Operators Manual
Contents
1. 4 L 187 96 mm arg T HE 61653_REVA Page 6 HSD 440P Introduction The Everpure HSD 440P Ultra filtration System is a high capacity high flow rate flushable water filtration system capable of removing many types of particulates from residential and foodservice water supply installations This advanced point of entry POE water treatment device is designed to improve water quality in a variety of applications and uses Ultra filtration membrane technology is designed to filter out suspended particles large dissolved molecules and most colloids The HSD 440P does not remove ions dissolved minerals hardness or very small organic molecules such as pesticides The HSD 440P requires minimal maintenance and will provide clean better tasting water for many years The system incorporates programmable automatic filter cartridge flushing which results in extended service life without the need for frequent routine cartridge replacement APPLICATIONS The Everpure HSD 440P Ultra filtration System may be used in a variety of applications However its two primary uses have been for residential whole house filtration and for commercial foodservice water treatment Because the device itself2. 200 Activate output 1 second after every 200 gallons n P Pulse Mode 500 Cancel setting n OFF Use the Set Up and Set Down buttons to adjust these settings Page 20 9 10 11 HSD 440P Programming Regeneration Day Override A Press the Program button The next display is used to set the Regeneration Day Override Option Setting The Regeneration Day Override Option Setting sets the maximum amount of days that the filter can be in service without a regeneration regardless of water usage or the lack of a sensor signal Regeneration begins at the set regeneration time or at the previous regen time An OFF setting will cancel this option with all regeneration types except Timeclock Regeneration A day override setting is required for timeclock regeneration systems Examples Override every 7 days A 7 Cancel setting A OFF Use the Set Up and Set Down buttons to adjust these settings Volume Override b Press the Program button The next display viewed is used to set the maximum amount of water that can be used before a regeneration cycle is called for When this feature is used with delayed regeneration systems it is up to the programmer to determine a reserve capacity The control will no longer keep track of the reserve capacity This option is typically used to bypass standard reserve or capacity calculations made by the control Examples Override every 700 gallons b 700 Over
3. An OFF setting cancels this setting A set on time with a set off time of S will turn the output off at the start of service All settings are in minutes and output timing is synchronized with regeneration cycle timing Examples Activate output at start of Step 1 Deactivate after 10 minutes y 0 Start Time Display 10 0 Stop Time Display Cancel setting y OFF Use the Set Up and Set Down buttons to adjust these settings 7 Timed Auxiliary Output Window 2 Setting r Press the Program button This option setting consists of two displays The first display is used to set the turn on time of the output referenced to the start of backwash The second display is used to set the output turn off time referenced again to the start of backwash An OFF setting cancels this setting A set on time with a set off time of S will turn the output off at the start of service All settings are in minutes and output timing is synchronized with regeneration cycle timing Examples Activate output 15 mm after the start of Step 1 Deactivate when in service r 15 0 Cancel setting r OFF 8 Chemical Pump Output n Press the Program button This option setting consists of two displays The first display is used to set the turn on time in minutes of the output The second display is used to set the volume of water flow at which the output will turn on Examples Activate output 1 0 mm after every 200 gallons n 1 0
4. Y eR _ Installation amp Operation Guide HSD 440P Ultra Filtration System IMPORTANT Fill in Pertinent Information on Page 28 for Future Reference HSD 440P Table of Contents Installation Operation amp Service Guidelines 0 0 cece cece sees esses eeeeeeeeeeeeeeeeeeeeeeeeseseeaeaeaesassaeeeeseaeseeseeeeeeeeeeeees 3 Safety Cautions amp Warning Sucessos a a aa dadbuanaducesevanasaneutesansddee aa aE 4 ASSEMbIY E r a e E E ES E O E E E E E S E E E E E 5 Dimensional Drawing essrresoreareri n a R A E EE E N cae EE E T 6 trod ctioMeszraasi inanan a S a A e Oaea TA a iaaea Sa a EAE EAA AED 7 nstallati M ennon a a a E a a tacesumanmnaeabeeasa 9 Back Flush Surge Tank Installation sned a A a ee aaa 12 oystem let U o a E T aya deade ay ddameen ian cdenaniates 13 Start Up Sanitation cess siccsetesssyatiiedi en n A A a laa aa aa aE E A en eee 14 Quick Start Programming GUIE ssesssesssrireinisintadininnrni nen kinia nin E ENANSA NE SENDENET ENARE EE EERENS RaR 15 ProgranmnimMin geess orei ern E eee N EE EE E A EE EEEE EEEE AE E E E 16 SeNiCe amp Maintena NGS onein a a ea aa a Ea 23 TROUBDIESHOOLING Gude aii ssc ec cov anaa A 24 ASSEImDIY Dowager aa a ay dfisner hanitete baacleehs E waa eielecinaiaas 26 Assembly Replacement Parts 0 02 eri rr tr i nnn nn nnn ee eee ried er nieee eee ANKARANA NAANA 27 Appendix A Installation Start Up Checklist cecccceeccecceeee cece
5. HSD 440P is a point of entry device designed to treat water distributed throughout the entire system The installation should be located near the service water point of entry to the home or commercial facility but before the plumbing is split up for distribution Ensure the outside hose bibs are not plumbed into the HSD 440P system A mounting bracket has been designed to mount the HSD 440P sufficiently off the wall to accommodate installation of a pre post filter inline with the water inlet and or water outlet of the system Remember to allow for visual access to the meter programming controls Do not mount the HSD 440P above any electrical equipment or above items that may become damaged if they get wet Install the HSD 440P in a location that will allow for easy service access Service and maintenance requires access to the unit and potential removal and replacement of the membrane element The HSD 440P system should be attached to a wall in a vertical orientation using appropriate mounting hardware capable of supporting 51 pounds 23 1 kilograms The HSD 440P s footprint is 12 x 12 exclusive of plumbing connections It is suggested that initial installation and future removal replacement of the membrane element be performed with the HSD 440P housing lying horizontally Plumbing Considerations Follow all applicable plumbing codes when installing the HSD 440P System Individual installation conditions and requirements can vary greatly A
6. compliment of basic plumbing interconnection fittings are included with the HSD 440P package These fittings see the HSD 440P Assembly Drawing are intended to simplify system adaptation to common installation circumstances NOTE Everpure requires installation of a bypass with every HSD 440P to meet the most efficient service over the life of the unit Additionally some local plumbing codes may require a bypass All HSD 440P housing ports inlet outlet and drain are 3 4 NPT connections A 10 gpm flow control fitting is included for installation on the HSD 440P inlet to ensure the most efficient operation of the membrane A 7 gpm flow control fitting is included for installation on the drain line to maximize water efficiency and help assure proper flushing rates Verify that the drain selected has adequate capacity NOTE Please see Figure 1 on page 12 for proper inlet amp drain identification Page 9 HSD 440P Installation Electrical Requirements The HSD 440P controller requires a constant electrical supply to flush correctly 120 VAC 60 Hz or 230 VAC 50 Hz Additional Water Treatment Devices It is preferable though not required to install the HSD 440P Ultra filtration System ahead of softeners iron filters and other similar water treatment devices as the removal of particulates generally improves their performance and longevity If an on site chlorination system exists the HSD 440P should be installed ahead of that
7. open and flush other taps or faucets for a full 3 minutes Use the foaming test at each tap to ensure thorough flushing Ensure that all new plumbing connections the three ports from the housing and the two end cap perimeters have no leaks Correct as needed Electrical Connection After the HSD 440P has been fully plumbed and flushed it is ready to be connected into its power supply Plug the controller plug into its power supply outlet Open the controller enclosure cover by unscrewing the retaining screw and pivoting the cover downward Manually initiate a flush cycle by pressing and holding the Extra Cycle button on the front bottom left of the controller panel Ensure the filter system solenoid valve opens and that a robust flow goes to drain and that the drain can handle the flow volume Page 13 HSD 440P Start Up Sanitation Sanitization It is suggested that the HSD 440P and all included plumbing be sanitized to eliminate possible contamination that may have occurred during installation Unscented household chlorine bleach can be used to sanitize the system Approximately 1 ounce capful of bleach is sufficient to sanitize the HSD 440P The total amount of bleach needed depends on the amount of plumbing installed downstream of the filter system Procedure with Prefilter 1 2 3 Close the HSD 440P water inlet valve and open the tap faucet or drain valve closest downstream of the system Allow the system to depressurize u
8. to flow through the HSD 440P and outlet piping until the smell of bleach is present at the tap Close the tap and allow the HSD 440P to stand with water but without flow for at least 15 minutes This permits the bleach solution to sanitize the filter system and distribution piping After 15 minutes without water flow open all taps faucets and flush with fresh inlet water until the smell of bleach is gone Close all taps faucets to complete the sanitation process Proceed with the following programming instructions to setup the controller Page 14 HSD 440P Quick Start Programming Guide Basic Programming Quick Reference Guide Plug in system Display will alternate between Time and Flush Volume Default 100 gallons 3 Set time to 12 01 PM by moving the Set up button and or Set down button 4 Then press and hold the Program button to for 5 seconds to enter programming menu 5 Once in the programming menu continue to press the program button to toggle through the various settings listed below 6 Use the Set up button and or Set down button to adjust the setting as desired In typical application only Flush Duration Flush Volume and Time of day would need adjustment Default Settings ao osseete OOOO Pao Previous day sage OOOO b 100 Flush Volume gallons default 100 gaion NOTE A 9 Volt battery not supplied is required for Time of Day back up Service Time Reserve Tota
9. 42323 Stainless Steel Vessel Assy U440 Everpure AENT a EEE TT EV312536 61592 02 UF Filter Element Assy 4 EE A EE E E EV312539 61637 Adapter UF Filter EE E EET EV312591 15468 O ring 118 Injector E E E EV312538 42336 Spring SS Vessel U440 3 E A T EV312532 41972 Bracket Mounting UF Filter E E ied EEA EV312550 41976 Saddle amp Clamp Assy Qsan orna EV312535 61592 01 UF Filter Timer Assy ET EEA EEN E EV312592 61592 03 Timer Assy ET UF Filter 230V EU EAA E A E T EV312593 61592 04 Timer Assy ET UF Filter 230V AU O eviatasdecvesieed V uana EV312594 16650 Fitting Kit Inlet U440 TO E EV312544 60700 10 DLFC 3 F x 3 4 F NPT 10GPM E reed EE E corre EV312595 61651 ess Fitting Kit Outlet U440 2 rannani ER EV312533 61560 01 Assy In line Meter 3 4 NPT NS EA E EV312856 61652 eas Fitting Kit Drain U440 V4 EE ETA EET EV312537 42106 Bracket Solenoid 1 2 NPT NC Osea oie naa EV312545 60699 70 DLFC 3 4 F x 3 4 F NPT 7 0 GPM Brass PAG T N E T EV312606 42557 Jaranan Bracket Mounting Meter Assy Item not shown Page 27 APPENDIX A HSD 440P Installation Start Up Checklist Use this form to record initial system hardware site conditions and controller programming information Retain a copy for future reference Fill in the appropriate data if available Installer Installation L
10. Programming 14 Program Lock PL Press the Program button This display is used to prevent certain displays from being viewed or set There are two possible settings Examples PL OFF Lock Canceled PL ON Lock Active Settings Able To Be Reset With Lock Active Displays Able To Be Viewed With Lock Active Water Hardness Flow Rate Display Water Hardness After Mixing Valve Days Since Regeneration Display Regeneration Time Prior Service Volume Used Display Time Of Day Reserve Capacity Display Previous Days Water Usage Display Unlocking Programming The only way to deactivate this feature is to push and hold the Program button for 25 seconds This procedure will unlock the control and permit all valid program settings to be viewed and reset as needed Use the Set Up and Set Down buttons to adjust these settings Exiting This Option Setting Level Push the Program button once per display until all have been viewed Resetting Permanent Programming Memory Push and hold the Program button for 50 seconds This procedure will erase this and all previous display settings and reset them to default values Control programming will then have to be reset as necessary Page 22 HSD 440P Service amp Maintenance Help Contact If problems are experienced with the installation or operation of the HSD 440P refer to the Troubleshooting Guide in this manual first for assistance If the Troubleshooting Guide does not help resolv
11. al Regeneration arrow on Regen Lockout Volume Program Flow Sensor Remaining Rate Controller Programming 1 2 3 Using the Set Up and Set Down buttons adjust the time on the controller to 12 01 P M Push and hold the Program Button for 5 seconds The first display is the Flush Duration Time The Flush Duration Time can also be adjusted on this display using the Set Up and Set Down buttons To skip this display press the Program button Example 0 5 minutes 1 0 5 Flow Rate Display Fr The first display viewed is the current flow rate of treated water through the system The unit of measurement used is gallons liters per minute Example 8 5 Gallons Per Minute Fr 8 5 Days Since Last Regeneration Display d Press the Program button The next display viewed is not an option setting This display is used as an aid to the service person in diagnosing a system malfunction The number of days since the last regeneration is recorded in this display by the control This display is identified by the letter d in the first digit Example 4 days d 4 Prior Service Volume Used Display E Press the Program button The next display viewed is not an option setting This display is used as an aid to the service person in diagnosing a system malfunction The amount a water used since the last time the filter was in service is recorded in this display by the control The unit of measurement used is gallon
12. al outlet Do not replace this transformer with another power supply as this may cause damage to the electronics Install the HSD 440P only for its intended use as described in this service manual Do not use corrosive chemicals in the HSD 440P Do not install the HSD 440P if it has a damaged cord or plug if it is not working properly or if it has been damaged or dropped Do not immerse the power cord or plug in water Keep the power cord away from heated surfaces Turn the HSD 440P system off and disconnect from the power source before performing any service or maintenance on the unit Do not plug in the controller transformer if there is water on the electrical wiring or the power supply Always shut off the water flow and release water pressure before cleaning or maintaining the HSD 440P The HSD 440P is intended for indoor use only The power supply and controller must not be exposed to weather elements The outlet used for power to the HSD 440P should be an unswitched outlet Page 4 HSD 440P Assembly Drawing 61653_REVA Page 5 HSD 440P Dimensional Drawing 268 41 mm 418 19 mm 10 57 in 16 46 in 91 81 mm _ 326 49 mm 3 61 in 12 85 in 1349 35 mm 53 12 in Ny gt Te d
13. d holding the Totalizer button for 25 seconds During the 25 seconds the Totalizer Arrow will flash to indicate that the display is being reset properly Program Button This button is used by the installer to program those settings indicated on the front panel by red LEDs Set Up Button This button is used to set the current time of day adjust time remaining in a regeneration cycle step and in system programming The Set Up button will increment a display setting Set Down Button This button is used to set the current time of day adjust time remaining in a regeneration cycle step and in system programming The Set Down button will decrement a display setting Low Battery Indicator When the system is operating on line power this red LED will turn on whenever the 9V alkaline battery not included used for memory backup needs to be replaced The battery is stored against the valve backplate In the event of a power outage the battery will maintain current operating displays for approximately 24 hours at maximum battery capacity Low Battery Page 18 HSD 440P Programming Changing Flushing Duration 1 2 While the system is in service press and hold the Program button for 5 seconds The Flush Duration Time will be displayed Use the Set Up and Set Down Set Buttons to adjust the time Note The time can be set in 0 1 minute increments Service Time Reserve Totalizer Meter Example Timer is sending 0 6 minute regen sign
14. d into the port and push it until it snaps into place Page 10 HSD 440P Installation Mount To Wall 1 Once the HSD 440P with Ultra Filtration Membrane Element is fully assembled carry the system to the selected location Conduct a final check of the installation location paying careful attention to clearances for the inlet drain and outlet and accessibility for service and maintenance 2 The HSD 440P may be mounted fully suspended onto the wall at an appropriately accessible height Local codes may require some clearance under the unit Attach the HSD 440P to the wall with four adequately sized bolts for the mounting brackets NOTE The bracket height may be adjusted along the filter housing Page 11 HSD 440P Back Flush Surge Tank Installation Connect the HSD 440P to the service water supply as shown in Figure 1 It is required that the plumbing include a system bypass provision for future service A 30 to 50 micron sediment pre filter is suggested For ease of Ultra Filtration Membrane Element replacement union fitting connections are supplied The back flush surge tank optional should be sized to provide adequate volume for flushing The back flush tank should be installed on a line branched off Tee before the flow meter NOTE Set the precharge on the bladder tank to 12 to 15 psi The factory setting is generally set higher around 30 psi Re Qi Be a TO DRAIN OUTL er V n g q INLET
15. drain from the system 4 Loosen the mounting bolts which fasten the HSD 440P System to the wall Lift the system up slightly and pull it away from the wall laying the housing horizontally on the floor Remove the cotter pin and plastic cap from the ends of each u bolt Pull u bolt away from end cap and stainless steel housing Pull end caps and adapter with top end cap 7 Slide the old Ultra Filtration Membrane Element out of the membrane housing both end caps may need to be removed so the element can be pushed out of the housing Clean and rinse the housing as required using only a mild nonabrasive detergent 8 Lubricate the O rings sparingly with Silicone Replace the end cap on the bottom housing Drop the stainless steel spring into the bottom of the stainless steel housing ensuring the spring is lying flat on the bottom end cap 9 Orientage Ultra Filtration Membrane Element with the center outlet hole on top Gently slide the membrane cartridge into the housing DO NOT DROP THE MEMBRANE ELEMENT INTO HOUSING THIS COULD DAMAGE THE MEMBRANE ELEMENT The element should line up with the lower adaptor Push the element firmly into place 10 Gently and firmly slide the top adapter with o rings into the Ultra Filtration Membrane Element s center tube and fasten the end cap with the u bolt 11 Remount HSD 440P against the wall and reattach plumbing 12 Place the unit back into service Before using system perform flushing and sanitizi
16. e your problem contact Everpure Technical Service at 1 800 323 7823 or 1 630 307 3000 for in depth assistance Prefilter Changes The 30 to 50 micron prefilter should be changed per the manufacturer s recommendation or when supply water flow to the HSD 440P System becomes too restricted for adequate filtered water production Typically the cartridge should be changed when a decrease in pressure is noted or after 6 months of service whichever occurs first NOTE Typically the cartridge should be changed when the outlet dynamic flowing pressure falls below 25 psi on the pressure gauge or when the outlet flow becomes too low or restrictive Ultra Filtration Membrane Element Replacement The HSD 440P Ultra filtration System membrane element is designed to last for a number of years 3 5 typical without replacement under normal operating conditions and with proper installation and maintenance procedures When filtered water flow rates or volumes fall below requirements and can not be restored by normal flushing the membrane element will need to be replaced Use the bypass valve if installed to bypass service water around the system 1 Runa manual flush until water no longer comes out of the drain port 2 Unplug the power cord leading to the system and gently disconnect the cord leading to the flow meter 3 Slowly disconnect the three unions starting with the union located closest to the floor this will allow any remaining water to
17. eeeeceaaeaeceeeeeeeeeee see aaaaaeaeeeeeeeeeeeseseecaacsaaeeeeeess 28 Appendix B Warranty c cccccccceeceeeeeecenecaeceeeeeeeeeeececcceaecaeeeeeeeeeeeeesccceaecaeeeeeeeeeeeteseccsacesaeeeeeeeneeetes Back Cover IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 104 F 40 C Do not place the unit in direct sunlight Do not strike any of the components Warranty of this product extends to manufacturing defects of the vessel and controller not the membrane Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correc
18. er for board is sending continuous service flushing command 5 System is not flushing i The system is not plugged A Plug the system controller in B Drain solenoid valve B Replace the solenoid valve remains closed C Meter is not registering flow C Check the connection of meter cable to the meter Secure if necessary D System controller circuit D Contact your Everpure dealer for board is not sending flush service signal 6 Meter is not reading flow A Meter cable is not secured A Check the connection of meter cable to the meter body to the meter Secure if necessary B Meter or controller are B Contact your Everpure dealer for malfunctioning service Page 24 HSD 440P Troubleshooting Guide Possible Cause 7 Water has an unpleasant taste A Unit has not been flushed A Open all drains and let the water and or foam sufficiently at startup flow for 20 minutes 8 Water leaks at the end of the A Cartridge end connections A Tighten with wrench if necessary filter cartridge after changing are not tight enough cartridge B O rings are not properly B Lubricate O rings lubricated C O rings are cut or C Replace O rings deformed Page 25 HSD 440P Assembly Drawing 61653_REVA Page 26 HSD 440P Assembly Replacement Parts Contact your Everpure dealer for membrane elements or system replacement parts Item No Quantity Part No Description Tecnu aes EOE EV312534
19. escribed in the owner s guide or performance data sheet for this product OUR OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT AT EVERPURE S DISCRETION OF THE FAILED PARTS OF THE WATER TREATMENT UNIT AND WE ASSUME NO LIABILITY WHATSOEVER FOR DIRECT INDIRECT INCIDENTAL CONSEQUENTIAL SPECIAL GENERAL OR OTHER DAMAGES Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts so the above limitation may not apply to you Similarly some states do not allow the exclusion of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Consult your telephone directory for your local independently operated Everpure dealer or write Everpure for warranty and service information For sales replacement components and service contact your Everpure dealer or Technical Service Everpure LLC 1040 Muirfield Drive e Hanover Park Illinois 60133 800 323 7873 800 942 1153 In Europe Toekomstlaan 30 B 2200 Herentals Belguim www everpure com In Japan Hashimoto MN Bldg 7F 3 25 1 Hashimoto Sagamihara Shi e Kanagawa 229 1103 Japan Printed in U S A P N 42509 Rev A
20. g power loss However when power is returned after an extended outage the controller might need reprogramming Keep a copy of this manual near the water filtration system for future reference The HSD 440P is intended to treat only cold potable quality water It is not intended as a permanent primary treatment for water from a contaminated source such as from radon pesticides sewage or wastewater OPERATING SPECIFICATIONS Minimum water pressure 20 psig Maximum water pressure 120 psig Minimum water temperature 34 F Maximum water temperature 104 F Storage temperature 34 to 122 F 1 to 50 C Disconnect all power sources before servicing Always operate with cover in place SERVICE TIP The system MUST be depressurized before removing any quick connections for servicing Page 3 HSD 440P Safety Cautions amp Warnings Safety Cautions and Warnings The HSD 440P must be wired and grounded according to local electrical codes to prevent the possibility of electrical shock Do not modify the power supply cord The HSD 440P must be installed in compliance with local plumbing codes and any other applicable codes The HSD 440P has been designed and tested to offer reliable service only if installed by a qualified installer and operated and maintained according to the instructions in this service manual For safety reasons the HSD 440P is furnished with a low voltage power transformer to plug into a standard electric
21. gen Lockout Volume Program Flow Sensor Remaining 3 The Volume Remaining Display is the volume of water in gallons remaining prior to flushing Without any water usage the Meter Arrow should be either off or on but not changing Open a tap The Meter Arrow should begin flashing at a rate that varies with flow rate Close the tap after 3 5 gallons of water flow Example Service Time Reserve Totalizer Meter Time Reserve Totalizer Meter Example 125 Gallons of Water a a 0 Gallons of Water Remaining H c 5 Remaining System in Service System in Service ne a No Water Flow Regen Lockout Volume Program Flow Sensor Regen Lockout Volume Program Flow Sensor ater owing eter Remaining Rate Remaining Rate Arrow Flashing Controller Operation During a Flush Cycle 1 Manually initiate a flush cycle and allow water to run to the drain To initiate a flush press and release the Extra Cycle button The system will go into flush mode immediately A During Flushing During flushing the system will display the time remaining Service Time Reserve Totalizer Meter Example System is sending 0 6 minute regen signal Regeneration Arrow _ 7 Regeneration ZN Signal Regen Lockout Volume Program Flow Sensor Remaining Rate B Pushing the Set Up or Set Down button during the flush cycle will adjust the time remaining in that cycle The programmed flushing time will not be changed C After the flush cycle the system returns to in
22. i A C 42334 _REVA Figure 1 Page 12 1 HSD 440P System Start Up Open a tap or faucet in the building downstream of the HSD 440P to permit water to flow into and through the filter system Slowly open the filter system inlet valve about half way and allow the inlet water to purge air from the unit Maintain water flow until all air is purged out of the HSD 440P and piping and no sputtering occurs at the open tap Open other taps in the building until air is purged from those lines Open the HSD 440P inlet valve and all other filter valves completely NOTE Ensure that any bypass valves are in the non bypass condition Flushing the HSD 440P NOTE The HSD 440P Ultra Filtration Membrane Element is shipped with a USP Grade ingestible glycerin sodium metabisulfite storage solution This solution should be completely flushed from the HSD 440P and downstream piping before allowing product water to be consumed Ensure the drain is capable of handling the water flow 1 Open a tap or faucet with good drain capacity fully and let the water run 30 minutes During this time close and re open the tap three times this start stop helps flush the solution To avoid flooding do not leave an open tap unattended TEST Fill a clear glass at full flow from the tap used for flushing Observe whether any foaming occurs in the glass If it does the storage solution has not been fully flushed out After the main flushing
23. is identical for either application this manual has been designed to cover both types of installations Where different information is appropriate the manual will indicate those differences Residential Applications e Whole house point of entry e Whole house drinking water lines only no outside hose bibs Custom kitchen or wet bar installations Foodservice Applications e Foodservice applications include point of entry treatment of supply water used in restaurants for food preparation and as ingredient water e Examples of food preparation applications include water using equipment such as steamers combi ovens and commercial dishwashers Examples of ingredient water applications include fountain beverage and juice dispensers coffee makers and espresso machines ice machines insta hot dispensers and drinking water spigots e Other foodservice applications include pre filtration to extend the service life of point of use POU water filtration systems cartridges especially in high particulate or high turbidity locations Flow Capacity Assess the home or commercial facility water usage especially during peak demand The standard HSD 440P is sized for 10 gpm peak capacity flow Water demand that exceeds peak capacity will have the effect of reducing pressure and volume delivery at open taps or faucets Note Higher flow rates above 10 gpm will require multiple units in parallel Page 7 HSD 440P Introduction Flu
24. ith mounting bracket WB SS kit part number DEV3109 52 and cartridge DGD 5005 20BB part number DEV9108 37 A back flush surge tank is needed to avoid fouling in these installations Small surge part number EV9336 50 1Some shallow wells have serious contamination problems high turbidity TOC color and taste levels Page 8 HSD 440P Installation Many water sources particularly private wells have higher levels of turbidity or suspended solids that can shorten membrane life of the HSD 440P if adequate flushing is not performed Installation of a 30 50 micron sediment filter is optional A properly sized tank is required when high flow rates are encountered to meet volume demands of the service equipment This tank offers a volume of treated water for periods of peak flows thereby extending service life of the membrane The tank needs to be sized based on the higher volume expected The system must be protected from possible back contamination by the installation of an air gap between the HSD 440P drain connection and the drain line An Installation Start up Checklist is provided in Appendix A of this manual to help prompt for procedural steps and to record useful information for future reference Please refer to this document and have it at hand during the installation and start up process HSD 440P Location Note the location of the water supply drain and an unswitched electrical outlet when choosing a mounting location The Everpure
25. lizer Meter Regen Lockout Volume Program Flow Sensor Remaining Rate Regeneration Low Battery Signal Water Hardness System Capacity Regeneration Time Program Button Extra Set Up Button Cycle Flow Set Down Button Page 15 HSD 440P Programming Timer Display Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Remaining Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Remaining Rate Regeneration e ow Battery Signal Water Hardness System Capacity Regeneration Time Extra Totaiizer Cycle be ow Rate Page 16 Service Indicator Timer in Service Arrow On Time of Day Display Indicator Totalizer Display Indicator Flow Indicator Arrow Flashes with Water Flow Flow Rate Display Indicator Program Display Indicator Volume Remaining Display Indicator Flushing Indicator Valve Flushing Arrow On Program Display Indicator Extra Cycle Button Program Button Set Up Button HSD 440P Programming Programming 1 During cold weather it is recommended that the installer warm the system up to room temperature before operating 2 In normal operation the Time of Day and Volume Remaining Displays will alternate being viewed Set the Time of Day Display by pressing the Set Up or Set Down buttons to the correct time Service Time Reserve Totalizer Meter Example 12 59 A M System in Service Re
26. m end cap Carefully remove the Ultra Filtration Membrane Element from its plastic bag NOTE The O rings must first be lubricated lightly with the supplied food grade Silicone Dirt dust hair or other foreign materials cannot be in the central tube or on the connector Visually inspect the O ring and sealing surfaces for cleanliness Orientate Ultra Filtration Membrane Element cartridge with the center outlet hole on top NOTE The Ultra Filtration Membrane Element has one end sealed and one end open The open end must be on top for proper assembly Slowly feed the Ultra Filtration Membrane Element into the top of the membrane housing DO NOT DROP THE ULTRA FILTRATION MEMBRANE ELEMENT INTO THE HOUSING THIS CAN DAMAGE THE ULTRA FILTRATION MEMBRANE ELEMENT Install top end cap with adapter into the stainless steel housing When installing the end cap containing the adapter it must be centered to fit into the opening in the center of the membrane element Once the adapter and end cap are in place attach the u bolt through the stainless steel housing and end cap Next install the cotter pin to end with the hole and plastic cap to the other end of the u bolt Connect the solenoid valve and flow meter to the cables already attached to the timer Push the solenoid cable socket onto the solenoid and fasten the holding screw The flow meter cable has a flat side corresponding to the port molded into one side of the flow meter Insert the meter cor
27. ng procedures as described in the installation section of this manual aun Page 23 HSD 440P Troubleshooting Guide 1 No lights or display on controller A No power to the system A Plug the system controller in B Faulty controller circuitry or B Check correct power supply to outlet display module C Contact your Everpure dealer for service 2 There is no product water flow A Bypass valves are not in A Restore inlet water supply to system from the filter the correct positions to allow water flow or supply water is unavailable B Prefilter cartridge if present B Replace or clean the filter cartridge is plugged C UF membrane is fouled C Contact your Everpure dealer for service 3 There is low flow or pressure out A Unit is in flushing mode A Wait for flush to end If desired have of the filter a pressure tank installed after system to maintain pressure during flush If flushing continuously see 4 below B Unit is not flushing B Decrease the volume between frequently enough flushes and or increase the flushing time ee Inlet water pressure is too C Boost the inlet water pressure D cr in prefilter is D Replace or clean the filter cartridge plugged E UF membrane is fouled E Contract your Everpure dealer for service 4 System is flushing continuously A Drain solenoid valve A Replace the drain solenoid valve remains open B System controller circuit B Contact your Everpure deal
28. ntil water flow stops Introduce chlorine through the prefilter Open a cold water tap as far as possible from the HSD 440P and slowly open the filter system water inlet valve Allow water to flow through the HSD 440P and outlet piping until the smell of bleach is present at the tap Close the tap and allow the HSD 440P to stand with water but without flow for at least 15 minutes This permits the bleach solution to sanitize the filter system and distribution piping After 15 minutes without water flow open all taps faucets and flush with fresh inlet water until the smell of bleach is gone Close all taps faucets to complete the sanitation process Now proceed with the programming instructions that follow to set up the controller Alternate Procedure No Prefilter 1 2 Close the HSD 440P water inlet valve and open the tap faucet or drain valve closest downstream of the system Allow the system to depressurize until water flow stops Disconnect the filter system inlet union fitting and introduce the liquid bleach 1 ounce or capful into the filter inlet line A short length of flexible hose or tubing inserted into the line and extended vertically can be used to simplify pouring the liquid bleach into the line Be careful not to spill bleach onto clothing or skin Reconnect the filter system inlet union fitting Open a cold water tap as far as possible from the HSD 440P and slowly open the filter system water inlet valve Allow water
29. ocation System Model Serial Number Water Source Water Analysis Turbidity TOC DOC Total Iron Tannins Pretreatment Installed Back flush Tank Installed Yes_ No Back flush Tank Precharge _ psi Set Volume Between Flushes Set Flushing Duration Initial Product Water Flow Rate Other Program Details Notes Page 28 Checklist of Steps ONO Oe N Water demand assessed ___ Water conditions considered ____ Flushing requirements determined __ Installation location allows access to membrane ___ Mounting provision accommodates system weight ___ Listed components fittings present ___ Inlet service water accessible __ Electrical power accessible __ Other water treatment devices considered ____ Loose components assembled to system ___ System securely mounted ___ Solenoid valve flow meter signal connections ___ Plumbing connections completed ___ Initial flush w o leaks ____ Electrical power connected System sanitized ____ Back up battery installed in controller __ Controller display okay __ Time of day set All programming steps completed ____ Program displays cycled through to beginning __ Program Mode exited time restored ____ Proper operation verified __ Installation Set Up information entered onto form __ Notes Page 29 Notes Page 30 Notes Page 31 LIMITED WARRANTY COMMERCIAL WATER TREATMENT EQUIPMENT You have just
30. orine ozone chloramines and other related components alteration installation or operation contrary to our printed instructions or by the use of accessories or components which do not meet Everpure s specifications Refer to the specifications section in the Installation and Operating manual for approved application parameters Our product performance specifications are furnished with each water treatment unit TO THE EXTENT PERMITTED BY LAW EVERPURE DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE TO THE EXTENT REQUIRED BY LAW ANY SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE PERIOD SPECIFIED ABOVE FOR THE ENTIRE WATER TREATMENT UNIT As a manufacturer we do not know the characteristics of your water supply or the purpose for which you are purchasing this product The quality of water supplies may vary seasonally or over a period of time and your water usage rate may vary as well Water characteristics can also differ considerably if this product is moved to a new location For these reasons we assume no liability for the determination of the proper equipment necessary to meet your requirements and we do not authorize others to assume such obligations for us Further we assume no liability and extend no warranties express or implied for the use of this product with a non potable water source or a water source which does not meet the conditions for use d
31. purchased one of the finest water treatment units made As an expression of our confidence in Everpure products this product is warranted against defects in material and workmanship to the original end user when installed in accordance with Everpure specifications The warranty period commences from the date of shipment from manufacturer and is administered as follows For a period of ONE YEAR Ultra Filtration Membrane Element For a period of THREE YEARS The entire system excluding replaceable elements This is for material amp workmanship not filter or water treatment cartridge life The unit must be used in operating conditions that conform to Everpure s recommended design guidelines This warranty will not apply if the unit has been modified repaired or altered by someone not authorized by Everpure If a part described above is found defective within the specified period you should notify Everpure technical service at the phone number listed below Any part found defective within the terms of this warranty will be repaired or replaced at Everpure s discretion by your local dealer or Everpure technical service You pay only freight from our factory and local dealer charges Any repaired or replaced warranty item will be incorporated under the original warranty terms of the existing system We are not responsible for damage caused by accident fire flood freezing Act of God misuse misapplication neglect oxidizing agents such as chl
32. ride cancelled b OFF Use the Set Up and Set Down buttons to adjust these settings US Metric Display Format U Press the Program button This display is used to set the desired display format for the timer to use There are five possible settings The U S Format uses gallons for volume and gallons per minute for flow rate related data displays with a 12 hour timekeeping format Option settings P and 8 as well as Regeneration Types 7 and 8 will not be displayed Example U 1 The European Metric Format uses liters for volume and liters per minute for flow rate related data displays with a 24 hour timekeeping format Example U 2 The Standard Metric Format uses liters for volume and liters per minute for flow rate related data displays with a 24 hour timekeeping format Option settings P and 8 as well as Regeneration Types 7 8 will not be displayed Example U 3 The Cubic Meter Metric Format uses m3 for volume and liters per minute for flow rate related data displays with a 24 hour timekeeping format Regeneration Types 7 and 8 will not be displayed Example U 4 The Japanese Metric Format uses liters for volume and liters per minute for flow rate related data displays with a 24 hour timekeeping format Option settings P and 8 as well as Regeneration Types 7 8 will not be displayed Example U 5 Use the Set Up and Set Down buttons to adjust these settings Page 21 HSD 440P
33. s liters cubic meters Example 850 Gallons E 850 Previous Days Water Usage Display Pd Press the Program button The next display viewed is not an option setting This display is used as an aid to the service person in diagnosing a system malfunction The previous days water usage in gallons liters cubic meters is recorded in this display by the control Example 200 gallons P d 200 Page 19 HSD 440P Programming 5 Timed Auxiliary Output Programming y r n Press the Program button The next 3 displays viewed are part of a series of option settings used to program the optional relay output These displays will not be viewed if the optional relay output is not installed The first two settings y and r turn the output on off during regeneration only The third n turns the output on during service only when a set volume of water used has accumulated This setting will not be viewed on non metered systems NOTE When more than one of these settings is used it will be up to the operator to supply the switching logic necessary to operate two or three separate pieces of equipment at a time from a single relay output 6 Timed Auxiliary Output Window 1 Setting y This option setting consists of two displays The first display is used to set the turn on time of the output referenced to the start of backwash The second display is used to set the output turn off time referenced again to the start of backwash
34. service and will resume normal operation 2 AQV alkaline battery is recommended to be installed at all times for proper controller operation The system will indicate when the battery needs to be replaced by turning on the Low Battery LED NOTE A battery is not necessary for the controller to function and the Ultrafilter to operate properly Only the clock will be affected when a power outage occurs The flush settings will remain unaffected Page 17 HSD 440P Programming Control Operation During Programming The system will only enter the Program Mode when it is in service and operating on line power While in the Program Mode the system will continue to operate normally monitoring water usage and keeping all displays up to date System programming is stored in memory permanently with or without line or battery backup power Keypad Operation Extra Totalizer 3 Cycle Flow rogram Rate Extra Cycle Button Pushing this button will initiate a flush independent of the actual system conditions This extra flush will occur immediately Totalizer Flow Rate Button This button is used to view the Totalizer and Flow Rate Displays Pressing the button once will display flow rate Pressing the button again will display the total accumulation of water flow through the system since it was last reset Pressing the button once more will return the display to the Time of Day or Volume Remaining screen The Totalizer display is reset by pressing an
35. shing Considerations NOTE It is important to understand the water quality and fouling potential in order to determine the type and or frequency of flushing when installing the HSD 440P The HSD 440P System should be flushed on a schedule determined by the quality of the water being treated Default Factory Settings Flush Frequency 100 gallons Flush Duration 30 seconds These settings may need to be adjusted based on the analysis for the water treated and practical experience with fouling In all installations the HSD 440P is programmed to flush automatically after 24 hours without a flush regardless of the volume flowed A high capacity storage tank is highly recommended when there are high service flows and or peak demand periods and high turbidity Refer to the table below for initial set up recommendations Table 1 Initial Recommended Flushing Parameters by Water Source and Treatment Water Source Pre Treatment Forward Flush Back Flush Surge Tank Flush Frequency 30 50 micros E a Produced Private Well 30 micron filter Yes f Yes Private Well 30 micron filter High Iron iron filter Private Well 30 micron filter Extreme Water Municipal Surface 50 micron filter Yes Nid Municipal Well 50 micron filter a a a a In all cases a 50 micron pre filter cartridge is required to protect the HSD 440P from large particles plumbing debris etc Everpure Housing 20 BB 1 FPT connections part number DEV9104 50 w
36. system Excess exposure to concentrated chlorine levels risks oxidative attack on the membrane shortening its life depending on chlorine level time of contact and temperature The HSD 440P can withstand a continuous dose of 1 0 mg L or ppm of free chlorine but continuous exposure to higher level of free chlorine or other oxidizing chemicals can shorten Ultra Filtration Membrane Element life HSD 440P Assembly a FON gt D 10 11 12 13 14 Find an area near the installation location with a fair amount of space to lay out the components Carefully remove all components from the carton Ensure that all parts are included and are in good condition Lay the Ultra Filtration Membrane Element housing horizontally on the floor or other large flat surface Attach the upper mounting bracket and timer to the Ultra Filtration Membrane Element housing Attach the flow meter solenoid valve and flow control fittings to the appropriate ports on the Ultra Filtration Membrane Element housing Visually check to ensure both large o rings on both top and bottom end caps are present before installing Insert bottom end cap with two plugs into the stainless steel housing Attach the u bolt through housing and end cap Next install the cotter pin to the end with the hole and plastic cap to other end of u bolt Drop the stainless steel spring into the bottom of the stainless steel housing ensuring the spring is lying flat on the botto
37. t and constant voltage must be supplied to the control valve to maintain proper function HSD 440P Installation Operation amp Service Guidelines IMPORTANT READ THIS FIRST Read this Manual thoroughly before first use NOTICE Read all safety precautions before installing operating or servicing the Everpure HSD 440P Ultra filtration System The Everpure HSD 440P Ultra filtration System should only be installed by qualified plumbing contractors Installations must comply with all local codes and state or provincial laws and regulations Consult Everpure Technical Service for recommendations regarding contractors qualified to properly install the system In addition to meeting installation codes laws and regulations there are other application and usage considerations regarding the care and maintenance of the HSD 440P Ultra filtration System All plumbing and electrical codes must be complied with when installing this product Only qualified personnel should install this product Check the HSD 440P periodically to assure proper operation Do not allow the HSD 440P to be exposed to freezing temperatures Freezing may damage the Ultra Filtration Membrane Element Ensure the Ultra Filtration Membrane Element does not dry out Opened unused membranes should be preserved with a 0 1 sodium bisulfite solution for no longer than 12 months Use Silicone lubricant sparingly on O ring The HSD 440P will continue to operate as a filter durin
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