NOTIFICATION OF REVISION Addendum No. 2
Contents
1. 2 New or replacement parts that are installed GFS sticker EE mure tc inn during repair or maintenance must include i i Door all safety signs panels and warning labels as specified by the manufacturer These must 254 005 GFS 1D Plate Fire Cuain be affixed to the new or replacement parts as Em LL al o specified by the manufacturer 254018 3 Not on label NFPA 33 Fue 3 Attach all safety signs and warning labels as specified Refer to Figure 11 WARNIN 1 r C 188 No Visible Location STEP 8 Work Depth Extension Kits Optional Optional Work Depth Extension Kits expand the WARNING size of your spray booth Refer to Figure 12 9 Flame Personal The extension kit includes 18 gauge galvanized panels with 2 inch 51mm flange and holes on DANGER 6 inch 152mm centers with all hardware including nuts bolts and tie angles The light fixture kit includes 48 inch 1219 Door 4 lamp ETL listed fluorescent inside access light fixture s Although not standard a UL listed light is available upon customer request Side Panel or Exhaust Chamber IMPORTANT All paint spray booths must exhausted to the _ Mi labels can be replaced using Part INS 675 Em outside in accordance with local codes and NFPA regulation 332. we em p xm me ze ve 1 Ce ES es RTE sm zu ws Canoe we mw 3 xm see 266 ne ww Cem Tee esses ene ww NE w 5 ne me a Can 3 oem ss 6 Gm quesoms marne eme ew ow ans s e sw s zw 3 e sm xs Casa 3 su sos ase a ser see sm see em 3m 0 75 0 75 GFA 8VP 010 MODEL L MOTOR GFA I8VP 020 Revised 06 02 04 EN 18 FAN ASSEMBLY 18 FAN BLADE REPLACEMENT KIT PART GFB 18 PART DESCRIPTION OTY ios suxx SHTAPEREDBUSHING 1 weur REY NOTSHOWN CHART MOTOR PART NUMBERS V EXPLOSION 575 60 3 003 573 0056 MX003 573 0056 FAN HUB PULLEY AND BUSHING JH 1824 x BROWNING BUSHING DC EX a Lr _ 1 EN amn D 18 STACK RING 1 GA 115 208 230 60 MTO03 DVI 0056 MX003 DV 1 0056 115 208 220 60 MT00S DV 0056 MX005 DV 1 0056 208 230 460 60
3. asain 115 230 V Grinder 01 34 in 14 in Existi 1867 762 1930 Room 114 Yes CRAFTEX Drill Press and Bench E m mm mm 120 V No Room 104 GRAFTEX Drill jpg 74 in 30 in 76 in Existi 1630 510 1300 Aang Room 114 Yes STANDARD MODERN 1334 Lathe E mm 1450 lbs 115V 10 amps No Room 104 Standard Lathe jpg 64 in 20 51 isti Room 118 Yes TRUMARK STATION 5000 E 230v No Room 102 TRUMARK 5000 jpg 34 52 in 79 in iiis 7 100 110 120 220 24 Existi M 460 1138 1155 118 Yes MITUTOYO PH 3500 E mm mm sais ovac switchable Room 104 Mitutoyo PH 3500jpg 18 in 45 in 45 in 50 60 2 1734 2030 2800 Room 118 No ZEISS Contura G2 10 12 6 E no mm 5072 Ibs No Supplied 4B8D518A jpg 68 in 80 in 82 in Existin 718 914 1845 mm 230v3 phase575 3 Minimum 2a located in a dry clean cool dust 125 Yes Compressor DV Systems SC3050 1500 lbs Yes around and 60 a i Room 141 DV System jpg 28 in 36 in 73 in phase 115v 115 amp free amp well ventilated area above Unit Existi E 1016 1016 mm 2286 SHAB Room 125 Yes Compressor Tank nm mm 1500 lbs NO Room 141 Compresor tankjpg 40 in 40 in 90 in Existi 679 503 980 230 single ph 60 125 Yes ASD 150 Compressor Dryer ub mm 192 lbs VIE RIRE Room 140 Dryer jpg 27 in 20 in 39 in Hz Existi ES 2340 1190 2
4. Comply with all local electrical safety and fire codes and regulations the National Isolate the outdoor vent from air conditioning Electrical Code NEC and OSHA guidelines intakes windows and any other equipment that may re circulate the exhaust indoors Turn the exhaust fan on before using the spray booth Ensure that the exhaust fanis Do not overfill the manometer allowing fluid operating correctly before entering the booth to collect in the flexible plastic connecting loop the back of manometer This All field wiring provided must comply with could cause a serious reading error If the local codes or in the absence of local codes manometer is subject to overflow make sure the National Electrical Code NFPA 70 that the fluid has not passed into the plastic All wiring conform to the latest NEC codes connecting loop 500 501 502 505 516 Check local codes to see if a booth interlock is required A booth interlock will prevent the SAFETY HAZARD spray devices from operating unless the There are inherent hazards associated with the booth fan is operating operation and service of this equipment For your Local fire and building codes may require fire personal safety observe all of the safety protection Check with local inspector information Failure to observe these safety authorities for requirements practices can result in personal injury or death a A fire suppress
5. 1016 90 Exhaust Elbows 459 DU E90 24 24 607 DU E90 34 34 864 DU E90 40 40 1016 4 Automatic Roof Ventilator DU ARV 18 18 457 DU ARV 24 24 607 DU ARV 34 34 864 40 1016 DUCTWORK _ PART Flat Roof Flange DU FRF 18 WC DU FRF 24 WC DU FRF 34 WC DU FRF 40 WC NOTE Not designed for corrugated roofing PR Pitched Roof Flange DU PRF 18 P WC DU PRF 24 P WC DU PRF 34 P WC DU PRF 40 P WC P Pitch specify pitch when ordering NOTE Not designed for corrugated wong Automatic Shutter DU SHW 18 18 DU SHW 24 24 DU SHW 36 34 DU SHW 42 40 24 34 40 DIAMETER Inches 607 864 1016 FR 1811 18 457 FR 2411 24 607 FR 3411 34 864 DU GWK 18 FR 4011 40 1016 DU GWK 24 qi _ i DU GWK 34 Plain Exhaust Pipe DU PLP 18 3 18 457 DU GWK 40 DU PLP 24 3 24 607 DU PLP 34 3 34 864 MUF 18365 18 457 DU PLP 40 3 40 1016 MUF 24361 24 607 MUF 34362 34 864 Plain Exhaust Pipe w Clean Out DUPLE383 0 18 457 MUF 40363 40 1016 DU PLP 24 3 CO 24 607 Spiral Duct DU PLP 34 3 CO 34 864 DU SPP 18 L R 18 457 DU PLP 40 3 CO 40 1016 DU SPP 24 L R 24 607 DU SPP 34 LR 34 864 DU SPP 40 L R 40 1016 Length R Connector Rings specify when ordering SO re GLOBAL F
6. 3 MTO03 T V3 0056 MX003 TV3 0056 208 230 460 60 3 MT00S TV3 0056 MX005 TV3 0056 005 573 0056 005 573 0056 115 208 230 60 1 MT007 DV1 0056 MX007 DV1 0056 ee ee ey ee ee we ee 2 FINISHINO SOLUTIONS Lic 2003 POND NT OTE 777 _ 007 573 0056 MX007 573 0056 115 208 230 60 MT010 DV 1 0056 MX010 DV1 0056 208 230 460 60 3 MT007 TV3 0056 007 3 0056 020 3 145 MT020 573 0184 020 573 145 GLOBAL FINISHING SOLUTIONS Wy 19 1 4 B C 18 I D 20 1 2 0 D BC Mounting Bolt Circle CHART A SPECIFICATIONS 10 BLADE FAN ASSEMBLIES ETE 4 rex 1 rex rveaeno 520 2 DETAIL SPARE PARTS LIST Part Number FILTER PAINT POCKETS 20X20 30CT LABW12 4 242 001 MANOMETER STD 0 3 IN WATER COLUMN TU U m z D lt m gt gt gt r m its 4 lt lt lt X m c z gt e 3 5 m m m pad 2 2 2 gt PIS IS 8 5 gt lt lt lt 2 2 2 o o Io D 3 n 9 m 4 5 8 jO v 70 2 gt gt c FAN 18DIA VP 1 2HP TEFC 3P
7. 36 25in 291 Owner Room 139A Supplied 139 Supplied El 1219 mm 533 mm 876 mm Stainless steel sink and counter top 4 p B550C978 jpg 48 in 21in 34 50 in Equipment Existing Heatcraft H 1M CU Cooler E 2057 mm 2362 mm 2286 mm GAFOBCAG jpg 81 in 93 in 90 in Layout Room 141 Equipment Layout Yes Snail Systems 120v and 220V Yes Snail Systems 120v and 220V Snail System 2 jpg Existin Existin isting ung Savage Range Systems 120v and 220 V Room 140 Room 140 Savage Range Systems jpg Existi Existi XISUng Savage Range Systems 120v and 220 V Room 140 Room 140 Savage Range Systems_1 jpg Existi Existi Fi 1000 750 1610 dd M Yes SOCO MC 275F El E 2 mm 3961bs 220v Room 14 Room 141 SOCO 1ljpg 40 in in in Existing Existing TENNSMITH HBU48 12 g 1829 915 1346 1330 Ibs N A Room 141 Room 141 TENNSMITH HBLAS 12jpg 72 53 K 1550 915 1067 Yes TENNSMITH T 52 8 mm ME mm 1330 lbs N A TESI Dy 61in 36 in 42 in Existing Existing DV Compressor System power 1860 mm 570 mm 1930 mm Power already Room 141 Room 141 already hooked up 71 22 in 80 in connected Existing Existing FAST PAK Paint Booth power El 1626 mm 1575 mm 2743 mm 575V Yes Room 141 Room 141 already hooked u paint bay jpg 64 in 62 108 d Page 8 of 9 Specialty Comments Place next to Gel Mixer Existing Existing Room 140 Room 140 Exis
8. Bueing Control Paneljpg 3 Container 1jpg Sq Container jpg amp 3283C47A jpg Big Waste Container jog 2438 mm 96 in 2438 mm 96 in 2438 mm 96 in 3658 mm 144 in 1041 mm 41 in 1080 mm 42 5 in 610 mm 24 in 1067 mm 42 in 1067 mm 42 in 1219 mm 50 in 607 mm 36 in 1219 mm 50 in 686 mm 27 686 mm 27 in 686 mm 27in 1524 mm 60 in 991 mm 39 in 432 mm 17 in 305 mm 1829 mm 12 in 72 1067 mm 914 mm 42 40 610 607 24 in 36 in 1219 mm 1067 mm 48 in 42 in 1067 mm 1219 mm 42 in 48 in 1219 mm 1829 mm 48 in 72in Page 6 of 9 Space Requirements around equipment Specialty Comments Sonic System 4 Sonic System 5 Sonic System 3 Sonic System 4 Sonic System 5 Current Room No Existing Room 141 Existing Room 141 Existing Room 141 Existing Room 141 Existing Room 140 Existing Room 140 Existing Room 140 Existing Room 140 Existing Room 140 Existing Room 140 Owner Supplied Owner Supplied Owner Supplied Existing Future Room Yes Planned No Equipment Description Square Tank x2 Dimension Yi Combined J PRESS 470 100 Room 137 RTHC 28P Room 137 Humidity Chamber VWR 9010L Room 137 OQA Work Bench Room 137 OQA Cabinet 1 Room 137 OQA Cabinet 2 Room 137 OQA Cabinet 3
9. DUCT SECTION VIEW Automatic Shutter to Wall BETWEEN WALL MO SHUTTER AUTOMADC SHUTTER BOOTH DUCT SU SHUTTER ADAPTER BOOTH Duct AUTOMATE SHUTTER Exhaust Duct to Booth Connection USE 10 SEU TAPPING SCREW Spiral Duct to Fan Connection SECTION VIEW Spiral Duct Connection GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 21 Accessories Revision 3 14 06 AA ADVANCE US and Canada Warranty Ballast Replacement Procedure for Global Finishing Solutions General The Advance electronic ballasts that Global Finishing Solutions purchases have a 5 year warranty from the date of manufacture This warranty can be serviced directly by Advance with little or no involvement on the part of Global This North American wide warranty service is an important part of the Advance value proposition Procedure Should a Global customer report a failed ballast they should be instructed to call Advance for an immediate replacement USA 800 372 3331 ext 2 Canada 800 668 6358 ext 4 In both cases a replacement ballast will be sent to the customer at no charge Advance may or may not want the failed ballast returned for analysis In such instances Advance will pay the shipping costs The date code is stamped on the bottom of the ballast Instructions on reading the date code are printed on page 2 18 of the Advance Atlas Should a customer expres
10. Existing Existing Room 141 Room 141 Yellow Cabinet E yellow cabinet jpg 1440 mm 57 in Yes Yes Yes es Yes Yes Yes Yes Yes Yes gt Existing Existing Oxygen Acetylene tank cart 890 141 141 Oxygen tank banks jog 35 in Existing Current Room Future Room No No Existi ae New Facity Yes Wood Lab Casework Room 130 New Facity Wood Lab Casework Supplied Contractor Naw Easy Counterto Supplied d Equipment Description Page 9 of 9 Space Requirements around equipment Specialty Comments Floor Space Required 65 x28 Requirements around equipment Specialty Comments Move nine 9 existing Wood Lab Casework to new facilty Three 3 Wood Lab Casework for new facility Replace two 2 laminated wood contertops for existing Wood Lab Casework Item Sonic Clean up Room Equipment Description Three 3 VBA 96 FRP E Vanguard Fume Hoods Exterior Dimensions width 96 Depth 32 34 Height 55 Balanced Air White Fibreglass Reinforced Polyester Liner 1 1 4 Thick Dished Black Epoxy Countertop Vertical Sash S S Handle TEL AFA 500 Airflow Alarm Monitor 55316 Airfoil Standard pre wired electrical 120V 15A Plugs Switch and T8 FL Light 1ea A23 48 Flammable Storage 1ea A2 48 General Storage Cabinet and No Mechanical Fixtures Included Three 3 Branson series
11. Figure 12 Extension Kit For Booths 6 8810 Wide For Booths 12 14 16 18 amp 20 Wide GLOBAL FINISHING SOLUTIONS Assembly amp Operation Instructions www globalfinishing com 14 Revision 3 14 06 STEP 9 Standard Control Panel Control Package Optional Some booths may require custom panels or multiple control packages based on their fan configurations and number of motors UL 508 amp CUL Listed Standard panels for a maximum of 6 4 tube light fixtures Each NEMA 1Panel Enclosure includes the following Control packages allow you to order one number and receive all the individual components for the necessary electrical controls for a specific booth model Each kit includes the following B Panel mounted disconnect B Fused disconnect with fuses 8 Magnetic motor starter with overloads Wl Magnetic motor starter with overload heater and 120V control coil 8 Fused branch circuits Air solenoid d for safety interlock 120V E Panel mounted controls B Light switch 120V or 2779 Lighting transformer based on panel Push button motor starter 1 Mount the control panel at a convenient location on either the exterior paint booth wall or the adjacent wall outside of any hazardous areas DO NOT mount the panel inside the booth enclosure The electric motor for the exhaust fan requires wiring to the main contro panel This control panel h
12. Improper disposal of used arrestor filter pads may Cause spontaneous combustion You must consult local authorities for proper storage and disposal requirements The following are some safety guidelines mmediately remove all arrestor filter pads from the booth Discard arrestor filter pads to a safe well detached location or place them in a water filled metal container to prevent a possible fire hazard Disposal varies depending on the type of paint that is being captured Consult local authorities for storage and disposal requirements Lighting To replace a burned out light tube 1 Open the light fixture s access panel and remove the burned out tube A heavy duty pressure lock telescopic lamp holder holds the tube in place 2 Push one end of the new tube into one of the two spring loaded holders 3 Slide the other end into the other holder To aid in clean up use a clear plastic film or a clear peel coat over the light glass Consult the factory for details Ductwork Do not allow overspray to accumulate on the inside of the duct walls When overspray accumulates remove is as soon as possible to prevent a possible fire hazard Interior Booth Walls Do not allow overspray to accumulate on the inside of the paint booth walls When overspray accumulates remove it as soon as possible to prevent a possible fire hazard Use a non ferrous non sparking scraper to eliminate any possibilities of igniting c
13. area exceed 1 day s supply containers that comply with the provincial territorial fire code recognized by the authority having jurisdiction or in the absence of such a code then in compliance with National Fire Code of Canada Thinners et les dissolvants seront seulement dispens s des r cipients qui se conforment au code de feu provincial territorial reconnu par l autorit ayant la juridiction ou en l absence d un tel code alors en conformit avec le Code de Feu National de Canada GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 8 Safety Information Revision 3 14 06 Fire Protection Equipment Vider l Equipement de Maintenance Instructions Protection 1 Sprinkler head protectors shall be replaced before 1 Portable fire extinguishers shall be installed near they have accumulated excessive deposits all spraying areas in compliance with the Les protecteurs de t te d arroseur seront remplac s provincial territorial fire code recognized by the avant qu ils ont aient accumul des d p ts authority having jurisdiction or in the absence of excessifs such a code then in compliance with National Fire Code of Canada 2 All discarded filter pads and filter rolls shall be removed to a safe location or placed in a water filled metal container and disposed of after each day s operation Les extincteurs d incendie portatifs seront install s pr s de tous secteurs vaporisant en conformit ave
14. e Sonic System requires onsite testing balancing and commissioning GFS Fast Pak Open Face Industrial Booths Installation Operation and Maintenance Manual ROYAL CANADIAN POLICE ONTARIO SPR Customer Distributor GLOBAL FINISHING SOLUTIONS CANADA Model IFPX 5 Serial 73031 590 OSB 471 Read and keep this manual for future reference All personnel operating the equipment described in this manual should review and understand all instructions before use 12731 Norway Road P O Box 250 Osseo Wisconsin 54758 Phone 800 848 8738 Fax 715 597 2193 www globalfinishing com Revision 3 14 06 SS Table of Contents gt 25522522554 dea tata 3 Do ET 4 How to Use This Manual A Message for the Purchaser Product Description gt Safety infonnatiofi toa Tan vitre etin debat Sort Da 5 General Safety Safety Notes Safety Precautions Canadian Standards CR90 003 Mur cur PERI TITO 10 Before Installation a Unpacking During Assembly gt Assembly and Operation Instructions 11 a Assembly Instructions Step 1 Panel Assembly Step 2 Filter Assembly Step 3 Lighting Step 4 Exhaust Fan Assembly Step 5 Manometer Assembly Step 6 Roll Media Hanger Assembly Step 7 Safety Wa
15. high pressure side ofthe manometer to the booth side ofthe filters Refer to Figure 9 STEP 6 Roll Media Hanger Assernbly Optional 1 2 Remove the grid from the carton Push the rubber tips onto the ends ofthe filter grid The rubber tips are adjustable for a friction fit into the filter opening Place the grids into the openings of the filter racks Install the J Strip and Hanger to the panel above the filter racks at least 1 to 2 inches 25mm to 51mm above the filter rack Tuck roll media up into J Strip and pull it down onto Hanger Roll media and booths each vary in width Cut or overlap roll media as needed to cover filter wall Refer to Figure 10 NOTE Roll filler media is not included Various types are available for different designs for specified applications GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com Figure 8 Exhaust Fan Assembly Figure 9 Manometer Assembly ow Pressure Line To Chamber Side of Filters i 7 Chamber Flange Figure 10 Roll Media Hanger Assembly Fitter Chamber Use 14 x 1 4 px Tek Screws x Fier Grid y b SIDE VIEW Assembly amp Operation Instructions Rewison 3 14 06 STEP 7 Safety Warning Labels Fi ei 1 Warning labels that are normally affixed to Safety Warning Labels the booth product must be replaced immediately if illegible or missing
16. su uu 115 230 No Room 115 Delta Sander jpg 24 in 19 in 54 in Existi El 1295 965 1702 MS Room 122 Yes LITTLE BLASTER LB 4024 3 mm m 120v No Room 140 Little Blaster jpg 51in 38 68 in Existing Room 122 Yes BLAST PACT Sand Blaster Model E 1219 1219 mm 1524 mm 115V 60 Hz No Room 140 SBP3020 310 Serial 20701 Blast pack jpg 48 in 48 in 60 in Contracti BLAST PACT S laster Model 121 121 1524 Room 122 No BLAST PACT Sand Blaster Model El 1154 60 Hz No Supplied SBP3020 310 B61022AE JPG 48 in 48 in 60 in 575 600 3 phase In the middle of a Existing TECHLEADER Stand Up Mill es 1981 mm 1651 mm 1651 mm 124 Yes gt 1500 Ibs 115V 120 amp 115V No 10 foot square Room 115 Kneemill Techleader jpg 78 in 65 in 65 in 15 amp space 600 V 3phase 220v In the middle of a Existing BRIDGEPORT Stand Up Mill E 2530 mm 1620 mm 2150 mm bon Room 124 Yes E 1500 lbs 6 5 amp 115v 20 No 10 foot square Room 115 Kneemill CD85CCC7 jpg 100 in 64 in 85 b amp 115V 15amp space 600 V 3 phase 115V Existi 2489 1321 1854 us Room 124 Yes COLCHESTER MASTER 3250 Lathe mnm Zu mm 3500 lbs 20 amps 115v 15 No 5 feet in front of Room 115 MASTER 3250 jpg 98 in 52 in 73 amps Existi 560 300 1010 ndi Room 124 Yes Red Tool box on wheels mm mm 100 Ibs N A No Room 115 Red Tool Box jpg 22 in 12 40 in Existi 635 737 1727 600v 30 3
17. thank you for selecting our product for your industry Our product conforms to Occupational Safety amp Health Administration OSHA and National Fire Prevention Association NFPA regulations for your safety The employees of Global understand the importance of a quality system and strive to manufacture the best product on the market GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com Product Description This paint spray booth provides a controlled area to safely apply spray paints when installed with the proper fan and electric motor Spray booth construction and recommended airflow velocities are designed to meet appropriate OSHA and NFPA 33 regulations Unless otherwise specified all booths are shipped complete with heavy duty exhaust fans a totally enclosed fan cooled motor man access door s optional product doors optional manometer fluorescent light fixtures intake filters optional and exhaust filters with grids all necessary hardware and assembly drawings IMPORTANT This equipment is designed expressly for the removal of particulate matter only Reduction oF volatile organic compounds VOCs requires either coating reformulation or optional additional equipment General Information amp Introduction Revision 3 14 06 Safety Information Important This manual contains statements relative to worker safety Read this manual thoroughly and comply as directed Operate this equipmen
18. that may have been caused in shipping Slightly bent panels and braces can be straightened and will cause no performance or assembly problems Compare all parts with the included parts sheet for shortages or losses in transit During Assembly While assembling the booth keep the following in mind Follow the assembly steps in proper sequence double check the procedure before continuing The inside of the booth must be smooth all panel flanges must be on the outside of the booth Use only enough bolts to hold each panel in position Do not tighten them completely After each section is set up place the remainder of the bolts in position and completely tighten all the bolts At corners where an assembly angle is used place the nuts on the inside of the panel flanges Plumb the panels so that they perpendicular to the floor The sides ofthe booth must be parallel to each other Pre Assembly 10 Revision 2 14 06 Assembly Instructions Tools required Screwdriver wrenches socket set hammer drift pin caulking gun and drill with 1 8 3 8 and 1 2 bits Do not to assemble the booth until you have read these instructions carefully Study all drawings thoroughly Each component is shown by part number on the assembly drawings This will help you determine where to install the various components NOTE Follow the assembly steps in order and refer to the assemb
19. 00 Sink H H Hawkins Fume Hood Model E Hood 111 96PR jpg Branson 8300 1 jpg Hood 111 0PRjpg El Bransoi n 8300 1j pg Sonic sink jpg 111 96PR Hawkins Fume Hood Model 111 6 9 111 96PR E Hood 111 96PR jpg Width 860 mm 34 in 1220 mm 48 in 980 mm 39 in 2134 mm 84 in 3090 mm 122 in 2771 mm 109 in 3190 mm 126 in 2438 mm 96 in 446 mm 17 5 in 1524 mm 60 in 446 mm 17 5 in 610 mm 24 in 2438 mm 96 in 2438 mm 96 in Size mm Depth 300 mm 12in 610 mm 24 in 550 mm 22in 2410 mm 95 in 4065 mm 160 in 1884 mm 74 in 3142 mm 124 in 832 mm 33in 432 mm 17in 832 mm 33in 432 mm 17in 953 mm 37 5 in 832 mm 33 in 832 mm 33 in Page 4 9 Height 1090 mm 43 in 1200 mm 47 in 1680 mm 66 in 3048 mm 120 in 2730 mm 107 1965 mm 77in 2370 mm 129 in 2280 mm 90 in 140 mm 5 5 2280 90 in 140 mm 5 5 940 mm 37 2280 90 in 2280 mm 90 in Approx Weight 200 lbs 500 lbs 500 lbs 4620 lbs 8470 lbs 110231 lbs 6900 lbs 30 lbs 30 Ibs Power Requirement N A N A N A 200 220v 575V 3PH 60 Cycles 575V 3 ph 60 Hz operation 220 3 PH 60 HZ 120V 120V 120V 120V N A 12
20. 0V 120V HVAC Req No No No No No No No Yes NO Yes No No Yes Yes Space Requirements around equipment Specialty Comments Sonic System 1 Sonic System 1 Sonic System 2 Sonic System 2 Sonic System Room Sonic System 3 Sonic System 4 Existing Current Room Future Room No No Planned Equipment Description Space A HVAC Requi t Macht Power Requirement Req gren Specialty Comments equipment H H Hawkins Fume Hood Model E 2438 mm 832 mm 2280 mm R 111 96PR Hood 111 96PRjpg 96 in 33in Soin dis zi 446 432 140 Branson 8300 a au 30 lbs 120 V Sonic System 3 Branson 8300 1jpg 17 5 in 17 in 5 5 in 5 446 432 140 Branson 8300 Mur 30 lbs 120 V Sonic System 4 S ERN Branson 8300 1 jpg 17 5 in 17in 5 5 in gt 446 432 140 Branson 8300 ur ma 30 Ibs 120 V Sonic System 5 Branson 8300 1 jpg 17 5 in 17in 5 5 in New Transducerized tank to replace existing tank for Sonic System 1 from room 129 B Contractor R 127 Supplied om Contractor R 127 Supplied gem Contractor Ri 127 Supplied seu Contractor R 127 Supplied Som Contractor Branson Transducerized Tanks Supplied Room 127 New Transducerized tank to replace existing tankfor Sonic System 2 from room 129 B FE ou Contractor Branson Transducerized Tanks Supplied R
21. 1 Room 112 Parts Cab Ajpg Existing 8 Drawer Cabinet Room 104 Room 112 E Parts Cab Bjpg Existing Drawer Cabinet Room 104 Room 112 E Parts Cab Cjpg Existing Drawer Cabinet Room 104 Room 112 Existing Room 104 Parts Cab Djpg Room 112 Drawer Cabinet El Parts Cab Ejpg Existing Drawer Cabinet Room 104 Room 112 EQUIPMENT INVENTORY 1426 St Joseph Blvd Orleans Ontario Space Requirements around equipment Size mm Power Requirement Specialty Comments o o Ui e 5 z 1520 mm 60 in 1500 mm 59 1500 mm 1500 59 1500 mm 59 1520 60 1530 60 1530 1530 60 in 1530 mm 60 in 1530 500 LBS Page 1 9 Existing Space Current Room Future Room Approx HVAC Requirements bs SES Equipment Description Images pg Power Requirement Specialty Comments No No Planned 5 Weight Req around Width Depth Height A No equipment 457 357 1473 Owner Supplied Room 114 No Baldor 2048 151D Sander mm 88 Ibs 115 230 V No Baldor 2048 1510 Sander 1 26 18 in 14 58 in El 860 350 Owner Supplied Room 114 No BALDOR 8107WD Grinder OM
22. 450 578 121 ERD 2 35 Oven a T 29 MM 945 Ibs 480 V Yes Room 141 75857906 JPG 912 in 47 in 94 in 7 wired for 480 V 3 Contract 1626 1575 2743 198 121 FAST PAK Paint Booth qu phase 60 hertz unless Yes Supplied paint bay jpg 64 in 62 108 in otherwise requested Page 2 9 Space Requirements Specialty Comments Existing Size mm Current Room Future Room Yes HVAC Equipment Description Images Power Requirement No No Planned E Weight Req around Width Depth Height A No equipment Existi 750 360 1030 Room 122 BALDOR 3328 Buffer and stand a nm 115 230v No Room 115 Baldor 30 in 14 in Ain Existi 860 350 1380 mene Room 122 Yes BALDOR 8107WD Grinder E nm nm 115 230 Room 115 Grinder 01 34 in 14 in 54 Existing Room 122 Yes Baldor 4028 151D Sander 14 34 115 230 115 Baldor 2048 1510 Sander jpg 18 in 14 in 58 in Existi 55 1473 1016 1803 600v 30 3 Room 122 CLUSING CS 618 Surface Grinder nm om 1500 Ibs 115 CS 618 jpg 58 in 40 in 71 phase Existi 620 470 1250 Room 122 ves DELTA Sander
23. 8300 Ultrasonic Generator Five 5 Branson Transducerized Tanks Parti STD 478 693 4012 40 365 Ultrasonic load impedance capacitance RF voltage Frequency compatible with S8340 36 generator Working watts thermostatically controlled Material construction 316 stainless steel 230 V 1ph and Hard chromed emitting face to extend tank life Three 3 Branson Pump and Bag Filter Part STD 246 975 Stand alone pump and big filter unit includes on off switch and e Line cord and interconnecting hoses for CH Tank Five 5 Mechanical Timer e Part STD 410 901 e 0 60 minute mechanical timer and e Includes one OEM kit Three 3 Work Stations for Base Each will be a combination of two work stations with a common leg Overall dimensions of each will be 27 x 96 34 high Leg extensions allowing an extra 3 in height are included as well as levelling glides for all leg assemblies Each double bench will consist of one bench 27 x 60 and one bench 27 x 36 e Each will have a rear stringer and side panels on the outside leg only Each bench will have two 12 deep stainless steel shelves below the work surface and Each bench will have a set of sliding doors below the work surface General Applies to all Sonic cleaners New and Existing Sonic Clean up Room Equipment e Compressed air outlet to terminate at each sonic cleaner with 6 feet of hoes and air nozzle gun
24. 9118 For correci operation of tha spray gun solennid and 0141 light fixture proximity switch ona of the following components must be wired into the circuit 0120 0142 Exhaust Air Flow Switch Molor Auxiliary Contact 0124 0143 DR DRAWN EY MAME OF LEE 04 04 2004 2366 NH NON PRESSURIZED SPRAY BOOTH REY DATE DRAMA BY TIONS L L C 2003 DRAWING GLOBAL FINISHING SOLUTIO GLOBAL FINISHING SOLUTIONS GE pee MOTOR amp LIGHT CONTROL IMPORTANT NOTE This print ls confidentia property of Global Finishing Solutions LLC spose VH Selina LEE 95 05 2003 0000 2 N HUNTER GT PAHS 42402 171
25. H 575V GLOBAL FAN B37 FAN ASSEM C W MOTOR BRACKET MOTOR TEFC 1 2HP 575V 3PH 56FR 242 124 OPTIONAL BG 18 BT 140 MFA 18 MT005 573 0056 PVP 283010 lt w 7 m e o o v E FAN 18VP 005T35 D 5 lt lt v a a UJ m X D 79 SPARE PARTS LIST Control Panel FOR BOLT TOGETHER 2 SE FOR reno CKING SPRAY AIR WITH LIGHT LIMT Paust SA CLUDED GUT NOT eos Tert 11 48 4 TUSE DUAL VOLTAGE eet GLOBAL FINISHING SOLUTIONS LLC 2001 PLAN VIEW 218 TUBE AXIAL XHAUST UNIT 20 x 20 EXHAUST FILTERS I GRID 14 RUBBER TIPS PER FILTER CELL 3 0 4 0 BENCH HEIGHT WORKING HEIGHT MORE WDTH WORKING DEPTH BACK ELEVATION OVERALL MOTH FRONT ELEVATION SIDE ELEVATION ROYAL CANADIAN POLICE ONTARIO SPR 345 OMNINO 397104 NVIGYNYD 211 2277 medde aai ma mous TA tmt sa qn gt PE m om w 20 I 0 L ACER OM _ us i NOISIA33 1041802 1432803 FIELD DRILL AND BOLT FILTER RACKS TO PANEL TOP SECT
26. INISHING SOLUTIONS Accessories 800 848 8738 www globalfinishing com 20 Revision 3 14 06 Miscellaneous Duct Detail Roof Flange and Collar Connection F TALLATION amp SUIDE DOWN SO STANDOFF THAT IT RESTS ON EDGE INSTALLATION OF ROOF F r ROOF FLANGE INTAKE OR EXHAUST DUCT SECTION VIEW Motor Cover Connection Guy Wire Kit Connection USE 3 91672 8 5310 BOUS AND NUTS 0 5 16 8 FLAT WASHERS 3 415 18 LOCK WASHERS Fan to Stand Connections LOCATE 10 MISS FAN BLADE USE 8 S 16 x 1 BOLTS 8x 25 CAULK BETWEEN FAN AND FAN STANO CAULK OUSIDE OF JOINT AFTER Wr 2e 4487 810 752 064 914 1016 SECTION VIEW Duct to Fan Connection cei sree iios 08 25 MOUNT LOOSE RING TO DUCT WITH 10 SELF TAPPING SCREWS CAULK BETWEEN JOINTS CAULK OUTSIDE OF JOINT AFTER ASSEMBLY um 0 nu o Roof Ventilator Detail Duct to Duct Connection DUCT DIA 8 203 ARV AUTOMATIC ROOF VENTILATOR WITH BUTTERFLY GRAVITY DAMPER ALL ARVS ARE 43 10921 HIGH EXECPT 12 305 2 WHICH 31 767 Duct Connection Ductmate DUCTMATE CLEAT ne DUCTMATE ANGLE BUTYL TAPE BETWEEN ANGLES oo SECTION VIEW Duct to Booth Connection USE 10 SELE TAPPING SCREW EVERY 6 152 AROUND
27. ION VIEW FRONT SECTION VIEW USE 5 16 x 3 4 BOLTS amp NUTS FOR ALL PANEL TO PANEL CONNECTIONS 2 FOR REAR EXHAUST EXCHANGE REAR WALL PANEL 6 WITH FAN PANEL 71 NOTE 0100 CUSTOMER SUPPLIED 3PH 230 480 575 Y 0101 0123 MORE THAN 12 UP 24 LIGHT FIXTURES 618 d din N 0102 5 0031 0324 i LIGHT SWITCH BOOTH 0103 i 0125 0 0 LIGHTING ALTOIRE LIGHT FIX 1 0104 5 1 ps 2 0128 4 CIRCUIT Shi PS MCI DLI 1 aL T0127 LIGHT FIX 2 6 ig iMd i 0105 ERES 0127 Tig beng EXHAUST FAN MOTOR 1 0108 x13 5 3 SUPPLIED WITH BOOTH 0128 ADDITIONAL LIGHT FIXTURES 3 STONE SUE T He 170129 LIGHT FIX 1 0107 0129 1 94 CIRCUIT 2 10130 LIGHT FIX 2 0108 0130 CONTACTDRS CIRCUIT 0109 0131 LIGHT FIXTURES END END 0110 0132 CUSTOMER SUPPLIED 1 120VAC 15 5 9111 0133 0112 Fe en m 054 058 CUP TD 12 LIGHT FIXTURES 0135 LIGHT SWITCH ALTOIS6 ou EXHAUST a 0136 LIGHT FIX 1 MEE 0437 LIGHT FIX 2 0116 SPRAY GUN 0138 ADDITIONAL LIGHT FIXTURES PROXIMITY SWITCH XSEE NOTE SOLENOID OSA DC AC 0117 0139 END 0118 0140 NOTE
28. NOTIFICATION OF REVISION Addendum No 2 Solicitation Name Building Addition and Renovation Solicitation Number 201402765 Date Wednesday Sept 23 2013 In response to Questions received during the tender period Question 1 Is security clearance required for individual attending site visit Response Security clearance is not required to attend the site walk thru all contractors will be escorted All contractors will require an active security clearance after the initial site visit Question 2 What is the typical processing time for security clearance documents once they are received by the RCMP Reference Item 3 of 01 Response the average processing time for a Facility Access clearance assuming all required information was provided on the application is 2 4 weeks Question 3 Do personnel require Reliability Status in order to obtain Facility Access required for this project Response No Facility Access is only required for this project but the Departmental Representative reserves the right to request a Reliability Status be sought END OF SECTION NOTIFICATION OF REVISION Addendum No 2 Solicitation Name Building Addition and Renovation Solicitation Number 201402765 Date Wednesday Sept 23 2013 1 ARCHITECTURAL 1 1 SPECIFICATIONS Section 01 30 00 Furniture and Equipment Move Services Revised inventory list of equipment attached 41 pages Equipment inventory identifi
29. Room 124 Yes Drill Press mm 1500 Ibs Her Room 140 IMA Drilling Press jpg 25 in 29 in 68 in phase 230 V 3 phase Existi 780 750 810 SUB Room 124 Yes Cabinet with Green Tool Chest mm mm mm 500 lbs N A No Room 115 O6 jpg 31in 30in 32 Page 3 9 Current Room No Existing Room 115 Existing Room 115 Room 102 Owner Supplied Owner Supplied Owner Supplied Owner Supplied Existing Room 129 B Existing Room 129 B Existing Room 129 B Existing Room 129 B Existing Room 129 B Contractor Supplied Contractor Supplied Existing Future Room Yes No Planned No Room 124 Yes Room 124 Yes Room 124 Yes Room 124 No Room 124 No Room 124 No Room 124 No Room 127 Room 127 Yes Room 127 Yes Room 127 Yes Room 127 Yes Room 127 Yes Room 127 No Room 127 No Equipment Description Parts Drawer Cabinet on wheels SNAP ON Tool Box on Wheels FANCU Robocut Wire EDM Matsuura CNC V Plus 550 Nakamura Tone SC 200L Single turning Center FANCU Robocut Wire EDM Binder Tab 9 H H Hawkins Fume Hood Model Images be Parts Drawer jpg Cabinet jpg SNAP ON jpg be Fanuc Robodrill jpg be Matsuura CNC jpg mr NAKAMURA Tuming Center jpg FANUC ROBOCUT JPG 111 96PR Branson 8300 H H Hawkins Fume Hood Model 111 60PR Branson 83
30. Room 137 Despatch Oven Room 137 PPI OH 101 Navien N 240 Room 139A AXIOM MF200 Mini System Feeder OQA Cabinet 1 OQA Cabinet2 jpg El OQA Cabinet 3jpg es Despatch jpg E PPI Oh 101jpg 2392FEBC jpg El Room 139A EXTROL AX 15 Expansion Tank No C9A1CEC2jpg E B9C1E7A4 jpg 1219 mm 48 in 1600 mm 63 880 mm 35in 1080 mm 43 in 2756 mm 108 5 in 1524 mm 60 in 1524 mm 60 in 838 mm 33in 580 mm 23 in 432 mm 17 in 1219 mm 48 in 711mm 28 in 1100 mm 43 in 889 mm 35 in 762 mm 30in 686 mm 27 in 686 mm 27 in 686 mm 27 in 480 mm 19 in 483 mm 19 in 381 mm 15 in 300 mm 12 in 300 mm 12 in 762 mm 30in 1143 mm 45 in 2040 mm 80 in 2159 mm 85 in 1803 mm 71in 1219 mm 48 in 1219 mm 48 in 1168 mm 46 in 750 mm 29 5 in 4812 mm 19 in 2711 mm 28in 400 mm 16 in 483 mm 19 Page 7 9 Space Requirements around equipment Clearances Sides and Top 12 in 305 mm Specialty Comments Existing 5 5 Current Room Future Room Yes Approx HVAC Requirements Equipment Description Images E Power Requirement Planned E A around a Room 139A Supplied No Width Depth Height es Ballistic Gel Mixer 921mm 737 EDA9O1FE jpg
31. act the parts department or the customer service department with your questions To contact either department call 800 848 8738 Then follow the voice prompts for the correct department You may leave a message on the voice mail system and someone will get back to you as soon as possible If you prefer to send a fax dial 715 597 2193 Be sure to address the correct department on your fax When you order replacement parts for your product it is important to know the following information BEFORE ordering Model Number Serial Number Part Number Part Description and Quantity Purchase Order Number or Credit Card Number Preferred Shipping Method UPS Federal Express Truck Air etc and Complete Shipping and Billing Address You can find the Model Number and Serial Number of your product on the ID Plate located on your product PARTS DEPARTMENT CUSTOMER SERVICE All standard and custom products are designed Global Finishing Solutions provides ongoing and built by Global Finishing Solutions All parts customer and technical support for its customers are retained on file for immediate reference You can reach customer service representative replacement and availability during regular business hours Pricing for Parts Returning Parts Current prices and delivery costs will be quoted a All goods to be returned for credit or F O B from Osseo Wisconsin Postal Code 54758 exchange must be accompanied by a Return Goods Authorization form C
32. all Global Supplier to Stock New Replacement Parts Finishing Solutions to request form Goods For replacement parts and supplies contact the are subject to a 30 handling charge parts department We will help you locate your Special non stock items can be accepted only nearest distributor with the approval of our suppliers and are subject to any additional handling and restocking charges NOTE Availability and Service If you have questions about the warranty please contact Critical operational parts for productions and your distributor prior to contacting Global Finishing customer safety will be shipped overnight when Solutions possible Operation and Maintenance Manuals Global includes an electronic copy of the operation amp maintenance manual with each job You may purchase additional electronic or printed manuals by contacting customer service Other Services Installation questions Arrange for an installation Arrange for a service call Notify Global Finishing Solutions of undelivered parts or other shipment problems GLOBAL FINISHING SOLUTIONS Department Reference Guide 800 848 8738 www globalfinishing com 19 Revision 3 14 06 Other Accessories DU ARV 40 Connector Ring Fan Ring Note Less Connector Ring Ductwork PART DIAMETER T inches mm 45 Exhaust Elbows DU E45 18 18 457 DU E45 24 24 607 DU E45 34 34 864 DU E45 40 40
33. andle this product must read and understand the safe operating practices safety precautions and warning messages in this documentation Disconnect and lock out the main electrical service before installing adjusting or servicing the product a Electrical installation should be completed by a qualified electrician Installation must meet all applicable national state and local electrical codes Ensure that all electrical components grounded to a central ground Become familiar with all controls Safety signs panels and labels that are normally affixed to the product must be replaced immediately if illegible or missing New or replacement parts that are installed during repair or maintenance must include all safety signs panels and labels as specified by the manufacturer These must be affixed to the new or replacement parts as specified by the manufacturer Some spray activities may require the use of respiratory protection IMPORTANT Portable fire extinguishers need to be provided and located in accordance with NFPA 10 GLOBAL FINISHING SOLUTIONS 800 848 8738 www globaifinishing com Safety Information 5 Revision 3 14 06 Safety Precautions Duct the exhaust air from the fan away from Install the booth in compliance with the the working environment to the outdoors standards of the NFPA Do not operate the paint booth unless exhaust has been ducted
34. c le code de feu provincial territorial reconnu par l autorit ayant la juridiction ou en l absence Tout filtre rejet rembourre et filtre des rouleaux d un tel code alors en conformit avec le Code de sera enlev un emplacement s r ou plac dans Feu National de Canada un r cipient en m tal eau rempli et a liquid apr s 2 Where a Spray room is used automatic sprinkler chaque op ration du jour protection shall be proved throughout the spray 3 Ovens and associated ductwork shall be inspected room in compliance with the Provincial territorial building code recognized by the authority having cleaned and maintained internally and externally jurisdiction or in the absence of such a code then ident patervals ta prevent the accumulation A crue of combustible deposits in compliance with the National Building Code of Les fours et ductwork associ seront inspect s sera nettoy et sera maintenu int rieurement et en apparence aux intervalles suffisants pour emp cher l accumulation de d p ts combustibles O une pi ce de Pulv risation est utilis e la protection d arroseur automatique sera prouv e travers la pi ce de pulv risation en conformit avec le code de b timent Provincial Territorial reconnu par l autorit ayant la juridiction ou en l absence d un tel code alors en conformit avec le Code de B timent National de Canada GLOBAL FINISHING SOLUTIONS Sa fe
35. ch flammable gases or vapors combustible or electrically conductive dusts or combustible fibers are present in quantities sufficient to create a hazard such wiring and electrical equipment shall comply with CSA C22 1 Canadian Electrical Code Part sections 18 amp 20 Dans les endroits o l quipement lectrique ou les fils lectriques sont situ s proche des r sidus de peinture des vapeurs de peinture etc facilement inflammable dans des quantit es suffisantes pour cr er un hazard les fils et l quipement doivent tre en accordance avec CSA C22 1 Canadian Electrical Code Part sections 18 amp 20 All electrical equipment within the spraying area including lighting fixtures shall conform to sub clause 1 13 6 2 unless separated from the spraying area by vapor tight separations with no openings Tout quipement lectrique et toute forme d clairage l int rieur de la zone de pulv risation doivent tre en accordance avec l article 1 13 6 2 Une exception existe seulement si la zone de pulv risation est s par par une pare vapeur Safety Information Rensan 3 14 06 11 Electrical wiring components and accessories external to the spray booth shall comply with the provincial territorial building code recognized by the authority having jurisdiction or in the absence of such code then in compliance with the current Canadian Electrical Code L installation l ctrique lectrique components et
36. e pas les filtres Class Il et qui conforment au CAN4 S111 The Standard Method of Fire Tests for Air Filter Units GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 10 Fuel piping components and accessories external to the spray booths shall comply with the provincial territorial installation code recognized by the authority having jurisdiction for the fuel being supplied or in the absence of such a code then in compliance with CAN CGA B149 1 Natural Gas Installation Code or CAN CGA B149 2 Propane Installation Code as applicable Toutes sources de gaz accessoires etc situ s l ext rieur de la cabine doivent tre en accordance avec le Code du b timent local en cas qu un code local n xiste pas l emplacement doit tre en accordance avec CAN CGA B149 1 Natural Gas Installation Code or CAN CGA B149 2 Propane Installation Code as applicable Space heating appliances steam pipes and other hot surfaces shall not be located in an area where deposits of combustible residue may accumulate Les radiateurs ind pendents conduits de vapeur et toutes autres sources de chaleur ne seront pas en proximit s des r sidus de peinture inflammable Open flames or spark producing devices shall not be used in a spraying area Ouvrir des flammes ou l tincelle produisant des appareils ne seront pas utilis s dans un secteur vaporisant Where wiring or electrical equipment is located in areas in whi
37. ental or consequential damages arising from the use of the equipment by the Buyer the breach of any warranties the failure to deliver delay in delivery delay on nonconforming condition or for any other breach of contract or duty between the Seller and the Buyer Limitation of Actions Any action resulting from the breach of any warranty contained herein by the Seller must be commenced within one 1 year after the cause of action accrues In na event shall the Seller s total liability for any or all breaches of any warranty exceed the actual purchase price paid by the Buyer for the Equipment 12731 Norway Road Box 250 Osseo Wisconsin 54758 0250 Phone 800 848 8738 Fax 715 597 2193 www globalfinishing com 3 Revision 3 14 06 General Information IMPORTANT Read and save these instructions before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain these instructions for future reference How to Use This Manual This manual contains instructions for the safe installation operation and maintenance of your paint spray booth Please read the Safety Information section of this manual before you unpack and assemble the booth Introduction Message for the Purchaser The management and employees at Global would like to
38. ers are not properly seated The fan is rotating too fast The motor is running too fast The belt alignment and tension may incorrect The ductwork is inappropriately applied The filters are dirty The fluid level is low There are obstructions in the hoses The wiring of the light may not be 120 or 277 volts AC A light tube has burned out The ballast is malfunctioning Change the filters to match the design specifications Clean the fan blades Adjust the variable pitched sheaves so they closer together then check the amperage draw Re adjust the variable pitched sheaves as necessary Ensure that all filters are in place Slow the fan down by adjusting the variable pitched sheaves Compare the recommended amperage draw on the motor identification tag with the draw of the motor while the motor is running If the amperage draw of the motor reads higher than recommended slow the fan down by adjusting the variable pitched sheaves Loosen and line up the motor pulleys by adjusting the motor base Check the static pressure of the ductwork configuration and adjust as necessary Replace the filters Check the fluid level and add fluid as necessary Clear any obstructions in the hoses Change the wiring as necessary Replace the light tube Replace the ballast Maintenance Revision 3 14 06 Department Reference Guide Use the following guide to help you determine whether to cont
39. es Existing Contractor and Owner supplied equipment 1 2 DRAWINGS 4 Refer to drawing 01 00 Phasing Plan Inventory of Existing Contractor supplied equipment is attached to this addendum 41 pages 2 Revise Note as follows Building facilities need to remain operable during building construction and renovation All temp barriers access to be installed by contractor Contractor to be responsible for move management of all Existing Owner supplied and Contractor purchased equipment and furniture including disconnection connection equipment and furniture set up END OF ADDENDUM Existing 5 Planned Current Room Future Room gt m Equipment Description Room 112 Parts Cab Oljpg Existing Drawer Cabinet Room 101 Existing El Drawer Cabinet Room 101 Room 112 Parts Cab O2jpg E Parts Cab 03jpg Existing Drawer Cabinet Room 101 Room 112 Existing Room 101 E Parts Cab 04 jpg Room 112 Drawer Cabinet E Parts Cab 5jpg Existing 9 Drawer Cabinet Room 101 Room 112 E Parts Cab 06 jpg Existing 13 Drawer Cabinet Room 101 Room 112 E Parts Cab 07 jpg Existing 6 Drawer Cabinet Room 101 Room 112 Parts Cab 08jpg Existing 6 Drawer Cabinet Room 101 Room 112 Parts Cab 09 jpg Existing 13 Drawer Cabinet Room 10
40. hecks at regular intervals will reduce fire hazards maintain booth efficiency prevent freshly painted objects from becoming blemished and hinder any possible booth rust Exhaust Fan and Motor Belt Tension Check the belt tension on the exhaust fan and motor regularly Bearings in the exhaust fan and motor may wear unnecessarily when the belts are too tight Overspray Do not allow overspray to accumulate on the exhaust fan blade When overspray accumulates remove it as soon as possible to keep the blade in balance Remove the blade and clean it when necessary Do not hammer or step on the blade because it is easily damaged Bearings Some exhaust fan units are equipped with sealed for life bearings that require no grease Consult the included operation and maintenance manual for details Manometer Check the fluid level in the manometer periodically and adjust as needed Clean the manometer with a soft damp cloth Regularly check the manometer to determine if the filter panels need to be replaced Do not operate the paint booth when the manometer indicates that it is time to replace the filter panels Exhaust Filters Filter Replacement Replace the exhaust filter when the accumulation of paint overspray hinders the airflow of the booth The manometer will indicate that it is time to replace the filters Check the filter manufacturer s recommenda tions for the filter s final resistance rating SAFETY HAZARD
41. iated with any such repair or replacement 02 In the event the Seller is unable to repair or replace the defective Parts the Buyer shall be entitled to a refund of the cost of amp the Parts The Seller shall have no obligation under this Limited Warranty for ordinary wear and tear of the Equipment if installation of the Equipment does not comply with local state and federal requirements or laws or if the Equipment is modified by any other person or organization The Seller makes no warranty of any kind whatsoever with respect to Parts which are manufactured or supplied by other persons or organizations an OEM provided however the Seller shall reasonably assist the Buyer in connection with warranties if any provided by an OEM Warranty Performance Procedures In the event the Buyer believes the Seller may be responsible for the performance of any warranty obligation the Buyer must immediately send written notice of a claimed defect and must immediately refrain from any further use of the affected Equipment No attempted repair ofthe claimed defect may be made without the prior written consent of the Seller Before any Parts can be returned to the Seller the Buyer must contact the Seller and request a Return Authorization Upon the Buyer s receipt of the Return Autharization form the Parts may be shipped freight prepaid to the facility designated on the Return Authorization All Parts retumed for repair replacement or refund refu
42. ion system sprinklers or dry chemical is required by the NFPA A fire suppression system is not supplied with this booth The use of a Solenoid valve is required by the NFPA Solenoid valves are not supplied with this booth except by optional purchase Use an OSHA approved paint spray respirator when spraying in the booth Do not operate the spray booth when the manometer indicates the filter pad needs to be replaced Treat used arrestor filter pads and any other paint contaminated items as flammable products and dispose of them properly and safely GLOBAL FINISHING SOLUTIONS 800 848 8738 Safety Information www globalfinishing com 6 Revision 3 14 06 Canadian Standard CR90 003 General Safety Information 1 The location of spray booths for finishing operations shall comply with the provincial territorial building code recognized by the authority having jurisdiction or in the absence of such code then in compliance with the current National Building Code of Canada L emplacement des cabines de peinture utilis e pour la pulv risation doit tre en accordance avec le Code du b timent local ou dans le cas d absence d un tel code l emplacement doit tre en accordance avec le Code National du Canada The required exhaust duct s for a spray booth shall complywith the provincial territorial building code recognized by the authority having jurisdiction or in the absence of such code then in complia
43. les accessoires externes la cabine de pulv risation se conformeront au provincial le code de b timent territorial reconnu par l autorit ayant la juridiction ou en l absence de tel code alors en conformit avec le Code Electrique canadien et actuel Liquides inflammables et combustibles pour l usage dans vaporiser de secteurs seront emmagasin s et seront contr l s conform ment au Code de Feu Provincial Territorial reconnu par l autorit ayant la juridiction ou en l absence d un tel Code alors conform ment au Code de Feu National de Canada La note jamais fera la quantit de liquides inflammables et combustibles dans le secteur vaporisant d passe 1 provision du jour Filers shall not be used when applying spray material that is highly susceptible to spontaneous heating Filers ne sera pas utilis en appliquant le mat riel Flammable and Combustible Liquids Liquides inflammables et Combustibles 1 Where flammable liquids are supplied to spray de pulv risation qui est extr mement susceptible au chauffage spontan nozzles by a positive displacement pump the pump discharge line shall be provided with a suitable relief valve either discharging to the pump Paint Thinners and Solvents La peinture Thinners et les Dissolvants suction or to a safe remote location 1 Paint shall be kept in closed containers when not in O les liquides inflammables sont fournis pour use vaporiser des jets par une pom
44. ly drawings Double check the procedure before you continue If it has not already been done sort all the panels and channels by size and number before assembly STEP 1 Panel Assembly 1 Assemble the back wall For all assembly use the 5 16 bolts provided Bolt the corner angles to the side panels Attach the assembled side panels to the back wall Use only enough bolts to hold each panel in position Do not tighten them completely After each section is set up place the remainder of the bolts in position and completely tighten all the bolts Refer to Figure 1 2 Attach the floor channel and the two filter rack sides to the filter racks Attach the filter rack assembly to the filter chamber wall assembly Refer to Figure 2 3 Bolt two of the side panels together Attach a corner angle to the top and another corner angle to the bottom of the side panel assembly Do the same for the remaining side panels Attach both side panel assemblies to the filter chamber Refer to Figure 3 Figure 1 Back Wall Assembly ft S tm Pa dtm De gt row _ A Figure 2 Filter Rack Assembly TOP ViEw Fier Rack s P pe El Fitter Chamber Wall Assembly Fiter Rack Figure 3 Side Panel Assembly Side Panel Please note all drawings in the Assembly Instructions section are f
45. nce with the current Fire Code of Canada Le conduit exig d chappement les conduits pour une cabine de pulv risation fera complywith le code de b timent provincial territorial reconnu par l autorit ayant la juridiction ou en l absence de tel code alors en conformit avec le Code de Feu actuel de Canada A separate exhaust duct shall be provided for each spray booth except that a common duct may be used if it serves spray booths having a combined open frontal area of not more than 1 7m2 Chaque cabine de peinture doit avoir son propre canal du ventilateur d extraction une exception existe seulement quand un canal est utilis pour des cabines qui ont une surface ouverte devanc e qui n exc de pas 1 8m2 Mechanical Ventilation shall be provided in all spraying areas with sufficient air movement to prevent dangerous flammable vapor or powder concentrations La ventilation m chanique doit tre ad quate proche des zones de pulv risation pour emp cher des r sidus de peinture facilement inflammable de s baucher Filters in ducts used to ventilate spray areas shall be made from noncombustible material or have a rate of combustibility no greater than Class II filters conforms to CAN4 S111 The Standard Method of Fire Tests for Air Filter Units Les filtres dans les canals de ventilation des zones de pulv rization seront de mat riaux non combustibles ou doivent avoir un taux de combustibilit qui n exc d
46. nd may be made in the form of a credit to the Buyer s account must be accompanied by the Return Authorization All returned parts are subject to a thirty percent 3095 handling charge Parts manufactured or supplied by an OEM are subject to the warranties if any provided by such OEM s and repair or replacement of such Parts are subject to the approval of the OEM The Buyer shall be responsible for the payment of any handling or restocking charges associated with OEM Parts Disclaimers of Warranties THE WARRANTIES CONTAINED HEREIN ARE EXPRESSLY IN LIEU OF ANY OTHER EXPRESSED OR IMPLIED WARRANTIES OR ANY OTHER OBLIGATION ON THE PART OF THE SELLER INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY MODELS DRAWINGS PLANS SPECIFICATIONS AFFIRMATION OF FACT PROMISES OR OTHER COMMUNICATIONS BY THE SELLER WITH THE REFERENCE TO THE EQUIPMENT OR THE PERFORMANCE OF THE EQUIPMENT ARE SOLELY FOR THE CONVENIENCE OF THE BUYER AND SHALL NOT IN ANY WAY MODIFY THE EXPRESSED WARRANTIES AND DISCLAIMERS SET FORTH HEREIN THE BUYER ACKNOWLEDGES IT IS PURCHASING THE EQUIPMENT SOLELY ON THE BASIS OF THE COMMITMENTS FOR THE SELLER AS EXPRESSLY SET FORTH HEREIN NO AGENTS OR OTHER PARTIES ARE AUTHORIZED TO MAKE ANY WARRANTIES ON BEHALF OF THE COMPANY OR TO ASSUME FOR THE COMPANY ANY OTHER LIABILITY OR OBLIGATION IN CONNECTION WITH THE EQUIPMENT Consequential Damages The Seller shall not be liable for any incid
47. ombustible material To aid in booth clean up use a pre coating clear peel coat or flame resistant paper Consult the factory for details SAFETY HAZARD Do not leave piles of paint sweepings in the booth as it creates possible fire hazard GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 16 Maintenance Revision 2 14 06 Maintenance Schedule Items to be Inspected and or Cleaned BOOTH MAINTENANCE Frequency Monthly 6 Months Yearly Filter Maintenance Check manometer to determine exhaust filter cleanliness 0 3 above clean X Check the optional intake filter for cleanliness visual X Booth Cleanliness Floors remove tar paper when worn or dirty X Walls remove overspray buildup or paint X Lifts check for paint buildup on lift check lift operation X Ceiling remove overspray buildup or paint X X X X Doors remove overspray check door operation All surfaces that would accumulate buildup clean Manometer check the oil level Light tubes replace bumed out tubes Exhaust and intake ductwork Exhaust plenum Intake plenum X Exhaust filters clear of obstructions X Control panel filter and housing clean Exhaust Fan Maintenance and Inspection Inspect and lubricate bearings Check the belt tension Inspect the belt Replace the belt if needed Check pulley alignment Check fasteners set screws and lock collars Lubricate the motor X Rem
48. oom 127 Contractor Branson Transducerized Tanks Supplied Room 127 Contractor Branson Transducerized Tanks Supplied Room 127 Contractor Supplied Room 127 Branson Transducerized Tanks Contractor R 127 Supplied gan Branson Pump and Bag Filter Contractor Ri 127 Supplied gan Branson Pump and Bag Filter Contractor Ri 127 Supplied con Branson Pump and Bag Filter Contractor Supplied Mechanical Timer Room 127 Contractor Supplied Mechanical Timer Room 127 Contractor Supplied Mechanical Timer Room 127 Page 5 of 9 Current Room No Contractor Supplied Contractor Supplied Contractor Supplied Contractor Supplied Contractor Supplied Existing Room 141 Existing Room 140 Existing Room 140 Existing Room 140 Existing Room 141 Existing Room 141 Existing Room 141 Existing Room 141 Existing Room 141 Future Room No Room 127 Room 127 Room 130 Room 130 Room 130 Room 130 Room 130 Existing Equipment Description Planned SES p Mechanical Timer Mechanical Timer Work Stations for Base Work Stations for Base Work Stations for Base Binder Tab 10 Bluing System Bluing System Tank Bluing System Tank Bluing System Control Panel Phosphate Tank Collection Tank Waste Tanks x3 Big Waste Tank Images El 845BFBF2 jpg 4 4A4DBODO jpg 566DDF5E jpg E
49. or example purposes Drawings are not in exact proportion GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 11 Assembly amp Operation Instructions Revision 3 14 06 4 Attach the chamber ceiling 5 to the filter chamber followed by the booth ceiling panels Attach the fire curtain to the front booth ceiling panel Refer to Figure 4 5 Caulk all connecting joints and interior seams to ensure a dust tight seal 6 Square and anchor the booth Global recommends using concrete anchors Space them approximately every two ft around the perimeter of the booth or as needed to anchor the booth securely STEP 2 Filter Assembly 1 Remove the grid from the carton 2 Push the rubber tips onto the ends of the filter grid The rubber tips are adjustable for a friction fit into the filter opening 3 Place the grid into the openings in the exhaust chamber filter racks Place the filters so that the dense side faces the air leaving side 4 Complete the filter assembly Refer to Figure 5 STEP 3 Lighting 1 Install the cage nuts into the light fixture box Refer to the instructions shown in Figure 6 2 Next from the inside of the booth install the lighting fixture box Refer to Steps 1 4 in Figure 7 a Tilt the lighting fixture box into the opening of the light panel b Straighten the lighting fixture box then tilt inward so that the two flanges A on the top of the fi
50. ouses a main disconnect switch control lighting transformer where required motor starter s with fuse and overload protection per NEC requirements push buttons selector switches and operating pilot lights All standard units are factory wired for 480 volt 3 phase 60 hertz unless otherwise requested at the time of purchase IMPORTANT Install the optional standard control panel following NFPA 33 and NFPA 70 guidelines Ensure that the installation also complies with all local codes Operating Instructions 1 Turn the power on at the main breaker disconnect This is a black handle on the face of the control panel 2 Turn the lights off on switch to the on position 3 Momentarily press system start to enter the booth start up sequence and operation After pressing the system start button the system energized light will come on Then the exhaust unit on light will come on 4 Momentarily press the system stop button to shut down the booth any time the system is energized 5 Turn the exhaust fan on before using the spray booth Ensure that the exhaust fan is operating correctly before you enter the booth GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 15 Assembly amp Operation Instructions Revision 3 14 06 Maintenance Instructions The frequency of many of the following maintenance checks depends upon the amount and kind of material being sprayed Performing these maintenance c
51. ove dust and dirt from the motor X Inspect the fan blades X Clean the fan blades X XX X X KK Air Make Up Maintenance and Inspection Inspect and service the bumer X Inspect and lubricate the bearings Check the belt tension Inspect the belt Replace the belt if needed Check pulley alignment Check fasteners set screws and lock collars Inspect and clean the AMU filter Lubricate the motor X Remove dust and dirt from the motor X Inspect the blower X Clean the blower X Check the gas and electrical controls for cleanliness X XX X x X x Use any standard bearing grease lubricant on the grease fittings where applicable GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 17 Revision 3 M 06 Maintenance Troubleshooting Guide Use this decision table to troubleshoot products that are not operating properly The filter is dirty Change the filters There are obstructions in front ofthe filters Remove any obstructions The filters in use do not match the design Increase the speed of the fan if possible There is not enough airflow in the booth There is too much airflow The exhaust fan overloads The manometer is not functioning properly A light is not functioning properly Call for a consultation GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com specifications The fan blades are dirty The fan is not tuming fast enough The filt
52. pe de d placement La peinture sera gard e dans les r cipients ferm s positive la ligne de d charge de pompe sera quand pas dans l usage fournie avec une soupape de soulagement 2 Thinners and solvents shall be dispensed only from convenable ou d chargeant la succion de pompe ou un emplacement loign s r Where flammable or combustible liquid finishes are being applied in a spray booth combustible residue shall be removed from the spraying area and put in receptacles which comply with the provincial Territorial Fire Code recognized by the authority having jurisdiction or in the absence of such a Code then in receptacles which comply with the National Fire Code of Canada O les fins inflammables ou combustibles liquides sont appliqu es dans une cabine de pulv risation le r sidu combustible sera enlev du secteur vaporisant et a mis dans les prises qui conforme au Code de Feu provincial territorial reconnu par l autorit ayant la juridiction ou en l absence d un tel Code alors dans les prises qui conforment au Code de Feu National de Canada Flammable and combustible liquids for use in spraying areas shall be stored and handled in accordance with the Provincial territorial Fire Code recognized by the authority having jurisdiction or in the absence of such a Code then in accordance with the National Fire Code of Canada Note At no time shall the amount of flammable and combustible liquids in the spraying
53. rning Labels Step 8 Work Depth Extension Kits Step 9 Standard Control Panel Control Package Operating Instructions 7 9 dc Lio REATO TREES SEIS Ir SR APIS ESSA P RC te Maintenance Instructions Maintenance Schedule a Troubleshooting Guide gt Department Heferance QUIde arr m nee 19 MSS tis th was cites cee E sat cr Bast eui 20 Other Accessories Miscellaneous Duct Detail a Ballast Warranty Parts List gt Mechanical Drawings GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 2 Revision 31406 GFS KEY Limited Warranty GLOBAL the Sellers warrants to the original end user buyer the buyer that the equipment manufactured by and purchased from the Seller the Equipment if properly installed in accordance with the Seller s Service Manual operated and maintained and used under normal conditions shall be free from defects in workmanship and materials for a period of one 1 year from the date the Equipment is shipped from the facilities of the Seller The obligation of the Seller and the Buyer s SOLE AND EXCLUSIVE REMEDY hereunder shall be limited to one of the following at the Seller s option 01 The repair or replacement of defective parts or components collectively the Parts of the Equipment provided however the Buyer shall be responsible for the payment of all labor costs assoc
54. s any concerns about warranty service please have them call David Sypes 705 735 1214 Prepared by David Sypes November 4 2002 GLOBAL FINISHING SOLUTIONS m 800 848 8738 Accessories www globalfinishing com 22 Revision 3 14 06 OSRAM SVLVANLA Dates p po Ballast Warranty Request Company Company Contact Contact Email Email Address Address City State Zip City State Zip Phone Phone Fax Fax Have lamps been changed Yes No Install Date Ceiling height and brief description of installation Brief description of the issue Hc cipere Ballast Model Number Qty Installed Qty Defective Date Code Q60 Lamp Brand Installed Lamp Model Number Fixture Brand and Model Terms and Conditions All Warrant squeals must be submitted to the Warranty Customer Service Team via Phone 800 654 0089 Fax 866 632 9674 Email warranty service sylvania com OSRAM SYLVANIA Warranty Customer Service will determine course of action for each claim submitted according to the published warranties and policies of OSRAM SYLVANIA GLOBAL FINISHING SOLUTIONS E 800 848 8738 Accessories www globalfinishing com 23 Revision 3 14 06 ONTARIO CANADA TES ne cms PULLEY SETTINGS FOR 18 CL e TUBEAXIAL FANS GLOBAL FINISHING SOLUTIONS LLC 2003 ue TE one we ome o 7 _
55. t in accordance with the guidelines set forth in this manual It is impossible to list all potential hazards of this equipment Instruct all personnel involved with this equipment in the safe conduct and operation of the system Global recommends that only qualified personnel operate and maintain this equipment General Safety Operation and maintenance of this product must be performed properly by qualified personnel who observe the warnings in all documentation and notes provided with and on the product Follow all general standards for installation and safety for work on installations Follow all good practices for the proper use of lifting tackle and equipment The use of protective equipment such as Safety goggles and protective footwear must be considered If any pumps or compressors are included as part of this installation they must be connected in compliance with data in the documentation provided Guards and covers that prevent contact with electrically energized or moving parts are required and must not be removed or left open during operation Sound pressure levels over 85 decibels may cause damage to your health Where applicable use earplugs or take other safety measures to protect yourself Safety Notes The product must be installed and serviced only by a trained qualified service technician Incorrect installation may void the warranty All persons who will operate service inspect or otherwise h
56. ting Existing Room 140 Room 140 Existing Existing Room 140 Room 140 Existing Existing Room 141 Room 141 Existing Current Room Future Room Yes Planned No Equipment Description A Power Requirement 450 lbs 1551mm 699 mm 27 5 in 1250mm 185 Ibs 49 in 1245 mm 115 230 V 49 in Prewired 230 V 930 mm 37 in 1220 mm 48 in DIVERSI TECH Downdraft DD3x4 1070 already hooked 42 Existing Existing Room 141 Room 141 Downdraft 34 jpg STARTRITE Horizontal Cut off x 1300 mm 740 mm machine STARTRITE jpg Existing Existing Room 140 Room 141 Existing Existing E 914 mm EMPIRE Sandblaster Room 141 Room 141 EID EMPIRE jpg 36 E 559 mm Lincoln 8809 Welder jpg 22 in Existing Existing Room 140 Room 141 Existing Existing TIG 175 Welder a 1000 mm Room 141 Room 141 TIG 175 welderjpg 39 in Lincoln 8809 Welder El 1626 mm JHBS 916 jpg 64 in Existing Existing Room 140 Room 141 JHBS 916 Horizontal Band Saw Existing Existing Room 140 Room 141 Work Bench 920 mm Bench jpg 36 in amp 1530 mm 1180 mm N A Bench with vicejog 60 in 47 in __ Existing Existing Room 140 Room 141 Work Bench with vice 880 20 in 889 mm 35 in
57. ty Information 800 848 8738 www globalfinishing com 9 Revision 3 14 06 Pre Assembly IMPORTANT Before assembly determine whether you need a top exhaust or rear exhaust The assembly steps are for top exhaust installation If you need a rear exhaust simply interchange the center back panel with the top panel Before Installation Since the spray booth is to be assembled on the site of the actual installation the following precautions must be taken before assembly There must be sufficient overhead clearance for the exhaust unit and exhaust piping in the area where the booth is to be located The floor where you assemble the booth must be level If not you must use shims to avoid any misalignment area must be large enough to allow a minimum of 3 ft 914mm of space around the booth Some exceptions may apply Check local codes and refer to NFPA guidelines to determine particular space allowances a The front of the booth must be sufficiently open to allow for proper circulation of air through the booth GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com Unpacking Use the following guidelines to unpack your crates and to make sure all the booth parts have arrived and are intact a Remove the light fixture and manometer from the packing crates and temporarily set them aside s Remove the panels and angle braces from the packing crates Sort them by size a Check for any damage
58. xture are on either side of the light panel c Slide down the lighting fixture box so that the two bottom flanges B are on either side ofthe light panel NOTE If the light fixture is accessible from outside the booth you may skip steps 2a and 2b 3 Attach the light cover using eight 6mm x 20mm cap head screws These are located under the ballast cover Refer to Figure 6 Figure 4 Ceiling Panel Assembly SIOEVIEW Figure 5 Filter Assembly Dense or Air 738 Leaving Side eS Tight Weave Exhaust Filter Figure 7 Lighting Assembly Min 96 9 ce 3 8 170 oo Bottom FLANGEA rat aE Front Profile of Light Fixture GLOBAL FINISHING SOLUTIONS 800 848 8738 www globalfinishing com 12 Assembly amp Operation Instructions Revision 3 14 06 STEP 4 Exhaust Fan Assembly Attach the exhaust fan to the roof of the filter chamber Refer to Figure 8 NOTE The direction of the fan blade rotation and the direction of the airflow is indicated on the outside of the exhaust fan housing STEP 5 Manometer Assembly 1 Mount the manometer outside ofthe booth at a convenient location approximately 5 ft 1524 from the floor Drill holes for tubing Run the supplied tubing from the manometer to the filter bank Run tubing from the low pressure side ofthe manometer to the chamber side ofthe filters Run tubing from the
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