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9134247 GB Operator Manual BDFEx

1. 1 This counter displays the total number of sets already done for the running job Press the button to enter a number of sets already made 3 Press this button to reset the counter to zero Press button or to increase or decrease the counter by 1 4 Activate or desactivate the preset Press button or to increase or decrease the counter by 1 For BDFE x the preset is not activated 5 Productivity display Numbers of sets on output conveyor by hour 10 2 10 U l version and update history e 6 Simple clic on the p bourg area 6 gives you all the software Cp bour Mere z Version installed in the machine pack UI and all boards Operator Manual initial issue 05 11 Pago 9 57 Initial issue 05 11 BOURG DOCULENT FINISHER ESERIES X 10 3 RUN tab options The RUN tab allows you to perform some fine adjustments while machines are running UI BBox BoE RUN 18 25 47 x S SR ON O O O 9 p E Bourg 0 X www Cpbourg com 1 BDFE x adjustments in mode RUN Se TT Wiere DO BOURG 711 FINISHER ESTE X Page 9 58 Latest revision 08 11 11 10 3 1 BDFE x adjustment in RUN mode This menu gives an overview and allows parameters adjustment while machine is running Press the BDFE x button to access to the setting parameters UI BBox _BDFE RUN 18 27 11 Output conveyor Four adjustment areas are available Stitcher area for p
2. Belgium Tel 32 0 10 62 22 11 Fax 32 0 10 61 69 03 e mail export be O cpbourg com Be c p bourg bal c p bourg PARC D AFFAIRES SILIC New Bedford Industrial Park 32 rue des G meaux 50 Samuel Barnet Blvd BP 60410 Massachussets 02745 USA F 94573 Rungis Cedex France 1285 New Bedford Tel 33 1 46 87 32 14 Tel 1 508 998 2171 Fax 33 1 46 87 52 17 Fax 1 508 998 2391 e mail cpb france cpbourg com e mail cpb usa cpbourg com Pagi Cp bourg O c p bourg Schweizertrasse 70 1 Millewee 14 BP85 D 72336 Balingen Deutschland L 7201 Walferdange Luxembourg Tel 49 0 7433 9981 680 Tel 352 33 24 47 Fax 49 0 7433 9981 686 Fax 352 33 19 99 e mail cpb_germany Ocpbourg com e mail cpb luxembourg cpbourg com http www cpbourg com EURO QUALITY SYSTEM ISO 9001 Operator Manual initial issue 05 11 Page 9 75 Initial issue 05 11 BOURG 1711 FINISHER ESERIES X
3. 127mm 5 5 jog 1 134mm jog 1 134mm 5 3 5 3 Max 356mm 14 Max 356mm 14 1 gt ER Min 203mm 8 Min 160mm 6 3 Max 520mm 20 5 Max 297mm 11 7 For Jog 0 and Jog 1 description see 3 Stitching system description Folding Trimming Max trim 20mm 0 8 m Min jog 0 127mm 5 jog 1 134mm 5 3 Max 356mm 14 lt gt Min 101mm 4 Max 260mm 10 25 Operator Manual initial issue 05 11 page 9 16 Initial issue 05 11 BOURG 1711 FINISHER ESERIES X Book thickness Saddle stitching stitches in the middle of the paper sheets then fold and trim between 2 and 22 sheets of 80gsm 20 Lbs bond or equivalent thickness cover included Corner or top stitching between 2 to 55 paper sheets of 80gsm 20Lbs bond or equivalent thickness cover included Note When an Nuvera 3 is connected to the BDFE x The parameters should be checked to avoid sending 55 sheets with sadale stitching and damaging the folder module Call for technician to change the parameters Number of sets per hour Depending on the quantity of sheets per set and the parameters setted in the downs Stitching only g ony tream machines see install manual Stitching and folding Stitching folding and trimming Input speed of the machine 500 mm s to1280 mm s Stitcher limits See Stitching system description further Folder Automatic spacing of the r
4. 2 and 4 stitching heads factory install configura tion and deactivated Automatic adjustments for paper size and stitch location Automatic motion and adjustment of the stitching heads Model equipped with ISP stitching heads toolless change over self threading cassette for stitch wire supply Stitcher may as a factory deliverable option be equipped with Hohner stitching heads 2 4 heads Hohner heads convertible to loop stitch model via upgrade kit Missing stitch detection 6 1 3 Folder Automatic roller spacing system Automatic adjustment of the stops Operator Manual initial issue 05 11 Page 9 14 Initial issue 05 19 BOURG 1711 FINISHER SEIIS X 6 1 4 Trimmer Paper chips ejected to waste container with full condition sensor Automatic adjustment of the stops 6 1 5 Conveyor Adjustment of the conveyor steps via operator s GUI Operator Manual initial issue 05 11 fe Initial issue 05 19 BOURG OEI FINISHER SEIIS X 6 2 Job specifications Note The figures below represent what the BDFE x is capable of producing The device feeding paper to the BDFE x may alter those specifications Type of paper Any type of paper except paper with a window and transparent paper e Coated uncoated 60 200gsm 16 Ib bond 110 Ib index e Cover 80 300gsm 20 Ib bond 10 pt cover stock Paper size Saddle stitching Top Side stitchin Min Jog O 127mm Min Jog O
5. 58 A5 be job29 lt p bourg www cpbourg com Press button 3 Enter a name for the job on the alphanumeric keyboard and confirm it with the ENTER key The new job appears in the left column If the name given already exists and that you press enter a message will appear to ask you to confirm the replacement of an existing file by the new one Press YES to replace the existing job by the new one or NO to return to the previous screen and rename the new job Note Approximately 500 jobs can be stored UI BBox BDFE RUN 18 20 58 A5 bc AS be job29 Operator Manual initial issue 05 11 PORRO FINISHER SIES X Latest revision 08 11 11 Erasing a job This menu allows to erase an existing Job UI BBox BDFE RUN AS be job29 ele Mer vourg Attention Once deleted there is no way to recover the deleted program Select the job to be erased in the left column Press button 4 The following screen appears Press YES to erase the selected job or NO to cancel and return to the previous screen UI BBox BDFE RUN AS be job29 A Do you want to delete A5 bc job29 job cp hour Yes No www Cobourg com Operator Manual initial issue 05 11 do Initial issue 05 19 ORG DOCULCNT FINISHER X 10 2 6 Preferences Menu UI BBox BDFE RUN 18 20 58 Save Adjustments Stitch Head Form O D
6. configuration A new tab RUN also appears to make some fine adjustments while machines are running UI BBox BDFE RUN 17 38 08 Tabs ATTENTION For Printer BDFE x configuration Printer tab will not appear The BDFE x has its own screen Operator Manual initial issue 05 11 Pago 9 38 Initial issue 05 19 BOURG DOCUMENT FINISHER ESERIES X 10 1 3 JDF Mode Selection Note JDF mode is only enabled with the optional Bourg JDF Kit UI Box BDFEIRUN ems Press this button to cancel the job UI BBox BDFE RUN 12 34 10 JDF Option Auto O JDF Only O IDF Never JDF Cancel Job F epbourg ox os JDF never mode The finisher set up is made through the GUI attached on the BDFE x It is the usual way of working by keying job parameters then validate them to get the finisher ready to receive jobs from the Printer Press The GUI enables to save jobs and make a recall to save settings time JDF only mode The finisher set up is always made automatically by receiving JDF from Ultimate Bindery The GUI is switched in JDF mode then manual job settings and pre defined job recall are disabled gray color After job imposition is made by Ultimate Impostrip and sent to the FFPS FreeFlow Print Server hold queue Ultimate Bindery consumes the job and sends the JDF to the finisher The JMF Job Message Format synchronization between Ultimate Bindery and
7. in the graphic arts environment The JMF Job Message Format synchronization between Ultimate Bindery and the Bourg finisher informs Ultimate Bindery of the finisher status When the finisher is ready Ultimate Bindery releases the job at the FFPS queue and the job is printed and finished Note Press should have software FFPS version 7 0 SP3 and higher JDF mode is only enabled with the optional Bourg JDF Kit FreeFlow Web Solution Workflow Diagram Services FreeFlow Process JDF instructions and PDF file via JMF Manager PDF File via Hot Folder Ultimate Impostrip OnDemand Digital Imposed PDF is submitted via IPP l FFPS returns Job ID Ultimate Bindery Release job via IPP Xerox FreeFlow Print Server Finishing setup info passed in JDF via JMF Nuvera ColorPress SSS DFA level 1 Bourg Box CAN BIP GUI T BDFE x CAN BIP Operator Manual initial issue 05 11 Page 9 9 Latest revision 02 09 11 BOURG DOGUMENT FINISHER BOERIES X 4 WARNING PICTOGRAMS The BDFE x is equipped by a touch screen and this screen contains a battery Danger of explosion if battery is wrongly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries accor ding to the manufacturer s instructions Please call for qualified technician to replace the battery Please pay attention to the following signs Caution on a yellow background indicates a h
8. not reached home see 10 5 4 Remedies point c 3 92 Conveyor not in place o ooooooooo see 10 5 4 Remedies point g 3 93 Conveyor not COmnected ce ee eee see 10 5 4 Remedies point g 3 95 TD not ready 4 02 Front cover RH open 0 000 eee eee see 10 5 4 Remedies point h 4 03 Front cover LH open see 10 5 4 Remedies point h 4 06 Top cover Open EES ESE EES ees see 10 5 4 Remedies point h 4 10 A deflector open EES ESE SE SE EE EE see 10 5 4 Remedies point h 4 11 B deflector open ESE EE ESE EE EE EE see 10 5 4 Remedies point h 4 12 C deflector open see 10 5 4 Remedies point h 4 13 D deflector open 2 0 ESE ESE EE EE mo see 10 5 4 Remedies point h 4 14 E deflector open 2 0 0 0 cee eee see 10 5 4 Remedies point h 4 15 F deflector open 2 0 ES ESE SE SE SE EE see 10 5 4 Remedies point h 4 16 G deflector open see 10 5 4 Remedies point h 4 17 H deflector open EES ES EE ESE ee see 10 5 4 Remedies point h 4 18 deflector open EE EE EE EE SEE EE Es Es ee see 10 5 4 Remedies point h 4 19 J deflector open see 10 5 4 Remedies point h 4 35 2 stitches missing 4 99 Interlock 0 cc ee ee es see 10 5 4 Remedies point h 5 01 Motor not running see 10 5 4 Remedies point c 5 02 Too high jack diff gap 5 20 Too many sheets 5 29 Paper in stitcher 5 35 2 con
9. open Close the baffles covers and doors lf the error message is not eliminated call the technician The message Interlock is displayed combined with the message Door or cover open If the message Interlock is displayed alone the rear cover is open i Paper not detected in the stitching machine For a request Manual stitching of a set there is a safety function The operation is not allowed if there is no paper in the stitching machine The Stitch pulse function is not dis played on the screen Operator Manual initial issue 05 11 ar a Initial issue 0511 BOUR DOCULENT FINISHER X 11 PREVENTIVE MAINTENANCE For the BDFE x Switch off the machine Open the upper cover and the doors Daily maintenance 1 Remove the metal parts stitches from clinchers by pushing on the handle 3 times If you do not do it there is a risk of poor stitching or jam 2 Empty the waste bin If you do not do it there is a risk of machine stop with the error mes sage waste bin full Lift up to pull out the bin Operator Manual initial issue 05 11 Pago 9 68 Initial issue 05 11 BOURG 1711 FINISHER ESERIES X Weekly maintenance 1 Clean the belts the transport wheels with a cloth and a specific cleaning solution If you do not do it there is a risk of smeared sheets 2 Clean the threaded rod of the stitching heads with a brush If you do not do it there is a risk of not
10. the Bourg finisher informs Ultimate Bindery of the finisher status When the finisher is ready Ultimate Bindery releases the job at the FFPS queue and the job is printed and finished The automatic mode The automatic mode enable to make the finisher set up by selecting or defining the job with the GUI on BDFE x and also dynamically by receiving a JDF as described here above Operator Manual initial issue 05 11 et ib Initial issue OS 11 UR ONE FINISHER ESTES X 10 1 4 File menu This menu allows to save delete open and recall a job program This menu is fully detailed in chapter 70 2 5 File menu parameter page 48 17 38 08 epbeurd ox O Operator Manual initial issue 05 11 Page 9 4 Initial issue 05 11 BOURG TENE FINISHER ESE X 10 2 BDFE x tab options The BDFE x screen option allows the user to define the realization of the booklet UI BBox EvFE RUN 18 13 37 Default EP bourg 0 X www Cobourg com Ma Stitching paper size screen Allows programming the stitching parameters 2 Folding screen Allows programming the folding parameters 3 Trimmer screen Allows programming the trimming parameters 4 Output conveyor screen Allows programming the output conveyor parameters 5 File menu Allows the recording the creation of a new job and to open or erase an existing job Preference menu Error warning 8 Stop End
11. 0 Unexpected sheets in B area 2 29 Unexpected sheets in stitcher 2 55 Unexpected sheets in area E 2 65 Unexpected sheets in folder 2 69 Unexpected sheets in area F 2 81 Unexpected sheets in in area G 2 84 Unexpected sheets in area H 2 91 Unexpected sheets in area 2 94 Unexpected sheets in area J nanan 3 01 Trim waste not present 2 eee 3 02 Jack did not reach reference 3 04 ITB motor did not reached ref 3 20 Wire spool 1 nearly empty nananana anaana aana 3 21 Wire spool 3 nearly empty 3 22 Wire spool 2 nearly empty 3 23 Wire spool 4 nearly emptys 3 24 Eject belt did not reach home 3 25 Move wire holder to upper hole 3 26 Front jog did not return home 3 29 No paper under stitching heads 3 30 Stitch heads did not return home 3 35 Stitch 1 is missing 3 36 Stitch 3 is missing 3 37 Stitch 2 is missing 3 38 Stitch 4 is missing Operator Manual Page 9 63 Initial issue 05 11 Latest revision 08 11 11 see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4
12. 05 11 ander Initial issue 05 19 TREI FINISHER ESERIES X 10 2 2 Folding parameter Press the button FOLDING to have access to the folding parameters The following adjustments are available UI BBox BDFE RUN 1 Folding function selection Pd Folding option activated Folding function not activated Sets are sent to the upper reception tray and the 2 other parameters are not available 2 Folding pressure selection By default the pressure will always be maximum Decrease the pressure if there are too many cracks or marks on the cover ppo sa More pressure Less pressure lt V Validation of the adjustment parameters entered in the different screens X Cancel the last values entered in the defined job Operator Manual initial issue 05 11 Page 9 45 Initial issue 05 11 BOURG 1711 FINISHER ESERIES X 10 2 3 Trimming parameter Press the button TRIMMING to have access to the trimming parameters The following adjustments are available UI BBox BDFE RUN 18 19 47 f lt p bourg www Cpbourg com 1 Trimming function selection f Trimming option activated go to the three additional options described below H gt Y Trimming option not activated go directly to output conveyor parameter 2 Booklet final length selection press 2 Choose the size of the book by entering its final value through the numerical keypad Press V to valida
13. 11 BOURG DOGUMENT FINISHER BOERIES X 10 2 4 Output conveyor parameter 47 10 2 5 File menu parameter evocan rra sra AE 48 10 2 6 Preferences Menu 53 10 2 7 Manual stitching of a sef SEE SE SE Es EE EE Es Es es 54 10 2 8 Warning screen and error messages 55 10 2 9 Counter of Set ed nee SE E eee ees eee eee eas 56 10 2 10 ULI version and update history 57 10 3 RUN TaD OPHONS a acd AA di EE ER doe Ha OER OR Ab ek e eg 58 10 3 1 BDFE x adjustment in RUN mode o ooooooooooo o 59 NE de GHOlS A e EE EE N oras 63 10 5 4 Remedies AT AE DE EE EE EE EE EE OR OE DK 66 11 PREVENTIVE MAINTENANCE seke eke seke ke 68 12 Environmental compliance ss EE EER EER ss Ns ER se 71 12 1 Product recycling and Disposal SEE EE SEE ES ss eee eee 71 Operator Manual initial issue 05 11 PORRO FINISHER SIES X Latest revision 08 11 11 This page is intentionally left blank Operator Manual initial issue 05 11 Page 9 5 Latest revision 25 05 11 BOURG DOGUMENT FINISHER BOERIES X 1 IMPORTANT F Important Cette machine ne peut fonctionner qu avec toutes les s curit s au repos capots et tous les accessoires plateau de reception ou de transfert convoyeur de sortie conteneur d chets de coupe en place Attention Garder les mains a l cart des pieces en mouvement GB US Important This machine will operate only with all the safety devices of the collating fin
14. BOURG ic 0 AINISHER 50115 A OPERATOR MANUAL Initial issue 05 11 Content of this documentation has a confidential nature and remains the exclusive property of C p Bourg s a It is only put at the user including without limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the product Without p Bourg s a prior agreement in writing disclosure to third party and or reproductions as well as changes are prohibited Operator Manual initial issue 05 11 Pago 9 2 Initial issue 05 11 BOURG TENE FINISHER ESE X TABLE OF CONTENTS la Tu e e e Ed EE MADAAN GA EE ET eee ees N ae 6 ii e ER ER EED OE TE ER N DAG 7 2 1 Prior to the installation lt ds oee lt 5 5448 dE eos da 7 da INKOQUCUON 2 sos sae earn asno DA DE EE SU ED EE IE 8 3 1 Foreword ss SES ES ss eee eens 8 3 2 Job Definition Format JDF Capability 9 4 Warning pictogramS ss ska Ra RE ER Es RR ERA RR ER ER EE N 10 5 Pictogram location iss ska Ra EE ER EE REK ER RE RR ER EN 13 Oct FON VIEW EE OE EE N EE EE OE N EE 13 5 2 Rear do EE OE EE EE DOE EE OE EE OE N N N 13 6 Machine description 0 002 14 6 1 Technical features SES SE SE SE ee ees 14 6 1 1 General 14 6 1 2 Stitcher SESSE SE ee eens 14 6 1 3 Folder chances esuudsadew EE 60664556 ER EE 062840086 14 6 1 4 TrimmerF lo 15 6 1 5 Conveyor 4 15 6 2 Job specifica
15. EL ONLY HAZARDOUS VOLTAGE CAN CAUSE SEVERE INJURY OR DEATH 5 2 Rear Vlew SE DO NOT OPERATE DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE 4 Pho Mga p d Pi A DO NOT OPERATE is nonororerare a oe gt wou sarem wu SAFETY covens m piace covens m pce P a O DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE WITHOUT SAFETY COVERS IN PLACE pa ELECTRICAL HAZARD PINCH POINTS AUTHORIZED SERVICE PERSONNEL ONLY KEEP HANDS CLEAR HAZARDOUS VOLTAGE CAN CAUSE SEVERE INJURY OR DEATH Operator Manual initial issue 0541 BOURG DOCUMENT FINISHER SES X Latest revision 30 05 11 6 MACHINE DESCRIPTION 6 1 Technical features 6 1 1 General Upper cover Left side of the machine CU screen Exit conveyor Input of the machine Rear of the machine Right side operator of the machine Front of the machine Height of input exit 860mm Center registration Fully automatic adjustment depending on the format By pass of the folder and trimmer for the production of top stitched brochures Detection of any jam or open baffles or covers on the paper path Detection of conveyor or chip container full 6 1 2 Stitcher The BDFE x may be operated with 1
16. RUN AS be job29 a lt p bourg wyser Cobourg Com 1 Make a comment on the saved jobs 2 Open a job saved by the operator 3 Save a new job with his name and characteristics 4 Erase an existing job no longer used Se MA Iniialissue 05 11 ORGA FINISHER EST X Page 9 48 Latest revision 05 12 11 4 Make a comment This menu allows to make a personal comment on a saved job UI BBox BDFE RUN 10 49 47 testipw jo b29 ER bourg www Cobourg com Select a job and press button 1 to access to the dialogue box 4 lines are available to write the comments through the alphanumeric keyboard Press enter to display the comment on the line Press V to validate Operator Manual initial issue 05 11 Page 9 de Initial issue 05 11 BOURG OEI FINISHER ESERIES X 77 Opening an existing job This menu allows to open a job saved by the operator UI BBox BDFE RUN 18 20 58 A5 be AS be jeb29 EP bour www Cpbourg com Select a job in the left column and press button 2 Press YES to open the selected job or NO to return to the previous screen and select another job This job can be the starting point to define a new job Operator Manual initial issue 05 11 Pago 3 50 Initial issue 0511 BOUR 1711 FINISHER X lal Save a job When a job has been defined by the operator it can be saved as follow UI BBox BDFE RUN 18 20
17. Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point a see 10 5 4 Remedies point b see 10 5 4 Remedies point c see 10 5 4 Remedies point c see 10 5 4 Remedies point d or e see 10 5 4 Remedies point d or e see 10 5 4 Remedies point d or e see 10 5 4 Remedies point d or e see 10 5 4 Remedies point c see 10 5 4 Remedies point c see 10 5 4 Remedies point i see 10 5 4 Remedies point f see 10 5 4 Remedies point f see 10 5 4 Remedies point f see 10 5 4 Remedies point f BOURG DIE LL FINISHER ESE A 3 41 LH stitch jog not reached home see 10 5 4 Remedies point c 3 45 RH stitch guide not reached home see 10 5 4 Remedies point c 3 51 Stitch rear stop not reached home see 10 5 4 Remedies point c 3 66 Rolls adjust not reached home 3 68 Folder paper st not reached home see 10 5 4 Remedies point c 3 78 Trimmer did not do a full turn see 10 5 4 Remedies point c 3 79 Trimmer stops
18. aper size and stitching Folder area for folding Trimmer format for trimming Output conveyor area for output conveyor This buttons are used as described below Press this button to reset the counter output conveyor value and force the offset of SEH a booklet ees Output conveyor forced advance mery Activation and deactivation of the folding and so of the trimmer SS When this function is deactivated the next set will come out in the upper receiving mas ay Activation and deactivation of the trimmer 6 __ When this function is deactivated the next set will come out on the output conveyor but not trimmed Operator Manual Initial issue 05 11 Pago 9 59 Initial issue 05 1 BOURG OEI FINISHER e X Stitcher area Adjustment according to the paper format and Stitcher Adjustment of the stitcher while running Stitcher 1 Adjustment on paper length maximum modification 3mm 2 Adjustment on paper width maximum modification 3 mm 3 Adjustment on stitch position on paper length Stitches offset to the paper front maximum modification 3mm Stitches offset to the paper rear maximum modification 3mm Operator Manual initial issue 05 11 Pago 9 60 Initial issue 05 19 BOURG DOCUMENT FINISHER ESERIES X Folder area Folder adjustment while runnin G F 4 Folding pressure adjustment maximum by default 5 Fold position adjustment in relation to stitches F
19. azardous situation that can cause small or severe injury Warning on a orange background is used to indicate a hazardous situation which has some probability of death or severe injury Warning should not be considered for property damage accidents unless personal injury risk is present Danger on a red background indicates a hazardous situation with a high risk of death or severe injury The danger sign does not apply to accidents causing material damage unless they can cause personal injury This label is located near the main power unit lt warns of a high risk of electrocution when opening the power supply box with a risk of severe injury or death HAZARDOUS VOLTAGE CAN CAUSE SEVERE INJURY OR DEATH Operator Manual initial issue 05 11 Pago 9 10 Initial issue 05 11 BOURG OEI FINISHER ESERIES X This label is located near the knife of the folding machine lt warns of a high risk of severe hand injuries when placing your hands under the knife KEEP HANDS CLEAR Qe CAN CAUSE SEVERE INJURY This label is located near the knife of the press cutter It indicates a high risk of severe injury if you put you hands under the knife This label is located near the wheel work of the chain lt indicates a high risk of injury to your fingers if they get stuck between the wheel work and the chain This label is located near the stapling head It indicates a high risk of severe injury to your fingers i
20. d according to the job description You can continue the on line job The BDFE x is ready to continue the on line job If more books need to be corrected repeat the same operation Operator Manual piia osoo 0544 nae Page 9 54 os es 25 05 11 BOURG DOCUMENT FINISHER ESERIES A 10 2 8 Warning screen and error messages The warnings and errors screen displays the error and warning messages of the complete machine line UI BBox BDFE RUN 18 23 30 Default c p bourg waw Epbourg com N or This button erases the indications of the screen gt This button allows to display the historical of WARNING amp ERRORS messages oo N This button allows to reach the WARNING amp ERRORS screen from any other screen Note Some messages disappear when the error is corrected for example cover open is reset as soon as the cover Is closed But some others will continue to be displayed e g double detected or cannot run program Operator Manual initial issue 05 11 Page 9 55 Initial issue 05 11 BOURG LOTE FINISHER SETS X 10 2 9 Counter of set Press button to open the counter screen UI BBox BDFE RUN 18 20 58 E Ot wa OE Me Pe DE Me e PA aaa FOE aaa a SE B e Ep bourg Cpbourg com UI BBox BDFE RUN 18 24 14 Hare ox 1 be Operator Manual initial issue 05 11 Page e Initial issue 05 11 ROURG ETE FINISHER SETS X
21. f you place them under this head KEEP HANDS CLEAR DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE Crush hazard Machine may move when changing This label is located on the centering plate paper size Stay clear of this area Operator Manual a 0544 gn Page 9 11 a 25 05 11 BOURG DOGUMENT FINISHER ESOBRIES A This label is located at the rear of the machine under the safety cover It indicates that the machine may not be operated under no circums tances without the safety covers being in place DO NOT OPERATE WITHOUT SAFETY COVERS IN PLACE This label is located near the main power supply lt indicates that this power supply cabinet may only be opened by qualified personnel ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY This label is located near the primary shaft It indicates a high risk of severe injury to PINCH POINTS your fingers if they get stuck in the belt KEEP HANDS CLEAR Operator Manual initial issue 05 11 Page 9 12 Initial issue 05 11 BOURG ONE FINISHER ESELS X 5 PICTOGRAM LOCATION 5 1 Front View KEEP HANDS CLEAR gt CAN CAUSE SEVERE INJURY KEEP HANDS CLEAR DO NOT OPERATE A WITHOUT SAFETY COVERS IN PLACE PINCH POINTS KEEP HANDS CLEAR o o o o H ELECTRICAL HAZARD o o o o o a a a na mn A Er p p E AUTHORIZED SERVICE PERSONN
22. inal booklet upper face will be longer Final booklet lower face will be longer Maximum modification 1 5mm Trimmer area Trimmer adjustment while runnin 6 6 Booklet final length adjustment So Maximum modification 3mm Output convevor area Output convevor adjustment while runnin 7 Output conveyor advance correction Operator Manual initial issue 05 11 E Initial issue 05 19 OUR DOCULENT FINISHER ESERIES X Refer to the figure below for the direction of the motion and the corresponding button ZN Stitcher front jog a X a N x SEN ING Se Trimmer stop Folder back stop KS o Stitcher back stop Operator Manual initial issue 05 11 hues tt Initial issue 05 19 TREI FINISHER ESERIES X 10 4 List of errors 0 20 Sheets too late in area A 0 29 Sheets too late in area C 0 55 Sheets too late in area D 0 65 Booklet too late in folder 0 69 Booklet too late in area F gt 0 81 Booklet too late in area G 0 84 Booklet too late in area H 0 91 Booklet too late in area D 0 94 Booklet too late in area J 1 20 Sheets in area B 1 29 Sheets in stitcher 00 ooo 1 55 Booklet in areat ee 1 65 Booklet in folder 0 eee eee ee 1 69 Booklet in area F 1 81 Booklet in area G 1 84 Booklet in areaHs SS ee 1 91 Booklet in area 1 94 Booklet in area J 1 95 Jam TD 2 2
23. ing Operator Manual Initial issue 05 11 Pago 9 25 Initial issue 05 11 BOURG 1711 FINISHER ESERIES X 8 1 4 Wire spool replacement for Hohner 43 6 S heads Note Oil the felt discs on the wire bow of the Hohner 3 6 S heads For Hohner 43 6 S stitching heads Remove pin ref 1 and washer ref 2 Remove the empty spool Install a new spool ref 3 pay attention to wire direction Reinstall the washer ref 2 and the pin ref 1 in the shaft groove Operator Manual initial issue 05 11 Page 30 Initial issue 0511 BOUR DOCULENT FINISHER X 8 1 5 Wire jam in the stitching head If a missing stitch is noticed at the exit of the BDFE x there might be a wire jam in the head Apply the following instructions to clear jam and reinstall the wire For ISP M2000 stitching heads 1 Remove cassette with jam as follows 2 Reinstall cassette steps 3 and 4 of a new cassette install For Hohner 43 6 S stitching heads See Head manuals Operator Manual Initial issue 05 11 nee Initial issue 05 19 BOUR DOCUMENT FINISHER ESERIES X 9 THE USER INTERFACE U I SCREENS The User Interface is a touch screen Select your choice by pressing on the screen with your finger The User Interface is divided into several tabs that vary according to the configuration Each tab has its own preference and or adjustment buttons The control buttons are c
24. ionales Conform ment a la l gislation europ enne tout quipement lectrique et lectronique en fin de vie et destin au rebut doit tre manipul selon les proc dures convenues Veuillez contacter votre distributeur pour en savoir plus sur la reprise du mat riel avant toute mise au rebut ESPA OL La aplicaci n de este s mbolo en el equipo es una confirmaci n de que en el momento de deshacerse de este equipo debe de hacerlo de acuerdo con los procedimientos nacio nales acordados La legislaci n europea exige que para deshacerse de equipos el ctricos y electr nicos al final de su duraci n til deben seguirse los procedimientos acordados Antes de deshacerse de un equipo p ngase en contacto con su distribuidor local o con el representante para obtener informaci n sobre su devoluci n Operator Manual initia issue 05 11 BOURG TOETS FINISHER e X Latest revision 25 05 11 DEUTSCH Ger te die dieses Symbol tragen m ssen den nationalen Richtlinien gem entsorgt werden Den europ ischen Bestimmungen zum Umgang mit elektrischen und elektronischen Altger ten ist Folge zu leisten Bei der Entsorgung des Ger ts den Partner kontak tieren ITALIANO Questo simbolo applicato sulla macchina indica la necessit di smaltire il prodotto in conformit con le normative nazionali vigenti La legislazione europea richiede che lo smaltimento dei dispositivi elettrici ed elettronici a fine vita venga gestito in conformit con le
25. isabled O Normal Stitch Enabled Loop Stitch i Stitch Single Sheet O Disabled O Enabled Save Adjustments Disabled Ask to operator to save adjustments Enabled Always save adjustments Stitch Head Form Select the desired stitch head form Normal Stitch OR Loop Stitch Stitch single sheet Permitted or not a single sheet stitching Reset BDFE The machine goes to home position Manual Stitch Allows manual stitching refer to 10 2 7 Manual stitching of a set page 54 pa Allows technician to enter in the technical menu This menu is protected by a password It is intended to be used exclusively by qualified technical personnel Operator Manual initial issue 05 11 Paga o 55 Initial issue 0511 BOUR OEI FINISHER ESTES X 10 2 7 Manual stitching of a set lt is interesting to be able to correct erroneous books missing or double You can process them by introducing the set by hand into the BDFE x If there is no paper under the stitching heads the stitching command cannot be executed You can only process books in compliance with the variables set for this job Proceed as follows You are in Run menu Open the upper cover of the BDFE x The BDFE x will be set in waiting mode Place the paper set under the stitching heads Close the upper cover Start the BDFE x Manual stitch function appears on the screen Push on the button the inser ted set will be stitched folded cut and ejecte
26. ishing line deacti ved guards and delivery transfer tray or conveyor waste container connected in working posi tion Caution Keep hands clear of moving parts PT Importante Esta m quina apenas funcionar com todos os dispositivos de seguranca da linha de separa cao acabamento desactivados proteccdes e com o tabuleiro de saida transfer ncia ou o compartimento de desperd cios do transportador ligados na posi o de funcionamento Cuidado Manter as m os afastadas das pecas m vels D Wichtig Diese Maschine kann nur in Betrieb genommen werden wenn alle Sicherheitsvorrichtungen der Verarbeitungsstrasse Plexihauben Notschalter Empfangs oder Transfertplatte Auslage sich in Arbeitsposition befinden Achtung H nde nicht in die N he laufender Maschinenteile bringen ESP Importante Esta m quina s lo se pondr en funcionamiento cuando todos los dispositivos de seguridad de la l nea de clasificaci n acabado est n desactivados dispositivos protectores y la bande ja de salida transferencia o el contenedor de desechos de la transportadora est n conecta dos en la posici n de funcionamiento Precauci n Mantenga las manos alejadas de las partes m viles ee o OUA Initial issue DO BOURG 7117 FINISHER ESTE X Page 9 6 Latest revision 25 05 11 2 WARNINGS 2 1 Prior to the installation Verify that your electrical mains corresponds with one of the following three networks USA 120V AC 10 60H
27. issue 09 11 sa BOURG DOC FINISHER SES X 8 CONNECTING THE MACHINE TO MAINS In order to prevent any danger during the installation the usage or the maintenance of the eguipment the connection to the mains must be located near the eguipment and be accessible at all times The BDFE x must be connected to the main power protected by a 15 A circuit breaker Push on main switch to set it on position I The green led lights After a few seconds the machine initialize itself Starting order 1 Bourg Box 2 BDFE x To store the parameters in the machine wait 30 secondes after finishing the job before switch off the machine Note There is no switch on G U l it is supplied with electricity by the BDFE x Operator Manual initial issue 0511 3 BOURG DOCUMENT FINISHER SES X Latest revision 25 05 11 8 1 Stitching head adjustment 8 1 1 Stitching heads mechanical unclutching 2 To remove stitcher bar from the Stacker Same procedure for both kind of heads O 2 ISP 8 HOHNER Stitcher bar Locking catch keeper Operator Manual initial issue 05 11 Pago 9 26 Initial issue 05 14 BOURG OEI FINISHER SERES X 8 1 2 Stitching wire length adjustment See Head Manuals Note There is a risk of injury injury LX c3V while handling a booklet if a s
28. ll be delighted to help you All the information in this publication is based on the latest information available at the time of approval for printing We reserve the right to revise this publication and to make changes in the content without obligation to notify such revision or changes THIS MANUAL IS INTENDED TO BE USED EXCLUSIVELY BY QUALIFIED PERSONNEL Operator Manual initial issue 05 11 Page 9 8 Latest revision 07 06 11 BOURG DOGUMENT FINISHER BOERIES X 3 2 Job Definition Format JDF Capability A new Web to Finish solution makes touch less workflow achievable from order to finished pro duct with no manual setup or intervention thus helping automatic print production by giving the finishing devices an integral role in the manufacturing process Integrating finishing equipment capabilities into the job definition at the prepress stage reduces or eliminates operator involvement and reduces or eliminates job setup time A new device the called Bourg Box allows BDFE x to communicate with any type of Xerox digital printer The WorkFlow Manager WFM embedded in BDFE x GUI allows the BDFE x of a BB BDFE x confi guration to be set up for jobs and service using the BDFE x GUI The WFM uses a digital job ticket to set up the finishing equipment automatically Note The optional SQE Square Edge Module does not feature the automatic setup capability The job ticket is an XML based file format standard for information exchange
29. n delete an existing job or create save a new job Available if the step two has been validated 5 TECHNICIAN MENU Autorised to be used by a qualified technician 6 INFORMATION AND ERROR MESSAGES Operator Manual initial issue 05 11 page 9 33 Initial issue 05 1 OUR DOCUMENT FINISHER ESERIES X 10 1 1 U I screen Operator s preferences The U I screen option allows the user to configure his preferences UI Mepboura 00500 te olo 1 UNITS Allow you to select your choice for measures in mm or inches 2 KEYBOARD CHOICE Select the kind of keyboard AZERTY or QWERTY 3 LANGUAGE Choose your language GB FR IT DE ES NL PT 4 SCREEN PARAMETERS Graphical User Interface calibration 5 DATE and HOUR SETTINGS Operator Manual initial issue 05 11 Pago 9 34 Initial issue 05 11 BOURG DOCULENT FINISHER ESERIES X 10 1 2 Machines line configuration After installation of all machines enter the machines line configuration in the U l UI RUN 17 33 03 The following configurations are available Nuvera 1020mm s centered BFM B Box BDFE x Nuvera 1020mm s centered BFM B Box BDFE x SQE Nuvera 1280mm s centered FTM s B Box BDFE x Nuvera 1280mm s centered FTM s B Box BDFE x SQE ColorPress B Box BDFE x ColorPress B Box BDFE x SQE Press Machine Line Configuration button 1 Press the blue arrow 2 to access to the dialogue bo
30. normative vigenti Prima di smaltire il dispositivo rivolgersi al rivenditore autorizzato di zona per informazio ni sul ritiro dei prodotti a fine vita NEDERLANDS De aanwezigheid van dit symbool op uw apparatuur geeft aan dat u zich van deze appa ratuur moet ontdoen overeenkomstig de daarvoor in het betreffende land geldende pro cedures Krachtens de Europese wetgeving moet de verwerking van afval van gebruikte elektrische en elektronische apparatuur geschieden overeenkomstig de daarvoor gel dende procedures Neem voordat u de apparatuur wegdoet contact op met uw plaatselijke dealer of verte genwoordiger voor informatie over inzameling PORTUGAIS A utiliza o deste s mbolo no nosso equipamento confirma que dever eliminar este equipamento de acordo com os procedimentos adequados do seu pa s De acordo com a legisla o Europeia o fim de vida de equipamento el ctrico e electr nico sujeito a elimina o dever ser realizado de acordo com procedimentos acordados Antes da elimina o contacte o seu revendedor local ou a Xerox para obter mais informa o Operator Manual initial issue 05 11 Page 9 72 Initial issue 05 19 BOURG DOCUMENT FINISHER ESERIES X Operator Manual initial issue 05 11 Pago 9 73 Initial issue 05 11 BOURG DOCULCNT FINISHER X Operator Manual initial issue 05 11 Page 9 74 Initial issue 0511 3 BOURG 1711 FINISHER ESERIES X si C p bourgs vv rue des Technologies 22 B 1340 Ottignies
31. of cycle Start of job 0 Pause Not used 11 Purge Clears the machine after a jam 12 Counters 13 Software version Software update history Operator Manual initial issue 05 11 Page 9 42 Initial issue 05 11 BOURG DOCULENT FINISHER ESERIES X 10 2 1 Paper size and Stitcher parameters screen Press the button STITCHING PAPER SIZE SCREEN to have access to the stitching parameters e Press on value to edit e Enter the value by using the keypad e Press V to validate UI BBox BDFE RUN 28 16 92 Ee WA V Valid the adjustment parameters entered in the different screen X Cancel the last modifications entered in the defined job The following adjustments are available UI BBox BDFE RUN Summary area See Summary screen page 47 Micppovrs 0X Kg Operator Manual Initial issue 0541 RETOS FINISHER SES X Latest revision 08 11 11 1 Space between stitches 5 Only for saddle and top stitch Gr Determine the value through the numerical keypad Press V to validate 2 Stitching mode choice yf Saddle stitching d 2 Top stitch V 4 Left corner stitching Right corner stitching gt Cancel stitching function 3 Paper width choice 4 Paper length choice Attention When the values are not compatibles the affected area is in red colour You have to change the value to validate the configuration Operator Manual initial issue
32. ollers a mm o 16in Pos 10 Default value 0 4 mm 5 7 mil Theorical values Trimmer Length of the cut Capacity of chip container cuts from 8000 sheets of 80 gsm 20Lb bond with a 5 mm cut Conveyor Motion step Capacity 42 sets of A4 ao size composed of 10 sheets of spasm 20lb bond Default value 48 mm 1 9 Operator Manual Initial issue 05 11 anger Initial issue 05 19 BOURG OEI FINISHER X 6 3 Stitching system description Side joggers type Joggers type 0 One type of side jogger is used type 0 with cut out Operator Manual initial issue 05 11 sanger Initial issue 0511 BOUR 1711 FINISHER X 6 4 Stitching possibilities with Jogger Type 0 127 mm 5 to 187 mm 7 3 270 mm 10 6 Machine Type Stitch 187 mm 7 3 to270mm 10 6 to 356 mm 14 position 2 heads on 2 e gang kal Space between stitches 80 mm 3 1 to paper width 30 mm 1 2 bracket head Kain Naga 1 corner YES left or right Space between stitches EE Not possible 4 heads on 4 top H 80 mm 3 1 to 166 mm bracket heads 6 4 middle heads YES left or right outside Not possible brackets Space between stitches Beete Space between stitches 80 mm 3 1 to 166 mm 6 4 240 mm 9 4 to paper 2 heads on 4 SR middle heads width 30 mm 1 2 bracket heads outside heads YES left or right YES left or right outside 1 corner middle head Not p
33. ommon to all tabs Software version Date Tabs Adjustment buttons ER 17 38 08 Care and cleaning Control buttons Do not place anything on the screen Do not let liquid get on or into the screen Use a regular glass cleaner to clean the screen proceed as explained below To clean the screen 1 Switch off the Stitcher Folder machine Do not use a spray cleaner on the screen because the cleaner may drip inside 2 Wet a soft cotton cloth with the cleaning solution and gently wipe the screen 3 Do not use cleaning solutions containing solvents Dry with a clean soft cotton cloth CAUTION Danger of explosion if battery is wrongly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batte ries according to the manufacturer s instructions See Section Adjustment Replacement of Service Manual for battery replacement Operator Manual initial issue 0511 BOURG IIIT FINISHER SIES X Latest revision 25 05 11 10 SCREEN FUNCTIONS IN DETAIL 10 1 U I screen options At machine power ON the U I screen appears by default JBBox BDFE RUN EE OOO OOO cpbours 0 x Ol 1 OPERATOR S PARAMETERS Press button to the right of the screen to enter your own parameters 2 MACHINE LINE CONFIGURATION 3 JDF MODE SELECTION See chapter 70 1 3 JDF Mode Selection page 40 4 FILE MENU Allows to ope
34. ossible heads Requires installation of heads on proper brackets middle or outside ones Stitching head position at installation YES left or right Loomer middle brackets 15mm mm Illustration 1 Corner stitch with Jogger Type 0 SN OUAI Initial issue 05 11 BOURG OA FINISHER ESE X Page 9 19 Latest revision 25 05 11 row to use these chart In this case if the width of the sheet is between 127 and 356mm spacing staples will be between 80 and 326mm hen stitching with BDF 2H on 2 brackets with jogger type O is possible Authorized work area For example X A sheet of width 250mm W allows a gap for the stitchers E between 80 and 220mm in his case 130mm mm 300 250 200 100 Operator Manual Initial issue 0541 BOURB DOCUMENT FINISHER SES X Latest revision 08 12 11 w 1 BDF 2H on 4 brakets with jogger type 0 300 80mm min 200 E W 127mm min NS ME y 100 100 200 300 ad Operator Manual initial issue 05 11 Pago 9 22 Initial issue 0541 BOURG OEI FINISHER ESENES X Joggers type O VW BDF 4H on 4 brakets with jogger type 200 E 80mm min E d 15mm ESW 2 0d 160 W 127mm min 100 100 200 300 mm Sooo pg OUA Iniialisoue 05 11 BORG ENT FINISHER e X Page 9 23 Latest revision 08 12 11 7 PROCESS DESCRIPTION O e H ma Operator Manual Page 9 24 nitial
35. secutive stitch missings head 1 5 36 2 consecutive stitch missings head 3 5 37 2 consecutive stitch missings head 2 5 38 2 consecutive stitch missings head 4 5 76 Trimwaste bin fut see 10 5 4 Remedies point b 5 91 Conveyor Is EERS enanas drena see 10 5 4 Remedies point g 6 35 Bad stitch mis head 1 detec 6 36 Bad stitch mis head 3 detec 6 37 Bad stitch mis head 2 detec 6 38 Bad stitch mis head 4 detec 9 00 Program error 9 01 Program error 9 02 Program error 9 03 Memory error 9 04 Memory error 9 05 Memory reinitialisation Operator Manual initial issue 05 11 afge Initial issue 05 19 TREI FINISHER ESERIES X ldentification of the baffles Operator Manual initial issue 05 11 Pago 9 65 Initial issue 0511 3 BOURG OEI FINISHER ESERIES X 10 5 4 Remedies a Jam clearance Any paper jam in the machine is indicated by an error message specifying the zone involved Note After cleaning a jam always verify that no paper pieces are left in the paper path As a general rule Open the front doors or the upper cover and remove the sheets of paper from the specified zones refer to Identification of the baffles page 65 Close again the door If all zones are empties the messages disappeared and the machine goes back to the RUN menu b Trim waste bin Open both doors and empty the trim waste bin Trim
36. smooth movement Never grease the threaded rod 3 Refer to head manual for maintenance ISP M2000 Use vaseline CPB P N 9142021 according to stitch head manual this vaseline is supplied with each new cassette Hohner 43 6 S Use grease CPB P N ND783959 and oil CPB P N 9142006 accor ding to stitch head manual Operator Manual initial issue 05 11 Pago 9 68 Initial issue 0511 3 BOURG OEI FINISHER ESERIES X Monthly maintenance Refer to head manual for maintenance Every 3 month maintenance Clean stop fingers of the stitching area with compressed air and then with a cotton cloth and a specific cleaning solution If you do not do it there is a risk that the stop fingers jam Operator Manual initial issue 05 11 Pago 9 70 Initial issue 05 11 BOURG DOCULENT FINISHER ESERIES X 12 ENVIRONMENTAL COMPLIANCE 12 1 Product recycling and Disposal ENGLISH Application of this symbol on your equipment is confirmation that you must dispose of this equipment in compliance with agreed national Procedures In accordance with European legislation dealing with end of life electrical and electronic equipment equipment subject to disposal must be managed within agreed procedures Prior to disposal please contact your local representative for end of life take back infor mation FRANCAIS La pr sence de ce symbole sur cet quipement indique que ce dernier doit tre mis au rebut selon les conventions nat
37. te 3 You can also enter the value of the chip 3 in the same way as in 2 4 Activate or deactivate the blower to evacuate the chips V Validation of the adjustment parameters entered in the different screens X Cancel the last values entered in the defined job Operator Manual initial issue 05 11 Page 9 46 Latest revision 08 1 1 114 BOURG DOGUMENT FINISHER BOERIES X 10 2 4 Output conveyor parameter Press the button CONVEYOR to have access to the output conveyor parameters The following adjustments are available UI BBox BDFE RUN 18 20 58 cp bourg www Cpbourg com 1 Summary screen On each screen the summary screen shows the main parameters entered for stitching folding and trimming 2 Output conveyor advances selection Adjust the output conveyor advance 1 to 30 to obtain the space desired between the booklets 1 small space 29 long space 30 continuous advance Determine the value through the numerical keypad Press V to validate V Validation of the adjustment parameters entered in the different screens X Cancel the last values entered in the defined job Operator Manual initial issue 05 11 sl Initial issue 0511 BOUR OEI FINISHER ESTES X 10 2 5 File menu parameter The BDFE x graphical interface allows an easy and performing jobs management Press the button FILE MENU to have access to the file parameters Five adjustments are available UI JBBox BDFE
38. tions n aana aaaea eens 16 6 3 Stitching system descriptiON ESE SE SE SS eee 18 6 4 Stitching possibilities with Jogger Type Q 19 7 Process description 0 00 EER EER ER EE EER ER EE N 24 8 Connecting the machine to MaiNS 0 0o ooooooooo 25 8 1 Stitching head adjustment sr ARE EE RE RR RE REDE ceeded bends 26 8 1 1 Stitching heads mechanical unclutching 26 8 1 2 Stitching wire length adjustment 27 8 1 3 Cassettes replacement with ISP M2000 heads 27 8 1 4 Wire spool replacement for Hohner 43 6 S heads 30 8 1 5 Wire jam in the stitching head monos 31 9 The User Interface U I Screens 0 0 ooooooooomo 32 10 Screen functions in detail 0 oo ooooooooooo 33 10 1 U I screen options nannaa Eer de e oo beer ee heed aa ad 33 10 1 1 U l screen Operators preferences 34 10 1 2 Machines line configuration o oooooooooomo momo 35 10 1 3 JDF Mode Selection SEE SE SE ees 40 10 1 4 File menu sis skied ESE MEE HE ESRA ELE DOER ES SO 41 10 2 BUFESCIADODUIONS se se bede ob issie one he SODRA oh ee eee ak AL 42 10 2 1 Paper size and Stitcher parameters screen 43 10 2 2 Folding e 45 10 2 3 Trimming parameter site HER RR ARE KAB NA he EE RE KGG KANA 46 Operator Manual initial issue 05 11 Page 9 3 Latest revision 08 11
39. titch leg is shorter than the other 8 1 3 Cassettes replacement with ISP M2000 heads Localization of the heads according the error message With 2 stitching heads With 4 stitching heads Head 1 coal Head 2 Operator side Operator side Step 1 Remove the empty cassette Operator Manual initial issue 05 11 sanger Initial issue 0511 BOUR 1711 FINISHER X Step 2 Stitching head prevention cleaning The stitching head must be lubricated each time the cassette is replaced Please use the tube of vaseline delivered together with the cassettes Note According to MSDS and 2000 532 EC lubricant is not a hazardous substance The lubricant should be used until the tube is empty The empty tube should be thrown away to domestic or industrial waste See Head manuals Operator Manual initial issue 05 11 Pago 9 28 Initial issue 0511 3 BOURG OEI FINISHER ESERIES X Step 3 New cassette installation Step 4 Re initialization of the stitching head When removing the rotator operating spring from the stitching head for lubrification you will loose the wire for next stitch Therefore the stitching head must be actuated to make the machine again available for next booklet Execute a manual stitch
40. waste bin removed Put the trim waste bin back and close again the both doors Start again the BDF Note If error still present Check that the Trim waste bin full detection system is cleared of paper cuts Call service engineer c Element that has not reached its reference Do again a set up Go back to the Main Menu then to the Run Menu and try to start again the job Shut down and start again the machine and try to start again the job Note If the error is not eliminated call for service Operator Manual initial issue 05 11 Pago 9 68 Initial issue 05 19 OUR DOCULENT FINISHER ESERIES X d Cassettes replacement with ISP M2000 heads See 8 1 3 Cassettes replacement with ISP M2000 heads page 27 e Wire spool replacement for Hohner 43 6 S heads See 8 1 4 Wire spool replacement for Hohner 43 6 S heads page 30 f Wire jam in the stitching head See 8 1 5 Wire jam in the stitching head page 31 g Conveyor Exit conveyor not installed Install your conveyor in compliance with the Installation Manual Exit conveyor not connected Connect the conveyor in compliance with the procedure described in the Installation Manual Exit conveyor full A stop switch at the end of the conveyor detects if the conveyor is full Empty the conveyor If the conveyor is installed connected and empty and if the error message does not disappear call the technician h Baffle cover or door
41. x Operator Manual initial issue 05 11 Pago 9 35 Initial issue 05 19 OUR DOCULENT FINISHER ESERIES X Nuvera Bourg Box BDFE x configuration Select the first machine of your line UI RUN 17 34 11 S E r Nuvera Centered 1020mn of ColorPress Li 2 ute a Vv keet O O lt p eer p DB ou Press V to validate The machine appears on the screen Press the blue right arrow again UI RUN 17 34 38 ri lt O lp sp bourd tel O Operator Manual Page 9 36 Latest revision 08 11 11 BOURG IU FINISHER SE IS A Initial issue 05 11 Select the Bourg Box Press V to validate UI RUN B The machine appears on the screen Press the blue right arrow again Mscepors oo sl TO Operator Manual initial issue 05 11 Pago 9 37 Initial issue 05 14 BOURG OEI FINISHER SERES X Select the BDFE Press V to validate 18 06 27 The machine appears on the screen When machines line configuration is complete press V to validate UI RUN 09 12 34 El cp bourg 0 X nana Cobourg Com Operator Manual initial issue 05 11 Page 9 38 Latest revision 05 12 11 BOURG e FINISHER E5915 A A message appears To confirm your configuration press YES Note If a SQE is present it should not be selected in the U l The screen shuts down and then self restarts Some new tabs appear according to the
42. z EUROPE 230V AC 10 50Hz JAPAN 230V AC 10 60Hz THE LABEL APPLIED ON YOUR MACHINE INDICATES FOR WHICH MAINS THE MACHINE IS CABLED Verify your environmental conditions This machine is planned for the following environment Storage and transport Temperature 34 C through 60 C 30 F through 140 F Relative humidity 5 through 90 RH Altitude 31 m through 12 192 m 100st through 4000st Atmospheric pressure 2 56Pa 420mm HG Work environment Temperature 10 C through 32 C Relative humidity 10 through 85 RH Consumption 750 Watt Noise level 70 db Warning Never remove wall plug when the machine is running Operator Manual initial issue 05 11 ne Initial issue 05 11 BOURG TENE FINISHER ESE X 3 INTRODUCTION 3 1 Foreword Thank you for choosing a P bourg product This manual is a guide to operate the Bourg Document Finisher E Series The BOURG DOCUMENT FINISHER E Series BDFE is an automatic machine for the pro duction of books it staples folds and face trim sets originating from a printer or a press machine The system is composed of Input module Stitcher folder and trimmer module Output conveyor Please follow carefully the instructions and you will enjoy years of excellent work with your system If you have any difficulty using your equipment please call us and ask for technical assistance all the phone numbers are available at the end of this manual We wi

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