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Technical Service Bulletin

1. d Check paddle shifter operation if equipped Make sure the transaxle upshifts and downshifts properly 7 4WD amp AWD Check TRANSFER CASE OPERATION If equipped Check for proper engagement and disengagement in all 4WD modes including Neutral on Raider For detailed explanation of the Transfer Case Operation refer to the Owner s Manual or in vehicle decal 8 Check SUPER ALL WHEEL CONTROL S AWC FUNCTIONS If equipped Ensure that the system changes modes when toggling the mode switch between TARMAC GRAVEL and SNOW 9 Check ENGINE PERFORMANCE Always follow all traffic laws and safe driving practices Check engine performance under the following conditions The throttle should be responsive and without hesitation Part Throttle With the vehicle at a constant speed 25 35 mph engine performance should be smooth and without hesitation Under Load Accelerate to 3 4 throttle The vehicle should accelerate smoothly without laboring or hesitation At Cruise With the vehicle at a constant speed 45 55 mph engine performance should be smooth without hesitation or surging 10 ELECTRONIC COMPASS If equipped Refer to Group 52A in the service manual for electronic compass calibration instructions Check the compass variance the difference between the earth s magnetic north and true geographic north poles If compass variance is not adjusted properly the compass can give false readings The elec tronic compass requires
2. operation im Check interior amp dash lights Qo Check mirrors inside automatic dimming and outside heated D Check horn auxiliary accessory sockets Set clock and all radio presets inc satellite radio 9 Check audio system operation Check Mitsubishi Multi Communications System MMCS navigation Check Multi Information Display MID Check handsfree telephone controls Bluetooth Check passenger airbag light functions wilh and witho Check rear window defogger Walkaround Inspection Turn engine off leave key in ON position Place ag QO Check all exterior lights Turn key off Check remote keyless entry inc A Transmitter amp e oooo0000000 Check hood latch amp safety catch adjust if necessary Check for loose atlachments incorrect routing and insufficient clearances Q O Check for fluid leaks Q Q Q Check all emissions control equipment is installad vehicles for Display Delivery Stored Vehicles a These operations must be performed outdoors with a clear view of the southern sky Ooooococooo0cg0n orm open recalls or Service Campaigns if applicable gn and install PDI Quality Assurance Pledge decal Remove RAP film and remove RAP film residue Inspect paint for damage Detailing After PDI Wash exterior body panels Wash and inspect wheels remove glue residue and apply tire dressing Check door and trunk cargo area opening and
3. 20 Record the ENDING mileage Record the ending mileage of your road test onto the PDI form 21 IMPORTANT RECALLS Check the Warranty Superscreen for any open recalls Make sure any open recall is performed BEFORE the vehicle is offered for sale FINAL STEPS FOR TECHNICAL INSPECTION e Sign and date the Technician s Signature area on the PDI form Leave the form with the vehicle for the Detail Specialist for after PDI detailing e Sign and install the PDI Quality Assurance Pledge decal SLLLLLLLLLAL MAMMAL LAMA AAA AALAND ALLA A AAA AA LL 2 Page 14 of 20 TSB 09 00 008REV Detail Inspection A DETAILING BEFORE PDI BEFORE YOU START NOTE Always keep your hands and uniform clean when performing a PDI To protect the interior of the vehicle be sure to remove sharp objects from your body and clothing before start ing the detailing procedures Make sure the following information is recorded in the spaces provided on the PDI form e Vehicle Identification Number VIN e Dealer name and code e Model e Dealer stock e Model Year 1 RAP FILM REMOVAL if applicable Before a technician can perform the Technical portion of a PDI the protective film RAP film must be removed from the exterior body surfaces NOTE For easiest removal the temperature of the RAP FILM should be between 32 F 0 C and 122 F 50 C a Remove the RAP film from all body surfaces e If the temperature of the vehicl
4. For more information about the Emergency Inside Trunk Release refer to the vehicle s owner s manual 7 Page 8 of 20 TSB 09 00 008REV SPARE TIRE PRESSURE WHEELS JACK TOOLS Spare Tire Pressure Some models require removal of the spare tire for tire pressure adjustment Ensure the tire hold down is secure after reinstalling the spare tire Jack amp Tools Check for jack and tools On cars the tools and jack are in the trunk For other vehicles e Outlander tools and jack are behind the access panel in the right hand quarter trim e Endeavor The jack is under the rear seat Tools are under the cargo area floor with the spare tire e Raider tools and jack are under the right rear seat Insure that they are properly secured and will not rattle or come loose Refer to the vehicle owner s manual or model specific PDI related TSBs if any for more information concerning jack and tool loca tion TAN D UNDERHOOD IMPORTANT Use fender covers to protect the vehicle body 1 Check BATTERY charge using your Midtronics Battery Tester Check that the battery cable termi nals and additional wires attached to the positive terminal are tight and that the battery is secure in the tray Check that the battery is fully charged min 12 4 v If charging is necessary follow the service manual procedures and recharge the battery Remove discard the battery maintenance tag if equipped and file it in the vehicle file
5. beam e Door ajar Aah A T Temp Automatic Transmission temperature e Passenger Airbag Light PASSENGER AIRBAGOFF e TPMS Tire Pressure 1 Monitoring System Light Preliminary Road Test Notes Vehicles should be at operating temperature prior to per forming these tests Before beginning the road test estab lish a route that you will use on every test Recommended road test duration is at least 15 minutes Record BEGINNING mileage Record the beginning mileage of your road test on the PDI form 4 WARNING INDICATOR LIGHTS AND GAUGES a Turn the ignition ON The indicator and warning lights shown in the illustration should be on as equipped Fasten the driver s seat belt and start the engine Verify that all indicator lights go out except the passenger airbag light if equipped Unfasten the driver s seat belt and verify the driver seat belt reminder light comes on if equipped Open a door Verify door ajar light comes on The brake warning light should be lit when the parking brake is applied Verify all gauges and lights are working as equipped Check operation of the seat belt warning buzzer and the key reminder buzzer A WARNING Your route should be relatively free from other traffic so you can safely conduct the test and concentrate on the operation and performance of the vehicle you are testing Page 11 of 20 TSB 09 00 008REV Always follow all traffic laws and safe driving
6. equipped a Verify correct wiper operation during all speeds If streaking occurs clean the wiper blades with a cloth soaked in a mild detergent b Make sure the wipers park properly 16 HEATER AND A C OPERATION if equipped Check for proper operation of all modes air intake selection and temperature control Check the fan speed and check for any unusual fan noises Using a thermometer in the center air outlet check for proper cooling when the air conditioner is oper ating Refer to the service manual for temperature specifications or test conditions for the particular model Make sure the air intake control is in the RECIRC position 17 HOT ENGINE IDLE SPEED WITH A C ON AND OFF With the engine at operating temperature check the idle quality with the air conditioning ON and OFF When finished leave the air intake door in the FRESH position 18 Check PARKING BRAKE Park the vehicle on a slight incline and leave the transmission in NEUTRAL With your foot off the ser vice brake the parking brake should be able to hold the vehicle NOTE Count the number of click notches it takes to engage the parking brake If it is more than 8 adjust the parking brake according to service manual procedures 19 Check ATF With the parking brake applied and the engine running check automatic transmission fluid level as per the applicable service manual Add or extract fluid if necessary to ensure level is at the HOT marks on the dipstick
7. idle smoothly and should not have any hesitation or unusual noise when accelerated Immobilizer Separate ALL keys and one at a time insert them into the ignition switch and make sure ALL keys will start the engine without stalling If the vehicle is equipped with the F A S T system separate the FOBS and enter the vehicle with only one FOB at atime Ensure the vehicle starts and does not stall in both keyless operation mode and using the emergency key If the vehicle starts then stalls one or more keys may not have been registered or there may be an immobilizer system problem Refer to the service manual for diagnostic procedures and use MEDIC and or the Mitsubishi Dealer Link MDL site to search for TSBs relating to Immobilizer system sub jects and Immobilizer key registration policies and procedures Install all shipped loose items floor mats antenna masts wheel covers wheel caps etc Refer to MEDIC or the Mitsubishi Dealer Link for any general or model specific PDI TSBs Be sure all instructions on the TSBs are performed we B INTERIOR FUNCTIONAL OPERATION Apply the parking brake and run the engine at idle while doing this inspection 1 Check WINDOW SEAT ADJUSTMENT AND SEAT BELT operation WINDOWS Check for proper window tracking complete up and down travel and proper sealing NOTE For vehicles with power windows check the lockout and AUTO down amp up if equipped func tions NOTE For power
8. ADLINER amp SUN VISOR CLEANLINESS If stains or soil are found on the headliner or sun visors do the following a Clean with a mild soap solution or reliable vinyl cleaner b Apply a small amount of solution with a clean cloth or sponge then wipe with a damp cloth c When the lather has been removed wipe again with a soft clean cloth Check for STAINS DIRT SCUFFS OR TEARS If stains or soil are on the interior trim clean as described in previous step 12 NOTE Damage and or stains which cannot be removed using the above method should be noted on the repair order Remove PAPER MATS FOOT PEDAL PLASTIC PROTECTORS VACUUM ALL FLOOR CAR PETS INSTALL AND ANCHOR ALL FLOOR MATS a Remove all paper floor mats b Vacuum all floor carpets c Install and anchor floor mats for all seating positions Do not install more than one floor mat in the driver s position Confirm VEHICLE INSTALLED ACCESSORY WEIGHT Refer to TSB 09 00 001 for details Complete and attach a Load Carrying Capacity Reduced label if applicable Check tire pressures Set all radio stations to customer preferred stations Page 19 of 20 TSB 09 00 008REV COMPLETING THE PDI FORM When finished make sure both the PDI Technician and the Detail Specialist have signed the PDI form Leave the yellow 2nd copy in the vehicle s glove box Keep the original copy with the vehicle s service file A sample of the PDI form appears at the end of this bullet
9. LEANLINESS Wipe off any dirt with a damp cloth UNDERHOOD a Remove any debris such as leaves etc from the engine compartment b Wipe up any fluid spills Note any evidence of leakage on the repair order c Wipe the engine compartment components with a clean damp cloth 10 11 12 13 14 15 Page 18 of 20 TSB 09 00 008REV Inspect ALL BODY PANELS FOR DAMAGE AND ALIGNMENT Check for scratches and dents Inspect the body panels from different angles Inspect ALL PAINTED SURFACES FOR DAMAGE AND FINISH QUALITY a Inspect the painted surfaces for uniform color Inspect from different angles b Inspect the painted areas for damage c Inspect painted areas for environmental fallout such as acid rain and rail dust Remove any fallout by following MMNA approved techniques NOTE If any paint damage is noted refer to TSB 92 51 001 and training video 44 Clean ALL GLASS INSIDE amp OUT Inspect ALL GLASS FOR DAMAGE e Usea suitable glass cleaner and wipe dry with a soft lint free cloth e Clean any dirt off the wiper blades e Use an approved glass polish to remove minor scratches and imperfections Inspect ALL MOLDING TRIM AND CHROME PARTS a Inspect the moldings trim and chrome parts for looseness proper alignment and cleanliness b Clean off any residue Remove SEAT amp TRIM PROTECTORS a Carefully remove the protectors from all seats b Carefully remove all trim protectors Check HE
10. Page 1 of 20 ae Technical Service Bulletin No TSB 09 00 008REV GENERAL PDI PROCEDURES FOR 2010 MODELS MODEL All 2010 Models CIRCULATE TO GENERAL MANAGER X PARTS MANAGER X TECHNICIAN X SERVICE ADVISOR X SERVICE MANAGER X WARRANTY PROCESSOR X SALES MANAGER This TSB supercedes TSB 09 00 008 issued June 2009 to revise information relating to the IOD connect or for storage vehicles Revised information is italicized and indicated by lt PURPOSE This bulletin contains general Pre Delivery Inspection PDI procedures both technical and detail for 2010 model year Mitsubishi vehicles If re quired additional Technical Service Bulletins will be issued for model specif ic PDI procedures Diamond Care Delivery System DCDS folders containing a Pre Delivery Inspection form Sales Delivery form and Vehicle Inventory Maintenance System form should be used for all PDIs Note Additional DCDS folders and forms may be ordered from Image Print wacoueromnsussiworons A Wh ing Solutions by clicking the link on the main page of the MDL If you need help with ordering contact them at 1 800 924 1350 for assistance BULLETIN CONTENTS AFFECTED VERICLES 2 o 36vchneeuy cotantemoie eee cdecieeuesesaekantee Page 1 BACKGROUND INFORMATION 0 0000 eee eee eee eee Page 2 TECHNICAL INSPECTION css cccsuxeacabescoteseebeacceleeassakeentes Page 2 Before You Start lt acacissateceas nrnna eaee ot eer cb
11. S SATELLITE RADIO OPERATION if equipped Check radio and speaker operation for e Volume e Reception of AM amp FM stations and SIRIUS satellite radio if equipped Ensure the satellite radio operates by tuning to channel 184 Emergency News to verify Satellite radio reception must be checked outside with a clear view of the southern sky e Tone bass amp treble e Balance Fader Controls CD Player including CD changer if equipped Page 5 of 20 TSB 09 00 008REV e Rattling or vibrating speakers NOTE Adjust the treble bass balance and fader controls to their center position after radio inspec tion 9 MITSUBISHI MULTI COMMUNICA TION SYSTEM MMCS if equipped NOTE The navigation system and Satellite radio may not operate properly if the vehicle is in an enclosed area The default location will be New York NY If this is not your location move the vehicle to an open area with an unobstructed view of the southern sky a Make sure the navigation screen displays when the NAVI button is pressed 10 MULTI INFORMA TION DISPLAY if equipped MULTI INFORMATION DISPLA Verify the screens are in English If needed the language can be changed to Japanese German French Spanish or Italian Refer to the owners manual for more informa tion 11 HANDS FREE TELEPHONE if equipped NOTE Some models place the hands free control switches on the steering wheel if the vehicle is pre wired for han
12. calibration when the battery cable is removed or IOD connector is discon nected 11 Check CRUISE CONTROL Models except Lancer Outlander and Raider The cruise control is operated by a stalk mounted switch on the right side of the steering wheel hub The main control switch is on the end of this stalk 12 13 14 15 Page 12 of 20 TSB 09 00 008REV Lancer Outlander and Raider models The cruise control functions are mounted on the steering wheel Control Functions Main Energizes and de energizes the system and turns on the indicator light Set Coast Sets control speed Also used for reducing the set speed Resume Accel Resumes previously set speed It also increases the set speed System Operation Check NOTE The cruise control will not operate below 25 mph a Accelerate to 30 mph Turn on the MAIN switch Make sure the CRUISE light illuminates Activate the SET function to set the vehicle speed The vehicle speed should hold at 30 mph Increase the vehicle speed slightly by activating the RESUME function momentarily papp Check each canceling function by depressing the brake clutch MT only and by activating the CANCEL button f Resume the set speed by activating the ACC RESUME button g Turn the cruise control off by pressing the MAIN switch SQUEAKS RATTLES AND WIND NOISE Check for any abnormal noise and vibration during your road test including driveline pedal or steer ing whee
13. d stations Dealer Certification hereby certify that all items have been checked and corrected to ensure this vehicle meets our highest standards for quality and excellence Technician Signature Detail Specialist Signature Pre Delivery Inspection Date Delivered by Signature Title Pre Delivery Detail Date Date Copyright 2009 Mitsubishi Motors North America Inc The information contained in this bulletin is subject to change For the latest version of this document go to the Mitsubishi Dealer Link MEDIC or the Mitsubishi Service Information website www mitsubishitechinfo com
14. dsfree operation This does not mean the vehicle is hands free equipped Refer to the Monroney label to determine if the vehicle is equipped with Hands Free telephone capability B Depress the SPEECH button A voice should then be D heard saying Hands Free System Ready 12 13 C Page 6 of 20 TSB 09 00 008REV PASSENGER ie AIRBAGOFF PASSENGER AIRBAG AND SEATBELT LIGHT FUNCTIONS Have someone sit in the front passenger seat and verify the passenger airbag light goes out Verify the passenger seat belt reminder light comes on when their seat belt is unfastened and goes off when their belt is fastened REAR WINDOW DEFOGGER and HEATED DOOR MIRROR if equipped Check with the engine running Turn the rear window defogger on allow time for the defogger and mirror to warm up and check them during the walk around inspection Place your hand on the rear window defogger and heated door mirror if equipped to ensure it is heating Be sure to turn off the defogger after checking Turn the engine off TAN WALKAROUND INSPECTION Before starting this section turn the engine OFF then turn the ignition switch to the ON position and place the transmission selector in R reverse with the parking brake applied DO NOT START THE ENGINE 1 Check EXTERIOR LIGHTS Ensure ALL exterior lights operate properly Check for chipped or cracked lenses On vehicles with AUTO OFF headlights turn on the head
15. e B pillar IMPORTANT On some models the factory over inflates the tires by 50 to prevent flat spots during shipping It is critical to adjust tire pressures to the proper specifications Check all tires for damage such as cuts foreign objects in the tire or any other imperfections Remove the tire pressure and tire balance decals from each tire if either or both decals are present NOTE Low tire pressure on vehicles equipped with Tire Pressure Monitoring System TPMS will cause the TPMS warning light to come on Adjust tire pressure on TPMS equipped vehicles to the specification shown on the Tire Pressure and Loading Label located below the driver s door striker Page 10 of 20 TSB 09 00 008REV F ROAD TEST 1 A T CVT SHIFT INTERLOCK Make sure the shift lever can only be moved when the brake pedal is depressed and the key is in the unlocked position 2 A T CVT STARTER INTERLOCK Make sure the engine can be started ONLY when the shift selector is in PARK or NEUTRAL 3 M T CLUTCH STARTER INTERLOCK Make sure the engine will start only when the clutch pedal is depressed e Oil pressure oo me fl e Oil level PA e Security SECURITY Generator e Low fuel level B H A T position indicator Seat belt reminder A e Check engine SERVICE ENGINE SOON r ABS Anti Lock ANTI LOCK BRAKE Brake System or SRS Supplemental z Restraint System srs al e High
16. e body is higher than 122 F 50 C the film softens allowing more residue to remain on the body surface For easier removal decrease the temperature of the vehicle body surface to less than 104 F 40 C with cool water and or store the vehicle inside out of the sun OR e lf the body surface temperature is lower than 32 F 0 C increase the temperature using warm water or put the vehicle inside a heated facility until the body surface temperature rises Then starting at the corners pull up on the RAP film fold it back and pull it off at an angle of 180 degrees to minimize glue residue For more information about RAP film removal and residue removal refer to TSB 97 00 006 amp TSB 00 00 002 b Wash the vehicle with water 2 IMPORTANT Remove the RAP FILM RESIDUE Use either of the following methods to remove the RAP film residue from the body surfaces The resi due is most noticeable at the edges where the film was attached to the body e lf there is a considerable amount of residue remove it by wiping down the affected body surface area with Biosol 100 or isopropyl alcohol diluted 50 with mineral spirits petroleum benzene OR e lf there is only a small amount of residue use a very mild white polishing compound on the af fected surface area For details on removing RAP film and residue refer to TSB 97 00 006 amp TSB 00 00 002 Page 15 of 20 TSB 09 00 008REV 3 Inspect for PAINT DAMAGE a Inspect th
17. e vehicle s surfaces for paint swelling paint will have a milky appearance This condi tion occurs when moisture is trapped between the RAP film and the body panel surface b Most occurrences of paint swelling can be corrected by parking the vehicle in bright sun light for one hour NOTE If the above repairs are not successful for correcting paint swelling refer to the paint repair procedures in the Body Repair Manual c At this time it is recommended that the Technical Inspection be completed Continue the Detail portion after the Technical Inspection is finished Whenever possible install all accessories and dealer installed options BEFORE performing Detailing and Final Delivery Preparation 4 TAN B DETAILING AFTER PDI Remove RAP FILM if not already done Refer to previous DETAILING BEFORE PDI section 2 Wash ALL EXTERIOR BODY PANELS a Always make sure the windows are fully closed Otherwise water may enter causing damage b Wash all body panels with water not in direct sunlight c Start washing from the roof working downward using a sponge and water d After washing wipe water from body surfaces using a chamois or soft cloth NOTE When using a high pressure washer avoid directing high pressure spray at weatherstrips 3 Check for WATER LEAKS immediately after washing During storage when the vehicle has been exposed to rain with the RAP film removed or while wash ing the vehicle note any water leak co
18. eceaeieneleesakaoese Page 2 A Vehicle Readiness 000 c eects Page 3 B Interior Functional Operation 0 c eee eee Page 3 C Walkaround Inspection 00 e eee eee eee Page 6 D s WIIGEINOGR aoc iaa tested ca cot aut i te cae aioe a eee Page 8 E Under Vehicle toca sonst ceendonte roe cete ctw eets amewees Page 9 eee Road JeSt seeren eroris pepo cence eee eee eens Page 10 DETAIL INSPECTION A Detailing Before PDI 20 c eee eee eee Page 14 B Detailing After PDI os icsic ceredendestedete caetiets daewdes Page 15 FINAL DELIVERY PREPARATION 02 0 cece eee e eee eee Page 17 COMPLETING THE PDI FORM s cccecceccawerdateasetedeusueese peed antes Page 19 PARTS INFORMATION 23 22stccs seeke besa gale rece esac eumne exh ceed Page 19 WARRANTY INFORMATION 00 000 cece tetas Page 19 SAMPLE PRE DELIVERY INSPECTION FORM 2 00000 Page 20 FILE UNDER Group 00 General in the Dealer Service Information Binder 3533 Page 2 of 20 TSB 09 00 008REV BACKGROUND INFORMATION The PDI processes described in this bulletin were developed to ensure a fault free delivery The technical and detail separate procedures are divided into separate sections of this bulletin e PDI Technical Service Bulletins This general PDI Procedures bulletin along with model specific PDI bulletins and PDI Update bulletins if required replace the previous PDI manuals TSB
19. eparate warranty claim using the applicable published LOTS labor time for the repair s or the Zero zero actual time procedure for non published repairs and or adjustments Page 20 of 20 TSB 09 00 008REV MITSUBISHI Pre Delivery Inspection Repair Order Dealer Stock Ignition Key Code Wheel Lock Code Model Model Year Vehicle Identification TECHNICAL INSPECTION Road Test e Mileage Before After Vehicle Readiness Tum OFF radio during road test QO Engage IOD Ignition Off Draw Connector Fuse O Check A T shift amp starter interlocks or M T clutch starter interlock Q Start the engine make sure it starts with all keys Q Check waming indicator lights and gauges inc check engine light TPMS Q Check cold start angine performance light 5 O Install all shipped loose items O Check clutch and M T operation a includi hift functions 5 O Refer to TSBs in Group 00 for any model specific updates O Check AMT CVT operation shift qual ic Tow Haul switch holds on a grade when in PARK Interior Function O Check 4WD transfer case operat 5 r a i O Check Super All Wheel Control fu Apply parking brake and run the engine at ile when doing this part ofthe inspection O Check engine performance during Check window operation master and all switches seat adjustment power m seal heated seat head restraint adjustment and seat bell operation Q Check sun roof or convertible top
20. equipped a Install the knob on the end of the ignition lock cylinder b Ensure door locks operate properly using the F A S T key c Ensure door locks operate properly using the lock button located on both front outer door handles NOTE Default unlocks only one door when using the F A S T touch system Page 7 of 20 TSB 09 00 008REV Theft Alarm if equipped a Lower the driver s window Remove the key from the ignition switch and exit the vehicle b Open the driver s door lock all the doors using the power door lock switch and close the door The security indicator on the instrument panel will be lit for about 20 seconds and then blink at a slow rate when armed c Reach through the open window manually unlock the door and then open it The alarm horn should sound and the headlights should flash TO DEACTIVATE THE ALARM F A S T equipped vehicles press the unlock button on the fob turn the ignition switch to the ACC or ON position fob must be present if equipped with F A S T Standard Keyless Entry Vehicles Press the UNLOCK button of the remote or turn the ignition key to the ACC or ON position d Repeat steps a through c on the front passenger s door and lock e Repeat steps a through c using the trunk remote release and trunk lock f Repeat steps a through c on the hood release Door Locks amp Latches Close each door to check the latch and lock mechanisms If adjustments are required re
21. fer to the appropriate service manual Submit a warranty claim for any adjustment performed Child Safety Door Lock Operation The rear door should not open from inside when the lever located on the inside rear area of the door near the latch mechanism is in the lock position NOTE Set the lock to the unlock or FREE position when you are finished checking its operation Fuel Filler Door For vehicles with remote release pull the release lever and make sure the door opens Close the door and verify the door latches properly For vehicles without remote release make sure the fuel door opens and closes properly TRUNK HATCH LIFTGATE TRUNK LIGHT AND TRUNK CARGO AREA TRIM APPEARANCE Check for trunk hatch liftgate closing quality make sure it closes easily and fit Fit should be uniform Check the operation of the remote trunk release Verify trunk light if equipped comes on and all trim is installed properly Check REAR WINDOW WASHER FLUID if equipped Top off the fluid if necessary Check TAILGATE LATCH operation Make sure the tailgates closes with normal effort EMERGENCY INSIDE TRUNK RELEASE HANDLE Check the operation of the yellow emergency inside trunk release handle Open the trunk lid and trip the latch by pushing on the catch with the shaft of a screwdriver to simulate trunk closure Remove the screwdriver with the latch in the closed position and verify emergency trunk release using the yel low handle
22. in Additional Diamond Care Delivery booklets and forms can be ordered from Image Printing Solu tions by clicking the link on the main page of the MDL If you need help with ordering contact them at 1 800 924 1350 for assistance PARTS INFORMATION The table below lists Genuine Mitsubishi fluids which may be required during PDI HOAT Coolant long life for Raider only Washer Fluid concentrate Automatic Transmission Fluid Dia Queen J1 MZ313973 for CVT Automatic Transmission Fluid Dia Queen J2 MZ313771 for Outlander w 6 speed auto trans Automatic Transmission Fluid ATF SP IIl ACH1ZC1X05 Automatic Transmission Fluid ATF 4 for 05013457AA Raider only Power Steering Fluid ACH1ZC1X04 LSD Gear Oil 3775610 NOTE Fluid additions are included as part of the PDI reimbursement labor times WARRANTY INFORMATION The PDI procedures described in this bulletin as well as any fluids required during the PDI process are reimbursed under a single PDI labor time allowance dependent on the model Current PDI labor time al lowances are provided in the Warranty Central menu option on the MDL Mitsubishi Dealer Link Current applicable PDI labor time allowances are also automatically entered for you when the PDI claim is keyed into the MDL claim entry system NOTE Any additional repairs and or adjustments caused by an issue with materials and or workmanship that are not part of these published PDI procedures should be claimed on a s
23. l vibration On convertibles have the top in the closed position during the road test Be sure to close all windows and sunroof and turn off the audio during this inspection STEERING OPERATION AND WHEEL ALIGNMENT Make sure the steering wheel is centered when the vehicle is traveling straight ahead The vehicle should track straight on a level surface without pulling or drifting If a problem is identified correct it Refer to the service manual for adjustment procedures BRAKE PERFORMANCE AND ABS OPERATION a Brake performance The vehicle should brake smoothly and in a straight line There should be no abnormal noise or vibration during braking Brake pedal feel should be firm not soft or mushy b ABS operation if equipped C Always check that no vehicles are behind you when doing this ABS brake check In a safe location with no other vehicles or objects around check the operation of the ABS system During hard braking the vehicle should come to a controlled straight stop You will feel some ped al pulsation and may hear normal sounds from the ABS system WINDSHIELD WIPER amp WASHER OPERATION front amp rear WINDSHIELD WASHER AIM front amp rear a Check washer aim both front amp rear if equipped b Make any needed adjustments referring to the service manual Submit a warranty claim for ad justments performed Page 13 of 20 TSB 09 00 008REV WINDSHIELD WIPER OPERATION and also rear if
24. lights and turn the ignition OFF The headlights side marker lights and taillights should turn off when the driver s door is opened Be sure to turn ALL lights OFF after completing inspection Return the transmission selector to P park Turn the ignition key to the OFF position REMOTE KEYLESS ENTRY RKE or FREE HAND ADVANCED SECURITY TRANSMITTER F A S T SYSTEM THEFT ALARM SYSTEM ALL DOOR LOCKS LATCHES amp IMMOBILIZER RKE if equipped Check the door and trunk if equipped locking and unlocking feature Ensure the key is removed from the ignition Close all doors and trunk e Press the lock button once to lock all doors e Pressing the unlock button once will unlock the driver s door and pressing it twice unlocks all doors and the trunk or tailgate e For remotes with 3 buttons the third button unlocks the trunk Press the trunk button twice to open the trunk e Press the Panic button if equipped for 2 seconds to test the alarm system Press again to turn off the panic alarm NOTE Factory installed RKE systems have an answerback system which can be programmed for various answerback configurations depending on the model and system installed Ensure the vehicle s answerback function is in the full function answerback mode where both the horn and lights signal when the doors are locked Refer to the vehicle owner s manual for programming information F A S T if
25. n for both before and after Technical Inspection Use the PDI form and PDI bulletins as a guide After completing each step check off that procedure on the form The sequence in which you perform the steps may vary depending on your dealership s procedures facilities and the vehicle itself Be sure that all pertinent steps are checked on the form Be sure the PDI form is signed and dated and a copy filed in the vehicle packet and service file at your dealership NOTE No new Mitsubishi vehicle is to be delivered if it has an outstanding recall campaign in force To do so subjects the dealer to possible large fines Check the Superscreen for possible outstanding recalls BEFORE YOU START Make sure the following information is recorded in the proper spaces on the PDI form e Vehicle Identification Number VIN e Dealer stock number e Model e Ignition key code e Model Year Page 3 of 20 TSB 09 00 008REV A VEHICLE READINESS Before you start the inspection retrieve the wheel covers license plate bracket and radio antenna and any other shipped loose items from the trunk as applicable 1 Engage push down the IOD connector On most vehicles the IOD connector is in the relay box under the hood Make sure that all doors and the trunk hatch are closed The ignition switch must be off when engaging the IOD connector 2 Start the engine cold start engine performance The engine should start quickly using all keys
26. nditions that may have occurred and will require repair Remember that the source of the water leak is not always where the leak appears To accurately locate and then repair the leak condition a thorough understanding of the circumstances under which the leak is identified must be made known to the person doing the repairs NOTE In some cases it may take 4 minutes or longer to produce any evidence of leaks 4 Wash amp inspect ALL WHEELS THOROUGHLY REMOVE ALL GLUE RESIDUE Apply TIRE DRESSING a Wash the wheels with mild detergent and rinse with water After washing wipe water from wheels using a chamois or soft cloth Inspect wheels and tires for nicks scratches and other damage Clean off any residue or foreign material Apply tire dressing to each tire oa2090 5 Wipe dry with a clean cloth 10 11 Page 16 of 20 TSB 09 00 008REV Check DOOR amp TRUNK OPENING CLEANLINESS and UNDERHOOD CLEANLINESS Wipe off any dirt with a damp cloth UNDERHOOD a Remove any debris such as leaves etc from the engine compartment b Wipe up any fluid spills and note any evidence of leakage on the repair order c Wipe down the engine compartment components with a damp cloth Inspect PAINT and ALL BODY PANELS FOR DAMAGE ALIGNMENT and FIT amp FINISH a Check for scratches and dents Inspect the body panels from different angles b Check the alignment of all body panels for uniform gaps and flushness All body panel
27. oose parts wiring harness and cable clips and connections incorrectly routed hoses and harnesses and insufficient clearance of components to moving engine parts 8 EMISSION CONTROL EQUIPMENT The Environment Protection Agency EPA requires this inspection Using the underhood label as a guide verify all emission control equipment is installed NOTE The EPA requires dealers to visually inspect the emission control devices prior to delivery or as an alternative inspect each vehicle for an illuminated malfunction indicator light MIL and if the light is illuminated diagnose and correct the malfunction we E UNDER VEHICLE Every vehicle which passes through PDI should be put on a rack for under vehicle inspection Refer to the appropriate service manual for lift points for the vehicle being inspected 1 Remove the BRAKE ROTOR PROTECTION covers if equipped 2 Remove SPRING SPACERS if equipped 3 Check for LOOSE ATTACHMENTS Make sure all wiring harness clips brake pipe clips heat shield fasteners and any other attachments are properly secured 4 FLUID LEAKAGE a Check for leaks from any engine components transmission fuel lines coolant hoses power steering lines and A C lines if equipped Check lines for twists kinks and proper routing 5 ADJUST TIRE PRESSURE AND INSPECT TIRES FOR DAMAGE Adjust tire pressure For tire pressure specifications refer to the Tire Pressure and Loading label on the driver s sid
28. practices The PDI road test should be conducted under a variety of different operating and road conditions If the vehicle is equipped with air conditioning place a thermometer in the center vent before begin ning your road test This will be used later to check the air conditioner operation 5 M T Check CLUTCH AND M T OPERATION including TC SST functions Check for proper clutch operation and smooth shifter transmission operation Repeatedly shift up and down at least 10 times at idle and at speeds under 40 mph For vehicles equipped with a Twin Clutch Sportronic Shift Transmission TC SST slide the shifter into the Manual Shift mode and manually shift thru the gears Also select Super Sport Mode by using the console mounted switch Ensure the shift paddles shift gears properly and manual shift mode can cels when a paddle is held for 2 seconds 6 A T Check A T CVT OPERATION a From 25 mph accelerate to full throttle The transmission should kick down to 1st gear and then shift to the higher gears For CVT the vehicle should accelerate smoothly Idle 20 seconds in N then shift to D then R holding each position for more than 3 seconds Check for smooth shifting during normal driving Then upshift through all gears with 20 and 30 throttle and decrease to a stop On vehicles with Sportronic shift slide the shift lever into the Sport Mode slot and upshift and downshift manually to verify proper operation
29. r b Apply a small amount of solution with a clean cloth or sponge and work into a lather then wipe with a damp cloth c When the lather has been removed wipe again with a soft clean cloth After cleaning the headlin er use a small brush to raise the nap on the headliner material 16 Disengage pull up OD Ignition Off Draw FUSE Stored Vehicles lt OLIIDEDDAADTAAAAAAAAAAAAAAAAAAASSAAAAS ASSN SSSA ANAS S ANAS SUSAN A000 000000000 Final Delivery Preparation 1 Engage push down the IOD Ignition Off Draw connector Stored Vehicles lt 2 Wash ALL EXTERIOR BODY PANELS a Always make sure the windows are fully closed Otherwise water may enter causing damage b Wash all body panels with water not in direct sunlight c Start washing from the roof working downward using a sponge and water d After washing wipe water from body surfaces using a chamois or 100 cotton terry towel NOTE When using a high pressure washer avoid directing high pressure spray at weatherstrips 3 Wash ALL WHEELS amp APPLY TIRE DRESSING a Wash the wheels with mild detergent and rinse with water b After washing wipe water from wheels using a chamois or 100 cotton terry towel c Check tire pressure and adjust if necessary NOTE Tire pressure specifications are on the label on the driver s side B pillar d Apply tire dressing to each tire e Wipe dry with a clean cloth 4 Check DOOR amp TRUNK OPENING and UNDERHOOD for C
30. r to the applicable service manual and and perform the test for your specific vehicle For convertibles ensure all windows lower automatically when opening and closing the top Check convertible top latch operation NOTE If adjustments are required refer to the appropriate service manual procedures and submit a warranty claim for adjustment 3 INTERIOR AND INSTRUMENT PANEL LIGHTS Check that all interior lights operate e Dome light s e Glove box light if equipped e Map light s e Door courtesy lights e Vanity mirror light s e Cargo area light if equipped e Instrument panel illumination and dimmer function e Passenger airbag system cutoff switch and lights if equipped NOTE Leave the instrument panel illumination on the brightest position Position the dome light switch where the light is on when the door is open and off when the door is closed 4 INSIDE AND OUTSIDE MIRRORS Check and adjust exterior mirrors Ensure the inside rear view mirror holds its adjustment Make sure the anti glare function operates properly if equipped HORN Ensure all horn buttons are functional 6 AUXILIARY ACCESSORY SOCKET S if equipped Check the auxiliary accessory sockets if equipped for proper operation 7 SET CLOCK AND ALL RADIO STATION PRESETS Set the clock to the correct time Set ALL AM FM1 amp FM2 preset buttons to a variety of strong local stations 8 AUDIO SYSTEM OPERATION INCLUDING SIRIU
31. s are easy to copy for distribution to technicians NOTE You can search for PDI bulletins in Group 00 General either in the MEDIC TIR function or on the Mitsubishi Dealer Link Service Technical Resources page This bulletin contains general descriptions of most required Technical and Detail inspection checks organized in a logical and time efficient order It is critical that all the steps are completed while keep ing the vehicle clean inside and out during the entire PDI process The PDI process is important Remember to e Avoid pressure to rush through PDI e Never skip steps on the PDI form Once you are familiar with these procedures the PDI form acts as a guide to the process After reviewing this bulletin and any update and or model specific PDI bulletins complete the PDI self study course and quiz from the Mitsubishi Academy at www MitsubishiAcademy com NOTE If any repairs are needed ensure they are made before the customer takes delivery of the vehicle Any defects in materials and or workmanship discovered during PDI should be corrected and claimed under warranty Adjustments and repairs are not part of the PDI flat rate time dealers are compensated under PROCEDURE Technical Inspection The Detail Specialist should complete the DETAILING BEFORE PDI steps before handing off the vehicle to the Technician for PDI Technical Inspection Refer to the Detail Inspection section of this bulletin for complete detailing informatio
32. s should be flush with their adjoining panels and all gaps should be uniform c Inspect the painted surfaces for uniform color Inspect from different angles Inspect the painted areas for damage Note any discrepancies on the repair order Inspect painted areas for environmental fallout such as acid rain and rail dust Remove any fallout by following MMNA approved techniques NOTE If any paint damage is noted refer to TSB 92 51 001 and training video 44 Inspect ALL GLASS FOR DAMAGE and CLEANLINESS INSIDE amp OUTSIDE Use a suitable glass cleaner and wipe dry with a soft lint free cloth a Use an approved glass polish to remove minor scratches and imperfections b If there is a problem with any glass follow your dealer s procedures to correct it Inspect ALL MOLDING TRIM AND CHROME PARTS amp REMOVE PROTECTIVE TAPE a Inspect the moldings trim and chrome parts for looseness proper alignment and cleanliness b Clean off any residue c Note needed repairs as they are corrected Remember repairs are not part of your PDI time Fol low warranty policy and procedures Inspect ALL WEATHERSTRIPPING AND RUBBER MOLDINGS a Inspect all weatherstripping and rubber moldings for damage and make sure they are mounted correctly b Clean off any residue Clean the INTERIOR and check ALL INTERIOR PANELS amp TRIM FOR PROPER FIT a Wipe plastic interior components with a soft damp cloth b Remove minor stains and soil u
33. sing a mild detergent then wipe dry with a clean soft cloth c Check alignment of all interior panels and trim for uniform gaps and flushness All interior panels and trim should be flush with their adjoining panels and all gaps should be uniform d NOTE DO NOT remove the protective seat covers at this time Check for STAINS DIRT SCUFFS OR TEARS If stains or soil are found on interior trim do the following a Clean with a mild soap solution or reliable vinyl cleaner b Apply a small amount of solution with a clean cloth or sponge and work into a lather then wipe with a damp cloth c When the lather has been removed wipe again with a soft clean cloth Page 17 of 20 TSB 09 00 008REV NOTE Damage and or stains which cannot be removed using the above method should be noted on the repair order and corrected prior to customer delivery 12 Check that the DOOR EDGE GUARDS ARE IN PLACE Check that the door edge guards are in the proper position and securely fastened 13 Install the CARGO NET if applicable Install the cargo net according to the instructions in the vehicles owner s manual 14 Place PAPER MATS IN ALL OF THE FLOOR AREAS Install paper floor mats on the drive s side and all of the passenger areas of the vehicle 15 Check HEADLINER amp SUN VISOR CLEANLINESS If stains or soil are found on the headliner or sun visors do the following a Clean with a mild soap solution or reliable vinyl cleane
34. underhood cleanliness Inspect body panels amp paint for damage alignment amp finish quality Inspect all glass for damage and cleanliness inside amp out Inspect all moldings trim and chrome and remove protective tape Inspect weather stripping and rubber Clean interior and check interior panel trim fit Check for stains dirt scuffs and darnage Check that all door edge guards are in place Install paper mats on passenger floors Check headliner and sun visor cleanliness Remove IOD Ignition Off Draw Fuse FINAL DELIVERY PREPARATION Carrying Capacity Reduced label TSB 09 00 001 Check tire pressure Under Vehicle a Engage IOD Ignition Off Draw Fuse Wash exterior body panels wheels amp apply lire dressing Remove irede O Check door and trunk cargo area opening and underhood cleanliness Q Check for loose attachments incorrect routing and insufficient clearances x nri a eae L AA ai Q Check for fluid leakage O Check tire pressure amp inspect for tire iwheel damage R Hra Hapka Hi chrome 7 Ai F z O Check headliner and sun visor cleanliness paes precscoar hed iiid ben Rens CAS one eran ree QO Check interior for stains dirt scuff and damage pro QO Remove paper mats vacuum floor carpet install floor mats amp anchor QO Remove foot pedal plastic protectors if equipped Q Confirm vehicle installed accessory weight Complete and attach Load QO QO Set all radio presets to customer preferre
35. windows equipped with AUTO up functions check that the safety mechanism func tions normally Refer to Group 42 BODY in the applicable Service Manual for the proper checking procedure SEAT ADJUSTMENT AND SEAT BELT HEAD RESTRAINT OPERATION a Make sure the seat backs for driver and passenger adjust and lock in all positions b Check the seat track adjuster operates and locks throughout its entire travel front seats Leave seat height adjuster if equipped in the lowest position for maximum head room Check power seat operation if equipped Check heated seat operation if equipped e Check HEAD RESTRAINTS Ensure head restraints are properly installed Inspect the height adjustment for ease of operation f Check ALL SEAT BELTS for condition and operation Page 4 of 20 TSB 09 00 008REV Inspect all seat belts and harnesses to ensure they connect and hold properly Inspect operation of the height adjuster and condition of the seat belts and anchors Inspect for proper seat belt retraction Check that safety labels regarding use of seat belts and air bags are in place 2 Check SUNROOF or CONVERTIBLE TOP operation if equipped Ensure all function controls work properly Ensure the sunroof closes tightly and that the tilt up feature if equipped works Open and close the sunroof a couple of times to ensure the timing of the functions works properly Ensure that the Sunroof safety mechanism functions properly Refe
36. with other PDI documentation Check ENGINE OIL Check engine oil level If oil is needed check the appropriate Service Manual for correct grade of oil BRAKE CLUTCH AND POWER STEERING FLUID Check the fluid levels on the scale on the plastic reservoir of both master cylinders brake and clutch They should both be at the FULL mark Fill if necessary NOTE Use either DOT 3 or DOT 4 brake fluid preferably genuine Mitsubishi BRAKE FLUID part number MZ311987 Do not add fluid to the ABS unit reservoir a Check power steering fluid It should be at the proper level on the dipstick or on the scale on the plastic reservoir Use genuine Mitsubishi Power Steering Fluid part number ACH1ZC1X04 for all models except Raider For Raider models use ATF 4 part number 05013457AA Check COOLANT AND WINDSHIELD WASHER FLUID Check these fluid levels Add fluid if necessary For COOLANT use a 50 50 mixture of water and ethyl ene glycol antifreeze genuine Mitsubishi COOLANT part number MZ311986 for all models except Raider For Raider models use HOAT COOLANT part number 05066386AA Use windshield washer fluid genuine Mitsubishi WASHER FLUID part number ACH3ZC1X07 for the windshield washer Check for FLUID LEAKS CHECK HOOD LATCH and SAFETY CATCH Make sure that the hood release lever pulls evenly and that the hood cannot be lifted without releasing the safety catch Page 9 of 20 TSB 09 00 008REV 7 Check for LOOSE ATTACHMENTS Check for l

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