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AH-08-03.6 - Ransburg.com

1. Figure 59 Rear Cartridge Seal Replacement 5 Install air valve Figure 62 Fluid Fitting Removal Figure 60 Air Valve Replacement AH 08 03 6 38 Ransburg Vector Solo Waterborne Applicators Maintenance 3 Remove the 1 4 module from the 3 4 module 2 Install the fluid fitting Pull the fluid fitting out Figure 65 Fluid Fitting Replacement 3 Install the 1 4 module into the 3 4 module and tighten the two 2 screws Figure 63 Fluid Fitting Removal Fitting Replacement 1 Ensure the ground clip is properly installed Tabs must be touching the air and fluid fitting O Figure 66 Module Assembly 4 Install power module to handle and tighten three 3 screws Reinstall the fluid hose TT a Figure 64 Ground Clip Replacement WARNING gt The ground clip must be properly in stalled such that it touches both the air and fluid fitting Figure 67 Power Module Assembly 39 AH 08 03 6 Vector Solo Waterborne Applicators Maintenance Ransburg TEST AND 3 Connect the other end of the air hose to the MAINTENANCE KIT regulated air supply USAGE 79870 00 4 Tum on main air Trigger the applicator with kV switch on high down position Read the pressure atthe 100 psi pressure gauge This pressure should be at least 2 75bar 40 psi with air
2. 79853 01 NEEDLE SHAFT NON ADJUSTABLE PACKINGS FOR 1K ONLY PARTS LIST Figure 84 70430 01 Electrode High Wear 78626 00 Assembly Seal Cartridge Non Adjustable 18842 01 Tube Packing 79747 00 Assembly Needle Shaft Solo 85kV 78629 00 Retainer Needle Seal Rear 79001 06 O Ring Solvent Proof 10051 05 Cup Seal Spring Loaded 78630 00 Spacer Seal o lt 78631 00 Nut Packing AH 08 03 6 50 Ransburg Vector Solo Waterborne Applicators Parts Identification Figure 85 Power Module Replaceable Parts POWER MODULE REPLACEABLE PARTS PARTS LIST Figure 85 79755 00 Fluid Inlet 79746 00 Grounding Clip 79814 00 SHCS 4mm X 20mm Lg Ref 1 4 Power Module Ref 3 4 Power Module 51 AH 08 03 6 Vector Solo Waterborne Applicators Parts Identification Ransburg ACCESSORIES Figure 86 79524 XX Fluid Hose Optional 79524 XX FLUID HOSE PARTS LIST OPTIONAL Figure 86 Pent eme __ 7787 03 2 lt Fitting Pipe Swivel 59915 02 Tape Pipe PTFE 6241 06 Male Connector 72307 72310 00 Tubing Conductive 3 16 ID Bulkhead Connector Assembly 10553 05 Nut Thin Jam Special 3587 02 Nut Nylon Seal Tube Fitting AH 08 03 6 NIDIA o dM gt 72315 00 ch LANA sch sch Ferrule Conductor 52 53 Ransburg Vector Solo Wa
3. Figure 70 Remove Power Module from Handle Figure 72 Connect Tubing to the Air Fitting 2 Connect the barb fitting 5 to the brass tee fitting 1 Place the tubing 6 on the end of the L 5 Connect a wire from test point 2 on the PC barb fitting board in the power module to a true earth ground 6 Connect a digital multi meter to test points 1 and 2 TP 1 Test Point 1 TP 2 Test Point 2 Ground True Earth Figure 71 Connect Barb and Tubing to Tee Fitting TP 2 TP 1 Figure 73 Connect the PC Board to a Digital Multi Meter and True Earth Ground 41 AH 08 03 6 Vector Solo Waterborne Applicators Maintenance 7 Connect the 79727 Air Hose to main air 8 Turn on main air and set the pressure so the pressure gauge 2 in the 79870 Test and Main tenance Kit reads 25 psi 1 7 bar The voltage kV setpoint lever should be in the high voltage position down The digital multi meter should read approximately 15 VDC 1 7 BAR 25 PSIG Figure 74 Set Pressure Gauge to 1 7 BAR 25 psig 9 If the voltage is outside this range there is a problem with the power module circuitry If the voltage range is acceptable the power module is operating correctly and there is an issue with either the cascade or the wire connections leading to it AIR HOSE
4. 13 14 WATERBORNE HOSE FITTING INSTALLATION iii iksi ndn tano nba ron tmo nmn na n tuto e cile 14 79901 VECTOR SOLO WATERBORNE INSTALLATION eene 15 INSTALLATION pala 16 18 OPERATION 20 23 APPLICATOR OPERATION E 20 21 FLUSHING COLOR CHANGE PROCEDURE EE 21 22 ALE MR CAP ia ita sinna ti a ra iii ei 23 MAINTENANCE 24 44 SUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS 24 ROUTINE SCREDUbEE eege Lari ati aiar 25 26 APPLICATOR REPAIR orale 26 27 AIR CAP ig a 27 FEUD NOZ D 28 29 REEGELE E a rio 29 NEEDLE ELECTRODE RESISTANCE TESTING cui 30 BARREL REMOVAL EE 30 33 NEEDLE SHAFT REMOVAL REPLACEMEN KE 34 35 POWER MODULE REMOVAL wi da Nana Eod pr nU cma pi bolt fcit 35 36 HANDLE DISASSEMBLY E 36 38 POWER MODULE FLUID FITTING REMOVAL laica 38 39 TEST AND MAINTENANCE KIT USAGE 79870 00 40 43 TROUBLESHOOTING G ID b f d tat 44 Continued On Next Page AH 08 03 6 Vector Solo Waterborne Applicators Contents Ransburg CONTENTS Cont PAGE PARTS IDENTIFICATION 45 58 VECTOR SOLO APPLICATOR PARTS BREAKDOWN errare natn tn nnno 45 VECTOR SOLO WATERBORNE APPLICATOR PARTS 46 47 VECTOR SOLO RS90 WB MODEL IDENTIFICATION 47 AIR HOSE LENGTH AND TYPE E 48 TRISGERSELEGTION ica 48 SPRATSELEGIION ita 48 FEUID HOSE SEL
5. 1 79793 00 Removal Tool 2 1st Jam Nut 3 79854 Special Wrench 4 2nd Jam Nut Raised Center gt es Figure 38 First Jam Nut Replacement AH 08 03 6 32 Ransburg Vector Solo Waterborne Applicators Maintenance 3 Tighten second jam nut with raised center 5 Install trigger and fluid line facing out while holding the needle shaft Figure 39 Second Jam Nut Replacement 4 Install the fluid adjustment assembly along with the air and fluid return springs Figure 41 Fluid Hose Trigger Installation 6 Reconnect the rear cover and install with two 2 4mm screws 1 Fluid Return Spring 2 Fluid Adjustment Valve 3 Air Valve Return Spring Figure 40 Spring and Fluid Adjust Valve Re placement Figure 42 Rear Cover Replacement 33 AH 08 03 6 Vector Solo Waterborne Applicators Maintenance Ransburg NEEDLE SHAFT 4 Attachajamnutto the assembly and pull straight out of the barrel REMOVAL REPLACEMENT 1 Remove barrel from the handle using previous PULL steps STRAIGHT OUT 2 Remove cascade Figure 45 Needle Shaft Removal 5 Clean cavity with non metallic brush and non polar solvent 6 Replace needle components as required See 79853 00 Needle Shaft Parts List in the Parts Identification section for breakdown my zl aW GN 9 ER gt SECTION Figure 43 Cascade Removal 3 Remove rear nut using the
6. Figure 5 Air Hose Connection ASSEMBLY PARTS LIST 6 Install the hose bracket 1 onto the fluid fittin Part Description 2 using the bracket nut x l parti re Bulkhead Connector NOTE Conductive Ferrule Thin Jam Nut gt Make sure to align the pin on the fluid Nylo Seal Nut fitting 2 with the hole on the groove on Connector Nut the hose bracket 1 Ferrule Front 3 8 Tube Ferrule Back 3 8 Tube b Insert the waterborne hose 1 with the conductive ferrule 3 and bulkhead connector 2 still on the hose through the hole in the hose bracket 9 NOTE gt Make sure to align the pin on the bulkhead connector 2 with the hole on the hose bracket 9 Figure 6 Install Bracket and Nut T Installthe waterborne hose into the hose bracket following these steps a Remove the two 2 ferrules 7 and 8 connector nut 6 Nylo Seal nut 5 and the thin jam nut 4 from the waterborne hose 1 Do notdiscard These pieces will be reinstalled onto the waterborne hose Figure 8 Install Hose Into Bracket 17 08 03 6 Vector Solo Waterborne Applicators Installation c Tighten the thin jam nut 4 onto the bulkhead connector 2 Tighten the Nylo Seal nut 5 onto the bulkhead connector 2 Figure 9 Tighten Hose Onto Bracket d Place the connector nut 6 and two 2 ferrules 7 and 8 onto the short stopper hose Insert hose into the barr
7. chaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable Ransburg 60 61 Ransburg MANUAL CHANGE SUMMARY This manual was published to supersede Service Manual AH 08 03 5 Vector Solo Applicators to make the following changes 1 Updated manual due to nozzle thread change addition of Air Stream one way Valves and clarification of special conditions for safe use AH 08 03 6 Ransburg Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 320 Philips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366 Fax 419 470 2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts 2013 Ransburg All rights reserved Form No AH 08 03 6 Models and specifications subject to change without notice Litho in U S A 1 13
8. AH 08 03 6 Vector Solo Waterborne Applicators Safety AREA Tells where hazards may occur Spray Area AH 08 03 6 HAZARD Tells what the hazard is Fire Hazard Improper or inadequate oper ation and maintenance proce dures will cause a fire hazard Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent pow er supply shutdown indicates a problem in the system requiring correction Ransburg SAFEGUARDS Tells how to avoid the hazard Fire extinguishing equipment must be present in the spray area and tested periodically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those solvents used for cleaning must have a flash point at minimum of 5 C 9 F greater than the ambient temperature It is the end users re sponsibility to insure this condition is met Spray booth ventilation must be kept at the rates required by local and or country codes In addition ventilation must be maintained during cleaning op erations using flammable or combustible solvents Electros
9. An electrical arc can ignite coat ing materials and cause a fire or explosion SAFEGUARDS Tells how to avoid the hazard Followthe requirements of the Material Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as pre scribed by an industrial hygienist or safety expert and be approved Spray applicators require thataluminum inletfittings be replaced with stainless steel See Accessories in the Parts Identification section Aluminum is widely used in other spray application equipment such as material pumps regulators valves etc Check all other equipment items before use and make sure they can also be used safely with these solvents Read the label or data sheet for the ma terial you intend to spray If in doubt as to whether or notacoating or cleaning material is compatible contact your material supplier Any other type of solvent may be used with aluminum equipment Turn the power module OFF before working on the equipment Test only in areas free of flammable or combus tible material Testing may require high voltage to be on but only as instructed Production should never be done with the safety circuits disabled
10. Before turning the high voltage on make sure no objects are within the sparking distance AH 08 03 6 Vector Solo Waterborne Applicators Safety AREA Tells where hazards may occur Spray Area General Use and Maintenance AH 08 03 6 HAZARD Tells what the hazard is Electrostatic Arcing Improper operation or main ten ance may create a hazard Personnel must be properly trained in the use of this equip ment Ransburg SAFEGUARDS Tells how to avoid the hazard Never operate the applicator without properly grounding the following A Operators Operators must be grounded Rubber soled insulating shoes should not be worn Grounding leg or wrist straps may be used Operators must maintain contact with the handle of the applicator If work gloves are used the palm section must be cut out Operators must remove from themselves all metal objects that are not grounded NOTE REFER TO NFPA 33 EN 50176 RE GARDING OPERATOR GROUNDING OR SPE CIFIC COUNTRY SAFETY CODE B Parts being sprayed Resistance between the part and a grounded conveyor must not exceed 1 megohm C Every metal and conductive object in the spray area This includes the booth parts hangers fire extinguishers conductive flooring etc Grounded conductive flooring must be provided in the spray area Turn off voltage at the power module before flushing out cleaning or removing any parts from the applicator Never
11. gt LSORO0005 17 O Ring PTFE Encapsulated 79895 00 Bracket Conductive Fluid Vector Solo 79957 00 Bracket Screw Conductive Fluid Vector Solo 79881 00 Gasket Exhaust Wrap Around Table E E Waterborne Fluid Hose 79816 00 Assembly Rear Cover 79798 03 SHCS M5 X 30 79799 01 Socket Head Cap Screw M4 X 25mm 79798 02 Socket Head Cap Screw M5 X 80mm Table C C Assembly Trigger 79454 00 Screw Trigger Retention 79762 00 Nut Fluid Jam Front 79774 00 Spring Air Valve Return 79701 00 Hook Molded 79799 02 SHCS 4 X 30mm TableA A Assembiv Air Hose Solo 10 20 and 30m Lengths 79833 05 Assembiv Handle Vector Solo e NIN X gt gt sch Includes Items 33 34 35 36 37 and 38 79833 06 Assembly Handle Only 79835 02 Assembly Power Module Conductive Fluid Includes Items 39 40 41 42 and 43 79768 00 Nut Fluid Jam Spring Guide 78636 00 79789 00 Spring Assembly Rear Fluid Adjustment 79781 00 Seal Adjustment Bushing 79837 00 Gasket Handle to Power Module Table D D3 Pressure Reducer Atomizing Air 79853 00 Kit Shaft Assembly 2 Piece Needle Vector Solo 79760 00 Seal Air Valve 79001 09 O Ring Solvent Proof 79770 00 Cartridge Air
12. section 2 Examine the air cap for damage to the air horns face and any air passages If any of these areas are damaged or worn the air cap should be replaced Reinstall 1 Check the fluid nozzle to ensure that itis tightly screwed into the barrel 2 Place the air cap over the electrode wire of the needle electrode and set it onto the fluid nozzle 3 Place the retaining nut over the air cap and begin screwing it onto the barrel 4 Before securing the retainer nut to the barrel position the air cap for the desired spray pattern AH 08 03 6 Vector Solo Waterborne Applicators Maintenance FLUID NOZZLE Refer to Figure 19 Removal 1 Removetheaircap from the applicator referto Air Cap Removal in the Maintenance section 2 Tiltthe applicator forward and pullthe trigger to make sure that all fluid in the applicator is drained out gt The applicator barrel MUST be tilted front down to remove the fluid nozzle Failure to do so may allow paint to enter the air passages thereby reducing airflow and damaging the applicator barrel Applicators may be flushed in lieu of tilting However they MUST be either flushed or tilted during nozzle removal 3 While holding the applicator assembly with the trigger pulled back remove the fluid nozzle with the open end ofthe special multi purpose wrench x Figure 24 Fluid Nozzle Removal AH 08 03 6 NOTE gt To keep the needle electrode from u
13. use the Air Cap Test Kit in the Parts Identification Accessories section Figure 16 Compensation Valve Full Open Position FLUSHING COLOR CHANGE PROCEDURE 1 Turn electrostatic lever to Off position Figure 17 Electrostatics Lever Off Position AH 08 03 6 Vector Solo Waterborne Applicators Operation 2 Turn off supply air NOTES ab SE i 1 Main Air Supply 2 Closed Ball Valve Figure 18 Applicator Supply Air Off A WARNING gt Supply air to the applicator must be in terlocked with the solvent supply Supply air must be off whenever solvent supply is on 3 Discharge fluid into appropriate grounded me tallic container Figure 19 Applicator Flush Out 4 Load next color or remove applicator from in stallation as required AH 08 03 6 Ransburg 22 23 Ransburg Vector Solo Waterborne Applicators Operation FLUID NOZZLE AIR CAP The fluid nozzle and air cap must be selected according to the application The following charts show the nozzles and air caps available for the Vector Solo FLUID NOZZLE SELECTION CHART Fluid Nozzle Part Nozzle Material 80101 44 1 4mm 055 inch Standard Wear 80101 144 1 4mm 055 inch Extended Wear 80101 45 1 8mm 070 inch Standard Wear 80101 145 1 8mm 070 inch Extended Wear 80101 46 1 0mm 042 inch Standard We
14. 3 16 ID X 10m long 79524 15 Fluid Hose Assembly 3 16 ID X 15m long 79524 20 Fluid Hose Assembly 3 16 ID X 20m long 79524 25 Fluid Hose Assembly 3 16 ID X 25m long 79524 30 Fluid Hose Assembly 3 16 ID X 30m long In order to use a waterborne hose the Conductive Fluid Conversion Kit 79891 00 must be used as well AH 08 03 6 Ransburg Figure 3 Conductive Fluid Conversion Kit In order for the waterborne hose assembly to work properly it must be correctly installed onto a current Vector Solo applicator The following steps describe how to install a waterborne hose onto a Vector Solo 1 Ensure there is a true earth ground connection available WARNING gt The air hose ground must be connected to true earth ground 2 Isolate the fluid source from true earth ground 3 Ensure electrostatic On Off lever is in the Off position Figure 4 Voltage Lever Position Bottom View 4 Connect the air hose ground wire to true earth ground A WARNING gt Itis end users responsibility to insure the ground end of the 79727 XX air hose is connected to true earth ground 5 Connect the air hose to the applicator thread is left hand pitch counter clockwise to tighten 16 Ransburg Vector Solo Waterborne Applicators Installation M WA 60 VOLTAGE 100 VOLTAGE Figure 7 Waterborne Hose Assembly Al
15. 79854 00 Special L Wrench d NED M 8 TN 8 Figure 46 79853 00 Needle Shaft with 2k Adjustable Packings Needle Shaft Rebuild Figure 44 Needle Shaft Removal 1 Prior to installing the needle shaft coat the exterior surfaces generousiv with dielectric grease 2 Screw the needle electrode onto the front of needle shaft and hand tighten 3 Fill the inner diameter of the packing tube with dielectric grease LSCH0009 00 4 Insert the needle shaft rear section first into the packing tube Rotate the needle shaft while moving back and forth inside the packng tube until fully inserted AH 08 03 6 34 Ransburg Vector Solo Waterborne Applicators Maintenance 5 With your finger wipe the excess grease from both ends of the packing tube Using the excess grease apply a thin film to the outer surface of the packing tube and to the external o ring on the cartridge seal NOTE gt generous with the dielectric grease when applying it to the packing tube and needle shaft This helps to remove air voids from this chamber DO NOT apply so much grease that it creates an air lock Figure 48 Adjustable Needle Shaft during assembly of the applicator 3 Reinstall cascade 4 Reinstall barrel to handle 6 Apply a light film of dielectric grease to the seal retainer o ring and install it into the external groove P
16. FOR FLUID HOSE 15m PART NUMBER 79548 15 3 FOR FLUID HOSE 20m PART NUMBER 79548 20 4 FOR FLUID HOSE 30m PART NUMBER 79548 31 CONFIGURATION DWG 79943 REV C AH 08 03 6 Ransburg INTRODUCTION GENERAL DESCRIPTION The Vector Solo Waterborne is an air atom izing applicator powered only by a pressurized air source Pressurized air creates rotation of a turbine generator that powers a cascade The cascade generates a high voltage DC charge to the electrode creating an electrostatic field between the atomizer and the target Aregulated pressure fluid system delivers coating material to the atomizer At the time of triggering the applicator fan and atomization airis introduced which atomizes the coating material into a spray mist The atomized spray particles under the influ ence of the electrostatic field become electrically charged The charged particles are attracted to and deposited on the target object The forces between the charged particles and the grounded target are sufficient to turn most normal overspray around and deposit it on the back surface of the target Therefore ahigh percentage of the coating is deposited on the target One of the many features of the Vector Solo ap plicator system is that the electrical energy which is available from the resistive charging electrode is limited to the optimum level of safety and ef ficiency The system is incapa
17. HOSE ASSEMBLY 20 METER 66 PART NUMBER 79727 21 8 FOR QD AIR HOSE ASSEMBLY 30 METER 99 PART NUMBER 79727 31 OPTION B DESIGNATIONS FLUID INLET TUBE 1 FOR STANDARD FLUID TUBE 093 ID PART NUMBER 79878 01 2 FOR COILED FLUID TUBE 125 ID PART NUMBER 79871 00 3 FOR FLUID TUBE 1 8 ID PART NUMBER 79878 02 4 FOR FLUID TUBE 1 4 ID PART NUMBER 79878 03 E OPTION C DESIGNATIONS TRIGGER TYPE 2 FOR TWO FINGER TRIGGER PART NUMBER 79787 00 OPTION D DESIGNATIONS SPRAY TECHNOLOGY 0 FOR STANDARD SPRAY 65V CAP 44 NOZZLE PART NUMBER 79374 65 amp 79377 44 1 FOR STANDARD SPRAY 65V CAP 45 NOZZLE PART NUMBER 79374 65 amp 79377 45 2 FOR TRANSTECH SPRAY 122V CAP 245 NOZZLE PART NUMBER 79374 122 amp 79552 245 3 FOR ROUND SPRAY PART NUMBER 79662 00 amp 79559 00 4 FOR STANDARD SPRAY 65V CAP 48 NOZZLE PART NUMBER 79374 65 amp 79377 48 APPROVED SPARE FLUID NOZZLES LIST 80101 46 1 06mm ID STD WEAR 79377 47 71mm ID STD WEAR 80101 48 1 19mm ID STD WEAR 79377 144 1 40mm ID HIGH WEAR 80101 145 1 78mm ID HIGH WEAR 79377 146 1 06mm ID HIGH WEAR 80101 147 71mm ID HIGH WEAR 79552 244 1 40mm ID STD WEAR 80122 444 1 40mm ID HIGH WEAR 79552 345 1 78mm ID HIGH WEAR OPTION E DESIGNATIONS FLUID HOSE LENGTH 0 FOR NO FLUID HOSE 1 FOR FLUID HOSE 10m PART NUMBER 79548 10 2
18. at the cage MUST be used to ground the system when personnel are working close by Fluid lines to the applicator MUST be pro tected from scraping and abrasion on the floor or sharp metal edges that could lead to voltage pin holing and loss of kV on the charged system Cleanliness and maintenance are extremely critical Refer to Installation 79901 RS90 Water borne Installation in the Installation sec tion of this manual AH 08 03 6 Vector Solo Waterborne Applicators Installation Air Hose WARNING gt For proper safe function of the applica tor 79727 XX Air Hose must be used either standard or quick disconnect style Fluid Hose Recommendation Ransburg recommends using either a 3 16 ID 79524 or an 1 4 ID 79525 Fluid Hose As sembly This assembly is made to specifically fit the applicator This hose is available from your authorized Ransburg distributor Available hose lengths are listed in Accessories in the Parts Identification section of this manual gt Any user installed fluid hose used must be rated for 6 9 bar 100 psig working pres sure minimum WATERBORNE HOSE FITTING INSTALLATION For 79901 RS90 Solo Waterborne Ransburg supplies the waterborne fluid hose factory pre as sembled to the applicator unit Standard hose lengths are 10m 15m 20m and 30m To modify the hose length use the following procedures All adjustments must be made at the supply end of t
19. flowing for proper functioning of the Vector Solo applicator Figure 68 79870 Test and Maintenance Kit 79870 TEST AND MAINTENANCE KIT eng Description Brass Tee Fitting 100 psi Pressure Gauge 6 Air Hose Assembly Left Hand Male Fitting Barb Fitting Tubing 2 75 BAR 40 PSD Figure 69 Testing the Pressure at the Base Handle of the Applicator The 79870 Test and Maintenance Kit allows the user to determine the inlet pressure at the base handle ofthe Vector Solo hand held applicators The Test and Maintenance Kit also allows the user to test the 79835 Power Module Assembly on the Vector Solo applicator The procedure to test the inlet pressure at the base handle of the Vector Solo applicator is as follows see Figures 63 and 64 1 Connect the left hand fitting of the 79727 Air Hose tothe male inletofthe Testand Maintenance Kit 2 Connect the 6 air hose assembiv 3 between the brass tee fitting and the gun air inlet AH 08 03 6 Ransburg Vector Solo Waterborne Applicators Maintenance The procedure to test the 79835 Power Module 3 Connect the left hand fitting of the 79727 Air Assembly is as follows Hose to the male inlet ofthe Test and Maintenance Kit 1 Remove the 79835 Power Module Assembly from the handle 4 Insert the tubing 6 into the smaller diameter hole in the top of the air fitting in the power module
20. ft QD Air Hose 2 20m 60 ft QD Air Hose 9 8 30m 99 ft QD Air Hose 0 Fluid Inlet Tube Included in E Options 2 Two Finger Trigger 0 No Fluid Hose se 1 Waterborne Fluid Hose se 3 16 ID x 10m 30 ft se 2 Waterborne Fluid Hose 3 16 ID x 15m 50 ft 3 Waterborne Fluid Hose 1 4 ID x 10m 30 ft 4 Waterborne Fluid Hose 1 4 ID x 15m 50 ft 0 Standard Spray 65kV Air 1 Standard Spray 65kV Air 2 Trans Tech 122V Air 3 Round Spray Cap 1 4mm Fluid Nozzle 44 Cap 1 8mm Fluid Nozzle 45 Cap 1 8mm Fluid Nozzle 245 AH 08 03 6 Vector Solo Waterborne Applicators Parts Identification Ransburg TABLE A AIR HOSE LENGTH AND AIR HOSE TYPE A Air Hose Description Description Stem 10m 33 ft Standard Air Hose 79727 10 15m 49 ft Standard Air Hose 79727 15 20m 66 ft Standard Air Hose 79727 20 30m 99 ft Standard Air Hose 79727 30 10m 33 ft Air Hose W Quick Disconnect QD Stem 79727 11 79869 00 15m 49 ft Air Hose W Quick Disconnect QD Stem 79727 16 79869 00 20m 66 ft Air Hose W Quick Disconnect QD Stem 79727 21 79869 00 30m 99 ft Air Hose W Quick Disconnect QD Stem 79727 31 79869 00 TABLE C TRIGGER SELECTION Description 2 Finger Trigger 79787 00 TABLE D SPRAY SELECTION Description Standard Spray 65V Air Cap 1 4mm Fluid Nozzle 44 79374 65 80101 44 79809 00 Standard Spray 65V Air Cap 1 8mm
21. has been used and maintained in accordance with Ransburg s written safety and operating instruc tions and has been used under normal operating conditions Normal wear items are excluded THE USE OF OTHER THAN RANSBURG AP PROVED PARTS VOID ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit i e guns power supplies control units etc isone 1 vearfrom date of purchase WRAPPING THEAPPLICATOR ASSOCIATED VALVESAND TUBING AND SUPPORTING HARDWARE IN PLASTIC SHRINK WRAP OR ANY OTHER NON APPROVED COVERING WILL VOID THIS WARRANTY AH 08 03 6 RANSBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS THERE ARE NOIMPLIED WARRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE RANSBURG ASSUMES NO LIABILITY FOR INJURY DAM AGE TO PROPERTY OR FOR CONSEQUEN TIAL DAMAGES FORLOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in Ransburg s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained Ransburg will assume no responsibility for repair or replacement of the item or items The
22. hazardous area characteristics 2 Equipment Category G Type of explosive atmosphere gases vapors or mists EEx0 24mJ The Vector Solo 79965 Applicators are suitable foruse in manual spraying installations complying with EN 50 050 as they are a Type A class with a discharge energy limit of 0 24mJ AH 08 03 6 Ransburg Vector Solo Waterborne Applicators Atex FM VECTOR SOLO RS90 WB WATER BASED 79901 ABCDE BASE OPTION MODEL NO DESIGNATIONS ORDERING INFORMATION ONLY D DESIGNATIONS C DESIGNATIONS E DESIGNATIONS CONFIGURATION DWG 79945 REV E AH 08 03 6 Vector Solo Waterborne Applicators Atex FM Ransburg VECTOR SOLO RS90 AS SOLVENT BASED 79900 ABCDE BASE OPTION MODEL NO DESIGNATIONS ORDERING INFORMATION ONLY OPTION A DESIGNATIONS AIR HOSE TYPE AND LENGTH 1 FOR STANDARD AIR HOSE ASSEMBLY 10 METER 33 PART NUMBER 79727 10 TA 2 FOR STANDARD AIR HOSE ASSEMBLY 15 METER 49 PART NUMBER 79727 15 3 FOR STANDARD AIR HOSE ASSEMBLY 20 METER 66 PART NUMBER 79727 20 4 FOR STANDARD AIR HOSE ASSEMBLY 30 METER 99 PART NUMBER 79727 30 5 FOR QD AIR HOSE ASSEMBLY 10 METER 33 NUMBER 79727 11 6 FOR QD AIR HOSE ASSEMBLY 15 METER 49 PART NUMBER 79727 16 7 FOR QD AIR
23. into place by hand 2 Reinstall the fluid nozzle and air cap onto the barrel AH 08 03 6 Vector Solo Waterborne Applicators Maintenance Ransburg NEEDLE ELECTRODE BARREL REMOVAL RESISTANCE TESTING 1 Remove air cap and fluid nozzle The electrical resistance of the needle electrode should be tested periodically typically on aweekly basis time itis removed from the applicator 2 Remove two 2 screws with a 3mmAllen wrench that hold the rear cover Remove rear cover and disconnect the connector Figure 28 Testing Resistive Electrode To Test 1 Install the needle electrode onto the front end of an available needle shaft Be sure that the needle electrode is completely seated for proper contact between the metal shaft and the threaded insert of the needle electrode M Figure 29 Rear Cover Removal 2 Using a VOM meter that will read 15 megohms accurately connectthefirstmeterleadtothe metal Remove the rear fluid adjustment bushing and needle shaft and the second lead to the needle air valve and fluid needle return springs electrode wire The needle electrode resistance should be 14 5 to 19 megohms nominal 15 meg ohms at 9 volts or 12 to 17 megohms at 1000 volts Needle electrodes outside these ranges must be replaced Figure 30 Fluid Adjust Bushing Removal AH 08 03 6 30 Ransburg Vector Solo Waterborne Applicators Maintenance 4 Remove
24. 868 QD Fitting Resistance Test 1 If the hose is changed the resistance must be checked Using a Meg Ohm meter at 1000V measure the resistance from the lug of the ground wire to the body of the QD 79868 or the swivel nut 79930 The reading must be less than 5 Mega Ohms resistance end to end 0 5 MQ fey LK De Wl Bs imas ni if Figure 81 Air Hose Resistance Test 43 AH 08 03 6 Vector Solo Waterborne Applicators Maintenance TROUBLESHOOTING GUIDE General Problem ELECTRICAL Possible Cause On Off lever in wrong position Ransburg Solution Ensure the On Off lever is in the On position Low pressure No ground connection Ensure 40 psig 2 75 bar at the applicator handle with applicator triggered Ensure the air hose is properly grounded to the earth ground Cascade not functioning Ensure cascade is functioning properly Three 3 screws at base of handle are loose Failed power module Fluid remnants in the air passage Tighten screws to ensure proper assembly Ensure module is properly functioning a Clean air passages with non polar solvent b Ensure fluid nozzle is properly tightened Wrong solvent used for final cleaning process Use non polar solvent for the final cleaning process Add sufficient air pressure at handle INADEQUATE DELIVERY No Fluid Flow Spray Performance AH 08 03 6 No pressure Ensure 2 8 bar 40 ps
25. EC TON DE 48 79853 00 NEEDLE SHAFT PARTS LIST aaa 49 50 POWER MODULE REPLACEABLE PARTS PARTS LIST 51 ACCESSORIES PARTS LISD WE 52 56 PARTS COMPARISON TRANS TECH ATOMIZATION PARTS LIST 57 VECTOR SOLO WATERBORNE RECOMMENDED SPARE PARTS 58 WARRANTY POLICIES 60 LIMITED WARRANTY E 60 AH 08 03 6 Ransburg SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Ransburg electrostatic coating system read and understand all of the technical and safety litera ture for your Ransburg products This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this informa tion we use the following symbols Please pay particular attention to these sections A WARNING States information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION States information that tells how to prevent damage to equipment or how to avoida situation that might cause minor injury A NOTE is information relevant to the proce dure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements et
26. Fluid Nozzle 45 79374 65 80101 45 79809 00 Trans Tech 122V Air Cap 1 8mm Fluid Nozzle 245 79374 122 80122 245 74963 06 Round Spray 79962 00 79960 02 74963 05 TABLE E FLUID HOSE SELECTION Description No Fluid Hose Waterborne Fluid Hose 3 16 ID X 10m 30 ft 79524 10 Waterborne Fluid Hose 3 16 ID X 15m 50 ft 79524 15 Waterborne Fluid Hose 1 4 ID X 10m 30 ft 79525 10 Waterborne Fluid Hose 1 4 ID X 15m 50 ft 79525 15 AH 08 03 6 49 Ransburg Vector Solo Waterborne Applicators Parts Identification i SECTION A A d Figure 83 79853 00 Needle Shaft 2k With Adjustable Packings 79853 00 NEEDLE SHAFT PARTS LIST Figure 83 es posero a Electrode High Wear Adapter Male Chevron Seal 3 8 Diameter Chevron Adapter Female Chevron 18842 01 Tube Packing 79747 00 Shaft Assembly 2 Piece Needle REA 78629 00 Retainer Needle Seal Rear 79001 06 O Ring Solvent Proof 10051 05 Cup Seal Spring Loaded 78630 00 Spacer Seal 17390 04 Washer Spring Belville 78631 00 Nut Packing lt AH 08 03 6 Vector Solo Waterborne Applicators Parts Identification Ransburg LA ln Figure 84 79853 01 Needle Shaft With Non Adjustable Packings 1K
27. MAINTENANCE Air Hose Ground Wire End 1 Cutthe endofthe airhose so that endis square 2 Slide the sleeve and compression ring onto the air hose end Figure 75 Sleeve and Compression Ring AH 08 03 6 Ransburg 3 Push the stem of the fitting all the way into the into the air hose Figure 76 Ground Fitting Insertion 4 Slide the compression ring and the sleeve into the fitting body and tighten Tm d LI l mic LTD Figure 77 Sleeve Tightening Air Hose Applicator End 1 Cutthe end ofthe air hose so that end is square 2 Install the 79930 fitting std or 79868 qd into the hose end Lightiv lubricate the barb end of the fitting with LSCH 0009 dielectric lubri cant Push the fitting into the air hose up to the threads on the stem Figure 78 Fitting Insertion 42 Ransburg Vector Solo Waterborne Applicators Maintenance 3 With the 79330 fitting hold the hose in one hand NOTES and press a 6mm or 1 4 t handle allen wrench into the hex in the part while turning clockwise Tighten till cap is approximately 8 mm 1 32 from the swivel nut 0 8mm 1 32 A f A L Z Figure 79 Tightening 79930 Fitting 4 With the 79868 DQ fitting hold the hose in one hand and press againsta firm surface while turning the body wrench flat clockwise Tighten till cap is approximately 8 mm 1 32 from the QD base A Figure 80 Tightening 79
28. SERVICE MANUAL AH 08 03 6 Ransburg January 2013 VECTOR SOLO WATERBORNE APPLICATORS ES MODEL 79901 Waterborne RS90 WB IMPORTANT Before using this equipment e 3 carefully read SAFETY PRECAUTIONS starting APPROVED on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 50 00 U S Ransburg NOTE This manual has been changed from revision AH 08 03 5 to revision AH 08 03 6 Reasons for this change are noted under Manual Change Summary on page 61 of this manual AH 08 03 6 Ransburg Vector Solo Waterborne Applicators C ontents AIR HOSE LENGTH AND TYPE Lr i 48 CONTENTS PAGE SAFETY 1 4 SAFET Y PRECAUTIONS iui li 1 HAZARDS SAFEGUARDS EE 2 4 ATEX FM 5 8 EUROPEAN ATEX DIRECTIVE sii i B REID 5 EUROPEAN ATEX LABELS qp 6 FM CONFIGURATION DRAWING EE 7 8 INTRODUCTION 9 12 GENERAL DESCRIPTION iii ika id tadam ne a ux vbt es 9 79901 VECTOR SOLO WATERBORNE SPECIFICATIONS 10 VECTOR SOLO WATERBORNE ELECTROSTATIC SPRAY APPLICATOR 11 VECTOR SOLO TYPICAL WATERBORNE INSTALLATION ii 12 INSTALLATION 13 18 WATERBORNE ISOLATION SYSTEM INSTALLATION GUIDELINES
29. Seal Removal 37 Vector Solo Waterborne Applicators Maintenance NOTE gt If you remove the air valve seal it is highly recommended that it is replaced Handle Rebuild 1 Install the front air valve seal using the Special Tool Figure 56 Air Valve Seal Replacement 2 Install the air valve cartridge seal 1 79793 00 Jam Nut Tool 2 Front Air Valve Seal Concave Side to Tool Figure 57 Cartridge Seal Replacement AH 08 03 6 Vector Solo Waterborne Applicators Maintenance Ransburg 3 Installthe air valve cartridge Align the cartridge 6 Reinstall barrel with tab at 12 o clock posiition 7 Install power module Power Module Fluid Fitting Removal 1 Remove power module from handle Figure 58 Air Valve Cartridge Alignment 4 Install the rear seal Figure 61 Power Module Removal 2 Remove two 2 screws using a 2 5mm Allen wrench CA WRRHING TO AVOID SHOCK OR EXPLOSION USE PROPERLY GROUNDED AIR HOSE AND READ INSTRUCTION MAP AIR 100PSIG 6 9 bar MAPFLUID 100 51 69 bar Sla FOR WATERBORNE Segen ELECTROSTATIC FINISHIHG APPLICATION WHEN CONFIGURED PER DWG 79945
30. TAGE Figure 12 High Low Voltage Selection 3 Open the fluid supply 6 96 bar 100 psig maximum working pressure Figure 14 Air Pressure at Regulator AH 08 03 6 20 EN Ransburg Table Pressure at Regulator 79729 Hose Length Pressure At Wall Regulator Gauge 5 9 bar 85 psig 4 8 bar 70 psig 4 5 bar 65 psig 4 1 bar 60 psig 5 Adjust fan pattern size Counter clockwise makes the pattern longer clockwise makes the pattern shorter Full clockwise creates a small circular pattern Figure 15 Fan Pattern Size Adjustment 6 To change the spray pattern axis offan atomizers from horizontal to vertical loosen the air nozzle retaining ring rotate the air cap clockwise to the desired position and tighten the ring 7 Use the Fluid Nozzle Selection Chart and Air Cap Fluid Nozzle Performance Chart in the Installation section to select the proper air cap and fluid nozzle for the applications Vector Solo Applicators Operation 8 The applicator is shipped standard with a plug in the atomization air port If lower atomization air pressures are desired a compensation valve is included with each applicator and can be used instead of the plug The compensation valve included separate with applicator reduces the atomization air pressure approximately 0 2 bar 3 psig per clockwise turn from the wide open position To determine what pressure the applicator is set at
31. Valve 79759 00 Assembly Fan Air Adjust Valve 79772 00 Assembly Air Valve 79847 00 Valve Atom Adjust 79847 01 Plug Atom Std installed in applicator AH 08 03 6 79892 00 Fluid Fitting Conductive Fluid Vector Solo Continued On Next Page a sch 1 ch sch 1 sch sch 1 46 47 Ransburg Vector Solo Waterborne Applicators Parts Identification VECTOR SOLO WATERBORNE APPLICATOR PARTS LIST Cont Fi igure 82 Ier 79814 00 SHCS 4 X 20mm 79836 00 Gasket Exhaust 79805 00 Screw 79843 00 Assembly Exhaust Housing 79861 00 Exhaust 79793 00 Jam Nut Removal Seal Install Tool 79854 00 Go Wrench Vector Solo Packing Adjust Barrel Removal Nozzle Removal 79862 01 02 03 Hex Driver 2 5mm 3mm and 4mm 79529 00 K5 Applicator Cover LSCH0009 00 Dielectric Grease 79385 00 Nut Connector Hose EMF 203 05 Ferrule Front 3 8 Tube EMF 202 05 Ferrule Back 3 8 Tube 80003 00 10 Solo Power Module Cover Mil ay 80098 00 Valve One Way VECTOR SOLO RS90 WB MODEL IDENTIFICATION 79901 A B C D 10m 33 ft Standard Air Hose 15m 49 ft Standard Air Ho 20m 60 ft Standard Air Ho 30m 99 ft Standard Air 10m 33 ft QD Air Hose 15m 49
32. ar 80101 146 1 0mm 042 inch Extended Wear 80101 47 028 inch Standard Wear 80101 147 028 inch Extended Wear 80101 48 1 2mm 047 inch Standard Wear 80101 48 1 2mm 047 inch Extended Wear FLUID NOZZLE SELECTION TRANS TECH CHART Fluid Nozzle Part Nozzle Material 80122 244 1 4mm 055 inch Standard Wear 80122 344 1 4mm 055 inch Extended Wear 80122 245 1 8mm 070 inch Standard Wear 80122 345 1 8mm 070 inch Extended Wear 80122 246 1 0mm 042 inch Standard Wear 80122 346 1 0mm 042 inch Extended Wear 80122 247 028 inch Standard Wear 80122 347 028 inch Extended Wear 80122 248 1 2mm 047 inch Standard Wear 80122 348 1 2mm 047 inch Extended Wear AIR CAP FLUID NOZZLE PERFORMANCE CHART Orifice Fluid Pattern ID Delivery Air Size ml min Spray Type inches 80101 44 055 1 4 Pressure Reducer 0551 80101 44 055 1 4 300 Air Spray 79374 98 17 1 2 80122 244 055 1 4 300 LVMP 79374 122 11 5 1 2 Material Lacquer 18 Sec No 4 Ford Cup 72 F Results are material dependent Patterns at 8 inch target distance Yellow Green Applicators Air Spray 79374 65 15 1 2 Solo AH 08 03 6 Vector Solo Waterborne Applicators Maintenance MAINTENANCE SUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS When cleaning the a
33. aterborne Applicators Introduction Figure 1 Vector Solo Waterborne Electrostatic Spray Applicator VECTOR SOLO WATERBORNE ELECTROSTATIC SPRAY APPLICATOR hn io Needle Electrode kV Setpoint Switch Barrel 9 Voltage On Off Indicator Light Replaceable Hook 10 Trigger Fan Air Adjustment 11 Turbine Air Exhaust Fluid Needle Travel Adjustment 12 Voltage On Off Lever Waterborne Hose 13 Power Module Air Inlet Connection 14 11 Waterborne Source Connection AH 08 03 6 Vector Solo Waterborne Applicators Introduction Ransburg 2 ux E Figure 2 Vector Solo Typical Waterborne Installation VECTOR SOLO TYPICAL WATERBORNE INSTALLATION KSE Vector Solo Waterborne Fluid Regulator Ball Valve Air Hose 79727 XX Air Regulator W Pressure Gauge Air Hose Ground Wire Air Water Separator Fluid Line Main Air Supply Line Isolated Fluid System Fluid Supply Isolated Protection required from human contact AH 08 03 6 12 Ransburg INSTALLATION A WARNING gt Typical installations to spray non flamma ble conductive materials waterborne mate rials must not be used to handle flammable materials solvent based materials Refer to the Introduction section for definition of water based and solvent based mater
34. ble of releasing sufficient electrical orthermal energy during normal operating conditions to cause ignition of specific hazardous materials in their most easily ignited concentrations in air As the applicator electrode approaches ground applicator circuitry causes the high voltage to approach zero while the current approaches its maximum value Vector Solo Waterborne Applicators Introduction The Vector Solo Waterborne is designed to be used with water based materials only and the instructions in this manual refer to the use of this applicator with water based materials only Water based materials are those defined as liquids which do not sustain burning when tested in accordance with ASTM D 4206 FM 7260 as opposed to solvent based spray materials which are liquids that are flammable or combustible FM 7260 Combustible liquids are those liquids classified as Class Il or Class III and have closed cup flash points at or above 37 8 C 100 F NFPA 33 Flamable liquids are those liquids classified as Class 1 and haved closed cup flash points less than 37 8 C 100 F and a Reid vapor pressure not exceeding 2068 6mm of Hg 40 psi at 37 8 C 100 F NFPA 33 WARNING gt When more than one waterborne applica tor is fed from a common isolated fluid supply there is a potential for electrical energy dis charge through any other applicators when one applicator is triggered Depending upon the system capacity this d
35. c make such variations inevitable Compare thismanualwith your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use ofthis manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier trou bleshooting If you do not have the manuals and safety literature for your Ransburg system contact your local Ransburg representative or Ransburg Vector Solo Waterborne Applicators Safety WARNING gt The user MUST read and be familiar with the Safety Section in this manual and the Ransburg safety literature therein iden tified gt This hand held device is intended to be used by trained personnel ONLY gt This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 EN 50176 SAFETY STANDARD or applicable country safety standards pri or to installing operating and or servicing this equipment WARNING gt The hazards shown on the following page may occur during the normal use of this equipment Please read the hazard chart beginning on page 2
36. e point of opera tion of the applicator and remove or ground Several Times Daily ALL loose or ungrounded objects Inspect the air cap for paint accumulation Clean as frequently as necessary with a soft Inspect work holders for accumulated coat bristled brush and a suitable solvent ing materials and remove such accumula tions Check that atomizer assembly is clean and undamaged gt NEVERremove the fluid nozzle assem bly while paint is in the applicator or paint NOTE may enter into the air passages Clogged or restricted air passages will cause poor gt Standard electrode is snap back atomization and or electrical shorting Air spray wire electrode passages that are clogged with conductive material can lead to excessive current out put levels and consequent low operating Straighten the applicator electrode if neces sary voltage or long term electrical damage The applicator barrel MUST be tilted front down to remove the fluid nozzle Failure to do so may allow paint to enter the air passages thereby reducing airflow and damaging the Electrical Output Test applicator barrel cascade Applicators be flushed in lieu of tilting However they must be either flushed or tilted down during nozzle removal Clean the fluid filter if used 1 Turn the paint and or solvent supply OFF WARNING gt Paint and or solvent supply must be turned off during this test risk of fire or Clean al
37. el and tighten the connector nut 6 to 40 45 in Ibs NOTE gt The waterborne hose may need to be trimmed to proper length approxi mately 213mm 8 3 8 measured from the top face of the bracket Figure 10 Install Hose Onto Barrel AH 08 03 6 Ransburg 8 Trigger the applicator with fluid off Look for air leaks in any connections 9 Activate fluid check for leaks with solvent Flush if required See Operation section for sequence 18 19 Ransburg Vector Solo Waterborne Applicators Installation NOTES AH 08 03 6 Vector Solo Waterborne Applicators Operation Ransburg OPERATION i APPLICATOR 9 OPERATION 1 Ensure the On Off switch is in the desired po sition for voltage C ed 1 Fluid Suppl EES YAKTAGEOFE 2 Flow Regulator Figure 11 Voltage Position Figure 13 Fluid Supply Pressure Adjustment 4 Increase air pressure to the applicator depend ing upon atomization requirements Minimum pressure is 2 75 bar 40 psig at the handle Use either gauge from Maintenance and Test Kit or use Table to use a gauge reading at the wall regulator adjusted for the pressure drop in the air hose 2 Ensure the voltage high low switch is in the desired position 60 VOLTAGE 100 VOL
38. er assembly on the air outlet of the main air regulator The filter should be 5 micron with a maximum working pressure of at 15 least 6 9 bar 100 psig Screw the fitting into the filter inlet The filler MUST be installed with the arrow pointing in the direction of flow Refer to the appropriate Filter Assembly manual for Instal lation Instructions 2 Ransburg recommends that a fluid filter be installed at the output of the fluid supply pressure pot pump circulating system etc It is the end user s responsibility to install the proper filter that meets their system s requirements Clean Dry Air Air used for the 79901 Vector Solo waterborne applicator should be clean and dry Ransburg specifies clean and dry air as Class 3 air quality which is defined as a 5 micron particle size and has a dew point of 4F 20C The relative humidity of the air should be 5 WARNING gt The user MUST read and be familiar with the Safety section of this manual gt This hand held device is intended to be used by trained personnel ONLY gt This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the warnings and requirements for operat ing and servicing safely are followed The user should be aware of and adhere to ALL local building and fire codes and ordinanc es as well as NFPA OSHA and all related country
39. erborne Applicators Parts Identification PARTS COMPARISON lt 4 x FT f Be wy K f Ry ER P Dr 79374 65 Standard Air Spray Air Cap 79374 122 Trans Tech Air Spray Air Cap Standard Air Spray Nozzles have W a number between 44 and 148 W Trans Tech Air Spray Nozzles NY have a number between 244 Standard Air Spray Nozzles have a longer narrower tip Trans Tech Air Spray Nozzles have a shorter wider tip and have a shorter over all length 80101 XX Standard Air Spray Fluid Nozzle 80122 XX Trans Tech Air Spray Fluid Nozzle 79809 00 Standard Air Spray Restrictor 74963 06 Trans Tech Air Spray Restrictor TRANS TECH ATOMIZATION PARTS LIST preme mer Aw 79379 00 Nut Retaining Air Nozzle 79374 65 Standard Air Spray Cap Air 79374 122 Trans Tech Air Spray Cap Air 80101 XX Standard Air Spray Nozzle Fluid 80122 XX Trans Tech Air Spray Nozzle Fluid 79809 00 Standard Air Spray Restrictor Yellow Vector 74963 06 Trans Tech Air Spray Restrictor Green AH 08 03 6 Vector Solo Waterborne Applicators Parts Identification Ransburg VECTOR WATERBORNE SOLO RECOMMENDED SPARE PARTS Quantities Per Applicator 80101 44 Nozzle Fluid 1 4mm 80119 00 Assembly Barrel Vector Solo 79600 00 Cascade Assembly 79832 00 Gasket Barrel 79374 65 Cap Air 65R 79724 00 Nut Retaining Air No
40. he characteristics of the equipment shall be detailed e g electrical pressure and voltage parameters The manufacturer should note that on being put into service the equipment must be ac companied by atranslation of the instructions in the language or languages of the country in which the equipment is to be used and by the instructions in the original language AH 08 03 6 Vector Solo Waterborne Applicators Atex FM Ransburg Vector Solo Waterborne 79901 Label 79846 03 ATEX Product Marking Definitions BRAND OF D Ex Certificate Number Sira OBATEX5060X H b ans U f BRANDS HOLDINGS Sira Notified Body performing EC type VE R 570 examination 08 Year of certification ATEX Reference to ATEX Directive TAF TA 5 Protection Concept Code code 5 is titled Encapsulation Label 79852 03 060 Document serial number X Special conditions for safe use apply Special conditions for safe use The Vector Solo 79965 Applicators shall only be used with asso ciated Ransburg 79727 XX Air Hose Assembly It is the end users responsibility to insure the air hose is properly grounded to true earth ground Product Marking 126 FM Configuration This applicator is FM approved when config Ex Specific marking of explosive protection ured to drawing 79945 shownon pages 7 and 8 Il Equipment Group
41. he system 1 Remove the male connector and swivel fitting from the end of the fluid hose by turning the nut of the male connector counter clockwise while holding its main body 2 Remove the male connector nut from the fluid hose 3 Determine the hose length that is needed and cut the hose off squarely AH 08 03 6 4 Carefully score the outer jacket linearly and then radially approximately 45 7 cm 18 inches back from the cut end Split the outer jacket along the linear score mark and peel it away from the inner sheath Then remove the jacket completely by tearing along the radial score mark WARNING gt Special care must be taken when re moving the sheathing from the fluid hose Make sure all tools are very sharp and only score the surface of the sheath Inserting the knife too deep can score the surface of the core material and lead to pin holing and failure of the hose 5 Lightly score the inner sheath linearly and then radially 1 inch from the outer jacket Split the in ner sheath along the linear score mark and peel it away from the core fluid hose Then remove the sheath completely by tearing along the radial score mark 6 Roll the inner sheath back over itself until it touches the outer jacket 7 Cut approximately 1 4 inch of inner sheath off Ransburg 14 Ransburg Vector Solo Waterborne Applicators Installation 79901 VECTOR SOLO WATERBORNE INSTALLATION Filters 1 Install an air filt
42. ials WATERBORNE ISOLATION SYSTEM INSTALLATION GUIDELINES Using waterborne coating with electrostatic equip ment requires thatthe fluid source be isolated from ground Precautions should be taken to ensure operator safety and system efficiency The following guidelines should be followed e The fluid lines and source MUST be isolated from ground an isolating paint stand or similar isolating non porous material MUST be used gt Never use wood products wooden boxes pallets or boards as an isolator wood contains moisture and is a poor in sulator Electrical current passing through these materials can ignite them causing a hazardous condition Vector Solo Waterborne Applicators Installation Isolation stands MUST be at least 45 7 cm 18 inches from grounded booth walls chain link fences or other grounded objects Air hoses to the pressure pot or pump on the insulating stand should be non conductive plastic Many rubber hoses will have static grounding circuits or carbon content and are NOT suitable for this application All charged isolated systems MUST inside a fence or cage to prevent contact by personnel An interlock system MUST be provided that interrupts high voltage flow to the applicator if the gate is opened Air regulators for pots or pumps should be mounted remotely outside the fence or cage area to facilitate changes in pressure without shutting the system down Grounding hooks
43. ig at the handle with applicator triggered Ensure pressure at the fluid line at the applicator Fluid tube may be plugged Replace or clean Fluid nozzle may be plugged Replace or clean Electrode not properly assembled Reassemble tightened to stop Material too viscous No adjustment of fan pattern Thin the material to a viscosity that is sprayable a Restrictor left out of barrel b The three 3 5mm barrel to handle screws are not properly tightened Poor atomization Ensure atomization air passages are clear of all foreign particles Fluid in air passages Ensure fluid nozzle is properly tightened to 35 40 Ibs in 3 9 4 5 Nm 44 Ransburg Vector Solo Waterborne Applicators Parts Identification PARTS IDENTIFICATION lt r aT bu MES S E ETT rc A H gl SG K IW AdS PO 7 Figure 82 Vector Solo Applicator Parts Breakdown 45 AH 08 03 6 Vector Solo Waterborne Applicators Parts Identification VECTOR SOLO WATERBORNE APPLICATOR PARTS LIST Figure 82 mes _ _ Table D D2 Nozzle Fluid Ransburg 80119 00 Assembly Barrel Vector Solo 79600 00 Cascade Assembly 79832 00 Gasket Barrel 79869 00 Stem Male QD Included with QD ordered Models Table D D1 Cap Air 79724 00 Nut Retaining Air Nozzle OP NIDIA BR ph
44. ing equipment the user should wear safety glasses gt ALWAYS turn the on off lever on the power module off prior to cleaning and ser vicing the equipment gt Be SURE the power is Off and the sys tem is grounded before using solvent to clean ANY equipment gt DO NOT operate a faulty applicator gt When using cleaning solvent standard health and safety precautions should apply Any solvent used to clean the fluid pas sages must be discharged into a grounded container Use of ungrounded or plastic containers may cause fire or explosion gt Any solvent used must have a flash point minimum of 5 C 9 F above ambient temperature It is the end user s responsi bility to insure this condition is met gt Cleaning of the exterior surface of the applicator should be done with non polar solvents If cleaning requires the use of po lar solvents the applicator should be wiped down with non polar solvent prior to going back into use Using polar solvents will leave a semi conductive film on the surface of the applicator that will effect efficiency of the applicator and cause damage to the components 24 Ransburg Vector Solo Waterborne Applicators Maintenance ROUTINE SCHEDULE Daily or at start of each shift Verify that ALL solvent safety containers are grounded Follow these maintenance steps to extend the 9 of the applicator and ensure efficient operation Check within 6m 20 ft of th
45. install an applicator into a fluid system using an isolated solvent supply Do not touch applicator electrode while applica tor is energized Personnel must be given training in accordance with the requirements of NFPA 33 EN 50176 Instructions and safety precautions must be read and understood prior to using this equip ment Comply with appropriate local state and nation al codes governing ventilation fire protection operation maintenance and housekeeping Ransburg Vector Solo Waterborne Applicators Atex FM EUROPEAN ATEX DIRECTIVE 94 9 EC ANNEX Il 1 0 6 The following instructions apply to equipment covered by certificate number Sira OBATEX5060X 1 The equipment may be used with flammable gases and vapors with apparatus groups Il and with temperature class T6 2 The equipment is only certified for use in am bient temperatures in the range 0 C to 40 C and should not be used outside this range 3 Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 14 1997 4 Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 17 5 Repair of this equipment shall be carried out by suitable trained personnel in accordance with the applicable code of practice e g EN 60079 19 6 Putting into service use assembling and adjustment
46. ischarge could be hazardous It is best to only install one appli cator per isolated supply AH 08 03 6 Vector Solo Waterborne Applicators Introduction Ransburg 79901 VECTOR SOLO WATERBORNE Environmental Physical Mechanical Fluid Flow Applicator Length 292mm 11 5 inches 1000 mi minute M SE Wetted Parts Stainless polyethylene Hose 79727 XX nylon acetal polymer Lengths Std 10m 15m 20m and 30m Operating Pressure Air Spray Atomizer Nozzle Assembly Std 79374 65 79377 44 1 4mm Fluid EE Electrical Air 0 6 9 bar 0 100 psi Operating Voltage 85kV DC maximum Ambient Temp 40 C to 0 C 104 F to 32 F Current Output 130 microamperes maximum 3 Consumption 470 SLPM 16 6 SCFM Paint Resistance Materials must be classified 2 8 bar 40 psig Handle as a waterborne material as explained on the previ Inlet ous page va E Sound Level 92dB A 2 8 bar Part Sprayability Determine sprayability of 40 psig Inlet part to be coated using 1m from applicator 76652 Test Equipment Vibration Level 0 065 m S 2 8 bar See current Paint HV amp SCI Test Equipment 40 psig Handle Inlet service manual This reflects the maximum fluid volume the appli cator can deliver The maximum spray volume that can be effectively atomized depends on fluid rheolo gy spray technology and finish quality required AH 08 03 6 10 Ransburg Vector Solo W
47. itional 1 16 turn in the clockwise direction Figure 26 Reinstalling Fluid Nozzle NOTE gt TIGHTEN PROPERLY Do not under tighten the fluid nozzle as fluid can leak into the air passages See torque range specified Do not over tighten the fluid nozzle into the barrel Doing so could damage or break the fluid nozzle or damage the thread of the barrel 4 Install the air cap and retaining ring onto the applicator Vector Solo Waterborne Applicators Maintenance NEEDLE ELECTRODE Removal 1 Remove the air cap and fluid nozzle from the applicator assembly 2 Secure the needle shaft at the rear of the barrel with the Special Wrench 79854 00 and unscrew the needle electrode from the needle shaft Figure 27 Electrode Removal Cleaning and Inspection 1 Use a suitable solvent to clean the needle electrode 2 Examine the needle electrode for damage or wear Pay special attention to the area where the wire electrode extends from the main body This is a sealing surface that seats inside the fluid nozzle If there are signs of wear in this area both the needle electrode and fluid nozzle must be replaced 3 Anelectrical check of the needle electrode must be done prior to reinstalling it into the applicator assembly refer to Needle Electrode Resistance Testing in the Maintenance section Reinstall 1 Secure the needle shaft at the rear of the barrel and screw the needle electrode
48. l insulating surfaces in the system explosion Remove paint accumulation from the exterior of the applicator with a solvent dampened cloth 2 Flush the applicator see Flushing Proce dure in the Operation section CAUTION 3 Follow instructions for use of the 76634 00 gt NEVER soakor submerge the electrical Meter components of the applicator i e barrel power module or handle Damage and failure may occur AH 08 03 6 Vector Solo Waterborne Applicators Maintenance 4 Using the meter set to kV measure the output voltage of the applicator Voltage output reading is between 67 and 75kV E ji 1 Full Voltage Setting 2 76634 00 Meter 3 76667 00 kV Probe Figure 20 kV Probe 5 See Troubleshooting in the Maintenance section for possible cause of poor performance NOTE gt There 10 giga ohm resistor in the probe that lowers the output voltage The maximum kV rating is at no load Paint overspray and other contaminates on the barrel will lower the kV probe reading AH 08 03 6 APPLICATOR REPAIR gt DO NOT allow the fluid lines to stand empty without flushing first This will cause dried paint flaking and clogging of the fluid lines applicator passages and or nozzles All repairs should be made on a clean flat sur face If a vise is used to hold parts during service or repair DO NOT c
49. lamp onto plastic parts and always pad the vise jaws The following parts should be thoroughly packed with dielectric grease LSCH0009 00 leaving NO air space or voids when assembling All O Rings PTFE O Rings do not need lubrication Needle Shaft Assembly Packing Tube Cascade and Barrel Equipment Required Special Multi Purpose Wrench 79854 00 4mm 3mm and 2 5mm Allen Wrenches Screwdriver blade Jam Nut Removal Tool 79793 00 Dielectric Grease LSCH0009 00 Sealant Medium Strength 7969 10 Dowel 6mm 1 4 diameter Note Supplied with applicator Ransburg 26 Ransburg 1 Remove applicator from the worksite after following the Flush Procedure WARNING gt Ensure all pressure has been from the fluid and air line prior to disconnection 2 Remove fluid hose from the applicator A Figure 21 Remove Fluid Hose 3 Remove air hose at base of applicator Figure 22 Clockwise to Remove Air Hose 27 Vector Solo Waterborne Applicators Maintenance AIR CAP Removal 1 While holding the barrel with one hand loosen the retaining nut using the other hand 2 Unscrew the retaining nut completely and remove the air cap CCW Figure 23 Air Cap Removal Cleaning and Inspection 1 Use a suitable solvent to clean the air cap Refer to Suitable Solvents for Cleaning Vector Solo Applicators in the Maintenance
50. nscrewing from the needle shaft the applicator s trigger should be actuated to pull the needle electrode away from the fluid nozzle Cleaning and Inspection 1 Use asuitable solvent to clean the fluid nozzle Refer to Suitable Solvents for Cleaning Vector Solo Applicators in the Maintenance section 2 Examine the fluid nozzle for damage to the air passages and the fluid nozzle tip Also exam ine the needle seat for damage or wear If any damaged or any worn areas are found the fluid nozzle must be replaced 1 Electrode Assembly 2 Fluid Nozzle 3 O Ring 4 Air Cap 5 Retaining Ring Figure 25 Applicator Front End Components NOTE gt If the fluid nozzle is replaced there is a good chance that the needle electrode assembly will need to be replaced also A worn needle electrode assembly may not always seat well in a new fluid nozzle Ransburg 28 29 Ransburg Reinstall 1 Check the electrode tightness on the needle shaft If it is loose tighten it refer to Needle Electrode in the Maintenance section 2 With the applicator trigger actuated place the fluid nozzle over the needle electrode and screw it into the barrel by hand 3 Tighten it using the Special Multi Purpose Wrench 79854 00 with 3 8 square Torque to 40 to 45 Ibs in 4 5 5 1 Nm An alternate method ifno torque wrench is available is to hand tighten then tighten an add
51. of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation Refer to the Table of Contents of this service manual a Installation b Operation c Maintenance d Parts Identification 7 Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation 8 The certification of this equipment relies upon the following materials used in its construction If the equipment is likely to come into contact with aggressive substances then itis the responsibility of the user to take suitable precautions that prevent itfrom being adversely affected thus ensuring that the type of protection provided by the equipment is not compromised Aggressive substances e g acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Suitable precautions e g regular checks as part of routine inspections or establishing from the material s data sheets that it is resistant to specific chemicals Refer to Specifications in the Introduction section a All fluid passages contain stainless steel nylon fittings b High voltage cascade is encapsulated with a solvent resistant epoxy 9 A recapitulation of the certification marking is detailed in the ATEX section on the next page drawing numbers 79846 01 and 79852 01 10 T
52. on AIR CAP TEST KIT OPTIONAL Figure 89 74035 27 Air Cap Test Kit 65V 74035 28 Air Cap Test Kit 98V Figure 89 Air Cap Test Kit Optional ROUND SPRAY OPTIONAL Figure 91 S UU i 79959 00 Round Spray Fluid Nozzle 79962 00 Round Spray Air Cap Figure 91 Round Spray 55 AH 08 03 6 Vector Solo Waterborne Applicators Parts Identification The 79658 00 Gasket Kit is available for the Vector Solo This kit includes all of the gaskets required for an applicator rebuild 79658 00 GASKET KIT PARTS LIST 79837 00 Gasket Handle to Power Module 79832 00 Gasket Barrel 79836 00 Gasket Exhaust 79881 00 Gasket Exhaust Wraparound 79876 00 Label Voltage On Off Solo The 79651 00 Installation and Setup Kit is available for the Vector Solo This kit includes all equipment necessary for the installation setup and maintenance of the Vector Solo applicator This kit includes Figure 92 Installation and Setup Kit 79651 00 INSTALLATION AND SETUP KIT PARTS LIST neme _ Cap Pressure Test Gauges Test Air Caps 65V 98V 122V 100 ml Graduated Cylinder Analog Voltmeter Stop Watch Test and Maintenance Kit AH 08 03 6 Wet Film Gauge NOTES Ransburg 56 Ransburg Vector Solo Wat
53. ower Module Removal 1 Remove the fluid line Reinstall Needle Shaft Barrel 1 Push needle shaft assembly straight into the barrel Apply Dielectric Grease LSCH0009 00 Ce Figure 47 Needle Shaft Replacement Figure 49 Fluid Line Removal 2 Tighten rear nut using Special Wrench 79854 00 Tighten until drag is felt on the shaft when it is pushed back and forth 35 AH 08 03 6 Vector Solo Waterborne Applicators Maintenance 2 Remove three 3 bolts using a 3mm Allen wrench Figure 50 Power Module Removal 3 Pull the module straight off the handle Figure 51 Power Module Removal NOTE gt The power modules are not service able AH 08 03 6 Ransburg Handle Disassembly 1 Remove barrel 2 Remove power module 3 Push air valve out 4 Push Out From Here Figure 52 Air Valve Removal 4 Remove the rear seal Figure 53 Rear Seal Removal 36 Ransburg 5 Using a dowel rod push out the air valve cartridge 1 6mm 1 4 Dowel Figure 54 Air Valve Cartridge Removal 6 Remove air valve cartridge seal black see Figure 53 7 Remove front air valve seal white NOTE gt Only remove the front air valve seal item 3 if there is damage or wear to the seal causing leakage 1 Rear Seal 2 Air Valve Cartridge Seal 3 Front Air Valve Seal Figure 55 Air Valve Cartridge Seal and Front
54. pplicator a suitable solvent for cleaning depends on the part s of the appli cator to be cleaned and the material that needs to be removed Ransburg recommends that all exterior cleaning be done with non polar solvents to prevent a conductive residue on critical com ponents We also understand that some of these solvents do not always meet the cleaning needs of some materials If conductive polar solvents are used to clean the applicator components all residue must be removed using a non conductive non polar solvent i e high flash Naphtha Ifthere are any questions as to what solvents are best for cleaning contact your local Ransburg distributor and or your paint supplier The Vector Solo applicator air hoses and fluid hose assemblies should not be submerged or soaked in solvent However the outer surfaces of these items can be wiped with a suitable cleaning solvent The items that cannotbe soaked are noted throughout this manual All electrical components cannot be cleaned or soaked in any solvents NOTE gt Use a non polar solvent wipe as the final cleaning sequence for cleaning all parts AH 08 03 6 Ransburg A WARNING gt The user MUST read and be familiar with the safety instructions in this manual gt f compressed air is used in cleaning REMEMBER that high pressure air can be dangerous and should NEVER be used against the body It can blind deafen and may even penetrate the skin If used for clean
55. safety codes prior to installing op erating and or servicing this equipment Personnel MUST be GROUNDED to prevent a shock or spark during electrostat ic operation gt Install and route the hoses so they are NOT exposed to temperatures in excess of 49 C 120 F and so that all hose bends are NO LESS than a 15cm 6 inch radius Failure to comply with these parameters could cause equipment malfunction that might create HAZARDOUS CONDITIONS AH 08 03 6 Vector Solo Waterborne Applicators Installation Interlocks Required Interlock the solvent supply with the main supply air to the applicator If solvents with a flashpoint below the normal ambient temperature ofthe spray booth are used the interlock must be installed When solvent is On main supply air to the appli cator is Off Interlocks are user supplied WARNING gt The solvent supply must be interlocked with applicator supply air gt If solvents with a flash point below the normal ambient temperature of the spray booth are used the interlock must be in stalled INSTALLATION The following assemblies are available for purchase WATERBORNE HOSE ASSEMBLIES 79525 10 Fluid Hose Assembly 1 4 ID X 10m long 79525 15 Fluid Hose Assembly 1 4 ID X 15m long 79525 20 Fluid Hose Assembly 1 4 ID X 20m long 79525 25 Fluid Hose Assembly 1 4 ID X 25m long 79525 30 Fluid Hose Assembly 1 4 ID X 30m long 79524 10 Fluid Hose Assembly
56. tatic arcing must be prevented Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unauthorized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks disabled The paint process and equipment should be set up and operated in accordance with local and or country safety codes Ransburg AREA Tells where hazards may occur Toxic Substances Explosion Hazard Incompatible Materials Electrical Equipment Vector Solo Waterborne Applicators Safety HAZARD Tells what the hazard is Certain material may be harmful if inhaled or if there is contact with the skin Halogenated hydrocarbon sol vents for example methylene chloride and 1 1 1 Trichlo roethane are not chemically compatible with the aluminum that might be used in many system components The chem ical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion High voltage equipment is uti lized Arcing in areas offlamma ble or combustible materials may occur Personnel are exposed to high voltage during operation and maintenance Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation
57. terborne Applicators Parts Identification Figure 87 79525 XX Fluid Hose Optional 79525 XX FLUID HOSE PARTS LIST OPTIONAL Figure 87 7787 03 Description Fitting Pipe Swivel 59915 02 Tape Pipe PTFE 6241 06 Male Connector 74179 Tubing Conductive 1 4 ID 72310 00 Bulkhead Connector Assembly 10553 05 Nut Thin Jam Special 3587 02 Nut Nylon Seal Tube Fitting o 9 gt 72315 00 Ferrule Conductor Figure 88 Air Hose Assembly Parts AIR HOSE ASSEMBLY PARTS LIST Figure 88 79869 00 Stem Quick Disconnect Air Fitting 1 2 20 LH 79868 00 Assembly Quick Disconnect Fitting 79930 00 Hose Fitting Assembly 1 2 20 LH 79938 00 Assembly Ground Fitting AH 08 03 6 Vector Solo Waterborne Applicators Parts Identification Ransburg AIR HOSE ASSEMBLIES Standard Air Hose Assembly 20 meter 66 foot QD Air Hose Assembly 20 meter 66 foot QD Air Hose Assembly with Stem 20 meter 66 foot Standard Air Hose Assembly 30 meter 99 foot QD Air Hose Assembly 30 meter 99 foot QD Air Hose Assembly with Stem 30 meter 99 foot QD Air Hose Assembly 50 meter 150 foot QD Air Hose Assembly with Stem 30 meter 99 foot 79727 99 Whip Hose 150mm 6 inch Description Test and Maintenance Kit AH 08 03 6 54 Ransburg Vector Solo Waterborne Applicators Parts Identificati
58. the trigger and fluid hose 6 Remove three 3 5mm screws using 4mm Allen wrench Remove the hook Figure 31 Fluid Hose Trigger Removal Figure 33 Barrel Screw Removal 5 Remove the two 2 jam nuts using the 79793 00 Removal Tool while holding the needle shaft with the 79854 00 Special Wrench 7 Pull the barrel straight away from the handle Figure 32 Jam Nut Removal Figure 34 Barrel Removal 31 AH 08 03 6 Vector Solo Applicators Maintenance Ransburg Remove Cascade Reinstalling Barrel 1 Pull the cascade out of the barrel 1 Replace the hook Install the barrel against the handle and hand tighten two 2 long 5mm screws in an alternating sequence with the 4mm Allen wrench Tighten the hook screw with the same 4mm wrench Figure 35 Cascade One Way Valve Removal 2 Wipe off excess dielectric lubricant 3 Remove excess lubricant from inside barrel with a clean cloth or rag 4 Remove one way valves Replace Cascade 1 Dispense about 1 4 tube of LSCH0009 00 Di electric Grease inside the barrel and on the sides of the cascade Figure 37 Installing Barrel to Handle A CAUTION gt Failure to use the LSCH0009 00 may 2 Install the first jam nut Tighten to stop by hand shorten product life while holding the needle shaft Figure 36 Cascade One Way Valve Installation 2 Slide the cascade back into the barrel 3 Install one way valves into air passages as shown 4
59. zzle LSOR0005 O Ring PTFE Encapsulated EMF 202 05 Ferrule Back 3 8 Tube EMF 203 05 Ferrule Front 3 8 Tube 79787 00 Assembiv Trigger 79454 00 Screw Trigger Retention 79768 00 Nut Fluid Jam Front 79744 00 Spring Air Valve Return 79835 00 Assembly Power Module Includes Items 39 40 41 42 and 43 79768 00 Nut Fluid Jam Spring Guide 78636 00 Spring 79781 00 Seal Adjustment Bushing 79837 00 Gasket Handle to Power Module 79809 00 Pressure Reducer Atomizing Air Vector Solo Yellow 79853 00 Kit Shaft Assembly 2 Needle Vector Solo 79760 00 Seal Air Valve 79847 00 Valve Compensation Atomizing 79836 00 Gasket Exhaust 79843 00 Assembly Exhaust Housing 79529 00 K5 LSCH0009 00 Applicator Cover Dielectric Grease 80003 00 10 Solo Power Module Cover Kit of 10 80098 00 AH 08 03 6 Valve One Way ISTANTI po a a NSA NINNA 58 59 Ransburg Vector Solo Waterborne Applicators Parts Identification NOTES AH 08 03 6 Vector Solo Waterborne Applicators Warranty Policies WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipment that fails within the specified time see below because of faulty work manship or material provided thatthe equipment

AH-08-03.6 - Ransburg.com

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