Kiddie Coaster Service Manual - 3-10-03.pub
Contents
1. Lower the seat by turning the motor wheel in the opposite direction by hand until the Pin Assembly is returned to the two o clock position Wipe Off Opto Sensors With a clean cloth gently wipe off Opto Sensors very carefully as shown below The Opto Sensor is located to the right of the Pin Assembly OPTO SENSOR EV a Once you have finished maintenance on the previous three items you must close the cabinet cover and replace the 3 bolts tightening them to secure the cover The fourth area is located in the upper rear portion of the game Back of Video Monitor Clean DVD Player Opto Sensor Open rear of machine by removing 3 bolts Lift up cabinet panel laying it on top of video monitor section of game Remove Opto Sensor from bracket as shown below OPTO SENSOR With a clean cloth gently wipe off Opto Sensor very carefully as shown above Be especially careful not to snap Opto Sensor Replace Opto Sensor into bracket Close panel and re secure with 3 bolts QUICK TROUBLESHOOTING GAME WILL NOT TAKE OR ADD MONEY CORRECTLY Micro switch not working or returning properly Check and repair or replace as necessary Bad Harnessing or connector Check w ohm meter and repair as necessary Game programming set incorrectly Check programming option and re program if necessary Bad Main P C Board Check and repair or replace as necessary COASTER WILL NOT MOVE COASTER MOTION IS NOT IN SYNC WI2. If light bulbs are suspected swap them with one that is known to work to narrow the problem down to ei ther a bulb or P C Board 22 ams DA GAME REPAIR MECHANICAL REPAIR MOTOR HOME SENSOR REPLACEMENT Unplug the coaster before any internal work is done Remove the 5 32 Allen screws in the back of the seat Using a knife remove the hot melt glue covering the screw A number 2 Phillips screw driver will be needed to remove the sensor note take extra care removing this screw because it is thread locked Remove all zip ties this hold the wires together Unplug the sensor harness from the black electronic box in the front of the coaster It is very important that the spacing remains the same IF YOU HAVE ANY QUESTIONS OR COMMENTS PLEASE CONTACT OUR SERVICE DEPARTMENT AT 716 759 0360 MON THRU FRI 8AM 5PM EST CK4001 CK4002 CK1066 CK2008A PARTS LISTING MECHANICAL PARTS BELLOWS LOWER SKIRTING HANDLE BAR CUSHION TIE ROD END GEARBOX HAMPTON ELECTRONIC ELECTRICAL CK2039HX CK2039FX CK2008X CK1003X CK2015X CK2002X 8522 8521 CK2012 MON19TV TS2005 CK1030X CK9001 PCBA OPTO HOME SENSOR ASSEMBLY PCBA OPTO FAN SENSOR ASSEMBLY LEESON MOTOR ASSEMBLY MAIN PCB BOX DVD PLAYER TRANSFORMER 15 AMP ILLUMINATED CIRCUIT BREAKER 20 AMP CIRCUIT BREAKER 12 VDC POWER SUPPLY MONITOR 19 JVC BUTTON LARGE SQUARE 54 0004 31 PROGRAMMING BUTTONS SERVICE MANUAL DECAL
3. FAILURE TO USE A GROUNDED RECEPTACLE COULD ALSO CAUSE IMPROPER GAME OPERATION OR DAMAGE TO THE ELECTRONICS DO NOT DEFEAT OR REMOVE THE GROUNDING PRONG ON THE POWER CORD FOR THE SAME REASON AS GIVEN ABOVE USING AN IMPROP ERLY GROUNDED GAME COULD VOID YOUR WARRANTY HAVE A QUALIFIED ELECTRICIAN CHECK YOU RE A C RECEPTACLE TO BE SURE THE GROUND IS FUNCTIONING PROPERLY THIS GAME IS DESIGNED TO DISSIPATE STATIC ELECTRICITY THROUGH THE GROUNDING PLANE OF THE GAME IF THE A C GROUND DOES NOT WORK THE GAME COULD DIS CHARGE STATIC ELECTRICITY THROUGH THE GAME CIRCUITRY WHICH COULD CAUSE DAM AGE INSTALLATION The game comes ready to play with just a few sim ple things to keep in mind 1 When installing the game be sure you use a grounded A C outlet If necessary have it checked to be sure the ground is good 2 Make sure the game is level after installation It is necessary to make sure the game is level so the game will work properly 3 The plug comes from under the ride once the ride is plugged in turn the illuminated switch to the ON position See the figure below 4 ltis advised to test the DBV and coin mecha nisms before opening the unit for use 5 BESURE THE COASTER IS IN AN AREA CLEAR OF ALL OTHER OBSTACLES RECOMMENDS THAT NOTHING SHOULD BE CLOSER THAN 10 FEET TO THE COASTER TO OPERATE THE GAME AT VOLTAGES OTHER THAN THOSE IT WAS DESIGNED FOR PLEASE CONTACT OUR SERVICE DEPARTMENT
4. Operation of the KIDDIE COASTER without the proper electrical requirements will void the warranty OPERATION OF THIS EQUIPMENT IN A MANNER NOT SPECIFIED BY THE MANUFACTURER MAY RESULT IN THE PROTECTION DEVICES NOT AFFORDING THE LEVEL OF SAFETY NORMALLY PROVIDED ONLY TRAINED PERSONNEL ARE ALLOWED TO MAINTAIN THE SYSTEM THE KIDDIE COASTER IS A DYNAMIC MOTION SIMULATOR RIDE ANYONE WHO IS PREGNANT OR THINK THEY MAY BE ARE SUBJECT TO MOTION SICKNESS HAVE BACK OR NECK PROBLEMS OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS HAVE EPILEPSY HAS A HEART COMPLAINT OR OTHER MEDICAL CONDITION OR IS OF A NERVOUS DISPOSITION SHOULD USE CAUTION WHEN USING THIS RIDE SMALL CHILDREN SHOULD BE SUPERVISED BY AN ADULT NOTICE Except as may be otherwise provided by contract this SERVICE MANUAL including the drawings and specifications are the property of INNOVATIVE CONCEPTS in ENTERTAIN MENT They are issued in strict confidence and shall not be reproduced copied or used as a basis for manufacture or sale of any apparatus INTRODUCTION GAME FEATURES Thank you for purchasing the new KIDDIE COASTER from I C E This coaster utilizes all the technology of its predecessor The coaster motion is limited to a back and forth motion This unit was designed for children so a smoother motion is necessary Thick 1 8 metal panels and marine grade water re sistant plywood make the game extremely durable All metal surfaces are epoxy powder co
5. FOR INDOOR USE ONLY OWNERS AND SERVICE MANUAL INNOVATIVE CONCEPTS IN ENTERTAINMENT INC 10123 MAIN STREET CLARENCE NY 14031 SERVICE 1 716 759 0360 FAX 1 716 759 0884 E MAIL service icegame com WEBSITE www icegame com TABLE OF CONTENTS FOREWORD isse ib iet PAGE 3 INTRODUC HON e a PAGE 4 GAME FEATURES GAME PLAV INSTALLATION i A e ba PAGE 5 BEFORE VOU BEGIN INSTALLATION PROGRAMMING OPTIONS eene PAGE6 amp 7 INTRODUCTION HOW TO ADJUST OPTIONS USING THE PROGRAMMING OPTIONS MAINTENANCE c cruciate ia et too anion PAGE 8 amp 9 SCHEDULED MAINTENANCE QUICK 10 GAVE REPAIR mono bid iena a PAGE 11 amp 12 OPERATIONAL BACKGROUND TROUBLESHOOTING PHILOSOPHY MECHANICAL REPAIR PARTS EIS TINOSs PAGE 13 WARRANTY PAGE 14 amp 15 ICEDOC CK9001 REVISION A 06 26 03 FOREWORD This Manual has been compiled to assist those whose task it is to operate and maintain the KIDDIE COASTER M It is essential that all operating and maintenance staff responsible for the safe operation of the simulator completely understand and comply with information herein Further advice and field support is available from SERVICE DEPARTMENT 716 759 0360 NORMAL BUSINESS HOURS ARE MONDAY FRIDAY 8 00 AM TO 5 00 PM Warnings
6. FOR VOLTAGE CONVERSION INFORMATION IF YOU HAVE ANY QUESTIONS OR COM MENTS REGARDING INSTALLATION OR PROPER FUNCTION OF THE GAME PLEASE CONTACT OUR SERVICE DEPART MENT AT PHONE 1 716 759 0360 FAX 1 716 759 0884 E MAIL service icegame com PROGRAMMING OPTIONS INTRODUCTION This section will describe in detail each of the pro gramming options and how they work PLEASE READ THIS SECTION THOROUGHLY BEFORE CALLING OUR SERVICE DEPARTMENT MOST QUESTIONS REGARDING SET UP AND OPERATION WILL BE FULLY EXPLAINED HERE HOW TO USE THE PROGRAMMING OPTIONS CREDIT SETUP Turn off game and then back on When the DVD player reaches the PLEASE STANDBY screen enter the code using the buttons inside the coin door The code is printed on a decal placed near the buttons Press the 2 button to enter Set Up The 1 button exits Set Up Press the 1 button to select Credits Set Up or the 2 button to select Free Play Set Up In the Credits Set Up screen you can select the num ber of credits needed per ride In the Free Play screen you can select the option of unlimited rides Once a selection is made you will be asked to press the STOP to return to main menu Press the 1 button to select Normal Operation TV Setup 1 Connect video and audio cables from DVD to the inputs on the back of the TV 2 Using the TV remote press the POWER button located in the upper right corner of the remote to turn on
7. S AND GRAPHICS CK7001 CK7002 CK7003 CK7004 CK7005 CK7006 CK7007 CK7127 CABINET LEFT FRONT CABINET LEFT REAR CABINET RIGHT FRONT CABINET RIGHT REAR REAR LIGHTS amp LICENSE PLATE BUTTON DECAL BLUE STREAK BUTTON DECAL GEMINI MARQUEE p LI Warra I C E warrants all components the KIDDIE COASTER game to be free of de fects in materials and workmanship for a period of 90 days from the date of pur chase Furthermore all MAIN P C BOARDS are warranted for 180 days This warranty does not cover items damaged due to normal wear and tear sub jected to abuse improperly assembled by the end user modified repaired or oper ated in a fashion other than that described in the service manual If your KIDDIE COASTER game fails to conform to the above mentioned war ranty I C E s sole responsibility shall be at its discretion to repair or replace any defective component with a new or remanufactured component of equal to or greater O E M specification I C E will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein I C E s obligation will be to ship free of charge replacement parts by U P S Ground U S mail or other comparable shipping means Any express mail or over night shipping expense is at the cost of the purchaser Products will be covered under warranty only when The serial numb
8. TH VIDEO Home sensor is not adjusted to proper distance or faulty Adjust or replace Motor sensor is not adjusted to proper distance or faulty Adjust or replace Motor reflector is not spinning DVD player is not playing Reset programming or replace Bad DVD Replace Motion is turned off Turn circuit breaker on side of black box Faulty wiring or connections Check with meter Striped gearbox Replace Bad motor or brushes Replace CORSTEN HAS NO VIDEO TV is not set to video See programming DVD player is not playing or programmed properly See programming or replace DVD player DVD is bad Replace Loose connection Check connections Game is not turned on or plugged in 10 GAME REPAIR WARNING ALWAYS REMOVE POWER TO THE GAME BEFORE ATTEMPTING ANY SERVICE UNLESS NEEDED FOR SPECIFIC TESTING FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SERIOUS INJURY TO YOURSELF OR OTHERS OPERATIONAL BACKGROUND The KIDDIE COASTER game has been manufactured with modular design in mind Almost everything in the game can be EASILY removed for servicing This makes it much easier for the repairman as he she can work in a quieter less distracting environment away from the Game Room floor Coin and low ticket sensing are done with conventional micro switches In all areas of critical importance optical sensors were developed specifically and optimized for their particular application All P C Boards are made of pre
9. ass cleaner may be used to clean the glass and the monitor LUBRICATION There is very little maintenance to the coaster The DC drive motor requires no lubrication After several years with excessive use the brushes may need to be replaced Once a year or sooner depending on usage the re ducer bearing will require some grease SCHEDULED MAINTENANCE MONTHLY MAINTENANCE In order to keep your KIDDIE COASTER running smoothly for many years you will have to perform maintenance in the following areas at least once each month or every 1000 plays Follow the simple instructions on this page MAKE SURE GAME IS UNPLUGGED BEFORE BEGINNING ANY OF THESE PROCEDURES The first three areas are found in the lower front cabinet of the machine SEAT SIDE 1 Open front cabinet by removing 3 bolts 2 Carefully pull cabinet cover down Grease Bearing Block 1 Using a multipurpose grease apply 3 pumps to the bearing block as shown below Clean Pin Assembly 1 Raise seat by turning motor wheel on right side by hand until the pin assembly is visible with pin in the 12 o clock position 2 Clean Pin Assembly with Rubbing Alcohol DO NOT USE SOAP AND WATER If rust or dirt appears on the Pin Assembly this may cause the game to malfunction Use a Black Permanent Ink Marker to paint Pin Assembly DO NOT PAINT THE PIN The pin must stand out as silver from the assembly which should be black 4
10. ated for ex cellent wear properties Both side panels of the coaster are covered with a back printed polycarbonate graphic This adds a great look with a durable finish Cost was not the issue when selecting the drive motor this is the heart and sole of the piece and needed to be bullet proof Leeson and Hampton were the manufacturers selected Electronics and sounds are the state of the art in digital technology Robust design ensures a long trouble free life for your game The game is very flexible with its programming options to allow it to be tailored to most locations easily GAME PLAY A person may begin his experience after he or she is seated securely inside the coaster THIS RIDE SHOULD NEVER BE RIDDEN WHILE STANDING ARMS AND LEGS MUST REMAIN IN THE COASTER AT ALL TIMES He or she may begin by inserting the appropriate number of credits Then the player must determine which coaster he or she would like to ride If a player does not choose a coaster within 1 minute he or she will lose their credits As the unit begins to move the player is advised to hold on to handle bar at all times A PLAYER MUST NEVER TRY TO EXIT OR BOARD THE COASTER ONCE THE MOTION HAS STARTED NOTE ALL PERSON NOT RIDING THE COASTER MUST REMAIN A SAFE DISTANCE AWAY INSTALLATION BEFORE YOU BEGIN WARNING WHEN INSTALLING THIS GAME A GROUNDED A C RECEPTACLE MUST BE USED FAILURE TO DO SO COULD RESULT IN INJURY TO YOURSELF OR OTHERS
11. er of the game with the defective parts is given The serial number of the defective part if applicable is given Defective parts are returned to I C E shipping pre paid in a timely fashion if requested by A copy of the sales receipt is available as proof of purchase upon request of I C E I C E distributors are independent privatelv owned and operated In their judg ment they sell parts or accessories other than those manufactured by I C E We cannot be responsible for the quality suitability or safety of any non I C E part or any modification including labor which is performed by such a distributor ef Ss oe eire ee i e ee pie EES emm ir E pre e e rop ur T 8 1 II emm e 8 14 Li 4 SS SS Ss SSS Ss H X A a M i A AA A D et I LLI LE i LAM aL Ls SELAAAAALT LLL LL OLARLLLLLAA ALMAAAA MIHI AL LCLEM poene m 12 WARRANTY ICE Inc warrants that all of its products will be free from defects in material and workmanship When placing a warranty request please be prepared to provide the following information Serial Number of Game or Bill of Sale Machine Type A Detailed Description of the Equipment Fault Symptoms ICE product including Crompto
12. mium quality board material and use time proven components to assure you of the most reliable designs possible We have put forth our best efforts and tested this game extensively to assure the best possible performance under the widest variety of operating conditions We are ALWAYS however interested in our customers input for product improvement If you have any questions or comments please feel free to contact our service department I C E SERVICE DEPARTMENT 716 759 0360 NORMAL BUSINESS HOURS ARE MONDAY FRIDAY 8 00 AM TO 5 00 PM 11 TROUBLESHOOTING PHILOSOPHY To find problems with the game always first check what should be obvious See that the game is plugged in and that all of the fuses on the game are good This includes the fuse that is located INSIDE the power module Next check to see that all of the connectors are firmly seated and that none of the wires have been pulled out of them This will help you to know if you have a problem with a specific component or maybe a problem with either the wiring or the Main P C Board Use extreme caution when using probes or voltme ters if the game is powered up If doing continuity checks it is important to disconnect the harnessing at both ends as attached they may yield erroneous results If a P C Board is suspected as the cause of a prob lem check to see that all of the components on the board are firmly attached Pay special attention to any socketed devices
13. ns Sam s Billiards Uniana and Bell Fruit is warranted as follows 180 days on the Main PCB and Computers 90 days on all other components i e DBV s Ticket Dispensers etc 30 days on repaired items 3 years on all Crane Harnessing 9 Months on Printers ICE Inc shall not be obligated to furnish a warranty request under the following conditions Equipment has been subjected to unwarranted stress through abuse or neglect Equipment has been damaged as a result of arbitrary repair modification attempts Equipment that has failed through normal wear and tear ICE Inc will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein All defective warranty covered components will be replaced with new or factory refurbished components equal to OEM specifications ICE Inc will cover all UPS ground or comparable shipping means freight costs during the warranty period Expedited shipments are available for an additional charge Defective parts are returned to ICE Inc at the customer s expense in a timely fashion ICE distributors are independent privately owned and operated In their judgment they may sell parts and or accessories other than those manufactured by ICE Inc We cannot be responsible for the quality suitability or safety of any non ICE part modification including labor that is performed by such a distributor C E Parts Service Dept Innovative Concepts in Ente
14. rtainment 10123 Main St Clarence NY 14031 Phone 716 759 0360 Fax H 716 759 0884 mm 212 2522 jj jj jj foe eT m 1 m rni ge e e e ie e ren Ip vm e su een rei rrt ent Eee re e eo ree Eu oed ee 9 ns 15
15. the TV You may have point the remote down through the glass for the TV to sense the re mote 3 Press the INPUT button located under the POWER button to change the video input 4 You should now see the playing DVD or the DVD on screen commands if the DVD is connected and on The TV will remain blue if there is no active in put 5 This completes the TV setup The volume can be raised or lowered using the remote volume control buttons DVD Setup Connect the yellow video cable to the VIDEO 1 connector located in the group of connectors labeled LINE OUT on the back of the DVD Connect the red audio cable to the FRONT connector located in the group of connectors labeled 5 OUTPUT on the back of the DVD Connect the white audio cable to the L FRONT connector located in the group of connectors labeled 5 OUTPUT on the back of the DVD Connect the black RCA cable from the black box to the CENTER connector located in the group of connectors labeled 5 1CH OUT PUT on the back of the DVD Do not connect the black 1 8 plug from the black box until the DVD setup is complete Turn on DVD player by pushing in the POWER button on the front of the player You should see the DVD display on the TV screen Using the DVD remote press the DISPLAY button located in the left bottom corner of the remote The Control Menu appears Press the Up Down buttons to select SETUP toolbo
16. wn buttons to select SIZE then press ENTER Set all speakers to Large REAR L ARGE REAR SUBWOOFER YES Press the DISPLAY button twice to exit the setup screens and complete the DVD setup proc ess Connect the black 1 8 plug from the black box to the jack located near the power cord on the back of the DVD MAINTENANCE GENERAL MAINTENANCE This game has been designed to be as trouble and maintenance free as possible With this in mind the only basics are to keep the game clean Below are the main areas to take care of with specific directions BASE BELLOWS The bellows is made from PVC and vinyl and may be cleaned with Windex or soapy water Over time the bellows may begin to crack or ripe At this point the bellows MUST be replaced CABINET The cabinet plastic and decals can be cleaned with soapy water or spray furniture polish DO NOT use any alcohol or petroleum based cleaners as they could damage the plastic or printed parts COIN MECHANISMS The coin mechanisms should be cleaned periodically as they will accumulate dirt which will cause the coins to stick Remove the coin mech and clean them in a dish de tergent solution and a stiff brush Dry thoroughly and re install DBV The DBV requires little to no maintenance An occasional cleaning and blow off with an air nozzle is all that s required MONITOR AND GLASS The monitor glass can be easily removed for the best results A standard gl
17. x icon The options for SETUP ap pear Press the Up Down buttons to select CUSTOM then press ENTER The Setup Display ap pears Press the Up Down buttons to select CUSTOM SETUP then press ENTER The Custom Setup Display appears PROGRAMMING OPTIONS Press the Up Down buttons to select AUTO PLAY then press ENTER The settings for Auto Play appear DIMMER PAUSE MODE PLAYBACK MEMORY TRACK SELECTION CD DIRECT Press the Up Down buttons to select TIMER then press ENTER Press the Left button to return to the Setup Display Press the Up Down buttons to select AUDIO SETUP then press ENTER The settings for Audio Setup appear Press the Up Down buttons to select DIGITAL OUT then press ENTER Press the Up Down buttons to select ON then press EN TER Press the Up Down buttons to select DOLBY DIGITAL then press ENTER Press the Up Down buttons to select DOLBY DIGITAL then press ENTER to select it as the setting AUDIO ATT AUDIO DRC AUDIO FILTER DOWNMIX DIGITAL OUT DTS 48kHz 96kHz PCM 48kHz 160106 Press the Up Down buttons to select DTS then press ENTER Press the Up Down buttons to select DTS then press ENTER to select it as the setting Press the Left button to return to the Setup Display AUDIO ATT AUDIO DRC AUDIO FILTER DOWNMIX Press the Up Down buttons to select SPEAKER SETUP then press ENTER Press the Up Do
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