front mount leaf and debris blower for john deere model
Contents
1. 5 The AgriMetal Front Mount Leaf and Debris duct position Power to the machine is provided Blowers is a large blower mounted on a Front Mount John Deere Tractor for moving debris on a stream of air The air stream can be directed to by a PTO driveline through a V belt to the blower A roller on the back of the frame and a castor wheel in front keeps the machine level with the the right or forward depending on the discharge ground AWARNING Machine is shown with guard removed for illustrative purposes only Do not operate machine with guard removed 20 nmoou r Discharge Duct Attaching Hitch Blower Roller V Belt Drive Duct Cable Fig 13 PRINCIPLE COMPONENTS 53 BREAK IN Although there are operational restrictions on the Blower when it is used for the first time it is recommended that the following mechanical items be checked A After operating for 1 hour 1 Check alignment of pulleys Align as required 2 Check belt tension and alignment Adjust as required 3 Torque all fasteners and hardware 4 Check condition of blower bearings B After operating for 10 hours 1 Repeat steps 1 through 4 listed above Section A 2 Goto the normal servicing and mainte nance schedule as defined in the Mainte nance Section 5 4 PRE OPERATION CHECKLIST Efficient and safe operation of the AgriMetal Front Mount Leaf and Debris Blowers requires that each oper2. Fig 11 YOKE Fig 12 CLAMPING BOLT 5 OPERATION Always wear eye protection when working next to If a safety shield or guard is removed for any reason it must be replaced before the machine is again operated Always use two people to handle heavy unwieldy components during assembly installation removal or moving Place all controls in neutral stop engine set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging Do not allow riders on the machine or power unit at any time There is no safe place for any riders Do not allow anyone who is not familiar with the safety rules and operation instructions to use this machine OPERATING SAFETY Never allow children to operate or be around this machine Do not reach into blower openings when the engine is running Clear the work area of objects which might be picked up and snagged entangled in the machine Clear the work area of objects which might be picked up and snagged or entangled in the machine Keep all hydraulic lines fittings and couplers tight and free of leaks before using Keep hands feet hair jewellery and clothing away from all moving and or rotat ing parts Do not direct the air stream toward people animals or buildings to prevent injury or damage Do not place hands feet or other body parts into air stream 5 1 TO
3. Do not climb on the machine or place hands in any opening when the engine is running Keep people and pets a safe distance from the machine Do not smoke when refuelling Block up machine securely before working under it Keep all electrical wires and connections dry and in good repair Do not direct discharge duct or hose toward people animals or property to prevent being hit by fast moving objects Always wear appropriate safety gear during operation Review safety instructions annually Reviser annuellement le manual d op ration ATTENTION Lire attentivent le manuel d op ration avant la mise en marche Garder tous les crans protecteurs en place Garder les mains pieds cheveux et v tements loign s des l ments mobiles Arr ter le moteur placer tous les contr les la position neutre enlever la cl du contact et attendre que toutes les pieces soient au point mort avant de faire tout ajustement r paration ou de d bloquer la ma chine Ne pas grimper sur la machine et ne jamais se placer les mains dans toute ouverture lorsque celle ci est en marche Garder les gens et les animaux une distance s curitaire de la machine Ne jamais f mer lors du plein d essence Immobiliser la machine de facon s curitaire avant de travailler sous celle ci Garder toute connection et fil lectrique au sec et en bonne condition Afin d viter tout risque d accident grave ne jamais souffler
4. 1 Always shift to a lower gear when going down hill to use the engine as a restraining force Never disengage power unit drivetrain and coast down hills Always keep power unit in gear 29 59 STORAGE VN STORAGE SAFETY Store the unit in an area away from human activity Do not permit children to play on or around the stored machine Store the unit in a dry level area Support the frame with planks if required At the end of the season the machine should be thoroughly inspected and prepared for storage Repair or replace any worn or damaged components to prevent any unnecessary down time at the beginning of the next season Follow this procedure 1 Thoroughly wash the machine with a pressure washer or water hose to remove all dirt mud debris or residue 2 Make sure all the water drains out of the blower and duct compartments 3 Lubricate all grease points to remove any water residue from washing 4 nspect for worn or failed components Order the re Fig 21 STORED placement parts now and repair when time allows to eliminate unnecessary down time at the start of next season 5 Remove any material that has become entangled around any moving part 10 Store in an enclosed building if possible If space is not available cover with a waterproof 6 Run the machine for a couple of minutes at tarpaulin and tie down securely low RPM to dry the inside of the blower Dire
5. Operator s position exceeds 80db Noise over 85db on a long term basis can cause severe hearing loss Noise over 90db adjacent to the Operator over a long term basis may cause permanent total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumu lative over a lifetime without hope of natural recovery 4 Operate the machine only with a tractor equipped with an approved Roll Over Protective Structure ROPS Always wear your seat belt Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor 2 7 OPERATING SAFETY Please remember it is important that you read and heed the safety signs on the Blower Clean or replace all safety signs if they cannot be clearly read and understood They are there for your safety as well as the safety of others The safe use of this machine is strictly up to you the operator All things with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recog nizes potential hazards and follows reason able safety practices The manufacturer has designed this Leaf and Debris Blowers to be used with all its safety equipment properly attached to minimize the chance of accidents Study this manual to make sure you have all safety equipment attached If a safety shi
6. THE NEW OPERATOR OR OWNER AgriMetal Front Mount Leaf and Debris Blowers are designed to quickly and efficiently blow away leaves cuttings and other debris The material is conveyed on a stream of high velocity air to remove it from the area of concern When the material is removed it gives a neat professional look to the working area In addition to the design and configuration of equipment hazard control and accident pre vention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment It is the responsibility of the owner or operator to read this manual and to train all other opera tors before they start working with the ma chine Follow all safety instructions exactly Safety is everyone s business By following recom mended procedures a safe working environ ment is provided for the operator bystanders and the area around the worksite Untrained operators are not qualified to operate the machine Many features incorporated into this machine are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum field efficiency By following the operating instructions in conjunction with a good maintenance program your Front Mount Leaf and Debris Blowers will provide many years of trouble free service 19 5 2 MACHINE
7. and the machine 2 3 SAFETY TRAINING 1 Safety is primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator or bystander 2 n addition to the design and configuration of equipment hazard control and accident prevention are dependent upon the aware ness concern prudence and proper training of personnel involved in the operation trans port maintenance and storage of this equip ment Ithas been said The best safety feature is an in formed careful operator We ask you to be that kind of an operator is the operator s responsibility to read and under stand ALL Safety and Operating instructions in the manual and to follow these Accidents can be avoided 4 Working with unfamiliar equipment can lead to careless injuries Read this manual and the manual for your power unit before assembly or operating to acquaint yourself with the machines If this machine is used by any person other than yourself or is loaned or rented it is the machine owner s responsibility to make certain that the operator prior to operating a Reads and understands the operator s manuals b Is instructed in safe and proper use 5 Know your controls and how to stop power unit engine and machine quickly in an emergency Read this manual and the one provided with your power unit 6 Train all new perso
8. fax 819 398 5311 2 YOU are responsible for the SAFE operation and maintenance of your AgriMetal Front Mount Leaf and Debris Blowers for John Deere Front Mount Tractors YOU must ensure that you and anyone else who is going to operate maintain or work around the Leaf and Debris Blowers be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices that should be adhered to while operating the Leaf and Debris Blowers Hemember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring good safety SAFETY practices Leaf and Debris Blowers owners must give operating instructions to operators or employ ees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safety and Health Administration regulation 1928 57 The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and under stand ALL Safety and Operating instructions in the manual
9. people especially small children before starting the unit Review safety related items annually with all personnel who will operating or maintaining the Leaf and Debris Blowers 2 2 Safety of the operator and bystanders is of the main concerns in designing and devel oping a machine However every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury or death study the following precautions and insist those working with you or for you follow them In order to provide a better view certain photographs or illustrations in this manual may show an assembly with a safety shield removed However equipment should never be operated in this condition Keep all shields in place If shield removal becomes neces sary for repairs replace the shield prior to use Replace any safety sign or instruction sign that is not readable or is missing Location of such safety signs is indicated in this manual Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment Consult your doctor about operating this machine while taking prescription medications Under no circumstances should young children be allowed to work with this equipment Do not allow persons to operate or
10. 1 INTRODUCTION Congratulations on your choice of an AgriMetal Front Mount Leaf and Debris Blowers for a John Deere Tractor to complement your operation This equipment has been designed and manufactured to meet the needs of a discerning turf care industry Safe efficient and trouble free operation of your AgriMetal Leaf and Debris Blowers requires that you and anyone else who will be operating or maintaining the machine read and understand the 5 Opera tion Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Model BW 240 1400 Front Mount Leaf and Debris Blowers for a John Deere Model JD 2 JD 4 and JD 1400 Front Mount Tractor Use the Table of Contents or Index as a guide to locate required information Keep this manual handy for frequent reference and to pass on to new operators or owners Call your AgriMetal Dealer or Distributor if you need assistance information or additional copies of the manuals OPERATOR ORIENTATION The directions left right front and rear as mentioned throughout this manual are as seen from the tractor driver s seat and facing in the direction of travel 2 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert symbol identifies important safety messages on the AgriMetal Front Mount Leaf and Debris Blowers and in the manual When you see this s
11. 8 Trouble Shooting auci eter rtt Evite eos 37
12. A fire extinguisher and first aid kit should be kept readily accessible while perform ing maintenance on this equipment Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service 6 SERVICE AND MAINTENANCE 6 1 SERVICE 6 1 1 FLUIDS AND LUBRICANTS 1 Grease Use an SAE multipurpose high temperature grease with extreme pressure EP perform ance Also acceptable is an SAE multipurpose lithium base grease 2 Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants 6 1 2 GREASING Use the Maintenance Checklist provided to keep a record of all scheduled maintenance 1 Use hand held grease gun for all greasing 2 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 3 Replace and repair broken fittings immedi ately 4 If fittings will not take grease remove and clean thoroughly Also clean lubricant pas sageway Replace fitting if necessary 31 6 1 3 SERVICING INTERVALS The period recommended is based on normal operating conditions Severe or unusual condi tions may require more fre
13. D 4 and JD 1400 Length 57 145 Width w deflector 45 115 cm Height 34 87 cm Weight 375 Ibs 171 kg Power 18 h p to 35 h p Impeller Diameter 24 61 cm Impeller Width 7 18 cm Impeller Shaft 1 1 2 3 81 cm Air Flow 5115 PCM Outlet Velocity 175 MPH SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 38 8 2 BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews Tighten all bolts to the torques specified in chart unless otherwise noted Check tightness of bolts periodically using bolt torque chart as a guide Replace hardware with the same strength bolt ENGLISH TORQUE SPECIFICATIONS Bolt Bolt Torque Diameter SAE 2 SAE 5 lb ft lb ft SAE 2 SAE 5 SAE 8 9 0 1 3 5 8 GIE SN ee oo N OD ASO ORD WOM eee mm METRIC TORQUE SPECIFICATIONS Bolt Torque Bolt x Diameter 8 8 10 9 Ib ft N m lb ft 4 ill d Torque figures indicated above are valid for non greased or non oiled threads and heads unless other wise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 Torque value for bolts and capscrews are identified by their head markings 39 10 INDEX A PAGE Assembling Mo 14 Machi
14. a safety stand under the frame to prevent it from falling Remove the retain bolt at the top of the castor shaft Slide the shaft out of its mount Slide 1 or 2 of the spacers that were on top of the mount below the shaft as shown Assemble the shaft back into its mount and install the pin and re tainer Remove the blocks or safety stand Lower the machine to the ground and check to see that it is level GAUGE WHEEL ADJUSTMENT 2 On Top Fig 26 GAUGE WHEEL ADJUSTMENT 35 6 2 2 BLOWER DRIVE BELT TENSION AND ALIGNMENT A set of V belts transmits rotational power to the blower They must be kept properly tensioned and the pulleys aligned to obtain the expected performance and life To check the tension and alignment follow this procedure 1 Clear the area of bystanders especially small children 2 Place all controls in neutral stop engine set park brake remove ignition key and wait for all moving parts to stop before dismounting 3 Measure the length of the com pression spring It should be 2 inches 51 mm for the belt to be properly tensioned 4 Remove guard over belt release Fig 27 DRIVE BELTS tension bolts and replace belt when required 5 Layastraight edge across the pulley faces to check the alignment Use the pulley hub to adjust alignment if pulley faces vary more than 1 32 inch 7 mm Machine is shown with guard removed for illustrative purpo
15. and to follow these Most accidents can be avoided A person who has not read and understood all operating and safety instructions is not quali fied to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment Think SAFETY Work SAFELY 2 1 GENERAL SAFETY Read and understand the Operator s Manual and all safety signs before operating maintaining adjusting or unplugging the Leaf and Debris Blowers Have a first aid kit available for use should the need arise and know how to use it Have a fire extinguisher available for use should the need arise and know how to use it Do not allow riders Wear appropriate protective gear This list includes but is not limited to A hard hat Protective shoes with slip resistant soles Protective glasses or goggles Heavy gloves Hearing protection Respirator or filter mask Install and secure all guards before starting Wear suitable ear protection for prolonged exposure to excessive noise Place all controls in neutral stop engine set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging Clear the area of
16. assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained and physically able person familiar with machinery and trained in this equipment s operations If the elderly are assisting with work their physical limitations need to be recognized and accommodated Use a tractor equipped with a Roll Over Protective Structure ROPS 8 10 EQUIPMENT SAFETY GUIDELINES Never exceed the limits of a piece of machin ery If its ability to do a job or to do so safely is in question DON T TRY IT Do not modify the equipment in any way Unauthorized modification result in serious injury or death and may impair the function and life of the equipment In addition to the design and configuration of this implement including Safety Signs and Safety Equipment hazard control and acci dent prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropri ate sections of the power unit engine and machine Manuals Pay close attention to the Safety Signs affixed to the power unit
17. ator reads and understands the operating procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the operator It is important for both personal safety and for maintaining the machine in good mechanical condition that this checklist be followed Before operating the Blower and each time thereafter the following areas should be checked off 1 Lubricate the machine per the schedule outline in the Maintenance Section 2 Use only with a John Deere Front Mount mower tractor 3 Besure that the machine is properly attached to the tractor with retainers in each mounting pin 4 Be sure the PTO driveline is securely at tached on both ends and can telescope easily 5 Check the tension and alignment of all belts and pulleys Adjust tension and align as required 6 Check that all bearings turn freely Replace any that are rough or seized 7 Make sure that all guards and shields are in place secured and functioning as designed 8 Clean the openings over the blower intake slots 21 5 5 CONTROLS Before starting to work all operators should familiarize themselves with the location and function of the controls 1 Duct Position Cable The duct assembly position is controlled by a cable routed through a pulley Pull on the cable and place the second clamp behind a forked bracket on the front of the frame Place the first clamp behind the forked bracket t
18. become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer 11 The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS e Think SAFETY Work SAFELY HE u T p A THROWN OBJECT HAZARD RISQUE D OBJETS PROJETES d faut de suivre ces instructions cela pourrait entra ner de s rieuses blessures ou m me la mort To prevent serious injury or death from a thrown object 1 Stop engine place all controls in neutral set park brake remove ignition key and wait for all moving parts to stop before servicing adjust ing repairing or unplugging machine Do not direct discharge duct toward people animals or property Always wear appropriate safety gear Keep hands and feet out of discharge openings 3 Keep others away 1 Arr ter le moteur placer tous les contr les la position neutre enlever la cl du contact et attendre que toutes les pieces soient au point mort avant de faire tout ajustement r paration ou de d bloquer la machine Afin d viter tout risque d accident grave ne jamais souffler en direction des gens des animaux ou v
19. cing adjusting repairing or unplugging Do not allow riders on the machine or power unit at any time There is no safe place for any riders Do not allow anyone who is not familiar with the safety rules and operation instructions to use this machine Blowers can be used for a wide variety of applica tions to move or windrow leaves and debris as far as the air stream will carry it Removing grass clippings or other debris from paved surfaces or greens is limited only by how far it is to be moved By directing the air stream over a wet area it can be dried quickly When operating the machine follow this procedure 1 Clear the area of bystanders especially small children Review and follow the Pre Operation Check list see Section 5 4 Attach the machine to the John Deere Tractor see Section 5 6 Be sure the frame is level Transport to the working area refer to Section 5 8 Start and operate the Blower only while seated on the tractor seat Never allow children to operate or be around this machine Do not reach into blower openings when the engine is running Clear the work area of objects which might be picked up and snagged or entangled in the machine Clear the work area of objects which might be picked up and snagged or entangled in the machine Keep all hydraulic lines fittings and couplers tight and free of leaks before using Keep hands feet hair jewellery and clothing away from all movi
20. ct the intake air to flow through the deflector to dry it also 11 Unhook from the power unit see Section 5 8 12 Place planks under the wheel and roller for 7 Touch up all paint nicks and scratches to SHOP rTegeireu revent rusting P 9 13 Store in an area away from human activity 8 Move the machine to its storage area 9 14 Do not allow children to play around the 9 Store in a dry level spot stored unit 30 4 MAINTENANCE SAFETY Good maintenance is your responsibility Poor maintenance is an invitation to trouble Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand Make sure there 15 plenty of ventilation Never operate an engine in a closed building The exhaust fumes may cause asphyxiation Before working on this machine shut off the engine set the brakes and remove the ignition keys Never work under equipment unless it is blocked securely Always use personal protection devices such as eye hand and hearing protectors when performing any service or mainte nance work Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications The manufacturer will not be responsible for injuries or damages caused by use of unapproved parts and or accessories
21. d and at a gradual steering angle Make certain that at least 20 of the power unit s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces Never allow riders on either tractor or ma chine Install lighting bar before transporting When transporting the machine review and follow these instructions 1 Clear the area of bystanders especially small children Insure that the machine is securely attached to the power unit with a mechanical retainer through the mounting pins Make sure the SMV Slow Moving Vehicle emblem and all the lights and reflectors that are required by the local highway authorities are in place are clean and can be seen clearly by all overtaking and oncoming traffic Install the optional lighting bar before trans porting on a public road Always use hazard flashers on the power unit when transporting unless prohibited by law Do not allow riders Never exceed a safe travel soeed Never travel faster than 20 mph 32 km h The ratio of the power unit weight to the machine weight plays an important role in defining acceptable travel speed The following table summarized the weight ratio to travel speed Table 2 Travel Speed vs Weight Ratio Up to 32 km h Road Speed Weight of fully equipped or loaded implement s relative to weight of Towing machine 1 to 1 or less 20 mph Up to 16 km h 2 to 1 or less 10 mph Do not tow More than 2 to
22. e Arr ter le moteur placer tous les contr les la position neutre enlever la cl du contact et attendre que toutes les pieces soient au point mort avant de faire tout ajustement r paration ou de d bloquer la machine Arr ter le moteur placer tous les contr les la position neutre enlever la cl du contact et attendre que toutes les pieces soient au point mort avant de faire tout ajustement r paration ou de d bloquer la machine Ne jamais op rer sans portes d acc s To prevent serious injury or death from ROTATING DRIVELINE HAZARD KEEP AWAY rotating driveline 1 PRISE DE FORCE EN ROTATION RESTER ELOIGNE d faut de suivre ces instructions cela pourrait entra ner de s rieuses blessures ou m me la mort Keep all guards in place when operating Operate at 540 RPM Keep hands feet hair and clothing away from moving parts Keep U joint angles equal and small as possible Do not exceed driveline manufacturer s recommended operating length Garder tous les crans protecteurs en place Operer 540 Tours minute Garder les mains pieds cheveux et v tements loign s des l ments mobiles Garder les angles de joint en U gales et le plus petit possible Ne pas exc der la longueur d op ration de la prise de force recommand par le manufacturier 01 60 0125 by REMEMBER If safety signs have been damaged removed
23. e Blower high enough off the ground to allow the castor shaft to slide out of its mount b Place blocks or a safety stand under the frame to prevent it from falling c Remove the retainer and pin at the top of the castor shaft d Slide the castor shaft out of its mount e Slide 1 of the spacers that were on top of the frame over the shaft f Assemble the shaft back into the frame g Install the 2 remaining spacers over the shaft h Install the anchor pin and retainer i Lower the machine to the ground and check to see that it is level the ground with the blower housing above the ground To unhook from the tractor reverse the above procedure Always park the machine in a dry level area If itis necessary to remove part of the PTO shaft to prevent vandalism cover the remaining end for protection against dirt and the elements The blower should always run level with 2 On Top Fig 18 WHEEL SHAFT SPACERS 5 7 FIELD OPERATION PIN OPERATING SAFETY Always wear eye protection when working next to If a safety shield or guard is removed for any reason it must be replaced before the machine is again operated Always use two people to handle heavy unwieldy components during assembly installation removal or moving Place all controls in neutral stop engine set park brake remove ignition key and wait for all moving parts to stop before servi
24. eld or guard is removed for any reason it must be replaced before the ma chine is again operated When the use of hand tools is required to perform any part of assembly installation adjustment maintaining repairing removal or moving be sure the tools used are de signed and recommended by the tool manu facturer for that specific task Personal protection equipment including hearing protection hard hat safety glasses safety shoes and gloves are recommended during assembly installation operation adjustment maintaining repairing removal or moving Do not allow long hair loose fitting clothing or jewellery to be around moving parts Always use two people to handle heavy unwieldy components during assembly installation removal or moving Never place any part of your body where it would be in danger if movement should occur during assembly installation operation maintaining repairing removal or moving Never place yourself between the power unit and machine while machine is in operation Place all controls in neutral stop engine set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging 10 11 12 13 14 15 16 17 18 19 20 21 22 heavy load can cause instability of the power unit Use extreme care during travel Slow down on turns and watch out for bumps The power unit may need rear co
25. en direction des gens animaux ou vers les propri t es Le port des quipements de s curit est obligatoire lorsque vous op r la machine NC13 33 0108 e REMEMBER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer 10 The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS B Think SAFETY Work SAFELY BLOWER BLADE HAZARD any NO To prevent serious injury or death from blower blade hazard 1 Do not open blower access doors when the engine is running Do not place hands or feet into blower openings when engine running Keep others away Stop engine place all controls in neutral set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging ma chine Do not operate with access doors removed PROPULSEUR EN ROTATION RISQUE DE BLESSURE GRAVE d faut de suivre ces instructions cela pourrait entra ner de s rieuses blessures ou m me la mort 1 Ne jamais ouvrir les portes d acc s du souffleur lorsque le moteur est en march
26. ers les propri t es Le port des quipements de s curit est obligatoire lorsque vous op rez la machine Garder les gens loign s de la ma A chine NOSSO REMEMBER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer 12 The types of safety signs and locations the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS e Think SAFETY Work SAFELY WARNING MISSING SHIELD HAZARD To prevent serious injury or death from exposed hazard 1 Install and secure shields before operat ing 2 Keep hands feet hair and clothing away from moving parts AX AVERTISSEMENT GARDE ABSENT A d faut de suivre ces instructions cela pourrait entrainer de serieuses blessures ou m me la mort Installer les gardes de fa on s curitaire avant la mise en marche de la machine Garder les mains pieds cheveux et v tements loign s des l ments N mobiles ROTATING PART HAZARD PI CES EN MOUVEMENT KEEP AWAY RESTER ELOIGNE To prevent serious injury or death from d faut de suivre ces instructions cela rotating parts pourrait entra ner de
27. ess Air 2 L Right More Air 20 OUTLET DUCT RESTRICTOR thrown object 1 Stop engine place all controls in neutral set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging machine Do not direct discharge duct toward people animals or property Always wear appropriate safety gear Keep hands and feet out of discharge openings we Keep others away 4 DANGER THROWN OBJECT HAZARD To prevent serious injury or death from a A d faut de suivre ces instructions cela pourrait entrainer de s rieuses blessures ou m me la mort 1 RISQUE D OBJETS PROJET S Arr ter le moteur placer tous les contr les la position neutre enlever la cl du contact et attendre que toutes les pieces soient au point mort avant de faire tout ajustement r paration ou de d bloquer la machine Afin d viter tout risque d accident grave ne jamais souffler en direction des gens des animaux ou vers les propri t es Le port des quipements de s curit est obligatoire lorsque vous op rez la machine NC 13 33 011 S Garder les gens loign s de la machine 19 Application Hints a Cleaning greens fairways or large open areas When moving the material to one side start at the opposite side and blow toward the receiving side Use the deflector to change the air flow direction when coming back li When moving t
28. he material to all sides start in the middle and move outward toward the edges while going around b Cleaning parking lots or other paved surfaces i Blow only the area that needs clean ing li Run only at a speed necessary to move the debris DANGER ii Direct the air stream with care The blower can produce an air flow speed in excess of 200 mph At this speed it can pick up small solid objects and move them over 100 feet People pets animals building vehicle or THROWN OBJECT HAZARD other objects can be hit by these To prevent serious injury or death from a thrown objects Dust or sand can be blown in object eoples eyes peop y 1 Stop engine place all controls in neutral set park brake remove ignition key and wait for all IV It is best to stop for a short time to moving parts to stop before servicing adjusting allow people to pass before running repairing or unplugging machine machine again Do not direct discharge duct toward people animals or property Always wear appropriate c Drying wet areas safety gear Keep hands and feet out of dis charge openings i Determine the area to be dried 3 Keep others away li Drive slowly past the area that is wet RISQUE D OBJETS 5 A d faut de suivre ces instructions cela iii Repeat the drive by until the moisture pourrait entrainer de serieuses blessures ou is gone meme la mort 1 Arr ter le moteur placer tous les contr
29. hts is acceptable in most localities However some localities prohibit their use Local laws should be checked for all highway lighting and marking requirements At all times when driving the power unit and equipment on the road or highway under 20 mph 32 kph use flashing amber warning lights and a slow moving vehicle SMV identification emblem Do not exceed 20 mph 32 kph Reduce speed on rough roads and surfaces 3 Plan your route to avoid heavy traffic Use mounting pins with provisions for a 4 retainer Install the retainer Do not drink and drive Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges intersections etc Watch for 6 traffic when operating near or crossing roadways Turn into curves or go up or down hills only at 7 a low speed and at a gradual steering angle Make certain that at least 20 of the power unit s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces Never allow riders on either tractor or ma Chine Be sure lights and reflectors on the tractor are clean and in good working order before transporting 10 2 9 MAINTENANCE SAFETY Good maintenance is your responsibility Poor maintenance is an invitation to trouble Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light f
30. learly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information the Operator s Manual and have been instructed in the operation of the equipment SIGN OFF FORM DATE EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS e Think SAFETY Work SAFELY y CAUTION Read Operator s Manual before starting Keep guards and shields in place and access doors closed Keep hands feet hair and clothing away from moving parts Stop engine place all controls in neutral set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing or unplugging the machine
31. les a la position neutre enlever la cl du contact et attendre que toutes les pieces soient au point mort avant de faire tout ajustement r paration ou de d bloquer la machine Afin d viter tout risque d accident grave ne jamais souffler en direction des gens des animaux ou vers les propri t es Le port des quipements de s curit est obligatoire lorsque vous op rez la machine 3 Garder les gens loign s de la machine 28 58 TRANSPORTING Aa TRANSPORT SAFETY Comply with state and local laws governing highway safety and movement of machinery on public roads The use of flashing amber lights is accept able in most localities However some localities prohibit their use Local laws should be checked for all highway lighting and marking requirements At all times when driving the power unit and equipment on the road or highway under 20 mph 32 kph use flashing amber warning lights and a slow moving vehicle SMV identification emblem Do not exceed 20 mph 32 kph Reduce speed on rough roads and surfaces Plan your route to avoid heavy traffic Use a drawbar pin with provisions for a retainer Install the retainer Do not drink and drive Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges intersections etc Watch for traffic when operating near or crossing roadways Turn into curves or go up or down hills only at a low spee
32. ne Assembly 14 OO OR 1 ODA a EE 19 21 e quie EET 22 Field Operation 25 Machine Components 20 Mounting and Unhooking Tractor 23 Pre Operation Checklist 21 DONA OC PONERTE 30 To the New Operator or Owner 19 Transporting zessaxesediesvictmi coxREe PITE EREMO 29 P RS des 40 54 5 ucl ee 2 Egiupment Safety 2 8 4 General Safety 3 Maintenance Safety 8 Operating 7 SIONS 5 Safety 5 SOn O F ONT 9 Storage Safety 6 8 Safety Sign Locations 12 Service and Maintenance 31 Maintenance 35 Blower Drive Belt Tension and Alignment dissem eme 36 Gauge Wheel 35 See e E E E E T 31 Fluids and Lubricants 31 CCS IQ a 31 34 Servicing Intervals 32 CN n T 38 ec mue 39 Mechanical 3
33. ng and or rotat ing parts Do not direct the air stream toward people animals or buildings to prevent injury or damage Do not place hands feet or other body parts into air stream Place all controls in neutral before starting the tractor The hitch control on the tractor should always be set in the float position to allow the ma chine to follow the ground contour Skid plates on the bottom of the housing protect the machine The machine should always ride on its wheel and roller to follow the ground contour Spacers are provided on the gauge wheel shaft to adjust the wheel height 25 9 Starting Blower a Engage the tractor PTO control only at low idle engine speed b Feather the control when engaging the PTO clutch to minimize the dynamic loads on the belts and drivetrain 10 Stopping Blower a Gradually slow the tractor RPM down to low idle using the throttle b Slowly disengage PTO clutch and allow the propeller speed to slow Gradually place the PTO control into its off lock position IMPORTANT Newer tractors are designed with a PTO brake that will stop the shaft rotation within 1 revolution Abrupt application of this brake can overload the rotor belts and driveline Always stop propeller gradually 11 Operating RPM a Run the blower at a fast enough speed to get the job done Change ground speed by shifting gears on the tractor Running at a higher speed uses extra fuel for
34. nnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will operate the machinery A person who has not read and understood all operating and safety instructions is not quali fied to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death If the elderly are assisting with work their physical limita tions need to be recognized and accommo dated 24 SAFETY SIGNS 1 Keep safety signs clean and legible at all times 2 Replace safety signs that are missing or have become illegible 3 Replaced parts that displayed a safety sign should also display the current sign 4 Safety signs are available from your author ized Distributor or Dealer Parts Department or the factory How to Install Safety Signs e sure that the installation area is clean and dry e temperature is above 50 F 10 C e Determine exact position before you remove the backing paper e Remove the smallest portion of the split backing paper e Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place e Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place e Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper 25 PREPARATION 1 Never operate the
35. no good reason Moving light material such as dry leaves requires much less wind than wet or heavier material Do not overspeed the blower Higher speeds can lead to ma chine vibration or affect the me chanical integrity of the propeller 12 Travel Speed 13 26 Down Set the travel appropriate for the job being done Travel faster if all the Fig 19 DUCT POSITION debris is being blown away Slow down if some debris is not being removed Air Flow Direction b Airis directed to the right when the duct is raised a Airis directed forward when the duct is c Always secure the clamps on the cord in down the forked bracket 14 19 16 17 18 Protective Gear Anyone working around the machine should always wear a face shield to prevent dirt grit or trash from striking the face or eyes Clean the intake slots as required to insure ample flow of air to the fan Always try to blow with the wind Blowing against the wind can result in lifting the material into the wind and having it blown over a wider area Outlet Duct A restrictor is designed into the outlet duct of the blower to control the amount of air being discharged Loosen the anchor nut and slide the bolt to the left for less air and right for more Tighten fastener to its specified torque Never direct air stream toward people animals or buildings 8 Left L
36. o lower the duct Lowered Fig 14 DUCT POSITION CABLE 22 5 6 MOUNTING AND UNHOOKING TRACTOR When attaching Blower to a tractor follow this procedure 1 Clear the area of bystand ers especially small chil dren before starting Make sure there is enough room and clearance from obstacles to safely drive up to the Blower Drive slowly up and align the lower link arms to the mounting brackets on the Blower Align the left lower link arm with the left Blower arm NOTE It may be necessary to add weight to the lift arms to bring them to the required height 5 Drive up to the blower until the pin holes are aligned Install the left pin through the arm and install the retainer Install the right mounting pin and retainer Fig 15 ALIGNING Fig 16 MOUNTING PINS 23 9 9 10 11 24 Attach the Driveline a Check that the driveline telescopes easily b Open the floor board on the tractor c Attach the driveline to the tractor by retracting the locking collar and sliding the yoke over the shaft Push on the yoke until the lock pin clicks into position Pull on the yoke to be sure it is locked in position Slowly raise the machine through its working range to make sure there is no interference with the frame Use the castor wheel shaft spacers to set the frame height To adjust follow this procedure a Raise th
37. or the job at hand Make sure there is plenty of ventilation Never operate an engine in a closed building The exhaust fumes may cause asphyxiation Before working on this machine shut off the engine set the brakes and remove the ignition keys Never work under equipment unless it is blocked securely Always use personal protection devices such as eye hand and hearing protectors when performing any service or maintenance work Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifica tions The manufacturer will not be responsi ble for injuries or damages caused by use of unapproved parts and or accessories A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment Periodically tighten all bolts nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service 2 10 SIGN OFF FORM AgriMetal follows the general Safety Standards specified by the American Society of Agricultural Engineers ASAE and the Occupational Safety and Health Administration OSHA Anyone who will be operating and or maintaining the Front Mount Leaf and Debris Blowers must read and c
38. power unit and machine 5 Clear working area of stones branches or until you have read and completely under hidden obstacles that might be hooked or stand this manual the Power Unit Operator s snagged causing injury or damage Manual and each of the Safety Messages found on the safety signs on the power unit 6 Operate only in daylight or good artificial light and machine 7 sure machine is properly mounted ad justed and in good operating condition 2 Personal pror ud 8 Ensure that all safety shielding and safety equipment i signs are properly installed and good including hard condition hat safety glasses safety shoes and gloves are 2 6 STORAGE SAFETY recommended during assembly installation operation u adjustment maintaining repairing removal 1 Store the unit in an area away from human or moving the implement Do not allow long activity hair loose fitting clothing or jewellery to be around equipment 2 Do not permit children to play on or around the stored machine 3 PROLONGED EXPOSURE 3 Store the unit in a dry level area Support the TO LOUD NOISE MAY frame with planks if required CAUSE PERMANENT HEARING LOSS 4 Cover with a weather proof tarpaulin and tie Power Units with or without down securely equipment attached can often be noisy enough to cause permanent partial hearing loss We recommend that you wear hearing protection on a full time basis if the noise in the
39. quent lubrication 8 Hours or Daily 1 Clean blower air intake slots on both sides 2 Grease PTO driveline 3 locations 20 Hours or Weekly 1 Grease gauge wheels 40 Hours or Monthly 1 Grease gauge wheel caster shaft a Gauge Wheel b Castor Shaft Fig 23 GAUGE WHEEL CASTOR SHAFT 32 2 Check blower drive belt tension Annually l Be sure spring length is 2 inches 51 mm Machine is shown with guard removed for illustrative pur poses only Do not operate machine with guard removed Fig 24 DRIVE BELTS Clean machine Fig 25 CLEAN MACHINE TYPICAL 33 6 1 4 SERVICE RECORD See Lubrication and Maintenance sections for details of service Copy this page to continue record v CHECK CL CLEAN CH CHANGE G GREASE ACTION CODE Annually 8 Hours or Daily CL Machine CL Blower Air Intake Slots G PTO Driveline 3 20 Hours or Weekly G Gauge Wheels 40 Hours or Monthly G Gage Wheel Caster Shaft v Blower Drive Belt Tension 34 6 2 MAINTENANCE By following careful service and maintenance program for your machine you will enjoy many years of trouble free service 6 2 1 The castor wheel shaft can be adjusted to compensate for operating conditions To adjust follow this procedure 1 Raise the Blower high enough off the ground to allow the castor shaft to slide out of its mount Place blocks or
40. s rieuses blessures ou m me la mort 1 Place all controls in neutral or off stop engine or motor set park brake remove 1 Arr ter le moteur placer tous les contr les ignition key or disable power source and la position neutre enlever la cl du contact et wait for all moving parts to stop before attendre que toutes les pieces soient au point servicing adjusting repairing or unplug mort avant de faire tout ajustement r paration ging ou de d bloquer la machine Install and secure all guards before Installer tous les crans protecteurs avant de operating mettre la machine en fonction Do not operate with rotating parts ex Ne jamais op rer la machine sans cran posed protecteur TN 54 REMEMBER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer 13 4 ASSEMBLING 4 1 MACHINE ASSEMBLY The machine is shipped from the factory ina partially disassembled configuration and at tached to a pallet that provides for easy moving and handling Always use tools equipment and forklifts of appropriate size and capacity for the job Always use 2 men when lifting moving and assembling the machine When the machine is shipped follow this proce dure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 Remove
41. ses only Do not operate machine with guard removed Fig 28 PULLEY ALIGNMENT TYPICAL 36 7 TROUBLE SHOOTING The AgriMetal Leaf and Debris Blowers are large Front Mount blowers that can be used to blow leaves grass clippings trash and debris It is a simple system that requires minimal maintenance In the following Trouble Shooting section we have listed many of the problems causes and solutions that can help you to solve the problems that you might encounter If you encounter a problem that is difficult to solve even after having read through this trouble shooting section please call your local distributor or dealer Before you call please have this Operator s Manual and the serial number of your machine at hand PROBLEM CAUSE Fan doesn t turn Sheared key and bolt Belts slipping Belts broken No air flow Fan doesn t turn Fan turns Machine vibrates Out of balance Driveline out of phase Drive belt not tight SOLUTION Replace key and bolt on input drive Adjust belt tension Replace belts See solutions listed above Failed PTO clutch Have tractor checked by your local dealer Air intake restricted Clean intake slots Have your dealer check fan Repair or replace as required Detach driveline from tractor Take apart Rotate ends 90 and reassemble Repeat procedure until vibration gone Tighten drive belts 37 8 SPECIFICATIONS 8 1 MECHANICAL JD 2 J
42. the pallet tie downs 3 Use a forklift to lift the pallet machine from the truck Carry the load close to the ground as it is moved to the assembly area and positioned 4 Remove plastic wrap 5 Remove steel strapping aa 288 r Unwrapped Fig 1 SHIPPING CONFIGURATION 6 Remove deflector and control handle and layout Fig 2 LAYOUT 14 f 9 Remove the deflector position cable from the pulley Install rear guide rod through duct assembly Be sure to position the washer above the clip and to install clip retainer Install front guide rod through the duct assembly Be sure to position the washer above the clip and to install clip retainer Fig 3 CABLE Fig 4 REAR ROD Fig 5 FRONT GUIDE ROD 15 10 Mount the cable anchor bracket to the front frame 11 Connect cable to the top of the deflector 12 Pull cable and clip clamp behind fork in bracket 16 Fig 8 CLAMP FORK 13 Remove the tape and key from the input shaft Be sure to keep the key available when the driveline is installed Fig 9 INPUT SHAFT 14 Remove the blower from the pallet Fig 10 BLOWER 17 15 Place the key in its keyway and slide the yoke over the input shaft 16 Install the clamping bolt and tighten to its speci fied torque 18
43. unterweights to counterbalance the weight of the machine Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment Consult your doctor about operating this machine while taking prescription medications Do not allow riders on the machine or power unit at any time There is no safe place for any riders Before you operate the machine check over all pins bolts and connections to be sure all are securely in place Replace any damaged or worn parts immediately Keep all hydraulic lines fittings and couplers tight and free of leaks before using Do not allow anyone who is not familiar with the safety rules and operation instructions to use this machine Never allow children to operate or be around this machine Do not reach into blower openings when the engine is running Keep others away also Clear the work area of objects which might be picked up and snagged or entangled in the machine Keep hands feet hair jewellery and clothing away from all moving and or rotating parts Do not direct the air stream toward people animals or buildings to prevent injury or damage Do not place hands feet or other body parts into air stream Always wear eye protection when working next to Blower 28 TRANSPORT SAFETY 10 Comply with state and local laws governing 1 highway safety and movement of machinery on public roads The use of flashing amber lig
44. ymbol be alert to the possibility of personal injury or death Follow the instructions in the safety message Why is SAFETY important to you 3 Big Reasons SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the following guide lines SI NO LEE INGLES PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MIDIDAS DE SEGURIDAD Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typi cally for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazard ous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices If you have any questions not answered in this manual or require additional copies or the manual is damaged please contact your dealer or AgriMetal Inc 1006 Rue Principale Wickham Quebec Canada 150 Phone 819 398 6883 or
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