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FWE200DH Dust Concentration Measuring Device

1. amp Operator jj DHSP200 Sensor 1 Wy 10 133 87 8 2111 0 11 online W synchronized Download Immediately 68 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration 4 3 1 Factory settings Parameter Value Sample gas Nominal value 160 C temperature Value for warning lt 150 C and 180 C Value for malfunction 130 C Differential pressure flow monitoring 0 8 hPa Function check Every 8 h output of control values every 90 s on standard analog output Analog output AO Live zero LZ 4mA Upper measuring range value 20 mA MBE Current during maintenance 0 5mA Current by malfunction 21 mA optional 1 mA Response time 60 s for all measured variables Measured variable Output on AO Value at LZ Value at MBE Dust concentration 1 0 mg m 200 mg m Scattered light intensity 2 0 200 Regression function 1 Function type polynomial Coefficients set only for dust concentration 0 00 1 00 0 00 Regression function 2 Function type polynomial Coefficients set only for dust concentration 0 00 1 00 0 00 The steps required to modify these settings are described in the following Sections Prerequisite The device data are located in the Project Tree window the level 1 password h
2. Device Catalog Network Scan Assistant S New Project 0 mcu sick H B Overview H Diagnosis J Configuration E Application Selection E Display Settings EJ I O Configuration F B Input Parameters F a Output Parameters System Configuration B Value Damping H E Adjustment H Maintenance Context Help System Status MCU SICK Sensor Intelligence Interface Module Module type RS 485 When this button is clicked Expansion module information New address the connection will be reseted Ethernet Interface Configuration y IP Address 10 133 87 22 Subnet mask 255 255 Gateway Authorized operator GJ MCU SICK G 10 133 87 8 2111 online W synchronized Download Immediately Ej 98 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 4 2 3 Assigning the new IP address to SOPAS ET gt Select the Network Scan Assistant tab and click Network Configuration gt Select the IP Communication directory set the Enable IP Communication field to active and click Add gt Enter the new IP address set in the Configuration I O Configuration Interface Module directory and confirm with OK Fig 79 Entering the IP address example Internet Protocol IP SICK Connectio
3. 5 2 5 Fig 92 Cleaning the suction nozzle Loosen quick release clamps 1 on measuring cell 2 and take ejector 3 off Push lever 4 that locks the measuring sensor down and swivel the measuring sensor out to the left Press suction nozzle 5 downwards e g with a light tap with the ball of the hand remove and clean it with water Fit and fasten the ejector Reassemble and lock the measuring sensor Fit the sample gas probe If switched off switch the fuses for the heating bands on and start the FWE2OODH Cleaning the suction nozzle 116 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice i Maintenance 5 2 6 Cleaning the intermediate nozzle gt gt vv vvvyv Fig 93 Pull the hose for differential pressure measurement of the connection gt p 116 Fig 92 Push the lever that locks the measuring sensor down and swivel the measuring sensor out to the left Pull sample gas sensor 1 out of opening 2 Loosen fastening nut 3 turn intermediate nozzle 4 take it out of holder 5b and clean with water Check O ring 6 and replace when necessary Refit the intermediate nozzle swivel the measuring sensor back in and lock Fit the sample gas probe If switched off switch the fuses for the heating bands on and start the FWE2OODH Cleaning the intermediate nozzle 5 2 7 Cleaning
4. 110 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice i Maintenance 5 1 4 Setting Maintenance mode Take the following steps to set the measuring system to Maintenance mode before starting maintenance work gt Connect the measuring system to the laptop PC using the USB cable and start SOPAS ET gt Click Network Scan in tab Network Scan Assistant select device file MCU and move it to window Project Tree 2 p 66 84 2 3 5 gt Switch to directory Maintenance Maintenance activate the Maintenance on off checkbox in the Maintenance Operation group and click Set State see gt Fig 88 Setting Maintenance mode Project Edit MCU SICK Communication View Tools Help Sidla ie i5ig i3eqQianaei ie v 0808019 Project Tree Device Catalog Network Scan Assistant Maintenance S New Project amp mcu sick P B Overview r1 Diagnosis H E Configuration G Adjustment Maintenance j Maintenance Context Help system Status wcu 4 SICK Sensor Intelligence Device Identification MCU Maintenance Operation o Selected variant FWE200DH Mounting Location SICK V Maintenance on off SetState amp Authorized operator GJ MCU SICK 10 133 87 8 2111 online W synchronized Download I
5. Error current and LZ overlaps Option emergency air not possible Errors EEPROM 1 0 range error C module MMC SD access Q AINAMUR Power supply 5V Q Power supply 12V Power supply 24V 21V Power supply 24V gt 30V Transducer temperature too high emergency air activated Key module not available Key module too old Warnings Factory settings No sensor found Context Hel gt System status MOU Interfacemodule Inactive RTC SIC K Power supply 24V 22V Power supply 24V 29V Sensor Intelligence amp Operator GJ mcu SICK 10 133 87 8 2111 online W synchronized Download Immediately Malfunctions listed below can probably be cleared onsite 128 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Troubleshooting and Error Handling Warning messages Message Description Possible cause Action No sensor found Measuring sensor and or system control not recognized Communication prob lems on RS485 line Supply voltage problems gt Check system settings gt Check connection cable gt Check voltage supply gt Contact SICK Service Testmode enabled MCU in Test mode gt Deactivate System Test mode Maintenance directory Interface module Interface mo
6. MCU Fig 97 Display on the LC Display Failure Display of current warning or malfunction e n SOPAS ET Diagnosis Error messages warnings provides detailed information on the current device state 124 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Troubleshooting and Error Handling 6 1 2 Malfunctions Symptom Possible cause Action LCD Nodisplayonthe Main switch and or fuses switched off Main supply voltage missing Defective fuse Cableto LC Display not con nected or damaged Defective subassemblies gt Check voltage supply gt Check connection cable gt Exchange fuse gt Contact SICK Service Live Zero Analogoutputon Device set to Maintenance mode Device has function fault s gt Check device status gt Measuring range selected too large gt Contact SICK Service FWE200DH Operating Instructions 8016686 V1 0 SICK AG 125 Troubleshooting and Error Handling 6 2 Warning and error messages in SOPAS ET To display connect the measuring system to SOPAS ET and start the device file DH SP200 FWE200DH or MCU gt p 66 84 2 3 5 Move the mouse to the respective message to display more details on the significance of individual messages in a separate window Click on the display to vi
7. 4 3 8 Defining regression coefficients To change the values set at the factory 2 p 69 84 3 1 select device file DH SP200 and switch to directory Configuration Application Parameters Fig 54 Configuration Application Parameter directory Project Edit DH SP200 Sensor 1 Communication View Tools Help amp BioBt ie i 5ig SQin5ei ievw iOamadai si Project Tree Device Catalog Network Scan Assistant Application parameter S New Project E G j DHSP200 Sensor 1 Device identification Overview m Diagnosis DHSP200 Sensor 1 QJ Configuration J Adjustment Calibration coefficients for calculation of concentration with scattered light Maintenance Se MK pn TN SE CUT SA Function typ calibration function 1 Polynomial cc2 Conz cc2 SL amp cci SL cc0 0 Calibration coefficients for calculation of concentration with scattered light Function typ calibration function 2 SICK Conz 2cc2 e cci SL 4 ccO Sensor Intelligence Authorized Operator GJ DHSP200 Sensor 1 amp 10 133 87 8 2111 0 11 online W synchronized Q Download Immediately aj Two different functions independent of each other can be selected and configured in the windows Calibration coefficients for calculation of concentration with scattered light for calibrating dust concentration measurement gt p 80 84 3 9
8. The flange must be fitted so that any condensate occurring can flow back into the duct gt Fig 17 Ensure the sample gas probe is aligned as shown in p 36 Fig 18 Vertical fitting from above is also possible for horizontal or slanted ducts Fig 17 Fitting the flange with tube Duct wall Fitting from above Flange with tube Approx 20 m Flange with tube dimensions gt p 22 Fig 7 e If none of the flanges with tube in the scope of delivery 2 p 134 87 2 2 should or could be used e g on GRP ducts these must be provided onsite under consideration of the probe dimensions gt p 134 Fig 101 and gt p 134 Fig 102 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 35 Assembly and Installation Fig 18 3 2 2 Sample gas probe alignment Horizontal duct Vertical duct Flow direction Flow direction Flow direction Work to be performed gt Measure the fitting location and mark the installation location gt Remove insulation when fitted gt Cut out suitable aperture in the duct wall with brick and concrete ducts drill suitably sized hole for flange tube diameter gt p 22 Fig 7 NOTICE amp Do not let separated pieces fall into the duct gt Insert the flange with tube in the opening and weld it steel ducts e For brick or concrete ducts weld the flange with pipe onto the anchor e plate when necessary and fasten it on
9. ol Co N gt Check that the switchover for the heater voltage gt p 41 Fig 22 and power supply of the blower unit gt p 45 Fig 25 are set to the supply voltage available at the installation location if not switch accordingly gt Switch the main switch on 52 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 1 2 Starting the FWE200DH The start phase of the FWE2OODH starts when the main supply voltage is switched on The start process runs as follows Function Marginal conditions Switch main supply voltage on i Heating bands 1 and 2 of the thermo cyclone are heated up l When average value of heat band temperatures 1 1 gt Blower unit is switched on automatically cae Heat2 Tnominal warning or Heat1 or Heat2 2 200 C When sample gas temperature T_Gas2 T End of start phase nominal When switching to maintenance mode The current measured values are displayed on the LC Display of the control unit gt p 28 Fig 13 gt p 107 4 6 4 The start phase is signaled with Initialization instead of Operation Relay 4 maintenance is active during the start phase Any malfunctions possibly present are not reported to relay 1 operation malfunction during this time The start phase finishes whe
10. Could not find a sensor at COM1 Scan complete ek E ea a e Problems on connections via Ethernet can be due to incorrect addressing gt Contact your system administrator gt Confirm search for connected devices with OK 62 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 2 3 4 Connecting using the Connection Wizard menu valid as from SOPAS ET Version 02 32 gt Select menu Connection Wizard and activate selection Show all connected devices Fig 40 Communication Connection Wizard menu 5 SOPAS Engineering Project Edit No Selected Device Q Direct connection Go online The Connection Wizard helps you to establish a connection to all the cable connected devices Afterwards you can parameterize configure and monitor the devices Please select one option to connect Sensor Intelligence Select all Device type Le Select none _ MCU FLOWSIC DUSTHUNTER VICOTEC450 SMOTEC450 za Skip advanced interface configuration Show all connected devices Use simulated device Details gt Click Next and select the interface Standard Protocol for connection via COM port Internet Protocol IP for connection via Ethernet Fig 41 Interface selection shown for IP
11. FWE200DH Operating Instructions 8016686 V1 0 SICK AG Start up and Configuration 4 3 9 Calibration for dust concentration measurement NOTICE 1 e The steps described here serve to avoid input errors Carrying out comparison measurements demands special knowledge that cannot be described in detail here e The calculation of regression coefficients cc2 cc1 and ccO from coefficients K2 K1 and KO are only valid for the polynomial function The coefficients for other function types extended calibration function option must be calculated separately For exact dust concentration measurement the relation between the primary measured variable scattered light intensity and the actual dust concentration in the duct must be established To do this the dust concentration must be determined based on a gravimetric comparison measurement in accordance with DIN EN 13284 1 and set in relation to the scattered light values measured at the same time by the measuring system Steps to be carried out gt Select device file MCU enter the level 1 password gt p 68 84 3 and set the measur ing system to Maintenance mode gt p 70 84 3 2 gt Select the Configuration IO Configuration Output Parameter directory gt p 74 Fig 51 and assign the Scattered light intensity measured variable to one of the three analog outputs available gt Estimate the measuring range required for the dust concentrati
12. with water gt Take suitable protective measures and use suitable protection devices gt Observe the relevant safety regulations as well as the safety notices gt p 12 81 3 during all work 1 WARNING Hazard through chemical compounds 5 2 1 Preparatory work gt Remove the sample gas probe and close off the assembly opening with a blind flange WARNING Hazard through gas and hot parts N Hot and or aggressive gases can escape when removing and fitting the sample gas probe as well as gas carrying parts gt Take suitable protective measures and use suitable protection devices gt Observe the relevant safety regulations as well as the safety notices gt p 12 81 3 during all work gt Only remove or fit the sample gas probe on equipment with hazard potential higher internal duct pressure hot or aggressive gases when the equipment is at a standstill gt Switch off the fuses for heating bands 1 and 2 in the control unit The blower unit switches off when the average value of both heater temperatures is below the warning threshold of the nominal temperature default 160 C 10K 150 C at the latest at temperatures lt 80 C gt Switch the main switch in the control unit off and wait until hot parts have cooled down sufficiently Fig 89 Main switch and fuses in the control unit 1 2 3 4 Main switch FI circuit breaker Fuse for heating band 1 Fuse for heating band 2 112
13. 7 3 5 Interface module Miao tay tee nin t we edd wade ec e e Rn 139 7 3 6 Device check accessories 1 eee tne ene 139 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Contents 7 4 Consumable parts for 2 years operation 00 c cc eens 140 7 4 1 MeO ASUEINE SeFPSOF ia aain aa etie pepe mei retenta angie agde us he ander nee hes de m e etna ba 140 7 4 2 Blower uhltc doe e e e estes eee do kd dag d Ro neat dices aa aera ay tae eh 140 8 ANNEX CP m 141 8 1 PassWOFd ir es eerte vordere e eas e dde nag aga dece Wad rele ee d ur 142 8 2 Standard settings FWE200DH cee e nn 143 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Contents FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Important information FWE200DH 1 Important information Main safety information Intended use Responsibility of user FWE200DH Operating Instructions 8016686 V1 0 SICK AG Important information 1 1 Main safety information 1 1 1 Hazard through hot and or aggressive gases WARNING Danger from exhaust gas N Hot and or aggressive gases can escape on gas carrying system components sample gas probe gas hoses thermo cyclone measuring unit ejector and cause severe i
14. 82 2 5 Digital input Function DI5 Toggle between calibration function 1 and calibration function 2 DI6 Output the last contamination value determined on the analog output DI7 Output the last control value determined on the analog output DI8 Output the last zero value determined on the analog output Relay output Function 6 Status signal for output of last contamination value T Status signal for output of last control value 8 Status signal for output of last zero value 9 Not used Optional Interface module The standard built in Modbus TCP module can be swapped for an Interface module for Profibus DP VO or Ethernet type 1 2 p 139 87 3 6 The module is installed on a top hat rail and connected to the MCU processor board with a corresponding cable e Profibus DP VO to transfer via RS485 according to DIN 19245 Part 3 as well as IEC 61158 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 29 Product Description 2 3 5 Fig 14 2 3 6 2 3 6 1 Blower unit The blower unit serves to feed the sample gas into the measuring and control unit via the ejector A flexible NW 25 hose serves as connection The ejector delivers a partial flow into the measuring cell at the same time to keep the optical components clean The blower control with frequency converter regulates the motor speed and therefore the blower output for ideal sample gas flow Blower un
15. Fig 38 Ethernet interface configuration Transport Protocol r Select TCP Port s 2111 2112 Custom Custom Ports Enter a valid Port 0 65536 UDP Fragment size x cnet Lise FWE200DH Operating Instructions 8016686 V1 0 SICK AG 61 Start up and Configuration Connecting using the Network Scan Assistant tab Click Network Scan in the Network Scan Assistant tab Search for connected devices COM port number depends on the laptop PC Connection via COM port f Progress SICK The Engineering Tool is scanning for devices Sensor Intelligence Starting scan e Scan running 100 done Cg Standard Protocol Y Found sensor at COM8 Y Found sensor at COM8 0 1 1 Y Found sensor at COM8 0 1 3 Scan complete Seekers Nebo Loss anii ies Mme Sensor Intelligence Starting scan T Scan running 100 done Cy Internet Protocol IP Y Found sensor at 10 133 87 8 2111 2 Y Found sensor at 10 133 87 8 2111 0 1 1 g Standard Protocol Y Found sensor at 10 133 87 8 2111 0 13 Could not find a sensor at 10 133 87 22 2111 The following message appears when no device is found Troubleshooting see Service Manual eru godis gir Ut Sensor Intelligence Starting scan Scan running 10096 done amp Standard Protocol Scan running 100 done
16. Sample gas flow control Monitoring and controlling gas feed switching blower unit on off Recording and evaluating status signals Controlling data traffic and processing data of the measuring sensor connected via the RS485 interface and system control Signal output via analog output measured value and relay outputs device status Signal input via analog and digital inputs Power supply for the connected measuring sensor via 24 V switch mode power supply with wide range input Communication with higher level control systems via optional modules Apart from the control electronics the control unit also contains the connection elements for thermo cyclone measuring sensor and blower unit as well as for analog and status signals Measured values and status messages are output on an LC Display It also allows configuring basic functions The control unit has a sheet steel housing as standard Control unit 1 2 3 4 RCD SOMA 5 6 T ERIIIIITIPIAIIN RII pessewesessvezes QUU 1 Display module Processor boards for system control FWE200DH and data recording processing and signal input output 2 Fuses MCU 3 F os Terminal block for power supply 4 Malnswitcn Interface module FWE200DH Operating Instructions 8016686 V1 0 SICK AG 27 Product Description Fig 13 Standard interfaces Analog outputs 3 outputs 0 2 4 22 mA electrically isolated active resolution 10 bits to output sca
17. U 24V cc2 cct cc cct cco cci FWE200DH Operating Instructions 8016686 V1 0 SICK AG Start up and Configuration 4 3 11 Fig 61 Starting normal measuring operation Set the measuring system to Measurement mode after entering modifying parameters To do this switch to directory Maintenance Maintenance deactivate the Maintenance on off checkbox in the Set Operating State window and click Set State gt Fig 61 Standard start up is now completed Setting the operational state Project Edit MCU SICK Communication View Tools Help Bioliaie i id 3qQintei ie w O8ggdgi s Project Tree Device Catalog Network Scan Assistant Maintenance S New Project amp j mcu sick i B Overview Diagnosis QO Configuration H E Adjustment EJ Maintenance Maintenance Device Identification MCU Selected variant FWE200DH Mounting Location SICK Maintenance Operation Context Help System Status MCU SICK Sensor Intelligence 9 Maintenance on off SetState amp Authorized operator Jj MCU SICK 10 133 87 8 2111 online W synchronized Download Immediately 86 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration
18. Write absolute value Analog Output 3 Parameter Value on analog output 3 Conc s c dry O2 corr SL z Live zero ama 0 00 mg m Output checkcyde results on the AO 7 li 500 00 mg m Write absolute value Limiting Value Limit value Conc a c SL Context Help System Status MCU SICK uns ias Sensor Intelligence 50 00 mg m amp Authorized operator GJ MCU SICK 10 133 87 8 2111 online W synchronized Download Immediately 74 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration Field Parameter Remark Analog Output Error Yes Error current is output ees current No Error current is not output Configuration Error Current Value lt Live Zero LZ mA value to be output in Malfunction state error case size or gt 20 mA depends on connected evaluation system Current in User value A value to be defined is output during Maintenance maintenance Last value measured The value measured last is output during Maintenance Measured value output The current measured value is output during Maintenance Maintenance Whenever possible mA value to be output in M
19. conditions based on scattered light intensity SL Scattered light intensity T Heater 1 Temperature heater 1 T Heater2 Temperature heater 2 T Heater3 Temperature heater 3 T Heater 4 Temperature heater 4 T Gas2 Sample gas temperature Hysteresis Percent Assignment of the value entered in the Hysteris Value field as type Absolute relative or absolute value of defined limit value Switch at Over Limit Define the switching direction Underflow FWE200DH Operating Instructions 8016686 V1 0 SICK AG 75 Start up and Configuration Field Parameter Remark Limit Switch Limit value Value The limit value relay switches when the entered value is exceeded or Parameters underflown Hysteresis Value Define a tolerance for resetting the limit value relay o Set the parameters for Analog Output 2 3 Parameter and Analog Output 2 3 Scaling in the same manner as for Parameter Analog Output 1 and Analog Output 1 Scaling 76 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Start up and Configuration 4 3 6 Setting the analog input parameters Select the Configuration IO Configuration Input Parameters directory to set the analog inputs Fig 52 Configuration O Configuration Input Parameters directory gt SOPAS Engineering Too Project Edit MCU SICK Communication View Tools Help BIDAR e FISIiVHI
20. modified gt p 73 84 3 4 Fig 4 Function check output on a plotter e Tm Cc i Contamination degree LI Function check Live Zero 0 H start 20 mA 40 H 2 EM e e Contamination output Control value m determination Control value output 70 value span e m A Paper feed Zero value output Live Zero A e e e Function check t E end e Hehe en lm e e Theanalog output must be activated to output control values on the analog output 2 p 73 4 3 4 e The last value measured is output on the analog output during control value determination e fthe control values are not output on the analog output the current measured value is output when control value determination has completed e Relay 3 is switched on during a function check 2 p 42 83 3 2 1 The single phases of the function check can be output separately via further digital outputs gt p 29 82 3 4 4 e A function check is not started automatically when the measuring system is in Maintenance mode e Function control is displayed on the LC Display of the control unit during the function check e lf the start timepoint or cycle interval are changed a function check timed between parameter setting and new start timepoint is still carried out e Changes to the interval time are first effective after the next start timepoint Zero value measurement The sender diode is switched of
21. sensor information during a start using the Diagnostics menu gt p 104 Fig 84 Back Switch to higher level menu Arrow fT Scroll up Arrow Scroll down Enter Execution of the action selected with an arrow button switch to a submenu confirm parameter selected during parameter setting Start Start an action Save Store a changed parameter Meas Toggle between text and graphic display Display the contrast setting after 2 5 s FWE200DH Operating Instructions 8016686 V1 0 SICK AG 103 Start up and Configuration 4 6 2 Menu structure Fig 84 LC Display menu structure Operation Operation uu Maintenace AO Parameter AI Parameter MCU Variant Operation Al Live Values Operation Analog output Analog input Device Info Operation Set Maintenance Operation Operation Sensor i moda Maintenace n operating state Maintenance 104 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration 4 6 3 Setting parameters 4 6 3 1 Sample gas temperature gt Setthe system control FWE2OODH to Maintenance gt p 104 Fig 84 and activate submenu Parameter gt Choose the parameter to be entered and enter the default password 1234 gt Setthe calculated coefficients gt p 68 84 3 using the and or gt butt
22. 121 Maintenance 122 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Troubleshooting and Error Handling FWE200DH 6 Troubleshooting and Error Handling General information Warning and error messages in SOPAS ET FWE200DH Operating Instructions 8016686 V1 0 SICK AG 123 Troubleshooting and Error Handling 6 1 General information Warning messages are output when internal limits for individual device functions components are reached or exceeded which can then lead to erroneous measured values or an imminent failure of the measuring system e Warning messages do not imply a malfunction of the measuring system The current measured value continues to be output on the analog output e See the Service Manual for a detailed description of messages and options for 1 clearance 6 1 1 Display of warning and malfunction messages Warnings or device malfunctions are signaled by e Status relays 2 p 42 83 3 2 1 e LC Display of the measuring and control unit Maintenance request or Malfunction displayed in the status line 2 p 103 84 6 1 In addition the respective LED goes on MAINTENANCE REQUEST for warnings FAILURE for errors After pressing Diag possible causes are shown as short information in the menu Diagnosis after selecting the device DH SP200 FWE200DH
23. 4 4 4 4 1 4 4 1 1 Setting the Interface module parameters The measuring system is delivered with an Interface module Modbus TCP as standard When desired it can be swapped for an Interface module for Profibus DP VO or Ethernet type 1 2 p 139 87 3 6 e GSD file and measured value assignment are available for the Profibus DP module on request Modbus TCP module e For detailed information concerning communication via Modbus see the Modbus Organization www modbus org documents for example e MODBUS Messaging on TCP IP Implementation Guide e MODBUS APPLICATION PROTOCOL SPECIFICATION e MODBUS over serial line specification and implementation guide The register assignment is supplied as separate document with the Modbus module Check MCU settings gt Connect the MCU to the SOPAS ET program select device file MCU enter the level 1 password gt p 68 84 3 and set the measuring system to Maintenance mode gt p 70 84 3 2 gt Switch to directory Configuration System Configuration and check that the module type in field Interface Module Interface Module is set to RS485 Configuration System Configuration directory Project Edit MCU SICK Communication View Tools Help gaai oga asane la OBDSAB a Project Tree Device Catalog Network Scan Assistant System Configuration S New Project a mcu sick r B Overview 2 o Diagnosis Bg Oo C
24. 8 exe file size 99 MB Mar 28 2013 19 18 42018552 setup di x86x64dl 4 3 0 8 exe x Select when the system requirements are fulfilled file size 41 MB FWE200DH Operating Instructions 8016686 V1 0 SICK AG 89 Start up and Configuration 4 4 1 3 Integrating the Modbus module in the network Fig 65 gt Start the Devicelnstaller program Starting the Devicelnstaller Programme d 7 Zubeh r Windows XP Professional Id 7 DURER gt fii Lantronix dU Devicelnstaller 4 3 Installer ee 2 DeviceInstaller Help 3 Enstelungen ae Release txt Suchen Hilfe und Support lt Ausf hren 9 Herunterfahren t Start Fig 66 Fig 67 gt Wait for a few seconds while the program is searching for installed components gt Select the Tools Options menu Tools Options menu File Edit View Device Tools Help J29Search QExdude GAs Ping F4 Lantronix Devices 0 device s Recover Firmware F8 gir ens BEES Gee LAN Verbindung 2 10 133 8 5 dh Liter Language Information Supported Device Servers Product Information Base J gt f several networks are available select the network interface with which the Modbus module is connected Network connection s example Network customization Use the following network adapter 192 168 100 101 255 255 255 0 LAN Verbindung 192 168 0 2 255 25
25. Configuration Fig 70 Pm Click the Assign IP menu and perform the following steps Network assignment address information is exemplary Assignment Method Would you like to specify the IP address or should the unit get its settings from a server out on the network Obtain an IP address automatically Assign a specific IP address TCP IP Tutorial IP Settings Please fill in the IP address subnet and gateway to assign the device The subnet will be filled in automatically as you type but please verify it for accuracy Incorrect values in any of the below fields can make it impossible for your device to communicate and can cause network disruption IP address 10 133 87 7 Subnet mask 255 0 0 0 Q Default gateway o o 0 0 Step Remark 1 Select the respective setting depending on the desired address assignment automatic or manual assignment 2 Manual assignment Enter the required network connection data here 92 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration Fig 71 Defining the address settings Assignment Click the Assign button to complete the IP address assignment gt Complete the assignment then wait while the module is being configured and then click Finish Fig 72 Completing the assignment A
26. Device information Device version Prototyp Firmware version 00 01 24 Serial number 13428320 Identity number 00011 Hardware version 1 1 Firmware bootloader 01 00 02 Configuration VFD hardware activation activated Zeropoint valve hardware activation deactivated Ball valve hardware activation activated Ball valve code valid Heater3 deactivated Heater4 deactivated T Gast deactivated Analog input 0 20mA deactivated Installation parameter 160 300 300 0 80 50 45 0 0 00 Code for option ball valve 6E61CC532B940B24 Device parameter Leistungsstellwert Notbetrieb 10 Ansprechzeit Messwerte 3 0 Heater1 Activation activated Maximal temperature 300 Fix value activation deactivated Fix value 0 Maximal power 700 Heater2 Activation activated Maximal temperature 300 Fix value activation deactivated Fix value 0 Maximal power 700 Heater3 Activation deactivated Heater4 Activation deactivated Control measure gas Control value for heatert and heater2 T Gas2 Set temperature 160 Lower error limit 30K Lower warn limit 15K imii 30K off 250 1013 00 1 293 280 0 10 Wait time for switch valves 5 Valve 2 open 10 Wait time finishing probe purge 10 Factory calibration settings T Heater cc2 cct cco T Heater2 cc2 cct cco TGas1 cc2 cct cco cc2 cct cco T Reservation cc2 cc cco pGas cc2 cct cco pBaro cc2 cct cco cct cc T Heater3 cc2 cct cco cc2 cct cco cc2 cci ccO cc2 cc cco
27. Network scanning Progress The Engineering Tool is scanning for devices SICK Sensor Intelligence g Internet Protocol IP 3 Standard Protocol Starting scan Scan running 100 done Y Found sensor at 10 133 87 8 2111 Found sensor at 10 133 87 8 2111 0 1 1 Found sensor at 10 133 87 8 2111 0 13 Could not find a sensor at 10 133 87 22 2111 Scan complete Sa _ _ nen NOTICE Malfunctions in data transfers not caused by the measuring system can occur during communication via Ethernet gt The FWE200DH manufacturer assumes no responsibility for malfunctions that may occur during equipment operation when measured value transfers and their usage to control processes run solely via Ethernet Increasing the value in the Scan timeout field from 500 ms to 3000 ms can minimize communication problems FWE200DH Operating Instructions 8016686 V1 0 SICK AG 101 Start up and Configuration 4 5 Fig 82 Activating the backpurge option This option must be activated with a codeword when retrofitted The following steps are then required gt Select the FWE200DH device file set the measuring system to Maintenance mode and enter the level 1 password gt p 67 84 2 4 gt Enter the codeword provided in field Code for option ball valve in directory Configura tion Application parameter gt Switch to dire
28. Product Description Sample gas flow is monitored with a differential pressure sensor between the thermo cyclone outlet and measuring cell inlet The application dependent equipment and device parameters can be set using SOPAS ET 2 p 68 84 3 ff Three independent software modules are available depending on the function FWE200DH for system functions DH SP200 for measuring functions and MCU for input output functions gt p 66 84 2 3 5 The parameters are stored reliably even in the case of a power failure When in operation the measuring and control unit is covered by a two piece hood that serves as weather protection at the same time for outdoor installations Both parts 2 are hung on hinges 1 on the base plate can be swiveled away sideways and locked together with lock 3 Fig 9 Weatherproof cover for FWE200DH 1 2 3 Type code A type plate identifies the respective version of the measuring and control unit Type code Parameter Version FWE2OODH X X X Without N Backpurge unit option With B Heated extraction Without N hose option With H Modbus TCP J ar Intenae Ethernet type 1 E Profibus DP P 24 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _ Product Description 2 3 4 1 2 3 4 2 Fig 10 Thermo cyclone
29. RR p c Re eben 104 4 6 3 Setting paramietetS x e i mcer oe e Ro eec n Dee e Rc fe ia ee nc fec Ra 105 4 6 3 1 Sample gas temperature 0 cette ete aes 105 4 6 3 2 Analog outputs inputs 2 0 2 cee eee ene eens 105 4 6 4 Using SOPAS ET to modify display settings 0 eee eee 107 5 Maintenance sssssssssssIRIHH mn 109 5 1 Generalinformiation e uk eet eee br deb on 110 5 1 1 Maintenance intervals ere nenen i Ea e E EAEE mn 110 5 1 2 Maintenance Contractes eiorinn ce a r A NS 110 5 1 3 Auxiliaty means requlred i aa ea da RC REO RD RO REP RP CR 110 5 1 4 Setting Maintenance mode isnt pada erem RR t na 111 5 2 Maintenance WOIK siy vetdexbererexirieajerbeterer acoger beer diulMery 3 112 5 2 1 Pr paratony WOEK 3r eere e de see Madara i elt Pa e RE a EEA 112 5 2 2 Visual inspectlOnh rein omen toc en aae acie ea Yo re Pt ud sa 113 5 2 3 Cleaning the inlet nozzles on the thermo cyclone 000 cece eee eee 114 5 2 4 Cleaning THEE OCU ice encoder ce ta wince Un e a e e tele a eee 115 5 2 5 Cleaning the suction nozzle 116 5 2 6 Cleaning the intermediate nozzle isssssseessee een 117 5 2 7 Cleaning the sample gas probe and extraction and return hoses 117 5 2 8 Cleaning the swirl chamber cece eee eet 118 5 2 9 Cleaning the optical surfaces 0 eect eens 119 5 2 10 Checking replacing the filter element of the blower unit 5 120 5 3 Putting
30. Text display 8 diagnosis values gt p 104 Fig 84 LC Display with graphic left and text display center and right example FWE200DH 159 C 2 78 mbar 205 C 201 C 28 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _ Product Description 2 3 4 4 Control buttons for basic configuration Button Function Meas e Toggle between text and graphic display e Display the contrast setting after 2 5 s Arrows Select next previous measured value page Diag Display alarm or error messages Menu Display main menu and selection of submenus After the measuring system has been switched on the start phase of the FWE200DH is shown on the LC Display during the warming up time gt p 53 4 1 2 Extended calibration function The following regression functions to calibrate dust concentration measurement are implemented in the FWE2OODH as standard gt p 18 82 2 3 gt p 80 84 3 9 e Polynomial C cc2 SL cc1 SL ccO e Exponential c 7 cc2 e cc1 SL ccO e Logarithmic c cc2 Ln cc1 SL ccO e Power C cc2 SLcc1 ccO Two can be used independent of each other selection and configuration gt p 80 84 3 9 Digital input DI5 can be used to toggle between the two calibration functions selected Apart from that single values can be output during the function check 2 p 19
31. Timeout Oi1000msec 5000msec Connect Clear D efault settings S ave Q uit without save Select Command or parameter set 1 4 to change Parameters saved Restarting The Modbus module TCP is now configured Enter 2 Confirm with Enter or enter 1 Confirm with Enter or enter 2 Enter 3 if already present confirm with lt Enter gt Confirm with Enter or enter 57600 8 N 1 Enter 3 Enter 4 if already present confirm with lt Enter gt Confirm with Enter or enter N Enter 1 if already present confirm with lt Enter gt Confirm with Enter or enter 1 Enter S FWE200DH Operating Instructions 8016686 V1 0 SICK AG 95 Start up and Configuration 4 4 1 5 Fig 76 Checking the functional capability gt Enter ping followed by the IP address under Command Prompt Start gt Programs Accessories and check the module reply Correct reply from Modbus module Mi ft Windows XP Version 5 1 26066 lt C Copyright 1985 2661 Microsoft Corp C gt ping 180 133 87 7 Ping wird ausgef hrt f r 18 133 87 7 mit 32 Bytes Daten von 18 133 87 7 Bytes 32 Zeit lt ims TTL 64 von 16 133 87 7 Byt 2 Zeit lt ims TTL 64 von 18 133 87 7 Byt 2 Zeit lt ims TTL 64 von 16 133 87 7 Bytes 32 Zeit lt ims TTL 64 Ping Statistik f r 16 133 87 7 Pakete Gesendet 4 Empfangen 4 Verloren z Verlust Ca Z
32. continue running when cleaning the filter housing and replacing the filter element Work to be performed Replacing the filter element gt Clean outside of filter housing 1 gt Loosen hose clip 2 and clamp hose 3 to a clean location NOTICE 1 gt Place the end of the hose in a safe place so that foreign objects cannot be sucked in this will cause irreparable damage to the blower but do not close the end of the hose Unfiltered purge air penetrates the ejector during this time gt Press snap locks 4 together and take off filter housing cover 5 Remove filter element 6 with twisting pulling movements gt Clean the inside of the filter housing and the filter housing cover with a cloth and brush v NOTICE 1 gt For wet cleaning use only a water soaked cloth and then dry the parts well gt Check the filter element and replace when necessary gt Spare part Filter element Micro Top element C11 100 Part No 5306091 gt Insert the filter element with twisting pressing movements Position the filter housing cover ensuring that it is aligned correctly with the housing and snap the quick releases into place gt Connect the hose onto the filter outlet again and fasten with hose clip FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Maintenance 5 3 Putting the measuring s
33. e dee Pa UR POE RA 34 Assembly ii ehenenn eeb4breeeedatelve a aea heated x a aeina aii a A AE a end 35 Fitting the flange with tube ssssssseesse eI Hh 35 Installing the measuring and control unit 0 ee eee ee 36 Installing the blower unit 0 eee eee Hh 38 Installing the remote unit option cece ett 39 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Contents 3 3 3 3 1 3 3 2 3 3 2 1 3 3 2 2 3 3 3 3 3 4 3 3 5 4 1 4 1 1 4 1 2 4 1 3 4 2 4 2 1 4 2 2 4 2 3 4 2 3 1 4 2 3 2 4 2 3 3 4 2 3 4 4 2 3 5 4 2 4 4 3 4 3 1 4 3 2 4 3 3 4 3 3 1 4 3 3 2 4 3 3 3 4 3 4 4 3 5 4 3 6 4 3 7 4 3 8 4 3 9 4 3 10 4 3 11 4 4 4 4 1 4 4 1 1 4 4 1 2 4 4 1 3 4 4 1 4 4 4 1 5 4 4 2 4 4 2 1 4 4 2 2 4 4 2 3 4 5 InstallatioTi 25d ltd n ebd x Ne A UU AR s 40 General information dassi eare asya da a waaa ehh 40 Connecting the control unit 1 kee 41 Connecting cables for digital analog and status signals 42 Connecting the blower unit and supply voltage 00 cece eee eee 45 Fitting and connecting the Interface module option 0 0 cece eee eee 46 Installing the backpurge option only necessary when ordered separately 4T Connecting the remote unit OPtiOn 0 eee nnne 49 Start up and Configuration LtLtuuuusussssse 51 P
34. is not isted here please use the Connect to new device button to perform a full search j Sensor Intelligence The following start menu appears Fig 34 Start menu BiGUBlie aLaaa LWA anana Device Catalog Network Scan Assistant New Project Detected Devices Communication Interface Suitable Device Descriptions The list of scanned devices is empty Please start scanning by pressing the Network Scan button Context Help Sl CK The scan settings can be changed by pressing the Configuration button Sensor Intelligence Network Configuration Network Scan Map Device J Add amp No Device gt If required set the desired language in menu Tools Language gt p 58 Fig 35 only German and English available at present confirm with OK and restart the program FWE200DH Operating Instructions 8016686 V1 0 SICK AG 57 Start up and Configuration Fig 35 Changing the language setting Project Edit No Selected Device Communication View Tools Help BIDE iII sc stg BBO d Logout device Strg U Change device group Strg E Data recorder Strg L Interface Suitable Device Descriptions Terminal Dlaaca ctart ccanning by pressing the Network Language vE English Export all SDDs PB German jguration button i
35. mcu SICK amp y 10 133 87 8 2111 New Project Files of type Sopas Project File spr 82 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration Saving as a protocol gt Select Communication Upload all parameters from device in the menu to select the device and update device data Fig 56 Update device data example 5 SOPAS Engineering Tc gt e Project Edit MCU SICK Communication View Tools Help AIJAI 4 Q Connection Wizard M iaamcamawe Direct connection x Project Tree z Go online S New Project j l c gt MCU SICK Go offline Suitable Device Desi Edit mapping CEPR DH P200 01 E 8 2111 0 13 d FWE200DH 00 8 2111 We MCU 01 10 00 Download all parameters to device Download modified parameters to device f Upload all parameters from device Save permanently Download all writable Parameters to Device Group Si Ci K Upload all Parameters from Device Group Firmware Download Sensor Intellige T i Map Device Ad amp Authorized operator GJ MCU SICK y 10 133 87 8 2111 online W synchronized Download Immediately I3 gt Select the Diagnosis Protocol directory and click the button for the desired type of registration Fig 57 Directory Diagnosis Protocol exampl
36. measuring and control unit We therefore recommend fitting the remote unit in a control room measuring station or similar to ensure free access This considerably simplifies communication with the measuring system in order to set parameters or to locate malfunction or error causes It is advantageous to provide weather protection tin roof or similar to be made onsite for use outdoors FWE200DH Operating Instructions 8016686 V1 0 SICK AG 39 Assembly and Installation 3 3 3 3 1 Installation WARNING N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all installation work gt Take suitable protection measures against possible local hazards or hazards arising from the equipment NOTICE 1 gt During installation it must be possible to switch the power supply to the FWE200DH off using a power isolating switch circuit breaker in accordance with EN 61010 1 gt After completion of the work or for test purposes the power supply may only be activated again by the personnel who carried out the work and complying with the valid safety regulations General information Prerequisites The assembly work described in 83 2 must have been carried out before starting installation For the power supply to the FWE200DH a one phase main supply voltage 230 V AC 50 60 Hz with fuse min 10 A or 115 V AC 50 60 Hz with fuse min 15 A must be availa
37. measuring system serves continuous measurement of dust concentrations up to 200 mg m typical application area in wet gases temperature below dew point with a resolution to approx 0 1 mg m8 It can be used in a wide range of applications and features low installation effort and simple handling System features and advantages Extraction of a partial gas flow from the gas duct Drying and overheating the wet partial gas flow with adjustable electrical heating for constant sample gas temperature to rule out measurement errors caused by droplets existing before Gas extraction and return with one sample gas probe which means only one mounting flange is required Dust content determination using scattered light measurement for low to medium dust concentrations Compact measuring system design means simple assembly and installation Operating values and system status displayed on an LC Display Flow monitoring with integrated differential pressure measurement Simple configuration and operation using user friendly software Self control through automatic function check gt p 19 82 2 5 Application areas Measuring dust emissions in power stations downstream from flue gas desulferization plants Measuring dust in wet purifiers and waste incineration plants Measuring dust content in wet exhaust air from technological processes 16 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Sub
38. point the laser beam at persons amp Do not move any reflecting objects into the beam path 1 1 4 Hazard through moving parts WARNING Hazard through moving parts The optional backpurge unit has a ball valve actuated electrically that can cause severe bruising when not used properly amp Do not insert any body parts fingers or objects into the openings during actuation 10 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Important information 1 2 Intended use Purpose of the device The FWE200DH only serves continuous measurement of dust concentrations in wet gases Correct use gt Use the device only as described in these Operating Instructions The manufacturer bears no responsibility for any other use gt Observe all measures necessary for conservation of value e g for maintenance and inspection and or transport and storage Do not remove add or modify any components on or in the device unless described and specified in the official manufacturer information Otherwise the device could become dangerous the manufacturer s warranty becomes void Restrictions of use The FWE200DH measuring system is not approved for use in potentially explosive atmospheres FWE200DH Operating Instructions 8016686 V1 0 SICK AG 11 Important information Responsibility of user Only put
39. the FWE200DH into operation after reading the Operating Instructions gt Observe all safety information If anything is not clear Please contact SICK Customer Service Designated users All operators of the FWE2OODH should be specifically trained on this device knowledgable of relevant regulations and able to assess potential hazards related to its operation Equipment safety The safety of a system in which the FWE2OODH is integrated is the responsibility of the per son operating the system Correct use This Manual presumes that the FWE200DH has been delivered as specified during project planning i e based on the SICK application questionnaire and the relevant delivery state of the FWE200DH gt delivered System Documentation gt Contact SICK Customer Service if you are not sure whether the FWE200DH corresponds to the state defined during project planning or to the delivered system documentation gt Use the FWE200DH only as described in these Operating Instructions The manufac turer bears no responsibility for any other use gt Perform the specified maintenance work amp Do not carry out any work or repairs on the FWE2OODH not described in this Manual Do not remove add or modify any FWE200DH components unless described or specified in the official manufacturer information Otherwise the manufacturer s warranty becomes void the FWE200DH could become dangerous Special local conditions gt Fol
40. the sample gas probe and extraction and return hoses M Loosen the hose clips on both ends of the extraction and return hoses and pull the hoses off Clean the hoses and sample gas probe with water Replace worn or defective hoses with new ones extraction hose Part No 5313673 return hose Part No 5328761 Connect the hoses and secure with hose clips Fit the sample gas probe If switched off switch the fuses for the heating bands on and start the FWE200DH FWE200DH Operating Instructions 8016686 V1 0 SICK AG 117 Maintenance 5 2 8 Fig 94 Cleaning the swirl chamber gt gt vvvyv Loosen fastening screws 1 of cover 2 and fold the cover down Loosen fastening nuts 3 of cover 4 of swirl chamber 5 and take the cover with seal 6 off Clean the swirl chamber inside with water Carefully remove any deposits with suitable tools Replace the swirl chamber with heavy wear or damage with a new one see Service Manual Check the seal and baffle plate 7 and replace when necessary Reassemble the thermo cyclone Fit the sample gas probe If switched off switch the fuses for the heating bands on and start the FWE2OODH Cleaning the swirl chamber 118 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice i Maintenance 5 2 9 Cleaning the optical surfaces Clean the optical s
41. to set the lower and upper range limit values and the Live Zero value Subject to change without notice FWE200DH Operating Instructions 8016686 V1 0 SICK AG TT Start up and Configuration 4 3 7 Setting the response time Select the Configuration Value Damping directory to set the damping time Fig 53 Configuration Value Damping directory BiG URBl es SIPS e2Q HAH v iOaamagis Project Tree Device Catalog Network Scan Assistant Value Damping S New Project 5 mcu sick H 3 Overview GJ Diagnosis J Configuration E Application Selection 7 Display Settings 1 0 Configuration J System Configuration E Value Damping J Adjustment 2 Maintenance Context Help System Status MCU Mou Selected variant FWE200DH Mounting Location SICK Value Damping Time Damping time for Sensor 1 SICK Sensor Intelligence amp Authorized operator GJ MCU SICK 10 133 87 8 2111 online W synchronized Download Immediately Field Parameter Remark Damping time for Sensor 1 Value ins Response time for the selected measured variable p 19 82 2 4 Setting range 1 600 s 78 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration
42. which could result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazard which could result in property damage Information Symbols 1 Important technical information for this product e Supplementary information e t1 Link to information at another place FWE200DH Operating Instructions 8016686 V1 0 SICK AG Contents 1 1 1 1 1 1 1 2 1 1 3 1 1 4 1 2 1 3 1 4 2 1 2 1 1 2 1 2 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 4 1 2 3 4 2 2 3 4 3 2 3 4 4 2 3 5 2 3 6 2 3 6 1 2 3 6 2 2 3 6 3 2 3 6 4 2 3 6 5 3 34 3 2 3 2 1 3 2 2 3 2 3 3 2 4 Important information s sss 9 Main safety information 0 ccc ee mmm 10 Hazard through hot and or aggressive ZASES ke ees 10 Hazard through electrical equipment 0 ec ees 10 Hazards through laser D EAM 6 keene teen teens 10 Hazard through moving parts 0 0 c ect n 10 Intended use ect er Rep tes iue Rr va sade Patna Bo dps bd 11 Responsibility of User arra eana i aa a aoa hme 12 Safety information and protective measureS eee teens 13 Product Description 00 00 ccc eee ccceeene eee ees 15 System features and application areaS 1 ketenes 16 System features and advantages 0 ccc cette teens 16 Applicatiorareas cs ivecos ta wee Wa RE
43. 0 Sensor 1 Testversion 10 133 87 8 2111 0 1 1 DHSP200 01 05 09 FWE200DH Sensor 3 Testversion x 10 133 87 8 2111 0 13 W FWE200DH 00 01 24 System state A Contexthieip 5vs B wcu sick 10 133 87 8 2111 dr MCU 01 10 00 pHsP200 Network Configuration Network Scan Map Device 3 Oneration calibration function amp Operator GJ DHSP200 10 133 87 8 2111 0 11 onin uploading parameters from device Connecting via Connection Wizard Activate the checkbox of the required device file in the Connection Wizard Found devices gt p 64 Fig 42 and click Next gt This transfers the device file to the Project tree window Fig 45 Select device file example PEI SICK Please wait until all of the devices have been added into your project Sensor Intelligence E gt Add device to project MCU SICK uploading parameters from device J Close the wizard automatically if all actions are completed lt Back Next gt Finish 66 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration 4 2 4 Online help The individual menus and setting options are described in detail in the online help and are therefore not described further here Fig 46 Online help 1 3
44. 1 10 133 87 8 2111 011 online Ws Description Display Malfunctions listed below can probably be cleared onsite Message Description Possible cause Action Contamination Received light intensity is Deposits onthe optical Clean optical surfaces gt p 119 85 2 9 lowerthan the allowed limit surfaces gt Check purge air filter gt p 120 85 2 10 gt p 132 87 1 Unclean purge air gt Contact SICK Service Span test Deviationfromsetpointvalue Sudden changes in measuring Repeat the function check gt 2 conditions during determina Contact SICK Service tion of control values 126 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Troubleshooting and Error Handling 6 2 2 Measuring system Fig 99 Diagnosis Error messages Warnings directory Project Edit FWE200DH Sensor 3 Communication View Tools Help aldgiga ie i2i3 QGeqina5eiwe w inamagmius 38 Project Tree Device Catalog Network Scan Assistant Error messages warnings S New Project 5 A FWE200DH Sensor 3 Device information Error selection Actual EEPROM EC Sens not connected Heating up time gt 1 hour Overvoltage Blower Overvoltage Heater 1 Plausibility T Gas2 Out of control range loop1 Warnings Default values 24V Voltage lt 19V CB2 circuit break
45. 16686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 4 1 2 Installing the configuration program A separate configuration program must be installed to set the customer requirements 1 Administrator rights are required to install software System requirements Operating system MS Windows XP or higher Program NET Framework 4 0 Program Windows Installer 3 1 Install the configuration program gt gt Fig 64 Connect the laptop PC with the internet and enter ftp ftp lantronix com pub Device Installer Lantronix 4 3 Download the current configuration program Downloading the configuration program FTP Listing of pub DeviceInstaller Lantronix 4 3 at ftp lantronix com Parent Directory Oct 31 2012 00 00 Directory 7 Mar 28 2013 18 12 Directory lt q Itis possible that the version number changes Parent Directory Mar 28 2013 17 07 Mar 28 2013 17 10 Mar 28 2013 19 15 Mar 28 2013 19 15 Directory Help Directory Installers 651201 Lantronix 16652 Release txt Parent Directory Mar 28 2013 17 08 Mar 28 2013 17 09 Directory Download Mar 28 2013 17 10 Directory Download Web Mar 28 2013 19 18 1276 Readme txt Mar 28 2013 17 11 Directory SingleInstallFiles Directory CD Parent Directory i Select when the system requirements are not fulfilled Mar 28 2013 19 18 102033144 setup di x86x64cd 4 3 0
46. 17i Maintenance mit IO Maintenance liolpara ao 1 li Back En Maintenance Maintenance limtlow s CANE a Maintenance Maintenance Maintenance Maintenance maa mm folparalao 1 i Maintenance Maintenance woa C fiolparalai Vi Maintenance Maintenance 0000 00 mbar Maintenance 0000 00 Maintenance Maintenance Maintenance imit hig woa k io para ai 2 tit 106 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration 4 6 4 Using SOPAS ET to modify display settings To modify factory settings select device file MCU in the Project Tree window enter the level 1 password and select the Configuration Display Settings directory Fig 87 Directory Configuration Display Settings example Project Edit MCU SICK Communication View Tools Help SBidHale i idg iaevQiaae jv iQagasmgdgis Project Tree S New Project Mcu sick I B Overview G Diagnosis Configuration E Application Selection amp 4 I O Configuration System Configuration 3 Value Damping Adjustment 3 Maintenance Context Help System Status MCU SICK Sensor Intelligence Device Catalog Network Scan Assistant f C Di p
47. 3 3 5 Connecting the remote unit option Version without power supply unit gt Connect the connection cable to the measuring and control unit 4 wire twisted pair with shield to the connections in the control unit 2 p 41 Fig 23 and the module of the remote unit Fig 29 Connections in the remote unit version with integrated wide range power pack 24V 24V Shield RS485A RS485B Connection cable to measuring and control unit AC power cable Version with integrated wide range power pack gt Connect the 2 wire cable twisted pair with shield to the connections for RS485 A B and shield in the control and remote unit gt Connect the 3 wire mains cable with sufficient cross section to the onsite power supply and the corresponding terminals in the remote unit NOTICE 1 gt During installation it must be possible to switch the power supply off using a power isolating switch circuit breaker in accordance with EN 61010 1 gt After completion of the work or for test purposes the power supply may only be activated again by the personnel who carried out the work and complying with the valid safety regulations FWE200DH Operating Instructions 8016686 V1 0 SICK AG 49 Assembly and Installation 50 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and
48. 30 and a malfunction output for values as from 40 the fault current set on the analog output for this case gt p 69 84 3 1 gt p 74 84 3 5 Contamination and control value measurement 1 2 3 4 Laser beam Receiver optics in measuring position Receiver optics in reference position e UU N e Light conducting cable To receiver electronics lt FWE200DH Operating Instructions 8016686 V1 0 SICK AG 21 Product Description 2 3 Device components 2 3 1 Sample gas probe The sample gas probe serves to extract and return the partial gas flow It is fixed on a flange with tube Fig 7 to be fitted onsite on the gas duct The probes are available as standard in two nominal lengths NL and materials PVDF for gas temperatures lt 120 C and Hastelloy Exchangeable extraction nozzles with nominal diameters DN 14 DN 18 and DN 23 are supplied for adapting the flow rate 2 p 18 82 2 2 Fig 6 Sample gas probe Duct wall Flange with tube Sample gas probe Extraction pipe Extraction nozzle oor wn ere Return pipe NL 600mm 1200 mm 2 3 2 Flange with tube Fig 7 Flange with tube Flange DIN 2631 ND6 NW 125 Material St 37 or 1 4571 Ro 139 7x4 If required the flange with tube can also be supplied with other dimensions and materials 22 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Sub
49. 5 255 0 o VMware Network Adapter VMnet1 192 168 173 1 255 255 255 0 LH VMware Network Adapter VMnet1 192 168 0 3 255 255 255 0 D vmware Network Adapter Mnets 192 168 80 1 255 255 255 0 O vmware Network Adapter vMnet amp 192 168 0 4 255 255 255 0 OK Cancel Apply FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration gt Select the Device Search menu and search for the Modbus module Fig 68 Searching for connected components ajx File Edit View Device Tools Help Search QExclu Search F5 Add Device F6 Group Padres Hardware Address Staus 1 Assign IP Address F7 Upgrade Exclude Devices Form Search Results 1 e If no module has been found check the network connection and search L again gt Select the found module Fig 69 Selecting the module Lantronix Devicelnstaller 4 3 0 8 _ Eile Edit View Device Tools Help Search QeExclude Assign IP Upgrade Lantronix Devices 1 devices Name UserName User Group IP Address Hardware Address Staus B E LAN Verbindung 2 10 133 80 122 XPort lAP 10 13 7 00 20 4 BF AA F4 Online Part NOTICE Select the module only in the right window not in the tree structure on the left FWE200DH Operating Instructions 8016686 V1 0 SICK AG 91 Start up and
50. Configuration FWE200DH 4 Start up and Configuration Putting the FWE2OODH into operation Basics Setting standard parameters Setting the Interface module parameters Activating the backpurge option Operating setting parameters via the LC Display FWE200DH Operating Instructions 8016686 V1 0 SICK AG 51 Start up and Configuration 4 1 4 1 1 Fig 30 p E I I 7 O Putting the FWE200DH into operation Prerequisite for carrying out the activities described in the following is completion of the assembly and installation of the measuring and control unit and blower unit as described in Section 3 Preparatory work gt Check that measuring sensor 1 is in the measuring position safety lever 2 must be in the upper position gt Fig 30 and is locked gt Push the NW 25 flexible hose 3 belongs to the blower unit onto the connection on ejector 4 and secure with a hose clip gt Push the NW 50 hose 5 for gas return scope of delivery over the connections on the ejector and sample gas probe and secure with hose clips gt Connect the NW 32 hose 6 for gas extraction to the connections of the thermo cyclone and sample gas probe gt Open the door of the control cabinet door of the measuring and control unit and check that all fuses 7 are switched on if not switch on Measuring and control unit 1 4
51. FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Maintenance 5 2 2 Visual inspection gt Check all hose connections for firm seat and leak tightness gt Check the flow using the differential pressure must be selected as measured value for display on the LC Display gt p 107 Fig 87 The value must be in the range 1 to 4 mbar when the blower is running If this is not the case gt Check all gas carrying parts for deposits and clean when necessary see following Section gt Check running noise of the blower must be within the normal frequency range loud noise signals a possible device failure gt Put the measuring system out of operation gt p 121 85 3 and then check the blower unit FWE200DH Operating Instructions 8016686 V1 0 SICK AG 113 Maintenance 5 2 3 Fig 90 Cleaning the inlet nozzles on the thermo cyclone Loosen hose clip 1 and pull extraction hose 2 off the connection of adapter 3 Carefully loosen quick release clamps 4 of the adapter and take the adapter off Pull jet 5 out of the adapter and remove O ring 6 Pull inlet nozzle 8 out of the thermo cyclone and remove O rings 7 The inlet nozzle may sit very tight Clean the nozzles and O rings with water Carefully remove solid deposits when present with suitable tools without damaging the nozzles Fi
52. FWE200DH Dust Concentration Measuring Device OPERATING INSTRUCTIONS Description Installation Operation SICK Sensor Intelligence Document Information Described Product Product name FWE200DH Document ID Title Operating Instructions FWE200DH Part No 8016686 Version 1 0 Release 2014 05 Manufacturer SICK AG Erwin Sick Str 1 D 79183 Waldkirch Germany Telephone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de Place of Manufacture SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla Germany Trademarks MS DOS is a Microsoft Corporation trademark Windows is a Microsoft Corporation trademark Other product names used in this document may also be trademarks and are only used for identification purposes Original Documents The English edition 8016686 of this document is an original document from SICK AG SICK AG assumes no liability for the correctness of an unauthorized translation Contact SICK AG or your local representative in case of doubt Legal Information Subject to change without notice SICK AG All rights reserved FWE200DH Operating Instructions 8016686 V1 0 SICK AG Warning Symbols Hazard general Hazard by voltage Hazard through laser beam Warning Levels Signal Words DANGER Risk or hazardous situation which will result in severe personal injury or death WARNING Risk or hazardous situation
53. G Start up and Configuration 4 3 5 Setting the analog output parameters Select the Configuration IO Configuration Output Parameters directory to set the analog outputs e e Default values gt p 69 84 3 1 1 e n order to output the dust concentration under standard conditions Conc s c SL set the parameters for the analog outputs according to 84 3 6 Fig 51 Configuration IO Configuration Output Parameters directory 5 SOPAS Engineering To Project Edit MCU SICK Communication View Tools Help m iBlgHgaie i ig aeQinmeie w i08mggmisi Project Tree Device Catalog Network Scan Assistant Output Parameters S New Project z 5 mcu sick Analog Outputs General Configuration F a Overview H E Diagnosis vc Je Error Current 21mA QJ Configuration 5 j i p E Application Selection E Display Settings Current in maintenance Measured value Maintenance current 0 5 mA B oO I O Configuration Input Parameters d Cer a ae Analog Output 1 Parameter Analog Output 1 Scaling B System Configuration Value Damping Value on analog output 1 Adjustment m Oo H Maintenance Live zero Output checkcyde results on the AO Write absolute value Analog Output 2 Parameter Value on analog output 2 Live zero Range low 0 00 mg m Output checkcyde results on the AO Range high 200 00 mg m
54. Gl FWE200DH Sensor 3 Diagnosis E Error messages warnings Protocol Zeropoint valve hardware activated B Test viti Ball valve hardware activated Ball valve code Configuration Heater3 enabled Heater4 enabled Maintenance T Gas1 enabled Analog input 20mA enabled States Heating up Context Help System state Heaterion Heater2 on SICK Blower voltage on Q vFDon Q Blower control Ball valve opened O Ball valve dosed Q Probe purching Sensor Intelligence amp Operator jj FwE200DH Sensor 3 Qj 10 133 87 8 2111 0 13 online W synchronized Download Immediately 102 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 6 Operating setting parameters via the LC Display 4 6 1 General information on use The display and operating interface of the LC Display contains the functional elements shown in Fig 83 Fig 83 LC Display functional elements Status bar Display field Current button function Control buttons Status LED Button functions The function shown depends on the Menu currently selected Only the function shown in the button is available Button Function Diag Display diagnostic information warnings and errors during a start using the Main menu
55. SALE ERU e EROR e x SO Da a 16 FWE20ODH operating principle ssssseeeesesee Hn 17 Functional principle s ted er estet eh iege o ssa zii ie wo stat aeta 17 ISOKINETICS DEN AVION ar dede n cete ente cete ot ee e ND eR t 18 Scattered light measuring principle 2 kk ee eee 18 RESPONSE UMS o dee dee t teris sod a eren La REF a Le RC A RD Ls CR UR UR PR sears eteoe 19 Automatic function check 000 cette ete ene 19 DEVICE COMPONENIS ai ose xe ee a e b tic ed Wace ace o 22 Sample gas probe sre ERR CN Se e e o bd nd 22 Fl ngewIth tubes ie etie nene et EIC dct eigen Pena ea CRT eret a Re e Rt e 22 Extraction and return hoses lesse nnn 23 Measuring and control Unit 2 ee ee mn 23 Thermo cyclone x a eet re eEP RARO EU d ad rd 25 MEASUMINE SENSOR aito ecce en iie a Ra ec dr ee a UR re t id e do dai 25 Control Unit rtr RE RERO bU NC ADR Riera 27 Extended calibration fUNCtION 0 cette 29 Blower nlt cen ire Re e o RE vedo Paden 30 ODEIOIS 2 d vedette o Raten d edens Re e UR Rc RR Ke d Rate reatu Hee eked teat 30 Back purge Unt aarian eoe a re roe p reo e cese i tg tbe ar a ug np Rr gna 30 Heated extraction NOSE 1 eee teen ete 31 Remote unit 0 0 ce ce ee eee eet nee eee e eben ne eens 31 Cover at the bottom iiaa iade aa iaa ee eee tenet ene 32 Test equipment for linearity test 0 0 0 0 eee 32 Assembly and Installation ccc ccc eee 33 Project planning 2 rade rer
56. SSQAIDHAS H n Project Tree i Qgagsgdgisi Device Catalog Network Scan Assistant Input Parameters S New Project 3 9 Mcu sick Overview Diagnosis E Configuration I Application Selection Display Settings Device Identification MCU Selected variant FW E2000H Mounting Location SICK 5 1 0 Configuration Output Parameters Interface Module E System Configuration 2 Value Damping Adjustment J Maintenance Temperature Source Pressure Source Moisture Source Oxygen Source Constant Value Temperature source Analog Input 1 Analog Input 1 Temperature Constant Value Pressure source Analog Input 2 Analog Input 2 Pressure Constant Value Moisture source Analog Input 3 Constant Moisture Constant Value Oxygen value source Analog input 4 SICK Sensor Intelligence Range low 0 00 Cw Range high 0 00 CT Live zero 4 00 mA Range low 0 00 mbar Range high 0 00 mbar Live zero 4 00 mA amp Authorized operator GJ mcu SIC 10 133 87 8 2111 online W synchronized Download Immediately Fixed value Fixed value Field Parameter Remark Temperature Constant Value A fixed value is used to calculate the scaled value Source This parameter opens the Temperature Constant field to enter the scaling value in C orK Analog Input 1 The value from an external sensor connected to anal
57. Settings Display Unit System Unit of measurement system used in displays Overview Screen Bars 1 to 8 Sensor address for the first measured value bar in the graphic display Settings Value Measured value index for the respective measured value bar Use AO scaling When activated the measured value bar is scaled to the associated analog output If not activated define the limit values separately Range low Values for separate scaling of the measured value bar independent of the Range high analog output The measured value assignment is listed in the bottom field FWE200DH Operating Instructions 8016686 V1 0 SICK AG 107 Start up and Configuration 108 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Maintenance FWE200DH 5 Maintenance General information Maintenance work Putting the measuring system out of operation FWE200DH Operating Instructions 8016686 V1 0 SICK AG 109 Maintenance 5 1 General information 5 1 1 Maintenance intervals The equipment operator must specify the maintenance intervals The period depends on existing operating parameters such as gas temperature and wetness dust content and state how the equipment is run and ambient conditions Therefore only general recommendations can be made here Plan short intervals after measuring sys
58. Supply voltage internal Type of measuring and control unit and duct pressure blower unit Plan Access Easy and safe Provide platforms or pedestals as required calibration Distances to measuring No mutual interference between Plan sufficient distance between measur openings level calibration probe and FWE200DH ing and calibration level approx 500 mm Plan power Operating voltage power According to Technical Data 2 p 132 Plan adequate cable cross sections and supply requirements 87 1 fuses NOTICE gt Consider the weights of these components when planning brackets and strength of fitting locations for measuring and control unit and blower unit 34 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 2 Assembly Carry out all assembly work onsite This includes gt Fitting the flange with tube gt Installing the measuring and control unit Installing the blower unit WARNING N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all assembly work gt Only carry out assembly work on equipment with hazard potential hot or aggressive gases higher internal duct pressure when the equipment is at a standstill gt Take suitable protection measures against possible local hazards or hazards arising from the equipment 3 2 1 Fitting the flange with tube
59. The thermo cyclone comprises a housing with insulation a swirl chamber with inlet and outlet connections and 2 heating bands to overheat the partial gas flow The inlet connection is arranged tangential which creates a swirl flow in the swirl chamber A PTFE nozzle in the inlet connection accelerates the flow The swirl chamber can be accessed easily for inspection and possible cleaning after opening a cover Temperature sensors attached to the heating bands measure the temperatures which are monitored by the microprocessor control in the control unit Additional built in temperature fuses switch the heating bands off at temperatures above approx 425 C This effectively prevents damage to the thermo cyclone through overheating even during a possible electronics failure A temperature sensor is fitted on the thermo cyclone outlet and serves as encoder for regulating the sample gas temperature Measuring sensor The measuring sensor comprises two modules installed in one stainless steel housing p 25 Fig 10 e Electronics unit 1 with the optical and electronic subassemblies to send and receive laser beam 2 as well as signal processing and evaluation e Measuring cell 3 with receiver optics 4 light trap 5 and nozzle to transport the sample gas flow The electronic unit is connected to the control unit with a connection cable for signal transmission and voltage supply 24 V DC Measuring sensor open FWE200DH Operatin
60. U and switch to directory Adjustment Function Check Automatic The interval time control value output on the analog output and the start timepoint for automatic function check can be changed here Fig 50 Adjustment Function Check Automatic directory example for settings Project Edit MCU SICK Communication View Tools Help Siolglaie i 5i3 9vQin5ei iew I O8mnggisi Project Tree Device Catalog Network Scan Assistant Function Check Automatic S New Project B mco sick Device Identification H 3 Overview Ei QO Diagnosis 3 E T E a Configuration MCU Selected variant FWE200DH Mounting Location SICK EQ Adjustment M i Function Check Automatic l Function Check Manual Function Check E o Maintenance Output duration of function control value Function check interval Context Help System Status MCU SICK Sensor Intelligence Entry field Parameter Remark Output duration of Valuein seconds Output duration of control values function control value Function check Time between two gt p 19 82 2 5 interval check cycles Function Check Hours Defining a start timepoint in hours and minutes Start Time Minutes e The last value measured is output during control value determination gt p 20 L figa FWE200DH Operating Instructions 8016686 V1 0 SICK A
61. U French EJ Spanish LD italian You must restart the program before the new settings will take effect iil eee Do you want to restart the program now 4 9 Japanese BE Chinese China a Portuguese 4 2 3 2 Configuring the interface e In order to keep the connection setup as short as possible we recommend deactivating communication channels not used or required IP communication standard protocol or USB gt p 59 Fig 36 58 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Start up and Configuration COM port Pm Click the Network configuration button in the Start menu gt p 57 Fig 34 and select Standard Protocol gt Select the interface that appears after connection of control unit and laptop PC in the Select COM Ports group click Advanced and configure according to Fig 36 settings are only required during the first connection to the measuring system Fig 36 COM port selection and configuration COM port number depends on the laptop PC scan Standard Protocol S Serial connection for SICK devices like LMS VMS LD others Sin CoLa Dialect C Internet Protocol Addressing Mode by index ies a Profibus V Enable Serial Communication pp a i Serial Port OD Series Scan timeout ms 500 Q SerialLink r Select COM Ports Ba Standard Protocol gus Enable all Additional communi
62. aintenance state current value LZ Analog Value on analog Conc a c SL Dust concentration under operating The selected measured Output 1 output 1 actual conditions based on variables are output on the Parameter scattered light intensity analog output Conc s c dry 02 corr Dust concentration under standard SL conditions based on scattered light intensity SL Scattered light intensity T Heater 1 Temperature heater 1 T Heater2 Temperature heater 2 T Heater3 Temperature heater 3 T Heater 4 Temperature heater 4 T Gas2 Sample gas temperature Live zero Zero point Select 2 or 4 mA to ensure being able to differentiate between 0 2 or4 mA measured value and switched off device or interrupted current loop Output Inactive Control values 2 p 19 82 2 5 are not output on the analog output checkcycle results on th Active Control values are output on the analog output AO Write absolute Inactive Positive and negative measured values are differentiated value Active The amount of the measured value is output Analog Range low Lower measuring Physical value at live zero Output 1 range limit Scaling Range high Upper measuring Physical value at 20 mA range limit Limiting Value Limit value Conc a c SL Dust concentration under operating Select the measured variable actual conditions based on for which a limit value is to be scattered light intensity monitored Conc s c dry 02 corr Dust concentration under standard SL
63. ardware came with an installation CD or floppy disk insert it now What do you want the wizard to do Click Next to continue Found New Hardware Wizard Please choose your search and installation options i Y Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM v Include this location in the search E USB_driver Dont search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware lt Back Next gt Cancel Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for e USB Serial Converter Click Finish to close the wizard 56 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration 4 2 3 Connecting the device 4 2 3 1 Basic settings gt Connect the USB cable to the control unit gt p 41 Fig 23 and the laptop PC gt Start SOPAS ET and click Create a new project Fig 33 Start dialog SOPAS Engineering Tool pie 2000 2 13 SICK AG Available devices If your device
64. as been entered and Maintenance mode set FWE200DH Operating Instructions 8016686 V1 0 SICK AG 69 Start up and Configuration 4 3 2 Setting Maintenance mode gt Inthe respective device file switch to directory Maintenance Maintenance activate the checkbox in the Maintenance on off and click Set State to confirm Fig 48 Setting Maintenance mode example for MCU Project Edit MCU ICQ Communication View Tools Help DIDURl 212 GS SoQ HHH i aamamgmis Project Tree Device Catalog Network Scan Assistant Maintenance S New Project amp j mcu sick f E Overview Device Identificati Diagnosis QO Configuration QJ Adjustment MCU Selected variant FWE200DH Mounting Location SICK Ei QO Maintenance a Maintenance Context Help System Status Mcu 9 i o Maintenance on off Maintenance Operation Sensor Intelligence amp Authorized operator GJ mcu sick y 10 133 87 8 23111 online W synchronized Download Immediately e Maintenance mode can also be set using the buttons on the LC Display of the control unit 2 p 104 84 6 2 or by connecting an external maintenance switch to the terminals for Dig In2 17 18 in the control unit gt p 41 83 3 2 70 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject
65. aster 1 Serial Protocol 1 Modbus RTU 2 Modbus ASCII 2 Interface Type 1 R3232 2 RS422 RS485 4 wire 3 RS48542 wire Enter serial parameters 57600 8 N 1 Upgrade Device Details Web Configuration Telnet Configuration IP Address 10 133 87 7 Port 9999 Disconnect A ET RN Select Command or parameter set 1 4 to change D CP1 Function 1 Unused 2 Status LED Output 3 RTS Output 4 RS485 Enable 1 4 Invert R5485 Output Enable active low N N be CP2 Function 1 Unused 2 DTR Output 3 R3485 Output Enable 2 1 CP3 Function 1 Unused 2 Diagnostic LED Output 1 1 Upgrade Device Details Web Configuration Telnet Configuration IP Address 10 133 87 7 Port 9999 3 Modem Configurable Pin Settings RS485 Output Enable Disconnect Clear 4 Advanced Modbus Protocol settings Slave Addr Unit Id Source Modbus TCP header Modbus Serial Broadcasts Disabled Id 0 auto mapped to 1 MB TCP Exception Codes Yes return OO0A H and OOBH Char Message Timeout 01000msec O5000msec D efault settings Sjave Q uit without save Select Command or parameter set 1 4 to change Upgrade Device Details Web Configuration Telnet Configuration IP Address 10 133 87 7 Port 9999 4 Advanced Modbus Protocol settings Slave Addr Unit Id Source Modbus TCP header Modbus Serial Broadcasts Disabled Id 0 auto mapped to 1 MB TCP Exception Codes Yes return ODAH and OOBH Char Message
66. be in the flange with tube according to Fig 31 and fasten The extraction opening of the probe must point in flow direction Fig 31 Sample gas probe alignment Horizontal duct Vertical duct l l Flow direction Flow direction 54 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 2 4 2 1 Basics General information Prerequisite for work described in the following is completion of the assembly and installation as described in Section 3 Start up and parameter setting comprise e Fitting and connecting the sender receiver unit e Customizing parameter settings according to the respective requirements To achieve exact measurement the measuring system must first be calibrated using a gravimetric comparison measurement gt p 68 84 3 before being used for continuous measurement of dust content The operating and parameter program SOPAS ET is provided to set the parameters The Menu structure simplifies changing settings Further functions are also available e g data storage graphic displays Installing the operating and parameter program SOPAS ET m Administrator rights are required to install software Prerequisites e Laptop PC with Processor Pentium Ill or comparable type USBinterface alternative RS232 via adapter Working memory RAM At least 512 MB Operating s
67. ble Installation work Carry out all installation work onsite unless otherwise explicitly agreed with SICK or authorized representatives This work involves e Laying power supply and signal cables e Installing switches and mains fuses e Connecting the blower unit to the corresponding terminals in the control unit of the measuring and control unit e Connecting the cables for analog and status signals as well as digital inputs to the terminals of the I O board in the control unit e Connecting the measuring and control unit to the main supply voltage NOTICE 1 gt Only use cables specified for temperatures up to 75 C EN 61010 1 2011 5 1 8 Connection Boxes of Field Devices The control unit can reach a temperature gt 60 C due to self heating at maximum ambient temperature gt Plan adequate line cross sections gt p 132 87 1 gt Before connecting the components check that the power voltage frequency available matches the delivered version of the measuring and control unit and blower unit 40 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 2 Connecting the control unit gt Check that changeover switches 1 for heater voltage are set to the supply voltage available at the installation location and if not set as required Fig 22 Switch for supply voltage in the meas
68. can also be fitted on an optionally deliverable 1 frame gt p 138 Fig 106 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 37 Assembly and Installation 3 2 3 Fig 20 Installing the blower unit Consider the following points when selecting the installation location e Alevel vertical base at an easily accessible protected location with clean air when possible is required e The distance to the measuring and control unit must not exceed 10 m Lay the hose from the ejector to the measuring and control unit running downwards to the blower unit avoids water collecting e The intake temperature must be within the permitted range gt p 132 87 1 In unfavor able conditions lay an air intake hose or pipe to a location with better conditions e Provide sufficient clearance to exchange the filter element and to attach and remove the weatherproof cover when installing outdoors gt Fig 20 e Suitable hoisting gear and sufficient clearance are required for transporting and fitting the blower unit weight gt p 132 87 1 Blower unit layout and assembly dimensions dimensions in mm Clearance to fit weatherproof cover 470 P 550 gt 160 a Clearance to exchange filter element Steel pipe 50 x 5 e Alternative Mounting bracket DIN 2391 A M8 B dimensions in mm Assembly work gt Prepare holder gt p 38 Fig 20 gt Fasten the blower unit with 4 M8 screws gt Check whethe
69. cation timeout 0 Sopas Hub scan enabled Duplex mode half duplex SiLink Wakeup disabled Select baud rate s Port settings Network Configuration Network Scan J Restore default values Ca Subject to change without notice FWE200DH Operating Instructions 8016686 V1 0 SICK AG 59 Start up and Configuration Ethernet e The Ethernet interface module gt p 139 87 3 6 must be installed in the control unit gt p 46 83 3 3 and configured gt p 98 84 4 2 2 to connect to the measuring system via Ethernet gt Click Network Configuration in the start menu gt p 57 Fig 34 and select Internet Protocol IP gt Click Add enter the IP address and confirm with OK Fig 37 Ethernet interface selection example settings Internet Protocol IP S CK Connections using the Internet Protocol IP e g via ethernet Sensor intelligence S Internet Protocol E Internet Protocol IP J Profibus H Serial Port G USB Network Configuration mmmmdininak a ass 60 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration gt Click Advanced and configure the interface according to Fig 38
70. ck correct configuration gt p 71 84 3 3 2 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 127 Troubleshooting and Error Handling Malfunction messages Message Description possible cause Action Blower unit not Blower unit not connected or not gt Check and correct connection connected connected correctly gt p 45 83 3 2 2 Contact SICK Service Limit value Limit value underflown gt Clean gas paths gt p 112 85 2 pressure gt Check correct configuration gt p 71 84 3 3 2 monitoring gt Contact SICK Service 6 2 3 Control unit Fig 100 Diagnosis Error messages Warnings directory o ostee oo RME oy eS Project Edit MCU SICK Communication View Tools Help Bioldlie i i3 iaveQin heie v oO8mggsgmgmgisi Project Tree l Device Catalog Network Scan Assistant Error Messages Warnings S New Project Mcu SICK System Status MCU B Overview J Diagnosis Operation Malfunction Maintenance Request Maintenance Function Check E Device Information ssages Warnings Confapuation Ears Interface Module Configuration AO configuration AI configuration DO configuration DI configuration Sensor configuration Interface Module MMC SD card Application selection Limit and status not possible Pressure transmitter type not supported
71. cle concentrations A laser diode beams the dust particles in the sample gas flow with modulated light in the visual range wavelength approx 650 nm The light scattered by the particles is recorded by a highly sensitive measurement receiver amplified electrically and processed by a microprocessor in the measuring sensor DHSP200 electronics The measuring volume in the gas duct is defined through the intersection of the sender beam sent and the receive aperture Continuous monitoring of the sender output registers the smallest changes in brightness of the light beam sent which then serve to determine the measurement signal Measuring principle Laser diode era i 5 mE y yale J Lo s LO Mg Receiver D 0 z e op s IWS s Measuring volume 18 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _ Product Description 2 2 4 Fig 3 2 2 5 Determining the dust concentration The measured scattered light intensity SI is proportional to dust concentration c Since the scattered light intensity not only depends on the number and size of particles but also on their optical characteristics the measuring system must be calibrated with a gravimetric comparison measurement to ensure exact measuring of the dust concentration The calibration coefficients determined can be entered directly in the measuring system ava
72. communication Interface selection Please choose the interface you would like to use to establish an online connection to your device Sensor Intelligence The list below shows all interfaces supported by each device Please choose at least one interface you would like to use for your connection In the case interface optimization is needed click the Configure interface button Though usually this is not necessary Selectall Select none Interface name ss J Internet Protocol IP Erish gt Check the interface configuration for settings according to p 58 4 2 3 2 and change accordingly if necessary Pm Click Next FWE200DH Operating Instructions 8016686 V1 0 SICK AG 63 Start up and Configuration Fig 42 Search for connected devices Connection via COM port interface name Standard protocol gt p 63 Fig 41 SICK Please choose the devices you want to use resp link to existing devices Sensor Intelligence a DH SP200 Sensor 1 Testversion 825 coms 0112 a FWE200DH Sensor 3 Testversion S25 coms 013 a mcu sick Advanced options Select matching SDD iii MCU 01 10 00 Connection via Ethernet pa SICK Please choose the devices you want to use resp link to existing devices nn idit dl DH SP200 Sensor 1 Testversion amp 10 133 87 8 2111 101 dl FWE200DH Sensor 3 Testve
73. ctory Diagnosis Device information and check that display Ball valve hardware activated is active in field Configuration States if not activate according to gt p 47 83 3 4 Activating the backpurge option example Project Edit FWE200DH Sensor 3 Communication View Tools Help Ai LEERE T ICAA DAG e IiIO9amaadaisi Project Tree Device Catalog Network Scan Assistant Application parameter S New Project 3 c fj FWE200DH Sensor 3 Temperature settings g Diagnosis EQ Configuration Set temperature measure gas 160 C v Bi Application parameter Maintenance Limit temperature Heater1 300 sc v Limit temperature Heater2 300 ec Flow settings Limit pGas 0 80 hPa g O 10 20 30 40 50 60 70 80 90100 Set frequency 0 100 Frequency VFD 50 Hz Proposed range for flow 12m h 16m2 h Flow 14 88 m3h Context Help System state Code for option ball valve Si C K Code 6E61CC532B940B24 Code ok Sensor Intelligence Authorized Operator GJ FWE200DH Sensor 3 10 133 87 8 2111 0 13 online W synchronized Q Download Immediately Project Edit FWE200DH Sensor 3 Communication View Tools Help BiIGAaRBle FSIVSH SVA ADAS 6 e OBDAB I9e Project Tree Device Catalog Network Scan Assistant Device information S New Project
74. d for AI3 and Al4 usable as shield connection for signal cable 80 Analog input Al4 81 82 Analog input AI5 83 84 gnd Ground for Al5 and AI6 usable as shield connection for signal cable 85 Analog input Al6 86 87 24 V DC for external power supply max approx 500 mA 88 1 Closed when without current normal closed 2 Open when without current normal open FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 2 2 Connecting the blower unit and supply voltage gt Check that changeover switch 1 for power supply is set to the supply voltage available at the installation location and if not set as required Fig 25 Switch for supply voltage in the blower unit FWE200DH Operating Instructions 8016686 V1 0 SICK AG 45 Assembly and Installation Fig 26 3 3 3 Connecting the blower unit and supply voltage 11 12 10 9 8 2 1 5 3 Connect the mains cable of blower unit 1 to corresponding terminals 2 in the control unit Unscrew nut 3 from the PG screw fitting belongs to control cable Push plug in connector 4 with control cable 5 through the opening in the control unit closed in Fig 26 through PG screw fitting 6 insert the PG screw fitting through the opening and screw together with the nut and plug the plug in connector on connec
75. d or heater temperature s To do this enter the desired values in the respective windows in the group Temperature settings 2 p 71 Fig 49 4 3 3 2 Define limit value for the flow rate The differential pressure measured between the thermo cyclone and measuring cell can be used for flow monitoring Entering a limit value triggers a message when underflown This can serve to prevent the flow e g due to deposits in the gas path from sinking below the value required for normal device operation by initiating maintenance measures in good time FWE200DH Operating Instructions 8016686 V1 0 SICK AG Start up and Configuration 4 3 3 3 The FWE200DH outputs the following messages Message Monitoring value Signals Warning Differential pressure measured Warning Eductor air flow displayed on LC Display less than 1 5 times the limit Warning relay triggers value generated device internal Malfunction Differential pressure measured Malfunction Eductor air flow displayed on LC Dis less than limit value play Relay Malfunction triggers e e Theflow is not monitored when the blower is not in operation i e there are 1 no warning or malfunction messages Monitoring is active during the start phase until the sample gas has reached the nominal temperature or max 1 hour after the start when a limit value has been entered When the flow is too low this is only displayed on t
76. de hose with heating The measuring and control unit must then be specially adapted type code gt p 23 82 3 4 An additional temperature sensor monitors the gas temperature at the thermo cyclone inlet with this option Pos 3 in gt p 23 Fig 8 Remote unit Module with LC Display to display measured values and status data inquiry and configuration A cable to be installed onsite then serves to connect to the system technology RS485 in the control unit Following wire cross sections are required depending on the distance to the measuring and control unit Max cable length in m Wire cross section in mm 120 0 14 250 0 25 500 0 5 1000 1 0 The remote unit can also be delivered with an optional integrated power supply unit for separate power supply recommended for longer distances to measuring and control unit Remote unit FWE200DH Operating Instructions 8016686 V1 0 SICK AG 31 Product Description 2 3 6 4 Fig 16 2 3 6 5 Cover at the bottom This subassembly serves as additional protection of the measuring system at low ambient temperatures It is installed on the base plate of the measuring and control unit and closes the weatherproof cover at the bottom Cover at the bottom Test equipment for linearity test A linearity test can serve to check the correct measurement function see Service Manual In this case filter glasses with defined transmission va
77. depend on changes of the gas velocity in the duct in a wide range Therefore an isokinetic extraction extraction velocity gas velocity is not required It is merely necessary to select the extraction aperture of the sample gas probe depending on the average velocity Vjateq from the following Table In addition the blower speed gt p 30 82 3 5 is set during startup so that the flow rate is within the ideal range This ensures reliable operation even with changing gas velocities The following effects can occur when the flow rate is not adapted to the equipment conditions e Flow rate too low gt particles can be deposited in the gas carrying parts e Flow rate too high gas ambient temperature very low gas wetness very high gt the set sample gas temperature is not reached gt aerosols water droplets do not vaporize completely heating output of thermo cyclone is limited Sample gas probe extraction Gas velocity in the duct in m s aperture Nominal diameter Vmin Vrated Vmax DN23 7 8 5 10 DN18 10 15 20 DN14 20 25 30 e If Vrateq is not known when ordering e g no specification in the Technical L questionnaire the sample gas probe is delivered with standard value DN 18 Scattered light measuring principle The FWE200DH works according to the scattered light measurement principle forward dispersion The high sensitivity of this principle makes it particularly suitable for measuring low parti
78. dule not configured gt Configure the interface module gt inactive p 98 84 4 2 2 Malfunction messages Message Description Action 1 0 range exceeded Analog output input current Measured value above Check input output range values underflown exceeded underflown set range with multimeter Configuration error gt Contact SICK Service Load does not match specification Configuration error Message Description Possible cause Action Number of available and configured analog outputs not identical AO configuration AO not configured Connection error Module failure gt Check configuration gt p 74 84 3 5 gt Contact SICK Service Number of available and configured analog inputs not identical Al configuration Al not configured Connection error Module failure gt Check configuration gt p 77 84 3 6 gt Contact SICK Service DO configuration Not relevant for FVE200DH DI configuration Number of available sensors does not match the number of sensors connected Sensor configuration Sensor failure Communication prob lems on RS485 line gt Check measuring sensor system control gt Check connection cable gt Contact SICK Service No communication via Interface module Interface Module Module not configured Connection error Module failure gt Check configurati
79. e S SOPAS engineerin Project Edit MCU SICK Communication View Tools Help 8idgaie i2ig ilaeQqiameie e oamamie Project Tree Device Catalog Network Scan Assistant Protocol S New Project Device Identification Selected variant FWE200DH Mounting Location SICK E Po gt batt Interface Module c Configuration Protocol Printing H E Adjustment G Maintenance Parameter Print Parameter Preview PDF Export Parameter EmI _ Diagnose Print Diagnose Preview PDF Export Diagnose SICK Sensor Intelligence amp Authorized operator GJ MCU SICK y 10 133 87 8 2111 online W synchronized Download Immediately FWE200DH Operating Instructions 8016686 V1 0 SICK AG 83 Start up and Configuration The file name and storage location must be specified for export to a PDF file Fig 58 Specifying file name and storage location Save in BE Desktop n 1M Computer ay Gu Netzwerk J Bibliotheken File name MCU 00008700 20140423151200 EN parameter SICK Files of type PDF fie pdf Parameter protocol example Fig 59 Parameter protocol DH SP200 example Dusthunter Parameter protocol Type of device DH SP200 Mounting location Sensor 1 Device information Device version Firmware version Serial number Identit
80. eitangaben in Millisek Minimum ms Maximum ms Mittelwert ms 96 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 4 2 Setting the Ethernet module parameters 4 4 2 1 General information NOTICE The risk of undesired access to the measuring system is inherent when communicating via Ethernet gt Operate the measuring system only behind suitable protection e g Firewall The following steps are necessary to change the Modbus TCP module installed as standard gt Connect the MCU to the SOPAS ET program select device file MCU enter the level 1 password gt p 68 84 3 and set the measuring system to Maintenance mode gt p 70 84 3 2 gt Switch to directory Configuration System Configuration and select the module type in field Interface Module under Installed Interface Module Fig 77 Configuration System Configuration directory Project Edit MCU SICK Communication View Tools Help aJe FIiVG SVQ HHO e nanag Project Tree Device Catalog Network Scan Assistant System Configuration S New Project F F 5 mcu sick Device Identification Overview H Diagnosis MCU Selected variant FWE200DH Mounting Location SICK S Configuration E Application Selection E Display Settings H E 1 0 Configuration B System Configuration i Va
81. er heater 1 T max heater1 Plausibility Temp Heater 1 Context Help System state Plausibility p Gas SICK Sensor Intelligence Out of control range loop1 Reset of saved warnings Selection Warnings Actual Error CRC sum parameter O Version parameter Blower unit not connected Limit pressure monitoring Ball valve not open Undervoltage Blower Blower unit Overvoltage Heater2 Out of control range loop2 Testmode activ 24V Voltage gt 29V RK Warn pGas Limit CB3 circuit breaker heater2 CB4 circuit breaker T max heater2 Plausibility Temp Heater2 Plausibility Temp Case Out of control range loop2 Power supply 24V lt 18V Power supply 24V gt 30V Ball valve not dosed amp Operator jj FWE200DH Sensor 3 10 133 87 8 2111 0 13 online W synchronized Q Download Immediately Malfunctions listed below can probably be cleared onsite Warning messages Message Description possible cause Action Default value set Measuring system set to delivery parameters ments gt Configure the measuring system in accordance with require Test operation activated Automatic heating control and blower Set the system to Measuring mode unit control deactivated CB2 fuse heater 1 CB3 fuse heater 2 Limit value exceeded gt Clean gas paths gt p 112 85 2 gt Contact SICK Service gt Che
82. ering backpurge option when installed 21 gnd Ground for DI3 and DIA usable as shield connection for signal cable 22 Analog output AO1 23 24 gnd 25 aint Analog input Al1 26 gnd 27 ain2 Analog input Al2 28 gnd 1 Closed when without current normal closed 2 Open when without current normal open FWE200DH Operating Instructions 8016686 V1 0 SICK AG 43 Assembly and Installation Connections on processor board for system control FWE200DH Terminal No Connection Function 51 d in5 Digital input DI5 calibration function switchover 52 din6 Digital input DI6 output contamination value on AO 53 gnd Ground for DI5 and DI6 54 din Digital input DI7 output control value on AO 55 ding Digital input DI8 output Zero value on AO 56 gnd Ground for DI7 and DI8 usable as shield connection for signal cable 57 COM Output relay 6 for output of last contamination value 58 n c 2 59 n 0 2 60 COM Output relay 7 for output of last control value 61 n c 2 62 n 0 2 63 COM Output relay 8 for output of last zero value 64 n c 2 65 n 0 2 66 COM Not used 67 n c 2 68 n 0 2 71 Analog output A02 72 73 gnd Ground usable as shield connection for signal cable 74 Analog output A03 75 76 gnd Ground usable as shield connection for signal cable TT Analog input AI3 78 79 gnd Groun
83. eters can be processed without a device connected and transferred to the device again later e 12 See the Service Manual for a description e Saving as a protocol Device data and parameters are registered in the Parameter protocol A Diagnosis protocol can be created for analysis of the device function and recognition of possible malfunctions Saving as a project It is recommended to store a project for frequent connections It is then only necessary to open this project to connect to the device All data saved beforehand are then transferred automatically to SOPAS ET To save select the Project Export Device menu and then define the target directory and file name The name of the file to be stored can be chosen freely It is useful to specify a name with a reference to the sampling point involved name of the company equipment name Menu Project Save Project ST SOPAS Engineering amp New project Open project ed Save project lA Save project as Edit MCU SICK Communication View Tools Help strg N loin ioamamie Strg O Hevea Close project Import device Export device Print Exit Project properties Device properties 1M Computer Gu Netzwerk 73 Bibliotheken 1 PAPRO ABlock D Messwerte spr 2 P PRO Block E Messwerte spr 3 P PM FWE200DH_PM_20140401 spr 4 CAUse Atest Usef test spr E T Authorized operator
84. ew a short description of possible causes and clearance for certain messages as Context help Select Actual or Saved in the Error selection or Warnings selection window to view current or previous warning and malfunction messages recorded in error memory 6 2 1 Measuring sensor Fig 98 Diagnosis Error messages Warnings directory Project Edit DH SP200 Sensor 1 Communication View Tools Help Siogglile isid3 93v2QqQi nei ie w Dnamaui iJe Project Tree Device Catalog Network Scan Assistant Error messages warnings S New Project J pHsP200 Sensor 1 Errors F B Overview EJ Diagnosis Error selection Actual v E Device information i Error messages warnings EEPROM CRC sum parameter Version Parameter OQ CRC sum factory settings O Version Factory settings Threshold value Q Span test Q Monitor signal E Sensor values E Check values Contamination Overflow measured value Motor current G Configuration a Maintenance Zero point Laser current to high amp amp Power supply 24V lt 18V Power supply 24V gt 30V Warnings Selection Warnings Actual O Reference value Contamination Contamination invalid Default factory parameter Context Help Laser current to high Power supply 24V tolow Power supply 24V to high Reset of saved warnings SP200 Sensor
85. f for zero point control so that no signal is received This means possible drifts or zero point deviations are detected reliably in the overall system e g due to an electronic defect An error signal is generated when the zero value is outside the specified range 20 FWE200DH Operating Instructions 8016686 V1 0 O SICKAG Subject to change without notice Subject to change without notice _ Product Description Fig 5 Control value measurement span test Sender beam intensity changes between 70 and 100 during control value determination The light intensity received is compared against the standard value 70 The measuring system generates an error signal for deviations greater than 2 The error message is cleared again when the next function check runs successfully The control value is determined with high precision through statistical evaluation of a high number of intensity changes Contamination measurement To measure contamination the receiver optics gt p 25 Fig 10 are moved through the laser beam and the scattered light measured at the same time The measured value determined and the value defined as factory setting are used to calculate a correction factor This fully compensates any contamination that occurs For contamination values lt 40 a value between Live Zero and 20 mA proportional to the contamination is output on the analog output A warning message is output for values gt
86. g Instructions 8016686 V1 0 SICK AG 25 Product Description Fig 11 Sample gas and purge air feed From thermo cyclone 2 page 23 Fig 8 2 Light trap To mixing tube in ejector 2 page 23 Fig 8 Sample gas 1 from the thermo cyclone flows down through measuring tube 2 vertically through laser beam 3 The active measuring volume is within the measuring tube so that particles of the sample gas flowing through are recorded by the laser beam The scattered light signal measured by the receiver therefore represents the dust content in the partial gas flow Clean air is blown into measuring cell 3 through small opening 4 in the measuring tube and then transported further via measuring openings 6 with the sample gas The purge air amount is very low in relation to the sample gas flow so that no mixing with the measuring volume occurs and the purge air has no effect on measuring behavior Condensate that may occur due to condensation effects can flow out through 2 openings 7 in the nozzle in the sample gas flow is drawn away by the partial vacuum 26 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _ Product Description 2 3 4 3 Fig 12 Control unit The control unit has the following functions Starting and stopping the FWE200DH Temperature control and monitoring for thermo cyclone heating
87. he LC Display The warning or malfunction relays do not trigger because the maintenance relay is still active during the start phase e The hysteresis for the limit value is 10 For setting enter a value in window Limit pGas in group Flow settings gt p 71 Fig 49 corresponding to approx 33 of the differential pressure shown on the LC Display after flow adjustment according to p 55 4 2 The gas path must be free from deposits in this case Recommendation Average differential pressure 1 5 2 0 hPa Limit value 0 7 hPa Average differential pressure 2 0 2 5 hPa Limit value 0 8 hPa Average differential pressure 2 5 3 0 hPa Limit value 0 9 hPa Set the suction The following steps are necessary to adapt the suction to the equipment conditions gt Check the gas path for deposits clean when necessary gt Set the frequency in group Flow setting 2 p 71 Fig 49 using the slider so that the value displayed in window Flow is within the recommended range The flow can be set to the lower value of the recommended range for very low gas temperatures and or high gas wetness and or low ambient temperatures 72 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration 4 3 4 Setting the function check To change the values set at the factory 2 p 69 84 3 1 select device file MC
88. he SW13 jaw wrench 9 located behind the flap of thermo cyclone 8 can be used to loosen tighten the nuts Fasten pressure monitor 10 on the base plate and connect onsite compressed air hose 11 to the pressure sensor Connect hose piece 12 from the ball valve to the connection of adapter 2 and attach the adapter on thermo cyclone 13 again Connect extraction hose 1 to connection 14 of the backpurge subassembly Connect connection cable 3 to the control unit on measuring sensor 4 again Fitting the backpurge subassembly onto the measuring and control unit FWE200DH Operating Instructions 8016686 V1 0 SICK AG 4T Assembly and Installation Connect the backpurge option gt Loosen the wires of connection cable 1 on plug in connector 2 pull the cable through one of the rear PG screw fittings 3 and connect the wires color correct to the plug in connector again gt Plug the plug in connector onto the system control processor board 4 and cable shoe 5b on with separator bolt 6 gt Switch actuation switch 7 to the upper position Fig 28 Connecting the backpurge option W 4075605 m 1402476 Aionol iui Control Unit eterfoce v EK MCU Proc V1 8 PCB No 4043754 UME 04 2010 Subject to change without notice 48 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice _Assembly and Installation
89. ilable calibration functions gt p 29 82 3 4 4 standard factory settings gt p 69 84 3 1 input gt p 80 84 3 9 Response time The response time is the time required to attain 9096 of the signal peak after a sudden change in the measurement signal It can be set anywhere between 1 and 600 s As the response time increases transient measured value fluctuations and interruptions are damped stronger and stronger which smoothes out the output signal Response time Measured value 100 in 96 9 98 90 of the signal peak 96 94 92 90 4 88 Response time e 86 84 4 4 i 4 4 0 10 20 30 40 50 60 70 380 90 tins Automatic function check A function check can be started at fixed intervals as from a definable starting timepoint for an automatic function control of the measuring system The setting is made using SOPAS ET gt p 73 84 3 4 Any unallowed deviations from normal behavior that may occur are signaled as errors A function check triggered manually can help localize possible error causes should a device malfunction occur 3 Further information Service Manual FWE200DH Operating Instructions 8016686 V1 0 SICK AG 19 Product Description The function check comprises e Approx 30 s measurement of zero value control value and contamination of the optical surfaces e Every 90s standard value output of values determined duration parameter can be
90. it 1 To ejector Blower Hose NW 25 Base plate gt 0 Nhe Air filter with integrated preliminary filter 5 Blower control A weatherproof cover is available for use outdoors gt p 139 Fig 107 Options Backpurge unit Subassembly gt p 23 Fig 8 to backpurge the extraction line hose and sample gas probe comprising e Solenoid valve to connect instrument air e Ball valve in the sampling line to close off the thermo cyclone during the purge process Backpurging is started automatically during the function check In addition a purge process can be triggered manually by closing digital input DI4 with an external switch The measuring system is in Maintenance mode during the purge process The purge process is displayed on the LC Display This option is released with a codeword when retrofitted later included in scope of delivery e On request the backpurge option can also be delivered for connecting water as purge medium FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Product Description 2 3 6 2 2 3 6 3 Fig 15 Heated extraction hose In special single cases e g very low gas temperature and high gas wetness very low ambient temperatures limitation of heater temperatures it can be useful to heat the extraction line as well The standard extraction hose used can be replaced with a ready ma
91. ject to change without notice Product Description 2 3 3 Extraction and return hoses Sample gas probe and control unit are connected with flexible hoses with NW32 for gas extraction and NW 50 for gas return Standard length is approx 1 2 m heating is not required in most cases deliverable as option Longer hoses have a higher maintenance effort clearing deposits caking and cause higher cooling of the extracted partial gas flow as well as pressure loss and are therefore only usable in exceptional cases after checking the operating conditions 2 3 4 Measuring and control unit The measuring and control unit comprises the following components mounted on a base plate 7 e Thermo cyclone 1 for overheating the sample gas with temperature sensor 2 to regu late the sample gas temperature e Measuring sensor 3 with sender and receiver electronics and measuring cell to trans port the partial gas flow through the optical measuring volume of the sender beam e Ejector 4 to feed the partial gas flow e Control unit 5 Fig8 Measuring and control unit without weatherproof cover with backpurge option and cover at the bottom 6 Adapter for extraction hose standard to 10 Pressure monitoring connect the backpurge unit option 11 Hinge for weatherproof cover 12 Extraction hose Return hose 9 Backpurge unit option 13 Cover atthe bottom FWE200DH Operating Instructions 8016686 V1 0 SICK AG 23
92. ject to change without notice _ Product Description 2 2 FWE200DH operating principle 2 2 1 Functional principle The FWE200DH functions as a bypass system A partial gas flow is extracted from the flue gas duct via a sample gas probe overheated in a thermo cyclone to vaporize water drops and aerosols and fed to a measuring cell The sample gas is exposed to a laser beam in the measuring cell and the scattered light on the particles in the gas flow measured by a receiver The measured scattered light intensity serves as basis for determining the dust concentration The sample gas is then fed back to the sample gas probe again to be returned to the duct An ejector with a blower creates the gas flow through the measuring system A partial flow in the measuring cell serves for cleaning and cooling the optical components Fig 1 FWE200DH basic layout Measuring and control unit Sample gas probe Blower unit Base plate Heating band 1 Heating band 2 Thermo cyclone Control unit Measuring sensor with measuring cell Ejector Extraction line oO AON Oa A C MN n2 Return line OQ m Uu Co SOPAS ET operating software Power supply 115 230 V AC Output signal 0 20 mA Status signals FWE200DH Operating Instructions 8016686 V1 0 SICK AG 17 Product Description 2 2 2 2 2 3 Fig 2 Isokinetic behavior Due to the specific design the measuring behavior of the FWE2OODH does not
93. lay Setti Display language Engish Overview Screen Settings Bar 1 Sensori Value Value 2 Sensor3 Value value 5 NotUsed Value Not Used NotUsed Value Not Used NotUsed Value Not Used NotUsed Value Not Used NotUsed Value NotUsed NotUsed Value Not Used Display Settings Display Unit System metric v Use AO scaling Use AO scaling Use AO scaling Use AO scaling V Use AO scaling Use AO scaling Use AO scaling Use AO scaling V Measured Value Description Dusthunter S Value 1 not used Value 2 Concentration a c SL Value 3 not used Value 4 not used Value 5 not used Value 6 not used Value 7 Scattered Light Value 8 not used FWE200DH Sensor 3 Value 1 Temperature gas 2 Value 2 Pressure gas Value 3 Temperature heater 1 Value 4 Temperature heater 2 Value 5 Temperature heater 3 Value 6 Temperature heater 4 Value 7 not used Value 8 not used Calculated values MCU Value 1 Concentration s c dry O2 corr SL Value 2 not used Value 3 not used Value 4 not used Value 5 Temperature Value 6 Pressure Value 7 Moisture Value 8 Oxygen amp Authorized operator GJ MCU SICK amp y 10 133 87 8 2111 online W synchronized Download Immediately Window Entry field Description Common Display Display language Language version shown on the LC Display
94. low all local laws regulations and company internal operating directives applicable at the installation location Electric connection gt It must be possible to switch the power supply of the FWE2OODH off using a power isolating switch circuit breaker in accordance with EN 61010 1 12 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Important information 1 4 Safety information and protective measures Protection devices H NOTICE Suitable protection devices and safety equipment for persons must be available according to the respective hazard potential and be used by the personnel Preventive measures for operating safety H NOTICE The user must ensure that gt Neither failures nor erroneous measurements can lead to operational states that can cause damage or become dangerous gt The specified maintenance and inspection tasks are carried out regularly by qualified experienced personnel Recognizing malfunctions Every deviation from normal operation is to be regarded as a serious indication of a functional impairment These are amongst others e Warning displays e g heavy contamination e Significant drifts in measured results e Power input above the rated value of the device e System component temperatures above normal operating values or the fixed limit values e Monitoring devices
95. lue Damping Current Time 55 77 Date Time 03 Oct 2022 09 20 23 Adjust Date Time Day Month 1 Year Hour 0 Minute 0 Second 0 Date Timeset Invalid value System Time Synchronization Date Time Wednesday April 23 2014 3 24 35 PM CEST Settings for service interface Context Help System Status MCU Protocol selection CoLa B Serial service portbaudrate 57500 SICK Sensor Intelligence amp Authorized operator GJ mcu SICK 10 133 87 8 2111 online W synchronized Download Immediately FWE200DH Operating Instructions 8016686 V1 0 SICK AG Start up and Configuration 4 4 2 2 Fig 78 Assigning the Ethernet module a new IP address An IP address specified by the customer is entered at the factory when the address is available when the device is ordered If not standard address 192 168 0 10 is set The following steps are necessary to change the address gt Select directory Configuration I O Configuration Interface Module gt Set the desired network configuration in the Ethernet Interface Configuration field and click Reset module under Expansion module information Directory Configuration O Configuration Interface Module example Project Edit MCU SICK Communication View Tools Help AJUE gaara A Ajo iOaagmt i9 Project Tree
96. lues are positioned in the beam path and the values compared against those measured by the measuring system Compliance within the allowed tolerance means the measuring system is working correctly The filter glasses with holder required for the check are deliverable including a carrying case 32 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation FWE200DH 3 Assembly and Installation Project planning Assembly Installation FWE200DH Operating Instructions 8016686 V1 0 SICK AG 33 Assembly and Installation 3 1 Project planning The following Table provides an overview of the project planning work necessary as prerequisite for trouble free assembly and subsequent device functionality You can use this Table as a Checklist and check off the completed steps Task Requirements Work step Determine the measuring and installation location for the device components Inlet and outlet paths according to DIN EN 13284 1 inlet at least 5x hydraulic diameter dp outlet at least 3x dy distance to stack opening at least 5x dy For round and square ducts dp duct diameter For rectangular ducts dj 4x cross section divided by circumference Follow specifications for new equip ment Select best possible location for exist ing equipment For too short inlet
97. m approx 16 kg Miscellaneous Protection class IP 54 electronic housing IP 65 Laser Laser class 1 in operating state laser class 2 in open state Capacity 1 mW wavelength between 640 nm and 660 nm Blower feed amount Approx 30 40 m3 h 132 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Specifications Compliances The technical version of this device complies with the following EU directives and EN stan dards e EU Directive LVD Low Voltage Directive e EU Directive EMC Electromagnetic Compatibility Applied EN standards e EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use e EN 61326 Electrical equipment for measurement technology control technology and laboratory use EMC requirements e EN 14181 Emissions from stationary sources Quality assurance for AMS e EN 15267 3 Certification of automated measuring systems Part 3 Measuring system FWE200DH meets the requirement for EMC regarding emission and immunity for industrial environments Electrical protection e Insulation Protection class 1 in accordance with EN 61010 1 e Contamination The device operates safely in an environment up to degree of contami nation 2 according to EN 61010 1 usual not conductive contamination and temporary conductivity by occasional moist
98. mmediately Maintenance mode can also be set using the buttons on the LC Display of the control unit 2 p 104 84 6 2 or by connecting an external maintenance switch to the terminals for Dig In2 17 18 in the control unit gt p 41 83 3 2 An automatic function check is not carried out during Maintenance The value set for Maintenance is output on the analog output 2 p 74 84 3 5 This also applies when a malfunction exists signalized on the relay output When Maintenance mode is only set using SOPAS ET this state is reset after a voltage failure The measuring system switches automatically to Measurement after the operating voltage is switched on again Resume measuring operation after completing the work deactivate the Maintenance on off checkbox in the Maintenance Operation window and click Set State FWE200DH Operating Instructions 8016686 V1 0 SICK AG 111 Maintenance 5 2 Maintenance work NOTICE 1 e During maintenance work it must be possible to switch the power supply of the FWE200DH off using a power isolating switch circuit breaker in accordance with EN61010 1 e After completion of the work or for test purposes the power supply may only be activated again by the personnel who carried out the work and complying with the valid safety regulations Acids or bases can be created when deposits are dissolved when cleaning gas carrying parts hoses nozzles etc
99. mputer In this case the correlation to the scattered light intensity has to be determined To do this calculate the regression coefficients cc2 cc1 ccO to be entered in the measuring system from K2 K1 KO c cc2 SL amp ccl SL cc0 3 Using 2 in 1 the result is 20mA LZ MBE Ki uz sr 2085 L7 KO c K2 LZ SL MBE Using 3 the result is cd K2 LZ K1 LZ K0 2 20mA L ccl 2 K2 LZ K1 Ga i 20mA LZ cc2 K2 eves Now enter the regression coefficients cc2 cc1 and ccO determined in directory Configuration Application parameters gt p 79 Fig 54 gt p 80 Fig 4 3 9 set sender receiver unit to Maintenance state and enter the level 1 password reset the sender receiver unit back to Measurement state afterwards e This method allows changing the parameters for the selected measuring L range as desired FWE200DH Operating Instructions 8016686 V1 0 SICK AG 81 Start up and Configuration 4 3 10 Fig 55 Data backup All parameters relevant for recording processing and input output of measured values as well as current measured values can be saved and printed This allows easy reentering of set device parameters as needed or registering device data and states for diagnostic purposes The following options are available e Saving as a project Not only device parameters but also data logs can be saved e Saving as a device file Saved param
100. n the sample gas temperature reaches the set nominal value for the first time average duration approx 30 min If this value is not reached e g due to gas wetness too high gas temperature too low in duct error Heating up phase is displayed on the LC Display after 1 hour After the start phase has finished warnings and malfunction messages are displayed on the LC Display apart from when the sample gas temperature exceeds the tolerance range standard value for warning Tnominal 10 K standard value for malfunction Tnominal 30 K and output on relay 1 The blower unit is switched off when The gas temperature sinks below the malfunction threshold value The average value of the temperatures from heating bands 1 and 2 sinks below 80 C For certain device malfunctions see Service Manual for details FWE200DH Operating Instructions 8016686 V1 0 SICK AG Start up and Configuration 4 1 3 Fitting the sample gas probe WARNING Danger from exhaust gas N Only fit the sample gas probe on equipment with hazard potential hot or aggressive gases higher internal duct pressure when the equipment is at a standstill gt Take suitable protection measures against possible local hazards or hazards arising from the equipment gt Check that the suitable suction nozzle according to Table p 18 82 2 2 is screwed onto the extraction pipe if not correct accordingly gt Insert the sample gas pro
101. njuries to unprotected users gt Switch the measuring system off before starting any work gt Always use suitable protection equipment protective clothing protective mask when working gt Let gas carrying and hot system components cool down sufficiently before touching or use protective equipment gt Only remove or install the sample gas probe on equipment with gases detrimental to health high temperatures or high pressure when the equipment is at a standstill On equipment with low hazard potential no danger to health ambient pressure low temperatures the sample gas probe can be installed or removed while the equipment is in operation providing the valid regulations and safety regulations of the equipment are Observed and necessary and suitable protective measures are taken 1 1 2 Hazard through electrical equipment WARNING Danger through power voltage N The FWE200DH measuring system is operational equipment for use in industrial installations gt Switch any live parts with a risk of electric shock disconnected from the mains and potential free first before starting the work gt Refit any contact protection previously removed before switching the main supply voltage back on again 1 1 3 Hazards through laser beam WARNING Hazards through laser beam A The sender receiver unit of the FWE2OODH uses a laser with protection class 2 amp Never look directly into the beam path amp Do not
102. ns using the Internet Protocol IP e g via ethernet Sensor Intelligence E 2 Internet Protocol amp 1 CJ Profibus H Serial Port J use Single address DNS Address range Network Configuration gt Click Advanced in the IP communication directory FWE200DH Operating Instructions 8016686 V1 0 SICK AG 99 Start up and Configuration gt Select port address 2111 and confirm with OK all other settings and values according to Fig 80 Fig 80 Specifying the TCP port Transport Protocol Addressing Mode by i rSelect TCP Port s 2111 Scan timeout ms 2112 Optimize scan speed Sopas Hub scan Custom Duplex mode Custom Ports i i Enter a valid Port 0 65536 Additional communication timeout l Restore default values UDP Fragment size x eme te e gt Activate only the required TCP port gt To use a TCP port other than 2111 or 2112 activate the Custom checkbox and enter the port number in the field below gt Select the Network Scan Assistant tab click Network Scan and check that the set address is displayed 100 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration Fig81
103. o r 2 o E Blower unit 1000 Flange with tube ce eo LO Designation Part No Frame 7047617 138 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Specifications 7 3 3 Fig 107 7 3 5 7 3 6 Weatherproof cover for blower unit Weatherproof cover for blower unit e LO wo Designation Part No Weatherproof cover for purge air unit 5306108 Measuring system Designation Part No Backpurge unit option 2073682 Cover at the bottom 2074595 Option heated extraction hose length 4 m 3 m heated 2075575 Interface module Designation Part No Interface module Profibus module DP VO 2040961 Interface module Ethernet type 1 2040965 Device check accessories Designation Part No Test equipment for linearity test FVE200DH 2072204 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 139 Specifications 7 4 7 4 1 1 4 2 Consumable parts for 2 years operation Measuring sensor Designation Number Part no Optics cloth 4 4003353 Blower unit Designation Number Part no Filter element Europiclon 3000 l min 4 5306090 140 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change witho
104. o sick nl SICK AG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail sick sick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail sales gsg sick com Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa Phone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail info sickkorea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw T rkiye Phone 90 216 528 50 00 E Mail info sick com tr United Arab Emirates Phone 971 0 4 8865 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies at www sick com SICK Sensor Intelligence
105. og input 1 standard scope of delivery is used to calculate the scaled value This parameter opens the Analog input 1 Temperature field to set the lower and upper range limit values and the Live Zero value Pressure Constant Value A fixed value is used to calculate the scaled value Source This parameter opens the Constant Temperature field to enterthe scaling value in mbar 7 hPa Analog Input 2 The value from an external sensor connected to analog input 2 standard scope of delivery is used to calculate the scaled value This parameter opens the Analog input 2 Pressure field to set the lower and upper range limit values and the Live Zero value Moisture Constant Value A fixed value is used to calculate the scaled value Source This parameter opens the Constant Moisture field to enter the scaling value in 96 Analog Input 3 The value from an external sensor connected to analog input 3 optional module required is used to calculate the scaled value This parameter opens the Analog input 3 Moisture field to set the lower and upper range limit values and the Live Zero value Oxygen Constant Value A fixed value is used to calculate the scaled value Source This parameter opens the Constant Oxygen field to enterthe scaling value in 96 Analog Input 4 The value from an external sensor connected to analog input 4 optional module required is used to calculate the scaled value This parameter opens the Analog input 4 Oxygen field
106. on gt p 98 84 4 2 2 gt Contact SICK Service FWE200DH Operating Instructions 8016686 V1 0 SICK AG 129 Troubleshooting and Error Handling 130 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _Specifications FWE200DH 7 Specifications Technical Data Dimensions Part Nos Options Consumable parts for 2 years operation FWE200DH Operating Instructions 8016686 V1 0 SICK AG 131 Specifications 7 1 Technical Data Measuring Parameters Measured variable Scattered light intensity Dust concentration output in mg m after gravimetric comparison measurement Measuring range freely adjustable Smallest range 0 5 mg m Largest range 200 mg m higher on request in between freely configurable Measuring precision 2 of upper measuring range value Reaction time 0 1 600 s freely selectable Application Data Gas temperature Max 120 C for PVDF probes Max 220 C for Hastelloy probes higher on request Internal duct pressure 20 hPa Gas wetness Max 10 g water per m weight share 196 as fluid share without water vapor higher on request Gas velocity Tto 30 m s Ambient temperature 20 50 Housing necessary for other temperature limits 20 45 C Intake temperature for purge air Function Check Au
107. on in operational state and enter this in the Analog output 1 2 3 Scaling field assigned to the selected analog output assigned to the scattered light intensity gt Deactivate Maintenance mode gt Carry out the gravimetric comparison measurement in accordance with DIN EN 13284 1 Determine regression coefficients from the mA values of the analog output for Scattered light intensity and the actual dust concentrations measured gravimetrically c K2 la K Iput KO 1 C Dust concentration in mg m K2 K1 KO Regression coefficients of the function c f lout lout Current output value in mA 20mA LZ Lt LZ SL MBE 2 SL Measured scattered light intensity LZ Live Zero MBE Defined upper range limit value value entered for 20 mA normally 2 5 x fixed limit value FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration gt Enter the regression coefficients There are two options Direct input of K2 K1 KO in a measured value computer NOTICE 1 In this case the regression coefficients set in the sender receiver unit and the measuring range set in the MCU may not be changed anymore On the optional LC Display when used the dust concentration is displayed as uncalibrated value in mg m Use of the regression function of the measuring system use without measured value co
108. onfiguration B Display Settings H E Adjustment H Maintenance Z Application Selection J I O Configuration B System Configuration Value Damping Date Time 05 Oct 2022 09 29 38 Interface Module Adjust Date Time Day Hour i 0 Set date time Date Timeset Invalid value S Context Help System Status MCU System Time Synchronization SICK Sensor Intelligence Date Time Friday April 25 2014 3 33 48 PM CEST amp Authorized operator J MCU SICK 10 133 87 8 2111 online W synchronized Download Immediately FWE200DH Operating Instructions 8016686 V1 0 SICK AG 87 Start up and Configuration gt Switch to directory Configuration I O Configuration Interface Module directory and check that the interface is set according to Fig 63 in the RS 485 Interface Parameter field Fig 63 Check the interface Project Edit MCU SICK Communication View Tools Help E System Configuration o f Value Damping H Adjustment Sensor Intelligence AJABE FSi VS eQ DHE Aa nanan 23 1 Module type RS 485 m Reset module When this button is clicked the connection will be reseted Modbus ASCII amp Authorized operator GJ MCU SICK 10 133 87 8 2111 online W synchronized Q Download Immediately 88 FWE200DH Operating Instructions 80
109. ons and write to the device with Save confirm twice Fig 85 Changing the sample gas temperature Maintenance Maintenance Maintenance Maintenance arameter Parameter Parameter arameter Temp 0160 C Password XXXX Min 80 Max 220 Sensor 3 param Sensor 3 param 1 Sensor 3 param 1 Sensor 3 param 1 Mee fae jae CARE en 4 6 3 2 Analog outputs inputs gt Set the control unit MCU to Maintenance gt p 104 Fig 84 and activate submenu I O Parameter gt Select the desired parameter and enter the default password 1234 using the scrolls from O to 9 and or gt moves the cursor to the right buttons gt Select the desired value using the and or gt buttons and write it to the device with Save confirm 2x FWE200DH Operating Instructions 8016686 V1 0 SICK AG 105 Start up and Configuration Fig 86 Menu structure for configuring analog outputs inputs Maintenance AO Parameter AQ2 Parameter AO3 Parameter Maintenance AIT Parameter Al2 Parameter AS Parameter Ait Parameter Maintenance IO Parameter AO Parameter Not usable for FWE200DH must be setto unlimited Maintenance mit owt Umit high ve Zero Maintenance Maintenance Al2 Parameter lfiolpara ai 2 EE ESE Maintenance AI2 Parameter Maintenance Maintenance Maintenance Maintenance 0000 00 C Aiolparalail
110. outlet paths path gt outlet path Inlet BEES Uniform flow distribution Representative dust dis tribution Whenever possible no deflections cross section variations feed and drain lines flaps or fittings in the area ofthe inlet and outlet paths If conditions cannot be ensured define flow profile according to DIN EN 13284 1 and select best possible location Sample gas probe installation position Installation angle to horizontal 15 vertical installation from the top possible for horizontal or slanted ducts Select best possible location Accessibility accident prevention The device components must be easily and safely accessible Provide platforms or pedestals as required Installation free of vibrations Acceleration lt 1 g Eliminate reduce vibrations through suitable measures Ambient conditions Limit values according to Technical Data gt p 132 7 1 If necessary enclose device components EEE E E Intake air for blower unit Whenever possible low amount of dust no oil moisture or corrosive gases Select best possible location for air intake Determine required purge air hose length Select device Internal duct diameter Nominal length and material of sample Select suitable components as described components insulation wall thickness gas probe in gt p 132 87 1 Gas temperature
111. r the filter element is fitted in the filter housing otherwise fit when necessary e The blower unit can also be fitted on an optionally deliverable frame gt p 138 Fig 106 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation 3 2 4 Fig 21 Weatherproof cover for blower unit The weatherproof cover 2 p 139 Fig 107 comprises a cover and locking set Installation gt Fit the locking pins from the locking set on the base plate gt Put the weatherproof cover on from above gt Insert the holding catches into the counterpieces from the side twist and lock in Installing the remote unit option Install the remote unit in an easily accessible protected location 2 Fig 21 Observe the following points during installation e Maintain the ambient temperature according to the Technical Data take possible radiant heat into consideration shield when necessary e Protect against direct sunlight e Whenever possible choose an installation location with minimum vibrations dampen any vibrations when necessary e Leave enough clearance for cables and opening the door Assembly dimensions Remote unit assembly dimensions 210 M8 320 gt 350 Clearance for cables Clearance to open door Dimensions in mm The remote unit can be fitted up to 1000 m from the
112. ring and control unit FVE200DH NNP 1069950 Measuring and control unit FVE200DH BNJ 1068461 Measuring and control unit FVE200DH BNE 1069591 Measuring and control unit FVE200DH BNP 1069592 Measuring and control unit FVE200DH NHJ 1069593 Measuring and control unit FVE200DH NHE 1069594 Measuring and control unit FVE200DH NHP 1069595 Measuring and control unit FVE200DH BHJ 1069596 Measuring and control unit FWE200DH BHE 1069597 Measuring and control unit FVE200DH BHP 1069598 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Specifications 7 2 4 Fig 104 Blower unit Blower unit 14 E mE Y i i eo e LO st LO Y Y 470 40 258 550 Designation Part No Blower unit with blower 2BH1 100 filter purge air hose length 10 m 1067951 136 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Specifications 7 3 Options 7 3 1 Remote unit Fig 105 Remote unit 210 160 340 320 300 Designation Part No Remote unit 2075567 Remote unit with integrated wide range power pack 2075568 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 137 Specifications 7 3 2 Frame Fig 106 Frame 650 Measuring and control unit
113. rsion Prototyp 1 y 10 133 87 8 2111 013 a Mcu sick 10 133 87 8 2111 Advanced options Select matching SDD de MCU 01 10 00 0 64 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration The following message appears when no device is found Troubleshooting see Service Manual Fig 43 Connection error SICK Sensor Intelligence No device was found Please go back and check the device and interface selection as well as the interface configuration It might be necessary to deselect the option Skip advanced interface configuration to be able to access the interface settings FWE200DH Operating Instructions 8016686 V1 0 SICK AG 65 Start up and Configuration 4 2 3 5 Select device Connection via COM port Ethernet Select the required device file in the Network Scan Assistant Detected devices tab and move it to the Project Tree window drag and drop per mouse or click Add Fig 44 Select device file example Project Edit DHSP200 Communication View Tools Help DiOUBle FSi Va SoQ BBE ia8mamiei Project Tree Device Catalog Network Scan Assistant S New Project DHSP200 Detected Devices Communication Interface Suitable Device Descriptions DHSP20
114. settings FWE200DH The protocols for parameter settings when delivered factory settings gt p 69 84 3 1 are part of the system documentation delivered with the measuring system and are therefore not described separately in these Operating Instructions FWE200DH Operating Instructions 8016686 V1 0 SICK AG 143 8016686 2014 05 V1 0 Subject to change without notice Australia Phone 61 3 9457 0600 1800 33 48 02 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail marketing sick com br Canada Phone 1 905 771 14 44 E Mail information sick com Ceska republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 86 4000 121 000 E Mail info china sick net cn Phone 852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail info sick de Espa a Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 6881000 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 5309 2112 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail inf
115. sor 9 9 2 5281 8 Software for device parameterization The installed version is displayed FWE200DH Operating Instructions 8016686 V1 0 SICK AG 67 Start up and Configuration 4 3 Setting standard parameters Password Certain device functions are first accessible after a password has been entered gt Fig 47 Access rights are assigned in 4 levels User level Access to O Operator Displays measured values and system states 1 Authorized Operator Displays inquiries and parameters required for start up or adjustment to 2 Authority customer specific demands and diagnosis 3 Service Displays inquiries as well as all parameters required for service tasks e g diagnosis and clearance of possible malfunctions The level 1 password is contained in the Annex e The level 1 password is contained in the Annex Fig 47 Password entry and language selection Project Edit DHSP200 Sensor 1 Communication View Tools Help Sioilaie i i3 a qQin5nei e e 0O89mgsgmgis Project Tree S New Project E DHSP200 Sensor 1 DHSP200 Sensor 1 a FWE200DH Sensor 3 Device DH SP200 Sensor 1 Testversion B mcu sick Userlevel Authorized Operator Context Hel x er System sate Password eeeccccee SICK Sensor Intelligence Network Configuration
116. ss 10 133 87 7 Port 9999 Disconnect Clear E i PortlAP firmware v2 4 Lantronix Inc Modbus Bridge Se 10 133 87 7 MAC address O00204ABFAAF4 Software version 02 4 080807 XPTEX Press Enter to go into Setup Mode Model Device Server Plus Firmware Code XA Modbus TCP to RTU Bridge Setup 1 Network IP Settings IP Address 10 133 87 7 Default Gateway not set Netmask 255 000 000 000 2 Serial amp Mode Settings Protocol Modbus ASCII Slave s attached Serial Interface 57600 8 N 1 R5232 3 Modem Configurable Pin Settings Not Used CPE wee DTR Output Active with connection Not Used 4 Advanced Modbus Protocol settings Slave Addr Unit Id Source Modbus TCP header Modbus Serial Broadcasts Disabled Id 0 auto mapped to 1 MB TCP Exception Codes Yes return OOAH and OOBH Char Message Timeout 01000msec OS000msec D efault settings S ave Q uit without save Select Command or parameter set 1 4 to change 94 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Configuration gt Define the serial and Modbus settings with the following entries Fig 75 Serial and Modbus settings Upgrade Device Details Web Configuration Telnet Configuration IP Address 10 133 87 7 Port 9999 Select Command or parameter set 1 4 to change Disconnect 7C Attached Device 1 Slave 2 M
117. ssignment Click the Assign button to complete the IP address assignment Progress of task Completed successfully ee FWE200DH Operating Instructions 8016686 V1 0 SICK AG 93 Start up and Configuration 4 4 1 4 Configuring the Modbus module gt After confirming the address assignment with Finish the following window is dis played Fig 73 Telnet Configuration Lantronix Devi 5 Ele Edt View Device Tools Help PSearch Exclude Assign IP Upgrade Lantronix Devices 1 device s Name UserName User Group IP Address Hardware Address Status 10 133 877 00 H g LAN Verbindung 2 10 133 80 122 4A BF AA F4 Online H A Port gt Perform steps 1 to 3 in succession and confirm with Enter Fig 74 Telnet Configuration Lantronix DeviceInstaler 4 3 0 8 Ele Edt View Device Tools Help PSearch QExdude Sa Lantronix Devices 1 ddvice s Device Details Web Configuration Telnet Configuration gg LAN Verbindung 2 10 133 80 122 S 3 XPot IP Address 10 133 877 Port 9999 Connect Clear Ex XPorHAP z Lantronix Inc Modbus Bridge SS 10133877 MAC address 00204ABFAAF4 Software version 02 4 080807 XPTEX Press Enter to go into Setup Mode Lantronix D Ele Edt View Device Tool Help JJSearch QiExdude Assign IP Upgrade Lantronix Devices 1 device s Device Details Web Configuration Telnet Configuration Seren 018390122 Ip Addre
118. t AO1 11 Connections for relays 6 to 9 with the extended 5 Connections for analog inputs Al1 and AI2 2363 function option installed 5 p 31 i a aoe RUE 12 Connections for digital inputs D15 to D18 with the extended calibration function option installed 7 System control processor board FWE200DH gt p 31 2 3 6 3 8 Connections for measuring sensor DHSP200 13 Connections for analog outputs A02 and A03 connected atthe factory 14 Connections for relays 1 to 5 15 Connections for digital inputs DI1 to D14 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation Connections on processor board for data recording processing and signal input output MCU Terminal No Connection Function 1 COM Output relay 1 operation malfunction 2 n c 1 3 n 0 2 4 COM Output relay 2 maintenance 5 n c 2 6 n 0 2 7 COM Output relay 3 function check 8 n c 2 9 n 0 2 10 COM Output relay 4 maintenance request 11 n c 1 12 n 0 2 13 COM Output relay 5 limit value 14 n c 15 n 0 2 16 dini Digital input DI1 start function check 17 d in2 Digital input DI2 set maintenance mode 18 gnd Ground for DI1 and DI2 usable as shield connection for signal cable 19 d in3 Digital input DI3 purge air monitoring 20 d in4 Digital input DI4 trigg
119. t new nozzles and or O rings when these are worn or damaged Refit the O rings and grease the two on the inlet nozzle with high vacuum grease insert the nozzles fit and fasten the adapter e Position the adapter centered on the inlet nozzle and tighten both quick release clamps at the same time Push the extraction hose onto the adapter connection and fasten with a hose clip Fit the sample gas probe If switched off switch the fuses for the heating bands on and start the FWE2OODH Inlet nozzlen 114 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice i Maintenance 5 2 4 Cleaning the ejector gt vv vvvyv Fig 91 Loosen hose clips 1 of return hose 2 and the hose to blower unit 3 on ejector 4 and take the hoses off Loosen quick release clamps 5 on measuring cell 6 and take the ejector off Press mixing tube 7 out of ejector housing 8 Clean the mixing tube O ring 9 and ejector housing with water Check parts for wear or damage and replace with new parts when necessary Reassemble the ejector in reverse sequence and fit on the measuring cell Connect the hoses and secure with hose clips Fit the sample gas probe If switched off switch the fuses for the heating bands on and start the FWE2OODH Ejector FWE200DH Operating Instructions 8016686 V1 0 SICK AG 115 Maintenance
120. tem startup that can then be adapted step by step to meet the respective requirements The activities required and their completion must be documented by the operator in a Maintenance Manual Recommendation Interval Work to be performed 1 week Visual inspection 1 month Check clean jets in inlet nozzles of the thermo cyclone Check clean the ejector Check clean the suction nozzle Check clean the intermediate nozzle 3 months Check clean the sample gas probe Check clean the extraction and return hoses Check clean the swirl chamber in the thermo cyclone 6 months Check clean the optical surface in the measuring sensor Check clean the blower unit filter element 5 1 2 Maintenance contract Scheduled maintenance work can be carried out by the equipment operator Only qualified personnel according to Section 1 should be allowed to do the work If requested all maintenance activities can also be performed by SICK Service or an authorized Service partner SICK offers cost effective maintenance and repair contracts SICK carries out all maintenance and repair work within the framework of these agreements Any repairs will be made by specialists onsite whenever possible 5 1 3 Auxiliary means required e Water e Cleaning cloths lint free e Optics cloth cotton swabs e Jaw wrench SW 7 8 13 and 19 e Allen key SW 7 e Screwdriver with crosshead middle size and slot screwdriver Small
121. the duct e Use junction plates as well on ducts with thin walls gt Close off the flange opening after fitting to prevent gas escaping Installing the measuring and control unit Consider the following points when selecting the installation location e Measuring and control unit 1 must be fitted on a level vertical base at an easily accessible protected location with dimensions according to Fig 19 e Maintain the distances to sample gas probe 2 e The fitting location must be vibration free e Ambient temperatures must be within the permissible range gt p 132 87 1 take possible radiant heat into consideration e Suitable hoisting gear and sufficient clearance are required for transporting and fitting the measuring and control unit weight 5 p 132 87 1 36 FWE200DH Operating Instructions 8016686 V1 0 O SICKAG Subject to change without notice Subject to change without notice _Assembly and Installation Fig 19 Assembly dimensions 1 813 Recommended s lt 250 position e E Alternative possible position 2 2 Te Distance as large as required for probe installation Duct wall 3 flange with tube Min 700 Clearance for Service Min 1385 dimensions in mm Work to be performed gt Prepare and fit fastening points according to p 37 Fig 19 gt Fit the measuring and control unit e The measuring and control unit
122. the function check 00 cette nn T3 Setting the analog output parameters 0 cece tees 74 Setting the analog input parameters 0 cee eene TT Setting the response time 78 Defining regression coefficients 00 ccc 79 Calibration for dust concentration measurement 0 6 eee ee 80 Data DA CKU Dis EMT 82 Starting normal measuring operation 0 cents 86 Setting the Interface module parameters 0 ees 87 Modbus TCP mod le xcu RARE RRURUCSGC RI ERE DO 87 Check MCU Settlgsnz s c iet e e CR RR EO Ue E nee iod 87 Installing the configuration program s sess eee 89 Integrating the Modbus module in the network 0 cece eee ene eee 90 Configuring the Modbus Module 0 c cece eee teeta 94 Checking the functional capability 0 0 0 cece eee 96 Setting the Ethernet module parameters 00 unaenea aan 97 General informat O ue oa mtem cR e Sx C kn c Ree Se ack EEKE 97 Assigning the Ethernet module a new IP addreSS 00 cee eee eens 98 Assigning the new IP address to SOPAS ET 0 0 cece esee eese 99 Activating the backpurge option 0 0 ec cece ete 102 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Contents 4 6 Operating setting parameters via the LC Display sss esee 103 4 6 1 General information on USE 1 ee eee 103 4 6 2 Me NUrStRU CTU Re s cs e reet deum esten eue qc ec Rt a d n
123. the measuring system out of operation ilis 121 6 Troubleshooting and Error Handling 123 6 1 General information ca eet d acere re edes taba dae ae Matha Pera caa rue c sca Sin Gd 124 6 1 1 Display of warning and malfunction messageS 0 cece eee esses 124 6 1 2 Malfunctions oer ahead ord roris d tecti al ero Us CRI dta 125 6 2 Warning and error messages in SOPAS ET 0 cece cece eee 126 6 2 1 M asUrInE SENSON rana nre acies dor soc sete does orae ede aie ot ad e 126 6 2 2 M asUurih B SYSTEM uscire ipei ctt ep ce ge a Ra cie e eet d e joe ated 127 6 2 3 Control Unit ih crac eere rece dan ie tmd ie Ca ec eb e E e 128 7 SPECINCATIONS a ooo org cites aa ra ED Cree tra te 131 T 1 Technical Data ens ripe rebus Ox UR PER E Yd ae CURRO eed ee es 132 7 2 Dimensions Part NOS 0 0 ccc cece Hh een 134 7 2 1 Sample gas probe ssssssssssesseeseee ehh 134 7 2 2 Flange WITH tube secours te tenia aie ee PR De RR e a e RR 134 7 2 3 Measuring and control unit ilssssseesss eee 135 7 2 4 BIO WOM UNIT oci et recettes hugh ree t queens E O na noes eh d UR e pe a eR a 136 T 3 OPTIONS irre a iones b a QR RI eb et en C RR aches a ORA Cd Par naa 137 T 3 1 Remote Unity eo de ord RTL e E eus 137 7 3 2 dfc c DEM a EA na ates sd 138 7 3 3 Weatherproof cover for blower unit lessen nn 139 7 3 4 MEASUFINE SYSTEM ais exa eode acto ene te cde sd RR ere ta ied hans Sac Peu AB ie pcdes SE 139
124. tion 7 on the processor board Connect the suitable 3 wire mains cable 3 with sufficient cross section from the onsite power supply to the corresponding terminals 9 in the control unit Close off unused cable openings with dummy plugs WARNING N gt Be sure to check the wiring before switching the supply voltage on gt Only modify wiring when disconnected from the power supply and potential free Fitting and connecting the Interface module option Loosen the fuse for ribbon cable 10 2 Fig 26 on top hat rail 11 and plugthe plug in connector of ribbon cable 12 on the Interface module 2 p 139 87 3 4 Push the onsite network cable through a free PG screw fitting connect to the Interface module and plug the Interface module onto the top hat rail 46 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice _Assembly and Installation 3 3 4 Installing the backpurge option only necessary when ordered separately Fit the backpurge subassembly onto the measuring and control unit gt gt Disconnect extraction hose 1 from connection of adapter 2 take the adapter off and loosen connection cable 3 to the control unit from measuring sensor 4 Loosen top fastening nut 5 and remove lower nut 6 position backpurge subassem bly 7 on the bolts on the base plate and fasten with the nuts L T
125. to change without notice Start up and Configuration 4 3 3 Changing function parameters Select device file FWE200DH to change temperature and pressure settings and switch to directory Configuration Application Parameter Fig 49 Changing function parameters example Project Edit FWE200DH Sensor 3 Communication View Tools Help amp Bioldie i i3 3 eavqQin5e ie ww IiIQ09masgmmgis Project Tree Device Catalog Network Scan Assistant pplication parameter S New Project 5 0 FwE200DH Sensor 3 Temperature settings Q Diagnosis EQ Configuration Set temperature measure gas 160 C v Bi Application parameter 5 0 Maintenance Limit temperature Heater 300 C Limit temperature Heater2 300 C Flow settings Limit pGas 0 80 hPa g Set frequency 0 100 Frequency VFD 50 Hz O 10 20 30 40 50 60 70 80 90100 Proposed range for flow 12m2 h 16m3 h Flow 14 88 mh Context Help System state SICK Sensor Intelligence Code for option ball valve Code 0000000000000000 Q invalid amp Authorized Operator GJ FWE200DH Sensor 3 Wy 10 133 87 8 2111 0 13 online W synchronized Download Immediately 4 3 3 1 Change temperature settings In certain cases it can be necessary to change the nominal value for sample gas temperature e g for acid dew point temperature gt 160 C an
126. tomatic self test Linearity drift aging contamination Contamination limit value From 3096 warning From 4096 malfunction Manual linearity check Using a reference filter test equipment for linearity test Displays LC Display on control cabinet Displays measured values and system states Output Signals Analog outputs 3 outputs 0 2 4 22 mA max load 750 Q electrically isolated Relay outputs 5 potential free outputs changeover contacts for status signals load 48 V 1A Input Signals Analog inputs 6 inputs 0 20 mA standard without electric isolation precision 0 1 mA Digital inputs 8 inputs for connecting potential free contacts 2 p 42 83 3 2 1 Communication Interfaces USB 1 1 For measured value inquiries and software updates per PC laptop using the operating program RS485 For connecting the remote unit option Interface module For communication with higher level control systems Modbus TCP as standard Alternately Profibus DP Ethernet Power Supply Voltage supply 115 230 VAC 50 60Hz Power consumption Max 1 7 kW standard version without extraction hose option Dimensions W x H x D Weight Measuring and control unit Approx 820 x 730 x 300 mm approx 65 kg Sample gas probe Length 730 mm NL 600 mm 1330 mm NL 1200 mm max 15 kg Blower unit 550 mmx 550 mm x 258 mm with weatherproof cover 605 mm x 550 mm x 350 m
127. triggering e Smells or smoke emission Avoiding damage H NOTICE The operator must ensure the following to avoid malfunctions that can indirectly or directly lead to injuries to persons or material damage gt The FWE200DH is connected to a safe uninterrupted power supply gt The responsible maintenance personnel are present at any time and as fast as possible gt The maintenance personnel are adequately qualified to react correctly to malfunctions of the measuring system and any resulting operational interruptions e g when used for measurement and control purposes gt The defective equipment is switched off immediately in case of doubt Switching off the equipment does not indirectly cause further malfunctions gt When the equipment is at a standstill the FWE200DH is either operated furthermore or put out of operation gt p 121 5 3 v FWE200DH Operating Instructions 8016686 V1 0 SICK AG 13 Important information 14 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _ Product Description 2 FWE200DH Product Description System features and application areas FWE200DH operating principle Device components FWE200DH Operating Instructions 8016686 V1 0 SICK AG 15 Product Description 2 1 2 1 1 System features and application areas The FWE200DH
128. ttered light intensity corresponds to uncalibrated dust concentration calibrated dust concentration and scaled dust concentration Analog inputs 6 inputs O 20 mA without electric isolation resolution 10 bits to connect external sensors for measuring gas temperature gas pressure gas wetness and O content for calculating scaled dust concentration values Relay outputs 9 changeover contacts 48 V 1 A to output status signals operation malfunction main tenance function check maintenance request limit value Digital inputs 8 inputs to connect potential free contacts for starting the function check setting main tenance mode purge air monitoring triggering backpurging when installed gt p 30 82 3 6 1 and activating the second calibration function option gt p 31 82 3 6 3 Communication USB 1 1 and RS232 on terminals for measured value inquiries setting parameters and software updates Interface module Modbus TCP for communication with higher level control system LC Display Functions Display measured values and status information Type Display Power green Power supply OK LED Failure red Function fault Maintenance Maintenance request request yellow 2 measured values as bars e g dust concentration LC Display Graphic display or scattered light intensity and sample gas main screen temperature or differential pressure selection as shown on p 107 4 6 4
129. ure condensation e Electrical energy The wiring system to the power supply voltage of the system must be installed and fused according to the relevant regulations Approvals The measuring system is performance tested in accordance with EN 15267 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 133 Specifications 7 2 7 2 1 Fig 101 7 2 2 Fig 102 Dimensions Part Nos All dimensions in mm Sample gas probe Sample gas probe Nominal length NL NL 600 1200 DN 14 18 23 Designation Part No Sample gas probe NL 600 PVDF var 2074811 Sample gas probe NL1200 PVDF var 2075029 Sample gas probe NL 600 Hastelloy var 2075038 Sample gas probe NL1200 Hastelloy var 2075039 Flange with tube Flange with tube Flange DIN 2631 ND6 NW 125 sz 50 4 3 e Designation Material Part No Flange with tube D139ST200 St37 7047616 Flange with tube D139SS200 1 4571 7047641 134 FWE200DH Operating Instructions 8016686 V1 0 SICK AG Subject to change without notice Subject to change without notice Specifications 7 2 3 Measuring and control unit Fig 103 Measuring and control unit 813 722 e e Designation Part No Measuring and control unit FVE200DH NNJ 1066190 Measuring and control unit FVE200DH NNE 1068441 Measu
130. urfaces when deposits can be seen or before contamination reaches the maximum allowable contamination limit value 30 for warning 40 for malfunction The current contamination value can be read out on the LC Display or in SOPAS ET gt Loosen fastening screws 1 for cover 2 of the measuring cell and take the cover off gt Carefully clean glass surfaces 3 and apertures 4 with cotton swabs and also clean light trap 5 when necessary Fig 95 Cleaning optical surfaces e Higher contamination values above approx 1096 which cannot be reduced even by cleaning several times indicate wear of the optical surfaces Values up to approx 10 do not however have any influence on measuring behavior and precision gt Check the seal for the cover and replace when necessary gt Fit the sample gas probe gt If switched off switch the fuses for the heating bands on and start the FWE2OODH FWE200DH Operating Instructions 8016686 V1 0 SICK AG 119 Maintenance 5 2 10 Fig 96 Checking replacing the filter element of the blower unit Depending on the degree of contamination of the ambient air suctioned in the operator must check the filter element for contamination in intervals to be defined Replace the filter element when Severe contamination deposits on the filter surface is visible The purge air volume is reduced considerably as compared to operation with a new filter The FWE200DH can
131. uring and control unit Fig 23 Control unit connections Electric cover V1 0 PCB No 4076914 LA S M 1 11 10 2 ER 3 DESESEQEREECORES EEREZ 4 gt 5 z EMI 1 es a Men x Se j 5 8 7 6 1 Connection for Display module 6 System control processor board FWE200DH 2 Processor board for data recording processing 7 Connections for signal inputs and outputs and signal input output MCU 8 Connections for blower control cable 9 0 1 3 USB plug connector Connections for backpurge option 4 Connections for measuring sensor DHSP200 10 Connection for external temperature sensors 5 Connections for system control processor board 11 Connection for remote unit FWE200DH Operating Instructions 8016686 V1 0 SICK AG 41 Assembly and Installation 3 3 2 1 Connecting cables for digital analog and status signals gt Connect outputs for digital analog and status signals using suitable cables e g LiYCY 4x2x0 5 mm according to Fig 24 and the following Table Fig 24 Connections for processor boards 1 2 3 4 5 DDID DID CC 6 l DLO O OA T TTO 8 ALOA OAO O O n o 10 ODDID ORD ODDOD DD ODDS DOAODID DDD DDDADID ODDMDDTZ 1 15 14 13 12 11 1 1 Connection for cable shielding 9 Connections for system control processor board 2 Supply voltage 24 V DC FWE200DH connected at the factory 3 RS232 10 Connections for analog inputs AI3 to Al6 4 Connection for analog outpu
132. ut notice _Annex FWE200DH 8 Annex Password Standard settings FWE200DH FWE200DH Operating Instructions 8016686 V1 0 SICK AG 141 Annex 8 1 Fig 108 Password Password SICK Passwort Autorisierter Bediener Nach dem Start des Bedien und Parametrierprogrammes SOPAS ET sind nur die Pro grammfunktionen verf gbar die keinen Einfluss auf die Ger tefunktion haben Nicht eingewiesenes Personal kann keine Anderungen der Parameter vornehmen Zur Nutzung des erweiterten Funktionsumfanges wird das Passwort sickoptic ben tigt Falls zur Eingabe eine falsche Taste gedr ckt wird mu das Fenster geschlossen und anschlie end die Passworteingabe wiederholt werden Password Authorized operator After the start of the SOPAS ET operating and parameterization program only menus are available which have no effect on the functioning of the device Untrained personnel cannot alter the device parameters To access the extended range of functions the password sickoptic must be entered If a wrong key is pressed when entering the password the window must be closed and then the entering repeated The password is part of the system documentation delivered with the measuring system 142 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice _Annex 8 2 Standard
133. utting the FWE200DH into operation sisse nee 52 Preparatory WOIK s ix ete iow dives manta dvdr eh ex seas ene 52 Starting the FWE200DH a aAA AE eee AAA A EE AATA EA i 53 Fitting the sample gas probe kee tet nn 54 BaSiCSivis d Mist dee dies std wads Sollee dada enka adda ee NeeniMeS PLE E 55 GENE Fal Informatioh c ore ecce tee te d d ehe ee gecdete eec or e Rc da 55 Installing the operating and parameter program SOPAS ET iissssuse 55 Connecting the devierii eee e abet t Pctri ace S d dre LR CECI ATE 57 BaSiC SEU ES sie eet erc a ecc ri deae ie C qe e o d ir e 57 Configuring the interface sasn ainin aanak A AA EAE EE rA AN 58 Connecting using the Network Scan Assistant tab 00 eee eee 62 Connecting using the Connection Wizard menu valid as from SOPAS ET Version 02 32 oes Catia a a na ee an e Maece t osa ett act ceca a ncc zation 63 Select device LS ee eee ee Lee Ls t a I ec E MI RE ACE T 66 Online Helps eere gana Pn dd ve meer gi ets oho esu Oper tend PUR om i and 67 Setting standard parameters susanu cece teen nnn 68 Factory SettligS s uo dus She eto mtd enero under davon bene bes 69 Setting Maintenance MOde 0 0c tenet nents 70 Changing function parameters 0 cece e 71 Change temperature settings 0 cece eee teens 71 Define limit value for the flow rate ketenes 71 Set the SUCTION o ne stre lanes cha cde Sava dene aon ene Wick S ar 72 Setting
134. y number Hardware version Firmware bootloader Installation parameter Bus adress Measurement laser temperature Calibration coefficient for calculati on of concentration Code for second calibration function Calibration function 1 Function type cc2 cc1 ccO Calibration function 2 Function type cc2 cc1 cc0 Device parameter Factory settings Response time Sensor Response time diagnosis values DHSP200 Prototyp 01 05 09 13428322 00011 1 1 01 00 02 ok Polynomial 0 0000 1 0000 0 0000 Exponential 0 0000 1 0000 0 0000 1 0 10 0 Factory calibration settings Gains ANO AN1 Relais 1 Relais 2 Relais 3 Offsets ANO Relais 1 Relais 2 Relais 3 Scattered light cc2 cc ccO Current laser cc2 cct ccO Device temperature cc2 cct cc0 Current motor cc2 cet ccO Power supply cc2 cct ccO 10 2000 5 5000 31 0000 700 0000 0 000000 0 000000 0 000000 0 000000 0 0000 1 0000 0 0000 0 0000 30 3000 0 0000 0 0000 100 0000 275 1500 0 0000 2000 0000 19 5000 0 0000 10 8000 0 0000 FWE200DH Operating Instructions 8016686 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Configuration Fig 60 Parameter protocol FWE2OODH example File IK Pei loft gt ME Zoom Dusthunter Parameter protocol Type of device FWE200DH Mounting location Prototyp 1 Sensor 3
135. ystem MS Windows 2000 XP Vista Windows 7 not Windows 95 98 NT e USB interface cable to connect the laptop PC to the measuring system control unit e The operating and parameter program as well as the USB driver scope of delivery must be installed on the laptop PC e The power supply must be switched on e Start the file setup exe when the start screen does not appear Install the SOPAS ET program Insert the delivered CD in the PC drive select the language select Software and follow the instructions Install the USB driver A special software driver is required for communication between SOPAS ET and the measuring system via the USB interface Connect the measuring system to the supply voltage and to the PC via USB connector to install the driver on the laptop PC A message appears on the display that new hardware has been detected Now insert the delivered CD in the PC drive and follow the installation instructions gt p 56 Fig 32 The driver can also be installed using the hardware installation program in the Windows Control Panel e The USB driver creates a new COM port to be used for connecting SOPAS ET to m the device gt p 58 4 2 3 2 FWE200DH Operating Instructions 8016686 V1 0 SICK AG 55 Start up and Configuration Fig 32 Installing the USB driver Found New Hardware Wizard This wizard helps you install software for EVAL232 Board USB lt gt Serial If your h
136. ystem out of operation The FWE200DH should remain in operation during short equipment standstills For longer standstills as from approx 1 week we recommend putting the FWE2O0O0DH out of operation NOTICE Put the FWE200DH out of operation immediately should the blower unit fail WARNING Hazard through gas and hot parts N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all disassembly work gt Take suitable protection measures against possible local hazards or hazards arising from the equipment gt Secure switches that should not be switched on again for safety reasons with signs and safeguards to prevent unintentional switching Work to be performed gt Take the sample gas probe out of the gas duct WARNING Hazard through gas and hot parts N gt Only remove the sample gas probe on equipment with hazard potential hot or aggressive gases higher internal duct pressure when the equipment is at a standstill Close off the assembly opening with a blind flange Loosen the hose connections on the sample gas probe Switch the main switch off After all hot parts have cooled down remove the measuring and control unit and blower unit and store all components in a clean dry location Use suitable auxiliary means to protect the plug in connectors against dirt and moisture vvvyv v FWE200DH Operating Instructions 8016686 V1 0 SICK AG

FWE200DH Dust Concentration Measuring Device

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