Service Manual Dynacode IP - Carl Valentin Drucksysteme
Contents
1. Il Figure 6 Eb NOTICE Save the configuration of direct print module onto a CF card POND OT do m zi Unplug the control unit from the electrical outlet Open the housing with the attached key Unplug all connections from the CPU PCB B Remove all screws A from the CPU PCB Remove the CPU BCP B carefully Install the CPU PCB to the existing bolts Fix the CPU PCB with screws A Connect again the power cable Verify firmware version and update it if necessary Load the configuration of the direct print module from CF card Otherwise set the configuration with help from the function menu Service Instructions 02 14 Dynacode IP Series Electronics Replacing Parts 4 3 Battery DANGER Danger of explosion when exchanging the battery improper gt Pay attention to polarity 1 Lift up the fixing bracket by means of a non metallic device e g plastic ruler 2 Remove the defective battery A Instert a new battery into the support C Figure 6 T NOTICE Pay attention to polarity 4 4 Input Output Board Li NOTICE The inputs outputs can be tested in the2. ompact Flash Interfac berkabel kpl N HE zkal Netzk Figure 47 02 14 sepunkt h useboder lieneinheit SH3 kpl e Service Instructions Folientastatur Wiring Plans 57 Wiring Plans Dynacode IP Series 12 2 Print Mechanics Dynacode IP53 FT E ES a EN EE Dom ES e EA SI SII dd du 4 bel orp rbindur Drucksch M Kupplunc
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7. 32 Pressure switch print mechanics replacing 36 Primary fuses replachng anna ee ee ee ee 15 Print mechanics Wining plan IP LR KE 59 Wiring tel Bak 60 Wiring plan IBb3 initi cette et oda etie 58 Printhead ole MEE Ht OR OE EE IE 24 Replacing EET 25 Printhead fastener printing carriage replacing 32 R Return pulley transfer ribbon cassette replacing 29 Ribbon rewinder roll ribbon cassette replacing 30 Ribbon unwinder roll ribbon cassette replacing 30 Roller transfer ribbon cassette replacing ie ke ee 28 S Safety handling when working with electricity 9 10 Safety INSITUCHONS A ona i tdi i AAA RAA A 8 9 Glothing ico rtt ettet ANC O 7 Protective Clothing td e ie 7 Protective euipment eene 8 Workplace eodd diced aan 7 Service Instructions 71 Index 72 Dynacode IP Series T Track roller transfer ribbon cassette replacing 27 Transfer ribbon roller cleaning ooccoonoccccnonoconcnononnnnnonannnnccnnnnnncnnnoos 24 U WISER NOLES sis cs dur morti eot RANDE Me rA AREAS MR sp rs PA 5 W Wiring plans GONTOLUNI A ER A A Ee 57 Print mechanics IPDiI0 nana a i ee ee 59 Print mechanics Pip 60 Print mechanics IDb3 nnns 58 Service Instructions 02 14 CY val
8. na f o A p A o p o em HA AO a 12 di al uu i d i H E Figure 26 1 Remove connecting cable between control unit and print mechanics 2 Loosen the side screws and remove the mechanics housing at the rear 3 Remove all connections at the motor circuit board 4 Remove screws A 5 Remove hexagonal bolt B at the plug connectors 6 Remove motor circuit board 1 Insert a new motor circuit board 2 Insert the hexagonal bolt B at the plug connectors 3 Tighten the screws A 4 Insert all connections to the motor circuit board 5 Tighten the side screws and fix the mechanics housing at the rear 6 Insert the connecting cable between control unit and print mechanics Q NOTICE Use screw locking adhesive Loctite 243 to secure hexagon bolts B against unintentional unscrewing Service Instructions 02 14 Dynacode IP Series Figure 27 Removing the pneumatic valve Installing the pneumatic valve 02 14 9 9 1 Print Mechanics Replacing Parts Print Mechanics Replacing Parts Pneumatic Valve 2 DANGER Qr e U D Par p Danger of injury by causing a short circuit Because of technical reasons the adjusting screw of pressure control device unit is on a tension potential of 5V Useisolated tools gt Do not touch components connected with mass D E F GH Figure 28 Loosen the side
9. Load current 1 A Contact voltage 230 V 02 14 Service Instructions 51 Inputs and Outputs 11 2 Product Sensor Encoder Dynacode IP Series Pin Description GND internal GND external Encoder lane A UB external max 30 VDC UB internal approx 24 VDC Input product sensor NIO OO BR OO PD Encoder lane B Casing Shielding Figure 36 Max load current 100 mA NOTICE the control unit 11 3 VO Assignment Pin 1 and Pin 2 must be bypassed if the encoder and or product sensor should be operated with the voltage supply of Pin Description 1 GND external outputs 2 EX16_IN1 2 product a 3 GND external inputs 4 OUT1 error message 5 IN2 X 6 OUT2 print order 7 IN3 X Figure 37 8 OUT3 generation 9 not occupied 10 OUT4 print 11 VCC 12 IN4 X 13 OUT5 module ready signal 14 OUT6 printhead up 15 not occupied 16 not occupied Casing Shielding Max Load current 100 mA Li NOTICE OUT5 controls internally still a relay gt alarm output 6 pin plug 52 Service Instructions Dynacode IP Series Inputs and Outputs 11 4 Internal Power Supply PS connection NPN PNP push pull with internal power supply
10. Connector CON2 PS encoder DC coupled Product sensor 7 pin CON2 Ub external Zo Prod sensor Zo SE Prod sensor 1 r Ub internal SG y PNP 5 pr PS input 6 6 50 P G or CITE az 1N4003 1N4148 Sao Qo GND internal 16 A deet 16 A iL GND external 26 26 J2 is to be inserted into 2 3 default Figure 38 PS connection electronical or mechanical relais with internal power supply Connector CON2 PS encoder DG coupled Product sensor 7 pin CON2 Ub external Zo Prod sensor Zo Prod sensor Ub internal 5 5 5 3 5 5 PS input Bo g 6 e S s s GND internal 16 5 la 5 o o 2 a o n o GND external Zo 2 J2 is to be inserted into 2 3 default Figure 39 Encoder connection with internal power supply Connector CON2 DC coupled Product sensor 7 pin Ub external GE Encoder right handed rotation brown green A2 B2 Ub internal 5 St GE Enc A 3G brown Enc B 7 green fF i 1 GND internal Jo white green GND external Zo Pr With left handed rotation of the encoder Pin3 must be exchanged with Pin Figure 40 02 14 Service Instructions 53 Inputs and Outputs Connection of message outputs with internal power supply Connector CONG VO VO 16 pin 4VCC 116 Output 4 6 8 10 amp 1 6 13 14 GND ext approx 24V Dynacode IP Series DC coupled PIN4 OUT1 Error message PIN6 OUT2 Print order PIN8 OUT3 Generation PIN10 OUTA
11. EI M ES TE py IN EEE s EI IC EIE CH Figure 56 LED Voltage Description D46 5V Supply voltage for CPU D48 24V Printhead voltage D38 48V Motor voltage Service Instructions 65 Dynacode IP Series Connector Assignment of Control Unit 14 Connector Assignment of Control Unit A B C K D E J H G F Figure 57 Serial interface RS 232 B Connecting cable SPI printhead sensor C Connecting cable Power Switch Power cable with safety plug and strain relief F External inputs outputs G Connection encoder and product sensor Connection encoder and product sensor u Alarm output relais Ethernet interface 10 100 K USB host for USB keyboard and USB memory stick 02 14 Service Instructions 67 Dynacode IP Series 02 14 Index 15 Index A Angle adjustment printhead iese se ee ee aaa ee AA ee AA ee ee 26 B Battery replacing su 17 C Cassette switch print mechanics replaclmg ie ee se ee 39 CF card slot Layout icai nee Cai ted eta a are ea 63 ate Tol 20 Changing module type ei ee Re Ge AA aaa ee RA AA ee ee ee 13 Cleaning CAS 23 PrintNh ad ER etr e td a oos 24 Transfer ribbon roller sse 24 Connecting plan control unt 67 Continuous mode
12. Defective printhead Wrinkles in transfer ribbon Scanner wrong positioned Timeout time too short Check printhead Check transfer ribbon Position scanner correctly corresponding to the set feeding Select longer timeout time 02 14 Service Instructions 47 Error correction Error message Cause Dynacode IP Series Remedy 95 Scanner layout difference 96 COM break Scanner data does not correspond to bar code data Serial interface error Check adjustment of scanner Check scanner settings connection Check settings for serial data transmission as well as cable printer PC 97 COM general Serial interface error Check settings for serial data transmission as well as cable printer PC 98 No software printhead FPGA No printhead FPGA data available Please contact your responsible distributor 99 Load software printhead FPGA Error when programming printhead FPGA Please contact your responsible distributor 100 Upper position Sensor signal up is missing option APL 100 Check input signals compressed air supply 101 Lower position Sensor signal down is missing option APL 100 Check input signals compressed air supply 102 Vacuum plate empty Sensor does not recognise a label at vacuum plate option APL 100 Check input signals compressed air supply 103 Start signal Print order is act
13. 114 Left position Left final position switch is not in correct position Check LEFT final position switch for correct function and position Check function of pneumatics for cross traverse 115 Right position Right final position switch is not in correct position Check RIGHT final position switch for correct function and position Check function of pneumatics for cross traverse 116 Print position The print position is not correct Check TOP and RIGHT final position switch for correct function and position Check pneumatics for function 117 XML parameter The parameters in the XML file are not correct Please contact your responsible distributor 118 Invalid variable Transferred variable is invalid with customized entry Select correct variable without customized entry and transfer it 119 No ribbon During the print order the ribbon roll becomes empty Defect at the transfer ribbon photocell Change transfer ribbon Check transfer ribbon photocell service functions 120 Wrong directory Invalid target directory when copying Target directory must not be within the source directory Check target directory 02 14 Service Instructions 49 Error correction Error message Cause Dynacode IP Series Remedy 121 No label found No label found at the rear printhead DuoPrint Soiled label photocell Labels not
14. Use printers output signal for synchronisation Use bitmap fonts to reduce generating time 46 Service Instructions 02 14 Dynacode IP Series Cause Error correction Remedy Error message 83 Transport protection 84 No font data Both DPM position sensors start end are active Font and web data is missing Displace zero point sensor Check sensors in service functions menu Run a software update 85 No layout ID Label ID definition is missing Define label ID onto the label 86 Layout ID Scanned data does not Wrong label loaded from CF correspond to defined ID card 87 RFID no label RFID unit cannot recognise a Displace RFID unit or use an label offset 88 RFID verify Error while checking Faulty RFID label programs gata Check RFID definitions 89 RFID timeout Error at programming the RFID Label positioning label Faulty label 90 RFID data Faulty or incomplete definition Check RFID data definitions of RFID data 91 RFID tag type Definition of label data does not Check storage partitioning of correspond with the used label used label type 92 RFID lock Error at programming the RFID Check RFID data definitions label locked fields Label was already programmed 93 RFID programming Error at programming the RFID Check RFID definitions label 94 Scanner timeout The scanner could not read the bar code within the set timeout time
15. Material guiding ss 11 Material Speed A Beate inen 11 Print principle tin ui cree m ele m EH nei 11 Control unit wiring plan 57 CPU Jumper Plain EE 61 Layout diagram d ate a oi ebd o aed ns 61 CPU PCB replacirig 4 ceperit en 16 D Dispenser I O layout diagram sees 64 Display PCB replachng arrancan 21 Document notes issues 5 E Electricity safety bandhmg esse ee ee AA ee ee ee ed Ge ee 9 10 Electronics replacing parts alteren AR RA etu tud EE 17 GEcafd slot se R Han ee ia 20 GPU PCB TEE 16 Display POB unica AE eae adit ret Ea ias 21 Heel BEE EE eet et A 17 18 Power UNIE o tate cetur a RM RE P E vaste urbt es 19 Primary USOS Gia OR Hille 15 Service Instructions 69 Index 70 Dynacode IP Series Encoder print mechanics replacing 37 Environmentally friendly deposza iese ed se ee RA Ge ee ee ee 10 Error messages corrections sees se ee ee ee aaa aaa ee ee ke ee ee 50 Error messages Error corrections 41 42 43 44 45 46 47 48 49 50 G Guiding carriage printing carriage replacing 33 l VO board replacing a a ee ee Re ee ERREA 17 18 deele 4 ie aa Fa 51 Alarm output ENEE i i Se ee a 51 ENCORE DR Eed deeg 52 External power supply eee 54 55 eet 52 Internal power supply 53 imd elle 52 dek es OE re EEN 5 Interlayer printing
16. carriage replacing iis ee nennen 32 Intermittent mode Print POSITION EE OE ER ER OE EN 12 Print principle cede O pev ter OE ens 12 J Jumper plan CDU 61 L Layout diagrams GFcard slo tatiana 63 Or ee DE 61 DiSpenserlO tege ER ee ede AT rt loa 64 Motor plate i oen ote nece tatit sak ESE Ee d ee bk ee Tecta i tus 65 Power electronics is 62 LEDs print mechanics replacing eie esse ee de ee ee aaa ee AR ee ee 40 Limit switch print mechanics replacing 38 M Mechanics replacing parts Cassette SWIICD ee e ege nn d te ess 39 Glen 37 Guiding carriage osa un eee 33 Interlayer ct eed tabe is 32 CEDS EC II EHE 40 LISE EEN 38 Motor circuit board 34 Pneumatic valve iii 35 Service Instructions 02 14 Dynacode IP Series 02 14 Index Pressure bali INIM SEEMS Se 32 Pressure EE 36 pflegen o hates 25 Printhead fastener sss 32 Return puyi dow eier 29 Ribbon rewinder roll 30 Ribbon unwinder roll 30 stol Ip EMI IM E 28 Track UE ETH 27 Module type changing sesse ee ee AA Ge AR ee RA Ge AA nen 13 Motor circuit board printing carriage replacing 34 Motor plate layout diagrami os cnn narnia 65 P Pneumatic valve print mechanics replacing 35 Power electronics Layout diagram sss enemies 62 Power unit Replacing iet e e Hand ER EN 19 Pressure bail printing carriage replacing
17. environment only and do not get it wet sprayed water mist etc Do not operate the direct print module in explosive atmosphere and not in proximity of high voltage power lines Operate the direct print module only in an environment protected against abrasive dust swarf and other similar impurity In case of cleaning and maintenance with an open cover ensure that clothing hair jewellery and similar personal items do not contact the exposed rotating parts Eb NOTICE With the open printing unit due to construction the requirements of EN60950 1 regarding fire protection casing are not fulfilled These must be ensured by the installation into the end device The print unit can get hot during printing Do not touch the printhead during operation Cool down the print unit before changing material removal or adjustment Carry out only the actions described in these operating instructions Any work beyond this may only be performed by the manufacturer or upon agreement with the manufacturer Unauthorized interference with electronic modules or their software can cause malfunctions Other unauthorized work or modifications to the direct print module can endanger operational safety Service Instructions 02 14 Safety Instructions Qualifications of personnel General precautions to be heeded when beginning maintenance 02 14 Dynacode IP Series Always have service work done in a qualified workshop where the person
18. screw B Figure 18 1 Remove switch roll C from track roller A Use a 5 Cent coin or a similar auxiliaries 2 Remove the screw B 3 Remove pillar from the track roller A Service Instructions 27 Ribbon Cassette Replacing Parts Dynacode IP Series Installing the track roller 28 Eb NOTICE The sliding supports of track roller are destined for unlubricated operation and therefore are not to be oiled However a one time lubrication at installation improves the infeed manner 1 Install track roller A to the pillar 2 Tighten the screw B 3 Install switch roll C to the track roller A NOTICE Use screw locking adhesive Loctite 243 to secure screw B against unintentional unscrewing Service Instructions 02 14 Dynacode IP Series Ribbon Cassette Replacing Parts 7 2 Return Pulley p WA L d I D Figure 19 Removing the 1 Loosen 3 Allen head screws on the inside and remove the rod at return pulley the side with the handhold cassette Unscrew the Allen head screw A ofthe corresponding roll Remove bushing for centring sleeve B D and return pulley C dh NOTICE The sliding supports of track roller are destined for unlubricated operation and therefore are not to be oiled However a one time lubrication at installation improves the infeed manner Installing the 1 Install bushings B D and return pulley C totum pulley 2 Screw
19. screws and remove the mechanics housing at the rear Loosen screws A C and G Loosen tube E from plug in connection of pneumatic valve B Remove pressure switch unit outwards Loosen tube item 0 4 mm at the bottom side of valve not visible and remove the pneumatic valve Loosen screw D and remove pneumatic valve from aluminium fastener Install the new pneumatic valve with screw D at the aluminium fastener Insert tube item at the bottom side of valve Install pressure switch unit Fix tube item E at the plug in connection of pneumatic valve B Tighten screws A C and G Tighten the side screws and fix the mechanics housing at the rear Service Instructions 35 Print Mechanics Replacing Parts Dynacode IP Series Removing the pressure switch Installing the pressure switch 36 9 2 Pressure Switch DANGER nm RO D D oa AR o Danger of injury by causing a short circuit Because of technical reasons the adjusting screw of pressure control device unit is on a tension potential of 5V Useisolated tools gt Do not touch components connected with mass Loosen the side screws and remove the mechanics housing at the rear Remove screws A C and G Loosen tube E from plug in connection of pneumatic valve B Remove pressure switch unit outwards Remove screw in union F with all gaskets and then unplug the flat plug I Remove the pressure switch H In
20. type plate of printhead 7 Starta test print to check printhead position 02 14 Service Instructions 25 Printhead Dynacode IP Series 6 2 Angle Adjustment Figure 16 The installation angle of the printhead is default 26 to the print surface However manufacturing tolerances of printhead and mechanics can require another angle CAUTION Damage of printhead by unequal use Higher wastage of ribbon by faster ripping gt Change factory settings only in exceptional cases 1 Loosen slightly two Allen head screws A 2 Move adjusting part B to adjust the angle between printhead and printhead support move downwards decrease angle move upwards increase angle Tighten again the Allen head screws A 4 Start a print order with approx 3 layouts to check the correct unwrinkled ribbon run e NOTICE The slots C serve for position control Pay attention to a parallel adjustment intermittend mode 26 Service Instructions 02 14 Dynacode IP Series View of transfer ribbon cassette Removing the roller 02 14 Ribbon Cassette Replacing Parts 7 Ribbon Cassette Replacing Parts Figure 17 7 1 Track Roller dd NOTICE The track roller can be removed without previous loosening of the switch roll Use a screw driver with max diameter 5 mm and remove the
21. 00000000001000008 D sl nem PEO ja Fo De BE BAR AE ROS EE ea CS m WERT a 1 ja 9 9 9 9 3 o LM o 0 0 6 0 6 6 0 E E cool Figure 51 Jumper plan 02 14 JP1 gesteckt JP2 JP3 offen gesteckt Service Instructions Layout Diagrams 61 Layout Diagrams 13 2 Power Electronics Dynacode IP Series Figure 52 62 V 48V output V GND Protective conductor connection N 7 88 264VAC input Service Instructions 02 14 Dynacode IP Series 13 3 CF Card Slot Di Pi Figure 53 02 14 Following cards can be used 64 MB 128 MB 256 MB 512 MB 1GB Service Instructions L
22. 2904 Press key _ to confirm the entry Press key or M to select the module type Press key _ to confirm the selection The changed module type is indicated in the display Press key to arrive the next display Indication if a standard motor ID166 or a stronger motor ID267 is installed Press key to arrive at the next display Press key D or v to select if a left or a right print module is mounted Service Instructions 13 Dynacode IP Series 02 14 Electronics Replacing Parts 4 Electronics Replacing Parts 2 DANGER Risk of death via electric shock gt Before opening the housing cover disconnect the device from the mains supply and wait approx 2 3 minutes until the power supply unit has discharged 4 1 Primary Fuses Figure 5 Unplug the control unit from the electrical outlet Open the housing with the attached key Unscrew the fuse holder A counter clockwise Replace the fuses microfuse 2 0 AT If necessary replace the fuse in the second fuse holder DOP Pe D me c Close the housing of the printing sytsem Service Instructions 15 Electronics Replacing Parts Removing the CPU PCB Installing the CPU PCB 16 Dynacode IP Series 4 2 CPU PCB A A A EE TE
23. 4 Dynacode IP Series 02 14 Notes on this Document 1 Notes on this Document 1 1 User Notes This service manual is intended for qualified service and maintenance staff This manual contains information about hardware and mechanical part of the direct print module Information about operation of the direct print module can be taken from our operating manual If a problem arises that cannot be solved with help of this service instructions then please contact your responsible dealer 1 2 Instructions Basic information and warning references with the corresponding signal words for the danger level are as follows specified in this manual 2 DANGER identifies an extraordinarily great and immediate danger which could lead to serious injury or even death ih WARNING identifies a possible danger would could lead to serious bodily injury or even death if sufficient precautions are not taken CAUTION indicates a potentially dangerous situation which could lead to moderate or light bodily injury or damage to property NOTICE gives you tips They make a working sequence easier or draw attention to important working processes Handling instruction A Gives you tips on protecting the environment Optional accessories special fittings Datum Information in the display Service Instructions 5 Notes on this Document Item numbers Cross references to chapters and sections References to other document
24. 49 0 7720 9712 9901 E Mail info carl valentin de Internet www carl valentin de Dynacode IP Series Table of Contents Table of Contents Table of Contents nes 3 1 Notes on this Document 5 1 1 User Notes amenant tdi 5 Tta ide el uiscera ER EE N EE 5 1 8 Cross References 6 2 Safety Instructions sine 7 2 1 General Safety Instructions ie ee ee RA Ge AA ee ek ee 7 2 2 Safety Handling when Working with Electricity 9 2 3 Environmentally Friendly Disposal iese esse se ee se ee ee ee ee 10 3 General Notes inner 11 3 1 Continuous Mode esse ee ee AA Ge AA ee RA AA ee ee 11 3 2 Intermittent Mode 12 3 3 Changing the Module Type se ee RR Ge AA Ge cinco 13 4 Electronics Replacing Parts 15 4 1 Primary RUSOS u een fan 15 4 2 GPU oe EE EE 16 4 3 Battery EE 17 4 4 Input Output Board nana nnnnnccnns 17 4 5 Power Supply Unit 19 46 GE Gard Slot cte neret e tepore end 20 4 7 Display POB rene m el 21 5 A entr un HA N 23 5 1 Cleaning Instructions 23 5 2 Transfer Ribbon Roller 24 5 3 GE ete dieta LAT d t ente 24 6 Printhead ees 25 6 1 Replacing the Printhead iii se ee RR AA Ge ee ee 25 6 2 Angle Adjustment ee ee ee ee Re ee ee ee Ge Re ee ee Re ee 26 7 Ribbon Cassette Replacing Parts 27 4 Track Roller a ceria teet eie 27 7 2 Rem Ad EE EE OR ein 29 7 3 Ribbon Rewind
25. C Install the hexagonal bolts B Insert again all connections Install again the CPU PCB Close the housing of control unit Connect again the power cable Service Instructions 02 14 Dynacode IP Series Electronics Replacing Parts 4 5 Power Supply Unit V Y LNL x Gi n5 Trainer B C Figure 9 Figure 10 Figure 11 Removing the power 1 Unplug the control unit from the electrical outlet supply unii Open the housing with the attached key Loosen screws A of power supply unit B at the electronics underside At the same time hold power supply unit 4 Put the power unit next to the control unit Remove transparent cover above the clamps C 6 Loosen clamps C and remove all connections Installing the power 1 Fix again all connections at the clamps C of the new power unit supply unit NOTICE Pay attention to the correct cable configuration at the screw type terminal Apply the transparent cover above the clamps Place the new power unit in the control unit and fix it with the screws A 4 Close the housing of control unit 5 Connect again the power cable 02 14 Service Instructions 19 Electronics Replacing Parts Dynacode IP Series Removing the CF card slot Installing the CF card slot 20 4 6 CF Card Slot Figure 12 1 Unplug the control unit from the electrical outl
26. C inwards and push the encoder forwards on the aluminium plate Push the encoder into the aluminium plate and take care that the engagement hooks D engage Insert connector assembly E Install the connection plate Tighten screws A F and screw at the valve holder Insert hexagonal bolt at the plugs Tighten the side screws and fix the mechanics housing at the rear Insert the connecting cable between control unit and print mechanics Service Instructions 37 Print Mechanics Replacing Parts Dynacode IP Series Removing the limit switch Installing the limit switch 38 9 4 Limit Switch A dr T G TE e 2 2 di 7 _ Wm Figure 31 ar eo N gt Loosen the side screws and remove the mechanics housing at the rear Remove the screws A of cover plate B The limit switches E are on the bottom side of aluminium plate Loosen the screws of the limit switch Trace the connecting lines and remove them from the motor plate Remove the limit switch Install the new limit switch Insert the connecting lines at the motor plate Tighten the screws of limit switch Tighten the screws A of cover plate B Tighten the side screws and fix the mechanics housing at the rear B NOTICE Finally the switching of limit switch is to be examined Push the printing carriage by hand towards the switch The limit switch is to be operated bef
27. CY valentin DRUCKSYSTEME Ingress Protection Version Service Instructions DYNACODE IP IZ Gs Quality Tradition Innovation Copyright by Carl Valentin GmbH 7957125 0214 Information on the scope of delivery appearance performance dimensions and weight reflect our knowledge at the time of printing We reserve the rights to make modifications All rights including those regarding the translation are reserved No part of this document may be reproduced in any form print photocopy or any other method or edited copied or distributed electronically without written permission from Carl Valentin GmbH Due to the constant further development of our devices discrepancies between manual and device can occur Please check www carl valentin de for the latest update Trademarks All named brands or trademarks are registered brands or registered trademarks of their respective owners and may not be separately labelled It must not be concluded from the missing labelling that it is not a registered brand or a registered trademark Carl Valentin direct print modules comply with the following safety guidelines CE EG Machinery Directive 2006 42 EG EG Low Voltage Directive 2006 95 EG EG Electromagnetic Compatibility Directive 2004 108 EG valentin DRUCKSYSTEME Carl Valentin GmbH Postfach 3744 78026 Villingen Schwenningen NeckarstraBe 78 86 u 94 78056 Villingen Schwenningen Phone 49 0 7720 9712 0 Fax 4
28. Printing PIN13 OUTS Printer ready signal PIN14 OUT6 Printhead up RN Current max 100mA With external power supply Jumper 1 3 4 5 6 must be inserted Figure 41 11 5 External Power Supply PS connection NPN push pull with external power supply Connector CON2 PS encoder Product sensor 7 pin Ub external Ub internal PS input GND internal GND external DC isolated Ub external Prod sensor 24VDC 10 26 1 NPN A GND external J2 is to be inserted into 2 3 default Figure 42 PS connection PNP push pull with external power supply Connector CON2 PS encoder Product sensor 7 pin Ub external Ub internal PS input GND internal GND external 46 56 6 amp Prod sensor 2 BE PNP la 26 J2 is to be inserted into 2 3 default Figure 43 54 DC isolated Ub external 24VDC 10 GND external Service Instructions 02 14 Dynacode IP Series Inputs and Outputs Encoder connection with external power supply Connector CON2 PS encoder DC isolated Product sensor 7 pin Ub external 24VDC 10 Ub external 4 Encoder right handed rotation brown green A1 B1 Ub internal 56 7 CLE Enc A 3 brown l l sea d boa GND internal 16 white green GND ex
29. Service Functions If an input is activated then the position corresponding to this input changes to 1 To activate an output move the cursor to the corresponding position and press the keys and v to set value 1 To deactivate the output set the corresponding position again to 0 Inputs and outputs marked with x are not occupied example at the left side The example refers to the VO Profile standard direct see function menu O Parameters 02 14 Service Instructions 17 Electronics Replacing Parts Removing the VO board Installing the VO board 18 Dynacode IP Series p e w CH Pe i Zs HL Figure 7 sl OD Qr d E x Hd 0 O1 ode qs e Unplug the control unit from the electrical outlet Open the housing with the attached key Remove CPU PCB see chapter 4 2 page 16 Remove all connections from I O interface A Remove hexagonal bolts B Remove screws C Remove the I O board Install the new I O board Install the screws
30. ayout Diagrams 63 Dynacode IP Series Layout Diagrams 13 4 Dispenser UO uedo 9 5 uedo uedo p uedo z 1 uedo z 1 pr aedunp Lr iedunp jnejep ynejep be Pr Lo oz siejoy wey 1608 6 04 V9 AO c Xew Jepoou3 Sd eo op gt 09 yee M I 1 iepooug d 1 I I lez U A A 0 c V9 I I d SA i son I I I I I I IS EE 4 em I Seir I ECH I I GEL I I I 13 I I I I I IA I I I I N I beLr I BUMPS da 1 bodi 4 sr Lo 4 er od g uo9 od 7 uo5 Sc od zuo IN Z ojew ejeue UB eue S SLL L 1 ec od gyuog L eue S SSN USSUY ON ssnjyosuy 3d BunBiosisA 6ds EE I I I I zr PLLT ar ozir EE ETE MEMO pesop CZ pie0g A9 O I Dunfiosan Dde zr aedunp jnejep Figure 54 For pin assignment see chapter 11 3 page 52 02 14 Service Instructions 64 Dynacode IP Series Top face Bottom side LEDs for voltage control 02 14 13 5 Motor Plate Layout Diagrams
31. e contrast Printhead completely soiled or Clean printhead or exchange if defective necessary Print speed too high Reduce print speed 70 Scanner data Scanned data does not Exchange printhead correspond to the data which is to print 71 Invalid page As page number either 0 or a number gt 9 is selected Select a number between 1 and 9 72 Page selection A page which is not available is Check the defined pages selected 73 Page not defined The page is not defined Check the print definition 74 Format user guiding Wrong format for customised Check the format string entry 75 Format date time Wrong format for date time Check the format string 76 Hotstart CF No CF card found If option hotstart was activated a CF card must be inserted Switch off the printer before inserting the memory card 77 Flip Rotate Selection of print of several columns and also mirror rotate It is only possible to select one of both functions 78 System file Loading of temporary hotstart files Not possible 79 Shift variable Faulty definition of shift times overlapping times Check definition of shift times 80 GS1 Databar General GS1 Databar error Check definition and parameter of GS1 Databar code 81 IGP error Protocol error IGP Check sent data 82 Time generation Printing creation was still active at print start Reduce print speed
32. ead to dry for 2 3 minutes before commissioning the device 24 Service Instructions 02 14 Dynacode IP Series Printhead 6 Printhead 6 1 Replacing the Printhead I CAUTION D Fach ME The printhead can be damaged by WW DE static electricity discharges and m impacts ILU Setup the device on a Lo CA j grounded conductive surface B reed gt Ground your body e g by ER wearing a grounded wristband A Do not touch contacts on the plug connections Figure 15 Do nottouch the printhead with hard objects or your hands Removing the 1 Remove ribbon cassette printhead 2 Move printhead unit in an appropriate service position Press printhead support C slightly downwards until an Allen key 2 5 can be inserted in the screws A 4 Remove screws A and afterwards the printhead B 5 Remove rear mounted connection assembly from printhead Installing the printhead 1 Insert connection assembly to the new printhead 2 Position printhead in printhead support C so the engaging pieces catch in the appropriate holes in the printhead B 3 Hold printhead holder C with a finger slightly on the pressure roll and check the correct position of printhead B 4 Screw in screw A and tighten it with an Allen key Insert again ribbon cassette 6 Enter the resistance value of the new printhead in the menu Service Functions Heater resistance The value is indicated on the
33. ent via metals parts which come into contact with the device gt Do not wear clothing with metal parts gt Do not wear jewellery Do not wear glasses with a metal frame If a possible danger to your eyes is present wear protective goggles especially in the following cases e when knocking in or knocking out pins and similar parts with a hammer e when using an electric drill e when using spring hooks e when loosening or inserting springs snap rings and gripping rings e when soldering e when using solvents cleaning agents or other chemicals Service Instructions 7 Safety Instructions Protective equipment General safety instructions Dynacode IP Series WARNING Risk of injury in case of missing or faulty protective equipment gt gt After performing maintenance work attach all safety equipment covers safety precautions ground cables etc Replace faulty parts and those which have become unusable The direct print module is designed for power supply systems of 110 V 230 V Connect the direct print module only to electrical outlets with a ground contact NOTICE When changing the mains voltage the fuse value is to adapt accordingly see Technical Data Couple the direct print module to devices using extra low voltage only Before making or undoing connections switch off all devices involved computer printer accessories etc Operate the direct print module in a dry
34. entin DRUCKSYSTEME y aG N 1509001 Carl Valentin GmbH Neckarstra e 78 86 u 94 78056 Villingen Schwenningen Phone 49 0 7720 9712 0 Fax 49 0 7720 9712 9901 info carl valentin de www carl valentin de
35. er Roll Unwinder Roll 30 8 Printing Carriage Replacing Parts 31 8 1 Printhead Fastener Pressure Bail Interlayer 32 8 2 Guiding Carrlage EE 33 8 3 Motor Circuit Board 34 9 Print Mechanics Replacing Parts 35 9 1 Pneumatic Valve cri eter tar e Per eta m EH 35 9 2 Pressure SWIER neissa deran asaan adenda aah aa e eder ds 36 9 3 2 os EEN 37 94 EES ie satinado annees sels 38 9 5 Cassette Switch 39 9 6 LEDS ARE RE EE N EE W 40 10 Error correction nn 41 11 Inputs and OutputS sn 51 1141 Eie diete N OE tia cetera 51 11 2 Product Sensor Encoder ii iss ee ee ee ee ee ee ee 52 TES UO ASsignmenht EE EE 52 11 4 Internal Power Supply 53 11 5 External Power Supply 54 02 14 Service Instructions 3 Table of Contents Dynacode IP Series 12 Wiring Plans ss 57 121 Gontrol NIE EE 57 12 2 Print Mechanics Dynacode IP53 ee ee ee ee ee 58 12 3 Print Mechanics Dynacode IP107 eeens 59 12 4 Print Mechanics Dynacode IP128 neeese 60 13 Layout Diagrams ss 61 19 1 ERU notte tere eet ete etes 61 13 2 Power ett ln e 62 13 3 GE Gard RE EE 63 19 4 Dispenser OE eesti eh aee eed 64 13 5 Motor Plate eere nennen nnne 65 14 Connector Assignment of Control Unit 67 15 II EE 69 4 Service Instructions 02 1
36. essure Bail Interlayer S Remove transfer ribbon cassette Push both tension springs C Figure 23 with tweezers from the pillars B Figure 23 Remove printhead cable E Figure 22 from printhead A Figure 22 Remove Allen head screws G Figure 21 Remove the complete printhead unit printhead fastener pressure bail interlayer Start the necessary service work e g replacing springs C or printhead fastener Please read the following notice NOTICE The component can be decomposed in more individual parts Unscrew the pillars F and remove the printhead shaft D At installation take care of parallelism of slots next to the screws G to the slots in the guiding carriage H Figure 21 NOTICE Use screw locking adhesive Loctite 243 to secure pillars F and screws R S against unintentional unscrewing Service Instructions 02 14 Dynacode IP Series 02 14 Printing Carriage Replacing Parts 8 2 Guiding Carriage K LM N OP Figure 25 1 Replacing pneumatic cylinder For replacing the pneumatic cylinder L remove the Allan head screws M and then remove the pneumatic tube Replacing linear guiding For replacing the linear guiding O remove the Allan head screws N Push the guiding carriage H aside until the t
37. et 2 Openthe housing with the attached key 3 Unplug the connecting cable from CPU PCB to the slot B 4 Remove hexagonal nuts A 5 Remove the defective slot Insert the new CF card slot Install hexagonal nuts A Insert connection cable from CPU PCB to slot B Close the housing of control unit Ow s D Connect again the power cable Service Instructions 02 14 Dynacode IP Series Electronics Replacing Parts 4 7 Display PCB UJ Figure 13 Removing the 1 Unplug the control unit from the electrical outlet display PCB 2 Openthe housing with the attached key 3 Unplug the connecting cable from CPU PCB to display PCB B 4 Remove hexagonal nuts A 5 Remove defective display PCB Installing the Insert the new display PCB display PCB Install hexagonal nuts A Insert connection cable from CPU PCB to display PCB B Close the housing of control unit oa So m c Connect again the power cable 02 14 Service Instructions 21 Dynacode IP Series 02 14 Cleaning 5 Cleaning 2 DANGER Risk of death via electric shock gt Before opening the housing cover disconnect the device from the mains supply and wait approx 2 3 minutes until the power supply unit has discharged amp NOTICE When cleaning the label printer personal protective equipment such as safety goggles and gloves are recommended 5 1 Cleaning Instructions Li NOTICE The handling instr
38. et drive available 56 No update file Errors in update file of Start update file anew firmware 57 Invalid graphic file The selected file does not Check file name contain graphic data 58 Directory not empty Attempt to delete a not empty Delete all files and sub directory directories in the desired directory 59 No interface No CF card drive found Check connection of CF card drive Contact your distributor 60 No CF card No CF card is inserted Insert CF card in the slot 61 Webserver error Error at start of web server Please contact your distributor 62 Wrong FPGA The direct print module is Please contact your distributor equipped with the wrong FPGA 63 End position The label length is too long Check label length res the The number of labels per cycle BEER labels per cycle is too much 64 Zero point Defective photocell Change photocell 65 Compressed air Pressure air is not connected Check pressure air 66 External releaser External print release signal is Check input signal missing 67 Row too long Wrong definition of column Reduce the column width res width res number of columns correct the number of columns 68 Scanner The connected bar code Check the connection scanner signals a device error scanner printer Check scanner dirty 02 14 Service Instructions 45 Error correction Error message Cause Dynacode IP Series Remedy 69 Scanner NoRead Bad print quality Increas
39. ews A of cover plate B The LEDs D are visible after removing the cover plate B Trace the connecting lines and remove them from the motor plate Press the LED support D to the front from the drilling hole in the aluminium plate 5 Press out backwards the LED D from the support 1 Press new LEDs in the support 2 Push the LED support backwards to the drilling holes in the aluminium plate Insert the connecting lines at the motor plate 4 Tighten the screws A of cover plate B Tighten the side screws and fix the mechanics housing at the rear Service Instructions 02 14 Dynacode IP Series 10 Error correction Error correction Error message Cause Remedy 1 Line too high Line rises up completely or Move line down increase Y partly over the upper edge of value SS Check rotation and font 2 Line too low Line rises up completely or Move line up reduce X value partly over the bottom edge of Check rotation and font label 3 Character set One res several characters of Change text the text is res are not available Chanae Tont in the selected font 9 i 4 Unknown code type Selected code is not available Check code type 5 Unvalid position Selected position is not Check position available 6 CV font Selected font is not available Check font 7 Vector font Selected font is not available Check font 8 Measuring label While measuring no label was Check labe
40. ext is res are not available Change font in the selected font SWIETE 19 Invalid statement Unknown transferred data Check sent data 20 Invalid check digit record For check digit control the entered res received check digit is wrong Check connection PC printer Calculate check digit anew Check code data 21 Invalid SC number Selected SC factor is invalid for Check SC factor EAN res UPC 22 Invalid number of Entered digits for EAN res Check number of digits digits UPC are invalid lt 12 gt 13 23 Check digit Selected check digit calculation Check calculation of check calculation is not available in the bar code digit Check bar code type 24 Invalid extension Selected zoom factor is not Check zoom factor available 25 Offset sign Entered sign is not available Check offset value 26 Offset value 42 Entered offset value is invalid Service Instructions Check offset value 02 14 Dynacode IP Series Error message Cause Error correction Remedy 27 Printhead Printhead temperature is too Reduce contrast temperature high Change printhead Defective printhead sensing device 28 Cutter error With cut an error occurred Check label run Paper jam Check cutter run 29 Invalid parameter Entered data do not correspond Check code data to the characters allowed from the application identifier 30 Application Ident
41. ifier Selected application identifier is not available in GS1 128 Check code data 31 HIBC definition 32 System clock F Missing HIBC system sign Missing primary code Real Time Clock function is selected but the battery is empty Defective RTC Check definition of HIBC code Change battery Change RTC component 33 No CF interface Interrupted connection CPU Check connection CPU CF CF card card interface Defective CF card interface Check CF card interface 34 No print memory No print CF found Check CF assembly on CPU 35 Cover open At start of a print order the Close the printhead and start 36 BCD invalid format printhead is open BCD error Invalid format for the calculation of Euro variable print order anew Check entered format 37 BCD overflow BCD error Check entered format Invalid format for the calculation of Euro variable 38 BCD division BCD error Check entered format Invalid format for the calculation of Euro variable 39 FLASH ERROR Flash component error Run a software update Change CPU 02 14 Service Instructions 43 Error correction Dynacode IP Series Error message Cause Remedy 40 Length command Invalid length of the received Check data sent Command Slate meri Check connection PC printer 41 No drive CF card not found not Insert CF card correctly cor
42. inserted correctly Insert new label roll Clean the label photocell Check if labels are inserted correctly 122 IP occupied The IP address was already assigned Assign a new IP address 123 Print asynchronous The label photocell do not work in the order as it is expected according to print data The settings of the photocell are not correct Settings of label size and gap size are not correct No label found at the rear printhead Soiled label photocell Labels not inserted correctly Check label size and gap size Check label photocell settings Check correct loading of label material Insert new label roll Clean the label photocell Check if labels are inserted correctly 124 Speed too slow Print speed is too slow Increase the speed of customers machine 50 Service Instructions 02 14 Dynacode IP Series Inputs and Outputs 11 Inputs and Outputs Figure 34 A Alarm output rely B Connection encoder and product sensor C Connection encoder and product sensor D External VO 11 1 Alarm Output With the alarm output the device makes available the changeover contact of a relay The relay can be used either as Normally Closed Contact or as Normally Open Contact Figure 35 Pin Description NO normally open contact C centre contact NC normally closed contact PE Not occupied Not occupied OI POP
43. ions Additional precautions to be heeded for devices with exposed energized parts Tools What to do in case an accident occurs 10 Dynacode IP Series gt Give another person the task of remaining near the workplace This person must be familiar with the location and operation of the emergency stop and power switches and switch off the power if danger arises Useonly one hand while working on electrical circuits when a device is switched on Hold the other hand behind your back or put it in your jacket pocket This prevents the electricity from flowing through your body To not use worn or damaged tools Uy Use only tools and testing equipment that is suitable for the respective task Proceed in a very cautions and calm manner Avoid endangering yourself Switch the power off Request medical help emergency physician UUUUU Call for first aid if necessary 2 3 Environmentally Friendly Disposal Manufacturers of B2B equipment are obliged to take back and dispose of old equipment that was manufactured after 13 August 2005 As a principle this old equipment may not be delivered to communal collecting points It may only be organised used and disposed of by the manufacturer Valentin products accordingly labelled can therefore be returned to Carl Valentin GmbH This way you can be sure your old equipment will be disposed of correctly Carl Valentin GmbH thereby fulfils all obligations regarding ti
44. ive but device not ready to process it Check start signal 104 No print data Print data outside the defined label Selection of wrong module type design software Check selected module type Check selection of left right version 105 Printhead No original printhead is used Check the used printhead Contact your distributor 106 Invalid Tag type Wrong Tag type Tad data do not match the Tag type in the printer Adapt data or use the correct Tag type 107 RFID invalid RFID module is not activated No RFID data can be processed Activate RFID module or remove RFID data from label data 48 Service Instructions 02 14 Dynacode IP Series Error message Cause Error correction Remedy 108 GS1 128 invalid Transferred GS1 128 bar code is invalid Verify bar code data see GS1 128 bar code specification 109 EPC parameter Error at EPC calculation Verify data see EPC specification 110 Housing open When starting the print order the housing cover is not closed Close the housing cover and start the print order anew 111 EAN UCC code Transferred EAN UCC code is invalid Verify bar code data see corresponding specification 112 Print carriage Printing carriage does not move Check gear belt possibly broken 113 Applicator error Error while using applicator Check applicator
45. l length and if labels found are inserted correctly Set label length is too large Restart measuring anew 9 No label found No label available Insert new label roll Soiled label photocell Labels not inserted correctly Check if labels are inserted correctly Clean the label photocell 10 No ribbon During the print order the ribbon roll becomes empty Defect at the transfer ribbon photocell Change transfer ribbon Check transfer ribbon photocell service functions 11 COM FRAMING Stop bit error Check stop bits Check baud rate Check cable printer and PC 12 COM PARITY Parity error Check parity 02 14 Service Instructions Check baud rate Check cable printer and PC 41 Error correction Error message Cause Dynacode IP Series Remedy 13 COM OVERRUN Loss of data at serial interface Check baud rate RS 232 Check cable printer and PC 14 Field numer Received line number is invalid Check sent data at RS 232 and Centronics Check connection PC printer 15 Length mask Invalid length of received mask statement Check sent data Check connection PC printer 16 Unknown mask Transferred mask statement is Check sent data invalid Check connection PC printer 17 Missing ETB No end of data found Check sent data Check connection PC printer 18 Invalid character One res several characters of Change text the t
46. mely disposal of old equipment and facilitates the smooth reselling of these products Please understand that we can only take back equipment that is sent free of carriage charges Further information on the WEEE directive is available on our website www carl valentin de Service Instructions 02 14 Dynacode IP Series General Notes 3 General Notes 3 1 Continuous Mode Material Speed Please note that the material has sufficient adhesion at the pressure Print Principle transducer roll or encoder roll to permit the exact speed by the encoder It is only possible to print when respecting the operating conditions i e the speed has to be observed feed packaging material lift pressure transducer encoder roll Figure 1 After starting a print order the printhead moves against the print medium The feed of material is registered by the encoder and then evaluated The printhead is in start position as long as the printing onto the moving material is finished and then it moves back to its home position Material Guiding printhead mounting frame option 2 ropport setting option yg foil exit 02 14 foil entry Figure 2 GB NOTICE In case the encoder is connected to the counter pressure roll or the encoder roll you have to observe that the material has sufficient adhesion at the pressure roll or encoder roll to guarantee an e
47. nel have the technical knowledge and tools required to do the necessary work There are warning stickers on the direct print modules that draw your attention to dangers Therefore the warning stickers are not to be removed as then you and others cannot be aware of dangers and may be injured The direct printing unit must be integrated with the Emergency Stop circuit when it is incorporated into the overall machine All isolating safety equipment must be installed before starting up the machine DANGER Danger to life and limb from power supply Do not open the casing 2 2 Safety Handling when Working with Electricity gt The following work may only be performed by instructed and trained electricians e work on the electrical assemblies e work on the device while it is open and connected to the power supply Locate the emergency stop or power switch so that it can be actuated in case of an emergency gt Unplug the device from the electrical outlet before performing the following work e removing or installing power supply units e working in the immediate vicinity of exposed power supply parts e mechanical inspection of power supply parts e modifying the device circuits Ensure that the device is de energized Uu Check the workplace for possible sources of danger e g moist floors defective extension cables faulty protective conduction connections Service Instructions 9 Safety Instruct
48. ore the printing carriage pushes towards the stop Service Instructions 02 14 Dynacode IP Series Print Mechanics Replacing Parts 9 5 Cassette Switch A 8x B D o ed E i e 1 PS GO f 1 TT ul Ani amp Cl AIRES gt gt Figure 32 Removing the 1 Loosen the side screws and remove the mechanics housing at the cassette switch rear 2 Remove the screws A of cover plate B The cassette switch C is visible after removing the cover plate B Loosen the screws of the cassette switch Trace the connecting lines and remove them from the motor plate 5 Remove the cassette switch Installing the Install the new cassette switch cassette switch Insert the connecting lines at the motor plate Tighten the screws of cassette switch Tighten the screws A of cover plate B ar c N gt Tighten the side screws and fix the mechanics housing at the rear NOTICE Finally the switching of cassette switch is to be examined This is a Reed switch i e the magnet at the front cover plate releases the switch 02 14 Service Instructions 39 Print Mechanics Replacing Parts Dynacode IP Series Removing the LEDs Installing the LEDs 40 9 6 LEDs A dr T G mm e 2 2 di 7 _ Wm Figure 33 1 Loosen the side screws and remove the mechanics housing at the rear 2 Remove the scr
49. rack carriage underneath appears For replacing the linear guiding O remove the Allen head screws P The guiding has only little play in the nut to guarantee a linear guiding Lever the linear guiding by means of a screw driver carefully NOTICE If the new guiding should have too much play in the nut press it to the edge and tighten it Replacing guiding roll For replacing the guiding roll I remove the Allan head screw K Replacing guiding carriage For replacing the guiding carriage H push the carriage over drillings J Insert allen key 2 5 from the botton through the drillings J in the screws of the clamping sheet not visible Remove 4 screws N and remove guiding carriage H eb NOTICE Use screw locking adhesive Loctite 243 to secure screws I of the washer lock J against unintentional unscrewing Service Instructions 33 Printing Carriage Replacing Parts Dynacode IP Series Removing motor circuit board Installing motor circuit board 34 8 3 Motor Circuit Board
50. rectly inserted 42 Drive error Impossible to read CF card Check CF card if necessary faulty change it 43 Not formatted CF Card not formatted Format CF card 44 Delete current Attempt to delete the actual Change directory directory directory 45 Path too long Too long indication of path Indicate a shorter path 46 Drive write Memory card is write protected Deactivate write protection protected 47 Directory not file Attempt to indicate a directory Correct your entry as file name 48 File already open Attempt to change a file during Select another file an access is active 49 No file directory File does not exist on CF card Check file name 50 Invalid file name File name contains invalid Correct entry of name remove characters special characters 51 Internal file error Internal file system error Please contact your distributor 52 Root full The max number 64 of main Delete at least one main directory entries is reached directory entry and create subdirectories 53 Drive full Maximum CF capacity is Use new CF Card delete no reached longer required files 54 File directory The selected file directory Check name select a different exists already exists name 44 Service Instructions 02 14 Dynacode IP Series Error message Cause Error correction Remedy 55 File too large During copying procedure not Use a larger target card enough memory space onto targ
51. s Dynacode IP Series 1 3 Cross References References to specific items in a figure are marked with item numbers They are identified with parentheses in the text e g 9 If no figure number is provided item numbers in the text always refer to the graphic directly above the text If a reference is made to another graphic the figure number is specified e g 2 in figure 5 For a cross reference to chapters and sections the chapter number and page number are specified e g a reference to this section see chapter 1 3 2 on page 35 References to other documents have the following form See operating manual Service Instructions 02 14 Dynacode IP Series Workplace and method of working Clothing Protective clothing 02 14 Safety Instructions N Safety Instructions 2 1 General Safety Instructions Keep the area around the device clean during and after maintenance Work in a safety conscious manner Uu y Store dismantled device parts in a safe place while maintenance is being performed CAUTION The drawing in of items of clothing by moving parts can lead to injuries gt gt H possible do not wear clothing which could be caught by moving device parts Button or roll up shirt or jacket sleeves Tie or pin up long hair UU Tuck the ends of scarves ties and shawls into your clothing or secure them with non conductive clips 2 DANGER Risk of death from increased flow of curr
52. stall the new pressure switch Insert the flat plug I and fix the screw in union F with all gaskets Install the pressure switch unit Fix tube item E at the plug in connection of pneumatic valve B Tighten screws A C and G Tighten the side screws and fix the mechanics housing at the rear e NOTICE At the new pressure switch you have to set the switch point For this procedure the compressed air supply is set to 2 bars at manometer In the Service Functions menu the value P for compressed air control is examined Turn at the adjusting thread of pressure switch between flat connections until the value changes from 0 to 1 If you set at manometer a value smaller 2 bar then value P must be again set to 0 Adjust finely again if necessary Service Instructions 02 14 Dynacode IP Series ra TU O MA NNI Figure 29 Removing the encoder Installing the encoder 02 14 Print Mechanics Replacing Parts 9 3 Encoder N em ko hb Figure 30 Remove connecting cable between control unit and print mechanics Loosen the side screws and remove the mechanics housing at the rear Remove hexagon bolt at the plugs see chapter 8 3 page 34 Remove screws A F and the screw at the valve holder see chapter 9 1 page 35 Remove connection plate B Unplug connector assembly E Press the engagement hook D of the encoder
53. ternal 2 GND external With left handed rotation of the encoder Pin3 must be exchanged with Pin7 Figure 44 Connection of message outputs with external power supply Connector CONS VO DC isolated VO 16 pin Ub ext OUT 11 amp EUN 24VDC 10 Output 1 6 4 6 8 10 approx 24V 13 14 Current max 100mA GND ext 1 lt GND external With external power supply jumper 1 1 2 3 4 5 6 default may not be inserted Figure 45 Connection alarm relay Connection alarm relay Currentless and or error Ready Alarm 4 pin Alarm 4 pin Io Lo 2 o max 230V 6A 2 o max 230V 6A FT6 3AT FT 6 3AT EG EG If VO connector is not used gt Jumper 1 1 2 amp 5 6 must be inserted Figure 46 02 14 Service Instructions 55 Dynacode IP Series 12 Wiring Plans 12 1 Control Unit E wsbunpuiqa Intertac WIDE e Ge jek 3 erbindunc
54. the socket head screw A 3 Tighten 3 Allen head screws and install again the rod 02 14 Service Instructions 29 Ribbon Cassette Replacing Parts Dynacode IP Series 7 3 Ribbon Rewinder Roll Unwinder Roll Figure 20 Removing ribbon 1 Remove screw D from the appropriate ribbon roll Take care to rewinder roll hold the centring sleeve B iunwinder roll 2 Remove chuck cone C centring sleeve B springs A and ribbon roll E CAUTION Using of oil in the environmnet of the chuck cone C can affect the brake function Clean the brake cone Installing ribbon 1 Install again the chuck cone C centring sleeve B springs A rewinder roll and ribbon roll E minder ron 2 Tighten the screws D of the appropriate ribbon roll Take care to hold the centring sleeve B 30 Service Instructions 02 14 Dynacode IP Series Printing Carriage Replacing Parts 8 Printing Carriage Replacing Parts View of printing carriage A B D E Figure 22 g wW q e B C Figure 23 02 14 Service Instructions 31 Printing Carriage Replacing Parts Dynacode IP Series Figure 24 32 Printhead Fastener Pr
55. uctions for the use of Isopropanol IPA must be observed In the case of skin or eye contact immediately wash off the fluid thoroughly with running water If the irritation persists consult a doctor Ensure good veniilation CAUTION Abrasive cleaning agents can damage the direct print module gt Do not use abrasives or solvents to clean the outer surface of the direct print module 1 Remove dust and paper fuzz in the printing area with a soft brush or vacuum cleaner 2 Clean outer surfaces with an all purpose cleaner Service Instructions 23 Cleaning Dynacode IP Series 5 2 Transfer Ribbon Roller A soiled print roll can lead to reduced print quality and can affect transport of material Figure 14 1 Remove transfer ribbon cassette 2 Remove deposits with roller cleaner and a soft cloth 3 If the roller A appears damaged replace it 5 3 Printhead Printing can cause accumulation of dirt at printhead e g by colour particles of transfer ribbon and therefore it is necessary to clean the printhead in regular periods depending on operating hours environmental effects such as dust etc CAUTION Printhead can be damaged gt Do not use sharp or hard objects to clean the printhead gt Do not touch protective glass layer of the printhead 1 Remove transfer ribbon cassette 2 Clean printhead surface with special cleaning pen or a cotton swab dipped in pure alcohol 3 Allow printh
56. xact speed by the encoder Service Instructions 11 General Notes Print Principle Print position 12 Dynacode IP Series 3 2 Intermittent Mode Printhead Lift Feed LASS gt Packaging material Print surface Figure 3 After starting a print order the printhead moves against the print medium Afterwards the printing carriage moves corresponding to the set or transferred layout length linear over the material which is to be printed After the print procedure the printhead again lifts up and the printing carriage moves again to the starting position e NOTICE The direct print module is delivered with a default print length of 65 mm In order to use the maximum print length of 75 mm the print position value must be changed to 93 Figure 4 A Print pos Start pos value 93 B Print pos Start pos value 83 C Max position print end D Stand by position Service Instructions 02 14 General Notes 02 14 Dynacode IP Series 3 3 Changing the Module Type Switch on the control unit and the display shows the main menu Press key to access the function menu Press key ER as long as you arrive the Service functions menu Press key to select the menu Press key as long as you arrive at the menu Paper counter Press key LI to access the menu Password Enter the service password
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