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GAS FRYER FILTER

1. ee 9 AAA III m utt 9 9 Components mounted in front panel ever een 10 mmm 10 Ay ee er ee 10 CHCUIEBICORGE NONE REINE e 00 00 9 9909 9 10 A n 11 Spark 10 11 WI CS 11 on o UE o OO oo 12 SWILCHEN sas __ _ MU MD 12 nn m ee 13 O tee ______ __ _ 6___ _____ 15 15 o OPE CE IM EMEN STEM SEIFE 15 hrec eU 15 Wie sunno 16 Pario ee 17 TO gt 18 ii 1V INSTALLATION INSTRUCTIONS CAUTION This equipment is manufactured for the use on a particular type of gas and electrical volt age which is specified on the rating plate lo cated on the inside of the door When your fryers arrive look them over care fully noting any damage on the freight bill If con cealed damage is found after you have accepted the equipment report it to the carrier immedi ately as all claims must be filled within 15 days of the receipt of the shipment Also be s
2. 0955 CE GAS VALVE NAT CE GAS VALVE PROPANE X B331680 EC aaa TEMPERATURE PROBE ASSEMBLY 14801 5955 SPLIT VAT BURNER BOX ASSEMBLY LH B33143020 een SPLIT VAT BURNER BOX ASSEMBLY RH DB3321201 CG seisaks SPLIT VAT BURNER BOX INSULATION KIT lui en eeneetee 8021002 COMBUSTION TUBE FULL amp SPLIT VAT 12 B331600I C SPLIT VAT TANK 16501 ns 12 AG14 FRYER ACCESSORIES PART PART DESCRIPTION 2100903 COVER ASSEMBLY SPLIT VAT 11332 FRYER COVER HANDLE ee 0082400 MERE 10693 1103202 BASKET HANGER nen 1907504 CHANNEL STRIP INTERIOR OF A SPLIT 1906804 CHANNEL STRIP SPLIT TO SPLIT VAT 41906804 CHANNEL STRIP SPLIT TO FULL FULL TO FULL VAT m P6073148 TUBE RACK FULL VAT 4510401 TUBE RACK SPLIT VAT m 2100904
3. COVER ASSEMBLY FULL VAT 14
4. Pitco Frialator Literature L20 157 Rev 2 ervice Manua GAS FRYER with FILTER Model Number 6145 U Emm E PITCO FRIALATOR INC 501 CONCORD NH 03302 0501 Phone 1 603 225 6684 Toll Free 1 800 258 3708 Fax 1 603 225 8497 NSF APPROVED Rev Date 29 April 1997 Made in the United States of America FOR YOUR SAFETY Do not store gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance TO THE PURCHASER POST IN A PROMINENT LOCATION IN STRUCTIONS TO BE FOLLOWED IN THE EVENT THAT AN OPERATOR SMELLS GAS OBTAIN THIS INFORMATION FROM YOUR LOCAL GAS SUPPLIER WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OP ERATING AND MAINTENANCE MANUALS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT WARNING This appliance is equipped with a grounding plug This is for your protection against shock hazard in the event of equipment malfunction Always plug the unit into a properly grounded receptacle DO NOT cut or remove the grounding prong WARNING DO NOT use an open flame to check for gas leaks Keep all open flames away from the machine at all times WARNING Machines equipped with casters and a flexible power cord must be connected to a gas supply with a Quick Dis
5. VOVVAIS 218 SVO LXAN OL 4001 V99L M 31ON 338 2 VO9l Y OMV 0c 3SN3S INVIA YOLINOI NOLLdO HOLIMS ALINIXOHd HOLIMS ALINIXOUd v99L1 18 V99L 4 AV T38 JINON 1H9le 6 HOLIMS ALINIXOUd Ya Ads 1331 IVNINY3L OL ANYWA TANVd ASNS HOLIMS dara MA 4001 LX3N OL 4 V99I M YAMOd va LIFT S AN T38 1V3H 1431 IVA vc HOLIMS OA WOO AV T34 1 NI LAAN OWA vz 380Hd 380Hd 14 1 071 0098 JNA SVO 1431 MA SN3S HOLIMS MOLINO JYNSSIAA M HOLIMS 19 In the event of problems with or questions about your order please contact the Pitco Frialator factory from 8 00 a m 5 00 p m Eastern Standard Time Monday through Friday toll free at 800 258 3708 US and Canada only or 603 225 6684 World Wide AG14 FRYER PARTS BREAKDOWN AG14 FRYER FRONT PARTS LISTS PART PART DESCRIPTION PLL Shan
6. YI 1W3H 610144 MO18 MOTS Vr 4504 0 0 MOIS 3813 1148 084 1938 N3339 16601 dd LINOYIO HOLIMS 0970ldd OVAbZ ISA IONLNOD 426 14 4 yv NOLLdlH2OS3G LYVd pasnivioNawo 1511 51 ELST H3MO 19 Ir IHH 24 14 150 199 OL NOI LdO 18 a ________ cav 22200 JG Ea us ELS JO L HS SIN N3SSIQ 031409 A T A TZ Me 181 1594 225 on OLLSINOO ASSVIX3N OILVIN3HOS 5 FSFIONV GLO XXX EE ce 08124124 1 ALO ON Lad NOILdO 0 033 41 SIIN v99L 19 AOW IVNOLLIQQV VO9L A OL 1WISONW3HL NINO O M NO 0 8 ONIHLIM SLHVd 721512385 ISIMY3H LO SSI INN 8 3HIM TIY ANO GNVH 1337 NI NOILdO SALON SVO 3AIVA 66LLLdd OVAYZ SVO JAVA 0 4 ZALA NOILISOd 9 5420 18 TVNI H3 18899064 OL 0 2 802 021 0 5 1 0120199 WAS
7. NYNLIY H3MOd WAS dH 6 0 1 1595 HOLIMS 9660 44 95 vC 35010 4501 N3dO 581 ASIO dVNS LVLSL 66 0144 7 gir e vs ALINIXOYd HO LIMS 2920 44 0098 HL 9 LINIT IH HOLIMS 90 HOLIMS 990LL dd MOLSIINSH3HI S90LLdd NE pp YOLOINNOOD 68889084 FINGON WA En V ld X OM 9N ld YOLO3NNOD 0600199 OWA 02 X310N HO193NNOO 20200144 td ja M NO M XFION 21 9174 8020144 Id OVAS LL 1010144 3SN3S 3SN3S 0026 2409 OvASLLH3MO 8 790444 IW MOLINO YO LINO Old VIIM YOE 1646 es0lldd H 1045 88997064 24 zor VOPL AD AISSINGOW 2 AVIS 890144 mM _ _ zz SA CI 4 nd 2 019 98 IMS S MOV HOLO3NNOO 922144 USB M IMS Z MOVE 1 6586705 ONINOONI M LAS HOLO3NNOO 6800 dd X310M_1MS 2020 dd 158 21 60201 dd 8v X Z L M96
8. e 5601 20 PUMP amp MOTOR ASSEMBLY 115 Including tubing amp heat tape B6638602 C PUMP amp MOTOR ASSEMBLY 240VAC Including tubing amp heat tape B6638603 C PUMP amp MOTOR ASSEMBLY 220VAC Pump amp motor only s an PUMP amp MOTOR ASSEMBLY 115 230VAC 22455555 MOTOR ONLY 115 230 Pump amp motor only PPIOT Ten PUMP AND MOTOR ASSEMBLY PA PUMP ONLY AR AAA RIESTER FLEX TUBING WITH FITTINGS 20 p a IA 1 4 20 X 5 8 BOLT PODSOOSO 1 4 FLAT WASHER e B6652601 C FILTER RETURN RECEPTICLE ASSY 15 10099 AA 165 110 79 PPTOOSU HEAT TAPE 165 WATT 240VAC 79 ia HEAT TAPE 96 WATT 48 PRIOSIS er HEAT TAPE 96 WATT 240VAC 48 KZ A 2 N N ETT 2 AG14 FRYER FILTER DRAWER LD PART PART DESCRIPTION A 06040901 PAPER RETAINING RACK rea 27701 OIL DRAIN CATCH TOWER EPI FILTER COUPLING O RING 0
9. dH 0 1 1590 HOLIMS veclidd 01565 JdVLIV3H IVISONY3H1 HOLMS 6620194 8 YOSN3S ALINIXOSd 5 _ 2980149 15 05 HOLIMS 0 6528 3YNSSIYA HOLIMS _ 990 15 YOLSINYSHL 38084 S90LLdd 024114 0146484 Z Ofid OlO3NNOO _ 1494 Nid 6 9 MOLO3NNOO 0600 44 Nid 9 YOLO3NNOY__ ZOZOLdd XZ TOW Nid 9 9M1d HOLOINNOD _ 020144 Nid ZL 90 d MOLO3NNOO 8020144 ZH09 1010144 00ZE 2 09 IMOTI 7 90 44 WOE 1546 OvAvZ 890144 1440 20 72 _ 89044 DAS 9 HOLOSNNOO 92 44 6 8 g r s r ZI Ler o r sr sr 16 2 1 66889084 Zr er sr LYS 1 _ 680044 X31OW LYS 1 _ 0ZOldd er LYS 9 1 _ 80260844 LAS HOLO3NNOO _ rir 8v XZ L M96 YALVIH_ 610199 IAH MOIS ISNA 02499084 MOIS 3504 21499084 14 1938 ASZL dWv3i 160199 isa HOLIMS _ 0990144 199 PLOW DVArZ ISA NOLLINO IINAOW Szeltdd alindWoo 1 NOlLdIejOS30 ON LUVd_Pan vronanon 1511
10. PP10210 Transformer PP11066 54 Pressure switch PP10262 S3 Proximity Switch Sensor PP10263 53 Proximity Switch Actuator P5045717 Fl Fuse 2 Amp Slow Blow P5045720 F2 Fuse 4 Amp Slow Blow 11042 Power Cord Filter Part Number Description A7001701 Bracket Drawer Roller Mount B4002001 Handle Return Valve LH 10101 Motor B4002002 Handle Return Valve RH PP10416 Motor Only P6071780 Valve Ball 3 8 10417 Pump Only PP11181 Gasket Drain End PP10262 Proximity Switch Sensor PP11182 Gasket Tee Clean Out PP10263 Proximity Switch Actuator A7004401 Cover Tee Clean Out PP10058 Relay Filter A6643701 Thumb Screw PP10460 Circuit Breaker PP11138 Gasket Drain Line End Miscellaneous PP11172 Clamp Band Call Factory Tank Full Tank B6641101 Filter Pan Assembly Call Factory Tank LT Split Tank w Gaskets B6640801 Filter Drawer Assembly 242 Call Factory Tank RT Split Tank w Gaskets B6641001 Lid filter Front NM B1003001 Baffle Heat Tube A7013502 Lid filter Rear 3502301 Flue P6071516 Handle Lid PP10814 Caster 9 Non Lock B6640901 Retainer Paper 7 Caster 9 Locking Part Number Description PP10409 O Ring P 15 B2302301 B2302302 A3802901 A3802903 B3801301 PP11006 P6071305 PP10368 P6071769 A1401202 PP11130 B4001601 B4001701 B4001702 A4015801 PP11059 11132 11170 2100904 2100901 6071516 A8022301 A8022303 P6073148 B4510401 Door LH Do
11. QUAD FRYER CABINET COVER 1834301 A1834101 QUINT FRYER CABINET COVER p A4106302 siii SINGLE BACK SPLASH SEAL ANGLE For fryers without capping piece A4105502 DUAL BACK SPLASH SEAL ANGLE ECN p TRIPLE BACK SPLASH SEAL ANGLE ARTOS TOZ QUAD BACK SPLASH SEAL ANGLE 410550 QUINT BACK SPLASH SEAL ANGLE r E NE B41016001 sisiane SINGLE FRYER BACK SPLASH BALDIODI T 559 DUAL FRYER BACK SPLASH BA OCG isis TRIPLE FRYER BACK SPLASH B4101201 C ninia QUAD FRYER BACK SPLASH CANA QUINT FRYER BACK SPLASH 2 10 32 1 2 SCREW O 1623901 nn REAR CABINET ACCESS PLATE STEEL 623902 225540 REAR CABINET ACCESS PLATE SS 1623501 1623502 SINGLE FRYER CABINET BACK 17 galvinized 274 stainless A1623601 A1623502 DUAL FRYER CABINET BACK 1623701 16237012 TRIPLE FRYER CABINET BACK 1623801 1623802 TRIPLE FRYER CABINET BACK TOP USE DUAL TWICE QUAD FRYER CABINET BACK USE DUAL amp TRIPLE QUINT FRYER CABINET BACK POO 20 G00 T seinen 1 4 X 5 8 BOLT 5 9 LOCKING CASTER PPHUS ini
12. begin to spark At the same time the Ignition Control Module will also have a 24 VAC output sig nal on the MV terminal The Ignition Control Mod ule will cause the Ignitor to spark for 10 seconds and and then look for a flame sense signal if 1t does not receive a flame sense within 10 seconds signal it will Lock Out Ignitors When an Ignitor is supplied with power and does NOT spark the Spark Gap should be checked The distance between the Ignitor and the Ground post should be approximately 1 8 1 32 END VIEW SIDE VIEW BURNER 1 8 1 32 3 175 0 79 If the Ignitor is sparking but the Burner does not light check for a gas supply and make sure the Ignitor is located in the correct position as shown in the draw ing Fryers TROUBLESHOOTING GUIDE It is assumed that before starting any troubleshooting the power is turned on and the gas lines are con nected correctly PROBLEM Computer does not come on nothing shows in either display Computer heat light comes on but burners do not No Spark heard blower IS running Spark sound can be heard Blower NOT running Spark sound can be heard Blower IS running but main burners do not run Burner comes ON for short time does not come back on PROBABLE CAUSE Power Switch is NOT turned ON Main circuit breaker is turned off Fryer fuse is blown Transformer If the oil is
13. for Movable Gas Appliances ANSI Z21 69 1987 and Addenda 721 69 1989 CAN CGA 6 16 and CAN CGA 6 9 This connection should include a quick discon nect device that complies with the Standard for Quick Disconnect Devices for use with Gas Fuel ANSI Z21 41 1989 When installing a quick discon nect you must also install a means of limiting the movement of the fryer This device will prevent the gas line or quick disconnect from being strained Fuel Supply Line Leak and Pressure Testing The fuel supply system must be tested before the ma chine can be used If the fuel line 15 going to be tested at a pressure greater than gt 2 PSI 3 45 kPa make sure that the unit 1s disconnected from the fuel line If the fuel line is going to be tested at a pressure equal to or less than lt 2 PSI 3 45 kPa the ma chine can be connected to the supply but the gas valve must be shut Clearances Minimum clearance of 6 15cm must be main tained from combustible construction on each side and the rear of the equipment This equip ment may be installed on combustible floors Maintain a minimum of 24 61cm clearance in front of the fryer to provide for proper operation maintenance and servicing NOTE Do not block the area around the bot tom or underneath the fryer The air required to support the gas combustion is drawn from the underneath and sides of the fryer Leveling the fryers Leveling the fryers will help en
14. type of fuel contact your dealer or Authorized Pitco Service Agency WARNING If your Pitco Frialator fryer is equipped with a Gas Hose Quick Disconnect and restraining device when the fryer is in its operating location lock the casters and reattach the restraining device to the rear of the machine WARNING Shortening when it is at cooking temperatures is very HOT and DANGEROUS Use extreme caution when handling Use the proper protective gear such as insu lated gloves aprons face shield and sleeves when han dling hot shortening DO NOT attempt to move any machine that has hot oil in it Allow the oil to cool to room temperature or drain the oil into a suitable con tainer before moving the fryer Retain this manual for future reference ORIGINAL EQUIPMENT LIMITED WARRANTY ADVANCED FRYERS General Warranty Pitco Frialator Inc warrants to the original user of its Advanced Fryer cooking appliance that said appliances and related equipment will be free from defects in material and workmanship under normal use for a period of one 1 year from the date of installation with appropriate documentation subject to the following additions exceptions exclusions and limitations What is covered This warranty is limited to the repair or replacement at the Company s option without charge of any part found to be defective within the warranty period and reasonable expenses incurred for freight and material for the installation of suc
15. what the ma chine is trying to do will enable us to diagnose most of the problems likely to be encountered Heating System e Power to the machine is turned ON e computer is supplied with 24VAC and if the Drain Valve Handle is closed the Proximity Switch will supply 24 VAC to the DVI Drain Valve Interlock Input at the computer As soon as the com puter is powered up it will show something on the display e Computer calls for heat e Full Tank The Heat Demand Relay will ener gize supplying the Blower the Pilot Solenoid on the Gas Valve and the Ignition Control Modules with power Both Ignition Control Modules supply power to the Spark Ignitors At the same time one of the Ignition Control Modules supplies power to the Gas Cut Off Relay The Gas Cut Off Relay energizes al lowing the second Ignition Control Module to sup ply power to the normally open Pressure Switch When the Blower comes up to speed which should take a couple of seconds the Pressure Switch will close allowing 24 VAC to the Main Solenoid of the Gas Valve This will also supply the computer with a heat feedback signal Since there are two burners in a full vat machine each of the Ignition Control Modules alternately sends a spark signal to the Igni tor and tests for a flame sense signal from the same Ignitor When a flame sense signal 1s received it will cease to send the spark signal and continue to sense flame If after 10 seconds a flame sense si
16. 061601 5 FILTER PICK UP ASSEMBLY POO ZO 9G is 1 4 20 HEX HEAD SCREW POUT pm 1 4 NYLON BUSHING 0090650 Posts 1 4 FLAT WASHER POOISIDO 1 4 20 NUT PPR VINYL PROTECTIVE COVER P0093300 1 4 20 NUT 0506 510 1 4 FLAT WASHER 0020500 ee ene 1 4 20 HEX HEAD SCREW A 40701 FILTER DRAWER HANDLE Desi B6064006001I C FILTER DRAWER WELDMENT 2 ROLLER WHEEL KIT j B6656301 T FILTER DRAWER EXTENSION RAIL RH B6656802 C 2200000000000000000000000000 FILTER DRAWER EXTENSION RAIL LH ATUUS 302 PAPER SUPPORT RACK 12 B666 1SVI E ni FILTER PAN P0007300 civic 8 32 X 1 4 SCREW 14 PPIO90O FLAT WASHER pL B6641001 C FRONT FILTER PAN COVER W HANDLE WILL RE oe FRONT FILTER PAN COVER NO HANDLE BG P6071516 iiie FILTER PAN COVER HANDLE y WII y REAR FILTER PAN COVER 15 B605410 I C ne CRUMB CATCH BASKET 14 FRYER DRAIN VALVE HANDLE PARTS ASSEMBLY LD
17. 9212002 IHL LNOHLIM OL 96 12 4425 ON NA N3SSIQ 83400 SOL HS HS SIN 3705 VOS 38 LON ANY NOLV itid 0204 JO 1 340 9 2004 18Vd SI 1 SIHL NO O3NIVINOO JHL OILSINOO 43443 Ld ENZ 1S 61 395 os LASSVIX3N dash OILVIN3HOS eoo 1090 60550 HN QHOONOO LOS Od EJE 20 F XX 4531 YOLV IVINS OOLId EURT sosa PALO OMY 02 0121412345 3SIMYAHLO SSFINN TIY Z EDEN ALON 338 43194 1331 NOILdO 75 SALON SVO 2 2 014007 Hd MAMA LX3N 01 4001 2 4 NO HOLIMS FYNSSAYd yg Na LNANI OWA pz vc A VOVL AIO MOOTHSLNI ON 199 VO9I Y NO NO NUYNLAY OWA v2 5 vogL 1d 21 JAVA 549 ya OVAvC SVO HATVA 661 44 LVN SVO 3ATVA 091144 MA9 T d GNVWAG 1V3H AD ve NOILISOd 9 19078 L8csrosd AVZOL 072 800 021 07 H3INHO JSNVMHL 0120144 Ye
18. PART PART DESCRIPTION POTS o VINYL DRAIN VALVE HANDLE COVER DRAIN PROXIMITY SWITCH ACTUATOR D4002902 C DRAIN VALVE HANDLE FULL RH SPLIT 545 DRAIN VALVE HANDLE LH SPLIT VAT EE E 1 n 4 40 X 1 4 SCREW T P Passat 1 2 13 NUT PPDS Tea PLUNGER ASSEMBLY 34115501 DRAIN HANDLE RELEASE LEVER RELEASE LEVER VINYL COVER 5400 3001 usa FULL VAT HANDLE ASSEMBLY Complete drain valve handle assy B4003003 C LH SPLIT VAT HANDLE ASSEMBLY B4003005 C ccscscsicasssssssacecndsadsasssens RH SPLIT VAT HANDLE ASSEMBLY 10 AG14 GAS amp BURNER SYSTEM LD PART PART DESCRIPTION ne RR Wig c om FULL VAT BURNER BOX ASSEMBLY B3S21101 C 5559 FULL VAT BURNER BOX INSULATION KIT P P ON E PPOO iii iii HI LIMIT SWITCH 3027501 orina IGNITOR MOUNTING BRACKET EEE EEE 5022301 heroe BURNER DOMESTIC BS027001 C BURNER GERMANY CE LP M PPTIL3I IGNITOR DOMESTIC PP Si ii IGNITOR CE Un A PPID usina FLAME SENSOR CE E E CALL SERVICE AGENT FOR BURNER ORIFICE
19. TURN OFF Drain Valve is OPEN the oil is draining slowly or not at all Red Return Valve NOT fully open Filter Circuit Breaker may be tripped Filter Motor Thermal Overload may be tripped Sensor switch may be loose or bad Green Drain Valve is NOT fully Closed Sensor switch may be loose or bad Green Drain Valve is NOT fully open Drain is plugged with debris PROBABLE CAUSE CORRECTIVE ACTION Pull slightly on the Red handle to check that it is fully open Locate the circuit breaker and reset Push Red reset button located on end of filter motor Check that the switch is tight in its mounting If switch is bad replace it Apply a little more pressure to the Green Handle to check that it is fully closed Check that the switch is tight in its mounting If switch is bad replace it Apply a little more pressure to the Green Handle to check that it is fully closed Use the Clean Out Rod from inside the Fry Vat to clear the Drain Valve If this NOT clear the blockage CLOSE the Green Drain Valve and follow these instructions for clearing the main drain line CAUTION Some HOT oil may still come out when the cap is removed Remove the two screw from the end cap Do NOT lose these Use the Clean Out Rod to clear the main drain tube Install the end cap along with its gasket and two screws Do not overtighten these screws COMPONENT CHANGEOUT It is assumed that for all except where noted of these component chang
20. The normal gap between the Actuator and the Sen sor switch on the Drain Valve handle is 3 6 mm Transformer Transformers are multiple input voltage 24 volt out put voltage and can be checked by reading the input and output voltages Blower Check the voltage between the wires going to the Blower If 120 VAC 1s found and the Blower is NOT turning it is defective Pressure Switch As the blower speed rises the amount of vacuum on the suction side of the pressure switch rises past ap proximately 1 3 WC 0 325 kPa the Presssure Switch will close When the vacuum falls below ap proximately 0 8 WC 0 2 kPa the Pressure Switch will open With the Blower running check the IN and OUT voltage of the Switch If 24VAC can be found on one side but NOT the other the Pressure Switch is defective Gas Valve The Knob should be in the ON position Check for 24VAC between the terminals marked MV and MV PV and between PV and MV PV If voltage IS found between both of these connections and the Gas Valve does not open the Gas Valve is defective If voltage is NOT present at both of the coils on the Gas Valve troubleshoot and repair the machine until voltage IS present at both coils retest the Gas Valve as previ ously described Ignition Control Modules When the Ignition Control Module is supplied with 24 VAC from the temperature control system at the TH terminal it will send a signal to the Ignitor which will
21. a normally closed switch until the temperature at its probe reaches 435 F 15 225 C 15 In order to test this switch it will be necessary to bypass the Heat Demand Relay This will cause the fryer to heat until the tem perature of the oil reaches the necessary tem perature to trip the Hi Limit WARNING Do NOT leave the machine during this test This test will cause the oil to heat past the normal oper ating temperature and can cause damage to the machine and its operator Always use an external temperature probe to observe the oil tempersature during this procedure In order to cause the oil to reach a temperature where the Hi Limit will trip it will be necessary to bypass the Heat Demand Relay To do this use a small jumper wire and join the Normally Open Terminal 5 and Common Terminal 3 terminals on the switch section of the relay If the switch does not trip between the prescribed limits it 18 defective and should be replaced Once tripped the switch cannot be reset until the oil has cooled to approximately 400 F 204 C If the switch cannot be reset it is defective Drain Valve amp Return Valve Switches These switches are magnetically operated Reed switches When the Drain Valve handle is moved to the open position the Actuator will move away from the switch causing the Reed switch to open When the Drain Valve is closed the Reed switch will close This switch can also be checked with an Ohm meter
22. cian 9 NON LOCKING CASTER 0093 300 m 1 4 20 NUT A A 50 05 SINGLE FRONT PANEL TOP DECK B36027001 susanne DUAL FRONT PANEL TOP DECK B362720I C TRIPLE FRONT PANEL DECK 83627401 aora QUAD FRONT PANEL TOP DECK 30282015 cias QUINT FRONT PANEL TOP DECK 080650 e 1 4 FLAT WASHER A EEEERSEEEETETESVERTR P0093300 cinc is 1 4 X 20 NUT E E I0 uses SINGLE CABINET BOTTOM PLATE 1834501 E E CABINET BOTTOM PLATE LEFT HAND Non filt r esses duna DUAL CABINET BOTTOM PLATE Non filtern PASS M TRIPLE CABINET BOTTOM FIET 183940 arias TRIPLE CABINET BOTTOM RIGHT 1839501 viaria PUMP BOTTOM COVER AG14 FRYER FILTER LD PART 4 PART DESCRIPTION B4003203 C OIL RETURN HANDLE FULL amp RH SPLIT B4003204 C OIL RETURN HANDLE LH SPLIT T P0079500 ee 10 24 1 2 SCREW A 257004401 DRAIN LINE CLEAN OUT COVER 2 PPI S CLEAN OUT COVER GASKET ER PPIOS08 2 este 10 24 WING NUT M 86643101 55552244 44 244444 FILTER DRAIN LINE END A DRAIN LINE END CAP GASKET PPI0096 2 ee 10 24 X 1 2 SCREW e RPTE EE A AT en ele FLEX TUBING WITH FITTINGS 18
23. connect device This quick disconnect must com ply with ANSI 724 41 To limit the movement of the unit without depending on the connector or quick dis connect a restraining device must also be installed WARNING There is an open flame inside the machine The unit may get hot enough to set nearby materials on fire Keep the area around the unit free from combustibles WARNING Ensure that the machine can get enough air to keep the flame burning correctly If the flame is starved of air it can give off a dangerous carbon monoxide gas Carbon Monoxide is a clear odorless gas that can cause suffo cation WARNING Carbon Monoxide gas can build up if you obstruct the flue Blocking the flue will also cause the unit to over heat DO NOT obstruct the flow of combustion venti lation or air opening around the machine Ensure that you meet the minimum clearances specified in the in stallation instructions Adequate clearance around the unit is necessary for servicing and proper burner op eration WARNING If the machine should shut down unexpectedly wait 5 minutes before attempting to restart it This will allow time for any excess gas in the unit to dissipate WARNING The power supply must be disconnected before servic ing or cleaning the unit WARNING DO NOT supply the fryer with a gas that is not identi fied on the data plate located on the inside of one of the doors of the machine If you need to convert the machine to another
24. e pull the ring back on each of the 2 quick disconnects and release the couplings Remove the 2 screws and the front of the Pump Motor assembly will drop The assembly can be removed from the machine by lifting the rear slightly and pushing back The front of the mount can be lowered until the assembly can be re moved from the machine 10 Install in the reverse order Circuit Breaker 1 Remove the 2 mounting screws on either side of the door magnet catch Remove the door magnet catch Remove the 2 mounting screws from the top and bottom of the cover Depress the 4 catches that hold the circuit breaker in the cover 1 Unscrew the fitting for the gas supply tubing on the bottom of the burner 2 Unplug the wire to the spark ignitor 3 Remove the 2 screws that hold the spark ignitor Install of the reverse order and burner in place Gas Valves 1 Unscrew the fittings to the gas outlet tubes at the top of the gas valve at E gy E us 1 M 3 The burner and spark ignitor may be removed to gether Install in the reverse order 2 Unscrew the pipe union located behind the gas valve Proximity Switches 3 Unplug the 3 wires that plug into the gas valve 1 The actuator can be removed by removing the 2 Install in the reverse order mounting screws Burners and Spark Ignitors NOTE If the ignitor is to be removed without the burner start the
25. eout instructions the fryer has been shut down and disconnected from the power and gas supplies cooled and drained of oil Probes 1 Unplug the wiring connector 2 Unscrew the small nut on the probe seal 3 Slide the probe from the seal Install in the reverse order using the new ferrule supplied with the new probe Hi Limits 1 Unplug the wiring connector 2 Unscrew the Hi Limit from the front of the fry tank Install in the reverse order Computers CAUTION Take care not to drop any of the components from the front panel as this will damage them 1 Remove the two screws from the upper mount of the front panel Fralator 415 3 L h 2 Unplug wiring connection at rear of computer NOTE On split tank machines you will find 2 wir ing connections to unplug Install in reverse order Components mounted in the front panel To access all of the components mounted the front panel follow the instructions below 1 Remove the computer as described previously The components within the front panel area can now be accessed Filter Relays 1 4 tabs L 4 LOAD 6 Control Relays Control relays are always wired in the following man ner 7 8 Coil Terminals L 1 NO Normally Open E NC Normally Closed Filter Pumps From the front of the machin
26. gnal has not been established the Ignition Control Module will Lock Out and cease to run until reenergized e Split Vat The same power that supplies the com puter also supplies 24 VAC to the normally open Pressure Switch When the computer energizes the Heat Demand Relay the Blower will be supplied with power and come up to speed At this time the air pressure from the blower will close the Pressure Switch and allow 24 VAC to go to the second set of contacts within the Heat Demand Relay Since the Heat Demand Relay is now closed the Ignition Con trol Module and Hi Limit Switch will receive 24 VAC If the Hi Limit Switch is NOT tripped it will allow 24 VAC to be supplied to the Pilot Solenoid of the Gas Valve The Ignition Control Module sup plies 24VAC to the Main Solenoid of the Gas valve The Ignition Control Module alternately sends a spark signal to the Ignitor and tests for a flame sense signal from the same Ignitor When a flame sense signal is received it will cease to send the spark sig nal and continue to sense flame If after 10 seconds a flame sense signal has not been established the Ig nition Control Module will Lock Out and cease to run until it re energizes Hi Limit System When the Hi Limit trips it causes the power to the Pilot Solenoid to stop and gas will cease to flow through the gas valve This will cause a Lock Out condition and the burners will not light The Hi Limit Switch should be manually reset b
27. h part in addition the Company s obligation shall be limited to reimbursement for normal labor on such parts Pitco Frialator Inc agrees to pay the G S Blodgett Corporation Authorized Service and Parts Distributor for any labor and material required to repair or replace at the Company s option any part which may fail due to defects in material or workmanship during the above general warranty period Fry Tanks In addition the Company warrants to the original user of any fry tank to be free from defects for a period of ten 10 years from the date of manufacture Labor and freight shall be the responsibility of the user This shall only obligate the Company to repair or replace at its option any fry tank which it determines to be defective Claims under this item shall be supported by a statement detailing the defect and the Company may require the return of the fry tank claimed to be defective Computer or Digital Cooking Controller In addition the Company warrants to the original user of any Cooking Computer or Digital Controller to be free from defects for a period of two 2 years from the date of manufacture During the two 2 year period all charges involved in the replacement of a Pitco Computer or Digital Controller will be the responsibility of Pitco Frialator Inc Burner In addition Company warrants to the original user of any Advanced Fryer Burner to be free from defects for a period of five 5 years from the date of manufact
28. h unit zd X x An 12 Remove the brackets located inside the splash back 9 Remove all of the nuts and washers holding the splash deck in place 11 Remove all of the screws holding the front of the tank 14 Remove the complete splash back assembly 13 NOTE To disconnect the filter return piping as in step 15 unscrew the union connecting the return piping to the tanks Install in the reverse order 15 Remove the lower rear back cover 16 Unscrew the compression fitting at the rear of the tank 17 Remove the air tube from the air box the blower is mounted to this box 18 Grasp the tank by the middle tube and remove it from the rear of the cabinet Split Fry Tanks Split Fry Tanks should be removed and installed as pairs in the same manner as Full Fry Tanks There are 3 sets of clamps that hold the two Split Fry Tanks together 1 On the rear of the tank On the bottom of the tank accessed by first re moving the blower 3 On the bottom of the tank at the front 14 Parts Operational Components Part Schematic Description Number Nomenclature PP11254 Al Computer PP11286 Al Computer PP11144 A2 A3 Ignition Control Module 11067 Blower 11131 Ignitor Flame Sensor PP11065 RT1 Probe PP11140 Vi Gas Valve NAT 11141 Vi Gas Valve LP PP11064 S2 Hi Limit PP11068 Kl Relay Heat Demand PP11068 K2 Relay Gas Valve PP11033 K3 Relay Hood System
29. he problem Proof of the date of installation and or the sales slip may also be required If this procedure fails to be satisfactory write the National Service Manager Pitco Frialator Inc P O Box 501 Concord NH 03302 0501 USA This warranty gives you certain specific legal rights you may have other rights which vary from state to state i Table of Contents WARRANTY STATEMENT 1 TABE OP CONI TNE ser 111 INSIALLAION INSTRUCTIONS szene 1 1 Q ick Disconnect Gas 00020101 ae 1 Fuel Supply Line Leak and Pressure darian 1 a E o PEE 1 1 aos 2 HOW DOESTEWORR ener nn 3 ii PP e ooo A 3 12122 A 3 3 LADDER DIAGRAND cuidado 4 COMPONENT TROUBLESHOOTING 5 Um D TRV H 5 A Un 5 Drain valve amp Return Valve SOIL 5 is T E E E E E 6 DIO A Tm 6 PCS SU E E E 6 OC CR CI oidos 6 0118 OO Module 6 TROUBLESHOOTING GUIDE ee e c E 7 TERT 9 COMPONENT CHANGE OUT sanken 9 PODE
30. hot the Hi Limit may be tripped Ignition Lockout Heat Demand Relay Ignition Control Module Spark Ignitor F2 fuse blown Blower Heat Demand Relay Ignition Control Module Gas Valve Relay Full Tank Only Defective Pressure Switch Tripped or defective Hi limit Gas Valve Flame Sensor Ignition Control Module Gas Valve CORRECTIVE ACTION any Press switch to the ON position Locate the correct circuit breaker and turn OFF and back ON again Check and Replace as needed Check Transformer Allow the oil to cool the Hi Limit will reset itself Turn the computer OFF and back ON again to reset the computer Check gas supply Flame Sensor Hi Limit Gas Valve Ignition Control Module s Pressure Switch Full Tank Gas Cut Off Relay Full Tank Blower Full Tank Check and replace where needed Check and replace where needed Check adjust replace where needed Check and replace where needed Check and replace where needed Check and replace where needed Check and replace where needed Check and replace where needed Check and replace where needed Check and replace where needed Check and replace where needed Check adjust replace where needed Check and replace where needed Check and replace where needed Filters PROBLEM Red Return Valve is open but no pump sound can be heard Drain valve is closed and the computer has been reset but still shows DRAINING or
31. ia 10 32 X 1 2 SCREW AIRS E MAGNET STRIKER PLATE Wr M MAGNET STRIKER PLATE COVER 21937501 em SWITCH MOUNTING PLATE 13802901 TOP RIGHT amp LEFT DOOR HINGE 501301 uses DOOR HINGE PIN 3802903 BOTTOM RIGHT amp LEFT DOOR HINGE 2302301 LEFT DOOR ASSEMBLY 2302302 nassen RIGHT DOOR ASSEMBLY 3020803 CE COMPUTER BEZLE ASSEMBLY FULL B3020804 AAA CE COMPUTER BEZLE ASSEMBLY SPLIT 92307 5 10 24 HEX NUT i 10 FLAT WASHER Disc I 12 COMPUTER SINGLE ui y pA I 12 COMPUTER DUAL 62601 COMPUTER BEZLE 11008 HEAT DEMAND RELAY P5040089 55 54 MAIN GAS VALVE RELAY 85053102 reset TERMINAL STRIP COVER 73043 282 m WIRE TERMINAL STRIP lu uU 055 5 FILTER PUMP RELAY T TRANSFORMER CE PP10210 Mec TRANSFORMER DOMESTIC ud iul 225 n SPARK IGNITION MODULE DOMESTIC 20 SPARK IGNITION MODULE CE VE A AV a o SN 7 lt AN e NW 2 lt N X XA AN 5 A E AG14 FRYER CABINET LD PART PART DESCRIPTION 183430 cian DUAL FRYER CABINET COVER STAND For fryers without capping piece A1834101 0 TRIPLE FRYER CABINET COVER OFF 1834301 A1834301
32. n of the appliance or the component part This repair or replacement will be at the expense of Pitco Frialator Inc except as limited by this warranty statement Any repair or replacement under this warranty does not constitute an extension in time to the original warranty Parts covered under this warranty will be repaired or replaced at the Company s option with new or functionally operative parts The liability of Pitco Frialator Inc on any claim of any kind including claims based on warranty express or implied contract negligence strict liability or any other legal theories will be exclusively the repair or replacement of the appliance This liability will not include and the purchaser specifically renounces any right to recover special incidental consequen tial or other damages of any kind including but not limited to injuries to persons damage to property loss of profits or anticipated loss of the use of this appliance If any provision of this warranty is unenforceable under the law of any jurisdiction that provision only will be inapplicable there and the remainder of the warranty will remain unaffected The maximum exclusion or limitation allowed by law will be substituted for the unenforceable provision How to Obtain Warranty Service First direct your claim to the GS Blodgett Corporation Authorized Service and Parts Distributor closest to you giving complete model serial and code numbers voltage gas type and description of t
33. of the probe the resistance change will slow and become more linear If the probe is sus pect check its resistance and the oil air temperature at which it was taken Compare these values on the chart below TEMP RESISTANCE TEMP RESISTANCE F Ohms Q F Ohms 60 1390550 330 1920 80 84644 335 1123 100 53146 Q 340 1058 Q 120 34328 2 345 998 2 140 22755 Q 350 942 160 154460 355 890 Q 180 107169 360 941 0 200 75860 365 795 Q 2102 6427 370 752 Q 220 5470 Q 3752 7120 2402 4013 380 675 260 2991 Q 385 640 Q 280 2262 Q 390 607 Q 300 17340 395 576 320 1347 4002 547 2 225 1267 Q If the probe returns an open circuit or 0 Ohms read ing it should be replaced If the resistance varies more than 20 Ohms from the above chart when being checked between 325 375 F 162 C 190 C the probe will give a false temperature reading on the computer and should be replaced However it will continue to operate at a slightly higher or lower tem perature Allow the oil to cool and check the probe resistance at a lower temperature As can be seen from the chart a greater degree of offset can be al lowed at a lower temperature Relays Relays will energize when the correct voltage 1s sup plied to the coil When energizing the relay Switch ing Contacts will close thus connecting the Com mon and Normally Open terminals Hi Limits A Hi Limit switch is
34. or RH Hinge Top Hinge Bottom Hinge Rod Handle Door Magnet Catch Drain Valve Full Tank Drain Valve Split Tank Clamp Hi Limit Bulb Burner Main Handle Drain Valve Full Tank Handle Drain Valve Split Tank LH Handle Drain Valve Split Tank RH Handle Lever Stop Release Plunger Orifice 31 Nat Gas Orifice 49 LP Gas Cover Full Tank Cover Split Tank Handle cover Bracket LH Ignitor Bracket RH Ignitor Rack Tube Full Vat Rack Tube Split Vat Wiring Harnesses B6728001 B6730801 B6730701 B6731101 B6731201 PP11128 Harness Filter Pump Harness Full Tank Harness Split Tank Harness Control Cable Harness Filter Option Wire Ignitor 16 Parts Identification Computer Controller PP11254 Ignition Control Module PP11144 Blower PP11067 Ignitor Flame sensor PP11131 Probe PP11065 Gas Valve PP11140 Nat Gas 11141 1 Hi Limit Switch 9 PP11064 Relay Heat Demand amp Gas Valve PP11068 Relay Hood System PP11033 Transformer PP10210 Pressure Switch PP11066 Proximity switch Sensor PP10262 B Proximity Switch Actuator PP10263 Motor Filter 10101 Relay Filter PP10058 Circuit Breaker PP10460 Gasket Clean Out Port PP11182 Gasket Drain Line PP10032 Clamp Band PP11172 Valve Ball 3 8 P6071780 17 V S 10660 HN THOONOO HOLY IVINS COLId NOIS V
35. proceedure at step 2 11 The sensor may be removed by disconnecting the wiring harness and by removing the 2 mount ing screws Install in the reverse order Blowers 1 Unplug the wiring connector 2 Remove the 3 screws from the mounting flange 3 Using a flat screwdriver break the seal at the motor flange 4 The motor can now be lowered out of the ma chine NOTE The new blower will be shipped with the blower housing attached Remove the motor from the blower housing in the above manner Clean the sealant from the new motor and the old housing still attached to the machine Apply a small amount of high temperature silicone sealant to the motor mount ing flange Install the motor in the reverse order of removal Pressure Switches 1 Unscrew the plastic fitting from the air connec tion on the pressure switch 2 Unplug the 2 wires from the switch 12 3 Remove the 2 screws from the mounting bracket Install in the reverse order Fry Tanks Full Fry Tanks Remove ALL of the computer controllers from the machine 2 Remove the burners and ignitors from the tank to be removed 3 Disconnect the drain valve switch wires 4 Disconnect the return valve switch wires 5 Disconnect the blower wires 6 Remove the drain line from the left and right ends of the drain valve tee 7 Disconnect the filter return piping at the rear of the Fry Tank 9 Remove the 3 screws from the front of eac
36. sure proper opera tion To level the fryers loosen the two set screws on the caster leg stem Rotate the collar of the caster leg to raise or lower the height of the unit Tighten the set screws to lock the adjustment in place Filling the fryer with oil CAUTION Never operate this equipment empty Always make sure there is the correct amount of short ening or in the case of cleaning water in the fry tank before turning the unit ON It is very important to make sure the oil level is cor rect before attempting to heat shortening in your Pitco fryer Liquid shortening can be poured directly into the fry tank until the correct level has been reached This 18 indicated by a line on the right or left hand sides of the inside of the fry tank is the level for Cold shortening and is the level for Hot shortening For solid shortening the shortening must be cut into small blocks about 1 2 54 Cm size These small blocks must be placed under and around the heat tubes Regular cleaning of this equipment as well as the hood is an important part of proper mainte nance Clean the fry tanks using the Boil Out procedure described in the operating manual A wiring diagram is located in the back of this manual and inside the fryers Retain this manual for future reference HOW DOES IT WORK The Advanced Gas Fryer will have certain re actions to what is happening knowing what these reactions are and knowing
37. ure Labor and freight shall be the responsibility of the user How to Keep Your Warranty in Force sure any shipping damages are reported immediately Damages of this nature are the responsibility of the carrier Install the unit properly This is the responsibility of the installer and the procedures are outlined in the manual Do not install it in a home or residence Maintain the unit properly This is the responsibility of the user the procedures are outlined in the manual What is NOT covered under this Warranty Adjustments such as calibration leveling tightening of fasteners or plumbing or electrical connections normally associated with initial installation are not covered under this warranty These procedures are outlined in the installation manual Damaged due to flood fire or other acts of Nature are not covered under this warranty If the unit is used for a purpose other than for which it was intended or designed resulting damages are not covered under the warranty Failures due to erratic voltage or gas supplies are not covered under the warranty Material alterations or modifications from the condition in which the unit left the factory are not covered under the warranty Units with unreadable obliterated or removed serial number rating plates are not covered by the warranty Any parts other than Genuine OEM parts from Pitco Frialator Inc or its Authorized Parts and Service Distributors are not covered by the warrant
38. ure to keep any packing materials as these will be nec essary to make a claim Follow these installation instructions carefully A proper installation is important for the opera tion of the fryers In the United States all installations must con form to all local and state codes and well as the National Fuel Gas Code ANSI 223 1 1992 In Canada installations must be made in accor dance to Canadian Standard CAN 1 B149 1 or 2 Installation Codes for Gas Burning Appli ances amp Equipment Electrically operated appliances must be elec trically grounded in accordance with local codes or in the absence of local codes with the Na tional Electric Code ANSI NFPA No 70 1996 in CANADA with CSA C22 1 Canadian Electri cal Code Part 1 Ventilation A proper ventilation system is also an impor tant part of the installation For information on the construction and installation of ventilating hoods please see Standard for the Installa tion of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment N F P A No 96 1987 Copies can be obtained by writing to the Na tional Fire Protection Association Battery March Park Quincy MA 02269 Note It is recommended that the ventilation system be cleaned and maintained on a regu lar basis Quick Disconnect Gas Connection Units equipped with casters must be installed with connectors that comply with the standards for connectors
39. y Any other failure which is not attributable to a defect in materials or workmanship is not covered bt the warranty This warranty specifically excludes parts which wear or would be replaced under normal usage including but not limited to electric lamps fuses interior or exterior finishes and gaskets etn ec e cb b Limits to the Warranty Outside the United States of America and Canada this warranty is limited to the replacement of parts and Pitco Frialator Inc will not bear any other expense be it labor mileage freight or travel Charges for mileage over one hundred 100 miles travel time over two 2 hours overtime and holiday charges are not covered under this warranty These charges are the responsibility of the individual or firm requesting these services If any oral statements have been made regarding the appliance these statements do not constitute warranties and are not part of the contract of sale This limited warranty constitutes the complete final and exclusive statement with regard to warranties THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IM PLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS Limitations of Liability In the event of a warranty or other claim the sole obligation of Pitco Frialator Inc will be the repair or replacement at the Company s optio
40. y pressing the Power Switch to the OFF position and pressing it back to the ON position Filter System With the Filter Circuit Breaker in the ON position opening the RED Return Valve Handle will cause the Pump On Relay to be energized and the pump will begin to operate Closing the Return Valve Handle will de energize the Relay and the Pump will stop running Heat Tape All Advanced fryers are equipped with Heat Tape which has an indicator light that will illuminate when the piping is up to operating temperature do not at tempt to pump unless the Filter Ready Light has il luminated Full Vat Fryers PROXIMITY SWITCH 2320 Amzuiuonoz 3zu Split Vat Fryers 04 20 AMSOU 5 20 029 2 LADDER DIAGRAMS 24 VAC COMPUTER DRAIN VALVE INTERLOCK INPUT DEMAND HEAT DEMAND RELAY LH SIDE SPLIT VAT COMPUTER DRAIN VALVE INTERLOCK INPUT Heat Demand Relay PRESSURE SWITCH AIR PRESSURE 24 VAC RETURN GAS CUT OFF RELAY IGNITION CONTROL PRESSURE MODULE 2 SWITCH IGNITION CONTROL MODULE 1 AIR PRESSURE HI LIMIT BLOWER 24 VAC COMMON IGNITION CONTROL MODULE HI LIMIT BLOWER COMPONENT TROUBLESHOOTING Temperature Probe The resistance of the probe decreases as the tem perature rises The lower the temperature the greater the resistance change will be per degree of tempera ture change as the temperature approaches the work ing range

GAS FRYER FILTER

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