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RSC-1650LS LSH Service Manual

1. 5 5 VCC Sv CARBON S W A ILL SPEED UP sw o 10K x 10 R104 amp H Display Com 1 ALL SPEED DOWN sw PICL6C72 we ee 777 1 LAl01 Laie RA103 1 TEMP_UP Sw 016 LDG NSIG 330R 10
2. 153 381LR4055A WIRE UP HEATER2 EU 1 152 381LR4036C WIRE T FUSE UP 1 151 381LR4030A WIRE UP HEATER EU 1 150 0401802 SCREW FH 4 149 NHB05038D2 NUT 2 148 0404502 SCREW BH 4 147 NHB05038F8 NUT 2 146 141LR4011A BRACKET HEATER STOPPER 2 145 WASHER PLAIN 8 144 138LR4014A SPRING HEATER 4 143 400802 WASHER PLAIN 4 142 142LR4001A SPACE HEATER BKT 4 141 133LR2048A ROLLER LAMI 1 140 223LR2003A HEATER ASS Y 1 139 OZ1LR3004A CASE SENSOR LO 1 138 021LR3003A CASE SENSOR UP 1 137 381LR4027B SENSOR ASSY 1 136 013LR2012B FRAME SENSOR 1 135 12200X003A BEARING 2 134 138LR4012A SPRING TENSION 1 133 381LR4005A WIRE MOTOR 1 132 MBC04006D2 SCREW BH 50527 8 131 147LR4002A PAD TENSION LEATHER 151 2 130 141LR4009A BRACKET REAR COVER SECC20T 4 129 112004001C NUT HEXAGON LOCK TYPE NYLON MilOt 25 55027 128 147LR4019A RUBBER SPONGE 36 36 2T 1 127 WPB08016D2 WASHER PLAIN B5 254 6
3. 142 NHB03024D2 NUT 1 141 023LR3003A KNOB CUTTER C 1 140 MPCO3006D2 SCREW PH M3 8 1 139 213LR4001A CUTTER CROSS 1 138 138LR4001A SPRING CROSS 1 137 140LR3001A HOLDER CUTTER C 1 136 0131830028 FRAME CUTTER 1 135 12200X003A BEARING 2 134 138LR4012A SPRING TENSION 1 133 3 amp 1LR4005A WIRE MOTOR 1 132 0400602 SCREW BH 50827 8 131 147LR4002A PAD TENSION LEATHER 15T 2 130 141LR4009A BRACKET REAR COVER SECC2 0T 4 129 112004001C NUT HEXAGON LOCK TYPE NYLON MII0f 25 SUSU27 128 147LR4019A RUBBER SPONGE 36 36 2T 1 127 WPB08016D2 WASHER PLAIN 85254467 1 126 143LR3001A SUPPORTER SHAFT LO 5450 Cu Ni Cr 2 125 12200X009A DU BUSH FLANGE 0150 2 124 01518300885 BAR IDLE UP 545 CutNitCr 2 123 120LR3004B SHAFT FILMLO 545C Cu Ni Cr 2 122 1401 84036 DFR SHAFT FII M 545 Cr 2 121 125LR4001A HANDLE TENSION S45C Cu Ni Cr 2 120 141LR4006A PLATE SLIP SPCC20T 1 119 147LR4009A PAD SLIP NBR 1 118 130CR4002A SPROCKET TAKE UP S45C 1 117 032LR4008A SHEET CUTTER PC 0 18T 1 116 138LR4001H CHAIN 25 156E 1 115 000800 8 SNAP RING STW 8 WONI 1 114 1221840068
4. 806502 BOLT 8 65 WSB08016D2 WASHER SPRING 212LR1011A STAND CENTER 0801502 BOLT M8 15 212LR1012A 6 WSB13038D2 WASHER SPRING sE5 3 amp 1 013 2 3 8 13500X006A CASTER STAND 2 co 13500 005 CASTER STAND 1 Frame Roller Shaft Front Table NHB03024D2 NUT 023LR3003A KNOB CUTTER C 300602 SCREW PH 213LR4001A CUTTER CROSS 138LR4001A SPRING CROSS 140LR3001A HOLDER CUTTER C 013LR3002B FRAME CUTTER 133LR2045A ROLLER LAMI 223LR2003A HEATER ASS Y 021LR3004A CASE SENSOR LO 021LR3003A CASE SENSOR UP 381LR4027B SENSOR ASS Y 013LR2012B FRAME SENSOR 015LR3008B BAR IDLE UP 111LR4006A BOLT GUIDE 7 0231 4002 KNOB BOLT GUIDE 145LR3001A GUIDE DOCUMENT 5 5991 36400 002 SWITCH MAIN 23300X001A BUSHING CORD EU 2841 011LR2003A COVER REAR MBC04018D2 SCREW BH 013LR2112A FRAME R MBC03006D2 SCREW BH M3 6 12200X032A DU BUSH FLANGE 12 10
5. TACI TE M E 25 13v Be 24 HS 501 3 B A o T RY2A 5 P T DUTPUT cm ak CHI MDI2F L d ACE4V 2 p ER x gn gn HEATER CNS CNNS 3 3 MG640598 MGs 10599 HEATER ASS Y CNNT CN YH396 03 w39e o3av D 0 4 POWER TRANSFORMER Ai R2 YH396 03 W396 034V BTAB4 600C A ox 1 1 p 4 2 2 m 104 1200 J H 9 3 eate T INPUT 100nF 275V ue MOC3043 gt gt POWER S W i R3 777 10K AC 1 o 2 INPUT LID NO PART NO DESCRIPTION MATERIAL Q T OLOR F REMARK NO PART NO DESCRIPTION MATERIAL Q TXOLOR F IN ISH REMARK NO PART NO DESCRIPTION MATERIAL Q T OLOR F INISH REMARK NO PART NO DESCRIPTION MATERIAL Q TY COLOR FINISH REMARK 69 1st GRADE FATAL DEFECT 0 3rd GRADE MEDIUM DEFECT 6 69 2nd GRADE FATAL DEFECT 0 4th GRADE SLIGHTLY DEFECT 0 IMPORTANCE OF QUALITY TOTAL IMPORTANCE OF QUALITY TOTAL e TOLERANCE DRAWN CHECKED APPROVED UNIT SCALE MODEL NAME 6 0 08 mm SCALE PART NAME RSC 1650H 7 30 0 1 31 120 DRA BY OH BY APP By 22222 PART NO 121 300 0 4 20 301 600 0 6 RS Royal Sovereign 601 1200 0 8 DRA DATE CH DATE
6. 4 4 35 lt RSC 1650L5 MAIN PCB Layout gt 5 1650 MAIN PCE lt connect part gt 5 WIRE MOTOR above photo5 connect DC MOTOR 6 above photo s 6 7 8 wire in POWER TRANSFORMER 1 WIRE MAIN above photo connect SUB PCBO 2 WIRE REMOCON above photo2 connect REMOCON S W 3 WIRE EMER above photo3 connect FOOT amp EMER S W 4 WIRE POWER above photo4 connect FRAME L S W MAIN 36 lt RSC 1650LSH MAIN PCB Layout gt gt 1 WIRE MAIN above photo connect SUB PCBO 2 WIRE REMOCON above photo2 connect REMOCON S W 3 WIRE EMER above photo3 connect FOOT amp EMER S W A WIRE UP HEATER above photo4 connect with FRAME R HEATER UP BIMETAL E connect part 5 WIRE POWER above photo6 connect FRAME L S W MAIN 6 WIRE TAKE UP above photo6 connect AC MOTOR 7 photo s 7 8 9 wire in POWER TRANSFORMER 10 WIRE MOTOR above photo10 connect DC MOTOR lt FRAME R HEATER Layout SUB gt BIMETAL 1000 8 connect part gt only RSC 1650LSH connect part 1 WIRE UP HEATER 2 connect above BIMETAL and HEATER A WIRE SENSOR connect temperature sensor 2 WIRE LOW HEATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb 38 lt FRAME L HEATER Layout part gt lt part gt A WIRE T FUSE UP c
7. Km 3811 4005 WIRE MOTOR 143LR3001A SUPPORTER SHAFT LO 12200X009A DU BUSH 1201 3004 SHAFT FILM LO 013L R3023A 3 FILM CORE HOUSINC 021LR3009A 3 FILM CORE COVER 141LR4070A 3 FILM CORE SUPPORT PLATE MBC05030D2 SCREW BH Ty 0 M5 30 147CR4003A SILICON RUBBER 0774160 013LR3022A 2 FILM CORE HOUSING 021LR3008A 2 FILM CORE COVER 141LR4069A CORE SUPPORT PLATE 0402502 SCREW FFERI M4 25 RE001000C8 E RING SKE05015B6 SCREW SET AKA M5 15 WSB04010D2 WASHER SPRING 04 1 1 0T 38 1L RA008A WIRE MAIN 381LR4083A WIRE EMER MOTOR amp 381LR4020D WIRE FUSE EU 381LR4013C WIRE POWER S W EU RIV05013E8 BRINDER 99 13 WPBO5030H8 WASHER PLAIN 3T 011 8 05 12200X004A DU BUSH FLANGE 10 12200X022A BEARING RADIAL TRUST 01528 140LR4040A HOLDER SHAFT T 120LR4002B SHAFT TAKE UP WSB05013D2 WASHER SPRING 05 141 3 7 2 RSC 1650LSH Exploded View
8. Tm 5 B 13V 24V A 2 77 A BZ1 R10 BUZZER 330 Q101 C102M B 13V D1 1N4007 1 oe RY1 CHAMD 12F UP 1 13V 1N4007 1 2 2 RY2_GHIMD12F C102M CNN7 YH396 03V CNN6 YH396 03V B 24V_ B 24V B 24 R6 1K i D4 i FR105 4 YW396 03V r x12 R5 FUSE1 3 470 T 6 3AL 250V RY1A CH2 MD12F i T 3 9 FF REV Motor 0 R4 23 FR105 330 R10 201 1W15V N N Z i SK1 i 710 rs T up Motor 6 YW396 03V O 4 2 3 2 CH1 MD12F Y 34 2 gt lt p DC MOTOR DC MOTOR AC Title RSC 1650C schematic Size Document Number A2 lt Doc gt Rev Date Tuesday April 26 2005 Sheet 1 of REV NO DATE DESCRIPTION OF REVISION DRA BY CH BY APP BY REV DATE DESCRIPTION OF REVISION DRA BY CH BY APP BY REV DATE DESCRIPTION OF REVISION DRA BY CH BY APP BY DESCRIPTION OF REV SION DRA BY CH BY APP BY NO REV DATE DESCRIPTION OF REVISION CH BY APP BY
9. b 74 W fa Figure 1 2 Defective Heater Assembly a Replace the broken Heater Assembly Figure 2 VH BIET I 3 is defective a Replace CAUSES 1 Emergency Switches are Active 2 Pressure Plate is not in Proper Position 3 Film is Jammed on the Rollers 4 Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor MEASURES 1 Emergency Switch is are Active a Deactivate front and rear emergency switches 2 Pressure Plate is not in Proper Position a Ensure that the Pressure Plate is in the proper position and the Pressure Plate switch is active Figure 1 3 Film is Jammed on the Rollers a Carefully un jam the film from the rollers 4 Main Motor Wires are Disconnected a Ensure that the wire is connected properly Figure 2 Motor wire connector aa Motor wire connector from the Motor from the PCB 5 Defective Main PCB a Replace the Main PCB 6 Defective Main Motor a Replace the Main Motor CAUSES 1 Main Power is Not Turned On 2 No Power from the Outlet 3 Defective Main Fuse 4 Control Panel Sub PCB Wire is Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer MEASURES 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure there is power on the outlet check
10. 145 5008 8 WASHER PLAIN 144 138LR4014A SPRING HEATER 143 WPBO4008D2 WASHER PLAIN 142 142LR4001A SPACE HEATER BKT 135 12200X003A BEARING 134 138LR4012A SPRING TENSION 129 112004001C NUT HEXAGON LOC 127 WPBO8016D2 WASHER PLAIN 120 1411 PLATE SLIP 119 147LR4009A PAD SLIP 118 130CR4002A SPROCKET TAKE UP 117 O32LR4008A SHEET CUTTER 116 136LR4001H CHAIN 115 RCOO0800C8 SNAP RING 114 122LR4006B BUSH PULLY 113 130CR4001B GEAR MIDDLE 112 140CR4001B HOLDER TAKE UP 2 111 141LR4115A PLATE SENSOR 106 O51LRA4007A LABEL EMER2 95 36400X002B SWITCH MAIN 94 23300X001A BUSHING CORD EU 87 SKEO5010B6 SCREW SET REIRE 85 112004001D NUT fA HR ES 83 O21LR2003B COVER TAKE UP L 80 134LR4001A PULLY CHAIN 75 36600X001A FUSE BLOCK C41fgJ gt 74 32500X0007 FUSE MAIN AC250V 15A 72 131CR4001A SPROCKET ROLLER LEFT HO 69 O21LR2001A COVER L p 68 36400X018A SWITCH EMERGENCY 227720 67 001500 8 SNAP RING 66 MBC05010D2 SCREW BH M5 10 65 MBCO3006D2 SCREW BH Tp Zr M3 6 64 WSB03007D2 WASHER SPRING 1 S 39S y 03 1 0 7T
11. WSB03007D2 WASHER SPRING 3 8 3 1 0 71 1411 4114 BRACKEY SENSOR 313005006 SAFETY SENSOR 301402 SCREW 0847 M3 14 5 05015 6 SCREW SET M5 15 124LR4019A 14 605002 BOLT M6 50 WPB06015D2 WASHER PLAIN 6 5 15 1 1381 4008 SPRING PRESSURE JE 7 5034 03 2 141LR3041A PLATE PRESSURE LAMI 141LR2038A PLATE PRESSURE L WSB04010D2 WASHER SPRING 04 1 1 0 122LR4004A BUSH PLATE PRESSURE 013LR2111A FRAME L 380CR4004A POWER CORD CUL AC120V 15A 380CR4007A POWER CORD UK AC240V 13A 3801 4001 POWER CORD EU AC230V 16A 12200X022A BEARING RADIAL TRUST 15 28 400802 SCREW WSB05013D2 WASHER SPRING 05 1 1 3 MBCO04008D2 SCREW BH M4 8 806502 BOLT M8 65 Frame 24 1251 4001 HANDLE TENSION 141LR4115A PLATE SENSOR 051LR4007A LABEL EMER2 141LR4050A PLATE BEARING TPHO3006B8 SCREW TITE PH 4222 ST M3 6 023LR3008A BUTTON FUNC 350LR3039A PCB SUB ASS Y PCB
12. Royal MODEL RSC 1650LS Sovereign RSC 1650LSH ROLL LAMINATOR service Manual ASE www royalsovereign com Table of Contents 1 Safety Precautions 2 EEOUDIESHODUNE uu 2 1 Rollers Not Heat ne so emo a 2 2 Rollers Over Heating 2 3 Rollers Not Running ZA NG Mau Power 3 Replacing Parts 3 1 Right Cover Brest 3 3 u ____ nee 3 5 Sub 3 6 Heaters 3 7 Cross Cutter 4 Adjustments 4 1 Adjusting Take Up Shaft Speed 4 2 Adjusting Front Roller 5 Installation of Options 6 Parts Dist 0 D RSC IOS0LS Parts Lisi un u REN 6 2 RSCAIOSULSII Par Est en 7 Exploded Drawi DOS 7 1 RSC 1650CF Whole Exploding Drawing and Part Exploding Drawing 7 2 RSC 165
13. SPRING HEATER WASHER PLAIN 146 19 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 41 H gt gt CO CO CO CO CO CD C2 CO O C Ce pns 4 2 147 5038 8 NUT 148 MBCO404502 SCREW BH _ 040 M4 45 150 MFCO4018D2 SCREW FH WIRE UP HEATER EU 152 381LR4036C 154 OI3LR3002B 156 158 MPCO3006D2 SCREW PH 3 6 SUS27 159 023183003 KNOB QUTTER C 160 NHB03024D2 161 363184002 1 O 162 141LR4056A_ BRACKET T FUSE 164 38118440324 WIRE REMOTE CUL 165 025184001 CASE REMOCON 55 166 350CR4001A PCB REMOCON CUD C OO 20 6 1 5 16501 5 Explored View Frame L otand Part Frame Roller Shaft Front Table Wire and F lm Shafts 6 2 RSC 1600LSH Explored View Frame L Frame Stand Part Frame Base Frame Roller Shaft Front Table Wire and Film Shafts 21 7 1 RSC 1650LS Explode View REV DATE DESCRIPTION OF REVISION DRA BY CHBY APP BY A A
14. WASHCR PLAIN 31 911 8 95 SPCC 1 Zn plating 40 12200 004 DU BUSH Kiki iX FLANGE 1010 1 SKE04015B6 SCREW SET HAH M415 FZB 1 5 04010 6 SCREW SET 14 Afi SEE M4 10 FZB 1 032LR4020A SHEET PRESSURE 1 138LR4002A SPRING TENSION 952 03 8 2 35 WPB15010D2 WASHER PLAIN CFH 15 5 28 1T 50527 2 12200 022 BEARING RADIAL TRUST 215728 NTB 4 33 147LR4002A PAD TENSION CIE GET LEATHER 1 5T 1 32 140LR4037A HOLDER SHAFT T AIE S45C 1 31 021LR3006A BRACKET CLAMPER LEVER ABS 1 MFCO4008D2 SCREW FH sus 8 29 120LR4002B SHAFT TAKE UP 545 1 28 120LR3035D 5 545 1 27 133LR2030A ROLLER LAMI 095 CROWN 0 4 545 1 26 122LR4100A BUSH ROLLER LAMI UP 545 2 25 013LR2119A FRAME FRONT SPCC25T 1 24 12200 012 DU BUSH FLANGE 40725 4 23 122LR4008A BUSH ROLLER LAMI LO 545 2 22 141LR4154A PLATE BASE EU2 SPCC45T 4 21 401802 SCREW FH Fk ARA 4 18 54627 16 20 014LR1003B TABLE FRONT AL6063 1 18 21000S029A MOTOR MAIN 36V 60W 75 1 1 18 23200X001A SUPPORT BRACKET NYLON 4 17 350LR3038A PCB MAIN EPCB 1 16 501802 SCREW BH FHIMT M5 18 SUS27 2 15 WSB05013D2 WASHER SPRING 25 11 37 SUS 26 14 013130020 38 AL6063 1 13 0400802 SCREW BH M4 8 US27 AT 22 12 340005010 POWER TRANSFORMER AC220
15. 013LR2111A FRAME L 380 4004 POWER CORD CUL AC120V 15A 380 4007 POWER CORD UK AC240V 13A 380CR4001A POWER CORD EU AC230V 16A 013LR2117D FRAME MIDDLE 120LR3035D 2647 133LR2030A ROLLER LAMI 295 CROWN 0 4 122LR4100A BUSH ROLLER LAMI UP EERE 0131 2119 FRAME FRONT 12200X012A DU BUSH FLANGE 40 25 122LR4008A BUSH ROLLER LAMI LO 014LR1003B TABLE FRONT Wire and Film Shafts e 33 381LR4055A WIRE UP HEATER2 EU 381LR4036C WIRE T FUSE UP 381LR4030A WIRE UP HEATER EU 381LR4005A WIRE MOTOR 143LR3001A SUPPORTER SHAFT LO 12200X009A DU BUSH 120LR3004B SHAFT FILM LO 013LR3023A 3 FILM CORE HOUSING 021LR3009A 3 FILM CORE COVER 1411 4070 3 FILM CORE SUPPORT PLATE 0503002 SCREW BH 48247 M5 30 147CR4003A SILICON RUBBER 7 160 013LR3022A 2 FILM CORE HOUSING 021LR3008A 2 FILM CORE COVER 141LR4069A 2 FILM CORE SUPPORT PLATE 0402502 SCREW BH M4 25 001000 8 E RING SKE05015B6 S
16. 023LR4010A KNOB LEVER 125LR4003A LEVER PRESSURE MBC04018D2 SCREW 112004001D NUT Z ff 021LR2002B COVER R 021LR2003B COVER TAKE UP L 032LR3006A SHEET FUNC 141LR2039A PLATE PRESSURE R 131LR4004B SPROCKET MOTOR SKE06010B6 SCREW SET M6 10 131LR4005A SPROCKET ROLLER LAMI 013LR2112A FRAME R 36400 018 SWITCH EMERGENCY FFX 501002 SCREW BH M5 10 300602 SCREW BH M3 6 WSB03007D2 WASHER SPRING 2828 3 1 0 7 141LR4114A BRACKEY SENSOR 31300S006A SAFETY SENSOR MPCO3014D2 SCREW M3 14 SKE05015B6 SCREW SET M5 15 1241 4019 1146 605002 BOLT M6 50 WPB06015D2 WASHER PLAIN 6 5 15 1 138LR4008A SPRING PRESSURE amp 7 9 2 03 ZWP 141LR3041A PLATE PRESSURE LAMI WSB04010D2 WASHER SPRING 4 1 1 0T 136LR4004C CHAIN ROLLER 2 435 70EA SKE04015B6 SCREW SET M4 15
17. 10 023LR3008A UTTON FUNC ILICON KE 9X1 06 8 CREW TAP 011LR2003A 23300X001A BUSHING CORD EU 15 3 6 50527 8 6063 4 UI ee 1 50 OISLR2IIIA 51 12200X032A DU BUSH 2006 52 12215840044 BUSH PLATE PRESSURE 1006 53 WSBO4010D2_ WASHER SPRING 68 60 5 1586 SCREW SET Mdb FB 26 62 3130050000 SAFETY SENSOR 1 _ 66 MBCODOIOD2 SCREW BH 6 i 68 36400X018A SWITCH EMERGENCY 20 69 O2ILR2001A 1 75 36600x001A FUSE BLOCK 1 _ 76 WSBOGOISD2 WASHER SPRING o 12 i 80 I34LRA001A PULLY HAIN dse 3 86 MBC04018D2 SCREW BH prlsss7 3 89 023140101 KNOB DLEVER ___ 1 _ 90 350LR3039A PCB SUB AS 1006 91 023LR3008A 92 TPHO3006B8 93 OIILR2008A 94 23300 001 BEE 95 36400 0028 SWITCH MAIN 11 1 96 MBCO4025D2 SCREV BH Me C 36 i o 98 O2ILR3008A 2 FILM CORE COVER js 12 99 OI3LR3022A 2 FILM CORE HOUSING 222 12 SCREW BH M5 30 50527 36 2 2 PLATE BEARING LABEL EMER2 GUIDE DOCUMENT KNOB BOLT GUIDE PHENOL BLK BOLT GUIDE BRACKET BASE PLATE SENSOR HOLDER TAKE UP 2 GEAR MIDDLE BUSH PULLY SNAP RING CHAIN SHEET CUTTER SPROCKET TAKE UP PAD TAKE UP PLATE SLIP HANDLE TENSION 12200X009A
18. 63 141LR4114A BRACKEY SENSOR Z 4 4 58 48 a8 5 28 62 313005006 5 5 5 222 1 8588 61 MPCO3014D2 SCREW PH M3 14 60 5 0501586 SCREW SET M5 15 59 124LR4019A ECCENTRIC CAM 58 BHEO6050D2 BOLT VJZx 8 6 50 57 WPBO6015D2 WASHER PLAIN 06 5 0 15 1 56 138LR4008A SPRING PRESSURE J amp JJ 2 03 ZWP 55 141LR3041A PLATE PRESSURE LAMI 54 141LR2038A PLATE PRESSURE L Z Hz 53 WSBO04010D2 WASHER SPRING 04 1 1 0 52 122LR4004A BUSH PLATE PRESSURE 50 O13LR2111A FRAME L 4 2 380CR4004A POWER CORD CUL AC120V 15A 4 1 380CR4007A POWER CORD UK AC240V 13A 44 380LR4001A POWER CORD EU AC230V 16A 34 12200X022A BEARING RADIAL TRUST 2015 28 30 MFC04008D2 SCREW 15 WSBO05013D2 WASHER SPRING 05 1 1 3 13 MBC04008D2 SCREW BH M4 8 8 BHEO8065D2 BOLT M8 65 29 Frame MFC04018D2 SCREW FH NHBO5038D2 NUT MBCO04045D2 SCREW BH NHBO5038F8 NUT 141LR4011A BRACKET HEATER STOPPER WPBOS008F8 WASHER PLAIN 138LR4014A SPRING HEATER WPB04008D2 WASHER PLAIN 142LR4001A SPACE HEATER BKT 125LR4001A HANDLE TENSION 141LR4115A PLATE SENSOR 051LR4007A LABEL EMER2 141LR4050A PLATE BEARING TPH
19. BUSH PULLY 5450 3 113 130CR4001B GEAR MIDDLE S45C 1 112 140CR4001B HOLDER TAKE UP 2 845 Cu Ni Cr 1 111 141LR4115A PLATE SENSOR OCr9Ni902T 2 110 141LR4113A BRACKET BASE 20 2 109 111LR4006A BOLT GUIDE Z A4 545C SNC 045225 2 108 0231 R4002A KNOR BOI T GUIDF iti PHFNOI 107 145LR3001A GUIDE DOCUMENT ABS 2 106 051LR4007A LABEL EMER2 65 0 025T 2 105 141LRA050A PLATE BEARING SECC2TZWPS 2 104 013LR3023A 3 FILM CORE HOUSING AL6063 103 O21LR3009A 3 FILM CORE COVER ABS 12 102 141LR4070A CORE SUPPORT PLATE SPCC 12 101 0503002 SCREW BH t Me 30 505 36 100 147CR4003A SILICON RUBBER 7 160 SILICON 12 99 01311230224 2 FILM CORE HOUSING AL6063 6 98 021183008 2 FILM CORE COVER ABS 12 97 141LR4069A 2 TILM CORE SUPPORT PLATE SPCC 12 96 0402502 SCREW BH 424801 34117 4725 SUS 36 95 36400X002B SWITCH MAIN 371 1 94 23300X001A BUSHING CORD EU 1 93 011LR20034 COVER REAR AL6063 1 92 IPHO3006B8 SCREW IAP 4852 SI 36 2 91 O23LR3008 525255 SILICON KE 9X1 1 90 350LR3039A PCB SUB ASSY PCB 1 89 023184010 KNOB LEVER NYLON 1 BLACK 88 125LR40034 LEVER PRESSURE CIE JE HE 545 1 87 5 05010 6 SCREW SET FZB 4 86 0401802 SCREW sus 1 85 1120040010 M6 1 25 50527 16 431C 84 021182
20. DU BUSH 143LR3001A SUPPORT SHAFT LO WPBOSO16D2 WASHER PLAIN LANGE 15 20 45C VN lt 00 RUBBER SPONGE 6 36 2T AD TENSION LEATHER 1 5 CREW BH _ 1__ EARING RAME CUTTER A A A M 36 1164005 I RE MOTOR 0 w s 140LR3003A_ HOLDER CUTTER P S W SPRING TENSION B F 138Lk4001 SPRING CROSS 21914001 CUTTER CROSS SCREW PH 141 023LR3003A KNOB CUTTER C NHBO3024D2 144 381LR4032A WIRE REMOTEQQU do o oo 16 025LR4001A ASS Y CUL 2 350CR4001A 6 2 RSC 1650LSH Parts List RSC 1650LSH 1 2 3 4 5 7 365LRA004A SWITCH FOOT ASSY O 0 23300X008A CABLE GRAND 3400050104 POWER TRANSFORMER 013LR3002Q FRAME CUTTER AL6063 WSBO5013D2 _ WASHER SPRING MBC05018D2 M5 18 51527 PCBMAINASSY 23200X001A SUPPORT BRACKET PCB 014LR1003B TABLE FRONT AL6063 401802 SCREW FH 4 18 LRE TARBUP BUSH ROLLER LAMI LO U BUSH RAME FRONT USH ROLLER LAMI UP OLLER LAMI HAFT CAM HAFT TAKE UP S MFCO4008D2 SCREW FH 021LR3006A BRACKET CLAMPER LEVER OLDER SHAFT T AD TENSION EARING RADIAL WPB15010D2 WASHER PLAIN PRING TENSION 032LRA4020A HEET PRESSURE SKE04010B6 CREW SET SKE04015B6 CREW SET U BUSH WPBO5030H8 ASHER PLAIN RIVO5013E8 RINDER R
21. FRAME BASE 12 23400050104 13 0400802 SCREW BH 22 4 RAME CUTTER AL6063 1 5 ASHER SPRING 26 CREW BH M5 18 50527 CB MAIN ASS UPPORT BRACKET NYLON OTOR MAIN ABLE FRONT L6063 X TFHO4018D2 122LR4008A CREW FH c2 BUSH ROLLER LAMI LO U BUSH an gt oi ANS alele lele co co 2 o o o o o IS TN Ion e Ion 2 gt c 4 4 RAME FRONT 6 USH ROLLER UP 4 7 OLLER LAMI S45C HAFT TAKE UP S45C MFCO4008D2 SCREW FH 4 8 SUS27 021LR3006A BRACKET CLAMPER LEVER OLDER SHAFT T 3 AD TENSION LEATHER 4 EARING RADIAL WPB15010D2 WASHER PLAIN PRING TENSION 3 8 032LR4020A SHEET PRESSURE PC 0 3T SKE04010B6 SCREW SET 4 10 FZB SKE04015B6 SCREW SET M4 15 FZB U BUSH 1010 WPB05030H8 WASHER PLAIN RIVO5013E8 BRINDER RIVET 01312117 FRAME MIDDLE 4 380LR4001A POWER CORD EU AC230 16A 1 OWER CORD UK AC240V 13A 44 2 380CR4004A POWER CORD CUL 14 36 ILRA013B 36 1 4020 36 1 IRE POWER S W EU IRE FUSE 381LR4008A EA 35 U BUSH OISLRZIIIA 12200X032A Iu
22. LDQ NSIR 330R 10 3 3 30V 2 1 2 1 HEATER 12 4 3 4 pg sv PUR 5 gt gt gt RELAY SRCLK1 001 6 6 REV RELAY RC BMT 23 SERL gri 8 3 gre 8 7 A fps 25 SRCLKE x 25 RCLKE QE1 10 3 gee 10 9 SPEED_UP SW 15 26 SERE p x SPEED DOWN SV 16 RE 27 BUZZER 12 u a2 12 AL stor_sw TEND UP SV 17 7 HZUspliy Z TENP_DOUN SW i8 4 55 aci TE 13 14 13 REV S 3 9 gt x STOP sw 57 Raani OSCL CLKII m ubi i x 1 vcc_sv vcc_sv RUN_SY RUN SV 10 gt 22 5 5 PX Sw 21 RCXSCK SCL oscactkod aa 18 17 aaz _ 18 17 Ras 3 22 19 20 19 sensor_in TEMP SENSUR P 22511 LZ I CC Sv 21 IM F7 7738 13V A 21035 104 330 o o SENS ASS Y 10K 105 104 222 ASS Y CNNLO2 7415595 7415595 799 SENSOR 55 5 23 05 023 05 77 vec sv 9 10 9 DL NO SRCLR PAS SMAW250 12 Mweso ie 2 as ser 4 see tt 2 ao 144007 T thug 1N4007 i 22 26 SRCLKT BUZZE E 3 l2 12 EV 0 SRCLK 1 RCLRT 5 06 SRCLK m HH er s out 4 11 oF RCLK O
23. 60Hz 1 11 013LR2118A FRAME BASE SPCC25T 1 23300X008A CABLE 11 08223 PG 7 DONG A 1 9 365LR4004A SWITCH FOOT ASS Y IHES 7T 3 1 BHEO8065D2 BOLT M amp 65 sus 7 7 WSB08016D2 WASHER SPRING sus 12 6 212LR1011A STAND CENTER 1 5 801502 BOLT 8715 50527 74 0 8 4 212LR1012A STAND FRAME XIIE 2 wsB13038D2 4 013 2 3 87 SWRH 4 2 13500 006 CASTER STAND 2 itt 2 1 13500 005 CASTER STAND 1 441440 2 NO PART NO DESCRIPTION MATERIAL COLOR FINISH REMARK GD 1st GRADE FATAL DEFECT GRADE MEDIUM DEFECT 160 NHBO3024D2 NUT 1 0 nd GRADF FATAI DFFFCT o GRADF SI IGHTI Y DEFFGT 9 T mans Wormser TOTAL PORTANCE OF RETE DA 158 MPC03006D2 SCREW PH M3 6 1 TOLERANCE DRAWN CHECKED APPROVED unir MODEL RSC 1650CL 157 213LR4001A CUTTER CROSS 1 28008 me NIS PART NAME EXPLODE VIEW 158 138LR4001A SPRING CROSS 1 ANGLE PART NO 155 140LR3001A HOLDER CUTTER C 1 121 300 154 013LR3002B FRAME CUTTER 1 301 600 05 ROYAL SOVEREIGN INC No PART NO DESCRIPTION MATERIAL 19 TY COLOR FINISH REMARK 801 1200 08 Frame 150 401802 SCREW FH 149 NHBO5038D2 NUT 148 MBCOA045D2 SCREW BH 147 NHBOSO38F8 NUT 146 141LR4011A BRACKET HEATER STOPPER
24. RC001500C8 SNAP RING STW 15 1 66 501002 SCREW BH 10 sus 6 65 0300602 SCREW BH M3 6 sus 5 64 WSB03007D2 WASHER SPRING s 2848 H 93 1 0 7 T sus 4 63 141LR4114A SECC 1 2T 2 62 313005006 SAFETY SENSOR 1 61 0301402 SCREW PH M3 14 sus 4 S T 60 5 05015 6 SCREW SET 14 Afi REH M5 15 26 FZB S 59 124LR4019A ECCENTRIC CAM 845 2 58 BHE06050D2 Iti tt M6 5O 50627 4 57 WPB06015D2 WASHER PLAIN 2654155 sus 10 56 138LR4008A SPRING PRESSURE R 3 ZwPb SWRH 4 55 141LR3041A PLATE PRESSURE LAMI SPCC45T 2 54 141LR2038A PLATE PRESSURE L HEHE 1 53 WSB04010D2 WASHER SPRING 04 11 07 505 68 52 122LR4004A BUSH PLATE PRESSURE 1 51 12200X032A DU 5 12410 2 50 013182111 FRAME L SPCC45T 1 49 136 4004 CHAIN ROLLER 35 TOEA 1 48 381LR4008A WIRE MAIN 1 5 1 47 381LR4083A WIRE EMER MOTOR X amp s 1 46 381LR4020B WIRE FUSEEU 1 45 381LR4013B WIRE POWER S W EU 1 4 2 380CR4004A POWER CORD CUL AC120V 15A 1 h4 1 380CR4007A POWER CORD UK AC240V 13A 1 44 380LR4001A POWER CORD EU AC230V 16A 1 43 013LR2117D FRAME MIDDLE SPCC 1 421U 42 BRINDER 5713 AL 1 41 WPBOSOSOHB
25. gt FOOT SW 4 RC3ISCK SCOSC2 CLKOUT Gai 48 SW 6 RAZAN2 gt 24 4 2 4 TEMP SENSOR 2 RAQANO LK U102 o 885 10 x H P SWS INL REV SW o STOP SW IMAIN SUB HEATER 9 R10 m 477 777 77 L o IL 291 M Q OUI O c7 1o hoa fa 7 477 5V SMW250 12 REV RELAY T UP RELAY PWM OUT FOOT HEATER EM N G Q O 13V 9 BD2 DB105G 777 FUSE1 T 15A 250V P T INPUT CN1 BR 1103C02P 100nF 275V 4 KA7812 1A 14 5 1 KA7805 1A U1 VI A C4 1000 25V 77 12v vo gt sensar power VCC 5V vo 4 HS HS 529 c5 o ce 470116V 104 104 104 104 277
26. the circuit breaker 3 Defective Main Fuse a Using Multi Meter test the continuity of the Main Fuse If it fails replace it Figure 1 4 Control Panel Sub PCB Wire is Not Connected a Ensure that the control wires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3 3 Replacing Parts NOTE Before replacing any parts ensure that the machine is turned off and unplugged from the outlet 3 1 Right Cover 1 Using Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 3 Disconnect the temperature sensor RSC 1650LSH only and control wires from the Sub PCB Figure 3 4 Take out two Sub PCB screws Figure 4 5 Repeat the steps in reverse to assemble the Right Cover 3 2 Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Figure 5 3 4 Main PCB 1 Pull out all the connectors from the main PCB Figure 6 ASC T650S MAIN EE dl 59 2 Detach main from 4 white plastic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 3 6 Heaters RSC 1650LSH Only 1 Take off the Left and Right Covers 2 Using pl
27. 0028 COVER RUETIP ABS 1 4310 021120038 COVER TAKE UP L 5 2 82 032183006 SHEET FUNC 0757 1 81 141LR2039 PLATE PRESSURER HE SPCC 1 Ran 80 134LR4001A PULLY CHAIN 5450 3 79 1000 8 E RING ETW 10 WON IL 1 78 131LR40048 SPROCKEI MOIOR 545 1 77 BHE06020D2 BOLT M6r20 SUS27 12 76 WSB06015D2 WASHER SPRING 244754 06 17 47 59527 12 75 36600 001 FUSE BLOCK 12 1 74 32500 0011 FUSE MAIN 250 5A 1 LANBAO 73 601086 SCREW SET M6 10 FZB 1 72 131 4001 SPROCKET ROLLER LEFT SA5C 1 74 131LR4005A 545 1 013LR2112A FRAME R SPCC45T 1 69 021LR2001A COVER L 5 1 68 36400X018A SWITCH EMERGENCY 2 2 ARE 4R12R 67 RC001500C8 SNAP RING STW 15 1 66 0501002 SCREW lt 3487 5 10 sus 6 65 MBC03006D2 SCREW BH U4 SAREN M3 6 Sus 5 64 WSB03007D2 WASHER SPRING G p3 1 0 7T SUS 4 63 141LR4114 8 5 7 2 8 588025 SECC 1 27 2 62 313008006A 141835 1 61 0301402 SCREW PH 23487 M3 14 sus 4 60 SKE05015B6 SCREW SET WAM RARE 5715 26 Fze 59 124LR4019A ECCENTRIC CAM 11112 545 2 58 BHE06050D2 BOLTA 6750 50827 9 57 WPB06015D2 WASHER PLAIN T 06 5 015 15 _ 505 10 56 138LR4008A SPRING PRESSURE UEZ HF
28. 0HF Whole Exploding Drawing and Part Exploding Drawing 8 Wire Diagram 10 10 10 11 11 11 12 12 12 12 13 13 14 16 17 20 21 33 22 27 28 33 34 39 1 Safety Precautions Failure to comply any of the following safety procedures could result in serious injury Please read the instructions carefully and keep for future reference l Only a licensed electrician should install wiring and outlet for the laminator Ensure the unit 15 plugged into a properly grounded outlet with the correct voltage Keep hands and clothing ie Neckties away from the rollers The rollers have pinch points that can trap body parts or clothing and cause serious injury Keep flammable and wet objects away from the machine Place machine on a level surface Avoid excessive sunlight humidity and extreme temperatures Ensure the unit is turned off cooled and unplugged from the outlet prior to moving and or repairing Keep out of reach of children Only Royal Sovereign authorized maintenance and service technicians should make repairs 10 Do not attempt to laminate items that exceed total recommended material thickness for the unit 11 When cleaning the machine don t use flammable sprays or materials 12 Do not touch the rollers when they are hot or place foreign objects inside the machine 13 Do not cover the surface of the machine until t
29. 1 0 136LR4004C CHAIN ROLLER 35 70EA 5 04015 6 SCREW SET M4 15 5 04010 6 SCREW SET M4 10 032LR4020A SHEET PRESSURE 138 4002 SPRING TENSION 9 8 3 8 WPB15010D2 WASHER PLAIN 15 5 28 1T 12200 022 BEARING RADIAL TRUST 215 28 021LR3006A BRACKET CLAMPER LEVER 400802 SCREW WSBO05013D2 WASHER SPRING 05 1 1 3 MBC04003D2 SCREW BH 4 8 Stand Part Frame Base ol 0400602 SCREW BH 147LR4019A RUBBER SPONGE 141LR4113A BRACKET BASE 112004001D 602002 BOLT M6 20 WSB06015D2 WASHER SPRING 06 15 WSB04010D2 WASHER SPRING 04 1 1 0T 141LR4154A PLATE BASE EU2 co 210005029 MOTOR MAIN 36V 60W 75 1 23200X001A SUPPORT BRACKET PCB N 350LR3038A PCB MAIN EPCB e 0501802 SCREW BH T M5 18 WSB05013D2 WASHER SPRING 05 171 3 0131 30020 FRAME CUTTER 3 0400802 SCREW M4 8 340005010A POWER TRANSFORMER AE 28 0131 2118 FRAME BASE 1 1 1 1 15 1 1 1 1 1 c 23300X008A CABLE GRAND ZH Ek 3651 4004 SWITCH FOOT 5
30. 2 SCREW BH fifi List 4 25 Sus 36 95 36400X0028 SWITCH MAIN C FX 1 94 23300X001A BUSHING CORD EU 1 93 011LR2003A COVER REAR AL6063 1 92 TPH03006B8 SCREW TITE CR ST M3 6 2 gt G 51 023LR3008A SILICON KE 9x1 1 9 727 90 350 83044 PCB SUB ASSY PCB 1 lt 89 023LR4010A KNOB LEVER NYLON 1 BLACK UD 125LR4003A LEVER PRESSURE Ck JJ i FIT S45C 1 gt 87 SKE05010B6 SCREW SET FZB 4 MBC04018D2 SCREW BH FREIS sus 3 85 1120040010 M6 1 25 50527 16 431C 021LR2002B COVER R ABS 1 83 021LR2003B COVER TAKE UPL ABS 2 032LR3006A SHEET FUNC 0757 1 81 141LR2039A PLATE PRESSURER Cil SPCC 4 134LR4001A PULLY CHAIN 545 3 001000 8 E RING ETW 10 WON IL 1 131LR4004B SPROCKET MOTOR 4411 845 1 En BHE06020D2 BOLT Z Bit gt Me 20 50527 12 76 WSB06015D2 WASHER SPRING 0617187 50527 12 75 38600X001A FUSE BLOCK 1 74 32500 0007 FUSE MAIN AC250V 15A 1 LANBAO 73 SKE06010B6 SCREW SET ANIE SERERE M6 10 FZB 1 72 131CR4001A SPROCKET ROLLER LEFT S45C 1 71 131LR4005A SPROCKET ROLLER LAMIUK IE GERE S45C 1 013LR2112A FRAME R SPCC45T 1 69 OZ1LR2001A COVER L FPE ABS 1 68 35400 018 SWITCH EMERGENCY 2 ARE 4R12R 67
31. 60 2nd GRADE FAIAL DEFECI 4h GRADE SLIGHILY DEFECT 0 IMPOR ANGE OF QUALITY TOTAL IN PORTANGE GF QUALITY TOTAL TOLERANCE DRAWN CHECKED APPROVED umr scale MODEL NAME RSC 1650CL mm 5 PART EXPLODE VIEW ANGLE PART NO ROYAL SOVEREIGN INC Frame 12200X003A BEARING 138LR4012A SPRING TENSION 112004001C NUT HEXAGON LOC 801602 WASHER PLAIN 141LR4006A PLATE SLIP 147LR4009A PAD SLIP 130 4002 SPROCKET TAKE UP 0321 4008 SHEET CUTTER 1361 4001 CHAIN 000800 8 SNAP RING 1221 4006 BUSH PULLY 130 4001 GEAR MIDDLE 140CR4001B HOLDER TAKE UP 2 141LR4115A PLATE SENSOR 051LR4007A LABEL EMER2 36400X002B SWITCH MAIN 23300X001A BUSHING CORD EU SKE05010B6 SCREW SET 112004001D NUT 7 ff 021LR2003B COVER TAKE UP L 134LR4001A PULLY CHAIN 36600X001A FUSE BLOCK 32500X0011 FUSE MAIN AC250V 5A 131CR4001A SPROCKET ROLLER LEFT 021LR2001A COVER L Hi 36400X018A SWITCH EMERGENCY 5 7 RC001500C8 SNAP RING MBC05010D2 SCREW BH M5 10 MBCOS3006D2 SCREW BH M3 6
32. AND FRAME 48 WSB13038D2 WASHER SPRING EK 013 253 8 13500X006A CASTER STAND 2 and Co o 13500X005A CASTER STAND 1 Frame Roller Shaft Front Table NHB03024D2 NUT 023LR3003A KNOB CUTTER C 300602 SCREW PH 213LR4001A CUTTER CROSS 1381 4001 SPRING CROSS 140LR3001A HOLDER CUTTER C 013LR3002B FRAME CUTTER 015LR3008B BAR IDLE UP 111LR4006A BOLT GUIDE 77412 5 0231 4002 KNOB BOLT GUIDE 28 145LR3001A GUIDE DOCUMENT 1141 55 36400X002B SWITCH MAIN 35 5 23300X001A BUSHING CORD EU 011LR2003A COVER REAR 013LR2112A FRAME R 300602 SCREW BH TEE RAT M3 6 12200X032A DU BUSH FLANGE 12 10 013LR2111A FRAME L 380CR4004A POWER CORD CUL AC120V 15A 380CR4007A POWER CORD UK AC240V 13A 380CR4001A POWER CORD EU AC230V 16A 013LR2117D FRAME MIDDLE 120LR3035D eff 133LR2030A ROLLER LAMI 095 CROWN 0 4 122LR4100A BUSH ROLLER LAMI UP 013LR2119A FRAME FRONT 12200X012A DU BUSH FLANGE 40725 1221 4008 BUSH ROLLER LAMI LO 014LR1003B TABLE FRONT Wire and Film Shafts
33. CREW SET M5 15 WSB04010D2 WASHER SPRING 4 1 1 0T 381LR4008A WIRE MAIN 381LR4083A WIRE EMER IMOTOR amp 381LR4020D WIRE FUSE EU 381LR4013C WIRE POWER S W EU RIV05013E8 BRINDER 0513 WPB05030H8 WASHER PLAIN 31 11 8 5 12200X004A DU BUSH FLANGE 10 12200 022 BEARING RADIAL TRUST 01528 140LR4040A HOLDER SHAFT T 0 120LR4002B SHAFT TAKE UP WSB05013D2 WASHER SPRING 5 1 1 3T en CARBON S W swi 55 SPEED sw R104 101 10K x 10 a U101 gg SPEED DOWN SW PIC16C72 e P 212 LA101 RA102 gg TEMP UP sw Tem LDQ N51G 330R 10P 4 2 1 4 12 77 7 4 5 55 TEMP DOWN SW PWM OUT 13 wie 4 TAK UP RELAY REV RELAY 11 RCOTMOSO TICKI RBO INT pets 5 4 SW5 RET SER1 QF1 8 7 REV SW EB SRCLK2 QE1 10 9 4 4 SPEED UP SW 15 SER2 gt swe SPEED DOWN SW 16 RC4 SDVSDA RBS BUZZER 12 1 Ss STOP SW TEMP UP SW 17 Beene HiDisplayCom x 1 TEMP DOWN SW 18 RES NSS 14 13 REV SW 3 STOP SW 4 15 RUN SW
34. E UP 545 1 28 1201830350 SHAFT CAM AEET 545 1 27 133182030 ROLLER LAMI 295 CROWN 0 4 545 2 26 122184100 BUSH ROLLER LAMI UP 845 2 25 013LR2119A FRAME FRONT SPCC25T 1 24 12200 012 DU BUSH FLANGE 40 25 4 23 i22LR4008A BUSH ROLLER LAMI LO 545 2 22 141LR4154A PLATE BASE EUZ SPCC4 5T 4 21 TFH04018D2 SCREW Ast 418 50527 16 20 014481003 TABLE FRONT AL6063 1 19 210005029 MOIOR MAIN 36V 60W 75 1 1 18 23200x001A SUPPORT BRACKET NYLON 4 17 350LR3038A PCB MAINCEPCB 1 16 0501802 SCREW 4 74 345 5 18 SUS27 2 15 WSB05013D2 WASHER SPRING 06 11 3 Sus 24 14 013LR3002Q AL6063 1 13 MBC0400802 SCREW BH M4 8 0527 0714880 22 12 340008010A POWER I RANSFORMER EJT E AC220 60Hz 1 11 013LR2118A FRAME BASE SPCC2 5T 1 10 23300X008A CABLE PG 7 DONGAA 1 9 365LR4004A SWITCH FOOT ASSY HER TG 1 6502 BOLT 8765 sus 7 7 580801602 WASHER SPRING sus 12 212LR1011A STAND CENTER 1 5 1502 BOLT M amp 15 SUS27 8 212LR1012A STAND FRAMEC 2 2 WSB13038D2 WASHER SPRINGCH FT 013 273 8T _ SWRH 4 2 13500 006 CASTER STAND 2 2 1 13500 005 CASTER STAND 1 2 7 0 42 2 xo PART NO DESCRIPTION MATERIAL REMARK 68 __15 GRADE FATAL 01 3rd GRADE MEDIUM DEFECT 5
35. F RCLK sh RY1 CHEMDI2F RYE_LCHIMDIEF 5 10 0 0 z E NSUR REV RELAY 9 2 3 REV RELAY 2 00 2 780 T UP RELAY T UP RELAY 1 i3 1 b as P 5 5 4 REV TAK_UP jd F7 4 4 E EE Pp 2 2 77 777 777 AIN SUE 7 77 REVERSE 7 REV 5 CNNLO stop 05 025 05 _ 5 2 REV 4 4 STOF B _24v Be B _24V Ri 9 RUN T IL d 1 7 R7 7 5 1K 100 HS 04 04 04 04 HS 501 14 Dc FRIOS CNN7 77 04 CX YW396 03V YH396 03V DC HOMO de vcc_sv K 1 1 04 5 04 vcc_sv RS e FOOT o FUSEL 2 3 4 470 T 6 3AL 250 3 EM T 1 4 IN4148 DBLOSG sy KA7805 1A NER SEM SW N a CH2 MD12F R 13 A NL 2 N 2 3 a F REV Motor 9 24 HS 320 IRFP450A ENG HS 529 17 05 5 03 2 12 Fi R4 lt FRI05 04 04 cs o ce cioe 330 Re R10 zo 208 1000 25V 104 470 16V 104 14 104 104 680 DV CoolingF an uU 777 F F F KE qe Motor CNN4 B _24V 104 1209 AR ITST 39607 W396 06 T MG SA CN6 CNN6 LI motor 1 1 BDI YW396 03V YH396 03V AC p BR 106 SX 9975 3 rer 5 4 D ss 1 1 FA m4 f ACISV L ds s
36. IVET OISLR2117D RAME MIDDLE 3G0LRAO01A OWER CORD EU 1 OWER CORD UK 2 OWER CORD CUL IRE POWER S W EU 46 IRE FUSE EU 1221 07 0 77 d gt las HS O1 O1 C3 Hc C 2 gt gt 4 793 100 gt O1 Q2 gt In gt I 1 0 C3 I pe I I b C OST 10 FZB 15 FZB 0 8 5 3T 230 16 240V 13A 25 15A Q gt gt PB co co co co co co JOO IN RDO JN ID JD LH Im 5 Im ID I OO ID I Oo ITN O O1 ID I 97 gt IND eR 47 381LR4083A_ WIRE EMER MOTOR 1 381LRA008A WRE MAIN 1 P 1l OISLR2111A IFRAME L 51 12200X032A IDU BUSH 12 10 52 122LR4004A IBUSH PLATE PRESSURE 1 53 1 5 0401002 NWASHER SPRING 54 141LR2038A_ PLATE PRESSURE L SPCC 56 1381 84008 SPRING PRESSURE BHE0605002 BOLT M6 50 60 5 0501586 SCREW SET 15 61 0301402 SCREW PH 0 0 M3x14 313005006 SAFETY SENSOR 1 11580300702 WASHER SPRING 43140712 6 66 0501002 5 M5 10 6 SNAP RING STW 15 WO
37. N IL 68 36400X018A_ SWITCH EMERGENCY J 69 021120014 COVER L C jS 1 O13LR2112A 5004 57 12 131CR4001A SPROCKET ROLLER LEFT 545 75 36600X001A FUSE BLOCK 1 76 WSBO601502 WASHER SPRING Je 80 134LR4001A PULLY CHAN cc 3 86 0401802 ISCREWM BH M8 SUs27 3 89 0231 84010 _ KNOB LEVER mnN 1 90 350183044 PCB SUBASSY 1 1 BUTTON FUNC 94 23300X001A BBUSHING CORD EU 1 95 36400 0028 SWITCE MAIN 1 96 402502 ISCREW BH 425 36 18 12 12 12 MBCO5030D2 SCREW BH 36 12 12 051184007 LABEL EMER2 141LR4115A_ PLATE SENSOR ___ O 4 25 12200X009A DU BUSH LANGE 15320 2 WASHER PLAIN 147LR4019A RUBBER SPONGE 9 112004001C NUT PAD TENSION MBCO4006D2 SCREW BH WIRE MOTOR 138LR4012A SPRING TENSION 1 12200X003A BEARING 0131820128 FRAME SENSOR 381LRA027B SENSOR ASS Y C O 021183003 CASE SENSOR UP C O O21LR3004A CASE SENSOR LO C O _ L Un 97 100 101 102 103 104 105 106 107 109 109 110 111 112 113 114 115 116 117 118 119 120 171 122 12 124 CD 59 NN oO D OT 00 rj Core oO ID O1 3 EATHER 1 51 4x6 50521 E 3 NN cO co ROLLER LAMI WASHER PLAIN
38. O3 ZWPb SWRH 4 55 141LR3041A PLATE PRESSURE LAMI SPCC45T 2 s 54 141LR2038A PLATE PRESSURELL 7280 spcc3 oT 1 53 WSB04010D2 WASHER SPRING 4 1 1 0T SUS 68 52 122LR4004A BUSH PLATE PRESSURE 1 51 12200X032A DU BUSH FLANGE 12710 2 50 013LR2111A FRAME L 8 45 1 49 136LR4004C CHAIN ROLLER 35 70EA 1 48 381LR4008A WIRE MAIN 1 1 47 381LR4083A WIRE EMERIMOTORUFX amp IN S 1 26 381LR40208 WIRE FUSE EU 15 381LR4013B WIRE POWER SW EU CHIAD 1 a 4 380CR4004A POWER CORD CUL AC120V 15A 1 1 380CR4007A POWER CORD UK AC240V 13A 1 44 380LR4001A POWER CORD EU AC230V 16A 1 43 0131821170 FRAME MIDDLE SPCC 1 4210 42 05013 8 BRINDER RIVET 513 AL 1 41 WASHER PLAIN 31 11 8 5 1 Zn plating 40 12200x004A DU BUSH FLANGE 10710 1 SKE04015B6 SCREW SET AAA 4 15 1 38 5 401086 SCREW SET 4710 FZB 1 032184020 SHEET PRESSURE 1 36 138LR4002A SPRING TENSION 3 8 SWP 2 35 WPB15010D2 WASHER PLAIN CE 4 15 5 28 T 50827 2 12200 022 BEARING RADIAL TRUST 215 28 NTB 4 33 147LR4002A PAD TENSION LEATHER 1 51 1 32 140LR4037A HOLDER SHAFT T 545 1 31 O21LR3006A BRACKET CLAMPER LEVER ABS 1 30 MFC04008D2 SCREW FH Sus 8 29 120LR4002B SHAFT TAK
39. O3006B8 SCREW TITE PH 1 2 ST M3 6 023LR3008A BUTTON FUNC 350LR3044A PCB SUB ASS Y FPCB 023LR4010A KNOB LEVER F 125LR4003A LEVER PRESSURE MBC04018D2 SCREW BH 112004001D NUT XH li FF 021LR2002B COVER R 4 55 021LR2003B COVER TAKE 032LR3006A SHEET FUNC 141LR2039A PLATE PRESSURE R 131LR4004B SPROCKET MOTOR 5 06010 6 SCREW SET M6 10 131LR4005A SPROCKET ROLLER LAMI I H Jf 013LR2112A FRAME R 36400X018A SWITCH EMERGENCY MBC05010D2 SCREW BH M5 10 MBCO3006D2 SCREW BH T FETTE M3 6 WSBO03007D2 WASHER SPRING 2 24 170 7 141LR4114A BRACKEY SENSOR 313005006 SAFETY SENSOR MPC03014D2 SCREW PH M3 14 SKE05015B6 SCREW SET AKRA M5 15 1241 4019 605002 BOLT M6 50 WPBO06015D2 WASHER PLAIN 6 5 15 1 138LR4008A SPRING PRESSURE amp 7j 9 3 ZWP 141LR3041A PLATE PRESSURE LAMI WSB04010D2 WASHER SPRING 04 1
40. SKE04010B6 SCREW SET ANH ZERIE M4 10 032LR4020A SHEET PRESSURE 1381 4002 SPRING TENSION 5 3 8 WPB15010D2 WASHER PLAIN 15 5 28 1 12200X022A BEARING RADIAL TRUST 15 28 021LR3006A BRACKET CLAMPER LEVER 400802 SCREW WSB05013D2 WASHER SPRING 5 1 1 3T MBC04008D2 SCREW BH M4 8 Stand Part Frame Base 29 MBC04006D2 SCREW BH 1471 4019 RUBBER SPONGE 141LR4113A BRACKET BASE 112004001D 0602002 BOLT M6 20 WSB06015D2 WASHER SPRING 06 171 580401002 WASHER SPRING 04 11 0 141LR4154A PLATE BASE EU2 210005029 MOTOR MAIN 36V 60W 75 1 23200X001A SUPPORT BRACKET PCB 3501 3038 PCB MAIN EPCB MBC05018D2 SCREW 0 0 M5 18 580501302 WASHER SPRING 5 1 1 3T 013LR3002Q FRAME CUTTER x 400802 SCREW BH M4 8 340005010A POWER TRANSFORMER E 013LR2118A FRAME BASE 23300X008A CABLE 55 3651 4004 SWITCH FOOT ASS Y li FF BHE08065D2 BOLT 8 65 WSB08016D2 WASHER SPRING 212LR1011A STAND CENTER BHE08015D2 BOLT M8 15 212LR1012A ST
41. T 1 126 143LR3001A S45C Cu NitCr 2 125 12200 009 DU BUSH FLANGE 215 20 2 124 015LR3008B BAR IDLE UP 545 Cu Ni Cr 2 123 120LR3004B SHAFT FILM LO 545 Cu Ni Cr 2 122 140LR4036A HOLDER SHAFT FILM 845 Cu NisCr 2 121 125LR4001A HANDLE TENSION 545C 2 420 141LR4006A PLATE SLIP SPCC 2 0T 1 119 147LR4009A PAD SLIP NBR 1 118 130CR4002A SPROCKET TAKE UP 545 1 117 032LR4008A SHEET CUTTER PC 1 116 136LR4001H CHAIN 25 156E 1 115 Rcooosoocs SNAP RING STW 8 WONIL 1 114 122LR4006B BUSH PULLY 545 113 130CR4001B GEAR MIDDLE 545 1 112 140CR4001B HOLDER TAKE UP 2 845 Cu Ni Cr 1 111 141LR4115A PLATE SENSOR OCr19Ni9 0 2T 2 110 141LR4113A BRACKET BASE EGI 2 0T 2 109 111LR4006A BOLT GUIDE 45C SNC 0422 5 2 108 023LR4002A KNOB BOLT GUIDE iE amp PHENOL 2 107 148LR3001A GUIDE DOCUMENT ci 3 ABS 2 106 051LR4007A LABEL EMER2 065 0 025T 2 105 141LR4050A PLATE BEARING SECC 2T ZWP5 2 104 O13LR3023A 3 FILM CORE HOUSING AL6063 6 103 OZ1LR3009A 3 FILM CORE COVER ABS 12 102 141LR4070A 3 FILM CORE SUPPORT PLATE SPCC 12 101 503002 SCREW BH 54857 5730 sus 36 100 147CR4003A SILICON RUBBER 97160 SILICON 12 99 013LR3022A 2 FILM CORE HOUSING AL6063 6 98 021LR3008A 2 FILM CORE COVER ABS 12 97 141LR4069A 2 CORE SUPPORT PLATE SPCC 12 96 040250
42. d RS reseller Installation of the Front Feeder Option Includes 2 brackets one spindle and mounting hardware 1 Install the Front Feeder to the inside of the front frames using four 9 16 hexagon bolts on each side Figure 1 Installing the Rear Rewinder Option Includes motorized winder bracket one spindle and mounting hardware 1 Remove the left and right covers by using a Phillips screwdriver four screws on each side cover Figures 1 amp 2 2 Remove lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 amp 5 4 Disassemble the power switch bracket and place the left rewinder Included in the option kit Then reinstall the power switch bracket Figure 6 5 Install the right rewinder on the outside of the frame and connect the motor wire to the rear wire Figures 7 amp 8 6 Reinstall the rear cover 7 Reinstall the side covers 9 Reinstall the lever knob and screw 13 6 Parts List 6 1 RSC 1650LS Parts List RSC 1650LS 1 13500X005A CASTER STAND1 74 2 13500X006A 5 2 3 WSB13038D2 WASHER SPRING 4 219LRI012A STAND FRAME SPCC 5 0801502 M8 15 STAND CENTER SPCC 7 WSBO8016D2 WASHER SPRING SUS27 0806502 M8 65 365LR4004A_ SWITCH FOOT ASS Y 10 23300X008A CABLE GRAND 11 OI3LR2118A
43. he machine has completely cooled CAUSES 1 Disconnected Heater Wire 2 Defective T Fuse 3 Defective Bi metal 4 Defective Heater Assembly 5 Defective Main PCB MEASURES NOTE Below steps require you to disassemble the Right Left and or Rear Covers Refer to the Replacing Parts section Follow the below steps in order 1 Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main Figure 1 2 Defective T Fuse a Use multi tester to check the continuity on the Wire T Fuse If it fails replace the Wire T Fuse Figure 2 3 3 Bi metal is defective a Use multi tester to test the continuity on the Bi Metal If it fails replace it with a new one Figure 3 Bimetal 4 The heater in the roller is defective a Use multi tester to test the continuity on the Heater Assembly If it fails replace the Heater Assembly Figure 4 5 Main PCB is defective a Replace Main PCB CAUSES 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective MEASURES 1 If the temperature sensor wire is improperly connected to SUB PCB a Unplug the temperature sensor wire and reconnect it properly Figure 1 m P 1 4 ET 2 EET mer 22 7 E 7 Be z 4 4 lt E
44. iers one to hold and one to loosen the nut as shown in Figure take out the two 5 16 8mm nuts on each side 4 Carefully take out heater from the roller Figure 10 amp Ll When inserting the heater into the roller rotate the heater slightly and the heater will enter the roller smoothly 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cutter 3 Change the cutter knob 11 1 Main rollers and Take Up Shaft speed is not synchronized MEASURES 1 Take out the Take Up Shaft Cover by loosing three screws Figure 1 2 Use a 11 16 17mm wrench to loosen increases speed or tighten reduces speed the bolt Figure 2 Increase Pressure Use 5 16 or 8mm Allen wrench to adjust the roller pressure Clockwise Increase pressure Counter Clockwise Decrease pressure Figure 3 yA 1 Using Push Pull Scale measure 0 a 5 spots as shown on Figure 4 amp 5 Z Front roller should read between 2 3 on the gauge E Figure 3 2 A 2 Checking for over all tension when the machine is running check that the top and the bottom films are fed in without any wrinkles 3 Laminating Test Laminate samples with different thickness of substrates 4 Check above steps 2 through 3 with 5mil amp 5mil films 12 Note Below options are to be installed by an authorize
45. onnect with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650LSH 39

RSC-1650LS LSH Service Manual

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