Installation Instructions
Contents
1. AKER OHMS USE THESE HARNESSES AND Y CONNECTORS FROM THE 871 KIT FOR STREET GLIDES ROAD GLIDES AND ELECTRA GLIDE CLASSICS PAGE 72. Left side GREEN and WHITE PIC 1 and 2 on Page 6 Route the remaining sections of the Rear Extension harness over the lower triple tree and under the tank to the seat area Use the included cable ties to secure these away from pinch points and the motor You may want to raise or remove the fuel tank to route these ATTENTION Secure all wiring away from any moving parts pinch points or extreme heat Kiiryakyn STEP 24 STEP 25 STEP 26 WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires NOTE The following uses Single Speaker Harnesses provided with the Kuryakyn Amp P N 871 Connect one of the single speaker harnesses to each of the GREEN and PURPLE harnesses labeled TO REAR SPEAKER HARNESS Connect the single speaker harness on the GREEN harness to the left rear speaker and the single speaker harness on the PURPLE harness to the right rear speaker Test the system for proper operation Reinstall the seat and outer fairing WIRING FOR OEM KICKER REAR SPEAKERS WITH KURYAKYN AMP P N 871 ADDING SADDLEBAG LIDS WITH SPEAKERS Remove the seat ATTENTION Kiiryakyn recommends the use of dielectric grease on electrical connections STEP 27 Remove the Single Speaker Harness from the GREEN and PURPLE harnesses labeled TO REAR SPEAKER HARNESS Connect one of the included Series or Parallel harnesses to these GREEN and PURPLE harnesses NOTE U
3. PO DA RENG i c SAN D i a p gt 7 4 PRODUCTS INSTALLATION SADDLEBAG LIDS WITH SPEAKERS GRILLS 873 878 892 893 PARTS INCLUDED Left Saddlebag Lid with Kicker 6 X 9 Speaker and Tweeter Right Saddlebag Lid with Kicker 6 X 9 Speaker and Tweeter 60 Rubber Seal Series Speaker Harnesses Parallel Speaker Harnesses Cord Keepers Rubber Grommets 6 Nylon Cable Ties 6 32 X 3 8 Button Socket Cap Screws 6 Flat Washers Metal Scuff Pads Damper Pad Set Damper Strips Installation Instructions Please read and understand entire instructions before starting installation eNe Riin UNININNNNNik kk OO THANK YOU FOR CHOOSING K RYAKYN IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT ATTENTION This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality CAUTION This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage TOOLS SUGGESTED Set of Torx Wrenches Drill and Drill Bits Center Punch Non permanent Marker STEP 1 Read and understand all steps in the instructions before starting the installation Park the motorcycle on a hard level surface and turn off the ign
4. PURPLE set towards the Right front OEM Kicker speaker Leaving a little slack in each GREEN and PURPLE set of wires cut them to length to reach the OEM Kicker speakers on each side GREEN to the Left PURPLE to the Right NOTE The following uses connectors provided with the Kuryakyn Amp P N 871 Strip the insulation back about 3 8 and install one of the Large Female Spade connectors to the PURPLE BLACK stripe wire and one to the GREEN BLACK stripe wire Strip the insulation back about 3 8 and install one of the Small Female Spade connectors to the PURPLE and to the GREEN wires PIC 2 on Page 6 PAGE 3 SADDLEBAG LIDS with SPEAKERS INSTALLATION STEP 21 Connect the male spade on end of the GRAY wire labeled FRONT OEM SPEAKER WIRES to the female spade on the White Y connector on the Right speaker power wire from the bike Connect the female spade installed in Step 20 on the Purple wire to the second male spade on the White Y connector NOTE Using electrical tape over each of the Male To Female Spade connections in the STEP 22 STEP 23 following steps will ensure the connections stay together and help prevent any electrical interference Connect the male spade on the end of the GRAY BLACK wire to the female spade on the Black Y connector on the Right speaker negative wire from the bike Connect the female spade installed in Step 21 on the Purple Black to the second male spade on the Black Y connector Repeat for the
5. REAR SPEAKER POWER HARNESS ALONG WITH GREY AND GREY BLACK RIGHT FRONT SPEAKER POWER HARNESS WIRE THE SAME WAY ON RIGHT SIDE SPEAKER s Al gt Ce his oe d LEFT FRONT SPEAKER NEGATIVE FROM AMP BLACK Y CONNECTOR TUE K aj GREEN AND GREEN BLACK LEFT REAR SPEAKER POWER HARNESS FROM AMP Kr E S WIRING SADDLEBAG LID SPEAKERS ON BIKES PIC 2 i WITH NO EXISTING REAR SPEAKERS CLOSE UP OF Y CONNECTORS LEFT SIDE OF BIKE STOCK LEFT FRONT NEGATIVE STOCK LEFT FRONT POWER SPEAKER WIRE l SPEAKER WIRE u f A WHITE Y CONNECTOR BLACK Y CONNECTOR AA 2 A GREEN REAR SPEAKER POWER WIRE FROM AMP TO WHITE Y CONNECTOR i GREEN BLACK LEFT REAR SPEAKER NEGATIVE e y d WIRE FROM AMP TO BLACK Y CONNECTOR IP y A M AT TA y KE 4 1 i WHITE LEFT FRONT SPEAKER POWER WIRE FROM AMP TO 7 f i 4 a WHITE Y CONNECTOR WHITE BLACK LEFT FRONT SPEAKER NEGATIVE 47 4 WIRE FROM AMP TO BLACK Y CONNECTOR A 1 A gt SF P y I 6 J i PAGE cont SADDLEBAG LIDS with SPEAKERS FIG 2 USE THESE HARNESSES FOR FOUR OEM KICKER SPEAKERS SADDLEBAG LID SPEAKERS FIG 1 USE THESE HARNESSES AND Y CONNECTORS FOR TWO OEM KICKER FRONT SPEAKERS AND KURYAKYN SADDLEBAG LID Kuryakyn USE TWO PARALLEL OR SPEAKERS MODIFIED EXTENSION li Mi a SERIES EXTENSIONS HARNESS SHOWN oO Tam filles SPE
6. T REAR POSITIVE GREEN BLACK STRIPE LEFT REAR NEGATIVE PURPLE RIGHT REAR POSITIVE PURPLE BLACK STRIPE RIGHT REAR NEGATIVE THE LONG HARNESSES WITH THE GREEN AND THE GREEN BLACK WIRES NEED TO BE ROUTED TO THE LEFT REAR OF THE BIKE IF THE BIKE HAS EXISTING REAR SPEAKERS THE LONG HARNESSES WITH THE PURPLE AND PURPLE BLACK WIRES NEED TO BE ROUTED TO THE RIGHT REAR OF THE BIKE IF THE BIKE HAS EXISTING REAR SPEAKERS THE MID LENGTH HARNESS WITH THE HEAVY RED WIRE WITH THE FUSE HOLDER IS THE POSITIVE TO THE BATTERY AND THE HEAVY BLACK WIRE IS NEGATIVE TO THE BATTERY THE BLUE WIRES FROM THE AMP ARE AN EXTENSION FOR THE SUBWOOFER AND WILL NOT BE USED AT THIS TIME THE POSITIVE SIDE OF THE SPEAKER HAS THE SMALL SPADE CONNECTOR THE NEGATIVE SIDE OF THE SPEAKER HAS THE LARGE SPADE CONNECTOR THE WHITE Y ADAPTER IS FOR THE POSITIVE SIDE OF THE SPEAKER WIRING THE BLACK Y ADAPTER IS FOR THE NEGATIVE SIDE OF THE SPEAKER WIRING PARALLELL WIRING SHOWS 2 OHMS TO AMP K rvakur CAUTION It is up to the installer to ensure that the total speaker Ohms on each channel is within the operating range of the Kicker Amp This range is 2 Ohms minimum to 8 Ohms maximum Check your speakers to find the Ohms listed KURYAKYN WILL NOT warranty speakers or Amps that have failed due to incorrect wiring This diagram divides the bike into four zones or sections that are called Channels Each channel includes all speakers in that zon
7. e or section To determine the correct OHMS for each channel use the Ohms of each speaker in the zone or section and the formulas given for Series wiring or Parallel wiring LEFT FRONT SITTINGS RESHT FRONT OM GLEE _ m_e SERIES on that channel together to get the total Ohms ee Ohms PARALLEL adding the Ohms of each speaker on that channel together too low LEFT REAR T RGSHT RES cont Example 4 Ohms 2 Ohms 6 Ohms which is in the range of acceptable When speakers are added and wired in series add the Ohms from each speaker When speakers are wired in parallel to get the total Ohms multiply the Ohms from each speaker on a channel together Divide that by the amount from Example 4 Ohms X 2 Ohms 4 Ohms 2 Ohms 1 3 Ohms which would be PAGE 5 SADDLEBAG LIDS with SPEAKERS INSTALLATION JE a ONT gt K 5 al SPEAKER NEGATIVE g TO BLACK Y m CONNECTOR WIRING SADDLEBAG LID SPEAKERS ON BIKES WITH NO EXISTING REAR SPEAKERS JA A a Symm F g CIKES WI KERS Em Game A cee Kuryakyn 7 Ad Ku STOCK LEFT FR STOCK LEFT FRONT SPEAKER POWER TO WHITE ai Y CONNECTOR WHITE AND WHITE BLACK LEFT FRONT SPEAKER POWER POWER FROM AMP WHITE Y CONNECTOR LEFT REAR SPEAKER NEGATIVE FROM AMP BLACK Y CONNECTOR LEFT FRONT SPEAKER POWER FROM AMP WHITE Y CONNECTOR JA Ls A PURPLE AND PURPLE i BLACK RIGHT
8. e top of the shock indent of the saddlebag with an ammonia based cleaner such as window cleaner PIC 8 and 10 Peel the backing off of one of the supplied Damper Strips and Pads Line up the long edge of the Strip with the inside edge of the saddlebag and adhere it to the top of the shock indent Stick the Pad to the inside of the Lid PIC 8 and 11 PIC 9 A shock indent Repeat Step 3 through Step 14 for the left saddlebag It is up to the installer to determine if installing Saddlebag Lids aa with Speakers P N 873 without Kuryakyn P N 871 Kicker Amp f could damage the sound system on the motorcycle Kuryakyn will not be responsible for incidental or conseguential damages ee to the sound system resulting from improper wiring of the Saddlebag Lids with Speakers to the existing sound system Aaa These speakers are designed to work with Kuryakyn Kicker Amp P N 871 If you are not using this Amp you will need to fabricate your own wiring harness to connect these speakers to your system with the Kuryakyn Amp P N 871 connections Remove the outer fairing per steps in the service manual Remove the seat Refer to Figure 1 on Page 7 Locate and connect the Rear Extension Harness to the same colored wires from the Amp PIC 11 Remove the wiring sections that are labeled TO REAR OEM SPEAKER WIRES from the Rear Ex tension Harness Route the GREEN set of wires towards the Left front OEM Kicker speaker Route the
9. ed before operation of A La 4 LINE UP WITH BOTTOM EDGE OF LID AND HINGE MARKS the motorcycle K ryakyn will not issue a warranty on com ponents lost due to improper installation Periodic mainte M pic 5 M gt nance may be required DRILL ALL FIVE HOLES SADDLEBAG LIDS with SPEAKERS CAUTION STEP 11 STEP 12 STEP 13 STEP 14 NOTE Damper Strip and Pad MUST be installed to prevent wear to the top of the STEP 15 CAUTION STEP 16 WIRING FOR TWO OEM KICKER FRONT SPEAKERS WITH KURYAKYN AMP P N 871 ADDING KURYAKYN SADDLEBAG LIDS WITH SPEAKERS NOTE The following installation steps require Y connectors that were provided ATTENTION K ryakyn recommends the use of dielectric grease on electrical STEP 17 STEP 18 STEP 19 STEP 20 cont MEASURE TWICE DRILL ONCE Double check all reference marks made ee on the saddlebag BEFORE drilling Kuryakyn will not be responsible for Kuryakyn incidental or consequential damages resulting from this installation Drill a 3 8 hole in the back side of the Saddlebag near the front fastener Thread the Speaker Lid wires through the hole Slit the supplied rubber grommet and place it around the wires and secure it in the hole in the side of the saddlebag PIC 9 Reinstall the saddlebag Route the wires from the speaker around the front inside edge of the sad dlebag and secure with one of the included cord keepers Clean the inside of the lid and th
10. he lid to the latch Remove the retaining plate from between the foam weather stripping and the saddlebag lid PIC 2 Set the retaining plate aside it will be reused Set the right side lid on the right side saddlebag Using the hinge as a guide carefully mark the ends ofthe hinge on the saddlebag lid PIC 3 Using the retaining plate from Step 4 as a guide line the edge of the plate up with the bottom edge of the new Saddlebag lid with the end of the hinge marks made in Step 5 PIC 4 Mark the location of all five holes on the lid Using a center punch mark the center of the five holes Remove the lid from the saddlebag before drilling Using an 1 8 drill bit drill the five mounting holes in the lid PIC 5 Place a 6 Flat Washer on 5 of the included 6 32 X 3 8 Button Socket Cap Screws and using the retaining plate from Step 6 attach the new lid PIC 4 to the saddlebag iz Set the saddlebag with the Speaker Lid open on a soft cloth on a bench or the floor Clean the inside ledge of the saddlebag lid and lid catch area with an ammonia based cleaner Let dry Starting in the middle of the back side of the lid PIC 6 attach the foam weather stripping to the ledge of the lid attach the metal scuff pads to the lid catches Using the Torx screws removed in Step 3 attach the ends of the cables to the saddlebag PIC 7 It is the end user s responsibility to ensure that all of the fasten ers including pre assembled are tighten
11. ition ATTENTION If you are not using a Kuryakyn amplifier P N 871 with these speakers you will have to fabricate your own wiring harness to connect the speakers to the motorcycle sound system ATTENTION These Saddlebag Lids with Speakers were designed to work with Kuryakyn P N 871 Kicker Amp Installation of these without the Kicker Amp will not produce the desired sound quality Kuryakyn WILL NOT warranty these Saddlebag Lids with Speakers for sound quality if installed without an amp ATTENTION A factory service manual may be helpful in performing this installation Do not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician STEP 2 Remove the saddlebags from the motorcycle 873 24HD 0215 cont CUSTOMER SERVICE INSTALLATION QUESTIONS LIMITED WARRANTY ABOUT OUR CATALOG STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEP 10 Td k omas urn ta 19 USE STOCK TORX SCREWS HERE Kuryakyn Open the right saddlebag lid and remove the two Torx head screws that PIC 1 AM secure the tether strap to the saddlebag shown in PIC 1 Set these screws P aside they will be re used REMOVE THESE TWO SCREWS Assistance recommended in holding the saddlebag lid after all of 5 the Torx screws have been removed to prevent damage A Remove the five Torx screws securing t
12. se the examples on Page 5 to determine whether to use the SERIES or PARALLEL STEP 28 STEP 29 STEP 30 STEP 31 STEP 32 harness in the following STEPS Remove the rear speakers from the housings on the Tour Pak Route one set of the Series on the PURPLE wires harness or one set of wires on the Parallel harness to the inside of the housing where the single speaker harness was removed from and connect to the speaker on the right side Connect small Male spade on the speaker to small Female spade on the harness large to large Connect one set of the Series Harness on the PURPLE wires or one set from the Parallel harness to the Saddlebag Lid Speakers Connect small Male spade to small Female spade large to large Reinstall the right rear speaker to the housing on the bike Secure the wiring out of harms way Repeat for the left GREEN harness side Test the system for proper operation Reinstall the seat ATTENTION Secure all wiring away from any moving parts pinch points or extreme heat Kiiryakyn cont WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires Kuryakyn PAGE 4 SADDLEBAG LIDS with SPEAKERS INSTALLATION WIRING HARNESS COLOR KEY CHART LEFT AND RIGHT ARE AS SITTING ON THE BIKE WHITE LEFT FRONT POSITIVE WHITE BLACK STRIPE LEFT FRONT NEGATIVE RIGHT FRONT POSITIVE BLACK STRIPE RIGHT FRONT NEGATIVE GREEN LEF
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