENTS 6600 fold RM 325 Components overview V2400 X3399 2101 2102 WL 1 12 94 0 2 2 X3300 G2200 F2000 20 ISSUE 2 Confide
4. RM 325 NOKIA Service Manual Level 1 amp 2 10 DISASSEMBLY INSTRUCTION WEM um Ln E C ai omm T i xim 2 Remove the battery if necessary 3 Detach the A COVER ASSEMBLY as shown inthe 4 Release the cover by sliding with the dental picture and start to release the cover tool along the sides as shown in this picture 5 Lift up the A COVER carefully with 55 93 6 Remove the A COVER ASSEMBLY Pay attention to the display under the A COVER 12 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 Care Service Manual Level 1 amp 2 iy Mans i n i M Li f AIRE rd 01 m n mur 7 Unscrew the two screws with 55 152 SCREW 8 Remove the HINGE LID ASSY BIT TX2IP in the order shown Always use new screws bling FE Fs T3 rtm p qu i on 0s Ca aie n 9 Upper and lower block can be separated a 10 Disconnect the TOP FLEX ASSEMBLY carefully little from the aiit with 55 93 11 Separtate the upper and lower blocks 12 Remove the HINGE MOTOR with tweezers 13 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 Service Manual Level 1 amp 2 13 Remove the HINGE WASHER with tweezers 14 Start to detach the DISPLAY WINDOW with SRT 6 carefully as shown in picture _ 15 Slide along the side
5. minerals that will corrode electronic circuits Do not use or store the phone dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 Service Manual Level 1 amp 2 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new b
6. 2008 NOKIA All rights reserved 6600 fold RM 325 Service Manual Level 1 amp 2 1 CHANGE HISTORY Approved 25 07 2008 Approved version Updated 06 08 2008 Exploded view corrected The purpose of this document 15 to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support mailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified 0 watch always out for the newest version 3 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 NOKIA Service Manual Level 1 amp 2 2 COPYRIGHT Copyright 2008 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia 15 prohibited N
7. attery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 Cand 25 C 59 F and 77 F phone with hot or cold battery ma
8. ntial Copyright 2008 NOKIA All rights reserved
9. okia Nokia Connecting People and Nokia X and are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved NOKIA Care 6600 fold RM 325 Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS 3 1 Warnings 3 2 Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety informa
10. s with SRT 6 pul ATE EI Hi d FET S S n 4 JS e b T 17 Remove the DISPLAY WINDOW 18 Use the dental tool to release the VIBRA MOTOR and lift up the TOP FLEX 14 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved uw AU aen E 19 Release the VIBRA MOTOR from TOP FLEX with SS 93 carefully ut m ty nr x 21 Detach the TOP FLEX from the clip as shown 23 Disconnect and remove the TOP FLEX 6600 fold RM 325 Service Manual Level 1 amp 2 20 Disconnect the VIBRA MOTOR with tweezers befor removing the VIBRA MOTOR vin gt 22 Open the locking mechanism of the TOP FLEX with SS 93 24 Use the dental tool to remove the EARPIECE ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 Care Service Manual Level 1 amp 2 27 pP screw with 55 152 SCREW BIT 28 Lift up the KEYMAT with SRT 6 TX2IP 29 Slide SRT 6 along the sides ENSEM 30 until the KEYMAT can be removed easily 16 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 Service Manual Level 1 amp 2 5 n 010g 31 Open the five screws with 55 152 SCREW BIT 32 Remove the PWB TX2IP in the order shown Always use new screws after disassembling E
11. t ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved NOKIA Care 6600 fold RM 325 Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain
12. tion Note also the following CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS RF ENERGY THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDI CAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTI ONS OTHER ELECTRONIC EQUI PMENT MAY ALSO BE SUBJECT TO INTERFERENCE Servicing and alignment must be undertaken by qualified personnel only Ensure all work is carried out at an anti static workstation and that an anti static wrist strap IS worn Use only approved components as specified in the parts list Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment Ensure all cables and wires are repositioned correctly ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved NOKIA Care 4 ESD PROTECTION 6600 fold RM 325 Service Manual Level 1 amp 2 Nokia requires that service points have sufficien
13. y temporarily not work even when the battery is fully charged Batteries performance Is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 ISSUE 2 Confidential Copyright 2008 NOKIA All rights reserved 6600 fold RM 325 NOKIA Ca re Service Manual Level 1 amp 2 7 EXPLODED VIEW See corresponding REF in the Spare Parts Service Bulletins on NOL 6600 FOLD RM 325 EXPLODED VIEW Binoy ASSEMBLY 10001 TOP FLEX ASSEMBLY A1 10101 10103 Wario ADHESIVE 10103 gum ASSEMBLY 10102 1 TOP FLEX 10101 41 B COVER DISPLAY ASSY A2 10003 10005 EARPIECE 18 10003 Az B COVER 10005 42 SONOMA LCD 110004 __ ANCHOR PLATE ASSY 10006 SHELBY HIHGE MOTOR 00104 DISPLAY WINDOW ASSEMBLY TE HINGE WASHER 10105 KEY ASSEMBLY SCREW MG 1 20 294 50 _ _ 10203 ELECTREOMIGLNET SEPA TAPE T 5H void EM 00204 IriS LEVEL 2 ONLY LB TOR PLUS FLAT 00212 ew ELECTROMACGNET CAMERA ASSEMBLY erg Ride we 213 3 LIGHT SWAP PAE LIGHT SWAP PACKAGE 214 A3 10205 10217 TYPE LABEL LEVEL M16 T
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