GENERATORS CONTROL PANEL
Contents
1. 03917150 ENG Page 14 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 SUMMARY TABLE PIN NOMENCLATURE DESCRIPTION CABLE CONNECTION B ti 11 BAT dei za Black battery negative lead terminal earth Red battery feed lead Must BAT B oeae AAA be protected with 5A fuse FUEL SEN Optional 4 il indicator 15 TEMP SEN Temperature sensor per Water temperature indicator White red cable chargi CHARGE Alternator charge Cable voltage ALARM Optional Yellow cable activates the lenoid Variable n9 18 STOP Stop solenoid coil stop solenoid ariable n2 65 of the programming menu configured as 03 Stop CRANK Pink cable mechanical pump PGMIOCK o Over range temp alarm 26 TEMP SW Temperature contact White cable L il ssure alarm Blue 27 OIL SW Oil pressure contact nd j RECTIFIER 03917150 ENG Page 15 of 23 BA Review 2 Vale Diesel OPERATING MANUAL Date 11 04 2014 3 5 Installation type MDM SUMMARY TABLE PN DESCRIPTION CABLECONNECTIONETS CABLE CONNECTIONETR 3 Re elw ebe 0 4 Whitered cabe cabe s Auxshutdown SCS SS 6 pressure switch Blue cable ue cabe High engine temp Switch White cable White cable 8 Negative 7 Black cable Black cable Battery must be protected with Red cable Red cab2. 1 1 1 2 e ee Optional input PGM LOCK p SPARE 1 Optional input COOL LEVEL Coolant level sensor Optional input Over range temp alarm TEMP SW Temperature contact White cable 27 Low oil pressure alarm Blue cable RECTIFIER OIL SW Oil pressure contact 03917150 ENG Page 9 of 23 MA Review 2 Sol Diesel OPERATING MANUAL ea 3 2 Installation type 1 This installation pertains to those plant equipped with the base engines MINI 33 and MINI 44 Special characteristics A relay output is needed for the glow plugs output 18 green white cable A relay output is needed for the electrical feed pump output 20 green cable Another output is needed to be activated while the engine is running given that the stop is an ETR type Energy To Run therefore it must be always on output 17 yellow cable P di Installation on the engine side Detail new connection Befote in Pos 11 must conect 2 cables and now from december 2009 the conection cable black and brown is linked 03917150 ENG Page 10 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 SUMMARY TABLE PIN NOMENCLATURE DESCRIPTION CABLE CONNECTION B ti 11 BAT duni Black battery negative lead terminal earth Red battery feed lead Must B et Pee protected with a 5A fuse FUEL SEN Fuel sensor Optional OIL SEN Oil sensor Brown lead oil pressure indicator 14 4 2 t 15 TEM
3. 5 AZUL Blue 6 BLANCO White 7 NEGRO Black 8 Bike FUSE 5A 9 MODELO PANEL PANEL MODEI end PANEL MDM ETS VOLTAGE VOLTAGE ETALLES DETAILS ET OP LENGI DIBUJANTE DRAFTSMAN REVISADO REVISED FECHA CREACIGN CREATION DATE FECHA REVISIG N REVISI ON DATE MDNICA SDLE JICTOR MIRAVET 07 06 2012 S O ES 50994060 MARINE DIESEL ENGINES MARINE GET SET SOL S A Dpto Publicaciones T cnicas Ctra Martorell a Gelida km 2 08760 Martorell Barcelona Spain Tel 34 93 775 14 00 Fax 34 93 775 30 13 e mail sole solediesel com www solediesel com LARA POR EMAC Ref 03917150 ENG Ed 2 rev B
4. 60973220M 60973220M 60971220M 60974220M 3 Phases 480V 240V Review 2 Date 11 04 2014 Depending on the configuration of the relay ue Base engines See the table attached See the table attached See the table attached See table attached the 60972380 18 60972220 18 60973380 18 60973220 18 60971380 18 60971220 18 Page 6 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 MODEL MODEL ENGINE GET SET 3 Phases 3 Phases 1 Phase 3 Phases 400 230V 230V 480 240V 60974380 18 60974220 18 _ G 51T 15 60975380 60975220 SM 105 G51T18 G 711 15 60994380 70 G 104T 15 60994380 60994220 507 155 G 104T 18 60994380 18 60994220 18 60975380 18 60975220 18 MDM Optional CHARACTERISTICS GENSETS dcn PANEL G 8M 3X G 8T 3 22 2 2nd PANEL Type ETS G 15T 3 MDM ETS 60994060 G 6M 15 annexed G 6T 15 G 104T 15 18 G 10M 15 18 G 10T 15 18 G 15M 15 18 G 15T 15 18 G 20M 15 18 ang PANEL Type ETR G 20T 15 18 MDM ETS 60972060 G 25M 3 annexed G 25T 3 G 35M 15 18 G 35T 15 18 G 51T 15 18 03917150 ENG Page 7 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 3 1 Installation type 0 This installation pertains to those plant equipped with the base engines MINI 17 and MINI 26 Special characteristics Arelay output is needed for the glow plugs output 17 green white cab
5. till the next service in days EnH Running hours of engine Pressing the MENU button for 3 seconds will access programming MENU the abbreviation PGM are shown on Display C Once in the programming menu the variable displayed can be changed by clicking on the MENU button See section 3 PROGRAMMING OF VARIABLES The RUN button is used to start the engine Pressed once and the engine will start immediately unless it is fitted with glow plugs in which case starting may be delayed for up to 6 seconds The STOP button is used to stop the engine If pressed twice it will go into Stand by mode This button has 2 functions LAMP TEST function when pressed the button will initiate a test of all of the panel s LEDs this lets us know if all of the LEDs are working or which ones are burned out UP function this function comes into play when navigating in the programming MENU and is to raise the setting of a defined variable This button has 2 functions ALARM MUTE function if this button is pressed it will mute the acoustic alarm bell installed for the alarms it may or may not have a bell installed DOWN function this function is used when in the programming MENU and is there to reduce the setting of a defined variable 03917150 ENG Page 4 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 2 3 Remote panel MDM This controlled unit permits start and stop the genset manually us
6. 50082 2 EMC requirements The CE brand indicates that this product complies with the European requirements regarding environmental safety and consumer protection 9 TECHNICAL SPECIFICATIONS MDA Generator voltage 15 to 300 V AC Phase N Generator frequency 0 100 Hz Power inputs From the current transformers 5A Maximum load 0 7VA per phase Digital inputs Input voltage O 30 V DC Connected internally to the battery s positive terminal via 4700 Ohm resistor Analogue inputs Resistance input from O to 5000 Ohms connected to battery negative terminal Draws 10 mA when not connected to the battery s negative terminal Measuring category CAT Il Air category Level contamination DC supply range 9 0 V DC to 30 0 V DC Voltage drops for starting Supports OV for 100ms Standard current drawn 100 mA DC Maximum current drawn 350 mA DC Activated relay outputs CC relay outputs 10A 28 V Maximum current for each terminal 10A RMS Alternator excitation trickle current 54 mA DC 9 12 V DC Comms port RS 232 2400 baud no parity 1 stop bit Working temperature 20 C to 70 C 4 9F to 158 2F Storage temperature 40 C to 80 C 40 9F to 176 9F Maximum humidity 95 non condensing Protection factor IP65 from the frontal panel IP30 from the rear section Dimensions 155 x 115 x 48mm Width X Height X Depth Dimensions of the fitting s opening 151 x 111mm minimum Fitting Frontal fitting
7. ADORES O N j dc a m MENA f 3 EM C reheating 74 60974380 60974220 50H SM105 60975380 0975220 MOTOR ARRANQUE Starter BLANCO White stop A E Solenoid i ROJO Red MARRON NEGRO MINI74 60974380 18 Black 60974220 18 SM105 60975380 18 60975220 18 CONTACTO TEMPERATURA Water temp switch CONTACTO PRESI N Oil presure switch TRASMISOR PRESI N Presure Transmitter 9 E TRASMISOR TEMPERATURA xL BATERIA Temperature Transmitter Battery MOTOR Engine SM105 609 75 500R ALTERNADOR GET SET MOTOR Engine MINI74 609 74 500R ESQUEMA EL CTRICO GRUPO ELECTROGENO TRIFASICO MINI 74 SM 105 PRESENTACI RENE DIBUIXAT VERIFICAT Tol GENERAL DATA CREACI ULTIMA REVISI JFP ORTI 26 05 2008 5 Aol 60974501 60984220 18 Trifasico 240 60994220 Trifasico 220 60994380 Trifasico 580V 60994200 SDZ 165 MOTOR Relay ENGINE NEGRO FUSE 5A FUSE 5A FUSE 5A Sobrealimentacion Combusti Bobinar AMARILLO ARRANQUE Starter gt White CUADRO DE CONTROL BLANCO ROJO White Red Selenoid MARRON CONTACTO PRESION Oil presure switch TRANSMISOR PRESIO
8. CTION B ti 11 BAT ARO Black battery negative lead terminal earth Red battery feed lead Must be B eee rene protected with a 5A fuse FUEL SEN Optional indicator indicator Whi _ d bl h Alternator charge voltage f f h ALARM Free output Output free for doing another kind of configuration Output relay configured for supplying the glow plugs for 6s STOP NE Variable 65 of the programming menu configured as 07 Pre heat Green white cable 19 CRANK Pink cable Output relay configured for ly for th 20 FUEL nn supplying the stop coil coil ETR 4 k Yellow cable Over range temp alarm White TEMP SW Temperature contact B cable Low oil pressure alarm Blue EN OIL SW Oil pressure contact cts j 28 RECTIFIER Optional 03917150 ENG Page 13 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 3 4 Installation type 3 This installation pertains to engine SDZ 165 Special characteristics An output must be configured so that it is enabled when the engine is to be stopped given that the Stop type is ETS Energy To Stop output 18 yellow cable The green and green white cables are spare Installation on the engine side Detail new connection Befote in Pos 11 must conect 2 cables and now from december 2009 the conection cable black and brown is linked
9. Cale Diesel GENERATORS CONTROL PANEL e COOLIEVE e e BATTERY e SPEENFAULI CHANGE HAN e RECTIFIER e SIOP Fall e 5 e e S e VOLTAGE e SERVICE REO Service manual 1 2 2 1 2 2 2 3 3 3 1 3 2 3 3 3 4 3 5 3 6 3 7 10 Table of Contens Introduction to the control panel General Appearance of the panel Visual Elements Panel s Buttons Remote panel MDM ELECTRICAL CONNECTIONS inputs and outputs Installation type 0 Installation type 1 Installation type 2 Installation type 3 Installation type MDM Installation of the alternator side Types of connectors Operating Modes Programming of the variables Other Characteristics Trouble shooting Declaration of Conformity Technical Specifications Annexes 10 12 14 16 17 18 19 20 20 20 22 22 24 Review 2 OPERATING MANUAL Date 11 04 2014 1 INTRODUCTION TO THE CONTROL PANEL The unit is a control and protection panel used for generating sets power plants it shows the settings measured on its displays The Unit is designed for easy use for both installer and end user alike Programming is usually not necessary given that all factory default settings have been carefully selected to properly handle the majority of applications At all events the programmable parameters allow complete control over the enti
10. ENTADORES Preheating MOTOR ARRANQUE Starter f ROSA Rose on E BLANCO White E Solenoid AZUL Blue CUADRO DE CONIROL i MINI33 60972380 60972220 i MINI44 60973380 MARRON 60975220 BOMBA DE GAS OIL Fuel Pump CONTACTO PRESI N Oil presure switch C TRASMISOR PRESI N Presure Transmitter TRASMISOR TEMPERATURA Temperature Transmitter CONTACTO TEMPERATURA Water temp switch ALTERNADOR GET SET MOTOR 609 72 500R Engine 609 72 500R ESQUEMA EL CTRICO GRUPO ELECTR GENO TRIFASICO AN MINI 33 44 CON TABLERO DIGITAL D a ATERIAL ACABAT 6 ESCALA DIBUIXAT VERIFICAT Tol GENERAL DATA CREACIO ULTIMA REVISIO JFP SOIJ E S Aol 60972506 C 20 05 2008 FUSE 6A L ALTERNADOR Generator FUSE 6A FUSE 6A BLIANCO ROJO RELE CALENTADORES VERDE BLANCO Green While AMARILLO CALENTADORES Preheating MOTOR ARRANQUE Starter f ROSA Rose on E BLANCO White E Solenoid AZUL Blue CUADRO DE CONIROL MINI33 60972220M MINI44 60973220M VISAS BOMBA DE GAS OIL Fuel Pump CONTACTO PRESI N Oil presure switch C TRASMISOR PRESI N Presure Transmitter TRASMISOR TEMPERATURA Temperature Transmitter CONTACTO TEMPERATURA Water temp switch ALTERNADOR GET SET MOTOR 609 72 500R Engine 609 72 500R ESQUEMA EL CTRICO GRUPO ELECT
11. N Presure Transmitter TRANSMISOR TEMPERATURA Temperature Transmitter LE J ot i BATERIA Battery WO GRUPO ELCTROGENO 6104119 6126118 TRIF SICO C IN TN NO ELECTRICAL WIRING GET SET TYPE 6104115 6126118 D ESCALA ALTERNADOR GET SET DIBUIXAT VERIFICAT Tol GENERAL DATA CREACI ULTIMA REVISI JAVI A ORTI 28 02 2008 ALTERNADOR GET SET NEGRO Black ROJO Red AMARILLO 1 FUSE 5A ROSA Pink 2 VERDE Green 3 ROJO BLANCO Red White 4 5 AZUL Blue 6 BLANCO White 7 NEGRO Black 3 ned FUSE 5A 9 MODELO PANEL end PANEL VOLTAGE VOLTAGE joo vir OA AU DETALLES DETAILS DIBUJANTE DRAFTSMAN CREACI N CREATION DATE FECHA REVISIGN RE MONICA SOLE Q O U VO WO ALTERNADOR GET SET NEGRO Black ROJO Red 1 10 FUSE 5A ROSA i Pink 2 17 AMARILLO Yellow 3 ROJO BLANCO Red White 4
12. P SEN Temperature sensor indicator CHARGE Alternator charge White red cable charging voltage ALARM Output relay configured for supplying the glow plugs for 6s 18 STOP Pre heating Variable n2 65 of the programming menu configured as 07 Pre heat Green white cable CRANK Pink cable Electrical feed pump Green cable for the fuel pump 20 FUEL STOP Supply for the stop solenoid Yellow cable to connect the stop coil ETR solenoid RECTIFIER Optional 03917150 ENG Page 11 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 3 3 Installation type 2 This installation pertains to those plant equipped with the base engines MINI 62 MINI 74 and SM 105 Special characteristics relay output is needed that is configured for pre heater output 18 green white cable Another output is needed to be activated while the engine is running given that the stop is an ETR type Energy To Run therefore it must be always on output 20 is taken advantage of for this purpose yellow cable The green cable of the feed pump is spare Installation on the engine side Detail new connection Befote in Pos 11 must conect 2 cables and now from december 2009 the conection cable black and brown is linked 03917150 ENG Page 12 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 SUMMARY TABLE PIN NOMENCLATURE DESCRIPTION CABLE CONNE
13. R GENO MONOFASICO AN MINI 33 44 CON TABLERO DIGITAL D a ATERIAL ACABAT 6 ESCALA DIBUIXAT VERIFICAT Tol GENERAL DATA CREACIO ULTIMA REVISIO JFP SOIL S A 60972507 20 09 2008 114 WN C4 C4 C4L NO NINININININ ININ N O CA NO T 1 1 14 15 Generator N LLL LLL JS BLANCO ROJO FUSE 5A FUSE 5A FUSE 5A RELE CALENTADORES 1 VERDE BLANCO Green White AMARILLO E L ALTERNADOR NN i CALENTADORES Preheating MOTOR ARRANQUE Starter hi noid CONTACTO PRESION Oil presure switch CUADRO DE CONTROL MARRON MINI62 60971220 60971380 ON 4 TRASMISOR PRESION Presure Transmitter TRASMISOR TEMPERATURA Temperature Transmitter CONTACTO TEMPERATURA Water temp switch MOTOR 609 71 200R ALTERNADOR GET SET Engine 609 71 200R ESQUEMA EL CTRICO G ELECT TRIFASICO SIN BOMBA ALIMENTACI N 5 IN MINI 62 TABLERO DIGITAL D a MATERIAL ACABA ESCALA DIBUIXAT VERIFICAT Tol GENERAL DATA CREACI ULTIMA REVISI JFP A ORTI 20 05 2008 5871502 6 RELE Relay FUSE 5A Black Y E ALTERNADOR O Generator O LJ 2 7 2 1 1 BLANCO ROJO White Red O L VERDE BLANCO Green White CALENT
14. To RUN is necessary to turn to RUN key position Press the crank button until the engine is running To STOP the genset press the preheat button during 10 seconds and turn to OFF key position VERY IMPORTANT 1 Never must STOP or RUN from different panels Always must RUN STOP from the same panel main MDA or remote MDM 2 To avoid problems if it is not necessary to RUN from the 7 panel is better take off the key to avoid that the generating Set will be RUNNED from this panel PHOTO 1 PHOTO 2 RUN STOP 03917150 ENG Page 19 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 5 PROGRAMMING OF VARIABLES The panel comes pre configured with factory default settings and making changes to the programming is not recommended To modify the values please contact to Sole Diesel s After Sales Department 6 OTHER CHARACTERISTICS SERVICE REQUIRED LED The Unit has both hours of engine run time and time in days as limits of programmable maintenance The hours of engine running are programmable in intervals of 50 hours Pgm_044 the time limit is programmable in 1 month intervals Pgm_045 Should any of these programmed settings be zero this means that the parameter will not be used This is the default configuration of the panels programmed by SOL It is the responsibility of each client to guarantee the proper maintenance of the engine In the event of the client wishing to programme the service interval themselv
15. al alarm Comes on when the scheduled maintenance Service req Maintenance time interval exceeds the limit To check or change a configuration parameter see section 5 PROGRAMMING OF VARIABLES Speed failure frequency above or below the nominal 50Hz setting for 1500rpm and 60Hz for 1800 rpm Speed fault Stop fail Overload Voltage Too high voltage or too low voltage Cool level Alternator failure not charging the LU battery properly Emer Stop 03917150 ENG Page 3 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 2 2 Panel s buttons BUTTON FUNCTION The MENU button enables movement through the different menus found on the control panel e Just one click enables us to call up different parameters on the Displays Display C clicking on the MENU button will call up correlatively the phase voltages L1 L2 L3 and the line voltages L12 L23 L31 Display B clicking on the MENU button will call up correlatively the ratings of each phase Display A clicking on the MENU button will call up the transmitter s parameters The parameter being displayed will light up the LED located on the side of the display Pressing the MENU button for 1 second will access the MENU for maintenance and operational hours Once in this menu the different parameters can be called up by clicking on the MENU button The parameters that can be displayed are HtS Hours to the next service ttS Time
16. bles between 2 phases gt Cos Power factor to display this connect a current or toroidal transformer in at least one of the phases gt KW Power to display this connect a current or toroidal transformer in at least one of the phases To display parameters press the Menu button 1 click only and this will advance from one parameter to another correlatively the LED corresponding to the parameter being displayed will come on When the Menu button is pressed Display C appears and also changes this is not important given that we want to view the parameters of Display A Display B Display B displays the charging rate when the plant is working offload this rate is at O In order to call up and display this current a current or toroidal transformer must be installed in at least 1 of the phases To view this rate of the different phases toggle them using the Menu button and using one click Current transformers are there to enable us to view a rate of a phase as well as to step down transform a high rate to a lower rate so that the control panel can read it the panel accepts an input rate of 5A For example in a 15kVA generator connected to 220 three phase the power draw rate is around 40A therefore we shall have to connect a transformer that is 50 5 that is from 50A output at alternator 5A input at the control panel To calculate the power consumption rate of an alternator we use Appare
17. es they can do so by following the steps detailed in section 5 When the hours or time limit are up the LED SERVICE REQUEST will start to flash To turn this off and reset the service interval press both the ALARM MUTE and LAMP TEST buttons at the same time and hold them down for 5 seconds The upper readout will show SER 7 TROUBLE SHOOTING The AC voltages or frequency shown on the Unit are not correct Check the earthing connection of the engine block It must be solidly connected to earth via an earthing spike The Unit s error margin is 3 volts If the measurements are wrong only when the engine is running there may be an alternator or voltage regulator failing on the engine Disconnect the connection of the alternator on the engine and check to see if the error has been removed If the measurements are wrong only when the mains are present it is possible that the battery charger has failed Remove the fuse from the charger and check it The KW and cos FI readouts fail but the Amps readouts are correct The current transformers are not connected to their respective inputs or one of the CTs or they are connected with reverse polarity Check that the connections of each CT are correct to enable correct KW and cos FI F P for each corresponding phase Then reconnect all the CTs A Short circuit the outputs of the Current transformers not in use When RUN button is pressed the Unit powers up the fuel solenoid but i
18. h temp High temperature Water inlet blocked proper cooling is not taking place Check the fuses on the alternator panel installation Check that the engine rpm are correct 1500rpm 3000rpm or 1800rpm Check the frequency of the signal by measuring it with a multimeter directly at the alternator s output Check the programmed alarm s frequency Start fail Check that the electrical installation and The plant does not stop configuration are suitable for the engine stop type ETS or ETR The charge is asking for more power than the Overload excess of power demand plant can deliver the toroidal transformers are needed The toroidal transformers are not installed at to measure the power level SOL hence this alarm is deactivated by default Check the fuses on the alternator panel installation Check that the engine rpm are correct 1500rpm 3000rpm or 1800rpm Check the voltage of the signal by measuring it with a multimeter directly at the alternator s output Check the programmed alarm s frequency Coolant level too low Low coolant level The transmitter is not installed at SOL hence this alarm is deactivated by default Battery Check the engine running speed and that the belt driving the alternator is properly tensioned Rectifier Rectifier failure Not installed Activated when the plant has an Emergency Stop mushroom button Not installed fitted This LED is spare for us to install an Spare extern
19. ing the key switch RUN and OFF positions and pushbuttons on the front panel crank and preheat buttons When the engine running the unit monitors fault conditions and shuts down the genset automatically if an alarm occurs The alarms are indicated with LEDs Overspeed SPEED Underspeed SPEED High engine temperature TEMP Low oil pressure OIL Auxiliary shutdown AUX Charge CHARGE 3 ELECTRICAL CONNECTIONS Inputs and outputs WARNING THE UNIT IS FITTED WITH FUSES It uses external fuses for Normal Phase Lines R S T Generator Phases U V W Battery Positive BAT Install the fuses as close to the unit as possible in an area granting easy access The fuse must be rated at 5 Amps WARNING ELECTRICITY CAN KILL ALWAYS disconnect power supply prior to connecting the unit ALWAYS remove the connectors with a screwdriver when inserting cables ALWAYS check up on the local wiring regulations when carrying out installation An easily accessible disconnection switching set up e g automatic fuses MUST be included as part of the installation The switching device must NOT be installed using flexible cord The regular power supply MUST incorporate suitable protection against short circuits e g thermo magnetic trips or fuses of High switching capacity HBC minimum of 1500A Use cables suitable for carrying the current minimum 0 75 mm and suited to the right tem
20. ire or brown wire grey wire blue wire Connected to PIN 5 of panel Connected to PIN 4 of panel Review 2 OPERATING MANUAL Date 11 04 2014 Red wire or Yellow wire or Black wire or blackwire brown wire blue wire Connected to PIN 5 of panel 1 PHASE INSTALLATION OF THE ALTERNATOR SIDE panel 3 7 Type of connectors There are two options for the alternator side connections in the panel Connection strip in this case you must install 4 wires from connection strip to alternator terminals according to wire colours Connection through CPC connector last version 03917150 ENG Page 18 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 4 OPERATING MODES MDA The plant is started by pressing the ON button and stopped by pressing the OFF button If the OFF button is pressed again the panel will go into standby mode If the engine does not start when the ON button is pressed the Start fail alarm will go off and if the panel does not stop when the OFF button is pressed the Stop fail alarm will go off It is possible to enable a password to allow access to starting see section 5 PROGRAMMING OF VARIABLES MDM ETR Type ref 60972060 To RUN is necessary to turn to RUN key position Press the preheat button during 6 seconds and later press the crank button until the engine is running To STOP the genset turn to the OFF key position ETS Type ref 60994060
21. le An output must be configured so that it is enabled when the engine is to be stopped given that the Stop type is ETS Energy To Stop output 18 yellow cable The green cable is spare Installation on the engine side SPARE 2 Detail new connection Befote in Pos 11 must conect 2 cables and now from december 2009 the conection cable black and brown is linked 03917150 ENG Page 8 of 23 Review 2 OPERATING MANUAL Date 11 04 2014 SUMMARY TABLE PIN NOMENCLATURE DESCRIPTION CABLE CONNECTION BAT BALATI negative terminal earth 11 Red battery feed lead Must i be protected with 5A fuse FUEL SEN Optional 2 1 14 OIL SEN Oil sensor SEO ead oil pressure indicator 4 TEMP SEN Temperature sensor did cable water temperature indicator AN hit _ ble char in CHARGE Alternator charge ging voltage Output relay configured for supplying the glow plugs for 6s ALARM Variable n 65 of the programming menu configured as 07 Pre heat Green white cable 19 Black battery negative lead Yellow cable activates the stop solenoid Variable n9 65 of the programming menu configured as 03 Stop Stop solenoid coil 5 6 7 8 9 hi if th 0 Electrical feed pump This engine type is fitted with a mechanical pump Emergency stop Optional output Freeimput Optionalinpt 1 1
22. le a 10A fuse 10 je Black cable Black cable protected with a 2A fuse N alternator Red cable Red cable 03917150 ENG Page 16 of 23 3 6 Installation of the alternator side OPERATING MANUAL Review 2 Date 11 04 2014 There are two installation colour possibilities you must check which your type is A M 6097 CUADRO DIGITAI MDA PLUS IG Dp T Red yellow brown black wires e SUMMARY TABLE Black brown grey blue wires PIN NOMENCLATURE DESCRIPTION CABLE CONNECTION U phase voltage V phase voltage W phase voltage U phase alternator Red cable Must be protected with a 5A fuse V phase alternator Yellow cable Must be protected with a 5A fuse W phase alternator Brown cable Must be protected with a 5A fuse Alternator Black cable U 32 V 34 W phase current phase current phase current Red wire or Black wire 3 PHASES INSTALLATION OF THE ALTERNATOR SIDE V PHASE Connected to PIN 3 of panel U PHASE Connected to PIN 2 of panel Transformer connection for U Transformer connection for V Transformer connection for W Optional Necessary if wishing to read the settings of rates and power Optional Necessary if wishing to read the settings of rates and power Optional Necessary if wishing to read the settings of rates and power Yellow wire or Brown wire or Blackw
23. nt power S 15kVA kilo Volt Amps 15 000 VA Voltage V 220V Rating S V x 15 000 220 x V3 39 36A The rate transformer is not supplied by SOL given that it is an optional extra should the client wish to use this function If said transformer is not installed the generator plant will still work correctly the Display however will show incorrect settings 0 There is another function for this display it show engine operation hours number when you press MENU button during 2 seconds The B display number corresponds to the 3 first digits of the number of hours The A display number corresponds to the last digit and the decimal number of hours So in this example engine hours are 500 42 Display C Display C can show the alternator voltages by clicking on the Menu button whereupon it will correlatively display the L1 L2 and L3 voltages phase voltages and L12 L23 L31 line voltages 03917150 ENG Page 2 of 23 Review 2 DD OPERATING MANUAL ter LED group 2 Alarms and pre alarms These LEDs correspond to the alarms and warnings when a fault failure occurs in the engine When it is an alarm the LED comes on and the engine shuts down when it is a warning the LED flashes and the engine does NOT stop ALARM DEFINITION POR Checks to carry out The transmitter is faulty Oil pressure Oil pressure low as The engine is leaking oil The transmitter is faulty Hig
24. oltage takes a while to rise or the remanent voltage of the generator is less than 20 Volts The Unit takes its run speed from the generator s frequency and needs at least 20 Volts to measure it If this cannot be avoided the only solution is to add in an auxiliary relay The relay s coil must be connected between BATTERY and the terminal D The contact of the relay that is usually closed will be connected in series with the START pin of the Unit The speed will be thus refreshed when terminal D is connected to the battery s positive terminal The Unit does not work Measure the DC feed voltage between terminals 11 and 12 on the rear of the Unit If all is correct there remove all fuses and then refit them one by one starting with the DC supply fuse Try the Unit again Not possible to access programming mode The block access to programme input disables access to the programming mode Disconnect the block access to programme input from the battery s negative terminal prior to making any changes Do not forget to remake this connection to avoid any unauthorised changes being made 03917150 ENG Page 21 of 23 Review 2 DD OPERATING MANUAL pale 8 DECLARATION OF CONFORMITY The Unit complies with the following EU directives 73 23 EEC and 93 68 EEC low voltage 89 336 EEC 92 31 EEC and 93 68 EEC electro magnetic compatibility Reference regulations EN 61010 safety requirements EN 50081 2 EMC requirements EN
25. on board steel retainer on back Weight 310g approximately Box material High temperature ABS plastic Self extinguishing UL94 VO 110 C MDM Generator voltage 15 to 300 V AC Phase N Generator frequency 50 or 60 Hz Current consumption 80 mA max Outputs open Charge fail threshold 6 V DC Charge excitation current via a 82 ohm resistor connected to the FUEL output Inputs Overspeed nominal frequency 1496 42496 overshoot Underspeed 25 Hz High temperature switch 03917150 ENG Page 22 of 23 Review 2 OPERATING MANUAL Se saad A Low oil pressure Aux spare fault input A negative supply connected to this input will cause the engine to be stopped immediately and an alarm to be triggered independent of the protection hold off timer A Charge this terminal will supply the excitation current and measure the voltage of the charge alternator Output Fuel solenoid 10 A 28 V DC Start 10 A 28 V DC Auxiliary 10A 9 28V DC DC supply range 8 33 V DC Working temperature 20 C to 70 C 4 9F to 158 9F Storage temperature 30 C to 80 C 22 9F to 176 9F Maximum humidity 95 non condensing Dimensions 72 x 72 x 38mm Width X Height X Depth Weight 140g approximately 03917150 ENG Page 23 of 23 FUSE 6A L ALTERNADOR Generator FUSE 6A FUSE 6A FUSE 6A BLIANCO ROJO RELE CALENTADORES VERDE BLANCO Green While AMARILLO CAL
26. perature range The electrical installation depends on the type of generator purchased There are four kinds of different connection set ups according to the specifications of the generating device The control 03917150 ENG Page 5 of 23 panel has 2 relay outputs that are configurable OPERATING MANUAL outputs needed the following installation set ups are to be used MDA Group only with pre heat For ETS type Group with electrical pump and pre heat For ETR type Group only with pre heat For ETR type Group WITHOUT electrical pump and NO pre heat For ETS type ENGINE GET SET 3 Phases 400V 230V G 8M 3X G 15M 3 G 15T 3 60939380 G 6M 15 MINI 26 G 6T 15 60939380 G 10M 15 G 10T 15 MIN 33 G 10T 18 G 15M 15 G 15T 15 60973220 6 157 18 G25M3 MINI 44 G 25T 3 60973220 G 20M 15 mu G 20T 15 60971380 60971220 MINI 62 G20T18 meg 635M15 MINI 74 G 35T 15 03917150 ENG G 10M 15 18 G 10T 15 18 G 15M 15 18 G 15T 15 18 G 20M 15 18 G 20T 15 18 G 25M 3 G 25T 3 G 35M 15 18 G 35T 15 18 G 51T 15 18 G 104T 15 18 3 Phases EA A 60973220 p RENE 60973220 A 60971220 MINI 17 MINI 26 INSTALLATION 0 MINI 33 MINI 44 INSTALLATION 1 MINI 62 MINI 74 SM 105 INSTALLATION 2 SDZ 165 INSTALLATION 3 50Hz 1 Phase 230V 60938220M 230V 60939220M 60939220 60939220M 60939220 60972220M
27. re plant The programmed parameters are stored in the non volatile memory retaining all information necessary even if there is a power cut Parameters that can be displayed on Control Panel PHASE VOLTAGES V LINE VOLTAGES V CURRENTS A U Phase voltage U to neutral U V Line voltage V Phase voltage to neutral V W Line voltage V phase current W Phase voltage to neutral W Line voltage W phase current The Following parameters can also be displayed Generator frequency Total KW of the generator Total Power rating factor of the generator Battery voltage Coolant temperature Oil pressure In order to measure these parameters toroidal current transformer must be installed See section 2 1 Display B 2 GENERAL APPEARANCE OF PANEL 2 e ll PR COOL LEVEL e TEMP BATTERY O SPEED CHARGE FAIL e START FAIL RECTIFIER e STOP FAIL EMERG STOP OVERLOAD SPARE e VOLTAGE SERVICE REQ 2 1 Visual elements Display A Display A can show the instantaneous readings of the sensors installed on the engine gt Bar Oil pressure corresponds to cable C Temperature corresponds to cable gt Vdc Alternator charging voltage corresponds to white red cable 03917150 ENG Page 1 of 23 BT Heview 2 Sol Diesel OPERATING MANUAL Date 11 04 2014 gt Hz Mains frequency frequency of the output voltage signal taken after the alternator s output ca
28. t does not start and the OIL PRESSURE LED flashes 03917150 ENG Page 20 of 23 29 OPERATING MANUAL 2 PR The Unit is not getting any battery voltage supply at the oil pressure input The oil pressure sensor is not connected The pressure sensor cable is cut The oil pressure sensor is faulty The oil pressure sensor is taking a long time to close If the pressure sensor is closed the Unit will start It may be necessary to replace the oil pressure sensor The engine does not run after the first starting attempt subsequently the Unit does not start up and the OIL PRESSURE LED flashes The oil pressure sensor is taking a long time to close shut Because the Unit senses an oil pressure it does not start When the pressure sensor is closed the Unit will start up It may be necessary to replace the oil pressure sensor When the RUN button is pressed the engine starts up but then the Unit gives the START FAIL alarm and the engine shuts down The generator s phases are not connected to the Unit Measure the AC voltage between the terminals U V W and the generator s neutral on the rear of the Unit while the engine is running A fuse protecting the generator s phases have blown A connection might not be made If all is well remove all the fuses and then replace them one by one starting with the fuse for the DC feed Try the Unit again The Unit takes a while to carry out the start command The generator s v
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