INSTALLATION - Customs
Contents
1. 1 Installation Instruction 2003 Ktiryakyn USA All Rights reserved TOOLS SUGGESTED Needle Nose Pliers 5 16 Socket and Combination Wrench Diagonal Cutter Factory Service Manual for reference Soldering Iron Electrical Tape WARNING READ AND UNDERSTAND ALL THE INSTRUCTIONS BEFORE PROCEEDING FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MOTORCYCLE AND OR INJURY OR DEATH TO THE RIDER OR INSTALLER KURYAKYN RECOMMENDS THIS INSTALLATION BE PERFORMED BY AN EXPERIENCED MECHANIC IF YOU ARE NOT COMPLETELY CONFIDENT IN YOUR MECHANICAL SKILLS HAVE THIS GAUGE INSTALLED BY A PROFESSIONAL EXPERIENCED HARLEY DAVIDSON MECHANIC NOTE During this installation we recommend you cover the tank with a soft cloth to prevent scratches PROCEDURE FOR 88 00 MODELS STEP 1 Disconnect the negative battery lead STEP 2 The stock fuel gauge wires run through a tube welded in place inside the gas tank The wires from the gauge exit the bottom of the fuel tank through this tube opening The wires are held in place with a small clip and lead to an Amp connection plug Gently open this clip and disconnect the plug this will provide more free play in the wires easing removal of the gauge Carefully pull upward on the original fuel gauge lifting it from the tank DO NOT TWIST the gauge however you may rock it slightly side to side cont 8303 26HD 0204 kuryakyn com STEP 3 Unscrew the nut holding the pink OR yell2. DARING T T INSTALLATION PRODUCTS INFORMER FUEL BATTERY GAUGE 8303 FITS 88 UP H D LEFT SIDE TANK MOUNTED GAS GAUGES THIS GAUGE IS DESIGNED TO MATCH KURYAKYN P N 8309 FLUSH MOUNT GAS CAP techsupport kuryakyn com e or call 715 247 2983 E MAIL FEATURES Includes L E D battery gauge with amber and flashing red low WARRANTY and overcharge L E D warnings Kiiryakyn warrants that any K ryakyn product L E D Gas gauge with amber red low reserve warning E A A en toemialiieg i a vee and operated under normal conditions shall be free and lowered brightness night lighting for a period of one 1 year from the date the Kuryakyn products are sold to the customer All displays are directed back 30 degrees for optimal eyes on the road readability CONSEQUENTIAL DAMAGES Kuryakyn shall not be liable for any PA RT N C L U D E D consequential or incidental damages 608303 1 L E D Fuel and Battery Gauge hare cite Berke 908303 1 Hardware Wiring Kit Including 608303FW 1 2001 and Up 4 Wire Adapter eee ee ee 608303F 1 2001 and Up Banana Jack 4 Wire Adapter today select the CATALOGS icon Each Kiiryakyn 408303T 4 2 Pin Black Amp Connector product comes with a Proof of Purchase good for a A08303F 1 A Bin Green Amp Comedor complimentary catalog Details in packaging 200836 2 6 32 Stainless Steel Hex Nut aaa i gs Waele noe 200837 2 6 External Tooth Lock Washer E ecole et yee 308303
3. The adapter labeled 2001 up 4 wire Wiring Adapter will be used Kuryakyn for bikes originally equipped with a 3 wire gauge the fourth wire is needed to allow installation on 04 later fuel injected models The adapter labeled PIC 3 2001 up Banana Jack Wiring Adapter will be used for bikes originally equipped with a Banana Jack 4 wire gauge Remove the 6 32 nut and warning label from the S terminal and the soft plastic stud protectors from the T and G terminals on the bottom side of the Informer Set the appropriate adapter in place it will rest on the three 6 32 nuts already in place on the studs Secure the adapter with three 6 32 nuts and star washers supplied KURYAKYN INFORMER WIRING Amp Connector Yellow Orange Amp Connector Black Amp Connector Gray Solder Splice TO COMPLETE THE INSTALLATION WHEN USING THE 2001 UP 4 WIRE ADAPTER STEP 1 Route all four wires from the gauge through the tank passage in the same manner the stock wires were run The gray wire is used only on 04 and up Fuel Injected models for all other applications the gray wire should be cut off and the end taped tightly to the remaining three wires USE CARE TO ENSURE THIS STEP IS DONE CORRECTLY Assemble the pin connectors into the plug body so when the Amp connector halves are joined the wires will be oriented as in FIG 1 The pin connectors should lightly click into place in the plug body when correct
4. ly inserted If the pin does not click into place in the plug body remove the pin turn it upside down and try again Do not force the pins into the body they should click into position easily If force is needed you are inserting the pins the wrong way Fold the lock tab over the pin connectors to secure them into the plug body For additional information on assembling this plug consult your factory service manual s Electrical section under Amp Multi color Electrical Connectors Plug the two halves of the Amp connector together and replace the wiring into the retaining clip on the underside of the tank STEP 2 This step applies to 04 and up Fuel Injected models only all other applications should proceed to STEP 3 Remove the dash per the service manual to gain access to the speedometer Carefully slit and peel back the sheathing covering the wires leading to the speedometer Cut the yellow white wire at the connector attached to the speedometer leaving about 2 for the splice See PIC 4 Route the gray wire coming from the gauge to the front of the fuel tank tunnel then along the wiring harness to the speedometer wiring Slip heat shrink tubing onto the gray wire and solder splice the gray wire to the yellow white wire from the connector Slide the shrink tubing over the soldered connection and use a heat gun to shrink the shrink PAGE tubing over the connection Tape the unused end of the yellow white wire and tuck it back into
5. o test the new gauge PROCEDURE FOR 01 UP MODELS STEP 1 Disconnect the battery negative lead STEP 2 Disconnect the Amp style plug connector from the gas gauge wires found beneath the fuel tank The fuel gauge side of the Amp connector must be removed to allow the wires from the stock gauge to be pulled through the wire passage in the fuel tank This plug may either be cut off or the pins may be removed from the plug body Consult your service manual in the electrical section Amp Multi lock Electrical Connectors WHATEVER YOU DO DO NOT cut the wires on the main wiring harness side of this plug Remove the stock gas gauge by pulling it straight up you may rock it gently from side to side but DO NOT TWIST Disconnect any plug connections under the gauge Remove the stock gauge and carefully pull the wiring up through the passage in the PIC 2 tank STEP 3 Harley Davidson has used two different wiring configurations for the fuel gauges found on 2001 later models For our purposes we ll refer to them as 3 wire PIC 1 and Banana Jack 4 wire PIC 2 The 3 wire has three equal length wires yellow orange and black The Banana Jack 4 wire has two long wires orange and black and two short wires yellow and black cont INFORMER FUEL BATTERY GAUGE INSTALLATION We have included two printed circuit board wiring adapters necessary to install the Informer on lt m 2001 later H D models PIC 3
6. ow white stripe wire connected to the terminal id m marked S from the stock fuel gauge READ and remove the warning tag on the S terminal of kuryakyn the Informer fuel gauge SECURE ONLY THE PINK OR YELLOW WHITE STRIPE WIRE TO THE S TERMINAL OF THE INFORMER WITH THE 6 32 NUT AND LOCK WASHER WARNING CONNECTING ANY OTHER WIRE TO THIS S TERMINAL MAY CAUSE A FUEL TANK EXPLOSION RESULTING IN SERIOUS INJURY OR DEATH STEP 4 Remove the heat shrink from the G and I terminals of the Informer fuel gauge Unscrew the nuts holding the two black wires to the G terminal and the orange wire from the terminal of the stock gauge and remove the wires HINT Removing the bulb holder can simplify removal of the G terminal STEP 5 Assemble the two black ground wires to the G terminal of the Informer fuel gauge with the provided 6 32 nut and lock washer STEP 6 Assemble the orange wire to the I terminal of the Informer fuel gauge with the provided 6 32 nut and lock washer STEP 7 Make sure all nuts are tightened securely STEP 8 Carefully push the wires into the fuel gauge mounting hole so they don t interfere with the insertion of the new gauge housing Reconnect the plug disconnected in Step 2 STEP 9 Align the new gauge with the key slots in the tank and carefully press the new gauge housing all the way into the tank mounting hole until it is flush to the top surface STEP 10 Re connect the battery and turn on the ignition t
7. tab over the pin connectors to secure them into the plug body For additional information on assembling this plug consult your factory service manual s Electrical section under Amp Multi color Electrical Connectors Plug the two halves of the Amp connector together and replace the wiring into the retaining clip on the underside of the tank if applicable STEP 2 Connect the short yellow and black wires from the Informer Fuel Gauge to their corresponding wires in the fuel gauge mounting hole Carefully push the wires into the fuel gauge mounting hole so they will not interfere with the insertion of the new gauge housing Align the new gauge with the key slots in the tank and carefully press the new gauge all the way into the mounting hole until it is flush with the top surface Reconnect the battery and turn the ignition on to test the new gauge for function KURYAKYN INFORMER WIF Banana Jack 4 Yellow Banana Connector Black short Banana Connector Orange Amp Connector Black long Amp Connector PAGE INFORMER FUEL BATTERY GAUGE INSTALLATION
8. the wire sheath Tape the sheath 3 cont INFORMER FUEL BATTERY GAUGE INSTALLATION kKurvakyn STEP 3 Carefully push the wires into the gas gauge mounting hole so they will not interfere with the insertion of the new gauge housing Align the new gauge with the key slots in the tank and carefully press the new gauge all the way into the mounting hole until it is flush with the top surface Reconnect the battery and turn the ignition on to test the new gauge for function TO COMPLETE THE INSTALLATION WHEN USING THE 2001 UP BANANA JACK 4 WIRE ADAPTER STEP 1 Route the long orange and black wires through the tank passage to be assembled into the amp connector body It is possible that the bikes wiring harness will contain three wires In this case there will be no wire from the Informer s Banana Jack four wire adapter that will mate with this third wire in the Amp connector half on the bike USE CARE TO ENSURE THIS STEP IS DONE CORRECTLY Assemble the pin connectors into the plug body so when the Amp connector halves are joined the wires will be oriented as in FIG 2 The pin connectors should lightly click into place in the plug body when correctly inserted If the pin does not click into place in the plug body remove the pin turn it upside down and try again Do not force the pins into the body they should click into position easily If force is needed you are inserting the pins the wrong way Fold the lock
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