E-SERIES LUB 9/02
Contents
1. TOP ENTRY WITH DRYWELL A VENT W OIL LEVEL Ivo il M OIL DRAIN SIDE ENTRY 0 0 DIP STICK m J CEW 7443 1 0411 FIGURE C1 2 CAUTION CONARM PROPER OIL LEVEL BEFORE STARF UP USE WORM GEAR CYLINDER OILS ONLY STANDARD GEAR OILS OR OIL WTH EP ADDITIVES WILL CAUSE PREMATURE FAILURE C1 4 The lubricant needsto be changed undernomal conditions after 150 hours of service Subsequently change the oil every 2 500 hours or 6 months whichever occurs first Under extreme conditions it is recommended that the lubricant in the gearbox be changed more frequently Refer to the wom gear chart for the lubricant recommended for temperatures in your area see Table C2 1 Drain oil when gearbox is still warm Remove vent to facilitate draining The oil quantities shown in Table C1 3 are approximate The exact quantity will be determined when filled to the oil level position on yourgearbox When changing to a different lubricant clean and flush the gearbox with a light flushing oil before refilling Regrease grease lubricated bearingsonce a month with two shots of grease when zirc fittings are present RECOMMENDED E SERIES LUBRICATION VOLUMES PINTS SIZE CASE SIZE SIDE TOP ENTRY TOP ENTRY ENTRY SANDARD W DRYWELL2. SECTION C E SERIES GEARBOX LUBRIC ATION C1 1 ESERIES WORM GEAR GEARBOXES See data sheet and or assembly drawing at the front of this manual to find the case size of gearbox supplied See table C1 3 forcross reference C1 2 Models E05 through 55 without optional drywell Your gearbox has been lubri cated at the factory with the propertype and amount of lubrication foran ambient temperature range of 51 110 F for different ambient conditions change to appropriate oil shown in Table C 2 1 Check that the oil level isto the proper level before start up see Figure C1 1 and that none was lost during shipment installation Replenish if neces sary To prevent leakage dunng handling the gearboxvent hasbeen replaced with a temporary plug for shipment WARNING VENT MUST BE REINSALLED PRIOR TO START UP OR DAMAGE TO GEARBOX WILL OCCUR a SIZE E05 TO E55 ol TOP ENTRY o 7 A VENT i w OIL LEVEL vo E OIL DRAIN SIDE ENTRY C E F FIGURE C1 1 C1 3 MODELS E6 THROUGH E9 SHIPPED WTHOUTOIL See table C 1 3 for oil quantities and table C2 1 forthe appropriate typesof oil Oil levels shown are approximate and all top entry units should be filled to the levels marked on the dipstick provided before start up Note the dipstick on these units is also the vent SIZE E6 TO E9 D
3. E05 917CDSF 0 5 0 5 N A El 920CDSF 0 5 0 5 N A E2 924CDSF 0 9 0 9 N A E3 926C DSF 1 2 1 2 N A E4 930CDSF 1 6 1 6 N A E5 935CDSF 2 1 21 N A E55 943CDSF 2 8 2 8 N A E6 A1002 N A 1 8 E7 A1252 N A 3 8 E8 A1602 N A 6 8 C E9 A2002 N A 10 4 y Consult factory TABLE C1 3 Z CAUTION WHEN DRYWELL OPTION IS INCLUDED ON LARGER GEARBOX MODELS THE EQUIPMENT WILL SHIP DRY WTHOUT LUBRICANT FROM THE FACTORY GEARBOX MUST BE ALLED TO THE PROPER LEVEL WITH THE CORRECT TYPE OF LUBRICANT PRIOR TO SIART UP DO NOT OVERALL GEARBOX AS EXCESS MAY CAUSE OVERHEATING NOTE OIL CAPACITIES SHOWN ON TOP ENTRY CHART ARE FOR VERTICAL MOUNTING ONLY ANGLE MOUNTING REQUIRES LESS LUBRICANT CONTACT FACTORY FOR VOLUMES C 1 GEARBOX MAINTENANCE CAUTON ANY DISSASSEMBLY OF THE GEARBOX MUST BE PRE AUTHORIZED BY SHARPE MIXERS WHEN WITHIN WARRANTY PERIOD C2 4 Use a sealant between the seal O D and the bore into which the seal is installed Be sure the bore is free from nicks scratches and burrs C2 5 Do not cock the seal in the bore The C2 1 If disassembling gearbox contact factory for complete instructions C2 2 Gearboxes can generate temperatures up to 200 F depending on the application and the ambient temperature When oil temperature exceeds this refer to the troubleshooting guide in Section B of this manual Viton lip seals can be substituted to handle higher tem
4. 6 Low speed bearings 2 REQ D 54 Motor adapter 7 Low speed oil seals 2 REQ D 56 Nylicon motorcoupling 8 Low speed hollow shaft 60 Grease nipple lower bearing 11 Nilos Rings 61 Grease nipple upper bearing 28 Case 65 Drywell Shroud 30 Ring base 34 Low Speed shim set e Recommended spare parts FIGURE C3 3 a N GEARBOX BEARINGS AND SEALS Contact factory for all other parts GEARBOX OIL SEALS BEARINGS MODEL HIG H SPEED LOW SPEED HIG H SPEED LOW SPEED Pos No 3 Pos No 7 Pos No 2 Pos No 6 E6 38 x 90 x 10 DPFA 7810010 31308 32016X E7 48 x 110 x12 DPFA9512012 31310 32020X E8 50 x 120 x 12 DPFA 10513012 31311 32022X E9 54 x 140 x 12 DPFA 12515012 31313 32026X C Description Double Lip Viton Double Lip Nitril Taper Roller Taper Roller TABLE C3 4 CAUTION DO NOT DISASSEMBLE GEARBOX WITHOUT PRIOR AUTHORIZATION FROM SHARPE MIXERS OR WARRANTY WILL BE VOIDED DISREGARD WHEN MIXER IS OUT OF WARRANTY PERIOD ALWAYS REFERENCE THE MIXER SERIAL NUMBER WHEN PLACING ORDER OR MAKING PARTS INQUIRY THIS SERIAL NUMBER IS LOCATED ON THE SHARPE MIXER NAMEPLATE amp IN THE FRONT COVER OF THE SERVICE MANUAL c 4 CEW 7443 4 0411
5. lvata J 460 Omala RL 220 Pinnacle 220 Vanguard cyl oil 460 Chevron FM ISO 460 Glygoyle 460 Valvata J 680 Ha po Multifak HDOO ISO 680 Vanguard Cyl oil 680 Chevron FM ISO 460 TABLE C2 1 CEW 7443 2 0411 C 2 GEARBOX PARTS FOR E05 917C DSF TO E55 943C DSF C3 1 See data sheet and orassembly drawing to find the model number of gearbox supplied The following drawing Figure C3 1 shows standard parts for the E Series gearboxes listed above Referto page C4 for models E6 through E9 Your model may vary slightly due to size and ratio Bearing and seal part numbersare shown on Table C3 2 and C3 4 Sealnumber prefixes indicate seal manufacturers CR for Chicago Rawhide and M for ohn Manville C3 2 When requesting parts pricing or other service assistance have seral number and model number off mixer nameplate readily available Before disassembling gearbox contact factory for complete instructions on replacing shims bearings and seals Note Drywell option not shown in figure C3 1 Z SINGLE REDUCTION PARTS UST COUPLING ACCESS PLUG E05 to E55 ITEM PART NAME ITEM PART NAME 1A Housing 012A Low speed gear 2A Low speed cover 13A High speed wom shaft 2B Ring base 14 Motoradapter 4A Bearing cap closed 16C Gearspacer 924 amp 930 only 6 Low speed hollow shaft 18A Wom
6. peratures C2 3 When installing a new lip seal cover the shaft keyway with smooth tape to protect the seal from damage during installation seal must be flush with the surface into which it is mounted C2 6 Check vent plug periodically to insure it has not become clogged C2 7 Shimming is required to properly set tapered roller bearings When replacing bearings shim to allow 0 001 0 002 total end play Contact factory for complete instructions NOTE E05 E55 worm gear speed reducers are factory filled with Mobil Glygoyle 460 PAG lubricant The use of other lubricants may result in substantially lower torque capacity and is not recommended If other lubricants are used a thorough flushing procedure is required REC OMMENDED LUBRICANTS FOR WORM GEAR REDUCERS LUBRIC ANT C HARAC TERISTIC 51 to 95 F 30 to 15 F 34 to 9 C 16 to 50 F 9 Tto 10 C 11 to 35 C FACTORY 96 to 131 F 36 to 55 C 40 to 175 F synthetic oils 5 120 F Fluid Grease FILLED SSU VISCOSITY at 104 F 40 C 284 to 347 1919 to 2346 AGMA LUBRICANT NO LUBRIC ANT MANUFACTURURES Cylinder Oil W460 Spartan EP 460 600W Super or SHC 634 2837 to 3467 S 8 Comp a Cylinder Oil W680 Spartan EP 680 4171 to 5198 aa E efo Ea _ Mobilith SHC 007 ISO 460 Tegra 680 Teresstic SHP 680 Extra Hecla Super Cyl Oil mineral or SHC 636 SHC 630 Va
7. retaining ring 7A High speed oil seal 19A Bearing retaining ring 8 Low speed oil seal 3 REQ D 110 Flexible motor coupling NOTE high speed input seal 7A 9A Front high speed bearing 226 Shim Gasket kit Input may be installed in motor adapter 14 9B Rear high speed bearing 227 Shim Gasket kit Output 10A B Low speed bearing 2 REQ D e Recommended spare parts XX A FIGURE C3 1 N G EA RBOX BEARING S AND SEALS Contact factory for all other parts GEARBOX OIL SEALS BEARINGS MODEL SI HIG H SPEED LOW SPEED FRONTH S REAR H S LOW SPEED Pos No 7A Pos No 8 Pos No 9A Pos No 9B Pos No 10A E05 CR9761 CR14705 6205 6205 JL69310 JL69349 E1 CR9761 CR19762 6205 6304 JLM104910 LM104949 E2 CR13581 CR22354 6207 6207 382A 387 E3 CR13581 CR24898 6207 6306 394A 390A E4 CR13581 CR26186 208S 6405 394A 399AS E5 CR12446 CR28746 M88010 M88048 M88010 M88048 29620 29685 C E55 CR12458 CR38692 M88610 M88649 M88610 M88649 52618 52400 TABLE C3 2 CEW 7443 3 0411 C 3 GEARBOX PARTS FOR E6 A1002 TO E9 A2002 SINGLE REDUCTION PARTS UST A E6 TO E9 ITEM PART NAME ITEM PART NAME el High speed wom shaft 36 High speed shim set 2 High speed bearings 2 REQ D 37 Fan 3 High speed oil seals 2 REQ D 39 Fan cowling 4 Oil Slinger 2 REQ D 46 Inspection plug 75 Low speed wom gear 48 Dipstick Ventilation cap
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