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Model SL-330 Parts and Operations Manual

1. 2 6 SL 330 INS 09 2009 CONTROLS INSTALLATION MANUAL 1 Attach the valve mount bracket Pt No 41H01 to the mainframe as indicated on Dwg No 90H57 with the fasteners provided See Drawing 42H96 2 Mount the hydraulic control valve assembly Pt No 20 88 to the valve mount bracket as shown on Drawing No 90H57 with the fasteners provided 3 Install the hydraulic adapters connect the hydraulic tubing Pt Nos 12P67 and 12P68 and connect the hydraulic hose assemblies Pt No 1P98 and 11P99 to the control valve assembly as indicated on Drawing No 91H03 clamp assemblies that are provided in the Loose Parts Box should support the tubing See Drawing 42H96 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers 5 Assemble and install the control lever console See diagram below Typically the console is fastened to the floor of the cab and the control cables are routed through additional holes drilled in the floor Your particular installation may require that additional brackets be fabricated or other modifications made SL 330 INS 2 7 09 2009 Add 28H06 907 007
2. SWAPLOADER U S A LTD ON QUALITY Model SL 330 Parts and Operations Manual Hoist Serial Number PREDELIVERY CHECK LIST SWAPLOADER MODEL SL 330 HOIST INSTALLATION Conducted by Date Dealer Customer I COMPONENT INFORMATION Hoist Serial No Truck Chassis Identification No GVW Distance from rear of cab to the Center Line of Rear Axle Tandem CA Distance From Center Line of Rear Axle Tandem to Rear of Hoist AF PTO Make Model Serial No of Engine RPM Hyd Pump Make Model Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe bolts checked for proper tightness Please include photos of the hoist installed on the truck chassis Be sure to include at least one photo from each side CONTROLS Controls easy to reach from driver s seat Movement of controls correct per installation instructions SL 330 PRE PAGE 1 07 2009 PREDELIVERY CHECK LIST SWAPLOADER MODEL SL 330 HOIST INSTALLATION IV HYDRAULICS INSTALLATION Correct hydraulic oil level in reservoir Check for leaks Any abnormal noise during operation YES NO If yes explain WITH ENGINE OPERATING 2 1000 RPM RECORD THE FOLLOWING INFORMATION Cycle time for dump mode Up Sec Down Sec Cycle time for load unload mode Unload Sec Load Sec Filter pressure PSI
3. INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting fender installation 2 Center fender above tire using block to maintain the proper height Fender should be approximately 6 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldments Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis Approximately 6 _ HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUCK All Figures are for Illustration Purposes Only 10 05 09 asl INSTALLATION INSTRUCTIONS continued 4 Mark mounting holes through the fender bracket weldment onto the fender Remove the bracket and drill 7 16 dia Holes in fender See FIG 3 5 Attach fender bracket weldments to fender using fasteners provided 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount plates on hoist mainframe align with fender bracket weldments NOTE Fender tube length may need to be modified to fit specific application MATERIAL LIST ITE WT Ib 8 Weld fender tubes to hoist mainframe If CEN
4. V 1510 4 MO dAL wu s gt OQ NIZ LZ 0 v Y utuu0zZS NI 91 7 22 3 3 4 IN es 22 5 2 22 SL 330 INS 09 2009 V AJH 506 5 1HOI3H MOOH 8 Z S SNOISN3MIG 641436 006 gt MO ON 1 JLON 33S H 6 x WWE x uL NI S NI NI NI 8 6 1 NI NI 9 X NI X NI HV8 E baud 22 ejo 95 a gt W 3 2 20 z 3o 3 21 o8z a Z ZZ op 2 18 s 2 1 89 n EG r 3535 418680 07 1S NI 8 6 o NI v ILL 9 339 N ras 9 JO MOVE 01 lo 89 11 uwz91 V v 9 601 NI 8 9 9 NIS E9 NI 8 9 NIC A NIC V SIO um uwyo e NI L NI c 7177 43H E N Z w S Z V I 222 40 MOVE OL o le V NIA NI 9W S 91 8 ZA 2 23 SL 330 INS 09 2009 a EFCO Company U S A LTD ox INSTALLATION INSTRUCTIONS Review all direc
5. VERIFY ADEQUATE RHANG BEHIND THE H Page 6 of 7 HOIST SL 145 330 400 GIVEN ARE RECOMMENDATIONS THE RESPONSIBILITY OF THE cT VARIABILITY SYSTEM INSTALLER E REAR END ADDED SL 1 REVISION GEN ENSIONS ARE IN INCHES UNLESS DER EQUIPMENT R VISE SHOWN 065 PRINT DISTRIBUTION DRG NO DATE SUBFRAME MODIFICATIO CONTAINER VARIABILITY CUSTOMER WODE we CMS 28701 09 6 24 04 14 06 5 1280 Page 7 of 7 LEVER ARM WOMT BASE PLATE 4 LEVER ARM SLEEVE 1 40 FLAT WASHER FLAT WASHER B 3 HEX NUT 5 16 18 HEX NUT 0 METAL LOCKING 160 x 5 SPRING LEVER STOP IN WRI WILL VOID ALL WARRANTI 2 THIS DR AND IS 3 ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SHOWN SWAPLOADER THLE CONTAINER ITY SYSTEM SUB ODE Ne 51 145 28JULO9 a EFCO Company U S A LTD luminum
6. mi INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting rear light bar installation 2 Trim truck frame to indicated dimensions See Fig 1 This step may have already been preformed if a bumper was previously installed 3 Position center plate Part No 63H08 on the rear of the main frame Weld center plate to truck frame See Fig 2 8 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided See Fig 3 5 Attach the tail light module to the stub light bar weldments with the fasteners provided See Fig 3 6 Mount the identification light bar at top center of the center plate Part No 63H08 using the fasteners provided See Fig 3 7 Mount license lamp right of the license plate See Fig 2 using the fasteners provided See Fig 3 TRUCK FRAME CENTER R EF N PLATE CENTER INDENTIFICATION LIGHT RAIL LICENSE LAMP LICENSE PLATE REF JUNCTION BOX BEYOND TAIL LIGHT MODULE FIG 2 All Figures are for Illustration Purposes Only 10 05 09 Bae ASSE M HES 8
7. SERERE PER EA attaching the fender tubes to the truck 5 10078 FENDER BRACKET WDMT 8 05 chassis an additional mount plate may 2 EEST i MOUNTING PLATE 109 need to fabricated so the assembly can 8 214 RUBBER SPACER be bolted to the truck chassis zi APEN eee Le 5 48 00P34 3 8 16 UNC LOCKING NUT 02 9 Attach fender bracket weldment Part a T HET 23 10H74 to mounting plate Part No 21H37 x 8 24 00 44 3 8 16 UNC X 1 1 2 HHCS 07 using fasteners provided See FIG 3 9 16 01P21 3 8 16 UNC X 2 1 2 HHCS 09 10 8 00P99 3 8 16 UNC x 4 HHCS 11 90P36 FENDER STEEL TANDEM 77 00 TOTAL 228 86 HOIST MAINFRAME REF ADDITIONAL NOTE Prior to any welding consult the truck manufacturer for any special pre cautions that may need to be taken Typically the batteries must be dis connected and the ground lead from the welder should be as close to the being welded to avoid the 2X4 d N MI 406 possibility of arcing across bearings M js CENTERS gears etc J 7 16 DIA HOLE 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com 11 02 99 a EFCO Company U S A LTD 10 05 09 LUG
8. 2 06 TAS AANL NO HSNd dav SSVHA ALAN 81 1 dW 38n 1L NO HSNd dav SSVHA JANI NOTAN t L dW 38n L NO HSNd dav ssvug dWa dW ddv GAH 2 dmw aani NO HSNd dav SSVHA zzd0z NOILO3S ASSY 1 1 6402 SLIM LAIHS M 88402 ASSY AlddnS 499 02 3ATVA NOILOJLOHd SSJHd HIV 2 MOVv18 JANI t L 06 TAS 38 1 NO HSNd ssvug LHOd 15 3AV31 2 14 SL 330 INS 09 2009 SL 330 INS 09 2009 HYDRAULIC TANK INSTALLATION Select a location to mount the hydraulic tank Reference Figure G or Drawing No 90H57 for the suggested location of the hydraulic tank to the rear of the control valve assembly on the left hand side of the truck The hydraulic hoses have been sized for the tank to be mounted in this general area The tank can be located on the right hand side or behind the cab if necessary which means longer hoses may be required Drill four 4 holes for 1 2 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the control valve assembly as shown on Drawing No
9. MAINTENANCE INSTRUCTIONS WEEKLY SERVICE 50 OPERATIONS l Lubricate with grease Refer to Lubrication Diagram Lifting hook on jib Jib slide top bottom and side guides 2 Check hydraulic oil level With the hoist in the transport position lift cylinders retracted jib 4 cylinder extended see diagram on front cover the oil level in the tank should read approximately one inch below the top of the glass sight on the temperature sight gauge see diagram 3 Check hydraulic hose and fittings for leaks Also check hydraulic hose for wear Repair and or retighten as necessary MONTHLY SERVICE 200 OPERATIONS 1 Lubricate with grease Refer to Lubrication Diagram Fittings on lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 3 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection amp Adjustment Instructions on page 4 7 of the maintenance section 4 Check adjustments on the jib lockout valve Refer to the Jib Lockout Valve Inspection amp Adjustment Instructions on page 4 9 of the maintenance section YEARLY SERVICE 1 Check for proper gapping on outer tube clamp assembly Refer to the Outer Tube Clamp Inspection amp Adjustment Instructions on page 4 13 of the maintenance section 2 Change hydraulic oil replace hydra
10. Tool Box Hinge 9 169 Hole ets 1800 N E Broadway Avenue Box D Des Moines ac 216 98327 Telephone 515 266 3042 U S A LTD PREDELIVERY CHECK LIST SWAPLOADER MODEL SL 330 HOIST INSTALLATION Conducted by Date Dealer Customer I COMPONENT INFORMATION Hoist Serial No Truck Chassis Identification No GVW Distance from rear of cab to the Center Line of Rear Axle Tandem CA Distance From Center Line of Rear Axle Tandem to Rear of Hoist AF PTO Make Model Serial No of Engine RPM Hyd Pump Make Model Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe bolts checked for proper tightness Please include photos of the hoist installed on the truck chassis Be sure to include at least one photo from each side CONTROLS Controls easy to reach from driver s seat Movement of controls correct per installation instructions SL 330 PRE PAGE 1 07 2009 PREDELIVERY CHECK LIST SWAPLOADER MODEL SL 330 HOIST INSTALLATION IV HYDRAULICS INSTALLATION Correct hydraulic oil level in reservoir Check for leaks Any abnormal noise during operation YES NO If yes explain WITH ENGINE OPERATING 2 1000 RPM RECORD THE FOLLOWING INFORMATION Cycle time for dump mode Up Sec Down Sec Cycle time for load unload mode Unload Sec Load Sec Filter pressure PSI Main pre
11. se a o 8 3 4 DIA FLAT WASHER TOTAL 177 53 SUB FRAME REF ADDITIONAL NOTES 1 Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arcing across bearings gears etc 2 During installation of the bumper check to make sure that the position of the bumper does not interfere with the load ing and unloading of truck bodies BAR 4 X 1 X LENGTH SUPPLIED BY INSTALLER 1800 E Broadway Avenue Box D Des Moines Iowa U S A 50316 0386 U S A LTD Telephone 515 266 3042 Fax 515 266 3042 LOADER U S A LTD SWAP GUARD ASSEMBLY 50 99 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting cab guard installation 2 Position cab guard weldment Part No 50H95 on frame with sufficient clearance between cab and cab guard See Fig 1 3 Determine location for mounting holes Mounting holes should not be located within 2 3 8 of the truck frame edge See Fig 1 Drill 21 32 dia mount holes through cab guard channels GUARD ASSEMBLY 80H99 INSTALLATION INSTRUCTIONS continued 4 Mark mounting holes through the cab guard weldment onto truck frame Remove cab g
12. 1 16 TO 1 8 GAP 1 ECC OUTER TUBE CLAMP PLATE 5 CLAMP LINER 5 8 DIA BOLT OUTER TUBE WEAR PAD amp LOCK WASHER SECTION VIEW A A OUTER TUBE CLAMP ASSEMBLY 400 SERIES HOIST CLAMP ASSEMBLY ILLUSTRATION SL 330 MAI 4 13 07 2009 PARTS LIST 08 04 09 09 33 PT 42H21 dwg uo ze ze LU H E ue rim Z Ii I o ns PARTS LIST DESCRIPTION REMARK 42H02 PIVOT JOINT SUB ASS Y H1 MAINFRAME SUB ASS Y m o E TU gt rm e pd m EN m BASE HYDRAULIC ASSEMBLY 25 07 NOT SHO SERIAL TAG 2H96 HOIST INSTALLATION KIT 90 54 SHO CHASSIS TANK CIRCUIT 94 97 NOT SHO e rn 4 e m co 0 rn x R PUMP CIRCUIT 12 40 SHO MANUAL CONTROL ASS Y 50 71 SHO HYD PUMP GEAR 54 00 SHO 5210 53 TOTAL 5 3 H eie z z z mi mim co co als rm 42H04 TELESCOPIC SUB ASS Y 1929 57 SWAPLOADER HOIST BASE ASS Y SL 330 42H21 REVA 08 05 09 08 08 PT 42H18 dwg PARTS LIST DESCRIPTION j 87 MAINFRAME WELDMENT 1138 95 42H01 MAINFRAME PIN WELDMENT 12 93 12 WEAR BLOCK s 426 00 426 00 DISC LOCK WASHER TORQUE SPEC S SAE GR 8 ASS Y TORQUE FT LBS x 2 gt SIZE e 7 16 S wo S MAINFRAME BODY
13. 91H03 The hose length can be shortened if necessary Secure the hose to the barb fittings with the hose clamps provided Figure G 2 15 P T O SELECTION The next step is to select and install a direct drive type P T O to the transmission Please contact your local truck equipment representative for the correct unit sized on the following criteria P T O Torque Rating Power at 1500 RPM Output Flange Hydraulic Pump Spined Shaft Specifications Hydraulic Pump Rotation Ratio of Pump RPM to Engine RPM 200 ft Ibs See Note 1 57 H P See Note 1 SAE B 4 Bolt 7 8 13T 16 32 D P L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a gualified hydraulic technician or it can be sourced through Swaploader 80 to 100 NOTE 1 P T O torgue and power reguirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output rotation will need to be R H clockwise as viewed looking at output flange of P T O for a L H Pump NOTE 3 Do not operate pump at speeds over 1500 R P M NOTE 4 Always disengage the P T O after each operating cycle SL 330 INS 09 2009 2 16 HOW IDENTIFY WHAT PUMP IS NEEDED The SwapLoader factory supplied pump is a bushing style gear pump because of the pressure requirements of the SwapLoader hooklift hoist By design the bushing style pumps are single rotation rotation sp
14. Main pressure controls in neutral PSI Main relief pressure when extending jib cylinder bottomed out PSI Main relief pressure when extending lift cylinders bottomed out PSI NOTE Connect pressure gauge to fitting provided on inlet section of Hyd Control Valve Ref Pt No 10P37 fitting on Chassis Tank Hyd Circuit Drawing No 91H03 V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extended Parts and operators manual in cab Lubricate sliding jib and all grease zerks per installation instructions VI DECALS safety decals and product decals installed per Drawing 42H20 ADDITIONAL COMMENTS SEND COMPLETED FORM TO SWAPLOADER U S A LTD 1800 N E BROADWAY AVENUE DES MOINES IOWA 50313 2644 RETAIN ONE COPY FOR YOUR FILE SL 330 PRE PAGE 2 07 2009 SWAPLOADER U S A LTD 1800 N E BROADWAY AVENUE DES MOINES IA 50313 WARRANTY REGISTRATION CARD Model Serial No MOUNTED ON VEHICLE Manufacturer Model Year Wheel Base Chassis Serial PTO Type PTO Ratio DISTRIBUTOR Name print Address City State Zip The unit has been checked and serviced according to the Pre delivery inspection report The proper mechanical operation of the unit as described in the written operational instructions provided by SwapLoader U S A Ltd has been
15. Mount junction box on the back left side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram See Fig 4 ADDITIONAL NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc a EFCO Company U S A LTD 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 e Fax 515 313 4426 e Toll Free 888 767 8000 E Mail sales swaploader net e Web Site www swaploader com 10 05 09 1 10 05 09 LOADER U S A LTD SWAP ROLLER amp ROLLER MOUNT 40490 8 10H91 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting the roller and roller mount installation 2 Locate position for roller mount brackets Part No 32H03 between cross sills of the c
16. the 54 hook position and the telescopic arm is tilted rearward as shown Possible property damage and or personal injury may result SL 330 0PE 3 6 07 2009 CHANGING HOOK HEIGHTS 61 3 4 to 54 Jib Height Adjustment Procedure CAUTION The following is the recommended procedure for changing hook heights on the adjustable jib from 61 3 4 to 54 heights Failure to follow and adhere to this procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable 1 With the telescopic arm in full load unload position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 0 1 Lock pin secured with hitch pin SL 330 0PE 3 7 07 2009 Changing Hook Height from 61 3 4 to 54 Continued 3 Extend jib toward the cab right control lever forward See Fig A Pg 3 1 4 With the telescopic jib fully extended in the transport position as shown replace the lock pin and secure with hitch pin Lock pin secured T with hitch pin a d lt rem e sem WARNING Do not remove lock pin on the adjustable jib while jib is up in the 61 3 4 hook position and telescopic arm in transport position as shown Possible property damage and or personal injury may result SL 330 0PE 3 8 07 2009 MAINTENANCE
17. truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handles See diagram below 5 Install the air fittings and hose as shown Drawing No 90H60 Air Circuit Control Valve An air pressure protection valve Pt No 20P74 is provided so you can tap into the truck s air supply without jeopardizing the integrity of the air system The air hose is provided in bulk length which you can cut to length as required for running the air lines Take care in routing the air lines and avoid hot areas such as exhaust pipes etc SL 330 INS 2 12 09 2009 NAH 88H06 907 007 0 18 NOILOAS ASSV IOHLNOO SH05 1d t5 01 51 60 91 UJAVOTdUMS S NWO 316 NI NOLLVTIVLSNI 394393335 JATVA 1051402 CAH 8 JHOd 87 1 NOILJAS VICES JOH1NOO N 1SIOH 2 13 SL 330 INS 09 2009 V 09H06 90 007 066 15 NOILOAS Z JATVA TOH LNOO LINOMID UJAVOTAUMS 11 diNA dW GAH
18. 12 3 4 15 2058 11 1234 1414 1134 18 5 8 934 1134 1112 All Figures are for Illustration Purposes Only 10 05 09 p 5 INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 amp 3 MATERIAL LIST P N DESCRIPTION WT Ib 52H12 REAR BUMPER WDMT 63H94 VERTICAL CHANNEL TOTAL ADDITIONAL NOTES 1 Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 2 All welds should be done utilizing a low hydrogen welding process TRUCK FRAME REF 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com 10 05 09 a EFCO Company U S A LTD LUI INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting bumper installation 2 Trim truck frame to indicated dimensions See Fig 1 These dimensions will facilitate the mounting of the rear lig
19. 17 09 08 45 PT 91H04 dwg HYD PUMP SUPPLIED BY CUSTOMER HYD CONTROL VALVE REF PARTS LIST DESCRIPTION REMARKS ADP HYD ORB 6400 12 ADP HYD ORB 45 050 6802 12 1 m lt a s Z Njo gt lt P Z rm 11P71 HOSE 1 1 2 LP x 120 960 72 ADP HYD HOSE INS ORB 0 60 604 24 2 T BOLT CLAMP 29 200 ADP HYD HOSE INS TC 20 ADP HYD MP FP 060 TOTAL o MIZ m M m wir z m TU o M NIN TANK STRAINER HYD TANK REF 21P16 REF 20P86 HYD SUB ASS Y PUMP CIRCUIT SL 330 400 406 SD SWAPLOADER SWAPLOADER U S A LTD OUTER TUBE ASS Y U ON VISOR LEFT_SIDE OUTER TUBE ASS Y PARTS LIST DESCRIPTION WT ib ea REMARKS OPR amp SERV MANUAL HOIST BODY SPEC HYD OIL SPEC HYD OIL FLAMMABLE HOIST FALLING LEVER CONTROL U SAFETY INSTRUCTIONS V gt co co eio D D e 2 m 7 eie 2 2 rn rn 50150179 SIS SWAPLOADER JIB RELIEF VALVE 51 330 HIGH PRESSURE FLUID LUBRICATION POINTS cO cO 70170 gt gt Ww 79 e e s Z rm rm m DECAL ASSEMBLY SL 330 42H20 REVA SD SWAPLOADER SWAPLOADER U S A LTD OPTIONS 07 16 09 15 10
20. 2 4 to the dimension shown All Figures are for Illustration Purposes Only 05 09 MATERIAL LIST nn ni INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 amp 3 WT Ib ITEM QTY P N DESCRIPTION PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 3 1 52H13 REAR BUMPER EXTENSIONS 58 42 TOTAL 173 24 ADDITIONAL NOTES 1 Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 2 All welds should be done utilizing a low hydrogen welding process _ TRUCK FRAME REF 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com 05OCTO9 LOADER U S A LTD swap BUMPER ASSEMBLY DROP DOWN 54544 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting bumper installation Typically a drop down bumper is needed when the rear of the container extends beyond the back of the truck such that the distance
21. 28700 141710781 Hs ors 178 050 00 waster 2 16 6 00767 5 80 LOCK WASHER 004 18 6 00P31 1 2 13 x 1 1 4 HHCS 012 GR 8 orse 38 6 x1 1 2 FL HO 588 006 BRASS 20 6 00269 5 8 1 2 5 027 GR 8 378 16 x 3 4 FL SOR 00 BRASS 25 EX TRNGFRTSA 00 BEN ee URE LOCTITE 00P95 CYLINDER PIN LENGTH MUST EXCEED INTO 82H50 THE OUTSIDE DIMENSION OF THE CYLINDER PIN TUBES BY 1 32 SHIM AS REQUIRED DETAIL C C SD SWAPLOADER U S A LTD TELESCOPIC JIB SUB ASSEMBLY SL 330 400 42H04 REV 08 11 09 16 19 PT 42HO08 dwg SECTION OUTER TUBE WDMT REF E JIB WDMT REF SECTION B B PIVOT JOINT m REF 1 16 CLEARANCE REF PARTS LIST DESCRIPTION WT ib ed REMARKS SPRING MOUNT TAKE UP SAFETY LATCH TUBE CONNECTION BAR PIN INNER TUBE CONNECTION BAR RELEASE LEVER 7 80 x 6 SPRING EXT RETAINER RING FOR 3 49 1 24 FLAT WASHER 1 80 x 1 COTTER PIN 3 80 x 1 1 2 PIN 5 80 LOCK WASHER 5 8 11 x 2 1 2 5 5 8 11 HEX NUT o E TU gt rm e CA B gt e x Co ojojo 2 2 2 m SENEN ojo N N rm x 2 e 79 72 Ojojojo N r eio e oi 79 D e N N RJ
22. 330 400 406 90H60 REVA 07 16 09 15 45 PT 90H68 dwg HOIST CONTROL CONTROL STABILIZER CONTROL HYD TANK REF PARIS LIST NE 41H83 VALVE MOUNT BRACKET WOMT 7 74 2 20P08 REMOTE VALVE CONTROL HANDLE 280 3 ONE 20P78 CONTROL HANDLE MOUNT CONSOLE 475 4 3 20P10 BONNET CONNECTION KIT 050 5 3 20P40 CONTROL CABLE 96 Le 200 6 21 89 VALVE ASSY 3 SECTION 3650 SD SWAPLOADER SWAPLOADER U S A LTD MANUAL CONTROL ASSY SECTION SL 330 400 406 90H68 REVB PARTS LIST DESCRIPTION REMARKS 41H83 VALVE MOUNT BRACKET P7 CONTROL HANDLE ASS Y 21 89 HYD CONTROL VALVE ASS Y AR LINE AIR CONTROL CONSOLE ASSY 6 96 o E 7 gt gt i rm e rm m N A N H3 20P95 HYD VALVE SECTION AIR SHIFT 98 85 TOTAL H raj mi ONE 20 74 AIR PRESSURE PROTECTION VALV HOIST CONTROL STABILIZER CONTROL TYP SEE NOTE 2 N 1 4 18 NPTF PORT AIR SUPPLY zm 2 1 20 95 AIR SHIFT KIT TO BE INSTALLED ON HYD CONTROL VALVE BY HOIST INSTALLER REFERENCE INSTALLATION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT 2 SEE DRAWING 90H45 FOR AIR SHIFT KIT PLUMBING DIAGRAM SD SWAPLOADER SWAPLOADER U S A LTD AIR CONTROL ASS SECTION SL 330 400 406 9
23. Decals and their part numbers Please use when reordering replacement decals T WARNING Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual A 90P07 OPERATIONS amp SERVICE MANUAL INTRODUCTION 09 2009 90 08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE INTRODUCTION 09 2009 1 6 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID INTRODUCTION 09 2009 INSTALLATION INITIAL INSPECTION When the SwapLoader hoist is received from the factory you should inspect the hoist for damage which may have occurred in shipment If damage has occurred you should contact the shipper immediately Be sure to note any damage or missing items on bill of Lading You should then check the hoist to insure you have received all the parts as indicated by the Packing List and the Ship Loose Box List If you have any problems shortages or questions please contact SwapLoader U S A Ltd immediately GENERAL INSTALLATION PROCEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps 1 Install hoist assembly onto truck chassis 2 Mount the hydraulic con
24. PT 90H58 dwg HOIST CONTROL Li SEE NOTE 2 porc 1 4 18 NPTF AIR PORT SUPPLY PARTS LIST REMARKS 41H01 20P72 CONTROL HANDLE ASSY 1 60 20P88 20 95 ONE 20 74 46 78 rm Z rm z ziz fn mi SECTION NOTE 1 20P95 AIR SHIFT KIT TO BE INSTALLED ON HYD CONTROL VALVE BY HOIST INSTALLER REFERENCE INSTALLATION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT 2 SEE DRAWING 90H60 FOR AIR SHIFT KIT PLUMBING DIAGRAM SD SwAPLOADER SWAPLOADER U S A LTD AIR CONTROL ASS 2 SECTION SL 330 400 406 90H58 REVC 07 16 09 15 28 80 60 4 CONTROL HOIST r z CONTROL 1 1 r 1 4 O D NYLON TUBE BLACK AIR PRESS PROTECTION VALVE 20P74 REF HYD CONTROL VALVE ASS Y 20P88 REF W AIR SHIFT KITS 20P95 REF BRASS ADP PUSH ON TUBE CONTROL HANDLE ASS Y MP SVL 90 4 2 2 SECTION AIR d HYD ADP MP FMP 4 2 20P72 REF Ko o 4 x HYD ADP MP FMP 4 2 BRASS ADP PUSH ON TUBE MP 4 2 O D NYLON TUBE BLACK DONE ADP PUSH ON TUBE MP 4 4 1 4 18 NPTF PORT SUPPLY NOTE 1 FITTINGS AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT 2 THE 12P94 AIR LINE KIT CONTAINS FITTINGS FOR MULTIPLE PLUMBING CONFIGURATIONS AND NOT ALL FITTINGS MAY BE UTILIZED SWAPLOADER SWAPLOADER U S A LTD AIR CIRCUIT CONTROL VALVE 2 SECTION SL
25. Sub Assembly Stabilizer Circuit Telescopic Jib Sub Assembly w Adjustable Jib Optional Adjustable Jib Assembly SL 330 400 Rev 07 2009 INTRODUCTION SWAPLOADER U S A LTD TO THE CUSTOMER Your new SwapLoader Hoist was carefully designed and manufactured to give years of dependable service To keep it operating efficiently read the instructions in this manual thoroughly It contains detailed descriptions and instructions for the efficient operation and maintenance of your SwapLoader Each section is clearly identified so you can easily find the information that you need Read the Table of Contents to learn where each section is located instructions are recommended procedures only Throughout this manual you will come across Dangers Warnings or Cautions which will be carried out in bold type and preceded by the symbol as indicated to the left Be certain to carefully read the message that follows to avoid the possibility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is SwapLoader s policy to constantly strive to improve SwapLoader products The information specificati
26. discussed with the customer Date Installed Customer Name please print Date Inspected Address please print City State Zip please print Customer Phone Number required Customer Signature Distributor Signature Type of Application SwapLoader hoist will be used in O Waste Industry Landscaping Public Works Construction Tree Nursery General Construction Recycling 1 Roofing Other 20070CT30 x s S ISTI AlaNassv 1 ASSY H31n0 LHDIH MOL SLNIOd NOILVJINENI 90416 Z Zi 03 8 406 3 H T 0 5 0 8406 301 6 NO 8 830 014 5 vld06 z 8 5 ALJIVS 1406 3NO Z TuNo NM 0 6 30 9 ASSY JANI NmviisOH 3IgvAWV 4 10 CAH 01406 3NO v O3S 10 QH 604630 2345 AGOB ISIOH 80406 Z 2 ANS 9 940 1 0406 2 N a auo wau ism III IV TABLE OF CONTENTS INTRODUCTION V Letter to Customer Warranty Statement Safety Suggestions INSTALLATION Initial Inspection Hoist Installation Controls Installation Hydraulic Tank Installation P T O Selection Pump Installation Start Up Procedure VI 400 Series Subframe D
27. or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as ears or pins Finally inspect the safety latch tube and inner tube see illustration below again make sure there are no missing or bent components such as ears pins orlatches Repair or replace any missing or bent components prior to making any adjustment to the mast lock assembly refer to the mast lock safety latch assembly drawing for proper part numbers and identification of the components See Drawing No 42H08 in the Part List pages of the manual 400 SERIES HOISTS Jib Weldment Adjustment Tube Jam Nut Adjustment Bolt Outer Tube Pivot Joint Release Lever Weldment Weldment ny jo 11 Connection Bar Latch Bar Spring Take Up Inner Tube Safety Latch Tube a 1 4 Clearance MAST LOCK LOCATION AND ADJUSTMENT ILLUSTRATION shown with the jib retracted SL 330 MAI 4 7 07 2009 ADJUSTMENT If after inspecting all mast lock components and making any necessary repairs the gap between the mast lock and latch bars on the pivot joint is still incorrect then an adjustment will need to be made Please complete the following steps l 2 Retract the telescopic jib until the cylinder completely bottoms out fully retracted Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 1f not proceed to st
28. tube 3 4 21H42 RUBBER SPACER 85 length may need to modified to fit 4 4 21H61 FENDER TUBE 1 26 specific application 5 32 00P34 3 8 16 UNC LOCKING NUT 02 6 48 00771 3 8 DIA FLAT WASHER 05 8 Weld fender tube to hoist mainframe If 7 16 00P78 3 8 NYLON WASHER attaching the fender tubes to the truck 8 16 00 44 3 8 16 UNC X 1 1 2 HHCS 07 chassis an additional mount plate may 9 16 01P21 3 8 16 UNC X 2 1 2 HHCS 09 need to be fabricated so the assembly 2 FENDER can be bolted to the to the truck chassis 90P24 FENDER ALUMINUM 19 00 90P25 FENDER STEEL 35 00 9 Attach fender bracket weldment Part No 10H74 to mounting plate Part No TNI SER TOTAR doa 21H37 using fasteners provided STEELFENDER TOTAL See FIG 3 HOIST MAINFRAME REF ADDITIONAL NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 406 5 7 16 DIA HOLE 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com 10 05 09 a EFCO Company U S A LTD
29. 0 18 NOILOAS 2 ASSY UJAVOTAUMS S XNV L GAH 2 2 N JOHLNOO LSIOH 2 NS 2 8 SL 330 INS 09 2009 0HL6 007 066 16 MNV L SISSVHO 155 8 016 UJAVOTdUMS eS JLON 338 N 2 JATVA GAH N sav samon dal n dav ddv H3MOT1 331 2 9 SL 330 INS 09 2009 Attach the control cables to the control levers and route the cable through the holes in the cab Install the control levers in the console Levers should be installed such that when the levers are pushed forward the control cable is extended See Drawing No 90H57 Manual Control Assembly for control lever orientation Route the cables to the control valve location and attach them to the control valve with the bonnet connection kits provided Pt No 20P10 See the following instruction sheet for installation procedures The control cables supplied are 96 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radius Protect the cable from
30. 00 Engine RPM when operating the Power Take Off P T O Never leave the in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform periodic inspections and maintenance as required by the maintenance section of the operator s manual INTRODUCTION 1 3 09 2009 7 Make sure work area is clear of people and obstacles prior to dumping or unloading containers SwapLoader strongly recommendis that a back up alarm be installed on the truck chassis The operation of the hook hoist is that the truck 15 backed up to the body to pick it up and so there is a potential pinch point between the body and the hook 8 Any container which is the hoist MUST be unloaded prior to performing any repairs or maintenance to the hoist Also DO NOT allow any person to work on or be under the hoist in a raised position without first installing adequate safety blocks to eliminate all possibility of the hoist accidentally lowering SwapLoader strongly recommends that if possible the container should be dismounted from the hoist prior to performing any maintenance to the hoist 9 It is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on t
31. 0H69 REV 07 16 09 14 58 PT 90H45 dwg HYD CONTROL VALVE ASS Y BRASS ADP PUSH ON TUBE 21 8 REF W AIR SHIFT KITS Hoist CONTROL 20P71 REF CONTROL 17 STABILIZER CONTROL HANDLE 55 CONTROL 3 SECTION AIR 20P73 REF s LEAVE EXHAUST PORT OPEN JREF BRASS ADP PUSH ON TUBE MP 4 2 BRASS ADP PUSH ON TUBE MP SVL 90 4 2 US BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK 140 ON TUBE C 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP 4 4 AIR PRESS PROTECTION VALVE 20P74 REF NX 1 4 18 NPTF PORT AIR SUPPLY MP SVL 90 4 2 NOTE 1 FITTINGS AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT 2 THE 12P94 AIR LINE KIT CONTAINS FITTINGS FOR MULTIPLE PLUMBING CONFIGURATIONS AND NOT ALL FITTINGS MAY BE UTILIZED SwAPLOADER SWAPLOADER U S A LTD AIR CIRCUIT CONTROL VALVE 3 SECTION SL 650 90H45 REVB PARTS LIST i ONE 10 0 21 84 HYDRAULIC CYLINDER 39 x6 3500 2 3 JONE 12 4 0755 3 89 LOCK WASHER 0 01 688 N N N 15 00P55 5 8 LOCKING HEX NUT 011 gyp 5 16 N 16 4 00 98 5 329 x 1 1 2 COTTER PN 0 01 s t6 SRANJE 18 4 90203 1 8NPTZERKSIR 001 REF TRUCK FRAME REF 2 3 GROUND CLEARANCE LOCTITE 00 03 INTO 42H64 22 11 16 62 1 4 STABILIZER FINAL ASSEMBLY
32. 42H62 PARTS LIST ONE 2 2 11P87 HOSE ASSY 1 2 HP x 243 1 2 960 CONTROL VALVE ASS Y HYD CYL 30 x 6 REF 21P84 swnPLoADER SWAPLOADER U S A LTD HYDRAULIC SUB ASSEMBLY STABILIZER CIRCUIT 90H83 PT 42H04 ADJ JIB dwg 08 10 09 12 51 NOTE PARTS LIST DESCRIPTION WT ib ea REMARKS ONE 43H08 ADJUSTABLE ASSEMBLY 943 26 E m e NE 42H04 TELESCOPIC JIB SUB ASSEMBLY 1929 09 ONE 41H97 JIB WELDMENT 79118 REMOVE 41H97 FROM 42H04 FOR THE ADJUSTABLE OPTION 1 FOR ADJUSTABLE FIELD SUBSTITUTION ADD ONE 43H08 ADJUSTABLE ASS Y DEDUCT ONE 41H97 JIB WDMT 61 3 4 TELESCOPIC JIB SUB ASSEMBLY SL 330 400 42H04 w ADJUSTABLE JIB OPTION SWwAPLOADER SWAPLOADER U S A LTD 08 27 09 10 34 43 8 4 PARTS LIST P N DESCRIPTION REMARK NE 43H09 ADJUSTABLE WELDMENT PIVOT WELDMENT LOCK PIN WELDMENT lt gt 20 O e m pd m A e 6 9 m EN HOOK DUAL HEIGHT LOCK TUBE 3 8 x 2 1 2 SAFETY SNAP PIN 3 8 16 LOCKING HEX NUT 3 8 16 x 4 HHCS 2 3 49 FLAT WASHER 1 8 NPT ZERK STR 90P94 ADJUSTABLE JB DECAL 943 26 TOTAL e rm rn c 79 m 70 co ala M H eie 212 mim 8 D T o sN
33. 91H02 08 20 09 14 16 PT 91H03 dwg PARTS LIST DESCRIPTION 10P21 T BOLT CLAMP 1 1 20 3 ADP HYD MP 90 2501 4 4 ADP HYD FMJIC CAP 010 304 C 4 ADP HYD MJIC ORB 90 ADP HYD ORB LL 90 ADP HYD ORB ADP HYD MJIC FMJIC SVL 90 ADP HYD MP MP HOSE ASSY 1 2 HP x 28 137 HOSE ASSY 1 2 HP x 33 152 ADP HYD HOSE INS MP 2 ADP HYD MP FP olelel 44 mn S 8 5 rm gt gt gt gt I 0 M B 0 2 rm 79 IL m ZIZ rn mim 531 23 20 5 29 ojojo BHD UNION UPPER ADP LOWER ADP OE am BHD UNION UPPER ADP 12 26 ADP HYD HOSE INS ORB 90 0 60 4601 16 HOSE 1 LP x 30 HYD TUBING REAR LOWER HYD TUBING REAR UPPER HYDRAULIC FILTER 1 4050 1 1 E S 21 0 e e mM rm E 2 e m 20P64 FILTER INDICATOR GAUGE Z rm 20P86 HYDRAULIC TANK 30 GAL 73 00 HYD CONTROL 2595 TOTAL VALVE REF NOTE HYD TANK ASSY CONSISTS TANK WELDMENT TANK MOUNTED STRAINER SEE NOTE 1 SIGHT GAUGE FILLER BREATHER CAP MAGNETIC DRAIN PLUG AND PORT PLUGS we SWAPLORDER HYD SUB ASS Y CHASSIS TANK CIRCUIT SL 330 400 91 03 07
34. CORE Steal GAH Diamond Plate Only INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting fender installation 2 Center fender above tire using block to maintain the proper height Fender should be approximately 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldements Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis Approximately 5 S N HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUCK All Figures are for Illustration Purposes Only 10 02 09 INSTALLATION INSTRUCTIONS continued 4 Mark mounting holes through the fender bracket weldment onto the fender Remove the bracket and drill 7 16 dia Holes in fender See FIG 3 5 Attach fender bracket weldments to fender using fasteners provided 6 Weld mounting plates Part No 21H37 to MATERIAL LIST fender tubes Part No 21H61 WE WE M QTY P N DESCRIPTION PER EA 7 Position fender tubes with mount plates on 1 4 10H74 FENDER BRACKET WDMT 8 05 hoist mainframe align with fender 2 4 21H37 MOUNTING PLATE 1 09 bracket weldments NOTE Fender
35. DER HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE ck HYDRAULIC PUMP GEAR 3 83 CID L H ROT Standard HYDRAULIC PUMP GEAR 3 83 CID R H ROT Optional SEAL KIT HYDRAULIC PUMP Pos deu HYDRAULIC FILTER ASSEMBLY 60 GPM HYDRAULIC FILTER ELEMENT INDICATOR GAUGE FILTER HYDRAULIC TANK 30 GALLON LS STRAINER TANK MOUNTED 50 GPM SIGHT GAUGE HYDRAULIC TANK BREATHER CAP ASSEMBY HYDRAULIC TANK Cock ck 4 4 20 88 21 04 21 28 21 38 90 71 00755 00 14 00 68 80 35 00 68 60H11 00P79 SL 330 MAI 07 2009 HYDRAULIC CONTROL VALVE 2 SECT HYDRAULIC RELIEF VALVE CARTRIDGE 3 500 PSI duc Ap HYDRAULIC VALVE 2 WAY SEAL KIT FOR 21P28 Cock ck WEAR PAD 12 Z CHANNEL 3 84 LOCK WASHER 3 8 16 HEX NUT 3 8 16 x 1 1 4 FL HD SCREW SST CLAMP LINER OUTER TUBE 3 8 16 x 1 1 4 FL HD SCREW BRASS ck WEAR BLOCK 3 8 16 x 3 4 FL HD SCREW BRASS Cock ck ck 4 5 41 99 50 20 42 10 50 20 80 09 23 07 21 68 SPL SL 330 MAI 07 2009 REPLACEMENT BEARING LIST DESCRIPTION PIVOT PIN FOR 42H02 PIVOT JOINT SUB ASSEMBLY ALUMINUM BRONZE BEARING QTY 1 PER PIN Cock ck ck MAIN PIVOT PIN FOR 42H02 PIVOT JOINT 50 ALUMINUM BRONZE BEARING
36. GUIDE REF 230 380 400 400 7 N co 79 N a e Sims 2 m gt e eo m d 1 68 HYD CYLINDER 5 1 26 x 60 3 89 LOCK WASHER 5 86 DISC LOCK WASHER e N m P31 LUBRICATE BOLT THREADS BEFORE TORQUING THE ASSEMBLY ora 3 8 16 HEX NUT 5 8 11 x 1 1 2 5 79 6 OP68 3 8 16 x 1 1 4 FL HD SCR JIB LOCKOUT VALVE MOUNT 5 169 LOCK WASHER 3 8 16 x 1 1 4 HHCS 0 06 GR 8 3 8 16 x 1 3 4 SOC HD SCR R 8 5 16 18 x 2 HHCS 3 8 16 x 1 1 2 HHCS GR 8 FRONT GUIDE SHIM 44 2H11 5 3 2 e o o ol o o ojo e e e 7 R o o R GR 8 GR 8 SST CR G EN 57 6 KU I c9 SWwAPLOADER SWAPLOADER U S A LTD MAINFRAME SUB ASSEMBLY SL 330 42H18 REVB 08 05 09 15 28 PT 42H02 dwg PARTS LIST DESCRIPTION REMARKS ROLLER ASS Y 7 PIN WELDMENT 42H10 PIVOT PIN WELDMENT 1 JOINT WELDMENT 1 9 BODY LOCK WELDMENT 136 94 NEN NEN 08 8 79 e ES s 2 1H99 PIVOT PIN WELDMENT ROLLER SPACER 060 ROLLER RETAINER 5 86 LOCK WASHER 5 8 11 HEX NUT GR 8 5 8 11 x 1 1 2 HHCS 5 8 11 x 2 1 4 HHCS 1 8 x 2 HHCS 19 DISC LOCK WASHER 7 16 14 x 1 1 2 SOC HD SCR 7 166 DISC LOCK WASHER 1 8 NPT ZERK S
37. IST NE 41H01 VALVE MOUNT BRACKET WOMT 712 2 2 20 08 REMOTE VALVE CONTROL HANDLE 280 5 ONE 20 09 CONTROL HANDLE MOUNT CONSOLE 405 4 2 20P10 BONNET CONNECTION KIT 050 5 2 20P40 CONTROL CABLE 96 LG 200 6 ONE U NOTE A 2 SECTION CONTROL VALVE ASS Y IS SHOWN 3 SECTION CONTROL VALVE 55 IS REQUIRED WHEN A STABILIZER IS UTILIZED SD SWAPLOADER U S A LTD MANUAL CONTROL ASSY 2 SECTION SL 330 400 406 90H57 REVA PARTS LIST DESCRIPTION ADP HYD ORB 6400 8 ADP HYD BHD ADP HYD ORB 11 27 ADP HYD BHD TEE PO 0 e 52150 2 Z HOSE ASS Y 1 2 HP x 24 ADP HYD FMJIC SVL 45 64 HOSE ASS Y 1 2 HP x 91 12P65 HOSE ASS Y 1 2 HP x 121 P66 HOSE ASS Y 1 2 HP x 30 1 2 12P69 ADP HYD ORB 90 HOSE ASS Y 1 2 HP x 26 HYDRAULIC VALVE HYD CYL 5 50 x 60 SL 330 REF P e O A bad sa id 53 m 79 HYD CYL 6 00 x 60 SL 400 REF N 79 z rn gt HYD CYL 40 x 38 BHD TEE UPPER ADP HYD CYL 5 5 x 60 BHD TEE SL 330 REF BHD UNION LOWER ADP UPPER ADP HYD CYL 6 00 x 60 SL 400 REF BHD UNION LOWER ADP SWAPLOADER U S A LTD HYD SUB ASS Y BASE CYLINDER CIRCUIT SL 330 400
38. ND ROTATION ec RIGHT HAND ROTATION ie Determine pump rotation by positioning the pump belly side down see illustration above Looking at the rear of the pump if the suction largest port is to the left side then the pump is a CCW or left hand rotation If the suction largest port is on the right side then the pump is CW or right hand rotation SL 330 INS 2 17 09 2009 SL 330 INS 09 2009 PUMP INSTALLATION Install the hydraulic pump to the P T O Bolts are not provided Install the hydraulic fittings into ports on the hydraulic pump as shown on Drawing No 91H04 Connect the suction hose assembly to the hydraulic tank 1 1 2 I D hose and route to the hydraulic pump in as short and straight line as possible Be sure to route the hose clear of exhaust components and of the drive shaft Extra hose is provided so the hose can be shortened to an appropriate length Install the hose on the hose barb fittings at the tank and at the pump and secure with the hose clamps provided NOTE Prior to startup this hose must be filled with oil The pressure hose the hydraulic pump to the control valve assembly is ant supplied with the hoist as it must be made to the proper length This hose must be purchased from a local hydraulic hose assembly supplier per the following specifications Hose 3 4 inch Working Pressure 3500 PSI Hose Fitting Threads SAE 37 JIC 1 1 16 12 Install the pressure hose as indicated Tie up the press
39. O 1 2 13 HEX NUT 1 2 13 x 1 5 1 29 LOCK WASHER 85 17 SAFETY LATCH SPACER 79 e wo e 8 9 16 19 Ld M SECTION D D ws SWAPLORDER U S A LTD SECTION C C SAFETY LATCH ASSEMBLY SL 330 400 42H08 HYD TANK REF HYD CONTROL VALVE REF PARTS LIST DESCRIPTION PARTS amp OPERATIONS MANUAL DECAL ASSEMBLY 1505 SPRING MOUNT BRACKET 13 05 D Q 2 gt glu 2H19 OT SHO bej 55 gt gt gt o FRONT BRACKET 553 REAR BRACKET 926 9 3 89 LOCK WASHER 001 5 86 FLAT WASHER H T F 436 On On e 22 gt 3 8 16 HEX NUT 006 GR 8 5 16 18 3 8 16 11 2 5 R C R 8 nim Z 79 5 166 LOCK WASHER 0 0 5 16 18 x 2 3 4 5 5 8 11 LOCKING HEX NUT 0 11 GR C 5 8 11 x 2 HHCS HEX BOLT 5 169 x 1 1 4 COVER PLATE 010 TCP T2 CLAMP HALF ASSEMBLY 79 N COMPRESS RUBBER SPRINGS APPROX 1 8 LEAVE 1 8 GAP BETWEEN UPPER amp LOWER SPRING MOUNTING BRACKETS TRUCK FRAME REF SECTION C C 42 SWAPLOADER LTD HOIST INSTALLATION KIT ASS Y SL 330 42H96 07 16 09 14 58 PT 90H57 dwg HOIST CONTROL HYD TANK REF PARIS L
40. OLLER MOUNT IFY TO REF SWAPLOADER 1800 E Broadway Avenue Box D Des Moines USA 500160586 9 e nes lowe U S A LTD SWAPLOADER U S A LTD TOOLBOX Aluminum 10H92 Steel 14 12 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting toolbox installation 2 Position toolbox brackets Part No 10H88 on truck chassis NOTE toolbox has an envelope of 18 x18 x36 See Fig 1 for hole dimensions 3 Mark position of mounting holes through brackets onto truck chassis Remove brackets and drill 9 16 dia holes 4 Mount toolbox brackets using fasteners provided See Fig 1 5 Position toolbox Part No 90P27 or 90P37 on brackets NOTE toolbox hinge should be on the forward bottom edge 6 Mark position of mounting holes through brackets onto toolbox Remove toolbox and drill 9 16 dia holes 7 Mount toolbox to brackets using fasteners provided See Fig 1 TOOLBOX Aluminum 10H92 Steel 11H12 ame MATERIAL LIST O 33 2 ALUMINUM TOOLBOX ONLY mm sen sree roos 5 5 narvasnenni HEAD BOLT mme METAL LOCKING NUT SOCKET BUTTON HEAD BOLT 00P76 1 2 DIA NYLON FLAT WASHER eg RE TRUCK FRAME REF ALUMINUM TOOLBOX TOTAL 76 38
41. QTY 1 PER PIN Cock ck ROLLER ASSEMBLY FOR 42H02 PIVOT JOINT SUB ASSEMBLY BRONZE BEARING QTY 1 PER ROLLER Cock ck HYD CYLINDER 5 1 20 X 60 FOR 42H18 MAINFRAME SUB ASS Y CYLINDER BEARINGS CONTACT SWAPLOADER Cock ck 4 6 MAST LOCK INSPECTION amp ADJUSTMENT INSTRUCTIONS SwapLoader hook lift hoists come with a mast lock safety latch assembly that is located on the bottom side of the outer tube When the jib is extended the mast lock then engages the latch bars forks on the pivot joint making the jib outer tube and pivot joint into a continuous member for raising the container or body up into a dump mode With the jib fully retracted the mast lock then disengages the latch bars on the pivot joint allowing the hook lift to enter into the mount dismount cycle by pivoting around the front pins of the pivot joint A properly adjusted mast lock will function smoothly and clear the latch bars on the pivot joint approximately a 1 4 see illustrations below INSPECTION The mast lock assembly comes adjusted from the factory and should provide years of trouble free operation however there may come a time when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing
42. S HOSE HYD TUBING REAR LO YD TUBING REAR UPPER HYD HOSE INS ADP HYD MP F HYD HOSE INS ORB 90 HOSE 1 LP x 30 HYD FILTER FILTER INDICATOR GAUGI HYD TANK 30 SEE NOTE 1 PRINT DISTRIBUTION D REVISION GEN TERATION OF EQU WITHOUT WILL 2 Tr AND 3 ALI NS ARE IN INCHES DER USA LTD E UNLESS OTHERWISE SHOWN E SWAPLOADER CUSTOMER 28701 09 90HBB dug 1 SEE NOTE 2 Page 5 of 7 REMARKS 11 4 1 HYD ADP M HYD ADP A HYD MJIC MP HOSE ASSY 1 2 HP x 48 HYD ADP ORB FMJ RELIEF VALVE ASSY 2 LDN FNJ B BLKHD FITTING REVISION GENER DISTRIBUTION DRG NO DATE 28701 09 5878 36 H GEMENT
43. TR BODY LOCK SHIM 4 CAP PLATE 01 31 5 8 DISC LOCK WASHER DISC LOCK WASHER TORQUE SPEC S SAE GR 8 ASS Y TORQUE 2 e 915 e gt 9 79 M 3 1 2 2 o 79 eio NIN s M S m mpm co S S o DIA no 4 gt EN 57 6 19 wo Ne Ae alo NTS ss SIS LUBRICATE BOLT THREADS BEFORE TORQUING THE ASSEMBLY PIVOT JOINT SUB ASSEMBLY SL 330 400 42H02 REVF 08 10 09 10 31 PT 42H04 dwg DISC LOCK WASHER TORQUE SPEC S SAE GR 8 ASS Y TORQUE FT LBS 3 SIZE s 9 N 5 230 380 400 400 5 LUBRICATE BOLT THREADS BEFORE TORQUING THE ASSEMBLY 1 PARTS LIST ONE 40443 PLATE WiDWNT 257 2 oNE 42H08 SAFETY LATCH ASSEMBLY 10035 one inox OUTER TUBE WELOWENT 684 16 E anor 7908 75 T 3 9 CYUNDER PN 737 162 eo os 7 Je cover PEE 094 5 2 8 5 79 s 2 smo CYLINDER CP 04 10 One 3 49 PN 645 m2 fese CYNERREAMR 16 _ eee WEAR BLOCK BEYOND SEE DETAIL C C 15 086 2645 HYORAUUC CREER 49 38
44. ZIM rm 79 e NOTE 1 INSTALL DECAL SO 90P94 PART NO IS IN THE LOWER RIGHT HAND CORNER ws SWAPLOADER U S A LTD JIB ASSEMBLY ADJUSTABLE SL 330 400 43H08 REV A U S A LTD a EFCO Company 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com
45. a in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather tilt the arm SL 330 0PE 3 07 2009 WARNING Make sure work area is clear of people and obstacles prior to dumping or unloading containers SwapLoader strongly recommends that a back up alarm be installed on the truck chassis The operation of the hook hoist is that the truck is backed up to the body to pick it up and so there is a potential pinch point between the body and the hook 4 Cycle the arm forward left control lever forward making sure the curved lifting bar is securely attached to the hook Release the brakes of the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward Disengage the P T O DUMPING 1 Move the jib forward right control forward to ensure that the container is locked 2 Extend the main lift cylinders left control backward CAUTION DO NOT RETRACT THE JIB WHILE DUMPING Retracting the jib during dumping may unlock the mechanical jib latches which could allow the container to cras
46. between the truck bumper and container rear exceeds 24 See Fig 1 Office of Motor Carrier Safety OMCS Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 1 BUMPER DROP DOWN INSTALLATION INSTRUCTIONS continued 2 Position drop down bumper on the longsills of the sub frame See Fig 2 amp 3 The mount brackets Part No 51H17 need to be positioned correctly to allow for sufficient room for bumper cradles Part No 51H19 See Fig 2 Weld mount brackets onto the longsills of the sub frame 3 Position bumper cradles Part No 51H19 on the longsills of the sub frame Check bumper cradles for squareness with respect to each other The bumper tube Part No 51H16 should come to rest within the bumper cradles when the container rests on the ground See Fig 2 amp 3 Weld bumper cra dles into place on longsills 3 17 32 1 Prior to any welding consult the truck manu facturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possi ble to the part being welded to avoid the possi bility of arcing across bearings gears etc 2 During installation of the bumper check to make sure that the position of the bumper d
47. ce the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once warranty is approved credit will be issued to the appropriate account for the approved warranty costs which may include parts labor and or freight e The warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear and tear accident mishap untrained operators or improper or unintended use The owner has the obligation of performing routine care and maintenance duties as stated in SwapLoader s written instructions recommendations and specifications Any damage resulting from owner operator failure to perform such duties shall void the coverage of this warranty The cost of labor and supplies associated with routine maintenance will be paid by the owner In noevent will SwapLoader the SwapLoader distributor or any company affiliated with SwapLoader be liable for business interruptions costs of delay or for any special indirect incidental or consequential costs or damages Such costs may include but are not limited to loss of time loss of revenue loss of use wages salaries commissions lodging meals towing hydraulic fluid t
48. d temperature extremes NOTE 3 Do not operate the hooklift hoist when hydraulic oil temperature on tank gauge exceeds 160 F 71 C as damage to hydraulic components can occur ISO Grade 32 ISO Grade 46 Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS amp INTERCHANGE CHART Element Size 5 10 10 9 Mounting Thread 1 1 2 16 UN 2B Filtration Rating 10 micron Nominal Flow Rating 60 GPM Baldwin BT 388 10 Hydac 0180MA010P Can Flo RSE60 10N LHA SPE60 10 Case D 130046 Norman 610 Donaldson HSM6047 Parker 927736 Fleetguard R750 H 0825A Wix 51860 FPC HF6711 Zinga LE 10 Brand of Element supplied from factory on hoist SL 330 MAI 4 3 07 2009 21 68 21P71 21P70 21 11 21 45 21 48 21 17 20 87 21 03 20 41 20 61 20 66 20 64 20P86 21 16 20P96 20P97 SL 330 MAI 07 2009 GENERAL MAINTENANCE PARTS LIST DESCRIPTION HYDRAULIC CYLINDER 5 1 2 X 60 Lift Dump LINE ASS Y HYDRAULIC CYLINDER SEAL KIT HYDRAULIC CYLINDER HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE HYDRAULIC CYLINDER 49 X 38 Jib SEAL KIT HYDRAULIC CYLIN
49. e gt 4 Dia Dial Size 50 PSI Graduation Marks RECOMMENDED PRESSURE GAUGE ILLUSTRATION Should you not be able to source a hydraulic gauge locally SwapLoader can provide one at a reasonable cost Hyd Pressure Gauge amp Hose Ass y Part No 22 10 PRESSURE CHECK STEPS 1 Locate the 90 male 4 hydraulic adapter SWL 10 37 found on the top of the hoist hydraulic control valve see illustration below SWL P N 10P37 SWL P N 10P38 Hydraulic Adapter 47 Hydraulic Adapter 90 4 4 cs FMJIC Cap 4 Hyd Tubing Ass y to rear of hoist Hyd Hose Ass y to front of hoist a t Hyd Control Valve Ass y N PRESSURE CHECK HYDRAULIC ADAPTER LOCATION ILLUSTRATION This 90 male 4 hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts amp operations manual SL 330 MAI 4 11 07 2009 2 Remove the female 4 cap from the male 4 adapter and attach the pressure gauge to the hydraulic control valve see illustration below SWL P N 10P37 Hydraulic Adapter MP MJIC 90 4 4 Pressure Gauge Hyd Control Valve Ass y PRESSURE GAUGE TO HYDRAULIC ADAPTER ILLUSTRATION 3 Start the truck and engage the 4 Push the lift dump circuit lever forward until the lift dump cylinders bottom out see illustration below Continue to push the lever forward
50. ecific SwapLoader hooklift hoists come standard with a CCW left hand rotation pump which will work for most manual transmission applications For most automatic transmission applications a CW right hand rotation pump is needed call SwapLoader for price and availability NOTE Consult the PTO supplier whenever uncertain about the correct pump rotation for a particular application The table below lists the SwapLoader part number for both left and right hand rotation pumps for the SL 330 hoist model L H Rotation R H Rotation MODEL Pump standard Pump special SL 330 20P87 21P03 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and is forced out through the outlet exhaust port Oil enters and exits the pump in the direction of its rotation LEFT HAND ROTATION mo LEFT HAND ROTATION A NND PUMP FLOW D FLOW gt OO M OUT 5 9 IN SUCTION O EXHAUST OPPOSITE ENGINE ROTATION PTO VIEW PUMP OPPOSITE ENGINE ROTATION PTO VIEW FROM VIEW FROM FRONT OF VEHICLE REAR OF VEHICLE J J ENGINE ROTATION PTO ENGINE ROTATION PTO 2 BELLY DOWN gt PUMP FLOW FLOW IN 9 oj OUT EXHAUST o O SUCTION RIGHT HA
51. ee hydraulic fitting Part No 11P07 that connects the upper hydraulic steel tubing to the top bulkhead fitting See drawing 91H06 Replace with a swivel tee hydraulic fitting Part No 12P44 and retighten the hydraulic fittings See drawing 90H88 Remove the 1 1 4 NPT plug from the hydraulic tank Install hydraulic fittings 12P20 amp 12P92 as shown and tighten See drawing 90H88 Install the two 90 degree hydraulic fitting Part No 12P69 into the hydraulic valve on the 12H01 C V S sub assembly and tighten See drawing 90H88 Attach the hydraulic hose Part No 12P93 between the C V S hydraulic valve and swivel tee hydraulic fitting Part No 12P44 and tighten See drawing 90H88 Determine the length of hose required to route the C V S hydraulic valve to the hydraulic tank the hydraulic hose Part No 12P93 may need shortened prior to final installation See drawing 90H88 especially if excess length exists The hydraulic hose Part No 12P93 comes with a reusable fitting that can be removed for purposes of shortening the hose Remove the reusable fitting and Ki shorten hose assembly as reguired After hose has been STNE shortened lubricate the insert threads of the fitting and the 1 0 of the hose See Fig 1 Measure 1 3 16 inches from the end of the hose and mark the hose for the socket depth Screw the 18 87 hose into the socket left hand thread to the depth marked on the hose Screw the insert into the
52. eed to be used in conjunction with the Roller Assembly 10H90 and Roller Mount Brackets Assembly 10H91 for the container to function properly 2 Locate the best position for the support bars between the cross members Fabricate four support bars out of 4 x 1 bar cut to the length needed to fit between the cross members See Fig 3 Figure 3 shows a width dimension of 56 1 2 This width can be adjusted if interference occurs with other items on the container but cannot exceed the width of the bumper tube Weld the four bars between the cross members 3 Weld the front 62H87 and rear 62H88 brackets to the support bars Be sure to maintain the dimensions as indicated so that the bumper folds properly See Fig 2 amp 3 4 Weld the Pivot arms 62H84 to the Bumper Tube Weldment 51H46 Be sure to maintain the width dimension that was used to locate the support bars in Step 2 5 Assemble the Bumper Assembly to the Front and Rear Brackets See Fig 3 Refer to the Typical Bolted Connection See Fig 4 for all connections 6 Raise the bumper into the folded position several times to ensure the mecha nism works smoothly and freely MATERIAL LIST LENIN NN 3 a sup Brackerwowr on 2 1 BUMPER TUBE 47 83 afa moram a supa S em FRONT BRACKET FE 44s REAR BRACKET 346
53. em with equivalent parts subject to the conditions below e Labor charges authorized by the SwapLoader Warranty Department are covered under warranty for a period of twelve 12 months from the date of Retail Sale by an authorized SwapLoader Distributor or service center and not to extend beyond twenty four 24 months labor from the original factory invoice date Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader Des Moines Iowa If unit has not been registered then the warranty start date will revert to the original factory invoice date Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the product registration form included in the SwapLoader hoist manual If the owner is not sure that product registration is completed then SwapLoader encourages them to contact us at 888 767 8000 to confirm Defective parts must be reported to SwapLoader within 30 days of discovery on a SwapLoader warranty claim report form A Return Goods Authorization RGA number must be issued to the claiming party prior to the return of any defective part to be considered for warranty e Warranty service must be performed by a distributor or service center authorized by SwapLoader to sell and or service SwapLoader products which will use only new or remanufactured parts or components furnished by SwapLoader U S A Ltd SwapLoader will invoi
54. eps 3 5 Loosen the jam nut on the adjustment bolt Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt from turning when tightening the jam nut Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SL 330 MAI 07 2009 LOCKOUT VALVE INSPECTION amp ADJUSTMENT INSTRUCTIONS SwapLoader hook lift hoists have jib lockout valve see illustration below to prevent accidental operation of the telescopic jib while the hoist is up in a dump mode Because the jib lockout valve can block the flow of hydraulic oil to the jib cylinder should the valve come out of adjustment the telescopic jib may experience a reduction in extension or retraction speed to the point of stalling out Roller Es Spring Cap JIB LOCKOUT VALVE ILLUSTRATION INSPECTION When a noticeable loss in extension or retraction speed of the telescopic jib is experienced the first step should be to inspect the jib lockout valve and valve mount ramp to ensure that they are adjusted properly and in good working order The jib lockout valve is located on the inside rail of the hoist mainframe approximately two thirds of the way back on the driver side of the hoist see Drawing No 42H18 in the Part List pages of the manual Visually inspect the jib lockou
55. equipped with a standard 61 3 4 fixed jib see subframe Drawing No S288 otherwise when equipped with the optional 61 3 4 to 53 7 8 adjustable dual height jib see subframe Drawing No s S288 or S905 SL 330 INS 2 21 09 2009 882 5 LHOI3H MOOH v 19 SNOISN3MIG JWVHAANS S3lH3S 00 UJAVOTAUMS 1 JLON 338 NIM 0 T v Id T p m 7 4 1 21 5 NI Z me 92 uutu0 x utu S x az 1 TIVM NI 8 8 X NI Z X NI 8 aan 103H 8 8 1 p S UVLJA 338 i B i x utu S x ae 177 TIVM NI tl X NI Z X NI v g WLU 1 19384 8 11 FI FI v NI 9L XNIS 7 os I 4 1 11 LI 24 4 x NI X NI 2 1 HV8 TIVM NI 8 X NI Z X NI 8 SYN 103H g up MOOH 40 OL wwes NIN NI9 2 1 2 1 6 pe 62011 1 Z Ov E 0 26 1 fh 2 1 9 gt z do dd 4 11 t l NI Z L 0 5 0 3 2 1 i n ni 3 ll li o gt 975 az i 2 z o 350 576 9 OL T Seo 06 x 05 010 TANNVHO
56. frame channel 1 600 000 in lb Total RBM 3 200 000 in Ib Minimum clear frame rail for mounting 191 See Fig A amp B Front Axle Cap 12 000 Ib Min Total Rear Axle Capacity 21 000 Ib Min CT Dim 132 to 138 138 preferred CA Dim 142 to 156 156 preferred Figure A Fieure B Note The above specifications are a minimum requirement It is the responsibility of the owner operator to ensure the completed chassis meets or exceeds all federal SL 330 INS 2 2 09 2009 state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any of the individual components of the completed chassis tires axles suspension etc The clear frame dimension indicated in the picture above allows for the overall length of the hoist plus 5 inches for cab clearance and rear light bar mounting Extra frame length may be needed to allow for mounting additional accessories e g Cab Guard Tarper Light Kit etc For example when mounting a light kit on a truck with a long CA check that the hoist and the light kit are positioned far enough back to eliminate any interference between the fender and the light kit You should also consider the final weight distribution with regard to the bridge code when positioning the hoist 2 There are three types of mount brackets used on the Model SL 330 hoist as indicated in Figure C or Drawing No 42H96 They are the spring
57. h down onto the hoist and or abruptly unload SL 330 0PE 3 2 07 2009 PLACING A CONTAINER ON THE GROUND 1 Move the sliding jib all the way back right control backward until mechanical jib latches unlock 2 Tilt the arm backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND SL 330 0PE 3 3 07 2009 WARNING CONTINUED 3 DON T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK OPERATING THE STABILIZER If loading or unloading a heavy container that would cause the front end of the truck to lift off the ground then a stabilizer should be utilized if the unit is equipped with one When Loading a Container the stabilizer should be lowered between steps 3 amp 4 while when Placing the Container on the Ground the stabilizer should be lowered between steps 1 amp 2 see the previous operating instructions on pages 3 1 to 3 3 FRONT LOWER LOWER LOAD EXTEND i 4 STABILIZER LIFT JIB V RAISE RAISE UNLOAD RETRACT To lower the stabilizer push forward on the left control lever until the roller is all the way down Whe
58. have been completed The factory prior to shipment of a hoist will install some decals that have a premask layer The premask will need to be removed after painting the hoist It is very important when removing the premask not to pull the premask out and away from the decal at a 90 angle but instead pull the premask straight down at a 180 angle to the decal surface Should problems occur with the premask pulling the decal loose wet the tack side of the premask with water via a spray bottle to weaken the adhesive bond while pulling straight down on the premask SL 330 INS 2 20 09 2009 7 out pre delivery checklist and warranty card and mail to SwapLoader U S A Ltd NOTE Failure to fill out and return warranty card within 15 days of installation may possibly void the warranty CAUTION SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold downs See figure S288 If possible pick up one of the containers that will actually be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist Hydraulic tank hydraulic tubing or hose hydraulic valve etc When the SL 330 hoist is
59. he SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressure fluids Escaping fluid under pressure can penetrate the skin causing serious injury Avoid hazardous conditions by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard while protecting hands and body from the high pressure fluids 12 It is the responsibility of the owner to provide proper maintenance of the Safety Decals Regular inspection and replacing of Safety Decals that have any fading or damage which would impair their function should be done See the illustration on the following page for location of Safety Decals INTRODUCTION 1 4 09 2009 4 H a o VEL SA gt T 7 AN a t TY P N DESCRIPTION 1 2 90 07 OPERATION amp SERVICE MANUAL 2 2 90 08 HOIST BODY SPECIFICATIONS 3 ONE 90 09 HYDRAULIC OIL SPECIFICATIONS 4 ONE 90 10 HYDRAULIC OIL FLAMMABLE 5 2 90 11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90 18 8 90 52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety
60. heat above 225 degrees F and avoid hot areas such as exhaust pipes etc Protect the cable from physical damages such as pinching or crushing and do not use cable supports which may crush or deform the cable Allow room for flexing where the cable is attached to moving parts of the equipment so that the cable is neither kinked nor stretched SL 330 INS 2 10 09 2009 7 8 INSTALLATION PROCEDURE FOR HYDRAULIC CONTROL CABLE TO HYDRAULIC VALVE WITH BONNET CONNECTION KIT Turn 750 16 UNF Jam Nut entire length of Threaded Hub back over the Cable Place Flange onto Sleeve Turn Flange Sleeve Assembly entire length of Threaded Hub back over the Cable Turn 250 28 UNF Jam Nut onto Threaded Rod until it bottoms Turn Terminal Eye onto Treaded Rod until it bottoms against Jam Nut Minor adjustments may be necessary to align Terminal Eye with spool yoke Slide the Terminal Eye into yoke on spool and align the holes Insert Clevis Pin through yoke and Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble back onto the Threaded Hub until it is flush with the valve face When turning on the Flange Sleeve Assembly make sure that the control head remains in neutral Thread the 750 16 UNF Jam Nut back over Threaded Hub and tighten against the Sleeve to lock in position Bring Flange into pos
61. ht assembly if it is also being mounted 3 Measure the distance from the bottom of the truck frame to the ground NOTE This should be performed on a level surface Based this measurement and the dimensions in Fig 1 the vertical channel P N 63H94 may need to be modified in length to meet the Office of Motor Carrier Safety OMCS regulations Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location chart This is crucial in order to ensure that the container longsills do not contact the bumper during the dump cycle See Fig 1 amp 2 BUMPER LOCATION CHART DIM B Max PIMA sL 145 51 180 pum SL 2418 5 SL 650 245 8 193 4 221 2 213 4 25 1 4 21 3 4 21 1 2 24 1 4 27 225 8 18 1 2 21 20 1 2 23 3 4 20 1 2 20 223 4 20 5 8 171 4 191 2 191 4 22 1 4 191 4 185 8 16 181 4 18 Dimensions assume 6 tall longsills For 8 tall longsills add
62. imensions 300 Series Subframe Dimensions Stabilizer Installation Optional Accessory Installation Bumper Assembly Bumper Assembly w Extension Bumper Assembly Folding Bumper Assembly Drop Down Cab Guard Assembly Container Variability System C V S Fender Assembly Single Axle Fender Assembly Tandem Axle Rear Light Bar Assembly Roller amp Roller Mount Toolbox Assembly OPERATION Loading a Container Dumping a Container Placing a Container on the Ground Operating the Stabilizer Changing Hook Heights Adjustable Jib Optional MAINTENANCE Weekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection amp Adjustment Instructions Pressure Check Instructions PARTS LIST Base Assembly Mainframe Subassembly Rear Pivot Subassembly Telescopic Jib Subassembly Mast Lock Safety Latch Assembly Hoist Installation Kit Assembly Manual Control Assembly 2 Section Hyd Sub Ass y Base Cylinder Circuit Hyd Sub Ass y Chassis Tank Circuit Hydraulic Sub Assembly Pump Circuit Decal Assembly OPTIONS Air Shift Control Assembly 2 Section Air Circuit 2 Section Manual Control Assembly 3 Section Air Shift Control Assembly 3 Section Air Circuit 3 Section Stabilizer Final Assembly Stabilizer Sub Assembly Hyd
63. ion above Reposition the jib lockout valve with respect to the valve ramp by turning the adjustment screw on the valve mount bracket as follows Clockwise Adjustment Moves the jib lockout valve closer to the valve ramp Counter Clockwise Adjustment Moves the jib lockout valve away from the valve ramp Once the valve has been moved back into proper adjustment then tighten up the mount bracket Screws PART NUMBER amp SPECIFICATION sd e Pressure Flow Rate 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SL 330 MAI 4 10 07 2009 PRESSURE CHECK INSTRUCTIONS When performing a pressure check on a SwapLoader hook lift hoist we recommend that you use a calibrated pressure gauge that reads pressures up to 3 500 PSI a 0 to 5 000 PSI range gauge is recommended As a minimum the gauge should have 100 PSI graduation marks 50 PSI is preferred and a 3 inch diameter dial size 4 inch dial is preferred The pressure gauge should be outfitted with a female JIC 4 hydraulic adapter preferably located at the end of a 3 8 inch diameter high pressure hydraulic hose that is 2 to 3 foot in length see illustration below Hydraulic Adapter FMJIC Swivel 4 Hydraulic Hose Assembly High Pressure 3 8 Dia x Pressure Gauge recommended r 0 to 5 000 PSI Rang
64. ior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low alloy steel Use an appropriate welding process 2 5 6 2 14 ASSY LIM NOLLVTIV1SNI LSIOH 438 ANYL GAH OLI vsh 2 2 NOLLOWS MONHL SLAMOVYE ONILNNOW ONIHdS 8 dV9 8 L JAYIT 1 d 8 XOHddV SONIHdS H H 6 4 9 j SATIVA TOHINOO GAH
65. ition on bolt assembly to valve housing NOTE FOR WORK SECTION NEXT TO INLET COVER USE SPACER KIT ETURN NUT H 5 ALIGN HOLES AND INSERT PIN EW NUT BACK FACE OF VALVE MAAR AS II bed N TERMINAL ON ROD E FLUSH WIT FACE OF VALVE 3 screw NUT ON BOLT FLANGE 8 TO VALVE BODY SL 330 INS 2 11 09 2009 CONTROLS INSTALLATION AIR SHIFT OPTION 1 Attach the valve mount bracket Pt No 40H01 to the mainframe as indicated on Drawing No 90H58 with the fasteners provided 24 Mount the hydraulic control valve assembly Pt No 20 88 to the valve mount bracket as shown on Drawing No 90H58 with the fasteners provided Attach the airshift kits Pt No 20 95 to the hydraulic control valve Reference installation instructions included with the airshift kits 3 Install the hydraulic adapters and connect the hydraulic hose assemblies 11P98 and 11 P99 and the hydraulic tubing Pt Nos 12P67 and 12P68 to the control valve assembly as indicated on Drawing No 91H03 The clamp assemblies that are provided in the Loose Parts Box should support the tubing See Drawing 42H96 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the
66. mount brackets 40H31 and the front mount brackets Pt No 81 23 and the rear mount brackets Pt No 81 24 IUS e gt EN mS TW NP v Figure C Locate the mount brackets on the side of the hoist as indicated in Figure B These dimensions are flexible because of possible interference with chassis components Also allow for mounting the control valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be at least 2 34 from the top of the truck chassis rails Reference figure D E amp F Once the locations of the mount brackets have been determined use the mount brackets as a template for marking the mounting holes in the truck chassis frame rails Drill the 21 32 diameter holes required and attach the brackets to the truck chassis with the 5 8 inch diameter bolts washers and locking hex nuts provided Torque to 220 ft lbs SL 330 INS 2 3 09 2009 3 Weld the mount brackets to the hoist mainframe as indicated on Figures C thru E You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets stepped channels etc e NA k i x 7 4 Figure D gt N UE 7 1 4 Figure E SL 330 INS 2 4 09 2009 SL 330 INS 09 2009 Figure F Note Pr
67. n finished with loading or unloading the container the stabilizer roller should be raised prior to disengaging the P T O To raise the stabilizer push backward on the left control lever until the roller is all the way up SL 330 0PE 3 4 07 2009 CHANGING HOOK HEIGHTS 54 to 61 3 4 Jib Height Adjustment Procedure CAUTION The following is the recommended procedure for changing hook heights on the adjustable jib from 54 to 61 3 4 heights Failure to follow and adhere to this procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable jib I With the telescopic arm in the transport position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm y Lock pin secured T with hitch pin o SWAPLOADER Yo s gt 2 Retract the jib right control lever backward See Fig A Pg 3 1 SWAPLOADER 225 SL 330 0PE 3 5 07 2009 Changing Hook Height from 54 to 61 3 4 Continued 3 Tilt the telescopic arm rearward left control lever backward See Fig A Pg 3 1 4 Continue to tilt telescopic arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin Lock pin secured with hitch pin WARNING Do not remove lock on the adjustable jib while jib is
68. oes not interfere with the loading and unloading of MATERIAL LIST PER EA 1 alsm 1608 un sse as s SUERO 2 OOP98 5 32 DIA X 1 1 2 COTTER PIN 00755 38 DIA LOCK WASHER 10 1 4 28 GREASE ZERK 1 1 8 OD X 10 SPRING SUB FRAME 8 1 Note If width of the Longsills is under 41 5 8 add shims under the 51H17 brackets to get the dimension 1800 N E aranway Avenis Box D Des Moines Telephone 515 266 304 U S A LTD LTD U S A LOADER ES SWAP a 09 2 a 941144 FOLDING BUMPER 81H44 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting bumper installation Typically a folding bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24 See Fig 1 Office of Motor Carrier Safety OMCS Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 1 The folding bumper will n
69. ons and illustrations in this publication are based on the information in effect at the time of approval for printing and publishing SwapLoader therefore reserves the right to make changes in design and improvements whenever it is believed the efficiency of the unit will be improved without incurring any obligations to incorporate such improvements in any unit which has been shipped or is in service It is recommended that users contact an authorized SwapLoader Distributor for the latest revisions INTRODUCTION 1 1 09 2009 SWAPLOADER U S A LTD 1800 N E BROADWAY DES MOINES IOWA 50313 LIMITED WARRANTY STATEMENT Effective September 1 2009 SwapLoader U S A Ltd SwapLoader warrants to the original purchaser of any new SwapLoader product sold by an authorized SwapLoader distributor or service center that such products are free of defects in material and workmanship SwapLoader products with an original factory invoice date of September 1 2009 or later qualify for warranty as defined in this Limited Warranty Statement Repair or replacement of parts on SwapLoader products are covered under warranty for forty eight 48 months from date of Retail Sale by an authorized SwapLoader Distributor or service center subject to any applicable federal state or local taxes and not to extend beyond sixty 60 months from the original factory invoice date SwapLoader will at its discretion either repair the defective parts or replace th
70. ontainer Rollers should be positioned as far back and as wide as possible for stability For hoist and folding bumper clearance do not place brackets any closer than 11 to the subframe longsill See Fig 1 Also the roller axle center line should be approximately 1 11 16 below the bottom of the subframe longsill for roller clearance See Fig 1 ROLLER MOUNT SUBFRAME LONGSILL CROSS MEMBER ROLLER amp ROLLER MOUNT 10H90 amp 10H91 INSTALLATION INSTRUCTIONS continued 3 Some modification to the roller mount bracket may be required for the roller mount to fit properly If the existing container cross members are wider than 6 a fabricated support member of 1 2 plate or thicker will need to be added See Fig 2 4 Once the mount brackets are located on the container weld the roller mount brackets in place See Fig 1 5 Install the roller Part No 10H12 between the brackets with the roller axle Part No 10H31 and the fasteners provided See Fig 3 Grease the rollers before use MATERIAL LIST mpm meme CE i alamo t rome s 2 O 5 z wwe e ous sepa tockwasier oss senu wasser EXISTING CROSS MEMBERS REF FABRICATED EXCEEDS 8 R
71. ravel mileage or any other incidental costs SwapLoader is not responsible for the removal or replacement of accessories fenders toolbox etc Warranty shall not apply if the equipment is operated at capacities in excess of factory recommendations Warranty is expressly void if the seal on the main relief control valve has been broken SwapLoader will ship the replacement part by the most economical yet expedient means possible Expedited freight delivery will be at the expense of the owner Warranty is expressly void if serial number plate or stamping is tampered with ITIS EXPRESSLY UNDERSTOOD AND AGREED THAT THERE ARE NO WARRANTIES MADE BY THE MANUFACTURER OR ITS AGENTS REPRESENTATIVES OR DISTRIBUTORS EITHER EXPRESSED IMPLIED OR IMPLIED BY LAW EXCEPT THOSE EXPRESSLY STATED ABOVE IN THIS STANDARD LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP THE MANUFACTURER AND ITS AGENTS REPRESENTATIVES AND DISTRIBUTORS SPECIFICALLY DISCLAIM ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE SWL Warranty 083109 INTRODUCTION 1 2 09 2009 SAFETY SUGGESTIONS 1 Do not operate or service this equipment until you have been properly trained instructed in its use and have read the operation and service manual 2 Do not operate this equipment on uneven ground 3 Do not drive with the hoist in the dump position or with the hook to the rear 4 Do not exceed 1 5
72. socket until the insert touches the socket Clean the inside of the hose assembly by Figure 1 either clean compressed air through it or by flushing it 28JUL09 11 12 13 14 15 16 Page 2 of 7 Once the 12P93 hose length is adjusted install between the C V S hydraulic valve and the hydraulic tank fittings See drawing 90H88 and tighten Remove the 90 degree hydraulic fitting Part No 11P06 that connects from the upper bulkhead fitting inside the mainframe to the 12 03 hydraulic hose that runs to the jib lockout valve See drawing 90H55 amp 90H88 Note 3 Replace with hydraulic fittings Part No 12P69 amp 13 04 and relief valve assembly Part No 21P93 and tighten See drawing 90H88 Refill hydraulic tank to proper fluid level Verify that the C V S is operating properly Start the truck engage the P T O and then retract the jib cylinder full stroke Next while extending the jib cylinder back out have someone push or rotate the C V S lever arm forward toward the back of the truck cab The C V S is operating properly when the jib cylinder stops extending by rotating the C V S lever arm forward Containers to be used in conjunction with the C V S need modified by adding a stop tab to the side of the container longsill See drawing S 878 Dimensions given are a recommendation only When modifying containers for use with the C V S it is the primary responsibility of the installer to verif
73. ssure controls in neutral PSI Main relief pressure when extending jib cylinder bottomed out PSI Main relief pressure when extending lift cylinders bottomed out PSI NOTE Connect pressure gauge to fitting provided on inlet section of Hyd Control Valve Ref Pt No 10P37 fitting on Chassis Tank Hyd Circuit Drawing No 91H03 V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extended Parts and operators manual in cab Lubricate sliding jib and all grease zerks per installation instructions VI DECALS safety decals and product decals installed per Drawing 42H20 ADDITIONAL COMMENTS SEND COMPLETED FORM TO SWAPLOADER U S A LTD 1800 N E BROADWAY AVENUE DES MOINES IOWA 50313 2644 RETAIN ONE COPY FOR YOUR FILE SL 330 PRE PAGE 2 07 2009 OPERATING INSTRUCTIONS During all operations of the SwapLoader the speed of the engine should be maintained at 1 000 to 1 200 RPM assuming the ratio of the Power Take Off is about 100 LOADING A CONTAINER l Engage the P T O Refer to P T O manual for operation FRONT LOWER LOAD EXTEND JIB v RAISE UNLOAD RETRACT 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward 3 Make sure the work are
74. t valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repair as needed With the jib lockout valve roller and valve ramp in good condition the next step is to check that the valve is positioned correctly with respect to the valve ramp While looking at the roller end of the jib lockout valve notice that the roller moves in and out of an end cap With the hoist pivot joint in the down position or horizontal to the hoist mainframe the valve ramp should be in contact with the jib lockout valve roller The roller should be depressed by the valve ramp so that 1 8 to 3 16 of the roller is exposed from the end cap see illustrations above and on next page SL 330 MAI 4 0 07 2009 Mainframe Ref Valve Mount Valve Ramp Base 1 8 to 3 16 of Mainframe Roller Exposed Adjustment Screw Valve Mount Ref Bracket Valve Ramp 5 23 Jib Lockout Sud Side valve View View Mount Bracket Jib Lockout Screw 2 Typ Mount Bracket Valve Screw 2 Typ Pivot Joint Valve Mount Ref Bracket TOP VIEW SIDE VIEW JIB LOCKOUT VALVE ADJUSTMENT ILLUSTRATION ADJUSTMENT Should the jib lockout valve need adjustment the first step will be to loosen the mount bracket screws see illustrat
75. tions and diagrams provided before starting bumper installation 2 Trim truck frame to indicated dimensions See Fig 1 These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted 3 Measure the distance from the bottom of the truck frame to the ground NOTE This should be performed on a level surface Based this measurement and the dimensions in Fig 1 the vertical channel P N 63H94 may need to be modified in length to meet the Office of Motor Carrier Safety OMCS regulations Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location chart This is crucial in order to ensure that the container longsills do not contact the bumper during the dump cycle See Fig 1 amp 2 gt BUMPER LOCATION CHART DIM B Max DIMA 52220222 gi 5 3908 5 4068 Sieso 245 8 131 2 1534 1514 17 1414 14 161 2 18 225 121 4 1412 14 15 34 13
76. trol valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the hydraulic tank hydraulic filter and hydraulic plumbing between the hydraulic tank and the control valve assembly 4 Select and install the P T O on the truck transmission Note This can be done prior to hoist installation on the truck chassis 5 Install the hydraulic pump and the plumbing from the pump to the hydraulic tank and control valve assembly 6 Fill the hydraulic tank with oil bleed the air from the pump suction line and start up the unit Although SwapLoader attempts to include the mounts and attaching fasteners with each hoist unit your particular installation may require some additional mounts or modifications If you have problems with your installation please contact SwapLoader at 1 888 767 8000 as we may be aware of another customer who has installed a SwapLoader on a similar truck chassis SL 330 INS 2 1 09 2009 HOIST INSTALLATION TO TRUCK CHASSIS l Place the SL 330 hoist assembly on the truck chassis The truck chassis mounting surface should be flat without any steps or protrusions If necessary shim bars need to be added to ensure a flat surface on which to support hoist The truck chassis should meet the following minimum specifications See Figures A RBM for each
77. uard weldment and drill 21 32 dia holes in truck frame 5 Attach cab guard weldment to truck frame using fasteners provided See Fig 2 MATERIAL LIST mem TUE PER EA 5 gt owss sen tocko SWAPLOADER 1800 E Broadway Avenue Box D Des Moines 5 ee qd Telephone 515 266 3042 u S A LTD 10 CONTAINER VARIABILITY SYSTEM ASSEMBLY Hoist Models SL 330 SL 375 SL 400 SL 405 amp SL 406 INSTALLATION INSTRUCTIONS Review all directions and diagrams provided before starting the C V S installation Attach the base plate bracket Part No 86H76 to the C V S sub assembly Part No 12H01 with fasteners provided See drawing 42H70 Section View A A Position the C V S sub assembly with attached base plate bracket on the side of the mainframe z channel See drawing 42H70 Drill the necessary 13 32 Dia holes into the z channel using the C V S sub assembly with attached base plate bracket as the pattern to aid in locating hole placement To allow for C V S sub assembly Part No 12H01 fastener clearance some notching of the z channel lip may be necessary Attach the C V S sub assembly and base plate bracket to the mainframe z channel with fasteners provided See drawing 42H70 Drain hydraulic oil level in the tank to just below the 1 1 4 NPT Port Remove the 90 degr
78. ulic filter element and wash out suction strainer 3 Check main relief valve setting Refer to the Pressure Check Instructions on page 4 11 of the maintenance section Pressure should be 3 500 PSI minimum SL 330 MAI 4 1 07 2009 LUBRICATION DIAGRAM iM LN pm LTT J ms 1 1 X K adem LEGEND GM GREASE MONTHLY GW GREASE WEEKLY SL 330 MAI 07 2009 HYDRAULIC OIL SPECIFICATION amp INTERCHANGE CHART Select an ISO grade of Premium Anti Wear Hydraulic Oil that is optimum for your location HYDRAULIC OIL SELECTION CHART Ambient Temperature ISO Grade Range Viscosit SUS 100 32 101085 23 29 150 170 46 1010110 12t043 195 240 NOTE 1 Always consult your local hydraulic oil supplier for more information NOTE 2 Use caution when operating at or beyond the recommende
79. until steps 5 6 are complete FRONT LOWER LOAD EXTEND LIFT JIB Y Y RAISE UNLOAD RETRACT 5 Check the gauge for the maximum developed system pressure The SL 330 should have a reading of 3 500 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SL 330 MAI 4 12 07 2009 OUTER TUBE CLAMP ASSEMBLY INSPECTION INSTRUCTIONS SwapLoader hooklift hoists come equipped with an outer tube clamp assembly located on the bottom of the outer tube at the opening where the jib telescopes in and out see illustration below On SwapLoader 400 series hoist models the outer clamp assembly is fixed in height INSPECTION The illustration below is a typical hoist clamp assembly for the SwapLoader 400 series hoist models For optimum performance out of your SwapLoader SL 330 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1 16 to 1 8 see Section View A A below When a gap greater than 1 8 exists since the clamp assembly has a fixed elevation inspect the clamp liner clamp plate and fasteners for excessive wear or damage see Section View A A below Replace parts as needed to bring the outer tube clamp assembly back to recommended specifications see Drawing No 42H04 in the Parts List pages of the manual
80. ure and suction hoses as necessary Again be sure the hoses are routed to avoid exhaust components and to stay clear of the drive shaft 2 18 90 00 066 15 66 5 JAH UJAVOTdUMS S gt 98402 43H 914112 MNV HJNIVHIS 43H JATVA TOHINOO YAWOLSND Q3riddns 438 dWNd GAH 2 19 SL 330 INS 09 2009 START UP PROCEDURE 1 the hydraulic tank with hydraulic oil see oil specification in Maintenance Section 2 Prime the pump by loosening the clamp on the suction hose at the pump Pull the hose back off the fitting till the air is bled from the line Push the hose back on the fitting and retighten the clamp 3 Engage the and run the pump at idle 700 to 900 RPM Operate the cylinders at full stroke five to ten times to bleed the air from the lines and cylinders The cylinders were filled with oil during testing at the factory but some seepage may have occurred during shipping and installation Refill the hydraulic tank if needed during this sequence and do not let the pump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below FRONT LOWER LOAD EXTEND 4 4 JIB Y RAISE UNLOAD RETRACT 6 Install all safety decals and product decals per Drawing No 42H07 after final installation and painting
81. y that adequate rear end overhang and full latch plate engagement into body locks exists for each container 28JUL09 Page 3 of 7 We b REMARK per cach REMARKS 493 2 3 8 16 C V S HYD CIRCUIT ASSY TOTAL SECTION 7 42H70 dvg 07 28 09 11 02 DETALED BY 1 INDICA A PATTERN TO AID IN LOCATING HO NT TO ALLOW FOR FASTENER ANCE THE MAINFRAME 7 RAI IO BE NOTCHED 78 FOR THE RECOMMENDED OCATION DGS RAL NOTE OF EQUI WITHOUT 3 ALL DIMENSIONS CONTAINER VARIABILITY SYSTEM ASSEMBLY CUSTOMER XXL No DRAWNG No 42170 28701 09 W 91806 000 Page 4 of 7 T BOLT CLAMP 1 REMARKS ADP HYD FMJIC ADP HYD MJIC ORB ADP HYD MJIC ORB LL 90 ADP HYD ADP HYD MJIC SV ADP HYD MP MP HO

Model SL-330 Parts and Operations Manual

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