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        309800J, Zip-Tex 750 and Zip
         Contents
1.  hose at quick  disconnect fitting   Q        Remove clip     Remove pin        ti3085a    Pull swing arm out of opening     Reassembly    1     Insert swing arm through 10085    hole        Align hole in bottom of cylinder with holes in bottom  bracket     Feed pin through  opening     Replace clip           S o          NON    A       ti3087a    Reattach air hose to quick    disconnect fitting   DI       TI2852A          Replace shroud  Tighten bolts  6      309800K    Capacitor Replacement    Capacitor Replacement    Use Capacitor Replacement Kit 246683  5  Cut strap   6  Unplug capaci   4h WARNING Gini  ull page 2 remove   Y       Disassembly    7  Clean surface to remove dirt and any remaining    1  Relieve Pressure  page 5  adhesive     2  Unplug sprayer   3  Remove shroud  Reassembly     6 bolts   1  Remove backing from one side of two sided tape    provided in kit and apply to bottom of capacitor        2  Plug in new capaci   tor        4  Capacitors can    hold a charge  To pre  E s SS  vent electric shock  SW  use a flat bladed       screw driver as a con    ductive device to short N Wires are not polarized  lt does not matter which  out the terminals  To wires are connected together between capacitor  do this  touch the rem 3 and motor    blade of the flat screw   driver between two 3  Remove backing from bot    terminal posts on the tom of two sided tape     A    ti3090a    capacitor  Attach capacitor to plate   pressing taped side firmly  into position  Secure u
2.  in doubt as to whether the product is properly  grounded  Do not modify plug provided  if it will not fit  the outlet  have proper outlet installed by a qualified  electrician     309800K      A WARNING       120V AC Systems  e This equipment E grounded    5 outlets    requires a 120V    i  AC  60 Hz  15A O gt   circuit with a  grounding  receptacle  Do not  use an adapter  with this product        grounding prong    Extension Cords    e Use only an extension cord with an undamaged   3 prong plug    e For 25 to 50 ft  7 6 to 15 2 m  cords  use 3 wire  14  AWG  1 5 mm   minimum     e For up to 100 ft   30 48 m  cord  use 3 wire  12 AWG   2 5 mm   minimum     Auxiliary Air Compressor   Do not use an auxiliary air compressor with this spray  system    Generator Requirements   3500 W  3 5 KW  minimum     Hose Size and Length    The system comes with a hose set consisting of a 3 4 in   ID x 25 ft  25 mm x 7 6 m  material hose and a 3 8 in ID  air hose     Do not use more than 25 ft   7 6 m  of material hose       A WARNING       RA page 2    RotoFlex    Pump    RotoFlex    Pump    Disassembly 6  Loosen bolt  A   located between air   1  Relieve Pressure  page 5  and material hose  outlets  Unscrew   2  Unplug sprayer from outlet  bolt to lower plate   leavi 4    3  Remove shroud ea gape        h It  A   6 bolts   threads on bolt       DO NOT REMOVE  BOLT COMPLETELY     7  Slidea2x4  under motor for  support    4  Remove hopper by  loosening bottom  fitting and then lift   ing hop
3.  with wire tie  A   making  sure the wires to not touch air line  H  and the motor  can swing the full travel  1  without stressing wires              10  Reconnect 3RotoFlex Pump hose  page 6     11  Replace shroud  Tighten bolts  6      13    Cooler Repair    Cooler Repair    Use Cooler Repair Kit 246578     Disassembly    1     2     3     14    Relieve Pressure  page 5   Unplug sprayer     Remove shroud  6 bolts         Loosen nuts  A and B                     Disconnect air hose at  fitting        6  Carefully drill out rivets                 7  Pull cooler out of hous   ing     Reassembly    1  Install cooler in housing     2  Rivet  or use fasten   ers  in place                 3  Reconnect tubing   Torque nuts  A and B  one full turn beyond hand  tight     4  Replace shroud  Tighten bolts  6      309800K    Relief Valve Replacement    Relief Valve Replacement    Use Air Relief Valve Kit 246580  Zip Tex 750   Use Air Relief Valve Kit 246581  Zip Tex 1000     Disassembly    1  Relieve Pressure  page 5   2  Unplug sprayer     3  Remove shroud  6 bolts            4  Remove screw on  top of unit     5  Remove air lines     6  Pull air manifold down through inside of housing     309800K    7  Disconnect air hose at quick disconnect fitting     x    Reassembly    1  Reattach air hoses at quick disconnect fitting           3  Replace screw on top of unit   torque to 30 in  lbs     4  Replace shroud  Tighten bolts  6      15    Rotor Replacement    Rotor Replacement    Use Rot
4. 42 in   1067 mm    80 Ib  36 kg    brass  aluminum  plastic    83 2 dB A    97 5 dB A    35  F   160  F  1 6  C   71  C   40  F   115  F  4  C   46  C     60 psi  4 137 bar   100 psi  6 895 bar   3 5 11 CFM   1 1 lb  500 g     309800K    NOTES    NOTES    309800K 27    ASM Standard Warranty    ASM Standard Warranty    ASM warrants all equipment referenced in this document which is manufactured by ASM and bearing its name to be free from defects in material  and workmanship on the date of sale by an authorized ASM distributor to the original purchaser for use  With the exception of any special   extended  or limited warranty published by ASM  ASM will  for a period of twelve months from the date of sale  repair or replace any part of the  equipment determined by ASM to be defective  This warranty applies only when the equipment is installed  operated and maintained in  accordance with ASM s written recommendations     This warranty does not cover  and ASM shall not be liable for general wear and tear  or any malfunction damage or wear caused by faulty  installation  misapplication  abrasion  corrosion  inadequate or improper maintenance  negligence  accident  tampering  or substitution of  non ASM component parts  Nor shall ASM be liable for malfunction  damage  or wear caused by the incompatibility of ASM equipment with  structures  accessories  equipment or materials not supplied by ASM  or the improper design  manufacture  installation  operation or maintenance  of structur
5. Before adding material or starting unit in cold weather  run warm water through pump     309800K 3    Component Identification    Component Identification             Component    Touch up hopper  3 4 gallon   Material hose outlet    Hopper gun spray gun selector switch  ON OFF switch  Air Compressor  inside     K Material Hopper   6 gallon  Zip Tex 750  RotoFlex    pump  inside   m  Hose rackicordwrap          Burp guard  Hopper fitting  fluid inlet     Hopper clamp    Gun plug clip       N  CP  CR  aa  ha  a    4 309800K    Preparation    Preparation    Pressure Relief Procedure    whenever you see this symbol throughout this  manual  Also  perform this procedure whenever  you     2 To reduce risk of injury  follow this procedure    e stop spraying   e check or repair any part of this system     e install or clean spray nozzle       A WARNING    GO tea age 2  RA p    1  Turn Power Switch OFF        2  Trigger gun into material  hopper        3  Open gun air valve     ti2448a    Grounding and Electrical Requirements  This sprayer must be grounded  Grounding reduces the  risk of electrical shock by providing an escape wire for  the electrical current  The sprayer cord includes a  grounding wire with an appropriate grounding plug  The  plug must be plugged into an outlet that is properly  installed and grounded in accordance with all local  codes and ordinances     Check with a qualified electrician or serviceman if  grounding instructions are not completely understood   or if
6. Repair    A ai  E SAn    Zip Tex    750 and Zip Tex     1000       Interior Texture Sprayers    309800K    For Water Based Materials Only    Models     246318 Zip Tex 750  6 Gallon  55 psi  3 79 bar  Maximum Fluid Working Pressure    246319 Zip Tex 1000  8 Gallon  60 psi  4 14 bar  Maximum Fluid Working Pressure    Read warnings and instructions     Q  KA  Related Manuals    A 309798  NAT   A 309799  ANT                      Model 246319 Shown    us ID  c    Liste    O  Conforms to ANSI UL  standard 1450    Copyright 2003    EN 7    WARNINGS    Fire and Explosion Hazard  Improper grounding  poor ventilation  open flames or sparks can cause a hazardous condition and result  in fire or explosion and serious injury     e The system is for use with water based materials only  Only use fluids compatible with the  equipment  Refer to Technical Data of all equipment manuals  Read fluid and solvent manufacturers  warnings     Ground the equipment  See Grounding and Electrical Requirements  page 5     If there is any static sparking or you feel an electric shock while using this equipment  stop spraying  immediately  Do not use the equipment until you identify and correct the equipment until you identify  and correct the problem     Keep work area free of debris  including solvent  rags and gasoline     Comply with all applicable state and national fire  electrical and safety regulations     Equipment Misuse Hazard  Equipment misuse can cause equipment to rupture  malfunction  or star
7. actured by ASM  such as electric motors  switches  hose  etc    are subject to the  warranty  if any  of their manufacturer  ASM will provide purchaser with reasonable assistance in making any claim for breach of these warranties     In no event will ASM be liable for indirect  incidental  special or consequential damages resulting from ASM supplying equipment hereunder  or the  furnishing  performance  or use of any products or other goods sold hereto  whether due to a breach of contract  breach of warranty  the  negligence of ASM  or otherwise     TO PLACE AN ORDER OR FOR SERVICE  contact your ASM distributor   or call 1 800 854 4025 to identify the nearest distributor     All written and visual data contained in this document reflects the latest product information available at the time of publication   ASM reserves the right to make changes at any time without notice   This manual contains English  MM 309800  ASM Company  3500 North 1st Avenue  Sioux Falls  SD 57104  www asmcompany com  PRINTED IN USA 1 2003  Rev  3 2006    28 309800K    
8. der  air  includes 29  46   47    NUT  locking   SCREW  torx  tri lob   SCREW  slot hex wash hd  SCREW  hx hd  flanged   KIT  RotoFlex pump   ARM  cylinder   HARNESS  wiring   SPACER   KIT  motor  AC  includes 43  60  79  CLIP  wire   CORD set  power   HANDLE   LEG   PANEL  control   HOPPER  8 gallon   STORAGE  nozzle   GUARD  burp   GASKET   SHIELD   KIT  compressor  includes 54  59    Parts    Qty      NO PO N   N KS     SS Ss     bo Ss Ss Ss Ss dh    bh          i dd i dd dh    d et YO  i UAN I dd dd    O  O         Ref  No    41  4ia    85  86    Part No     234148  248930  246545  117672  117671  117668  115498  156783  246578  113084  15B823  15B818  115651  115244  115242  117720  117728  117791  15B822  198492  290228  15B886  15B899  15C127  15C128  292063  15C090  246683     113318     104172  28 967  234222    Description    KIT  hose   KIT  quick disconnect  GUN  spray  manual 309798  BELT  GT2  3mm   PIN  clevis   PIN  cotter  bow tie  SCREW  mch  slot  hex  SHIELD  spray   KIT  cooler  air  includes 51  54  59  RIVET  blind   TUBE  air   TUBE  air   NUT  hex  acorn 5 16 18  NUT  regulator  REGULATOR  air  1 4 npt  GAUGE  pressure  FITTING  compression  SCREW  motor   TUBE  air   LABEL  warning   LABEL  caution   LABEL  model  upper  LABEL  model  lower  LABEL  instructions  LABEL  danger   LABEL  serial number  GAUGE  material thickness  KIT  capacitor   ELBOW   FITTING   CLIP  plug  gun  HOPPER  texture   75 gal    Parts    Qty    ake sss se ee OPO SS dd SS NO 
9. e Pressure  page 5  Remove  gun from hose  Clean gun     RotoFlex pump worn out Replace hose  Recommended hose    Wrong size generator       gauge       replacement   once a year or every  3000 gallons     Pump cold or material frozen in pump   Move pump to warm room and allow           itto warm up or run hot water through    sprayer     Low voltage Check extension cord length and    gauge  Replace if different than rec     ommended  Refer to Grounding and  Electrical Requirements  page 5     Gun needle plugged Clean needle and retry        Lines not connected Check all quick disconnect connec   tions to gun and hoses  Replace hose    Replace compressor  Contact a qual   ified ASM Service Center     Damaged hose  Worn compressor    17    Troubleshooting    probe   cause TO tano  Speed of application too slow Material too thick Thin material     Nozzle too small Change nozzles to a larger size  See  Operation Manual  Recommended  Nozzle Selection Chart  page 10     Too much air being used  Partially close gun air valve to reduce  air flow    Flow control  Zip Tex 1000 model  Increase flow control setting   set too low   Plugged or dirty gun Relieve Pressure  page 5  Clean  gun     Kinked hose Unkink hose     Gun fluid flow adjustment set too low  Increase flow adjustment with flow  adjustment nut     RotoFlex pump worn Replace hose   Intermittent flow sputtering Hopper connection not tight Check gasket  Tlghten connection     Quick disconnect does not stay con    Dirty or cor
10. e Relief Procedure  page 5  and unplug unit  before removing any  parts    Pressurized Equipment Hazard   Fluid from gun  leaks or ruptured components can splash in the eyes or on skin and cause serious injury     e Follow Pressure Relief Procedure  page 5 when you stop spraying and before cleaning  checking  or servicing     Do not point spray gun at anyone  put hand  fingers or rag over nozzle  or stop or deflect leaks with  your hand  body  glove  or rag     Wear protective clothing  gloves  and eyewear     Before adding material to hopper  install burp guard  When only a small  amount of material remains in the hopper  the burp guard prevents material  from shooting out when the unit is turned off  This material could splash in  the operator s eyes or on skin  or into the air     Cleaning Solvent Hazard with Plastic Parts   Use only compatible water based solvents to clean plastic structural or pressure containing parts  Many  solvents can degrade plastic parts to the point where they could fail  Such failure could cause serious  injury or property damage  See Technical Data on page 26 of this instruction manual and in all other  equipment manuals  Read fluid and solvent manufacturer   s warnings     Ah CAUTION    Water or material remaining in unit when temperatures are below freezing can damage  motor and or delay pump startup     To insure water and material are completely drained out of unit   1  Remove material line from sprayer     2  Tip sprayer up as shown        
11. es  accessories  equipment or materials not supplied by ASM     This warranty is conditioned up the prepaid return of the equipment claimed to be defective to an authorized ASM distributor for verification of the  claimed defect  If the claimed defect is verified  ASM will repair or replace free of charge any defective parts  The equipment will be returned to the  original purchaser transportation prepaid  If inspection of the equipment does not disclose any defect in material or workmanship  repairs will be  made at a reasonable charge  which charges may include the costs of parts  labor  and transportation     THIS WARRANTY IS EXCLUSIVE  AND IS IN LIEU OF ANY OTHER WARRANTIES  EXPRESS OR IMPLIED  INCLUDING BUT NOT LIMITED  TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE     ASM s sole obligation and buyer   s sole remedy for any breach of warranty shall be set forth above  The buyer agrees that no other remedy   including  but not limited to  incidental or consequential damages for lost profits  lost sales  injury to person or property  or any other incidental or  consequential loss  shall be available  Any action or breach of warranty must be brought within two  2  years of the date of sale     ASM MAKES NOT WARRANTY  AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  PARTICULAR PURPOSE  IN CONNECTION WITH ACCESSORIES  EQUIPMENT  MATERIALS OR COMPONENTS SOLD BUT NOT  MANUFACTURED BY ASM  These items sold  but not manuf
12. i si    d ss st a  de    A Replacement Danger and Warning labels  tags and cards are  available at no cost          When repairing elbow  order both part numbers listed for 80     29    Main unit power requirements  Maximum fluid working pressure    Maximum air working pressure            Compressor specifications    Compressor air displacement             Generator required  Electric Motor  Material pump motor    Compressor motor             POWer Cors criar arras    Material hopper capacity    Maximum delivery with texture  Zip Tex 750 Dimensions and Weight     Height  Weight without hoses or gun  Zip Tex 1000 Dimensions and Weight     Height  Weight without hoses or gun  Wetted parts  Sound data  Sound pressure level   Sound power level    Storage Temperature Range  Operating Temperature Range  Gun   Maximum Working Pressure  Air Maximum Working Pressure  CFM Rating      Measured while spraying at 1 m      Measured per ISO 3744    26    Technical Data    Technical Data    120 Vac  60 Hz  15A  1 phase   60 psi   4 137 bar    45 psi  3 10 bar    Universal motor thermally protected  oil less  4 5 displacement scfm at 30 psi   3500 W minimum    Capacitor start  1 3 hp AC  2 8A open frame  Universal AC 10 5A  16 AWG  3 wire  25 ft    Model 246318  6 gallons  Model 246319  8 gallons    Gun material hopper  3 4 gallon  0 75   1 0 gpm  2 8   3 8 lpm     23 in   584 mm  with handle  23 in   584 mm    39 in   991 mm    75 lb  34 kg     23 in   584 mm  with handle  24 in   610 mm    
13. or Kit 246585  includes Roller Kit 234214  7  Remove rotor     Disassembly    1  Relieve Pressure  page 5     2  Unplug sprayer        3  Remove shroud  6 bolts   Reassembly      4  Remove RotoFlex pump 1  Install rotor with flange facing outward     hose  page 6  Disassem     bly  steps 4 8  2  Replace c clip  A         5  Remove rollers  page 9  3  Install rollers  page 9  Reassembly     Disassembly  4  Install RotoFlex pump hose and shroud  page 7     6  Using a flat screwdriver  Reassembly     remove c clip  A   A A    9    N    TI3099a    16 309800K    Pressure Relief  page 5       Sprayer won t run    Pump won t pump material       Material runs out of bottom of sprayer    No air from compressor       309800K    Troubleshooting    Troubleshooting    Power switch not on    No power at wall outlet    Check outlet by plugging in another  appliance  If appliance does not  work  try another outlet     Use a 3500 watt or larger generator   Refer to Generator Requirements   page 5    Too many items on same circuit Unplug other items from circuit    Extension cord too long or wrong Use a different extension cord  Refer  to Grounding and Electric Require   ments  page 5    Breaker tripped Reset breaker    Selector switch in wrong position Move selector switch to correct posi   tion for application    Air lock Open air valve on gun    Mix too thick Add water to thin material  Use Mate   rial Thickness Gauge     Loose fittings Check and retighten all fittings    Plugged gun Reliev
14. oud or fan blades        8  Thoroughly clean inside housing  removing dust and  debris     Reassembly    1  Carefully position compressor in housing     2  Replace bolts using socket wrench to tighten   Torque to 85 in  lbs     3  Reattach air lines to  compressor  Finger  tighten plus one full  turn  fittings  A and  B            SS SS SS 22    4  Reattach 3 wires to  compressor matching  green to green  black to  black and white to white        Se Ea Rape a      5  Replace shroud  Tighten bolts  6      309800K    Roller Replacement    Roller Replacement    Use Roller Repair Kit 234214     Disassembly    1  Relieve Pressure  page 5   2  Unplug sprayer from outlet    3  Remove shroud  6 bolts            4  Remove RotoFlex Pump  page 6     5  Using a crow bar  as a wedge to  keep rollers from  moving  loosen  shoulder bolt        6  Remove rollers        309800K    Reassembly    CAUTION    When installing bolt through roller  keep nylon washer  on shoulder of bolt        1  Replace rollers        2  Using a crow bar as a wedge to keep rollers from  moving  torque bolts to 40 ft  Ibs     EC        Dre  LIT    S                3  Reinstall RotoFlex Pump hose on plate  page 6     4  Replace shroud  Tighten bolts  6      Cylinder    Cylinder    Use Cylinder Repair Kit 246574  Zip Tex 750   Use Cylinder Repair Kit 246575  Zip Tex 1000     Disassembly    1     2     3     10    Relieve Pressure  page 5   Unplug sprayer from outlet     Remove shroud  6 bolts            Disconnect air
15. per straight  up  off unit        8  Rotate plate   Slide hose off by  pushing outward on  hose fitting     5  Remove material  hose        6 309800K    Reassembly    Reinstall RotoFlex Pump hose on plate     1     Kink hose as shown   making sure dots  located on hose fitting  face each other     Slide hose onto plate  as shown below  mak   ing sure plate slides  into slot between hex  fitting on end of hose              309800K       RotoFlex    Pump    Align dots located on hose fitting  making sure they  are facing each other at all times to ensure the hose  does not twist during reinstallation         a       O               a at a a a         Reposition plate  aligning hex fittings with enclosure  openings     Remove 2 x 4 support under motor     Tighten bolt  As bolt is tightened the plate will snug  back into place     Replace shroud  6 bolts    Replace hopper     Break in new pump by running dry or with warm  water for 3 5 minutes     Compressor Repair    Compressor Repair    Use Compressor Repair Kit  234211     Disassembly    1  Relieve Pressure  page 5   2  Unplug sprayer     3  Remove shroud  6 bolts           4  Remove green  ground wire and  black  and white  wires to compressor           6  Using a socket wrench  with extension  loosen  bolts  3         7  Tilt compressor forward  and remove from hous     ing        TI3011a    CAUTION    Fan blades are very delicate and can be damaged very  easily  When removing or replacing compressor  do not  bump or jar shr
16. pression  union  TUBE  air   LABEL  warning   LABEL  caution   LABEL   STRAP  tie  wire   HOPPER  texture   75 gal  SCREW  cap  tri lobe   CLIP  spring   LABEL  symbol  ground  LABEL  instruction   LABEL  danger   LABEL  identification  GUAGE  material thickness  KIT  capacitor   CLIP  plug  gun    Parts    Qty            sss i es A7     N SS SS N eS CS i RS NY SS i    d iS i Sf SS i    d    d A    de    A Replacement Danger and Warning labels  tags and cards are  available at no cost     309800K    Parts    Parts    Model 246319  Zip     Tex 1000       23    309800K    Parts    Parts  Model 246319  Zip Tex 1000    35       ti7077b      24 309800K    Ref   No Part No  1 234214  3 117563  4 117693  6 15A903  8 246585  9 15B409  10 15B872  11 246581  12 15B439  13 15B590  15 15B543  16 15B856  17 246189  18 112612  19 113415  20 115094  21 115480  22 116630  23 246575  24 117625  25 117630  26 117633  27 117636  28 234157  29 15B529  30 15B585  31 195367  32 246572  33 117727  34 15B507  35 287051  36 15B541  37 15B542  38 246317  38a 15B676  38b  15B990  38c 115099  39 15B868  40 234211  309800K    Model 246319  Zip Tex 1000    Description    KIT  roller   SWTICH  power   SWITCH  power   PLATE  hose   KIT  pulley  includes 1  2  43  PLATE  frame top  SUPPORT  front frame   KIT  manifold  air  includes 19  SHAFT  pivot  motor   ROD  axle   RACK  hose   FRAME  bottom   TRAY  motor   CAP  hub   SCREW  mach  torx pan hd  WHEEL  10      KNOB  t handle   SCREW  carriage   KIT  cylin
17. roded fitting Clean thoroughly  Soak in oil  Apply a   nected  few drops of light oil    Gun will not shut off Worn nozzle or needle  Relieve Pressure  page 5  Replace  worn parts     Debris in needle passage Relieve Pressure  page 5  Clean     Fluid leaking at Flow Adjustment Nut   Damaged seal  Relieve Pressure  page 5  Replace  seal    Fluid leaking out of either plug Missing or damaged o rings Relieve Pressure  page 5  Replace  O rings     Gun damaged Replace gun  Needle adjustment won t adjust Dirty threads Clean threads  Nozzle not on gun Put nozzle on gun       18 309800K    Wiring Diagram    ELECTROLYTIC CAPACITOR    BLACK BLACK         BLUE    YELLOW  POWER SELECTOR  SWITCH SWITCH GREEN    O Sp GROUND    Pai GREEN    Og       AIR COMPRESSOR    Air Diagram       ALTERNATE ZipTex 1000 CONFIGURATION FOR UNITS  WITH REGULATOR DIAL AND GAUGE     AIR MANIFOLD          AIR COOLER    AIR CYLINDER    TI3121a       AIR COMPRESSOR    309800K          ti3120a    Wiring Diagram    19    Parts    Parts    Model 246318      Zip Tex 750    O   o       309800K    20    Parts    Parts  Model 246318  Zip Tex 750        ti7078b    309800K 21    22    Part No     234214  117563  117693  15B859  15A903  246585  15B409  15B872  246580  15B439  15B530  15B860  15B543  15B856  246189  246574    117625  117630  117633  117636  234157  15B529  246572  112612  113415  115095  115480  116630  195367  15B585  117727  15B866  234211   234148  248930  15B507    Description    KIT  roller   SWITCH  
18. selector   SWITCH  on off   LEG  frame   PLATE  hose   KIT  pulley  includes 1  2  41  PLATE  frame  top  SUPPORT  front  frame   KIT  manifold  air  includes 19  SHAFT  pivot  motor tray  ROD  axle   HANDLE    RACK  hose   FRAME  bottom   TRAY  motor   KIT  cylinder  air  includes 24  46   47    NUT  locking   SCREW  torx  tri lob   SCREW  slot  hex wash hd  SCREW  hex hd  flanged   KIT  RotoFlex pump   ARM  cylinder   KIT  motor  AC  includes 41  66  79  CAP  hub   SCREW  mach  torx pan hd  WHEEL  9      KNOB  t handle   SCREW  carriage   SPACER   HARNESS  wiring   CLIP  wire   SHIELD   KIT  compressor  air  includes 54  KIT  hose   KIT  quick disconnect   CORD set  power    Parts  Model 246318  Zip Tex 750    Qty       b ee ee b i ee nl ee h a a a a a a    AA A dk CGO     NO AD NO DP NN TI a a OOO    Ref  No     38  39  39a  39b    78  79  85    Part No     246545  246316  15B676  15B990  115099  117672  101134  101242  117671   117668  115498  15B786  246578  113084  15B823  15B818  115651   117728  15B822  198492  290228  15B895  103473  234222  117791   15B986  186620  150127  150128  292063  15C090  246683  287967    Description    GUN  texture  manual 309798  HOPPER  6 gallon  STORAGE  nozzle  GUARD  burp   GASKET   BELT  GT2  3mm   RING  retaining  ext    RING  retaining  ext   PIN  clevis   PIN  cotter  bow tie  SCREW  mch  hx wash hd  SHIELD  spray   KIT  cooler  air  includes 51  54  56  RIVET  blind   TUBE  air   TUBE  air   NUT  hex  acorn  5 16 18  FITTING  com
19. sing  a wire tie        4  Replace shroud  Tighten  bolts  6         309800K 11    Motor Repair    Motor Repair    Use Motor Repair Kit 246572     Disassembly    1  Relieve Pressure  page 5   2  Unplug sprayer from outlet     3  Remove shroud  6 bolts         4  Remove RotoFlex Pump hose  page 6   5  Remove Air Cylinder  page 10     6  Cut wire tie  A            7  Remove yellow wire  B      8  Remove ground nut  C            9  Remove blue wire to  switch  D         TI2856A    12          10       Using your hand to sup       Bring motor to work       Remove 4 bolts  G       Cut wire tie  Remove    Using a flat screw driver  E  remove c clip  E   x    SZ TI3099a    port the motor  carefully  pull rod  F  out through  back     bench     holding motor to  bracket     capacitor from plate   page 11        Reassembly    Il     Reposition motor in housing  keeping motor square  and aligned to pulley     Keeping tension on belt  tighten 4 bolts  G   Torque  to 15 ft lbs     N The motor will have a tendency to move when    3  Secure new capacitor to plate     bolts are being tightened  Hold it securely in  place  square and aligned to pulley     page 11        309800K    4  Using one hand to support  motor  slide rod  F  through    motor bracket     5  Replace c clip  E      For steps 6 9 refer to illustration below Step 9     6  Reattach blue wire to switch  D      7  Replace ground nut  C      309800K    Motor Repair    8  Reattach yellow wire  B      9  Secure all wires together
20. t unexpectedly and cause  serious injury     e Before operating this equipment  read all manuals  tags  and labels  including material labels and  instructions     Do not expose system to rain  Always store system indoors    Do not alter or modify equipment    Do not spray cementcious materials    Do not exceed maximum working pressure of lowest rated component in your system   Check equipment daily  Repair or replace worn or damaged parts immediately     To reduce risk of serious injury  including electric shock and splashing fluid in eyes  follow Pressure  Relief Procedure on page 5 before servicing the unit     Do not use hoses to pull equipment     Route hoses away from traffic areas  sharp edges  moving parts and hot surfaces  Do not expose  hoses to temperatures above 130 F  55 C  or below  35 F   37 C      Air hoses at the compressor end  can get very hot  Allow sprayer to cool down 15 minutes before  removing air hose     Store hazardous fluid in an approved container  Dispose of hazardous fluid according to all local   state and national guidelines        Never directly inhale compressed air  Compressed air may contain toxic vapors     309800K    WARNINGS    Electric Shock Hazard  To reduce the risk of electric shock     e Be sure sprayer is adequately grounded through electrical outlet  page 5   Use only 3 wire  extension cords   Make sure ground prongs are intact on sprayer and extension cords   Do not operate with cover removed     Turn off sprayer  Follow Pressur
    
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