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1. 60 70 ibrator 1 4 of the distance j i ot E vibrator 1 4 of the distance gt Ee sae ee from the discharge to the top of i Se i NOTE 1 aup 2 ERE y the sloped portion of the bin 1 Longer channel iron will not affect vibrator performance but total channel length should not exceed length of bin wall FOR ALTERNATE MOUNTS iiia J j 2 Percentages shown indicate of bin wall height your channel iron should be refer to full detail instruction manual af for shorter bins online at www vibco com or call 300 633 0032 3 To match your vibrator on chart above model number suffixes generally correspond to i pounds of force generated For any questions consult VIBCO MOUNTING HARDWARE Q STITCH WELD SINE TOP VIEW SHOULD START VIBRATOR amp MOUNTING PLATE MUST BE amp STOP 1 2 5cm MOUNTED PERPENDICULAR TO CHANNEL iat E P FROM BOTH ENDS IS DONE BY A CERTIFIED Ss OF CHANNEL TO IRON NOT PARALLEL OTHERWISE IT WELDER ALL STANDARD F 4 PREVENT CRACKING Aad a w a WILL CAUSE FLEXING amp THE VIBRATOR ai WILL OVERLOAD amp BURN OUT CHANNEL AND PLATES PROVIDED BY VIBCO STANDARD STUDDED ARE A36 STEEL 304 O SE STITCH P L gg WELDS STAINLESS OR sy SZ d SHOULD A MOUNTING PLATE MUST BE USED A W EN e 6061 ALUMINUM P l BE 3 LONG to ensure proper stability for the it al p LEAVING vibrator 3 I Zale Py US AN DO NOT MOUNT P BEEN Fs a a VIBRATOR p gt P A Always start2. pink Have vibrator 2 white 5 dark gray 8 red installed by a 3 orange 6 purple 9 light gray f ualified SINGLE PHASE A HA elactrician 0 a Eee F Plug it into a a warranty will be ALWAYS INSTALL 6 ees grounded circuit VOID if vibrator is not 9 O8 O7 9 O8 O7 SAFETY M NI connected to proper overload protection a For proper sized overload protection consult 3 2 1 9 3 a T 1 epi NOTE For rewiring for other than 115V on a single a qualified electrician or contact a VIBCO L L IL L L IL A ea ero phase unit refer to detailed manual or consult factory representative 230 or 240 volt 460 or 480 volt the hopper or bin above the vibrator NEVER ATTACH TO THE Law Co MOUNTING PLATE YJ IS RUNNING and then TAKE AN AMPERAGE Operating amperage should not exceed the value listed on the vibrator label If READING WHILE THE VIBRATOR it does it is most likely due to faulty mounting Check your mounting welds and re tighten bolts if necessary See TROUBLESHOOTING for more info 800 633 0032 vibrators vibco com www vibco com NENIA Heavy Duty Electric Vibrators INSTRUCTION MANUAL WARNING Failure to read and follow these installation instructions and safety precautions could MAXIMUM OPERATING result in personal injury equipment damage shortened service life or unsatisfactory equipment TEMPERATURE performance All information in this document is vital to the proper installation and operation of Sk
3. amp stop welds 1 in from ends JNA P DIRECTLY EACH WELD to prevent heat concentration Thenweld2 7 a a F TO SURFACE OF BIN to 3 inches skip 1 to 2 inches and repeat IF Lam dt Always use mounting p A eee until the plate is securely mounted plate amp channel iron PLATE AREA NOTE Shimming the feet is necessary to avoid strain on the shaft amp bearings that can cause high amperage draw amp burn out the vibrator Q BOLTING PROCEDURE Step 1 Place vibrator on M Pee mounting plate E N Stel i 2 if oa 9 then insert amp tighten DAANA EEn h aunt 5 16 18 2 Grade 5 i other end of vibrator If l or a gap exists between on same end of i alt i the mounting plate amp vibrator See proper 7 torque values right SHIM feet welding warped the mounting plate Shim sale aoe beastie space under feet shim s insert amp tighten the l other TWO Grade 5 bolts aa nos 1 1 4 1105 Now put vibrator in place Make sure it is secured tightly Retighten bolts after first 10 to 15 minutes of operation and check periodically to maintain proper tightness Damage to both bin and vibrator can occur if vibrator is not mounted securely NOTE no matter how thick the i other apes pe mounting plate it can still warp during welding especially if VIBCO s instructions are not followed RE i Follow numbers on leads NOTE Some wires may be color coded as follows oe 3 PHASE 1 blue 4 yellow 7
4. ANGING OUTPUT SETTINGS To change the force voltage Has the thermal overload protection tripped 1 Disconnect from power 2 Check stator continuity if open stator winding is burned or has a short replace stator If unsure how to check continuity call VIBCO or consult a licensed electrician MODELS 2P 75 100 150 200 4P 350 2 Remove both end covers 3 Remove the cap screw that holds the outer eccentric to the inner eccentric and turn the outer eccentric so VIBRATOR STOPS RUNNING that the numbered hole aligns with the threaded 1 Check power supply to unit hole in the inner eccentric 2 Has the thermal overload protection tripped Single phase CAP CAP NOTE You must set both units are supplied with overload switches Three phase units SCREW SCREW ends of the vibrator to the must be connected to three phase motor starters with proper E ENC SORE same setting overload protection If overload protection has tripped wait a Intermittent Duty Only Maximum Setting for Optimum Setting for Long 4 Replace the cap screw maa OPEN 2 MAUSEN CSS EP SWNCAINIAENY Oi Continuous Duty Life of Vibrator 5 Replace both end covers and then on again 3 Are you running the vibrator in a wet or wash down NOTE If you INCREASE force of vibrator you MUST take a new amperage draw reading to ensure vibrator environment Consult VIBCO about wash down rated models AN IS SA OReraUnG itis pegantin AN 4 Are you running the vibrator in a hig
5. For vibrator to the same setting LEFT RIGHT run times longer than 10 seconds use 1 1 ratio Settings 1 3 are continuous duty rated Settings 4 6 are intermittent duty rated only Single phase 2P 200 450 800 4P 350 700 1000 1400 6P 300 500 These are capacitor start models and rated for a MAXIMUM of 30 starts per hour BOLT Single phase 2P 75 100 amp 150 4 Tighten eccentric bolts and reinstall end covers For vibrators mounted in tandem side to side not end to end to produce linear motion on table amp feeder applications To produce linear motion you must make sure vibrators rotate opposite from one another Force output labels Three phase should be opposite to one another when viewed from the same side one increases clockwise the other counter For run times of 10 seconds or less use 1 7 ratio for run time clockwise as in picture above Follow instructions as above amp be sure you set both vibrators amp both ends to the same vs off time example 5 seconds on to 35 seconds off For setting Consult VIBCO for more details run times longer than 10 seconds any cycle is acceptable NOTE If you INCREASE force of vibrator you MUST take a new amperage draw reading to ensure vibrator is still operating within specified limits NOTE Proper force for full hopper can be excessive NOTE Only run intermittently when set to higher than factory set output forces maximum running time of 30 min in for empty or near empt
6. Heavy Duty Electric Vibrators WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service life or unsatisfactory equipment performance All information in this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual 2 MOUNTING INSTRUCTIONS CHECKLIST THANK YOU FOR CHOOSING O Determine vibrator placement on bin A VIBCO VIBRATOR O Determine length of channel iron and style of mounting plate O Select method of STITCH welding mounting plate to channel iron O STITCH weld channel iron to bin O Attach vibrator to mounting plate Check the mounting plate for warping amp shim if necessary DO NOT OVER TIGHTEN THE BOLTS LJ Install safety chain or cable O Connect wiring for vibrator using the NEC Standards O Take a voltage reading at vibrator while running VOLTS O Take an amp reading while vibrator is running AMPS O Compare readings to standard values O FILL OUT WARRANTY CARD AND MAIL TO VIBCO Airy T rpa h ATN a USE CH IRON i x VIBRATOR MNTNG PLATE FACTOR LENGTH vibrator 1 3 of the distance THICKNESS from the discharge opening to P i _ 4 8 10 ga he tp oft sopedportonot P EE w 0 j x 7 5 Ibs 70 80 the bin f oe 6 x 8 2 Ibs 6 x 10 5 Ibs ij aa a x a
7. h temperature NOTE ONLY RUN INTERMITTENTLY when set to higher than factory set output forces maximum running TE E O AE A E E EE time of 30 min in any one hour period Refer to full detail instructions for proper mounting in high temp applications MODELS 2P 450 800 1700 2500 4P 600 700 1000 1400 2000 3000 5000 10000 5 Are you running the vibrator continuously All VIBCO heavy 6P ALL MODELS 8P ALL MODELS duty models are rated for continuous duty but only at certain eccentric settings See diagrams to left for proper output force To adjust eccentric settings NOTE These vibrators are set to Setting 3 Factory Setting settings for see nie ey ee P NOTE For best performance and vibrator life cycle it is best to run them intermittently Consult VIBCO for available timers 6 Are you repeatedly stopping and starting the vibrator This can overload the vibrator Use the following guidelines for proper timing of starts and stops 1 Remove both end covers from vibrator Ee Soom 2 Loosen the bolt that holds the outer labeled eccentric to the shaft NOTE some models have only one eccentric per side 3 Turn the eccentric on the shaft to adjust force output Align the arrow on the shaft to the desired setting The higher the number the greater the force For run times of 10 seconds or less use 1 7 ratio for run time NOTE You must set both ends of the vs off time example 5 seconds on to 35 seconds off
8. in temperature of vibrator should not exceed the equipment It is important that all personnel who will be coming in contact with this product 180 F 82 C If it exceeds this thoroughly read and understand this manual consult VIBCO for alternate solutions O LUBRICATION MODEL INTERMITTENT CONTINUOUS DUTY DUTY HIGH TEMPERATURE 2P 800 2P 1700 2P 2500 Lubricate every Lubricate every MY MATERIAL STILL ISN T MOVING sinnti Did you put your vibrator in the ri ocation Did you moun Grease Specifications 4P 1400 4P 2000 4P 3000 Lubricate every Lubricate every A Lubriko M21 general purpose grease 4P 5000 4P 10000 1000 2000 hours 4 weeks ae l or equal Sodium Calcium based NLGI 6P 1000 6P 1500 Labncate every Lubneate even 2 Do you have the right vibrator for the job Does it provide grade 2 grease Minimum temperature 6P 2500 6P 5000 4500 3000 hours Beaks enough force Do you have the vibrator set to the maximum range 0 225 F Minimum viscosity een ao a0 ERR e force see left Is it the right frequency Still not sure Call 70 80 SUS at 212 F VIBCO Technical Support at 800 633 0032 Use 2 5 to 3 grams two pumps with standard manual grease gun Models 2P 75 2P 100 2P 150 2P 200 2P 450 4P 350 Do not over grease 4P 700 4P 1000 and 6P 500 are pre lubricated for life TROUBLESHOOTING your vibrator properly THE VIBRATOR WON T START 1 Check power supply to unit Are you getting the proper 11 CH
9. plications or any other questions 800 633 0032 or Ordering Spare Parts Parts can be ordered through authorized distributors or from VIBCO s Spare Parts Department The following data should be provided when placing your spare parts order From label Model number of unit From spare parts list Reference number part number description amp quantity required Shipping instructions Specify shipping point and method of shipping vibrators vibco com 800 633 0032 vibrators vibco com www vibco com aiii
10. y hopper any one hour period Warranty All warranty claims must be submitted to VIBCO for approval prior to any repairs being done Failure to do so will void any and all warranty coverage All repairs will be done at the VIBCO factory Errors Shortages amp Complaints Complaints concerning goods received or errors should be made at once Claims must be made within five days after receipt of goods Clerical errors are subject to cor rection Damage during shipping must be reported to the carrier not VIBCO Returning Parts Parts should not be returned to VIBCO without prior authorization Call VIBCO s customer service department at 800 633 0032 800 465 9709 in Canada for a Return Goods Authorization RGA number A return authorization will be emailed or faxed to you Use this as your packing slip Return shipping must be prepaid Material returned may be subject to a 10 restocking fee All returned shipments should clearly display your name address and original invoice number to ensure proper credit Orders for custom equipment built to customer s specifications are not returnable Product Changes VIBCO reserves the right to make changes in pattern design or materials when deemed necessary without prior notice or obligation to make corresponding changes in previous models To be sure of exact mounting dimensions it is recommended that you obtain a certified dimensional drawing from the factory For custom mounting ap
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