FA Series PTO - Muncie Power Products
Contents
1. XU i gt UE nn qa reweG4UGE Uri c rigid Lime ELLE VELLOWSTRIPE aes FELLOW STRIPE AED VELLON STAPE GOWN WHITE are STRIPE TO EOD POH CONNECTED TO FORD AEVED POWER PTO INSTALLATION WITH SPD 1001A SPEED SWITCH 1 Make the PTO installation as described in Blue Orange Green Steps 1 41 of the FA Series PTO Owner s Manual IN97 05 2 Find the 4 wire connector on the Muncie White Engine PTO Harness and plug in the wire harness Compartment adapter 34137758 The adapter is designed ears to assemble only in one direction Ground To Battery 3 Find the Red wire on this adapter harness which goes to the 4 wire connector and connect this wire to the SPD harness Red wire as shown in Diagram A 4 Connect the SPD Blue wire to the Green wire on the adapter harness as shown in Diagram A ij 5 The Ford supplied alternator should have a JR three wire connector plugged into it with a l amp i pum Light Green w Red an Orange w Light D oo Blue and a White w Black Stripe The To Transmission White w Black is the wire to splice into for Main Pressure Port the Orange SPD wire For 2002 model year there is a clean tachometer output circuit located with body builder pass through wires at left of steering column Circuit Ford 294 Wiii Blue Blue Yellow 0 Ford 295 Blue Pink Ford 294 Red Yellow 76 L2. 19132740 Capscrew 25121684 Pipe Plug 29137102 Cap Plug 25134029 Cap Plug 13137386 Ford Transmission Gasket 19137726 storage Capscrew FA64 Only 43TK3890 Lube Kit 20TK4070 Stud Kit FA62 Only 20TK4071 Stud Kit FA64 Only D2TK3963 Instruction Packet 13137626 H E G O Sensor Gasket FA64 Gas Engine Only 49TK4557 Pump Seal Kit FA64 Only Reverse Idler Gear Idler Bearing and Shim are sold as an assembly only The Shim color code listed is a paint mark which is found on the edge of the Spacer M cL lI lc l cl NN c ol M nm ANAR SS 1 14137781 W Hydraulic Flange Requires 11137790 Oil Seal MUNCIE POWER PRODUCTS INC 3 FAG2 SERIES DIMENSIONS INCHES MM 5 11 129 9 419 1 n 4 28 108 7 BE 87 123 T M 158 7 B OUTPUT SHAFT gt 1 1 4 RD SHAFT 5 16 KW gt 4x2 APPLICATION 5 11 129 9 ORIENTATION W HYD OPTION 2 68 68 1 75 MT SPL SAE 19 4 3 5 16 UNC PLS ON Tor W HYDRAULIC MOUNT gt SAE A PILOT 3 4 11T SPLINE SHAFT gt 4x2 APPLICATION FA64 SERIES DIMENSIONS INCHES MM 3 25 82 7 DIA PILOT 975 16 UNC 2 PLS ON 4 19 106 4 DIA B C 75 1T SPL SAE 19 4 0 49 12 6 DIA T HYDRAULIC MOUNT gt SAE A PILOT 3 4 11T SPLINE SHAFT gt 4x4 APPLICATION 4 MUNCIE POWER PRODUCTS INC MODEL NUMBER prints FA 62 F14 06 3 T PTO Type Special Feat
3. A64 Only 18137246 Uo MD oie 06T37325 Output Shaft T FA64 Only 18137247 Idler Bearing Spacer 2426 2396 Pink 18137248 Idler Bearing Spacer 2376 2346 Orange 18137249 Idler Bearing Spacer 2326 2296 Green 19197250 Idler Bearing Spacer 2276 2246 Brown 18137251 Idler Bearing Spacer 2226 2196 Red 18137252 Idler Bearing Spacer 2176 2146 Blue 18137253 Idler Bearing Spacer 2126 2096 Black 04137190 Reverse Idler Gear 12737701 O ring 12737203 O ring 22191322 Flange Nut 15T36568 Cover FA62 Only 15137289 Cover FA64 Only 12736280 O ring 12736279 Cover O ring FA62 Only 12737278 Cover O ring FA64 Only 17 Bearing FA62 Only 10137320 Bearing FA64 Only 01137306 Housing FA62 Only 01137238 Housing FA64 Only TABLE A Flange Seal Kit Item 38 24123937 snap Ring FA62 Only 14TA5160 B Flange Seal Kit Includes 15734576 Bearing Cap 6 24137625 snap Ring FA64 Only 11137790 Oil Seal 12136877 O ring FA62 Only 14TA3997 0 R amp T Flange Seal Kit Includes 14739141 Hydraulic Flange 8 11137790 Oil Seal O ring FA64 Only 12137321 26701627 Woodruff Key B FA62 Only 25137387 Cap Plug T Both 25135724 Cap Plug Q FA62 Only 25135520 Cap Plug R FA64 Only 10721017 Bearing FA62 Only 10137229 sealed Bearing FA64 Only 12736751 Cover O ring FA62 Only See Table A Flange Seal Kit 19139257 Capscrew
4. Adapter 45736274 Hose Assembly 28 solenoid Mounting Kit 45M4R528 Pressure Hose Assembly 36MK1007 Bolt Kit 43137385 Orifice Elbow 28135442 Cable Ties OD i oS Oo 42 1 1 1 1 2 1 1 2 2 1 MUNCIE POWER PRODUCTS INC TWO POSITION ONLY ROCKER SWITCH INSTALLATION SHIFT CODE OPTION Z 1 he 2 position switch option does not change the way the harness or the rocker ROCKER SWITCH switch are installed Refer to Steps 27 CA thru 41 of the FA Series PTO Owner s le ias Manual IN97 05 for the basic instruc tions In this 27 option the relay PN p 37137621 is not used and the socket especie remains on the harness unused 2 2 When installing Z option the rocker Rely ie Net eed switch note that the wire harness connec tor has a green wire which should be positioned at the top this will line up with the green light on the rocker switch PN 30137752 3 Installation does not require any modification to the existing wiring harness PTO INSTALLATION SEEN 5 WITH FORD Aa t SUPPLIED APCM E ree S DEALER OPTION ONLY awe Optional 36MK1210 A Light Kit 1 Muncie harness PN 34138267 I unn 7 5 cot voraseo 2 Connect the new harness as shown in the figure 3 The standard rocker switch is not used install a PTO indicator light in clear view of operator while seated in driver s seat Order 36MK1210 A separately nm
5. FA SERIES FORD AUTOMATIC PTO PARTS LIST AND SERVICE MANUAL FA SERIES PTO EXPLODED Torque To Sa 18 Ft Lb 14 4 Torque To 0 gt 5 Ft Lb Torque To 18 25 Ft Lb Gasket Ford Supplied Reuse Gasket Found on or Order Separately Torque To Q 18 25 Ft Lb 47 Bearing Removal Location Torque To 18 25 Ft Lb Torque To 18 25 Ft Lb Exhaust Port Activation MUNCIE POWER PRODUCTS INC PARTS LIST AND DESCRIPTION 03136247 Input Gear 49136288 Piston Cup FA62 Only 10136244 Input Bearing 49137342 Piston Cup FA64 Only 18136282 Input Bearing Spacer 12136863 Piston O ring FA62 Only 110 106 Blue 12136540 Piston O ring FA64 Only 18136281 Input Bearing Spacer 18T36257 Input Bearing Spacer ston 4 nly 49136259 Friction Disc 122 118 Red 18T36256 Input Bearing Spacer 2 136286 Wave Spring 49736258 Spacer Disc 128 124 Alum 18136255 Input Bearing Spacer 21137085 Thrust Washer 02736254 Output Bell Gear 134 130 White 10137008 Bearing 127137037 O ring 07T36243 Input Idler Shaft 21T29017 Thrust Washer 10T37009 Thrust Bearing 19T36249 Set Screw 24135480 Snap Ring 08137194 Idler Shaft 10140073 Tapered Roller Bearing 06136295 Output Shaft B FA62 Only 18137245 Idler Bearing Spacer 06136253 Output Shaft T FA62 Only 2526 2496 White 06138823 Output Shaft Q FA62 Only 06139154 Output Shaft R F
6. een shim 3 and housing 18 of 002 to 006 loose 4 When proper pre load is established continue installing POINT SLOT TOWARDS IDLER SHAFT ALIGN MIDDLE OF SLOT WITH OF INPUT IDLER SHAFT idler shaft 5 until set screw 6 002 TO 006 hole lines up LOOSE CLEARANCE 5 Install set screw 6 LOCATE SHIM ON THIS SIDE OF GEAR MUNCIE POWER PRODUCTS INC T FA SERIES STUD KITS FAG4 Series FAG2 Series STUD KIT SGTUD KIT 20TK4071 20TK4070 ITEM PART NO DESCRIPTION 20M39045 10mm Stud 22139282 Hex Nut 19137727 12 pt Metric Capscrew 30mm 20137224 Step Stud 2213 605 Lock Nut 20137914 Alignment Stud FA SERIES SOLENOID VALVE S 13137626 Hego Oz Sensor Gasket FA Series PTO Solenoid requires diode protection by vehicle manufacturer 1 4 19137727 12 pt Metric Capscrew 25mm 2 20137914 Alignment Stud 22139282 Hex Nut VAVLE ASSENIBLY FOR ALL FA SERIES OL ostar vana ono at Included in this kit is a Jumper Connector which contains a diode Install this into the Wire 34139811 Connector prior to con DIODE 35136092 Valve Cartridge Assembly necting to the PTO CONNECTOR Inc Item 3 4 5 amp Seals Activation Wiring Harness 22136498 Retaining Nut 37136496 12 Coil 35137997 Valve Stem FAG4 PUMP SEAL KIT 7 Eee FA64 SERIES PTO PUMP MODIFICATION INSTRUCTIONS This kit is used to convert the FA64 series PTO coupled to a Muncie PF2 Series p
7. first then a friction disk 25 then a spacer plate 27 and continuing until you have placed eight wave springs seven friction disks and six Spacer disks in bell gear Finish with a wave spring 9 Install O rings 21 on to the output shaft 34 10 Install piston O ring 23 onto piston 24 and push piston 24 all the way into piston cup 22 Piston 24 has a hub on it and it should be facing out as piston is installed into piston cup 22 11 Push the piston piston cup assembly onto the output shaft 34 12 Push down on piston cup assembly while installing 19 snap ring 13 Install O ring 15 and 16 into bearing cover 14 14 Install Ball bearing 17 into rear cover 14 15 Install output shaft assembly into bearing cover 14 by taping bear ing onto shaft evenly 16 Install output shaft assembly into housing 18 Install output bearing 36 FA64 must use sealed bearing into housing and onto output shaft 34 17 Install the 3 bearing cover cap screws 41 18 Install output bearing cover 39 on FA62 series w 4 cap screws 40 19 Install pipe plug 43 into bearing cover It doesn t matter which pipe port INSTALLING INTERIVIEDIATE SHAFT Lubricate O rings prior to installation Idler Gear is sold as an assembly only and includes shim and bearings with pre load established from the factory 1 Proper shimming of the tapered roller bearings are critical Be sure to purchase gear and bearing as an assembly from factory 2 P
8. ight Green w White trace connect Diagram A this to the Orange SPD wire Blue Wire c agi 6 Connect the Black SPD wire to a good ground at the fuse panel or battery not to the cab oe 7 Connect the White wire to the Overspeed light provided Ground the other terminal of the Light me a a aa 8 ii us SPD after making the calibration setting as described in the SPD installation manual Ii 5 ME 4 MUNCIE POWER PRODUCTS INC FA SERIES DISASSEMBLY AND REASSEIVIBLY REFERENCE EXPLODED VIEW amp PARTS LIST ON PAGES 2 amp 3 DISASSEIVIBLY PROCEDURE INPUT GEAR 1 Remove set screw 76 2 Drive idler shaft 5 from PTO 3 Remove input gear 1 and bearings 2 and shim 3 INTERMEDIATE GEAR 1 Remove the Input gear set first 2 Remove hex nut 13 from idler shaft 7 Note position of slot on shaft 3 Using brass hammer or soft drift drive the idler shaft 7 from the housing 18 Be careful not to damage shaft end 4 Remove the idler gear 10 and bearings 8 from unit OUTPUT GEAR 1 On the FA62 remove the output bearing cover 39 2 Remove the 3 cap screws 41 from closed bearing cover 14 3 Using brass hammer or soft drift drive output shaft 34 from housing 18 in the direction of clutch pack Closed bearing cover 14 will go with the shaft 4 Remove the output bearing 36 if it stays in the housing 18 when you drive the shaft 734 out 5 Remove the pipe plug 43 from the end cover 14 Remove plastic plug 45 or any fitting
9. lace tapered roller bearings 8 into intermediate gear 10 with spacer 9 and place this setup into housing 718 3 Place O rings 11 amp 12 into intermediate gear location of housing and grease 4 When installing idler shaft 7 make sure the groove for clearance to input gear is positioned towards aperture opening Draw a line per pendicular to middle of slot This line should point to center of input idler shaft 9 Insert intermediate idler shaft 7 through the large hole in side of housing into gear and bearing set and press into place Do not use nut to pull idler shaft into place 6 Using lock nut 13 tighten on idler shaft 7 and torque to 18 25 Ft Lb INPUT GEAR ASS Y Lubricate O rings prior ma to installation 1 Install input shaft ass y 0 rings 4 Place input bear ings 2 into input gear 1 2 Place input gear 1 into housing 18 so that gear clears internal interference on idler shaft 7 as described earlier in step 6 above 3 Note location of set screw hole in housing and align hole in idler shaft as shaft is installed Press idler shaft 5 from set screw side of housing 18 and install shaft 5 through the two input bear ings 2 Then drive shaft in the opposite direction approxi mately 1 until shaft 5 is just below 2 bearing surface Using one of the shims 3 find largest shim that will push in between bearing and housing without having to hit it into place This should give a clearance betw
10. s in cover 6 Using a punch with a small enough end to fit through the holes in flat of bearing cover 714 Drive the bearing 717 from the cover 7 Using a bearing puller remove the bearings 17 amp 36 if Req from both ends of the output shaft 34 8 Remove snap ring 19 from piston end 22 amp 24 of shaft by push ing in on piston cup 22 and using a snap ring tool to remove ring 19 9 Slide piston 24 and piston cup 22 from the end of shaft 34 10 Remove the fiction disks 25 spacer disks 27 and wave springs 26 from the shaft 34 11 Remove snap ring 33 from gear side of bell gear 29 and remove gear 29 roller bearing 30 thrust washers 31 and thrust bearing 32 12 Remove O rings 4 11 12 amp 15 from within housing 18 13 Remove the O rings 21 from the output shaft 34 REASSEMBLY PROCEDURE Lubricate O rings prior to installation 1 Place the bell gear 29 thrust washer 28 on to output shaft 34 2 Place bell gear roller bearing 30 on to shaft 34 3 Place bell gear 29 over the roller bearing 30 and slide against the thrust washer 28 4 Place thrust washer 31 on to shaft and against bell gear 29 5 Place thrust bearing 32 against thrust washer 31 6 Place 2nd thrust washer 31 against thrust bearing 32 7 Install snap ring 33 on output shaft 34 to hold thrust bearing 32 and bell gear 29 in place 8 Install clutch plates into bell gear 29 by placing wave spring 26 on
11. ump to a Wet Spline configuration The enclosed parts include an o ring that goes on the pump pilot and a brass ball that is to be driven into the weep hole of the pump flange Perform this modification with the pump removed from the PTO 1 Check the pump weep hole for a brass ball already inserted into hole photo 2 If it is there then discard ball provided 2 The brass ball is slightly larger than the hole and will deform dur ing the installation effectively sealing the hole Install this ball into the hole as shown photos 1 and 2 A small hammer is required 3 Place the o ring around the pump pilot as shown in photo 3 photo 2 photo 3 ISO 9001 Muncie Muncie Power Products Inc Member of the Interpump Hydraulics Group US t Power General Offices and Distribution Center P O Box 548 Muncie IN 47308 0548 az 765 284 7721 FAX 765 284 6991 E mail info munciepower com buat Products Web site http www munciepower com ESS SP97 03 Rev 4 10 Printed in the U S A Drive Products Exclusive Agents for Canada SO Certified by an Accredited Registrar REGISTERED FIRM Muncie Power Products Inc 2010
12. ure Ford Automatic FA X None Mounting Output Type SAE 6 Bolt Mount 4x2 Chassis 62 B 1 1 4 Round 5 16 KW FA62 Only SAE 6 Bolt Mount 4x4 Chassis 64 T 3 4 11 Spline 2 Bolt A Trans FA Gear Data W 3 4 11 Spline Tandem Pump Ford 14 2P 15 9 PA 18 LH F14 Assembly Arrangement 2 FA64 3 FA62 Shifter Type H Electric Hydraulic 12 Volt Z Special 2 Pos Switch Speed Ratio 06 62 1 FA SERIES INSTALLATION KIT WEATHER PACK ORANGE BLACK BLACK GREEN METRI 5 Activation Kit No 43TK4521 TO TRANSMISSION MAIN PRESSURE PORT 20 4 WIRE BLUE CONNECTOR DET Circuit 640 Red w Yellow or FORD VEHICLE J Circuit 4295 Blue w Pink 1999 2001 ev 77 GREEN AP 4 B WIRING Circuit 294 White w Blue 2002 Circuit 322 Blue w Yellow GROUND TO BATTERY Green light to turn ON when PTO switch is activated 36MA1005 Switch Bracket 31137602 Temperature Sensor 36136271 Face Plate 32137370 Temperature Gauge 30137620 Rocker Switch 12v 34137601 Wire Harness 35137928 12v Solenoid Valve 37135674 Rubber Grommet 30137954 Pressure Switch 3713 7621 Relay 43136231 Tee Fitting 191737518 Sheet Metal Screw 43168014 Elbow 1 8 JIC To JIC 36137517 Mounting Bracket Dash 44MB0222 Male Elbow 1 8 NPT 3613 9016 Face Plate Dash 43137503 1 8 JIC Adapter 43136431 1 8 ODT
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