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Twisted — Nitro Stunt Racing Operation & Service Manual

1. Ethernet Port Connect to DVI Port Ethernet Port in to Monitor AC Power Plate for Linking PCI USB Port to Cabinets GVRI O PCB Force Feedback Steering PCB Mini Motion PCB Figure 41 Computer Rear Panel Twisted Nitro Stunt Racing Operation and Service Manual Page 84 of 90 040 0224 01 Rev C 4 6 2010 Chapter 8 Diagrams and Schematics Power Transformer Connection AC Power Strip for 230 VAC System Note a Connection order White Black H does not matter J UY J J Y s 8 Power Marquee Light s Transformer Computer LCD Monitor Power Supply TEM igen 24 VDC Power Supply 12 5 VDC Power Supply White To Coin Box Ground Lug To Pedal Assembly Ground Lug AC Power Plate penis 3 To Transformer Green Black in Mini Motion EMI Filter Assembly Black Base Note Two middle N L terminals are not used meee A E E E To Ground AC IN D Lug on Bottom ACIN Z2 Breaker Cabinet Power Cord of Filter Motion Seat Switch Not Shown Power Cord Note Motion Power Components are not installed on non motion cabinets Part Marquee Light Wiring 115 0157 01 42 To Fixture 32 Di To Fixture Cabinet Di Fixture Cabinet Part Part Part Part 115 0161 01 115 0202 01 115 0154 01 115 0157 01 Figure 42 AC Power Distribution Diagram 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 85 of 90 Chapter 8 Diagrams and Schemat
2. Lower Monitor _ Mounting Bolt Locations of Monitor Mounting Bolts Inside Cabinet Figure 28 Monitor Mounting Bolts 42 Cabinet 8 Carefully lift the monitor bezel and glass out of the cabinet as one unit This 1s easiest to do with a person on each side of the assembly 9 Place the LCD monitor assembly face down on a safe working surface 10 Refer to Figure 29 for monitor assembly components Carefully disconnect the three 3 wire harnesses that connect the LCD panel to the LCD Control PCB on the back of the assembly 11 Remove the seven 7 screws that secure the bezel in place around the front of the monitor LCD Monitor Back ir p ql LCD Control PCE Be Backbox Monitor Remote Control Board Bezel Figure 29 Monitor and Backbox Components 42 Cabinet 12 Remove the four 4 bolts from the back of the backbox shown by the circles in Figure 29 and lift off the backbox with the attached LCD Control PCB and Monitor Remote Control Board 13 Lift the LCD panel out of the bezel 14 Reverse these steps to install the new LCD monitor Read the caution below and refer to Figure 30 to avoid breaking the LCD Control PCB connector LCD Control PCB Align the connector carefully and gently push straight in with your thumbs on both sides DO NOT FORCE Pressing too hard can break the plastic See Figure 30 for the correct way to connect the harness CAUTION It is very EASY TO BRE
3. With the game running in Attract Mode open the coin door to locate the Operator Button Panel Press the TEST BACK button to open the menus Once you enter the Operator Menu use the VIEW and J buttons to move up and down through the main menu list on the left side of the screen Pause over a menu item to open the submenu below it and then use the VIEW and J buttons to move through the submenu items When you move over a submenu item a blue highlight will appear around the item Press the START button to open the associated menu or screen Once you open a menu use the VIEW and J buttons to navigate through the menu items Press START to select an item and change its setting Some menu items use sliders to set numeric values A slider as shown below will appear when you highlight the item and press START To set the slider press the VIEW and J buttons to increase or decrease the value and then press START again to save the selected value Move Right to Increase 11I 4 Move Left to Decrease Some items use popup menus to select settings as shown below The popup menu will appear when you highlight the item and press START Press the VIEW and J buttons to select from the popup menu and then press START again to save the selected value Free Play Occa Attract Audio Always Cabinet Volume When you finish with a menu press the LOOK BACK button to return to the main menu list on the left side of
4. 0 STUNT 611068 Operation amp Service M anual 040 0224 01 Rev C gt Read this manual before use gt Keep this manual with the machine at all times www globalw com http service globalw com techsupport globalw com Phone 408 597 3435 Fax 408 597 3437 Nitro Stunt Racing 2010 Game Seed GLOBAL VR and the GLOBAL VR logo are registered trademarks of Global VR Inc All Rights Reserved All other trademarks are the properties of their respective owners Preface Table of Contents leue ip ic M M E 4 Chapter 4 Software Restoration 36 VEI n MN NR EN 4 Run the System Recovery CD 36 Warnings c cet TC M oc aaa CREE ote 4 Run the Game Install DVD 36 Environmental Conditions Eois t unde deditus cunt 4 Test and Set LU Doo uod Mta o deat 37 FCC Notices United States 5 Chapter 5 Service and Repair Chapter Introduction 6 Pro CUE a startet aan iesu E eae eM Edd 38 Cabinet Specifications eeeeeeeeeesess 6 Access Panels on Cabinet Rear 38 Current Requirements Approximate a Removing the Control Panel 39 Hardware Feat oS sebo o rdum 7 Disassembling the Control Panel 39 Cabinet Installationen nero f Force Feedback Steering System Service 40 Unpack and Inspect Cabinet All Cabinets 7 5 KQ Steering Po
5. Menuitem Defaut Descriptor Race 4 Lets you set the number of credits required to start a new game Options are 1 50 Race Continue Lets you set the number of credits required to continue a game 4 play again Options are 1 50 Play Again Continue must be set to Enable in the Game Settings Settings menu to use this feature Twisted Nitro Stunt Racing Operation and Service Manual Page 26 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Collections Screens The Current Earnings screen displays Earnings and Service Credits for the current period Earnings are displayed in Credits only When you select Reset Bookkeeping and then confirm in the confirmation box that appears all amounts are reset to zero 0 in the Current Earnings screen and the data is moved to the Last Collection screen Lifetime Earnings and Lifetime Average Weekly Earnings are displayed on the Statistics Machine screen described on page 28 Collections SEMEN an Collections Current Earnings Last Collection Machine Settings _ Game Settings Since 3 17 2010 9 43 24 AM _ Game Settings 3 16 2010 10 25 46 AM to 3 17 2010 9 43 24 AM Coin Settings Coin Settings Collection Product Earnings Service Credits Collection Product Earnings Service Credits Current Earnin l Last Colleton Race 16 1 Current Earn inas ace 24 1 Statistics Unspent Monies 1 nla B Statistics Unspent Monies 1 n a
6. 040 0224 01 Rev C 4 6 2010 Page 13 of 90 Chapter 1 Introduction M aintenance Restart Feature To keep the software running optimally the cabinet will restart itself every 24 hours The automatic restart will not occur if the operator turns the cabinet off every day The maintenance restart occurs according to the following conditions 1 Ifthe game has been running continuously for at least 24 hours and the game has been in Attract Mode not played for at least 15 minutes then the following screen will be displayed Scheduled RESTART in process Press lt START gt to postpone 2 The screen will count down for 30 seconds If a user presses the START button the screen will not appear again until the next time the Attract Mode has been running for 15 minutes If nobody presses the START button the game will shut down and restart which will take about 3 minutes 3 After the cabinet completes the Restart the next Restart will be scheduled for 24 hours later If the initial Restart happens to be scheduled during a busy time for your location the action of players pressing START to postpone will move the restart to a time that is not busy Hint To force the restart to happen at a certain time such as after closing time power cycle the cabinet at that time The next restart will be scheduled for 24 hours later To see how much time is left before the next maintenance restart check the Machine Settings Info scre
7. 46 Figure 44 Simplified Wiring Diagram 87 Figure 25 Audio Amp and Speakers 47 Figure 45 Detailed Wiring Diagram 88 Figure 26 Monitor Assembly Exploded View 42 C ABINET s dope eic oaa o bn eode 50 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 3 of 90 Preface Preface S afety Please read this page before preparing your arcade cabinet for game play The following safety instructions apply to all game operators and service personnel Specific warnings and cautions will be included throughout this manual Use the following safety guidelines to help protect the system from potential damage and to ensure your personal safety Electronic components in the game cabinet except inside the Mini Motion base run on 115 VAC The voltage switch on the back of the computer must be set to 115 If you power up the computer outside of the cabinet set the switch to match the local AC voltage 115 volts 60Hz in most of North and South America and some Far Eastern countries such as Japan South Korea and Taiwan 230 volts 50Hz in most of Europe the Middle East and the Far East To help prevent electric shock plug the system into a properly grounded power source These cables are equipped with 3 prong plugs to help ensure proper grounding Do not use adapter plugs or remove the grounding prong from a cable If you must use an extension cable use a 3 wire cable with
8. Diagnostics Resume Game Total 17 1 Diagnostics Total 25 1 Resume Game Machine Settings START Select GLOBAL VIEW Up START Select MUSIC Down LOOKBACK Cancel Back MUSIC Down LOOKBACK Cancel Back Figure 15 Collections Screens 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 27 of 90 Chapter 3 Operator Menu and Game Setup Statistics Screens The Statistics screens allow the operator to view the gameplay statistics collected by the cabinet The lifetime totals are never reset unless the operating system is restored using the System Recovery Disk To reset the current Total for any screen use the Game Settings Game Resets menu described on page 22 Statistics Machine displays general statistics about the cabinet Statistics Game Settings Lifetime Earnings 120 Lifetime Earnings total earnings for cabinet Coin Settings Lifetime Avg Weekly Earnings n a Machine Settings Collection statistics Lifetime Duration Since March 16 2010 Lifetime Avg Weekly Earnings earnings per Game Modes Lifetime Time in Play 14 00 25 ee Lifetime Average Play Time 3 minutes 2 seconds week averaged Over cabinet lifetime Track Continue Stats Time in Play 12 00 25 Lifetime Duration the date the operating Diagnostics Average Play Time 2 minutes 59 seconds D Resume Gane peta ers ur eria team system was installed This is updated if you run the System Recover
9. HEX HD CAP SCREW M10x30 GR 8 8 21 243 0978 00 SCREW M10 x 40MM HHCS 22 1 50 8145 00 DIE CAST WHEEL STOP W BUMPERS 23 443 0034 00 LOCKWASHER M10 RIBBED 24 443 0035 00 NUT HEX M10 25 1 50 4045 PL STOPPER PIE CAM amp PLASTIC PULLEY 26 1 50 4041 00 TIMING BELT BLACK 3 8 WIDE 27 1 50 2670 00 5K POT NEI SENSORCUBE 28 143 0018 00 LOCKWASHER INT 3 8 x 9 16 29 143 0014 00 HEX NUT 3 8 24 X 3 32 THK 30 1 50 4018 00 POT MTG BRACKET 31 1 50 4032 00 SPACER POT MTG BRACKET 32 1143 0184 00 SCREW 10 32 x 3 8 PHPNHD 33 1 43 0995 00 410 FLAT WASHER 34 1 43 0735 00 SCREW M4 X 12 SHCS 35 1 50 2511 00 ATARI GAMES PATENT DECAL 37 1 50 2525 00 SPLIT HUB FOR 5 8 SHAFT amp 1 4 20 TAP 38 1 50 1035 00HD HOOP SOFT RUBBER TYPE 60 DUROM 39 1 50 2715 00 CAP WITH CHECKERED FLAGS LOGO 40 3 43 0328 00 SCREW 1 4 20 X 75 SOCKET HD CAP B O 41 643 0284 00 SCREW 8 32 X 1 2 TORX TP B H 42 1 43 1554 00 STAR WASHER M14 EXTERNAL TOOTH Figure 37 Steering Assembly Exploded View and Parts Twisted Nitro Stunt Racing Operation and Service Manual Page 80 of 90 040 0224 01 Rev C 4 6 2010 Chapter 7 Replacement Parts Artwork Identification 42 Mini M otion Cabinet NSR42 AW 01 ur Backlit Marquee Artwork l n Aia b LUN La T i Ek WON a n A Ll i a T P B u mr 7
10. Load Defaults F10 Save ESC Exit 24 Now that all settings are correct press F10 The following prompt will appear Save amp Exit Setup Save Configuration and exit 25 Make sure Yes is selected use the arrow keys to select if necessary and press Enter Twisted Nitro Stunt Racing Operation and Service Manual Page 66 of 90 040 0224 01 Rev C 4 6 2010 Chapter 6 Troubleshooting Chapter 6 Troubleshooting Video Troubleshooting Cause Possible Solution No picture Power problem Check the Power On LED on the monitor power supply Or Make sure the power cord is connected to the power Corrupted picture on strip and the power strip is on monitor Loose or faulty DVI Verify that the video cable is firmly connected from the video cable monitor to the video card in the computer While the monitor is powered ON disconnect the video cable You should briefly see a message on screen saying No Input Signal if the monitor is working Check the video cable and make sure it is not pinched or frayed also cables can go bad over time Connect the cable to a different monitor to verify video output You hear the audio Loose or faulty Make sure that all harnesses between the control PCB connections and LCD panel are connected properly Check the DVI between LCD Panel video cable and power connection and Control PCB Make sure the LCD Control PCB connector is properly connected and not cracked or broken see Figur
11. are used to add dramatic lighting effects to the cabinet See Figure 35 for CCFL assembly details Each CCFL set is made up of two light tubes and a power inverter The power inverter is connected to 12 VDC power If both of the lights in a set fail the problem is most likely a faulty power inverter or loose power connection Make sure the power connector is firmly attached to the power inverter Swap the power inverter with a known good inverter as a test before changing the light tubes Some CCFL light sets have power switches If you replace an inverter and the replacement set has a power switch make sure it is switched ON Install the inverter so that the vent holes the circle of small holes on the case are not covered 2 Pin Connector Attached to Tube Cold Cathode Florescent Tubes Vent Holes eec 12 VDC In from DC Power Supply S Power Inverter Figure 35 Cold Cathode Light Detail Control Panel CCFLs The control panel is lit by a set of 12 white CCFLs To access the power inverter remove the Electronics Access Panel If you need to replace the CCFLs you will need to remove and disassemble the control panel assembly as described on page 39 Floor CCFLs Under Seat Pedestal Note The power inverter for these lights 1s located inside the seat pedestal If the lights are not working the problem is most likely to be with the inverter Note See t
12. 37 of 90 Chapter 5 Service and Repair Procedures Chapter 5 Service and Repair Procedures CAUTION GLOBAL VR assumes no liability for any damage or injuries incurred while servicing the cabinet Only qualified service personnel should perform service and installation of cabinet hardware To prevent electrostatic discharge ESD damage handle PCBs by the edges N only and use a grounding wrist strap or similar precaution Please read the service instructions before working on the cabinet WARNING Be very careful when working on the moving parts in the Mini Motion Base When you open the Mini Motion Base secure all loose clothing jewelry and hair to prevent them from getting caught in the moving parts Always turn the cabinet OFF and disconnect the AC Power Cord before performing any repair work DANGER For Mini Motion Systems disconnect BOTH AC Power Cords Note Procedures in this chapter are the same for all cabinet configurations unless noted Access Panels on Cabinet Rear Use the three access panels on the rear of the cabinet to service internal components Access Panels are similar on all Cabinet configurations Monitor Access Door Open to access LCD monitor monitor power supply and cooling fan Electronics Access Panel Remove four 4 Torx screws to open the panel and access the Audio Amp PCB GVRI O Mini PCB Force Feedback Steering PCB and Access associated DC power supplies Rear Door
13. Chapter 8 Diagrams and Schematics 84 CCFLs Below Control Panel 60 Warranty 35e VICO ach outset octal etidm eM eue uds 89 Leader Light or Speaker Lights Service LIMITED WARRANTY onore 89 42 Cabinet 6l Technical SUpport ecu tet EE 90 Leader Light Replacement 32 Cabinet 61 List of Figures Figure 1 Cabinet Dimensions and Weights 6 Figure 27 LCD Front Cover Bracket Figure 2 Coin Door with Key Location 7 AD C aD INCL Leeds detis oett tute 51 Figure 3 Setting up the Marquee 32 Figure 28 Monitor Mounting Bolts Cabinet OMY Jusen tantu D ic 9 42 C aDIDeb sace nime eiu dietis 52 Figure 4 Installing the Seat Runners 32 Figure 29 Monitor and Backbox Components C abibeb s oot aa 9 AZ C abIiel oe e b Ets 52 Figure 5 Display and Mini Motion Sections Figure 30 Connecting the LCD Control PCB secured Together uester tte ets 10 LAE TOSS eode oonettese E pen teme Dt 53 Figure 6 Linking Cabinets 11 Figure 31 Servicing the Coin Mech and Coin Figure 7 USB Game Dongle 13 IMIG IS Eeueencicsed euo trate cot laesae End dnce 56 Figure 8 Operator Menu Flowchart 18 Figure 32 AC Power Plate Non Motion Figure 9 Machine Info Screen 19 CAD ING Esc hap ca iniae a Aba aul spin 57 Figure 10 Machine Settings Menu 20 Figure 33 AC Power Plate Mini
14. E PCB te COND S J I 5 12 VDC and GND POS owe from Power Supply PN 115 0208 01 M J7 I ap 7 To Control Panel Buttons To START Lamp g Not Used g To Front_Out 32 Cabinet Only on Audio Amp PN 115 0215 01 To Front Speakers Part 115 0146 01 To Leader Light Main I O Harness J10 g To Brake Light Non Motion Cabinets Only Coin Meter J Signal PN 115 0152 01 To Coin Mech Harness 18 ab a To Operator Button Harness e o Brake Po J6 ae Pedal Assembly To Gas Pot L PN 115 0221 01 To Motion STOP Button Mini Motion System Only To Electronics Box a E a 42 Cabinet Connect Directly to Leader Light J 32 Cabinet Connect to Harness PN 115 0201 01 PN 115 0203 01 32 or 115 0150 01 42 in Mini Motion Base 42 Cabinet Only PN 115 0119 01 To Marquee PN Left Speaker 115 0155 01 System Computer PCI USB Port PN 115 0119 01 To Marquee To Front_Out Right Speaker on Audio Amp DVI Port To LCD 5 4 Audio Amp PCB Monitor 5 12 VDC In DC Power In from Main I O Harness Audio Front Front i A To Speaker harness Green EN Audio In Speakers Audio Rear PN BMIBSDT45 0 5 fn UP ues EL RU eS COE UA T 1 EN l Rear To Seat Left Speaker Speakers ae To Seat Right Speaker Center To Subwoofer Center Subwoofer Subwoofer T Cabinet FS Center Speaker Seat Assembly D a X
15. J EP LUN Ud J Motherboard EU USB Port m Eu 5 93 0 D iib mim Er 1 USB Game Force Feedback PCB Control Panel Dongle PN COEM GCE H2P5A PN 115 0005 02 l PN J1 XPOS YPOS EB To Steering Pot USB ABO6MM D eS PN 115 0006 01 M T J10 i s Gh otor Ctrl In to Steering Motor PN 115 0007 01 24 VDC Power PN 115 0008 02 Supply Ct To Power Strip Figure 44 Simplified Wiring Diagram To Ethernet Ethernet Port Port on Power Plate 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 87 of 90 Chapter 8 Diagrams and Schematics Main Harness PN 115 0146 01 GYRI O Mini PCB To System Computer GAS BRAKE 5V 1 Gas Wiper 3 GND 6 Brake Wiper 4 To Electronics Box in Mini Motion Base 1 Analog PWR 2 Gas Wiper 5 Analog GND 3 Brake Wiper Mini Motion System Only BLU e7 NO COM GRY Motion STOP Button Switch 1 n 2 r n Motion STOP ORG G Ree SNO com Motion STOP Button Switch 2 BR Harness PN 115 0221 01 Harness PN 115 0208 01 Chessis i0 10 GRN Y EL mn GND Lamps SV 0 24 555 i1 11 BLK 12 12 L C RED Start Button 1 2 WHT BLK 2 2 WHT BLKE 2 START Look Back Button 2 4 WHT BR 3 3 Look Back Music Button 3 5 WHT RED 4 4
16. Motion Figure 11 Game Settings Menu 22 CA ING basuteuosiiasusueau bd oq au seein 57 Figure 12 Game Resets Menu 24 Figure 34 Marquee Assembly Exploded View Figure 13 Coin Settings Configuration Menu 25 PASO ln E 59 Figure 14 Coin Setting Pricing Menu 26 Figure 35 Cold Cathode Light Detail 60 Figure 15 Collections Screens 27 Figure 36 Pedal Assembly Exploded View Figure 16 Motion Test Menu sss 35 ADI ALLS E cas ates MEA acutus ocius 79 Figure 17 Cabinet Access Panels 38 Figure 37 Steering Assembly Exploded View Figure 18 Force Feedback Steering System and Panenan tutettsatac t biet de cueu e 80 Harnessing Diagram cccccccccccceeeeeeeeees 40 Figure 38 42 Mini Motion Cabinet Artwork 81 Figure 19 Replacing the 5 KO Steering Pot 4 Figure 39 42 Deluxe Cabinet Artwork 82 Figure 20 Servicing the Steering Motor 42 Figure 40 32 Standard Cabinet Artwork 83 Figure 21 Pedal Assembly Details 43 Figure 41 Computer Rear Panel 84 Figure 22 Replacing Button Components 44 Figure 42 AC Power Distribution Diagram 85 Figure 23 GVRI O Mini PCB Version 4 45 Figure 43 DC Power Distribution Diagram 86 Figure 24 Seat Slide Assembly Replacement
17. Music View Button 4 6 WHT ORG 5 5 View NOS Button 5 7 amp amp L NOS B Signal GND 4 L BLK WHT Wis pe eon RN B AA OS Buiton J5 Mode Select Jumpers 1234 No ecco 32 Cabinet Only Jumpers eee e Harness Harness PN 115 0215 01 PN 115 0201 01 L Speaker i es J11 Not Used on Audio Amp 3 Not Used 6 L BRN YEL Po R Speaker EE Harness PN 115 0203 01 32 or 115 0150 01 42 J10 Leader Light Output 4 7 BLU ORG 12 VDC Brake Light 3 YEL WHT To Seat for Brake Light Control Brake Light Output 7 10 BLU GRY Non Motion Cabinets Only a Start Button Light Output 6 9 BLU VIO BLU RED Coin Meter Output 3 6 BLU RED idis METERS Coin Meter 7 7 METER eee ee 4 5V 2W _ Harness PN 115 0152 01 5 VDC in 33 from Power Supply a 2 Lamps SV 0 2A 1 1 555 6 6 o o L svp RED silt NO COM Coin 1 a BL SNP 9 9 Coin 2 For Optional Dollar Bill Validator Coin1 Button 9 2 X EL BLK YEL BLK i 4 4 Xm Operator Coin2 Button 10 3 YEL BR YEL BR 5 5 O o TEST BACK Button N M Test Back Button 13 7 YEL GRN YEL GR Cee Chassis E 5 To Coin Vault 4 4 GND SISSE Ground 5 5 Signal GND 1 BLK WHT BLK VVHT 8 6 ERVICE Service Enter Button 14 8 YEL BLU YEL BLU 3 3 E O o VOL DN NO COM Volume Down Button 12 6 Y EL ORG YEL ORG 2 2 tte O ni L VOL UP pod Volume Up Button 11 5 X EL RED YEL RED 1 1 O O NO COM Operator Panel Buttons P
18. Non Motion Non Motion Cabinets Only TWIST NON MO Exchange Only Flora Digital for Samsung 32 LCD 32 Only 42 LCD Driver Board 42 Only 42 LCD DISPLAY 42 Only LCD 32 Panel Only 32 Only Glass Display Shield 42 LCD 42 Only Glass Display Shield 32 LCD 32 Only Bezel Front LCD 32 32 Only Bracket 32 LCD Mount 32 Only Housing LCD 42 Inch 42 Only Bezel Front LCD 42 Inch 42 Only Cover LCD Base 42 Only 37192 00 37202 00 37216 00 Mount 42 LCD 42 Only Driving Controls 75 0006 822H27 74 BOOST Button Assembly Steering Mechanism Assembly W Motor Wheel Cover Twisted Nitro Stunt Racing Operation and Service Manual Page 76 of 90 040 0224 01 Rev C 4 6 2010 Chapter 7 Replacement Parts 2 lt Part Number Lighting 49 1001 00 60017 00 26146 00 37199 00 CCFL2R CCFL2W METL6R METL14R 60075 00 Audio 50 9005 00 Speaker 5 In 12 Watt 8 Ohm Shielded Happ 32 uses 3 42 uses 1 50 9986 00 5 25 Box Speakers Pair 4 Ohm 150w 42 Only Grill 4 Speaker Grill Leader Light 32 Only Miscellaneous Convoluted Sleeving 18 Long 3 8 ID Marquee Housing Yellow 32 Only Marquee Clear Plastic 32 Only Marquee Clear Plastic 42 Only Marquee Grill 32 Only Speaker Box Mount 42 Only Weldment Marquee 42 Only Sheet Metal Marquee Hinge 32 Only Sheet Metal Marquee Mount 32 Only Button Plug 1 13 Diameter Non Motion On
19. and full down values should be about 80 5 As you press and release the pedals the changing numbers should be smooth and linear A sudden jump in the numbers can indicate a bad pot or a loose set screw on the pedal assembly The dot above the pedal should change from yellow to green when you press the pedal e Calibrating the Steering and Pedals To calibrate the steering wheel and pedals press the START and J buttons together to reset the pots to 0 A symbol will appear over the pictures of the pedals and wheel Turn the steering wheel all the way to the left and the right to set the pot limits Press each pedal all the way down to set the pot limits 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 31 of 90 Chapter 3 Operator Menu and Game Setup e Coin Mechs When you activate a coin mech its name Coin 1 or Coin 2 should turn from white to green and the number should increment to indicate the number of credits inserted If the name of the mech stays green this indicates it is stuck in the ON position Note Typically Coin 1 is both coin mechs and Coin 2 is the optional bill validator e START Button and Leader Light The START button and Leader Light should blink while the Play Control Test menu is open If either one fails to blink check the bulb and wiring Diagnostics Comm Test This screen shows the status of all linked cabinets as well as their Comm version and region The number under the region indi
20. drive After about 5 minutes the game will automatically reboot and then finalize the software installation 2 About 8 minutes after you inserted the Game Install Disk a screen will appear saying There is a CD in the drive Remove the DVD and press the START button Keep the disks in a safe place in case you need them in the future Twisted Nitro Stunt Racing Operation and Service Manual Page 36 of 90 040 0224 01 Rev C 4 6 2010 Chapter 4 Software Restoration Test and Set Up 1 After you remove the disk and press the START button you will be prompted to calibrate the accelerator and brake Press each pedal firmly to the floor to set the calibration limits Next the steering will self calibrate Do not touch the wheel while it 1s calibrating 2 Ifthe software detects another cabinet with the same Link ID Number the Select a Link ID screen will appear and prompt you to change the ID Turn the wheel to select an available Link ID and press the START button Note If you install software on linked cabinets simultaneously the first one finished will automatically be assigned Link ID Z1 so you may need to change it in the Operator Menu 3 Once the attract movie begins play one game to finalize hardware calibration and verify proper operation 4 Press the Operator button and set the sound volume levels and any other desired cabinet settings from the Operator Menus 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page
21. flying racing game High powered F Jet racers provide a totally realistic racing experience with fine tuned handling air controls and over boosted engines Single players can enjoy the heart pounding action or heighten the competition by linking up to 4 game cabinets Standard racing rules apply but that is the only thing standard in this Twisted game Twisted Nitro Stunt Racing is the first game available in GLOBAL VR s Mini motion cabinet configuration Taking up no more space than than a deluxe 42 game Twisted Mini Motion takes players to the next level by including the physical bumps twists and turns of this fantastic racer Game features include Players can drive 4 different F Jet all terrain racing beasts Aerial handling and collision gt 8 Race Tracks each with their own characteristics Tackle enormous jumps huge loops ramps pipes Multiple surfaces types asphalt mud sand grass metal Cabinet S pecifications 32 Cabinet 42 Cabinet Same Dimensions for Deluxe or Mini Motion Approximate Weights 42 Mini Motion 620 Ibs 281 kg As Shipped 812 Ibs 368 kg Non Motion 570 Ibs 258 5 kg Seat 150 Ibs 68 kg Cabinet 325 Ibs 147 5 kg Height na As Shipped 716 Ibs 325 kg 78 198 cm 201 cm us Depth TUM 68 ae Width eae o Qc Width 173 cm 32 ig 42 81 cm oem 107 cm Figure Il Cabinet Dimensions and Weights Twisted Nitro Stunt Racing
22. install the new LED light tube Make sure the LEDs in the light tube line up with the holes in the pedestal cover 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 61 of 90 Chapter 5 Service and Repair Procedures Setting the Date and Time Note The date and time are not displayed on any gameplay screens but are shown in the Operator menus including collections screens Important Be careful not to change any other settings in the System Setup Utility menu 1 Connect a keyboard to the system computer and power cycle the game Press the F2 key during boot to run Setup The System Setup Utility Main Menu will appear 2 Use the up and down arrow keys 1 to select System Date on the menu screen The month will be highlighted 3 Use the and keys to set the month Press the Tab key to move to the day and set it the same way Repeat for the year 4 Use the up and down arrow keys 11 to select System Time and then use the and Tab keys to set the time the same way you set the date 5 When finished press F10 on the keyboard The following prompt will appear Save amp Exit Setup Save Configuration and exit 6 Make sure Yes is selected use the arrow keys to select 1f necessary and press Enter Twisted Nitro Stunt Racing Operation and Service Manual Page 62 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures Setting the Computer BIOS CM OS This procedure
23. once Disable power is restored Last State restores system to the same state it was on before p i Power On 2010 Global VR Inc Page 65 of 90 Chapter 5 Service and Repair Procedures 19 Use the left and right arrow keys to select the Boot menu 20 Use the up and down arrow keys 11 to select Boot Device Priority and press Enter 21 A pop up window will appear listing available drives Use the up and down arrow keys 1 to select CD DVD ROM Drive and then use the keys to move the drive to the top of the list 22 Use the up and down arrow keys 11 to select Hard Disk Drive and then use the keys to move the drive to the second position Press Enter 23 Use the up and down arrow keys 11 to select Boot to Network and then use the keys to change the setting to Disable Main Advanced Security Power Boot Exit Boot Menu Type Normal Boot Device Priority CD DVD ROM Drive Hard Disk Drive Ethernet Floppy Drive Hard Drive Order CD DVD ROM Dif Removable Drive Q Boot to Optical De Boot to Removabl Boot to Network USB Boot Ethernet ZIP Emulation Typ Boot USB Devices firs sable USB Mass Storage Emulation Type Auto UEFI Boot Disable Boot Device Priority CD DVD ROM Drive Hard Disk Drive Floppy Drive e SATA WDC WD5 800J A OPTIARC DV 10vable Drive Select Screen 11 Select Item Enter Select Change Opt F9
24. port and with a different USB cable Replace the PCB if faulty Incorrect GVRIO Board The screen will display the revision numbers of the GVRI O Mini PCB installed and the one required Contact your distributor to order the correct GVRI O Mini PCB Select a Link ID The cabinet has the same Link ID as another cabinet Turn the wheel to Screen appears if a duplicate Link ID select a different Link ID from the screen and press START Number the is detected cabinets in sequence from left to right Twisted Nitro Stunt Racing Operation and Service Manual Page 72 of 90 040 0224 01 Rev C 4 6 2010 Chapter 6 Troubleshooting Boot Error Message Explanation and Solution Steering Auto Calibration failed The software detected a problem with steering Once you turn the Please turn the wheel all the way wheel the software will determine whether the problem is with the left and all the way right steering pot or the force feedback If the problem is with the force feedback you will be given the option to start the system without force feedback If the steering pot is not working the game cannot be started See page 40 for steering service Motion Hardware Not Found The software is not detecting the Motion PCB Check all cables to the Electronics Box in the Mini Motion base If this message appears on a non motion cabinet it probably has a Motion Dongle installed Error Detected with Motion System The Motion PCB is returning an error cod
25. properly grounded plugs To help protect your system from sudden increases and decreases in electrical power use a surge suppressor line conditioner or Uninterruptible Power Supply UPS Be sure nothing rests on the system s cables and that the cables are not located where they can be stepped on or tripped over Keep your system far away from radiators and other heat sources Do not block cooling vents Do not place the game in an area where a water jet would be used or use a water Jet to clean the game Precautions for Game Operation GLOBAL VR assumes no liability for injuries incurred while playing our games Operators should be aware that certain health and physical conditions may make people susceptible to injury when playing video games particularly when the game moves or creates a sense of motion Warnings To avoid electrical shock unplug the cabinet before performing installation or service procedures For Mini Motion Systems Unplug BOTH AC Power Cords If the power cord is damaged it must be replaced by the equivalent power cord available from GLOBAL VR or your distributor WARNING GLOBAL VR assumes no liability for any damages or injuries incurred STOP while setting up or servicing the cabinet Only qualified service personnel should perform installation or service procedures Environmental Conditions Cabinet is intended for indoor use only Be sure to keep the cabinet dry and maintain operating temp
26. the screen To exit from the Operator Menu highlight Resume Game at the bottom of the menu list press LOOK BACK to instantly highlight Resume Game and press START 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 17 of 90 Chapter 3 Operator Menu and Game Setup Main Menu Machine Settings Info Displays version and other info about hardware and software power cycle and restart times amp GLOBAL VR contact info Settings Errors Lets you set volume steering feedback strength Link ID and enable Service Credits if applicable Game Settings Settings LE Displays errors detected by the software Disable Tracks Lets you configure a number of game play settings lockout hard tracks and enable or disable 4 button abort Set Track Laps y Lets you Enable or Disable any tracks Game Resets y Lets you set the number of laps for each track default is 2 Coin Settings Configuration y Lets you reset game settings statistics player data amp available credits Pricing y Lets you enable free play select money display prompt amp reset credits Collections Current Earnings EE Lets you set pricing by mode of play Last Collection v Displays cur
27. two cabinets near each other and connect the harness connectors between the Display Cabinet and seat assembly e Mini Motion Systems Six connections e Deluxe Systems Three connections Slide the seat assembly towards the cabinet while guiding the wire harnesses inside Place the connecting brackets as shown in Figure 5 and secure with the eight 8 bolts and flat washers Power On and Test l Power the cabinet on For Mini Motion systems turn on both power switches on the power plate on the back of the display cabinet There are separate power switches for the Display Cabinet and Motion Base If a Found New Hardware Wizard appears onscreen power cycle the game Play a game to verify proper operation Press the Test button inside the coin door to open the Operator Menu and select Diagnostics to test controls audio and motion if applicable Use the Operator Menus to set up audio volume pricing and other Operator Settings See Chapter 3 for details on using the Operator Menus Linking Cabinets You can link up to four cabinets for head to head competition Once the cabinets are linked in hardware and software the Attract Movies will synchronize and players can choose to play individually or race against other players Motion and Non Motion Cabinets can be linked together if desired Two cabinets can be linked directly without a cross over coupler If you use a cross over coupler to link two cabinets it must be Gigabit com
28. wheel all the way to the left and the right to set the pot limits 4 Press each pedal all the way down to set the pot limits Twisted Nitro Stunt Racing Operation and Service Manual Page 42 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures Pedal Assembly Service Perform the following steps to remove the pedal assembly It is removed and installed as one unit See Figure 36 on page 80 for an exploded view of the assembly with parts list 1 Disconnect the cabinet from AC power and remove the rear door from the cabinet 2 Remove the four 4 1 4 20 Security Torx bolts that secure the pedal assembly to the cabinet as shown by the arrows in the first part of Figure 21 3 Carefully pull the pedal assembly straight out of the cabinet being careful not to pull the wires enough to disconnect the wires Disconnect the pedal harness from the main harness Disconnect the ground wire from the pedal assembly frame Reverse these steps to reinstall the pedal assembly pU a oF em After servicing calibrate the pedals from Diagnostics Play Control Test in the Operator Menu see page 42 Important Be sure to replace the ground wire It is needed to ensure proper pedal function Pedal Assembly Mounting Bolts Sel Screw Gear Wheel Pedal Assembly Mounting Bolts Figure 21 Pedal Assembly Details 5 KQ Gas and Brake Pot Potentiometer Replacement To test a pot use the Diagnostics Play Co
29. 224 01 Rev C 4 6 2010 Chapter 1 Introduction Marquee Setup 32 Cabinet N WARNING Keep hands clear of area under marquee as you rotate it into place 1 Rotate the marquee up towards the front of the cabinet as shown in the figure below 2 Secure the marquee with three 3 1 4 20 x 1 Torx screws with lock washers and flat washers through the holes in the metal bracket below the marquee as shown below Secure Marquee Folded Down for Shipping iin 3 Thiaa HANDS M j CLEAR To g Screws Rotate Up Figure 3 Setting up the Marquee 32 Cabinet Only Seat Assembly Installation Non M otion Cabinet 1 Insert the seat runners so that they extend out from the cabinet as shown below Secure each runner with four 4 1 4 20 x 1 1 4 hex head bolts with lock washers and flat washers 2 Slide the seat assembly onto the seat runners leaving enough space to connect the harnesses Connect the three 3 harness connectors between the Display Cabinet and seat assembly 4 Slide the seat assembly towards the cabinet while guiding the wire harnesses inside Attach the seat assembly to the seat runners using four 4 2 1 4 T 27 Torx screws with 1 4 lock washers and fender washers 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 9 of 90 Chapter 1 Introduction Seat Assembly Installation M ini M otion Cabinet Figure 5 Display and Mini Motion Sections Secured Together Place the
30. 800 MHz 800 MHz 1024 MB 1024 MB DDR2 Dual Channel 512 MB DDR2 512 MB DDR2 Select Screen 11 Select Item Enter Select Change Opt F9 Load Defaults English Wed 07 15 2009 15 11 28 F10 Save ESC Exit Use the left and right arrow keys to select the Advanced menu Use the up and down arrow keys 11 to select Boot Configuration and press Enter The Boot Configuration menu will appear Main Vilvapced lits M g koat Canfrgaration Perpheral Confresuratior Dave Configurar Floppy Canafrgaratian Event Log Configuration V silii Configuration Hardware Mhoniborimng Chipset Configuration USB Configuration Setup Warning Pewer Bent Euli Setting iho on this Sereen to ipoarrect values may caizse system to malfianetion Twisted Nitro Stunt Racing Operation and Service Manual Page 64 of 90 elect Screen 11 Select Hem Enter 5 amp elect gt Change pt F9 Lom Defaults FHE Save ES Exit 040 0224 01 Rev C 4 6 2010 10 Use the up and down arrow keys 11 to select CPU Fan Control and then use the keys to change the setting to Disable 11 Use the up and down arrow keys 11 to select System Fan Control and then use the keys to change the setting to Disable 12 Use the up and down arrow keys 11 to select Display F10 to Enter Boot Menu and then use the keys to change the setting to Disable 13 Press the Esc key to exi
31. AK the plastic housing around the connector on the Twisted Nitro Stunt Racing Operation and Service Manual Page 52 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures Monitor Control PCB Replacement 42 Cabinet SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER For Mini Motion Systems disconnect BOTH AC power cords CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Disconnect the cabinet from AC power Remove the Monitor Access Door behind the monitor Refer to Figure 26 to identify monitor assembly components Carefully disconnect all of the cables and wire harnesses from the Control PCB Depending on the PCB model you may need to remove the PCB from the backbox before you can disconnect the power harness 4 Remove the four 4 screws that secure the PCB to the monitor backbox and remove the PCB 5 Reverse these steps to install the new PCB Read the caution below and refer to Figure 30 to avoid breaking the LCD Control PCB connector CAUTION It is very EASY TO BREAK the plastic housing around the connector on the LCD Control PCB Align the connector carefully and gently push straight in with your thumbs on both sides DO NOT FORCE Pressing too hard can break the plastic See Figure 30 for the correct way to connect the harness Align Carefully Pus
32. Disabled tracks do not show up in the Select Track screen Note If linked cabinets do not have the same tracks available a blue dot will appear in the lower right corner of the Attract screen on each cabinet to indicate a Cabinet Mismatch Game Settings March 18 2010 9 21 32 AM Disable Tracks Machine Settings H Game Settings Settings Hot Rusk Enable Cross G3 Enable Loopings Enable Set Track Laps Jump It Up Enable Game Resets Coin Settings Collection Statistics Diagnostics Red Run Fresh Air Twisted Iron Multiplex Enable Enable Enable Enable Resume Game This option is provided as a convenience for special venue or tournament situations Some parts of the game such as the attract loop or Operator statistics screens will still advertise and refer to the full set of tracks Note that all linked cabinets must have the same tracks enabled VIEW Up MUSIC Down START Select LOOKBACK Cancel Back GLOBAL C VRA Game Settings Set Track Laps M enu This menu lets you set the number of laps for each track the default number is 2 Note If you change the number of laps for any track s go to the Game Settings Game Resets menu and select Reset Highscore Data to avoid displaying scores from games of different lengths on the same screen Set Track Laps Machine Settings Game Settings Settings Disable Tracks Track Game Resets Coin S
33. Game VIEW Up MUSIC Down Statistics Number of Players Total Lifetime Total 5 25 14 3 2 START Select LOOKBACK Cancel Back March18 2010 9 21 32AM Selections Machine Settings Coin Settings Car Collection Primal Red Statistics Primal Flag Machine Evolution Black Game Modes Evolution Wasp Number of Players Photon Blue Photon Fireball AIR XS Yellow AIR XS Stealth Continue Stats Diagnostics Resume Game VIEW Up MUSIC Down GLOBAL VR Statistics Total Lifetime Total 8 oon oan o START Select LOOKBACK Cancel Back March18 2010 9 21 32 AM Selections Machine Settings Track Hot Rusk Medium Total Lifetime Total 12 24 Cross G3 Hard Machine Game Modes Number of Players Loopings Normal Jump It Up Normal Red Run Medium Car Fresh Air Medium Game Time Stats Continue Stats _ Diagnostics Resume Game VIEW Up MUSIC Down GLOBAL VR 040 0224 01 Rev C 4 6 2010 Twisted Iron Hard Multiplex Medium START Select LOOKBACK Cancel Back Chapter 3 Operator Menu and Game Setup Statistics Number of Players displays the number of multi player games played on linked cabinets by the number of players per game Shows Total for the current period and Lifetime Total Statistics Car displays the number of games played using each car for the current period and Lifetime Total S
34. HL BLK PLST 26 50 0008 00 COMPRESSION SPRING 94 OD X 2 00 LG x 125 DIA W 27 50 0011 00 CYLINDER amp TUBE ASSY I T PEDAL Drawing Happ Controls 040 0224 01 Rev C 4 6 2010 25 Figure 36 Pedal Assembly Exploded View and Parts 2010 Global VR Inc Page 79 of 90 Chapter 7 Replacement Parts Steering Assembly ITEM NO QOTY PARTNO DESCRIPTION 1 1 43 0341 00 SCREW 1 4 28 X 1 SHCS 2 1 50 4014 00 SHAFT 270 DEG ACTIVE WHEEL 3 1143 0305 0 KEY 3 16 SQ X 74 4 2 43 0232 00 NUT HEX NYLOCK 1 2 20 5 1143 0340 00 LOCKWASHER EXT M12 6 1 502092 00 KEY SHAFT 4MM x 4MM x 25MM 7 1 43 1170 00 SCREW 6 32 x 3 8 SHCS 8 _1 50 4043 00 MOTOR amp CONNECTOR ASY 9 1 50 4006 D0 WHEEL MTG BRACKET 10 1 50 8129 00 BEARING HOUSING 11 2 50 8130 00 BEARING 59 ID X 1 259 OD 12 1 50 8455 00 MOTOR MTG BRACKET 13 1 50 2659 00 BEARING SPACER 14 1 50 4040 PL PULLEY 18T 1 5 PITCH PLASTIC 2 15 4 43 0188 00 SCREW 8 32 x 3 8 HEX WASHER HD E CN NES 16 1 43 0576 00 SCREW M6 x 60MM HHCS P 5 que 17 1 90 1208 00 FLAT WASHER 1 4 I D i 18 1 50 2545 00 BRACKET BELT TENSIONER 19 4 42 0093 00 NUT 10 32 HEX W SEMS ZINC PLTD 20 2 43 0117 00
35. IES IF ANY CONNECTED WITH THE SALE OF PRODUCTS BY GLOBAL VR 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 89 of 90 Technical Support Service amp Parts Hours 7 00am 5 00pm Pacific Time Monday Friday Phone 408 597 3435 Fax 408 597 3437 E mail techsupport globalvr com Website http service globalvr com Extended Service Hours Monday Friday 50m M idnight Saturday amp Sunday 7 00am M idnight Pacific Time Purchase selected parts online at http parts globalvr com Free telephone e mail and online support are provided for systems during the warranty period GLOBAL VR Technical Support can help you troubleshoot problems and diagnose defective parts We can also answer questions about the operation of your game When you contact Technical Support please provide the information listed below to assist the Technical Support representative in solving your problem quickly For your convenience space is provided to write important numbers e Cabinet Serial Number e Game Version from Operator Menu e OS Version from Operator Menu e Dongle Version from Operator Menu e IO Board Version From Operator Menu e Your mailing address and telephone number e Asummary of the question or a detailed description of the problem with your cabinet The additional information listed below as applicable may assist Technical Support in solving your problem quickly e Specific error message e Date
36. JF TEN P j Fell A I rd e V IIT Mitt NSR AW 08 NSR42 AW 02 Dashboard Artwork MOTION STOP Decal NSR AW 03 Left Side LCD Decal NSR AW 09 NSR AW 04 Seat Back Artwork Right Side LCD Decal Not Shown NSR AW 01 T e NSR42 AW 09 Left Side Panel Decal CAUTION Decal NSR AW 02 Right Side Panel Decal NSR42 AW 03 guisa MOTION Rear Seat Decal NSR42 AW 07 Upper Rear Seat Base Decal NSR42 AW 05 Left Seat Base Decal NSR42 AW 08 NSR42 AW 06 E ciui ine qe Right Seat Base Decal T NSR42 AW 04 i D Not Shown Seat Side Safety Decal Figure 36 42 Mini Motion Cabinet Artwork 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 81 of 90 Chapter 7 Replacement Parts Artwork Identification 42 Deluxe Cabinet NSR42 AW 01 Backlit Marquee Artwork NSR AW 08 Dashboard Artwork HSR AW 07 Cover Plate Decal NSR AW 13 NSR AW 03 i Left Side LCD Decal NSR AW 09 B e es Seat Back Artwork NSR AW 04 r TNI ca Right Side LCD Decal EE Not Shown Jy ls Y NSR AW 01 Left Side Panel Decal NSR AW 02 Right Side Panel Decal b NSR AW 10 NOR POI Upper Rear Seat Pedestal Artwork NSR AW 11 Lower Rear Seat Left Seat Base Decal NSR42 AW 06 Right Seat Base Decal Not Shown Figure 39 42 Deluxe Cabinet Artwork Twisted Nitro Stunt Racing Operation and Service Manual Page 82 of 90 040 0224 01 Rev C 4 6 2010 Chapter 7 Replacement Parts A
37. MSC Caster 2 50 Diameter 1 75 X 3 00 Mount Holes 3 25 High 37323 00 A EN 3 330 00 CASTER 2 50 A Pedal Assembly 4 4 1 1 1 1 1 1 1 4 1 2 4 A BI ENS EON ELC 0121 X 1 A Enc pA EMEN ITEM NOIQTY PART NO DESCRIPTION 95 2534 00 PEDAL amp BEAM ASSY PERFORATED BREAK CHROME 95 2520 00 PEDAL amp BEAM ASSY PERFORATED GAS CHROME 50 8372 90 PEDAL FRONT PLATE DUAL SMOOTH BLACK 50 2588 00 SIDE PLATE RIGHT amp LEFT 50 8171 00 BUMPER 50 8170 00 SPACER TUBE 50 8042 00 SPRING F PEDAL RH HELIX 50 8049 00 SPRING F PEDAL LH HELIX 50 2979 00 PIVOT SHAFT PAINTLOC 50 8069 02 GEAR 1MOD 12T 25 BORE 96 4916 00 LONG LIFE POT W NUT amp WSHR 5K 95 0925 00 GEAR SEG 1MOD 80T 43 0726 00 CARRIAGE BOLT 1 4 20 X 50 BLK OXD 43 0269 00 SCREW M6 X 30MM HHCS 43 0068 00 LOCKWASHER M5 RIBBED 90 1209 00 1 4 20 HEX NUT W KEPS 43 0983 00 LOCKWASHER M6 RIBBED 43 0050 00 HEX NUT M4 T 1 1 1 4 4 8 1 2 2 2 2 2 8 14 9 43 0075 00 SCREW M5 X 60MM HHCS 2 9 8 2 2 2 4 2 9 4 2 1 1 20 43 0051 00 SCREW M4 X 16 MM HHCS 21 43 0198 00 WASHER M4 FLAT WSH DIN 125A 22 43 0277 00 SET SCREW M4X8MM CUP POINT 23 43 0125 00 NUT M5 24 50 2587 00 BUSHING 35 DIA 5 16 O D 25 50 0097 00 WASHER GUIDE 4 38 X 1 75 W 44 SQ
38. Menu after replacing the pot see page 42 Driving Control Panel Button Service Refer to Figure 22 and perform the following steps to replace a button bulb or micro switch l 2 Disconnect the cabinet from AC power For all except the BOOST buttons remove the four 4 screws that secure the button mounting plate to the cabinet Remove the plate with the buttons attached being careful not to pull the Wires For the BOOST buttons remove and disassemble the control panel as described on page 39 to access the buttons Refer to the figure below to replace button components When connecting the wires to the micro switch and bulb refer to the labels on the wires and make sure the connections are correct See Figure 22 for more information CAUTION Do not connect the 5 volt lamp power wire to the micro switch This can damage the GVRI O Mini PCB Lamp Connector gt M 5 volt C555 Bulb UI z 5 VDC to One Sida HO Mormally Open Do Not Use Ground to One Side ee NC Normally Closed meu Connect to Signal Wire Connect to Ground Wire mM 5 Volt SEED Wire 4 Power and i end J Ground Figure 22 Replacing Button Components hh GVRI O Mini PCB Service Twisted requires GVRI O Mini PCB firmware version 047x or higher current version 1s 0471 To check the firmware version open the Machine Settings Info screen in the Operator Menu and check the last four digits displayed for IO Bo
39. Motor is functional Error message Motion Hardware Not Found Error message Error Detected with Motion System Push In for Motion message appears Software is not detecting Motion PCB Motion PCB is returning an error code Mini Motion Base is overloaded Twisted Nitro Stunt Racing Operation and Service Manual Page 74 of 90 Possible Solution Check continuity across the Motion STOP Button Check the USB cable between the computer and Electronics Box Check cable from Electronics Box to Motor Contact Technical Support for assistance Check to see if the Motor Shaft will rotate by hand with no power to the Motor If it will not your Motor is faulty If it will rotate check the Motor Cable Disconnect the Mini Motion Base AC Power Cord Immediately You can continue to use the game without motion if desired Replace the pot as described in the Mini Motion Base Service amp Repair Manual Disconnect the Mini Motion Base AC Power Cord Immediately You can continue to use the game without motion if desired Replace the pot as described in the Mini Motion Base Service amp Repair Manual Check the pot wiring The motor will keep moving if it does not receive a signal from the System Computer Turn off BOTH power switches on the back of the display cabinet If you turn off the display cabinet power but leave the motion base power switch on the game will continue to move while the PCB waits for a
40. Open to access Computer and AC Power Distribution components Note Figure 17 shows a 42 Cabinet Access Panels are in the same places on a 32 Cabinet Figure 17 Cabinet Access Panels Twisted Nitro Stunt Racing Operation and Service Manual Page 38 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures Removing the Control Panel Do the following to remove the control panel from the front of the cabinet to replace the BOOST buttons or control panel lighting or service the steering assembly Note You do not need to remove any of the screws that go through the plastic dash housing to remove the control panel assembly from the cabinet l 2 Disconnect the cabinet from AC power To protect the steering pot remove the Electronics Access Panel and reach through to disconnect the steering pot harness This removes the risk of breaking the pot if the pot harness is pulled Remove the three 3 screws above and three 3 screws below the control panel that secure the metal control panel mounting bracket to the cabinet wood Grip the Steering Wheel and use it to carefully pull the control panel assembly straight out from the cabinet Be careful not to pull the wires as this could damage the steering pot if it 1s not disconnected The wire harnesses should be long enough for you to place the assembly in your lap as you sit in the driver s seat Disconnect the harness connectors from the steering motor a
41. Operation and Service Manual Page 6 of 90 040 0224 01 Rev C 4 6 2010 Chapter 1 Introduction Current Requirements Approximate Voltage 42 Mini Motion Cabinet 42 Non Motion Cabinet 32 Cabinet Hardware Features e Dual core Pentium computer e 6 Channel Surround Sound Audio e Nvidia GeForce graphics e Force Feedback Steering e 32 or42 LCD monitor e Link up to 4 Cabinets e Supports dollar bill validator e NEW Mini Motion System e Easy Installation Available Cabinet Installation Unpack and Inspect Cabinet All Cabinets 1 Carefully remove the cabinet from the shipping container giving yourself plenty of space Inspect the exterior of the cabinet for any damage 2 Remove the keys from the coin return slot Open the coin door to locate the second set of keys second Set of Keys Coin Door First Set of Keys Loose Parts in Cash Box Figure 2 Coin Door with Key Location 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 7 of 90 Chapter 1 Introduction 3 Locate the loose parts inside the cash box or in separate packaging You should find the following items may vary with cabinet style e CAT 5 Network Cable e Mini Motion Base Service amp Repair e AC Power Cord 2 AC Cords for a Manual Motion Cabinet Only Mini Motion Cabinet e System Recovery Disk 1 CD e Operation amp Service Manual e Game Install Disk 1 DVD This Document e Software Restore Guide e Hardware for Secur
42. Stats Resets all gameplay Statistics Does not affect the Lifetime Totals Reset Highscore Data Clears High Score data stored in the computer A confirmation prompt will appear after you select Important To reset data on linked cabinets you must either disconnect the Ethernet cables or enter the Operator menu on all of the cabinets and then reset them all If you reset data on a single linked cabinet the data will almost instantly be repopulated from the other cabinets once you return to Attract Mode Reset Paid Credits Resets available Paid Credits to 0 Does not affect Service Credits The number next to the button shows available Paid Credits Any Paid Credits displayed when you reset are counted as Unspent Monies in the Collections screens Reset Service Credits Resets available Service Credits to 0 Does not affect Paid Credits The number next to the button shows available Service Credits Twisted Nitro Stunt Racing Operation and Service Manual Page 24 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Coin Settings Configuration M enu This menu lets you turn free play on or off select the Money Display Prompt and reset credits Coin Lr Configuration Machine Settings Game Settings Coin Settings Configuration i i Pricing Money Display Prompt Insert Credits Collection Paid Credits 0 Free Play Disable Statistics Diagnostics Reset Paid Credits Resume Game Service Cre
43. able options and then press START to test the selected resolution You will be prompted to press START again to keep the setting Press LOOK BACK to exit without making any changes Twisted Nitro Stunt Racing Operation and Service Manual Page 34 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Diagnostics Motion Test Motion Cabinets Only This menu lets you test the motion drive motor MOTOR 1 Front Center CENTER SIAR T Change motor positon LOORKBACK Abort the test Figure 16 Motion Test Menu If you select Motion Test from the Main Menu with the motion STOP button pushed in you will be prompted to pull it up to activate motion with the graphic shown below Press START to cycle the motor to the next position The motor will move to the position shown onscreen To calibrate troubleshoot or repair the Mini Motion base refer to your Mini Motion Base Service amp Repair Manual 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 35 of 90 Chapter 4 Software Restoration Chapter 4 Software Restoration Version 1 8 1 GAME INSTALL Version 15 DISE 1 OF 1 PN amp 85 0177 81 pw PN O T0 D18ER D1 9 16 2009 aTS010 Important When you run the System Recovery Disk you will erase all game settings and audits Open the Operator Menu and write down anything that you want to remember For best results open the DVD ROM Drive and inspect the tray If it 1s dir
44. acket below the front of the monitor and remove the bracket he Figure 27 LCD Front Cover Bracket 42 Cabinet 2 Remove the seven 7 screws that secure the bezel in place around the front of the monitor 3 Carefully lift the bezel and glass away from the monitor 4 Reverse these steps to replace the bezel and glass LCD Monitor Replacement 42 Cabinet SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER For Mini Motion Systems disconnect BOTH AC power cords Disconnect the cabinet from AC power 2 Refer to Figure 27 and remove the five 5 screws from the LCD front cover bracket below the front of the monitor Remove the bracket 3 Remove the Monitor Access Door behind the monitor 4 Disconnect the video cable from the back of the LCD Control PCB 5 Disconnect the monitor DC power wires from the monitor power supply terminals you do not need to disconnect the AC wires from the power strip 6 Remove the two 2 Phillips screws that secure the DC power supply in place so you can move it out of the way to reach the monitor mounting bolts 7 Remove the four 4 bolts that secure the monitor backbox to the mounting brackets inside the cabinet Figure 28 shows the locations of the bolts inside the cabinet 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 51 of 90 Chapter 5 Service and Repair Procedures Monitor Mounting Bracket Only Lower Part shown
45. and the PCB USB cable Test with known good PCB Replace PCB if faulty see page 45 Faulty wiring Disconnect cabinet power cord Check all coin mech wiring Verify no wires are frayed or shorting to ground Wrong number of Incorrect setting Adjust settings from the Operator Menu credits shown Faulty wiring Disconnect cabinet power cord Check all coin mech wiring Verify no wires are frayed or shorting to ground Optional DBA not Incorrect dipswitch Set dipswitches for Long Pulse or Gaming not Short working setting Pulse or Vending Very long wait Diskette Controller Check the BIOS settings see page 63 Select Floppy before System is enabled in the Configuration from the Advanced menu and set Recovery Disk BIOS Settings Diskette Controller to Disable runs Error Message Screens The messages below may appear at boot if the software detects a hardware problem Boot Error Message Explanation and Solution Dongle Missing or Invalid Make sure the USB Game Dongle is firmly connected Invalid Dongle Incorrect Game Dongle does not match game version If you upgrade the Version software be sure you connect the corresponding Game Dongle There is a CD in the Drive Eject the disk from the drive Press the START button to continue to boot the game Error Detected with GVRIO Board The GVRI O Mini PCB is either disconnected or malfunctioning or the USB port or cable is faulty Check all connections to the PCB Test in a different USB
46. anty period Purchaser s exclusive remedy and GLOBAL VR s sole obligation is to supply or pay for all labor necessary to repair any Product found to be defective within the warranty period and to supply at no extra charge new or rebuilt replacements for defective parts If repair or replacement fails to remedy the defect then and only in such event shall GLOBAL VR refund to Purchaser the purchase price for said Product Purchaser s failure to make a claim as provided above or continued use of the Product shall constitute an unqualified acceptance of said Product and a waiver by Purchaser of all claims thereto IN NO EVENT SHALL GLOBAL VR BE LIABLE FOR LOSS OF PROFITS LOSS OF USE INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM OPERATION OF THE GAME IN ANY CONDITION GLOBAL VR SHALL NOT BE RESPONSIBLE FOR THE SUITABILITY PERFORMANCE OR SAFETY OF ANY NON GLOBAL VR PART OR ANY MODIFICATION PERFORMED BY ANY PRODUCT DISTRIBUTOR UNLESS SUCH WORK IS EXPRESSLY AUTHORIZED IN ADVANCE BY GLOBAL VR THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON GLOBAL VR S PART EXCEPT FOR ANY EXPRESS WARRANTY SET FORTH IN A WRITTEN CONTRACT BETWEEN GLOBAL VR AND PURCHASER CONTAINING SPECIFIC TERMS WHICH SUPERSEDE THE TERMS HEREIN THIS WARRANTY DOES NOT AUTH ORAT NT OTHER PERSON TO ASSUME OTHER LIABILIT
47. applies only to systems with the Intel DG41TY Motherboard If your system has a different motherboard check http service globalvr com for updated information If you are comfortable using the CMOS Setup Utility connect a keyboard to the computer and press the F2 key during boot to run the Utility select Load Optimal Defaults from the Main Menu and then change the settings shown in the table below For more help refer to the detailed instructions that follow Menu Submenu If Applicable ttem Setting Exit Load Optimal Defaults Main Advanced Boot Configuration Display F10 to Enter Boot Disable Menu Floppy Configuration Diskette Controller Disabled Power After Power Failure Processor Power Disable Management Boot Boot Device Priority CD DVD ROM drive Hard Disk Drive Floppy Drive Ethernet Boot to Network Important Your screens may not look exactly like the screens shown in this document and some settings shown on the screens pictures may be different from your system Do not change any settings that are not specifically described in this document Note Use the left and right arrow keys lt to move between the menus listed at the top of the screen and the up and down arrow keys 7 to move up and down between menu items Use the and keys to change settings for selected items 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 63 of 90 Chapter 5 Service and Repair Procedur
48. ard For example if the screen says IO Board GvrIOmini 0x7021 ver 0x0471 the version is 0471 Twisted Nitro Stunt Racing Operation and Service Manual Page 44 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures The GVRI O MINI PCB relays signals between the system computer and all hardware except for the steering Each connector on the GVRI O MINI PCB is keyed to fit only to the correct harness connector Refer to Figure 23 to locate the connectors on the PCB See Figure 45 on page 88 for detailed wiring information The GVRI O MINI PCB should always be connected to a PCI USB port not a motherboard USB port to minimize the possibility of static shock No jumpers are required on the PCB Jumpers will be ignored if installed CAUTION Disconnect the cabinet from AC power before changing any connections to the GVRI O MINI PCB J2 45 412 VDC Power In Audio Amp Heat Sink Not used with this Game m DR Im A zm J10 Button Lamps amp P eee Coin Meter J5 Mode Select No Jumpers J1 USB to PCI USB Port on System Computer J7 Start Music Lookback amp View Buttons J8 Coins amp Operator Buttons J9 Shifter J6 Gas amp Brake Figure 23 GVRI O Mini PCB Version 4 Perform the following steps to replace the GVRI O Mini PCB CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wr
49. astic in place and remove the artwork and plastic 2 Inside the marquee remove the six 6 screws around the florescent fixture that secure the plastic marquee housing in place and remove the marquee housing 3 Remove the four 4 screws that secure the speaker to the cabinet Disconnect the wires from the speaker and install them to the same connectors on the new speaker 5 Reverse these steps to install the new speaker Front Marquee Speaker Replacement 42 Cabinet Refer to Figure 34 on page 59 for an exploded view of the marquee and speakers The front speakers are mounted below the marquee Do the following to replace a speaker 1 Remove the ten 10 Torx screws that secure the marquee artwork and clear plastic in place Carefully tilt the clear plastic piece outward enough to disconnect the leader light connector and then remove the clear plastic with the leader light assembly and artwork Twisted Nitro Stunt Racing Operation and Service Manual Page 48 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures 2 Disconnect the speaker harness connector inside the marquee If there 1s no connector here you must remove the speaker and mounting box before you can disconnect the speaker wires 3 Remove the nuts from the two 2 speaker mounting bolts and remove the speaker with its mounting bracket Be careful not to pull the speaker wires 4 Remove the screws that secure the mounting bracke
50. auttm tn 48 Navigating the Operator Menu 17 Center Speaker Replacement 49 Machine Settings Info Screen 19 Rear Seat Speaker or Subwoofer Machine Settings Settings Menu 20 ISeplacement assisted 49 Machine Settings Errors Screen 2 Computer Replacement s 49 Error Messages eseeeeeeeeereeerennnnn 21 LCD Monitor Service 42 Cabinet 50 Game Settings Settings Menu 22 och ge Shield Replacement 42 T aDIBG a EE ifte delicta E EET Game Settings Disable Tracks Menu 23 UCD Monitor Replacement 42 Cabinet 51 Came Settings Game Resets Menu eroien 23 Monitor Control PCB Replacement 42 Coin Settings Configuration Menu 25 CATING M RE MUN 53 Coin Settings Pricing Menu 26 Monitor Power Supply Replacement 42 Collections Screens ient donet ue at con tl e 27 ior Papen eee T E 54 Stati seS SETEC Sob ROREM AU 28 LCD Monitor Service 32 Cabinet 54 Diagnostics Play Control Test 3 Glass Display Shield Replacement 32 Diagnostics Comm Test 20 Cabinet mn 54 Diagnostics Sound Test sssssss 33 LCD Monitor Replacement 32 Carnet 94 Diagnostics Monitor Test Screens 34 Money Control PCB Replacement 32 l i l Cabane N RRS 55 Diagn
51. c with the Leader Light Assembly and artwork 2 To replace the leader light remove the four 4 Torx screws that secure the Leader Light Assembly in place and then snip the cable ties that secure the light tube to the assembly 3 To replace a speaker light disconnect the light tube power connector and then snip the cable ties that secure the light tube in place 4 Reverse these steps to install the new light tube Leader Light Replacement 32 Cabinet 1 Remove the four 4 Torx screws that secure the Leader Light grill in place and remove the grill 2 Snip the cable ties that secure the LED light tube to the cabinet 3 Disconnect the power connector and remove the light from the cabinet 4 Reverse these steps to install the new Leader Light LED Brake Light Replacement Note The light on the back of the Mini Motion Base is a CCFL See the Mini Motion Base Service amp Repair Manual for the replacement procedure 1 Remove the six 6 Torx bolts that secure the seat pedestal cover plate to the wooden pedestal see Figure 24 on page 46 2 Carefully lift the seat assembly and place it on its side Be careful not to pull the speaker wires that run from the pedestal into the seat You may need to reach inside the pedestal and snip wire ties to create slack 1n the wires 3 Disconnect the power connector from the LED light tube and snip the cable ties that secure the light tube to the seat pedestal 4 Reverse these steps to
52. cates data transfer If a cabinet is communicating properly this number will increment continuously while the screen is open 103 t3 Hones Ler zt iH Press lt LOORKBACK gt to eui Twisted Nitro Stunt Racing Operation and Service Manual Page 32 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Diagnostics Sound Test This screen tests the speakers and subwoofer Once you enter the sound test each speaker will play a sound while the graphic indicates the speaker that should be playing and the onscreen text displays the name of the speaker The screen on the left is displayed on sit down cabinets with surround sound The screen on the right is displayed on upright cabinets with no seat or rear speakers once you change the Sound Configuration to Stereo in the Machine Settings Settings menu Press the J button at any time to pause or resume the test The test will repeat until you press the LOOK BACK button to exit If any sound comes from the wrong speaker or any speakers are not working check the connections to the speakers audio amp and PC Please see Audio Amp and Speakers Service on page 47 for more information on fixing audio problems 1 j ia EN JI Testing Left Front Speaker Press MUSIC to Pause fiesume test Press LOOHBACH button to abort the test 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 33 of 90 Chapter 3 Operator Menu and Game Setup Diagnost
53. correct GVRIO Board The screen will display the revision numbers of the GVRI O Mini PCB installed and the one required Contact your distributor to order the correct GVRI O Mini PCB Select a Link ID The cabinet has the same Link ID as another cabinet Turn the wheel to Screen appears if a duplicate Link ID select a different Link ID from the screen and press START Number the is detected cabinets in sequence from left to right Steering Auto Calibration failed The software detected a problem with steering Once you turn the wheel Please turn the wheel all he way to the software will determine whether the problem is with the steering pot the left and all the way to the right or the force feedback If the problem is with the force feedback you will be given the option to start the system without force feedback If the steering pot is not working the game cannot be started See page 40 for steering service procedures Motion Hardware Not Found The software is not detecting the Motion PCB Check all cables to the Electronics Box in the Mini Motion base If this message appears on a non motion cabinet it probably has a Motion Dongle installed Make sure the correct Cabinet Type is displayed on the Machine Info screen Error Detected with Motion System The Motion PCB is returning an error code Contact Technical Support Attract Mode Error Messages Explanation and Solution A Red Dot appears in the lower right Indicates a hardware error usual
54. d The Audio Amp is powered by the 5 12 volt DC power supply through a standard PC power connector The volume level for each channel on the Audio Amp can be manually adjusted using a small screwdriver to turn the pots shown in Figure 25 For the subwoofer channel turn the pot clockwise all the way for maximum volume For the other channels turn the pot counterclockwise to turn the volume levels all the way down and then turn the pot 1 5 of a turn clockwise to bring the volume levels up Fine tune the sound levels for your location from this point Note For best sound balance turn front speakers all the way up and the rest just above mid range Use the Diagnostics Sound Test screen in the Operator Menu to test the speakers DC Power In Lefi Front Right Front Speaker Speaker et Subwoofer Computer nw mnl Cen Audio Ports Good Pink Blue C Green G Left Rear Right Rear Speaker apeaker Left Rear Speaker ad ry Right Rear Speaker Left Front Speaker ii EA mei Right Front Center c Speaker Speaker Adjustment Pot One for each channel Subwoofer Figure 25 Audio Amp and Speakers 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 47 of 90 Chapter 5 Service and Repair Procedures Three 3 5 mm stereo audio cables connect the computer audio ports to the audio amp Each audio port on the computer is color coded to help identify the channe
55. d Credits Shows how many Paid Credits are currently available on the cabinet Twisted Nitro Stunt Racing Operation and Service Manual Page 20 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Machine Settings Errors Screen The Errors screen displays errors detected by the system software Some errors cause a message to be displayed at boot Non critical boot error messages such as There is a CD in the Drive will time out after 30 seconds Critical errors such as Dongle Missing or Invalid will prevent the game from booting If you open the Operator Menu while an error is detected a message box will appear with the error message Press START to close the message box Open the Errors Screen for a list of any detected errors Error Messages This table lists error messages that you may see at boot or on the Errors screen No Dongle Make sure the USB Game Dongle is firmly connected Try a different USB port if the dongle is not detected after a reboot Invalid Dongle Incorrect Game Dongle does not match game version If you upgrade the software be Version sure to connect the corresponding Game Dongle There is a CD in the Drive Eject the disk from the drive Press the START button to continue to boot the game if you see this message at boot Error Detected with GVRIO Board The GVRI O Mini PCB is either disconnected or malfunctioning Check all connections to the PCB Replace the PCB if faulty In
56. dits 1 CrN VIEW Up START Select MUSIC Down LOOKBACK Cancel Back Figure 13 Coin Settings Configuration Menu Menuitem essecription Free Play Sets Free Play to Enable or Disable Money Display Prompt Sets the Money Display Prompt to nsert Coins Insert Credits Insert Bills Insert Tokens Insert Money or Swipe Card Paid Credits Displays the number of paid credits currently available Reset Paid Credits Resets available Paid Credits To 0 Does not affect Service Credits The number next to the button shows available credits Any Paid Credits displayed when you reset are counted as Unspent Monies in the Collections screens There is no confirmation prompt Service Credits Displays the number of Service Credits currently available Reset Service Credits Resets available Service Credits to 0 There is no confirmation prompt 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 25 of 90 Chapter 3 Operator Menu and Game Setup Coin Settings Pricing Menu This menu lets you set the number of credits required to start or continue a game Coin Ilem Machine Settings Pricing iL a i Mode of Play Credits Coin Settings Race 4 _Confiquration Race Continue Pricing See Game Settings to enable Play Again Continue games Collection Statistics Diagnostics Resume Game GLOBAL VIEW Up START Select MUSIC Down LOOKBACK Cancel Back Figure 14 Coin Setting Pricing Menu
57. e Contact Technical Support Attract Mode Error Messages Explanation and Solution A Red Dot appears in the lower Indicates hardware error usually with a button gas or brake pot right corner of the Attract Screen or steering Explanation is displayed on Machine Settings Info screen in Operator Menu A Blue Dot appears in the lower Indicates Cabinet Mismatch error in linked cabinets Explanation right corner of the Attract Screen is displayed on Machine Settings Info screen The following conditions will cause a Blue Dot error message e Winner Gets Free Game not set the same on all cabinets e Free Game Min Players not set the same on all cabinets e Race Length not set the same on all cabinets e Duplicate Cabinet Link ID e Different Software Comm Version on one or more cabinets e Different Tracks Disabled e Different Region Set by Game Dongle M ini M otion Base Troubleshooting Refer to the Mini Motion Base Service amp Repair Manual for service procedures Motion Platform is not Motor and Pot are not Test the motor and calibrate if needed as level during Attract Mode calibrated described in the Mini Motion Base Service amp Repair Manual No power to the Mini Base is not plugged Check the AC power cords from the wall Motion Base in outlets to the Display Cabinet and the Display s Cabinet to the Mini Motion Base Lighting at back of base and cooling fan remain Tripped Breaker on Check the Breaker on the powe
58. e 20 and perform the following steps to remove the force feedback belt for repair 1 Remove the control panel assembly as described on page 39 and take it to a workbench 2 Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the pot attached see Figure 20 3 Loosen the four 4 3 8 motor mount Kep nuts that secure the steering motor to the frame see Figure 20 4 Using a 10mm socket wrench loosen the belt tension adjustment bolt several turns until you can slip the belt off of the motor and steering gears see Figure 20 5 Inspect the motor gear the small gear for wear A worn gear can quickly wear out a belt Make sure the two gears are aligned to prevent stress on the belt Use Loctite Blue on the set screws to ensure they are secure 6 To replace the motor remove the four 4 3 8 Kep nuts that you loosened in step 2 and remove the motor 7 Reverse these steps to re install the motor and belt Adjust the belt tension as described below 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 41 of 90 Chapter 5 Service and Repair Procedures Force Feedback Belt Tension Adjustment The belt tension should be adjusted on a new cabinet after one month of initial operation After that it should be adjusted every 60 90 days for optimal performance Inspect the gears for wear at the same time A worn motor gear can wear out a belt 1 Tighten the tension adjustme
59. e 30 on page 53 If you hear Alert beeps from the System PC contact Technical Support for assistance Loose or faulty When the computer boots up it performs a PC self video card diagnostic test If you hear 3 beeps from the computer this indicates a problem with the video card If the video card is faulty contact Technical Support If instructed by Technical Support open the computer and check the following e Make sure the video card is seated properly in the motherboard Reseat the video card Check the power connector to the video card inside the computer Make sure it is connected properly and is not connected backwards Power on the computer and make sure the fan on the video card is spinning fast Picture is dim or Gamma and or Adjust the monitor Gamma and or Vibrance setting from faded Vibrance needs the Operator Menu Diagnostics screens see page 34 adjustment If this does not give adequate results increase brightness using the monitor remote control board mounted to the back of the monitor Red or green Faulty LCD control Contact Technical Support for assistance horizontal lines on PCB screen Green or magenta Loose or faulty DVI Check the DVI cable between Monitor and System pixels on screen cable Computer 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 67 of 90 Chapter 6 Troubleshooting Problem Possible Solution No video and no PC power switch is If the computer does not power
60. e Make sure the dongle is connected properly It will Dongle light up red when recognized by the computer Contact Tech Support to exchange a faulty dongle Cabinet gets very Faulty ventilation Verify that the ventilation fan is working It is located warm fan above the monitor access door on the back of the cabinet Replace the fan if it is worn or spinning slowly Cabinet ventilation Make sure you have proper clearance between the holes are blocked cabinet rear and the wall Make sure the vent holes are clear of dust and debris and that air is freely blowing out of the cabinet 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 71 of 90 Chapter 6 Troubleshooting Marquee lamp Faulty florescent Check the florescent tube for darkened or cracked end does not light oris tube Replace the florescent tube if it looks worn intermittent Faulty florescent Verify the florescent tube pins make a good connection fixture with the lamp fixture Check the ballast for proper operation Replace fixture if faulty Faulty wiring Check the AC power connection to the fixture Wrong Date or Date or time needs Refer to Setting the Date and Time on page 62 Time in Menus to be set Game will not Faulty coin mech Verify the coin mech is not jammed and is properly accept coins aligned and latched to the coin door Faulty ground wire Check the ground wire to the coin door Faulty GVRI O Mini Check the connection to the J8 on the PCB
61. e the placement of each component 4 Remove the four 4 nuts and flat washers that secure the slide assembly to the seat base plate Move the lower slides to each side to access all four nuts Note When reassembling be careful to install the four 4 plastic spacers above and below the slide assembly A missing spacer will cause the seat to wobble and may cause damage If necessary flat washers stacked to equal the thickness of the spacer can be used to replace a lost spacer Twisted Nitro Stunt Racing Operation and Service Manual Page 46 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures 5 Reverse these steps to re assemble the seat Use the following specs when tightening the nuts to prevent the seat from gradually becoming loose due to motion during gameplay e Seat Base Plate to Slide Assembly Either replace the 4 20 flange nuts with 74 Nylock nuts or apply Loctite Blue or a comparable product to the threads Tighten the nuts to 4 6 ft Ibs 48 72 1n lbs e Pedestal Cover Plate to Slide Assembly Either replace the 5 16 18 flange nuts with 5 16 Nylock nuts or apply Loctite Blue or a comparable product to the threads Tighten the nuts to 9 12 ft Ibs 108 144 in Ibs Important Loctite can damage plastics Be careful not to get the Loctite on the plastic seat and do not use Loctite with Nylock nuts Audio Amp and Speakers Service The Audio Amp supports 6 channel 5 1 Surround Soun
62. e the pedals from Diagnostics Play Control Test in the Operator Menu see page 31 with pot wiring Loose set screw A loose set screw can cause the pedal to work only on a partial range of its motion Tighten the set screw Feels like brake is Dead spot in the Test the brake pot and replace if bad See page 43 on during game brake pot Twisted Nitro Stunt Racing Operation and Service Manual Page 70 of 90 040 0224 01 Rev C 4 6 2010 Chapter 6 Troubleshooting Cabinet Linking Troubleshooting The following issues can prevent the cabinets from linking Cause Possible Solution Faulty wiring Verify that a CAT 5 or better Ethernet cable is connected between the Ethernet port on the AC Power Plate and the computer CAT 5 cables have 8 wires While the cabinet is powered on and connected to another cabinet verify the green LED on the Ethernet card is lit If you are using an Ethernet hub or switch verify green LEDs on the hub or switch light for each Ethernet port that is connected Cross over coupler To link two cabinets connect an Ethernet cable to the Ethernet port on the not used or used power plate of each cabinet If you use a cross over coupler make sure it is improperly Gigabit compliant Do not use a cross over coupler with a hub or switch Cross over coupler All components used to link cabinets must be Gigabit 10 100 1000 Mbps is not Gigabit compliant Couplers shipped with older cabinets are not Gigabit co
63. elocate the cabinet relative to the receiver e Plug the game into a different outlet so that the computer and the receiver are on different branch circuits If necessary consult a Regulatory EMC representative of GLOBAL VR or an experienced radio television technician for additional suggestions You may find the FCC Interference Handbook to be helpful It is available from the U S Government Print Office Washington DC 20402 This device has been tested and complies with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instruction manual it may cause harmful interference with radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense Operation is subject to the following conditions e This device may not cause harmful interference e This device must accept any interference received including interference that may cause undesired operation 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 5 of 90 Chapter 1 Introduction Chapter 1 Introduction Loops and leaps are front and center in this high
64. en in the Operator Menu see Chapter 3 for detailed information on using the Operator Menus This screen also tells you how much time has passed since the last power cycle and the last maintenance restart Twisted Nitro Stunt Racing Operation and Service Manual Page 14 of 90 040 0224 01 Rev C 4 6 2010 Chapter 2 Driving a Race Chapter 2 Driving a Race 1 Insert coins and press the START button 2 The Select Track screen will appear first Turn the wheel to highlight a track Tracks are rated Normal Medium or Hard Press the Pas peu to select the highlighted track r Lus ee A aL p ao P AE 1 D d niih 3 The Select Car screen will appear next Turn the wheel to highlight a car and press the gas pedal to select 4 Ifyou are on a linked cabinet the Waiting for Drivers Lobby screen will appear Otherwise the game will start to load and hint screens will appear while the game loads 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 15 of 90 Chapter 2 Driving a Race Linked Racing Once you coin up and press START all other linked cabinets in Attract Mode will display the Join Now screen Players who coin up and press START will automatically join the race and skip the Select Track screen To race solo wait for the race to begin before pressing START Driving Controls As in any driving game use the Steering Wheel Gas and Brake to control the car Additional controls are de
65. er is serviced as one unit YOU WILL VOID YOUR WARRANTY A N if you open the computer case without direct authorization from the GLOBAL VR Technical Support staff Perform the following steps to remove the computer from the cabinet 1 Disconnect the cabinet from AC power and remove the rear door from the cabinet 2 Disconnect all of the cables from the computer 3 Remove the Game Dongle and keep it with your cabinet Do not ship the Game Dongle with the computer It contains information that needs to stay with the cabinet 4 Unbuckle the strap that secures the computer in place and remove the computer Reverse these steps to install the new computer Make sure that the computer air vents are not blocked There is an air vent under the bottom front panel of the computer that 1s easily blocked by padding or debris Be sure to reconnect your Game Dongle 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 49 of 90 Chapter 5 Service and Repair Procedures 6 After replacing a computer you must calibrate the pedals see page 42 7 Setup your cabinet from the Operator Menu and play a game to verify proper operation GLOBAL VR recommends shipping the computer in a box with three inches of foam padding on all sides Shipping the computer without enough padding can VOID THE CAUTION When shipping the computer always use plenty of padding and protection WARRANTY if the computer is visibly damaged from shipping LCD Monitor Ser
66. eratures of 59 86 F 15 30 C Twisted Nitro Stunt Racing Operation and Service Manual Page 4 of 90 040 0224 01 Rev C 4 6 2010 Preface FCC Notices United States Electromagnetic Interference EMI is any signal or emission radiated in free space or conducted along power or signal leads that endangers the functioning of radio navigation or other safety service or that seriously degrades obstructs or repeatedly interrupts a licensed radio communications service Radio communications services include but are not limited to AM FM commercial broadcast television cellular services radar air traffic control pager and Personal Communication Services PCS These licensed services along with unintentional radiators such as digital devices including computer systems contribute to the electromagnetic environment Electromagnetic Compatibility EMC is the ability of items of electronic equipment to function properly together in the electronic environment While this computer system has been designed and determined to be compliant with regulatory agency limits for EMI there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference with radio communications services which can be determined by turning the equipment off and on you are encouraged to try to correct the interference by one or more of the following measures e Re orient the receiving antenna e R
67. es 1 Press the F2 key during boot The System Setup Utility Main Menu will appear 2 Use the left and right arrow keys lt to select the Exit menu 3 Use the up and down arrow keys 11 to select Load Optimal Defaults and press Enter A confirmation box will appear With Yes selected press Enter 4 Use the left and right arrow keys lt to select the Main menu 5 Use the up and down arrow keys 11 to select System Date The month will be highlighted 6 Use the and keys to set the month Press the Tab key to move to the day and set it the same way Repeat for the year 7 Use the up and down arrow keys 11 to select System Time and then use the and Tab keys to set the time the same way you set the date Main Advanced Security Power Boot E xit Exit Saving Changes Exit Discarding Changes Load Optimal Defaults Load Custom Defaults Save Custom Defaults Discard Changes Main AEU oat ay Y Processo lype Core Multiplexing Technology Processor Speed System Bus Speed System Memory Speed L2 Cache RAM Total Memory Memory Mode Memory Channel A Slot 0 Memory Channel B Slot 0 Language System Date System Time Select Screen 11 Select Item Enter Select Change Opt F9 Load Defaults F10 Save ESC Exit Power Boot Exit TYG4110H 86A 0016 2008 1026 2040 Intel R Pentium R Dual CPU E2200 2 40GHz Intel R EM64T Capable Enable 2400 GHz
68. ettings Collection Statistics Hot Rusk Cross G3 Loopings Jump It Up Red Run Fresh Air Twisted Iron NO NJ ho DMN DYN P H Diagnostics Multiplex Resume Game If you change any of these settings Reset Highscore Data on Game Settings gt Game Resets VIEW Up MUSIC Down START Select LOOKBACK Cancel Back C OBAL vA 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 23 of 90 Chapter 3 Operator Menu and Game Setup Game Settings Game Resets Menu This menu lets you restore factory default settings or reset cabinet statistics standings or available credits When you select any reset button except Reset Credits a confirmation box will appear allowing you to accept or cancel your reset selection Game Settings Maren 18 2010 9 21 32 0M Game Resets Machine Settings p 170 398 Settings TR Game Resets Coin Settings z Statistics Diagnostics Resume Game All linked cabinets MUST be put into test mode and reset at the same time Cabinets with a significant amount of data on them will take a while for all the data to be reset Reset Paid Credits 0 Reset Service Credits 0 pr VIEW Up START Select VR MUSIC Down LOOKBACK Cancel Back Figure 12 Game Resets Menu Mentem scription Factory Settings Returns all the Game settings to the default factory settings Does not affect records and statistics Reset ALL
69. ght or pressing the pedal full down and releasing See page 40 for steering system service and page 43 for pedal service information 93 94 172 Press Start amp Music ta reset pots Press Stort amp View to enit this test e Buttons When you press a control panel or Operator button its picture should highlight on the screen The dot next to each button should be yellow until the button is pressed and stay green after it is pressed A red dot means the button 1s stuck in the ON position e Steering Wheel When you turn the steering wheel the graphic should rotate and the number next to the graphic should change to indicate the steering wheel position Full left position should be about 27 and full right position should be about 27 As you turn the wheel the changing numbers should be smooth and linear A sudden jump in the number or a different range of numbers can indicate a bad pot or a loose steering column set screw The dot under the number should change from yellow to green when you turn the wheel e Gas amp Brake Pedal The numbers displayed next to the pedals show the pot value when the pedal is full up full down and the current value If the number on top is 0 or the number on the bottom 1s 255 there may be a problem with the pot or wiring see page 43 for service information When you step on the pedals the number shown for the current position should change The difference between the full up
70. h Straight In the LCD Control PCB Harness Align the connector carefully and push straight in Do not angle the connector It is easy to crack the PCB connector WRONG WAY RIGHT WAY S Ta Lam TT FLL r4 eet Fe mid i mmn m 491 Figure 30 Connecting the LCD Control PCB Harness 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 53 of 90 Chapter 5 Service and Repair Procedures Monitor Power Supply Replacement 42 Cabinet SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER For Mini Motion Systems disconnect BOTH AC power cords Disconnect the cabinet from AC power Remove the Monitor Access Door behind the monitor Make sure all wires connected to the power supply are properly labeled for easy reconnection and then disconnect them from the terminals 4 Remove the two 2 screws that secure the power supply mounting bracket to the cabinet and remove the power supply from the cabinet 5 Remove the mounting bracket from the power supply and install it on the new power supply 6 Reverse the removal steps to install the new power supply Note If the monitor does not work verify the power supply is putting out 24 VDC LCD Monitor Service 32 Cabinet The 32 LCD Monitor is connected to an LCD Control PCB that provides the signal power and data to the monitor The monitor is encased in a metal frame wit
71. h a glass display shield to protect the LCD panel The LCD Control PCB and Monitor Power Supply are mounted to the back of the LCD assembly The Monitor Power Supply connects to the AC Power Strip The sections that follow provide replacement procedures for components of the LCD Monitor Assembly Note If the monitor does not work make sure the harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection Note Some configurations may vary Glass Display Shield Replacement 32 Cabinet 1 Disconnect the cabinet from AC power 2 Remove the screws from the sides of the monitor frame 3 Carefully remove the frame and glass Be aware that the glass is not secured to the frame 4 Reverse these steps to install the new glass display shield LCD Monitor Replacement 32 Cabinet SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Remove the Display Shield and Frame as described in the previous section 2 Remove the Monitor Access Door behind the monitor 3 Disconnect the video cable from the back of the LCD Control PCB Twisted Nitro Stunt Racing Operation and Service Manual Page 54 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures 4 Check the po
72. he Mini Motion Base Service amp Repair Manual to replace the CCFLs at the back of the Mini Motion base Remove the four 4 bolts that secure the seat assembly to the cabinet and slide the seat assembly away from the cabinet Turn the seat assembly on its side to access the lights and the power inverter WARNING When lifting the back of the 42 Cabinet make sure it is securely braced to prevent injury or damage CCFLs Below Control Panel 1 Remove the Electronics Access Panel and disconnect the two light tubes from the inverter e Remove the two 2 Torx screws that secure the clear plastic housing in place under the control panel and remove the housing with the light tubes e Reverse these steps to re install the housing and light tubes Twisted Nitro Stunt Racing Operation and Service Manual Page 60 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures Leader Light or Speaker Lights Service 42 Cabinet The cabinet uses red LED light tubes for the Leader Light and to add a red glow around the front speakers All three of these lights are located inside the marquee Refer to Figure 34 for an exploded view of the marquee assembly and do the following to change an LED light tube 1 Remove the ten 10 Torx screws that secure the marquee artwork and clear plastic in place Carefully tilt the clear plastic piece outward enough to disconnect the leader light connector and then remove the clear plasti
73. ics 112 VDC to CCFLs p Part 115 0153 01 12 5 VDC Power Supply Under Seat Assembly PCBs Lights Fan 12V 1pV 5V FERE TIEN a eT ET Sa a SN E Power ON 12V GND GND 5V LED White BlackGreen Yellow Black Black Red Set Input Voltage to 115 through hole in top Voltage Adjustment Pot Part 115 0008 01 To AC Power Strip s y prp 01 Part 115 0151 01 32 Cabinets O art 115 PUGID GYRO use Part 115 0203 01 Amp 12 12 VDC to Part CBL 0804 X Mini Motion Base Fan Speaker Speaker Light Light CCFLs 24 VDC Steering Power Supply MAXIMUM CONTINUOUS OUTPUT POWER IS 115W Power ON lt Part To Lighting in LED x t PEN 115 0205 01 Saat Base 3 z z amp amp Fan in Mini Y 6 6 2B NE VO ouon Dase Pot e j jejejejs Check input Voltage through hole in side Red Black Green Black White Part 4 115 0008 01 To Force Part 115 0007 01 To AC Power Strip Feedback PCB 24 VDC LCD Monitor Power Supply AC INPUT 100 120VAC 5 0A S 240 24 200 240VACI2 5A 50 60Hz Voltage Adjustment Pot MADE IN TAIWAN Power ON LED 24 VDC Out to LCD Monitor Part 115 0008 01 To AC Power Strip Figure 43 DC Power Distribution Diagram Twisted Nitro Stunt Racing Operation and Service Manual Page 86 of 90 040 0224 01 Rev C 4 6 2010 Chapter 8 Diagrams and Schematics GVR I O Mini 5 412 vbc B
74. ics Monitor Test Screens The game has various screens to assist you with fine tuning the monitor T LI T m a L 1 i LIII NM i i od TI Tr 1 00 1 E l LED MEGLIO n 1360 4 768 16 9 Aspect Aotio Pisas lt Wuewr sMlusice bs change STAAT same tw balig SLOCNIACK bb rancs vibes TM MUSD or INE T QE RIED red e Monitor Test When you select this menu item it opens a series of screens designed to help you check monitor performance Press any control panel button to cycle through a series of screens to test color and geometric alignment Press the LOOK BACK button to exit e Monitor Gamma This screen lets you adjust the overall screen brightness Press VIEW or J to raise or lower the gamma value To exit without making changes press LOOK BACK To exit and keep the new setting press START e Monitor Vibrance This screen lets you adjust the overall vividness or saturation of the colors Press VIEW or J to raise or lower the vibrance level To exit without making changes press LOOK BACK To exit and keep the new setting press START e Monitor Resolution This screen lets you change the monitor resolution This feature is provided to enhance compatibility with a variety of monitors In most cases the software detects and sets up the optimal monitor resolution automatically Setting a different resolution may adversely affect performance To change the resolution press J or VIEW to cycle through the avail
75. in cabinet linking problems P2P Send Displays the last time player data was sent to other linked cabinets P2P Receive Displays the last time player data was received from other linked cabinets Last Power Cycle Displays the amount of time since the cabinet was last powered on Previous Maintenance Displays the amount of time since the cabinet did an automatic maintenance restart Restart Next Maintenance Displays the amount of time until the cabinet does an automatic maintenance restart Restart 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 19 of 90 Chapter 3 Operator Menu and Game Setup Machine Settings Settings Menu This menu lets you set up audio Service Credit Switch 1f applicable steering feedback strength and Link IDs It also displays available Service and Paid Credits Machine Settings Machine Settings Settings Info Settings Master Volume 15 Errors Attract Volume Relative to Master 90 Game Settings Sound Configuration Surround Coin Settings Attract Audio On Collection Statistics In Game Default Music Level Normal Diagnostics In Game Engine Volume Normal R G v arene Service Credits Switch Enable Steering Feedback Strength Normal Link ID 1 Service Credits 0 Paid Credits 0 GLOBAL VIEW Up START Select hey MUSIC Down LOOKBACK Cancel Back Figure 10 Machine Settings Menu Meulem Descripin 0 O Master Volume Sets the overall cabinet vo
76. ing Display Cabinet and Seat Cabinet together e 32 Cabinet Only Three 1 4 20 x 1 Torx screws with lock washers and flat washers for securing Marquee 4 tis advisable to check inside the cabinet in case any components have shifted or come loose during shipping Remove the doors from the back of the cabinet and verify that all components are securely mounted and all cables and wires are securely connected See pages 85 88 for wiring and connection diagrams 5 To test operation before installing the seat connect the display cabinet AC power cord from the cabinet to a grounded 3 terminal AC outlet and turn ON the ON OFF switch on the lower rear of the cabinet For Mini Motion Systems turn on only the Display Cabinet Power Switch 6 Verify that the game boots properly and the Attract Movie starts If any error messages appear see page 21 for more information Ignore the Motion Hardware Not Found error message if you boot a Mini Motion system without the Mini Motion base connected Note If you geta Motion Hardware Not Found error message but your cabinet is NOT a Mini Motion system you probably have a Motion Dongle Check Cabinet Type in the Machine Settings Info screen in the Operator Menus Contact Technical Support if you need to exchange your Game Dongle 7 Turn the cabinet OFF and disconnect the power cord before continuing with installation Twisted Nitro Stunt Racing Operation and Service Manual Page 8 of 90 040 0
77. iption 1 1 O 040 0224 01 Operation amp Service Manual 040 0225 01 Software Restore Guide 040 0226 01 Mini Motion Base Service amp Repair Manual Mini Motion Only 050 0177 01 System Recovery Disk 1 CD 050 0188 01 Game Install Disk 1 DVD Cables Item Number Qty Descrption O Power Plate Ground Cable 3 5 Long Rev A Speaker Connectors 42 Only Leader Light Start Lamp Coin Meter Harness 42 Only Power 12 5 VDC 42 Only AC Power Cable Dual Marquee Lights 42 Only Front Speaker Cable 42 Cabinet Only AC Power Cord Marquee Light 32 Only 115 0167 01 Marquee Audio amp Leader Light 32 Only AC Power Marquee Light Extension 32 Only Coin Meter Start Lamp Leader Light Harness 32 Only Digital Video Input Cable DVI to LCD Monitor 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 75 of 90 Chapter 7 Replacement Parts TRD855BL 5 RJ 45 CAT 5e Patch Cable 5 Feet Long USB ABO6MM USB Cable 6 USB2 AB06 Non Motion uses 1 Mini Motion uses 2 CBL 0705 X AC Power Cable with Round Metallic Plug Mini Motion Only General Hardware Part Number Qty Description 1 Electronics Including Power Purchase Locally Power Plate Fuse 6A Slo Blo 5mm X 20mm 990 0014 CBN GVRIO Mini PCB USB KQRTG HL Game Dongle amp Code Motion Mini Motion Cabinets Only TWIST Exchange Only USB KQRTG HL Game Dongle amp Code
78. ir Procedures wire must be securely connected to the ground lug on the power plate or the i CAUTION Be sure to connect each wire to the correct terminal The ground game will not function properly DC Power Supplies 24 and 5 12 VDC The cabinet has three DC power supplies NOT including the power supply inside the computer e 24 VDC supply powers the Force Feedback Steering System Important Connect only the steering components to this 24 VDC Power Supply Do not use the 12 VDC Terminals on the Steering Power Supply e 5 12 12 VDC supply powers the Audio Amp GVRI O Mini PCB lighting components and the Ventilation Fan and PCBs in the Mini Motion Base e 24 VDC supply powers LCD monitor For replacement procedures see Monitor Power supply Replacement 42 Cabinet on page 54 or Monitor Power Supply Replacement 32 Cabinet on page 55 Perform the following steps to replace a DC power supply except for the monitor power supply SHOCK HAZARD Disconnect the AC power cord before performing the following procedure For Mini Motion Systems disconnect BOTH AC power cords DANGER If a power cord is damaged it must be replaced by the equivalent power cord available from GLOBAL VR or your distributor 1 Turn the cabinet OFF and disconnect the AC power cord both cords for Mini Motion systems Remove the electronics access panel see page 38 3 Make sure all wires are labeled for easy reconnection and then disco
79. ist strap or similar precaution 1 Disconnect the cabinet from AC Power 2 Remove the electronics access panel see page 38 Make sure that all wire harnesses are labeled for ease of reconnection and then disconnect them from the PCB Connectors are keyed to prevent connecting them to the wrong ports 4 Remove the four screws that secure the PCB to the mounting feet Reverse the removal steps to install the new PCB 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 45 of 90 Chapter 5 Service and Repair Procedures Seat Slide Assembly Replacement To replace the slide assembly refer to the figure below and perform the steps that follow Seat Housing Decal Subwoofer Grill Plastic Spacer 1 of 4 Above Slide Plastic Spacer 1 of 4 Below Slide Ted Threaded Stud on Lower Slide 1 of 4 M Seat Slide Kit n Pedestal Cover Plate Figure 24 Seat Slide Assembly Replacement 1 Remove the six 6 Torx bolts that secure the pedestal cover plate to the wooden pedestal 2 Carefully lift the seat assembly and place it on its side Be careful not to pull the speaker wires that run from the pedestal into the seat You may need to reach inside the pedestal and snip wire ties to create slack in the wires 3 Remove the four 4 nuts and flat washers from the bottom of the pedestal cover plate and remove the cover plate and the four 4 plastic spacers from the seat assembly Not
80. itch from Transformer Ground Wires to Ground Lug _ ONLY USE 250V 6A Connect Cabinet Mounting Bolt 1 of 4 Connect to Ethernet Cabinet Ground Power Cord Do Not Use for Grounding Port on PC Wire to Ground Lug Figure 32 AC Power Plate Non Motion Cabinet EMI Filter for Display Ground Wires to Breaker for Mini Cabinet Power Ground Lug Motion Power MIOTICN SEAT POOR i18 VAC SA TALAKA 5 Hf Ag a LI Outside Cabinet Figure 33 AC Power Plate Mini Motion Cabinet AC Power Strip Replacement SHOCK HAZARD Disconnect the AC power cord before performing the following procedure Us For Mini Motion Systems disconnect BOTH AC power cords The AC power strip provides power to all of the components in the cabinet Perform the following steps to replace the power strip Turn the cabinet OFF and disconnect from AC power Remove the rear door from the cabinet Disconnect all components from the power strip Disconnect the power strip Neutral and Line wires from the power transformer Disconnect the power strip Ground wire from the AC Power Plate ground lug Remove the power strip it is held in place with Velcro oe X cem oY es Replace the power strip with an appropriate unit from GLOBAL VR Do not use a different power strip Be sure to connect each wire to the correct terminal See Figure 42 on page 85 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 57 of 90 Chapter 5 Service and Repa
81. l See Figure 41 on page 84 for a diagram of the computer rear panel e The green audio port is for front speakers left and right e The blue audio port is for rear speakers left and right e The pink audio port is for center channel and bass speaker subwoofer Each speaker is connected to the corresponding speaker output on the audio amp Figure 25 shows the location of each speaker Audio Amp PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabinet from AC Power 2 Remove the electronics access panel see page 38 Disconnect the power harness speaker wires and 3 5mm audio cables from the audio amp PCB Make sure all connectors are labeled to make it easy to reconnect them properly 4 Use a small Phillips screwdriver to remove the four 4 screws holding the PCB to the mounting feet 5 Note Always keep the audio amp PCB inside an ESD anti static bag when not installed in the cabinet to prevent electrostatic damage 6 Reverse these steps to re install the audio amp PCB Front Marquee Speaker Replacement 32 Cabinet The front speakers are located behind the grills on each side of the marquee You can remove the grills to inspect the speakers but may need to remove the marquee housing to replace a speaker 1 Remove the eight 8 Torx screws that secure the marquee artwork and clear pl
82. l you should see a steady linear increase or decrease in resistance with no jumps Jumps could indicate a bad pot or a loose steering column set screw Use Loctite Blue on the set screw to ensure it is secure Twisted Nitro Stunt Racing Operation and Service Manual Page 40 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures To replace a pot refer to Figure 19 and perform the following steps 1 Remove the control panel assembly as described on page 39 and take it to a workbench 2 Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the 5 KQ steering pot attached Using a 1 2 inch wrench remove the nut and lock washer from the bracket and remove the pot 4 Reverse these steps to install the new pot Install the pot with the plastic pin through the small hole in the bracket as shown in Figure 19 Use Loctite Blue to ensure the set screw is secure 5 Calibrate the steering from the Play Control Test in the Operator Menu after replacing the pot see page 42 i 34 Shaft Nut Install with Pin Through Hole in Bracket Bracket set Screw Nut Pot Figure 19 Replacing the 5 KQ Steering Pot Force Feedback Belt or Steering Motor Replacement It is a good practice to inspect the steering belt and gears periodically Always replace a belt that looks stretched cracked or worn Replace a gear that looks worn Refer to Figure 19 above and Figur
83. lace pot if faulty see page 31 Loose set screw Check the set screws in the steering assembly Loose drive belt Adjust belt tension see page 42 Loose or worn drive Turn off the cabinet Open the driving control panel and belt or motor gear inspect the belt and gears on the steering motor see page 41 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 69 of 90 Chapter 6 Troubleshooting Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Calibrate the steering from Diagnostics Play Control Test in the Operator Menu Steering does not auto calibrate Faulty USB cable or Test by connecting to a motherboard USB port You may PCI USB card need to reboot twice for Windows to find the device Also try a new USB cable After testing re connect to a PCI USB port to minimize the risk of intermittent steering loss due to static shock again reboot twice Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Steering wheel Faulty 5 KO steering Test pot for smooth resistance If you replace the pot be shakes sure to calibrate it from Diagnostics Play Control Test in the Operator Menu see page 31 Steering stops Force Feedback To minimize the risk static shock the force feedback working PCB connected to PCB should be connected to a PCI USB port not to a Intermittent wrong USB port mo
84. lume from 0 100 Attract Volume Relative to Sets the Attract Mode volume from 0 100 of Master Volume Master Sound Configuration Sets sound configuration to Surround for sit down cabinets or Stereo for upright cabinets with no seat or rear speakers Attract Audio Sets how often the Attract Mode sound plays Options are On Sometimes 1 3 or Off The Sometimes 1 3 setting plays Attract Audio 1 3 of the time In Game Default Music Sets the music volume during the game Options are Off Soft Normal or Level Loud In Game Engine Volume Sets car engine volume during the game Options are Soft Normal or Loud Service Credits Switch If set to Enable lets you add Service Credits by pressing the SERVICE button on the Operator Button Panel during Attract Mode Service Credits can be used for testing gameplay and are counted separately from Paid Credits in the collection statistics screens Steering Feedback Sets how strong the Steering Force Feedback feels Options are Normal or Strength Light Motion Platform Strength Sets how strong the Motion feels Options are Light and Normal Motion Cabinets Only Link ID Select this item and press START to open the Select a Link ID screen See pages 10 11 for details on setting Link IDs Service Credits Shows how many Service Credits are currently available Service Credits Switch must be set to Enable in this menu to add Service Credits with the Operator SERVICE button Pai
85. ly Description ms O NO zx ems ue e e O gt NO Fluorescent Light 18 32 uses 1 42 uses 2 CCFL Deflector Floor Lights Non Motion Only Housing Molded CCFL Light Cover Grill Marquee Leader Light 42 Only Red CCFL Kit Non Motion uses 1 Mini Motion uses 2 White CCFL Kit Dual 12 LED Light Tube Red 6 13 12VDC Red LED Light Tube 14 Non Motion Only Reflector Leader Light 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 77 of 90 Chapter 7 Replacement Parts M ini M otion Base Replacement Parts Qty Description Cables Cables S CBL 0800 X Power Transformer 115 VAC Input 230 VAC Output Electronics User Replaceable Power Transformer 4A 110VAC Dual Second 220VAC ELC 0018 X Pot Encoder 5K 6639 S 502 ELC 0123 X Fuse AC 4A w Housing Electronics Box 990 0080 01 Electronics Box Assembly Replace as Assembly Only Electronics Box Components SERVICABLE BY GLOBAL VR TECHNICIAN ONLY CBL 0900 X Fuse Electronics Box Internal Cable CBL 0902 X J 2 Electronics Box Internal Cable 1 MA2072 HVL Fan 220 240 VAC 70mm X 70mm X 25mm Q468 ND Power Line Filter EMI 6A Panel Mount T Twisted Nitro Stunt Racing Operation and Service Manual Page 78 of 90 040 0224 01 Rev C 4 6 2010 Chapter 7 Replacement Parts ItemNumber Qty Description 73202200 1 1 Rod End Female 1 2 20 W 1 2 20 Stud
86. ly with a button gas or brake pot or corner of the Attract Screen steering An explanation is displayed in the Errors screen A Blue Dot appears in the lower right Indicates a Cabinet Mismatch in linked cabinets An explanation is corner of the Attract Screen displayed in the Errors screen The following conditions will cause a Blue Dot error message e Winner Gets Free Game not set the same on all cabinets e Free Game Min Players not set the same on all cabinets e Different Software Comm Version on one or more cabinets e Different Tracks Disabled on one or more cabinets 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 21 of 90 Chapter 3 Operator Menu and Game Setup Game Settings Settings Menu This menu lets you set up game play options Play Again Continue Solo Free Game Max in Row Hard Track Lockout Game Settings Settings Machine Settings Game Settings Play Again Continue Settings Play Again Max Times Disable Tracks Winner Gets Free Game Free Game Min Players Coin Settings Solo Free Game Max in Row Set Track Laps Game Resets Collection Statistics Diagnostics Resume Game Speed Units Attract High Score Screens GLOBAL VIEW Up VA MUSIC Down Hard Track Lockout 4 Button Game Abort Disable Unlimited Disable 1 1 Enable Enable MPH Enable START Select LOOKBACK Cancel Back Figure 11 Game Settings Menu Menem scriptio
87. mation P2P Send 3 18 2010 9 21 24 AM P2P Receive 3 18 2010 9 21 24 AM Last Power Cycle 17 59 37 Next Maintenance Restart 5 56 22 bottom of most Operator Menu Service Contact your GLOBAL VR distributor or US 1 408 597 3435 screens shows you how to EE NNMERO navigate through the menus GLOBAL VIEW Up START Select using the game control panel a MUSIC Down LOOKBACK Cancel Back Figure 9 Machine Info Screen Menltm J Description U OO Displays the region or country of operation Cabinet Type Displays the cabinet type as set by the Game Dongle Standard Deluxe or Mini Motion Displays the installed software game version Shell Version Displays the software shell version Displays the operating system version Dongle Flag In some regions Winner Gets Free Game is not allowed In these areas the dongle flag will be set to Free Game Option Disabled and that option will not appear on the Game Settings Settings menu Dongle Version Displays the localized version of the software as read from the Game Dongle PLUS Version Displays the PLUS data engine version IO Board Displays the version of the GVRI O Mini PCB Installed Comm Version perk the communication software version Linked cabinets must run the same version Link ID Displays the Cabinet Link ID number MAC Address Displays the MAC address of the system computer This number may be useful to Tech Support for troubleshooting certa
88. mpliant compliant Faulty Ethernet hub Verify the LEDs on the Ethernet hub or switch are lit for each port used If or switch possible verify the hub or switch is working by connecting it to a known working computer network or set of linked cabinets Hub or switch is not Use a 10 100 1000 Mbps Gigabit hub or switch to link three or four cabinets 10 100 1000 Mbps Duplicate Link ID A cabinet with a duplicate Link ID number will display the Select A Link ID numbers menu You can also check or change the Link ID from the Operator menu Machine Settings Settings screen Each cabinet in a linked group must have a unique Link ID number Mixed Software Verify that all cabinets are running the same Comm Version shown in Comm Versions Machine Settings Info screen Install software as needed so all games have the same software version Miscellaneous Troubleshooting No power Power strip not Make sure the power strip ON OFF switch is ON and plugged in or the light on the power strip is on If the light is off make turned off sure the connections to the AC power plate and power transformer terminals are secure Cabinet not Make sure the AC power cord is firmly connected to connected or the power plate and an active AC outlet and the turned off cabinet ON OFF switch is ON Game Dongle not Game Dongle not Make sure the Game Dongle is securely connected found by system connected Power the cabinet off and then on computer Faulty Gam
89. n If set to Enable allows you to set different pricing to start playing or continue play again Set the pricing from Coin Settings Pricing Play Again Max Times Lets you set the maximum number of times a player can use Continue Options are 7 2 or Unlimited Winner Gets Free Game If set to Enable the winner of a race gets a free game Free Game Min Players If Winner Gets Free Game is enabled this sets the minimum number of players required for the free game to be awarded Options are 1 4 If Winner Gets Free Game is enabled and Free Game Min Players is set to 7 this sets the maximum number of times in a row the free game can be awarded Options are 1 3 Times If set to Enable players must press the J button to unlock a hard track before selecting it This prevents players from accidently selecting a hard track 4 Button Game Abort If set to Enable a solo race can be aborted by pressing the VIEW J LOOK BACK and START buttons at the same time Speed Units Sets speed units to display in MPH or km h Attract High Score Screens Sets whether to display high scores during Attract Mode Free Game settings may be unavailable in some areas due to local regulations Twisted Nitro Stunt Racing Operation and Service Manual Page 22 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Game Settings Disable Tracks M enu This screen allows you to disable or enable any tracks
90. n drive motor Notes The current date and time are displayed on each menu screen You can change the date and time in the BIOS Settings see page 63 The date and time only appear on Operator y Returns you to the game Figure 6 Operator Menu Flowchart Menu screens and do not affect gameplay Twisted Nitro Stunt Racing Operation and Service Manual Page 18 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Machine Settings Info Screen This screen is displayed first when you press the TEST BACK Button It displays important information about the cabinet and contact information for GLOBAL VR If you open the Operator Menu Machine Settin S while an error is detected the error message will be displayed Info over this screen in a message Machine Settings Region Worldwide box Press START to close the Info Cabinet Type Standard Deluxe message box Settings Game Version 1 5 0 106EX Dongle Version 1 0 i Errors Shell Version 4 0 0 36657 PLUS Version 1 2 0 4 Go to Machine Settings Game Settings OS Version XP Embedded HW Rev G41 Q45 09162009 Errors for a list of detected Coin Settings Dongle Flag None errors Collection Statistics IO Board GvrlOmini 0x7021 ver 0x047 1 See Machine Settings Errors Diagnostics Comm Version 1 5 0 Screen in this chapter for more Resume Game Link ID 1 MAC Address 00167874c4a0 infor
91. n motion cabinets require different dongles The cabinet uses a Game Dongle to activate the game software If the dongle is missing the game will not run When a USB Game Dongle is installed and working properly a red LED will illuminate inside the dongle For a Game Dongle to be recognized correctly it should be connected before the cabinet is powered ON If the software does not recognize the Game Dongle the Dongle Missing or Invalid screen will appear Make sure the Dongle is connected properly and then power cycle the cabinet Note The dongle supplied with the cabinet is specific to the game software version Future software upgrades may require a new dongle Ifthe dongle does not match the software the Dongle Missing or Invalid screen will appear Important Some of your cabinet information is stored in the dongle so if you replace your computer remove the dongle and keep it with the cabinet Red Light Here when Working Figure 7 USB Game Dongle M ini M otion Base Overload Protection If the Mini Motion Base is overloaded by players exceeding the weight limit or standing on the back of the platform it may enter a fault state to prevent damaging the motor and electronics If this happens the graphic shown below on the left will appear during gameplay telling the player to push in the Motion STOP Button The graphic on the right will then appear to tell the player to pull the button out again 2010 Global VR Inc
92. nd button harness Reverse these steps to re install the control panel assembly Disassembling the Control Panel To replace the BOOST buttons or CCFL tubes you will need to disassemble the control panel see page 80 for an exploded view of the steering wheel assembly l 2 3 4 5 Remove the control panel from the cabinet as described in the previous section Remove the six 6 T 15 Torx bolts from the center of the steering wheel and remove the cap Remove the three 3 Socket head screws from the center of the steering wheel Remove the 3 4 nut from the center shaft of the steering wheel and remove the wheel Remove the screws that secure the plastic dash housing in place Carefully remove the housing being careful not to pull the BOOST button wires Reverse these steps to reassemble the control panel Be sure to securely tighten the nut and socket head screws in the steering wheel 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 39 of 90 Chapter 5 Service and Repair Procedures Force Feedback Steering S ystem Service The major components of the force feedback steering system are listed below Figure 18 shows the harness connections See Figure 37 on page 80 for an exploded view drawing of the steering wheel and motor assembly showing the parts in detail e Steering Wheel e Steering Motor e Force Feedback PCB part 990 0040 01 e 24 VDC Power Supply e 5 KQ Steering Pot Potentiometer The Fo
93. nected to the correct port Verify that no wires are frayed or improperly shorting to ground See Audio Amp and Speakers Service on page 47 Blown speakers Remove the grills and inspect each speaker for visible damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working Faulty audio amp To verify audio is working at the computer connect stereo PCB headphones to each computer audio port Test the Audio Amp PCB in another cabinet Audio hum Fault in AC Wiring A constant low hum in the speakers can be caused by a ground loop or reversed AC line and neutral wires to a component such as a power supply Twisted Nitro Stunt Racing Operation and Service Manual Page 68 of 90 040 0224 01 Rev C 4 6 2010 Chapter 6 Troubleshooting Poor sound from one Blown speakers Remove the grills and inspect each speaker for visible or more speakers damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working Reversed wires A weak or low muffled sound is a sign of reversed speaker wires Check for reversed wires on each speaker See Audio Amp and Speakers Service on page 47 Faulty audio amp To verify audio is working at the computer connect stereo PCB headphones to each computer audio port Test the Audio Amp PCB in another working cabinet Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Ve
94. nnect the wires from the DC power supply terminals 4 Remove the two 2 Phillips screws holding the power supply to the cabinet Be careful not to remove the screw that secures the terminal plate to the DC power supply 5 Reverse the removal steps to install the new power supply Check the labels on each wire and be sure to connect them to the correct terminals See Figure 42 on page 85 for connection details 6 Before connecting the DC output wires connect a volt meter and adjust the output voltage from the pot on the front of the power supply as follows e 5 12 VDC power supply Set the 5VDC output between 5 05 and 5 1 VDC e 24 VDC power supply Set the 24 VDC output to 24 VDC Twisted Nitro Stunt Racing Operation and Service Manual Page 58 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures Cabinet Lighting Service Marquee Florescent Light Service 42 Cabinet Refer to Figure 34 The Marquee is lighted by two 18 florescent fixtures To replace only a florescent tube perform the first two steps below and then replace the tube Do the following to replace a florescent fixture l 2 Disconnect the cabinet from AC power Remove the ten 10 Torx screws that secure the marquee artwork and clear plastic in place Carefully tilt the clear plastic piece outward enough to disconnect the leader light connector and then remove the clear plastic with the leader light assembly and artwo
95. nt bolt on the motor assembly shown in Figure 20 until the belt is fully stretched and then loosen the bolt by 1 2 turn 2 Calibrate the steering from the Operator Menu after servicing the belt or motor see page 42 z Motor Mount Kep Nuts Emm Belt Tension Adjustment Bolt Motor Mount Kep Nuts Figure 20 Servicing the Steering Motor Force Feedback PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution If the steering pulls to one side this could indicate a bad force feedback PCB or reversed wires between the steering pot and the PCB Use the following steps to replace the PCB 1 Disconnect the cabinet from AC power Remove the electronics access panel see page 38 Disconnect all cables from the PCB Remove the four screws that secure the PCB to the mounting feet Pa ee uo Mu Reverse these steps to install the new PCB Make sure there is some clearance between the PCB components and the cabinet wall to allow air to circulate around the components 6 Calibrate the steering as described below Calibrating the Steering and Pedals Do the following to calibrate the steering wheel and pedals 1 Open the Play Control Test screen in the Operator Menu 2 Press the START and J buttons together to reset the pots to 0 A G symbol will appear over the pictures of the pedals and wheel Turn the steering
96. ntrol Test screen in the Operator Menu When you press and release the pedals you should see a steady increase or decrease in the numbers displayed onscreen near the pedals with no jumps The low value should be greater than 0 and the high value should be less than 255 You can also power off the game and test resistance at the pot When you press and release the pedals you should see a steady linear increase or decrease in resistance with no jumps To replace a pot refer to Figure 21 and perform the following steps 1 Remove the pedals from the cabinet as described in the previous section 2 Using a 7 64 Allen wrench loosen the set screw from the gear wheel and remove the gear wheel as shown in Figure 21 3 Using a 1 2 wrench remove the nut and lock washer that secure the pot to the frame 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 43 of 90 Chapter 5 Service and Repair Procedures 4 Install the new pot with the same orientation Make sure that the plastic keys on the pot match with the metal De solder each wire from the old pot Slide shrink tubing over the wire solder it to the same terminal on the new pot and shrink the tubing around the connection Re install the lock washer and nut being careful not to over tighten Re install the gear wheel and tighten the set screw Use Loctite Blue to ensure the set screw is secure Calibrate the pedals from Diagnostics Play Control Test in the Operator
97. o see Figure 30 on page 53 for the correct way to connect the Control PCB Harness to avoid breaking the connector Monitor Power Supply Replacement 32 Cabinet Perform the steps under Monitor Replacement 32 Cabinet above but remove and replace only the Monitor Power Supply from the monitor assembly in step 8 Coin M ech Replacement Perform the following steps to remove a coin mech You can replace a coin mech with any standard arcade coin mech Unscrew the thumbscrews on the latches as shown by the arrows in step 1 of the figure below 2 Slide the latches apart from each other and remove the Coin Mech as shown in steps 2 and 3 3 Reverse these steps to re install a coin mech It is important to verify the operation of the newly installed coin mech with both good and bad coins 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 55 of 90 Chapter 5 Service and Repair Procedures Figure 31 Servicing the Coin Mech and Coin Meter Coin M eter Replacement The coin meter is mounted to the operator button panel Perform the following steps to remove the coin meter 1 Turn the cabinet OFF and disconnect the AC power cord 2 Remove the two Phillips screws holding the coin meter to the operator button panel and remove the coin meter 3 Cutthe two wires from the coin meter and strip the ends of the wires to attach the new meter Use two butt splices to connect the wires to the new coin meter 5 Usethe two scre
98. of latest install or upgrade e Any changes made to the system e For game play issues the game mode and number of players To comment on this manual please e mail techpubs globalvr com
99. on make sure the audio off On Off switch on the back of the computer is in the Note It takes about On I position 3 minutes to boot BIOS setting has Check the BIOS settings see page 63 Make sure After and start the game changed Power Failure is set to Power On No power to Verify the computer is ON by the LED on the front of the computer computer Verify the line voltage switch on the back of the computer is set to 115V Make sure the AC power cord is firmly connected to the computer and the power strip and the power strip LED is on Turn off the power strip wait 20 seconds and then turn it back on to reboot the computer If you have checked all power connections and the fan in the computer power supply does not come on the computer power supply may be bad Corrupted software Restore the software see page 36 If you continue to Or have problems you may have a faulty hard drive Faulty hard drive Contact Technical Support Audio Troubleshooting No audio Volume set too Use the VOL UP button on the Operator Button Panel to low raise the volume Check audio settings in the Operator Menu Machine Settings Settings menu and verify that the Master Volume is set high enough Verify the volume pots are not turned all the way down on the Audio Amp PCB see Figure 25 on page 47 Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is con
100. on the power not used or used plate of each cabinet If you use a cross over coupler make sure it is Gigabit improperly compliant Do not use a cross over coupler with a hub or switch Cross over coupler All components used to link cabinets must be Gigabit 10 100 1000 Mbps is not Gigabit compliant Couplers shipped with older cabinets are not Gigabit compliant compliant Faulty Ethernet hub Verify the LEDs on the Ethernet hub or switch are lit for each port used If or switch possible verify the hub or switch is working by connecting it to a known working computer network or set of linked cabinets Hub or switch is not A 10 100 1000 Mbps Gigabit hub or switch is required to link three or four 10 100 1000 Mbps cabinets Duplicate Link ID A cabinet with a duplicate Link ID number will display the Select A Link ID menu numbers You can also check or change the Link ID from the Operator menu Machine Settings Settings screen Each cabinet in a linked group must have a unique Link ID number Mixed Software Verify that all cabinets are running the same Comm Version shown in Machine Comm Versions Settings Info screen If Comm Versions are different re install software as needed see page 36 so that all games are running the same software version Twisted Nitro Stunt Racing Operation and Service Manual Page 12 of 90 040 0224 01 Rev C 4 6 2010 Chapter 1 Introduction Checking the Game Dongle Note Motion and no
101. ostics Motion Test Motion Cabinets Monitor P Supply Rep t Q2 OT ca eee eee 35 2 re a ea elu pm 55 Twisted Nitro Stunt Racing Operation and Service Manual Page 2 of 90 040 0224 01 Rev C 4 6 2010 Preface Coin Mech Replacement ienien aoan 55 LED Brake Light Replacement 61 Coin Meter Replacement ssss 56 Setting the Date and Time 62 Power Distribution Service 56 Setting the Computer BIOS CMOS 63 AC Power Plate ACH S 56 Chapter 6 Troubleshooting e 67 AC Power Strip Replacement 57 Video Troubleshooting eee 67 DC Power Supplies 24 and 5 12 VDC 58 Audio Troubleshooting eee 68 Cabinet Lighting Service LE 59 Control Troubleshooting 69 Marquee Florescent Light Service 42 Cabinet Linking Troubleshooting 71 Cabinet P vis accom a Unos Eni ta cort d ends 59 Miscellaneous Troubleshooting CUTE tah tate 71 Marquee Florescent Light Service 32 Error Message Screens esee 72 Cabinet a4 RRAEPRREASPRQEEAERURSCRETASEAERERRSEQECNAT RR ERS CAT ME 59 Mini Motion Base Troubleshooting Mean heise ee 73 Cold Cathode Florescent Light Service 60 Control Panel CCFLS eee 60 Chapiri cs Be picamen M COTES 7 Floor CCFLs Under Seat Pedestal 60
102. ower In 12 VDC 1 12 VDC GND 2 GND 1 GND 3 GND 2 Connect to 5 12 VDC 5 VDC 4 5 VDC 1 Power Supply GND 3 5 VDC 2 12 VDC 1 5 VDC 4 Audio Amp Power 12 VDC 1 Notes Wire colors may vary depending on harness revision Most unused pins amp connectors are not shown To Chassis GND ring on 115 0146 01 Power Supply connections 5 VDC 2 amp GND 3 to connectors AA BB amp CC 5VDC 4 Figure 45 Detailed Wiring Diagram Twisted Nitro Stunt Racing Operation and Service Manual Page 88 of 90 040 0224 01 Rev C 4 6 2010 Chapter 8 Diagrams and Schematics Warranty Service If you should require warranty service please contact your authorized GLOBAL VR distributor LIMITED WARRANTY LIMITED WARRANTY for Twisted Nitro Stunt Racing North America Only GLOBAL VR warrants that its Major Electronic Components are free from defects in materials and workmanship under normal use and service for a period of one 1 year from the date of sale All software and accompanying documentation furnished with or as part of the Product is supplied AS IS with no warranty of any kind except where expressly provided otherwise in any documentation or license agreement furnished with the Product During the warranty period GLOBAL VR will at no charge repair the Product provided Purchaser believes that the Product is defective in material or workmanship and promptly notifies GLOBAL VR in w
103. pliant To link three or four cabinets connect the Ethernet cable from each cabinet to a Gigabit compliant Ethernet hub or switch not included Twisted Nitro Stunt Racing Operation and Service Manual Page 10 of 90 040 0224 01 Rev C 4 6 2010 Chapter 1 Introduction Four Cabinets Linked Two Cabinets Linked Gigabit Compliant Hub or Switch Link ID 1 Link ID 2 Link ID 1 Figure 6 Linking Cabinets Follow the steps below to link your cabinets 1 Before connecting the Ethernet cables open the Operator Menu Machine Settings Settings menu on each cabinet and set the Link ID number Cabinets should be numbered in sequence from left to right and each cabinet must have a unique number 1 2 3 or 4 Exit from the Operator Menu to reset the number in the software Important All linked cabinets must run the same Software Comm Version displayed in the Operator Menu Machine Info screen e To link two cabinets Connect one Ethernet cable to the Ethernet port on the power plate of both cabinets e To link three or four cabinets Connect an Ethernet cable from the Ethernet port on the power plate of each cabinet to an Ethernet hub or switch not included The hub or switch must support 10 100 1000 Mbps Gigabit connection speed Connect the Hub or Switch to AC power DO NOT use a cross over coupler with a hub or switch Linking Errors Each cabinet must have a unique Cabinet Link ID number If the software detects a du
104. plicate Link ID number the Se ect A Link ID screen shown below will automatically appear and prompt you to change the number Numbers shown in a gray cabinet image are available Turn the wheel to select a number and then press the START button L2 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 11 of 90 Chapter 1 Introduction Cabinet M ismatch Errors Make sure the Game Settings and Coin Settings are the same for all linked cabinets You will have unhappy customers if a setting such as Winner Gets Free Game 1s enabled on some cabinets and disabled on others If the settings listed below are mismatched on linked cabinets a Blue Dot will appear in the Attract Mode and you will see an explanation of the problem in the Machine Settings Errors screen e Software Comm Version e Winner gets Free Game e Free Game Min Players e Disabled Tracks Cabinet Linking Troubleshooting The issues below can prevent cabinets from linking properly Possible Solution Faulty wiring Verify that a CAT 5 8 wire Ethernet cable is connected between the Ethernet port on the AC Power Plate and the computer While the cabinet is powered on and connected to another cabinet verify the green LED on the Ethernet card is lit If you are using an Ethernet hub or switch verify green LEDs on the hub or switch light for each Ethernet port that is connected Cross over coupler To link two cabinets connect an Ethernet cable to the Ethernet port
105. r plate at the on as they are powered AC Power Plate rear of the Display Cabinet by the DC power supply Blown Fuse on Check the fuse on the Electronics Box in the display cabinet Electronics Box Replace with 7 Amp fuse if blown Tripped Breaker for Check the Breaker Switch for the AC Wall AC Wall Outlet Outlet No voltage output Check the Transformer input and output from the Transformer voltage Input voltage should be 115 VAC Output voltage should be 230 VAC Motor is not responding Motion STOP Button Pull out the Motion STOP Button There IS 230 VAC power is pushed in to the Electronics Box Motion STOP Button Check the cable connections to the Motion cable faulty or not STOP Button and Electronics Box connected properly 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 73 of 90 Chapter 6 Troubleshooting Motion STOP Button is faulty Loose or faulty USB cable Loose or faulty motor cable Faulty component in Electronics Box Faulty Motor Faulty Pot Faulty Pot Pot wired wrong Disconnected or faulty USB Cable Mini Motion Base is not powered off Mini Motion Base moves during Attract Mode Motor cannot find home position or Motor appears to move out of control Game is turned off but Mini Motion Base keeps moving 12 VDC Ventilation Fan is NOT working Loose or faulty wiring Faulty Fan Problem is inside Electronics Box Fan in Electronics Box is NOT working
106. rce Feedback PCB manages communications between the 5 KQ steering pot and the computer via a USB connection The steering pot sends the computer the steering wheel position as the player drives and the computer sends back instructions for controlling the steering motor by regulating the power The force feedback steering motor is powered by the 24 VDC power supply via the Force Feedback PCB CAUTION Do not connect the power supply directly to the steering motor Doing this will damage the motor and the power supply A faulty cable or steering system component can cause steering problems Refer to Control Troubleshooting on page 69 for help with diagnosing steering problems PIN 115 0006 01 F To Steering P N 115 0008 01 Motor Power Connector AG Power Plug to Power Strip f f P N 115 0005 02 N To Steering Pol Connector Note Components are not shown to scale K 74 VDG Power Supply eaepnnan AN 115 0007 01 A y Connecis to H Ib c PCI USB Port in Computer Figure 18 Force Feedback Steering System Harnessing Diagram 5 KQO Steering Pot Potentiometer Replacement To test a pot use the Diagnostics Play Control Test screen in the Operator Menu see page 31 While turning the wheel the change in the numbers displayed onscreen above the steering wheel picture should be smooth and linear with no jumps You can also power off the game and test resistance at the pot While turning the whee
107. rent earnings and service credits used if applicable Statistics Machine Displays earnings from the previous collection and service credits used if applicable Game Modes Displays lifetime earnings and time stats and average play times Number of Players Displays stats by game mode Car Displays stats about number of players on linked games Track Displays stats by car w wv w WV WV Game Time Stats Displays stats by track Continue Stats v Displays a graph showing time of each game played Diagnostics Controls y Displays a graph showing number of continued games Comm Test Lets you test controls amp coin mechs and calibrate steering amp pedals Sound Test Checks communication between linked cabinets Monitor Test Plays sounds to test each speaker Monitor Gamma Displays monitor test screens Monitor Vibrance Adjusts overall brightness of monitor image Monitor Resolution Adjusts vibrance of monitor image with GVRI O Mini PCB only Yyy Yy Ww yY Y Motion Test Motion Cabinets Only Lets you change the monitor resolution with GVRI O Mini PCB only Resume Game y Lets you test the motio
108. rify that each wire is connected to the correct port Verify that no wires are frayed or improperly shorting to ground See Audio Amp and Speakers Service on page 47 Control Troubleshooting Cause Possible Solution Buttons and coin Faulty micro switch Replace the micro switch on the button and re test MECE GIONE Faulty wiring Disconnect the cabinet from AC power Verify that all wires are firmly connected to each button and the GVRI O Mini PCB Verify that the wires are connected to the correct spades on the button micro switch see Figure 22 on page 44 Verify that no wires are frayed or improperly shorting to ground Check for broken wires at cable tie points Faulty GVRI O Mini Make sure that all connections to the PCB are firm PCB Replace PCB if faulty see page 45 Steering pulls to one Faulty Force Verify that the force feedback PCB is getting 24 VDC side Feedback PCB power Test the PCB in a working cabinet Faulty motor Test the steering motor in a working cabinet Faulty 24 VDC Use a volt meter to verify that the force feedback power power supply supply is putting out 24 VDC Pot wires reversed Check the wires between the steering pot and Force Feedback PCB Sloppy or poor Poor calibration Calibrate the steering from Diagnostics Play Control steering Test in the Operator Menu see page 31 Faulty 5 KO steering Test calibration from Diagnostics Play Control Test in pot the Operator Menu Rep
109. riting with an explanation of the claim All claims for warranty service are made within the warranty period Products are returned adequately packed and freight prepaid to GLOBAL VR s designated service center GLOBAL VR s inspection or test of the Product verifies to GLOBAL VR s satisfaction that the alleged defect s existed and were not caused by accident misuse neglect unauthorized or attempted repair or testing unauthorized modification incorrect installation vandalism failure to follow the maintenance schedule or procedures or operation in out of specification environmental conditions GLOBAL VR will return the repaired Product freight prepaid to the Purchaser All freight costs associated with replacement of warranty parts after expiration of the original warranty period are the responsibility of the Purchaser GLOBAL VR is not obligated to provide the Purchaser with a substitute unit or on site service during the warranty period or at any time If after investigation GLOBAL VR determines that the reported problem was not covered by the warranty Purchaser shall pay GLOBAL VR for the cost of investigating the problem at its then prevailing per incident billing rate No repair or replacement of any Product or part therein shall extend the warranty period as to the entire Product The warranty on the repaired part shall be in effect for the remainder of the original warranty period but will not exceed the original warr
110. rk Disconnect the AC power connector that connects the fixture to the main harness Remove the two Phillips screws that secure the fixture to the cabinet and remove the fixture Reverse these steps to install the new fixture Replace the fixture only with a comparable unit from GLOBAL VR Marquee Light Reflector Florescent Light Fixture Marquee Housing Leader Light Reflector Marquee LED Light Tube Artwork x Leader Light Speaker Mounting Box Marquee 1 of 2 Clear Plastic Leader Light Grill Speaker 1 of 2 Figure 34 Marquee Assembly Exploded View 42 Cabinet Marquee Florescent Light Service 32 Cabinet The Marquee is lighted by one florescent fixture l pe AE sew ue iv To gain access to the fixture remove the eight 8 Torx screws that secure the marquee artwork and clear plastic in place Replace the florescent tube with another 18 florescent tube To remove the fixture disconnect the cabinet from AC power and perform the steps that follow Disconnect the AC power cord from the fixture Remove the two Phillips screws that secure the fixture to the cabinet and remove the fixture Reverse these steps to install the new fixture Replace the fixture only with a comparable unit from GLOBAL VR 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 59 of 90 Chapter 5 Service and Repair Procedures Cold Cathode Florescent Light Service Cold Cathode Florescent Lights CCFLs
111. rtwork Identification 32 Standard Cabinet NSR AW 12 Backlit Marquee Artwork AW FBO1 10 GLOBAL VR Nameplate NSR AW 08 Dashboard Artwork NSR AW 07 Cover Plate Deca NSR AW 03 Left Side LCD Decal INSR AW 13 Cover Plate Decal NSR AW 09 NSR AW 04 Seat Back Artwork Right Side LCD Decal Not Shown NSR AW 01 Left Side Panel Decal NSR AW 02 Right Side Panel Decal Not Shown NSR AW 10 Upper Rear Seat Pedestal Artwork NSR AW 11 Lower Rear Seat Pedestal Artwork NSR AW 05 Left Seat Base Decal NSR AW 06 Right Seat Base Decal Not Shown Figure 40 32 Standard Cabinet Artwork 2010 Global VR Inc 040 0224 01 Rev C 4 6 2010 Page 83 of 90 Chapter 8 Diagrams and Schematics Chapter 8 Diagrams and Schematics Note You can download Cabinet Assembly Drawings from http service globalvr com twisted asp PC Rear with Intel DG41TY Motherboard AC Power Connector Computer Power Supply ote Om Computer ON OFF Switch NS PS 2 Keyboard Port Purple Case Cooling Fan OE 099 cor OLL EN C 22 Mg os sete sete Hi eters ae ee e ed cre USB Ports to Game Dongle Audio Ports to Audio Amp Red Center Subwoofer Green Front Speakers Blue Rear Speakers OIL Y OI
112. scribed below e The LOOK BACK button lets you look behind the car e The VIEW button toggles the view between inside and outside the car e Tap the J button to turn the music off tap it again to change songs e Press the BOOST button for an extra burst of speed The Race Screen During the race useful information is displayed onscreen as described below Additional hint screens may appear during the race to tell you about controls you have not used 1 a es 4 5 1 Shows the time you have to reach the next checkpoint 2 Shows your current position 3 Shows your speed in either km h or MPH set in the Game Operator menu 4 Shows your engine speed in thousand RPMs 5 Shows the amount of Boost you have Boost supply is endless 6 Shows the current lap and total laps in the race 7 Shows the time since the start of the race 8 Shows a track map Driving direction is indicated by the yellow arrow above the map Your car is shown by a yellow dot Other cars are shown by green dots At the end of the race each driver s time and position is displayed Twisted Nitro Stunt Racing Operation and Service Manual Page 16 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Chapter 3 Operator Menu and Game Setup This chapter describes how to use the Game Operator menu to set up the game diagnose problems and view gameplay and earnings statistics Navigating the Operator M enu l
113. signal from the System Computer Make sure the Fan Power Harness is securely connected Replace a faulty fan immediately Contact Technical Support Do not open the Electronics Box Disconnect the Mini Motion Base AC Power Cord Immediately to prevent damage to components in the Electronics Box You can continue to use the game without motion if desired Check all cables to the Electronics Box in the Mini Motion base Contact Technical Support for assistance Push in the Motion STOP Button and then pull it out again If a heavy load was on the seat for an extensive time the electronics box may shut down motion until components cool to prevent damage 040 0224 01 Rev C 4 6 2010 Chapter 7 Replacement Parts Chapter 7 Replacement Parts If you need replacement parts please reference these part numbers when contacting GLOBAL VR technical support or your distributor For help identifying parts download the Assembly Drawings from http service globalvr com twisted asp selected parts can be purchased online at http parts globalvr com Notes Parts are for all cabinets configurations except as noted Parts noted as 42 Only are for both the 42 Deluxe non motion and Mini Motion cabinets Part numbers may change due to hardware or software revisions Qty column shows quantity used per cabinet See Page 78 for Mini Motion Base Replacement Parts Documents and Software ItemNumber Qty Descr
114. t Potentiometer Marquee Setup 32 Cabinet 9 Replace melodie an 40 Seat Assembly Installation 32 Cabinet Om 9 Force Feedback Belt or Steering Motor Seat Assembly Installation 42 Deluxe or Tseplacetmenbou es an 4 Nis VIOHOT os neci estes usn et dte lad duds 10 Force Feedback Belt Tension Adjustment 42 Power On amd Test 5c eit bon aetates 10 Force Feedback PCB Replacement 42 Linking Cabine eoi a eite tance ion 10 Calibrating the Steering and Pedals 42 Linking EFtOIS4 nter pcee tenete 11 Pedal Assembly Service unisini 43 Cabinet Mismatch Errors sss 12 5 KQ Gas and Brake Pot Potentiometer Cabinet Linking Troubleshooting EEAO 12 Replacement AE OEE OEE OE E A E ET 43 Checking the Game Dongle 13 Driving Control Panel Button Service 44 Mini Motion Base Overload Protection 13 GVRI O Mini PCB Service 44 Maintenance Restart Feature ccccccccceeee 14 Seat Slide Assembly Replacement 46 Chapter 2 Driving a Race eese 15 Audio Amp and Speakers Service 47 Divine CONTOS NAM 16 Anu Amp ECP Rep deefe eoii is 8 The Race Dee eoe i n ian A 16 EN ud RBS are HUE 52 GaDIneD aaa tede i idus 48 Chapter 3 Operator Menu and Game Front Marquee Speaker Replacement SC LUI iodonicesid ei Lati e MSti nS oed 17 AOC abMWIet access iecit teu
115. t back to the Advanced menu 14 Use the up and down arrow keys 11 to select Floppy Configuration and press Enter 15 Follow the same steps as before to select Diskette Controller and change the setting to Disable 16 Press the Esc key to exit back to the Advanced menu Chapter 5 Service and Repair Procedures Main Biers Security Frwer Aaw NET loot Congue Nurilock CPU Fan Control sbem Fan Control Max CPUID Value Limit Ehsplay Function key prompts Ehsplay F2 bo Entrer Setup Display F t1 pause HEIL ES Display FIO to Enter Boot Menu Disable Ehsplay F12 for Network Boot Omn i EHisabibe risale 4 Diswhbke Enable Disable Lars Dixable WET Advanced Belaatis aia to ame TU a T Floppy Configuration Diskette Controller Diskette Write Protect Enables or Disables The Floppy Disk Disable Controller Disable 17 Use the left and right arrow keys to select the Power menu 18 Use the up and down arrow keys 11 to select After Power Failure and then use the keys to change the setting to Power On 040 0224 01 Rev C 4 6 2010 Main Advanced Security Power Boot Exit After Power Failure Wake On LAN from S5 ACPI Suspend State Processor Power Management Wake system from S5 Wake on PS 2 Keyboard from S5 Stay Off Determines the mode of operation if a Power on power loss occurs 83 State Stays Off system Disable will remain off
116. t to the speaker Remove the wires from the speaker and install them to the same connectors on the new speaker 6 Reverse these steps to install the new speaker Center Speaker Replacement The center speaker 1s located near the pedals on the right side wall Do the following to replace the center speaker 1 Remove the four 4 Torx security screws that secure the speaker grill in place 2 Remove the four 4 Phillips screws that secure the speaker in place 3 Disconnect the wires from the speaker and install them to the same terminals of the new speaker 4 Reverse these steps to install the new speaker Rear Seat Speaker or Subwoofer Replacement The rear speakers are located behind the two small grills at the top rear of the seat The subwoofer 1s located behind the molded plastic housing on the back of the seat 1 To replace the Subwoofer remove the six 6 Torx screws that secure the molded plastic housing on the back of the seat and remove the housing Skip to step 3 To replace the left or right rear speaker remove the four 4 1 4 20H Torx security screws that secure the speaker grill to the back of the seat Remove the four 4 screws that secure the speaker or subwoofer to the seat Disconnect the wires from the speaker or subwoofer and install them to the same terminals on the new speaker or subwoofer 4 Reverse these steps to install the new speaker or subwoofer Computer Replacement CAUTION The comput
117. tatistics Track displays the number of games played using each track for the current period and Lifetime Total 2010 Global VR Inc Page 29 of 90 Chapter 3 Operator Menu and Game Setup Statistics Game Time Stats displays a graph showing how long the games last For example in the graph at the left 42 games lasted over 2 minutes but less than 2 minutes and 20 seconds Only 1 game lasted less than minute and 20 seconds Press the LOOK BACK button to exit this screen Statistics Continued Game Stats displays a graph showing how many times players Continued after a game ended For example in the graph at the left 18 players continued once and 8 players continued twice Press the LOOK BACK button to exit this GE I u B screen Argen ig ign psg gj eng iae mg ij gji EE SS SS SSS SS SSS SS SS SS et i Pross lt LOOKBACK to return to the operator Menu Twisted Nitro Stunt Racing Operation and Service Manual Page 30 of 90 040 0224 01 Rev C 4 6 2010 Chapter 3 Operator Menu and Game Setup Diagnostics Play Control Test The Play Control Test menu lets you test driving controls operator buttons and coin mechs as described below To exit from this menu press the START and VIEW buttons together If you see a Q symbol displayed over a pedal or the wheel it was not detected by the software and may be disconnected Try turning the wheel full left and ri
118. therboard USB port Static shock can cause intermittent steering feedback failure See Figure 41 on page 84 for a diagram of the computer ports No force feedback Belt is broken Replace belt see page 41 Inne eerie Inspect the motor gear and replace if worn Faulty motor Test the steering motor in a working cabinet Faulty 24 VDC Use a voltmeter to verify that the power supply is putting power supply out 24 VDC Steering motor not Make sure the steering motor frame is properly properly grounded __ grounded to help minimize the risk of static shock Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Force Feedback To minimize the risk static shock the force feedback PCB connected to PCB should be connected to a PCI USB port not to a wrong USB port motherboard USB port Static shock can cause intermittent steering feedback failure See Figure 41 on page 84 for a diagram of the computer ports Gas or brake does not work properly Pot is out of Calibrate the pedals from Diagnostics Play Control calibration Test in the Operator Menu see page 31 If you replace a pot or the computer always recalibrate the pedals Pedals do not auto calibrate when you reboot the game Note Low value of 0 or high value of 255 on Diagnostics Play Control Test indicates problem Faulty 5 KO pot Test the pot for smooth resistance If you replace the pot be sure to calibrat
119. ty gently wipe it with a clean soft cloth or use a CD Laser Lens Cleaner available at electronics and music stores and even drugstores to clean the lens in the drive to help ensure it reads the software disks properly If you have continued problems with a drive you can replace it with a plug and play compliant SATA DVD ROM drive Important All linked cabinets must run the same software Comm version displayed in the Machine Info screen of the Operator Menu For best results install the same software version on all linked cabinets Software Restoration takes about 20 minutes Run the System Recovery CD 1 Insert the System Recovery Disk in the DVD ROM drive and power the cabinet OFF and then ON When the computer reboots the CD should run automatically wait about a minute You will see messages onscreen as files are copied to the hard drive 2 After about 4 5 minutes the computer will eject the CD and prompt you to remove the CD and reboot the computer Do not insert the Game Install Disk yet The software will setup the drivers and then reboot after about 5 minutes After another 3 minutes you will be prompted to Please insert Twisted Game Disk number 1 Proceed to Run the Game Install DVD Run the Game Install DVD 1 With the cabinet powered ON insert the DVD labeled Game Install Disk 1 of 1 The DVD will automatically run You will see a series of onscreen messages as the software copies components and files to the hard
120. vice 42 Cabinet The 42 LCD Monitor is connected to an LCD Control PCB that provides the signal power and data to the monitor The monitor is encased in a metal bezel and backbox assembly with a glass display shield to protect the LCD panel The Control PCB is mounted to the backbox inside the cabinet Power is provided by a dedicated 24 VDC power supply that connects to the Control PCB and the AC power strip The sections that follow provide replacement procedures for LCD Monitor Assembly components Figure 26 shows an exploded view of monitor assembly Note If the monitor does not work make sure the three harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection Glass Display Shield 42 LCD Panel LCD Mounting Bracket 1 of 4 Bezel Monitor Backbox C s x9 Ou OR X oO 2 LCD Control PCB Monitor Remote Control Board Figure 26 Monitor Assembly Exploded View 42 Cabinet Twisted Nitro Stunt Racing Operation and Service Manual Page 50 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures Glass Display Shield Replacement 42 Cabinet Perform the following steps if you need to remove the glass display shield for cleaning or replacement 1 Remove the five 5 screws shown by the arrows in the picture below from the LCD front cover br
121. wer cord that connects to the power supply on the back of the monitor Make sure it has enough slack so you can move the monitor out to disconnect the wires from the terminals If necessary snip some cable ties to create enough slack in the power cord 5 Remove the four 4 bolts that secure the monitor L brackets to the cabinet and carefully lay the monitor down above the control panel so you can access the power supply terminals 6 Disconnect the wires from the power supply terminals making sure they are labeled for proper reconnection 7 Place the LCD panel on a work surface and carefully disconnect the wire harnesses from the LCD Control PCB and Power Supply CAUTION It is very EASY TO BREAK the plastic housing around the connector on the T LCD Control PCB Align the connector carefully and gently push straight in with your thumbs on both sides DO NOT FORCE Pressing too hard can break the plastic See Figure 30 for the correct way to connect the harness 8 Remove the L Brackets LCD Control PCB and Power Supply and install them on the new monitor 9 Carefully reconnect the harnesses between the LCD panel and the LCD Control PCB and Power supply 10 Reverse the removal steps to install the new monitor in the cabinet Monitor Control PCB Replacement 32 Cabinet Perform the steps under Monitor Replacement 32 Cabinet above but remove and replace only the LCD Control PCB from the monitor assembly in step 8 Be sure t
122. ws to install the new coin meter Power Distribution Service AC Power Plate The AC power plate on the back of the cabinet provides the external AC power connection Mini Motion cabinets have separate power connectors and ON OFF switches for the Display Cabinet and Mini Motion base The Mini Motion Base Power is routed to the transformer in the Mini Motion base An AC EMI Filter removes electrical noise that can cause interference with the hardware inside the cabinet and a fuse protects the components The filter and fuse for the Display Cabinet Power are located in the power plate the filter and fuse for the Mini Motion Base Power are located in the Electronics box in the base Display Cabinet AC power is routed through a power transformer to an AC power strip surge suppressor that provides power to all 115 VAC cabinet components CAUTION The cabinet must be connected to a secure ground to function properly Ground wires from system components must be securely connected to the ground lug on the power plate as shown in Figure 32 and Figure 33 Do NOT ground components to the power plate mounting bolts Twisted Nitro Stunt Racing Operation and Service Manual Page 56 of 90 040 0224 01 Rev C 4 6 2010 Chapter 5 Service and Repair Procedures The Ethernet port on the power plate is connected to the Ethernet port on the system computer It is used for linking cabinets Line and Neutral Wires EMI Filter and Power Strip ON OFF Sw
123. y Disk Up Time 2 days 12 15 35 LES EIIN Lifetime Time in Play total time the cabinet has spent being played Lifetime Average Play Time lifetime average length of a game Time in Play total time the cabinet has spent being played since the last reset Average Play Time average length of a game since the last reset Lowest Play Time shortest game ever played since the last reset Longest Play Time longest game ever played since the last reset Up Time total time the cabinet has been turned on since the last reset Statistics Game Modes displays the total number of Solo and Multiplayer linked E Settings cabinet games played and continued Shows Statistics Game Settings Game Mode Total Lifetime Total Coin Settings Solo Race 32 64 Total for the current period and Lifetime Collection Solo Race Continue 14 38 Statistics Multiplayer 3 4 l Machine Multiplayer Continue 3 3 Tota e ame Modes Number of Players ar Track Game Time Stats Continue Stats Diagnostics Resume Game GLOBAL VIEW Up START Select VR MUSIC Down LOOKBACK Cancel Back Twisted Nitro Stunt Racing Operation and Service Manual Page 28 of 90 040 0224 01 Rev C 4 6 2010 Statistics Game Settings Coin Settings Number of Players 1 Player Games 2 Player Games 3 Player Games 4 Player Games Machine Settings Collection Statistics Machine Continue Stats Diagnostics Resume

Twisted — Nitro Stunt Racing Operation & Service Manual

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Twisted &mdash; Nitro Stunt Racing Operation &amp; Service Manual

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Twisted — Nitro Stunt Racing Operation & Service Manual