Operator Manual, Service and Parts List
Contents
1. 10 POEV PAD MAT KIT 14 WATER SPRINKLER gt 15 DECLARATION 17 1 SAFETY DO NOT operate this machine unless all guards are in position and secure DO NOT smoke when refuelling DO NOT refuel with engine running Wipe up spilt fuel DO NOT overfill Dispose of fuel contaminated wipes safely DO NOT run engine in enclosed areas without adequate ventilation DO NOT run engine in an area that has a hazardous or explosive atmosphere Disconnect H T lead from spark plug on petrol engines before carrying out any maintenance Turn off fuel when not using machine Wear protective footwear ear defenders and gloves Comply with site safety regulations Check condition and tightness of anti vibration mounts between engine plate and base plate before lifting 1 1 SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT Wear ear protectors Wear eye protection Wear gloves Wear protective footwear Wear mask Read the operators manual for this equipment This surface may be hot 1 2 SAFETY DECAL POSITIONS 2 TECHNICAL DATA ENGINE MODEL ENGINE ENGINE POWER MANUFACTURER MODEL HP kW PP33 Honda GX100 3 0 2 2 DIMENSIONS MODEL HEIGHT LENGTH L2. Turn fuel tap on Put speed control lever to tick over If engine is cold close the choke petrol engines only Turn engine switch to ON 1 position Pull the starter rope toggle lightly until resistance is felt then pull briskly using quick short pull Do not pull rope to its full extent or allow toggle to snap back against engine Return gently to avoid damage When the engine is warm open choke Position engine speed control lever to give required engine speed usually full speed Commence vibration the compactor is self travelling To stop the engine postion the engine speed control to slow and turn the engine switch to off 0 Turn the fuel valve off 6 OPERATOR INSTRUCTIONS Read section 1 Safety NOTE Drive between engine and vibrator is through a centrifugal clutch Vibration will commence as engine speed is increased Position the engine speed control lever to give required speed usually full speed Commence compaction The compactor is self travelling Its speed of travel and the number of passes required to achieve optinum compaction depends on the type and condition of material being compacted and the layer depth Uniformly graded granular material compacts far more efficiently than wet cohesive material When Compacting block paving always use a rubber attachment mat contact your agent for details When compacting blacktop always use a water spray contact your agent for details Do not run
3. Required AAA 12 EC DECLERATION OF CONFORMITY WE FAIRPORT CONSTRUCTION EQUIPMENT LTD BLAGDEN ST SHEFFIELD SOUTH YORKSHIRE S2 5QS DECLARES THAT THE PRODUCT PP33 FITTED WITH A HONDA GX100 ENGINE ENGINE POWER 3 0HP 2 2kW at 3600RPM SERIAL No CONFORMS TO THE FOLLOWING DIRECTIVE 89 336 EEC 89 392 EEC 91 368 EEC 2000 14 EC NOTIFIED BODY AV Technology Ltd AVTECH House Arkle Avenue Stanley Green Trading Estate Handforth Cheshire SK9 3RW USES THE FOLLOWING STANDARDS BS EN 292 1 BS EN 292 2 BS EN 294 BS EN 500 4 CONFORMS TO THE FOLLOWING STATUTORY INSTRUMENTS THE SUPPLY OF MACHINERY SAFETY REGULATIONS 1992 amp AMMENDMENTS COMPLIES WITH THE RELEVANT ESSENTIAL HEALTH amp SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE DECLARATION certify that on completion of manufacture of the machine detailed above that full conformity has been completed and relevant Health and Safety Requirements complied with NAME IAN MORRIS STATUS WITHIN COMPANY TECHNICAL MANAGER SIGNATURE
4. WIDTH W CONTACT WEIGHT mm mm mm AREA sq m kg PP33 788 330 0 099 45 LENGTH L 1 WIDTH W PERFORMANCE MODEL CENTRIFUGAL COMPACTION FORCE kN RATIO kg m PP33 10 452 NOISE AND VIBRATION EMMISSIONS The Guaranteed Sound Power level LWA tested according to 15 3744 and the Machinery Directive is 105dB A 3 Axis Hand Arm Vibration Value tested in accordance with BS 500 4 uncompacted granular sub base materials is 12 5 m s2 3 USING THE MACHINE FOR THE FIRST TIME When the machine is delivered from Fairport it will have no oil in the engine Please refer to the Engine Manufacturers Manual issued with the machine for instructions on filling the engine with the correct type and quantity of oil 4 ROUTINE MAINTENANCE See Also The Engine Manufacturers Manual issued with the machine Daily Check engine oil level twice daily Check tightness of all fastenings after first days use thereafter check monthly Check belt tension after the first days use thereafter check monthly Clean air filter daily if working in dusty conditions Clean base plate throroughly if compacting black top or lean concrete Weekly Clean air filter see daily Monthly Check tightness of fastenings Check condition and tightness of anti vibration mounts Poor condition of vibration mountings can lead to a deterioration of the product vibration levels Check belt tension 5 STARTING THE ENGINE Check oil level
5. for the work to proceed If warranty is accepted no charge will be made If warranty is not accepted a quotation will be given for the repair and the conditions under the section headed REPAIRS AND ESTIMATES will apply In the customer s interest goods must be accompanied by documentation detailing the nature of the fault or its symptoms Phrases such as Faulty are unacceptable and will result in delays and possible charges to defray costs incurred in identifying the fault In the case of hydraulic breakers and power packs both the breaker and the pack should be returned 9 REPAIRS AND ESTIMATES When returning a machine or an assembly for repair always include an Advice Note quoting model and serial number of the machine An official order must also be forwarded to FCE giving detailed instructions No repair work can be carried out unless covered by an official order An estimate will be submitted before proceeding with any repair To partly cover the cost in dismantling cleaning and inspection a small charge will be made this however will be waived upon receipt of your official instructions to proceed with the repair In the event of the estimate not being accepted a further charge will be made to defray the rebuilding of the machine Estimates must be treated as approximate only as it may be found necessary to use additional parts on further examination 10 ENVIRONMENT This machine contains materials that can be rec
6. OPERATION SPARE PARTS AND SERVICE MANUAL PLATE COMPACTOR MODEL PP33 FAIRPORT CONSTRUCTION EQUIPMENT LIMITED Blagden Street Sheffield 52 5QS ENGLAND Tel 44 0 114 276 7921 Fax 44 0 114 272 0965 Email sales fairport uk com Web www fairport uk com CONTENTS PAGE Nh AON Ol 10 11 SARE D 2 SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT 2 SAFETY DECAL POSITIONS 3 TECHNICAL 4 USING THE MACHINE FOR THE FIRST 4 ROUTINE MAINTENANCE 4 STARTING THE ENGIN ae 5 OPERATOR INSTRUCTIONS 001111 5 VEE BELT ADJUSTMENT asccessteresdesacteesentdasaweedvenkGesabendaedessengede 5 WARRANTY CONDITIONS AND CLAIMS PROCEDURE 5 CONDITIONS teu 6 CLAIMS PROCEDURE alte 6 REPAIRS AND ESTIMATES 1212 7 ENVIRONMEN Tes 7 PARTS 8 DRIVE SYSTEM at 8 HANDLE AND ENGINE 9 BASEPLATE AND
7. Pivot Bolt M12 Nyloc Nut AV Mount Front Right Rear Left 8 x 16 Setscrew 8 Spring Lock Washer 8 Washer Engine Bed Plate Qty Required AABRANMNNNN PARTS LIST BASEPLATE AND VIBRATOR ASSEMBLY Parts List Part Code 1 W14609 2 W14610 3 W81041 4 W81153 5 W14601 6 W14613 7 W435 1 2 40 8 W526 1 2 40 9 W432 12 10 W432 6 11 W437 6 16 12 W88917 13 W418 8 14 W432 8 15 W440 8 16 W14600 17 W437 8 16 Description Base Eccentric Weight Bearing Oil Seal End Cap Pulley Side Pulley M12 x 40 Bolt M12 Large Washer M12 Spring Lock Washer M6 Spring Lock Washer M6 x 16 Setscrew AV Mount Rear Right Front Left 8 Washer 8 Spring Lock Washer 8 Nut End Cap Non Pulley Side 8 X 16 Setscrew Qty Required BLOCK COMPACTING MAT KIT Part Code 93011 W14574 W14573 W435 8 35 W480 8 W418 8 WATER SPRINKLER KIT Parts List PE N Part Code 93043 W480 6 W55042 W420 6 55041 51673 418 8 W435 8 25 W480 8 W55043 W55044 W87864 W87856 Description Qty Required Block compacting mat kit comprising Clamp strip Rubber mat 8 x 35 hex Hd bolt M8 Nyloc nut 8 star washer Description Water sprinkler kit comprising 6 Nut Spacer M6 Washer Tank Support Spray Tube 8 Washer 8 x 25 Bolt M8 Nyloc Nut TANK c w Cap Strap Ball Valve Ys BSP Plug Qty
8. s such as engines the original manufacturer s warranty and conditions shall apply CONDITIONS The goods shall be returned at the purchaser s expense to FCE or to a destination FCE may reasonably direct Carriage costs will be refunded if warranty is accepted Warranty claims will not be considered where there is evidence that failure has been caused by carelessness improper use negligence inadequate servicing incorrect engine speeds fair wear and tear or non compliance with instructions issued by the manufacturer To the extent permitted by law the liability of FCE under this section is confined only to providing a remedy for defective goods and does not extend to any consequential loss loss of profit injury or damage suffered Warranty will not be accepted on dismantled goods unless dismantling was carried out with the written permission of FCE No claim shall be considered if other than genuine parts supplied by FCE have been used Products are only covered by this warranty in the country to where they were supplied by FCE Warranty on products applies only to the original user of the equipment This warranty shall not apply if the serial number or other identifying numbers or marks applied by FCE have been removed defaced or are otherwise illegible CLAIMS PROCEDURE Check that the goods are still under warranty before returning them to FCE see above for warranty periods Return the goods to with an order number
9. the machine on solid surfaces as this is likely to cause damage 7 VEE BELT ADJUSTMENT It is important to note that belt tension in this application is much less than is generally accepted as normal Too high a belt tension may lead to engine damage excessive vibration in the handle short belt life and short vibrator shaft bearing life due to excessive transmission of vibration through the belt Correct adjustment is achieved by moving the engine back to take the slack out of the belt With light finger pressure on top of the belt and at the centre of the span a deflection of between 5mm and 10mm is expected 8 WARRANTY CONDITIONS AND CLAIMS PROCEDURE All products supplied by Fairport Construction Equipment Ltd hereafter referred to as FCE are warranted to be free of defects due to faulty materials or workmanship for a period of 12 months from the date of original despatch from FCE or 3 months for all spare parts used in repairs carried out by FCE or an authorised dealer or repairer If the goods have been purchased through a stockist the above warranty periods also apply from receipt of the goods by the user of the equipment up to a total of a further 6 months from date of despatch from FCE whichever is earlier Filter elements gauges and oils are specifically excluded from this warranty FCE shall at their option repair or replace during normal working hours goods accepted as faulty free of charge to the user For proprietary item
10. ycled We recommend that when the machine is disposed off it is done safely and in a way that protects the environment Part Description Materials Engine Aluminium and steel Baseplate Steel Engine Frame Steel Engine Bedplate Steel Belt Cover High Density Polyethylene Handle Steel and Polyurethane Ant vibration Mounts Steel and rubber Block Paving Kit if fitted Steel and Polyurethane Water Bottle Kit if fitted Steel and Medium Density Polyethylene 11 PARTS LIST DRIVE SYSTEM Parts List Part Code Description Qty Required 1 W81925 Honda GX100 1 2 W14681 Engine Spacer 1 3 W14810 Belt Guard Back Plate 1 4 W466 5 12 5 16 UNF x Csk Setscrew 4 5 W14812 Clutch Spacer 1 6 W87218 Vee Belt 1 7 W87061 Clutch 1 8 W525 4 16 Retaining Washer 1 9 W432 6 M6 Spring Washer 1 10 P80167 1 4 UNF x 1 Setscrew FPC320 1 11 W14702 Belt Guard 1 12 W437 8 25 M8 x 25 Setscrew 2 13 W432 8 M8 Spring Lock Washer 2 14 W418 8 M8 Washer 2 15 P83028 M6 x 16 Button Head Screw 2 16 W439 6 6 Shakeproof Washer 2 17 W14680 Engine Fixing Plate 1 18 W437 8 30 8 x 30 Hex Setscrew 4 19 W88914 AV Buffer 1 20 W14733 Buffer Bracket 1 21 W440 10 M10 Nut 1 22 W418 10 M10 Washer 1 1 23 W432 10 M10 Spring Lock Washer DETAIL A PARTS LIST HANDLE AND ENGINE PLATE Parts List Part Code W14611 W88912 W 14683 W480 12 W88918 W437 8 16 W432 8 W418 8 W14612 Part Description Handle Handle Bush Handle
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