I Dynachem
Contents
1. due High voltage transformer muffin fans 5 16 10 5 115 2200 220 115 pun p 1sngux3 yun sduug 10 1sneux3 U V CURING SYSTEM 1 2 3 16 12 13 14 1 10 15 Driver type comes Serial number 218 01 292 starting from Jeyeuionuejyod peeds 1ueunsnf py 9 10 1895 High voltage transformer muffin fans U V CURING SYSTEM N A High voltage transformer 5 5 muffin fans otc o2 Ze X 86 o u 5 orc ie cum 25 ui KE SE lt ill Control box muffin fan m High voltage transformer muffin fans Gear motor for conveyor 13 14 47 06 56 R1 43156 10 9 0 Motor field coil 14 15 16 Numbers between brackets are referring to the ESOVAR 53 driver board 5 2 SE zo C C 9 ot 22 U V CURING SYSTEM yun sdwej 10 uno yun sdwe FE 0 UNS 405995 9194 1461 101581005 1 7 8 9 10 11 12 13 14 15 162. oU 19 uno5 10 191281 eBpuq epoiq yun 10 5 NO V5IIM5 due pig Z Juno Z olf 18144991 eBpuq
3. MASTER LIST ELECTRIC PARTS PART NUMBER Dynachem U V CURING SYSTEM 24 DESCRIPTION 218 00 001 00 218 00 002 00 218 00 025 00 218 00 025 01 218 00 025 02 218 00 026 00 218 00 045 00 218 00 046 00 218 00 047 00 218 20 100 00 218 20 100 01 218 20 100 02 _ 218 20 100 03 218 20 101 00 218 20 101 01 218 20 102 00 218 20 103 00 218 20 104 00 218 20 105 00 218 20 106 00 218 20 107 00 218 20 108 00 218 20 109 00 218 20 110 00 218 20 111 00 218 20 112 00 218 20 113 00 218 20 114 00 218 20 115 00 218 20 116 00 218 20 116 01 218 20 116 02 218 20 117 00 218 20 118 00 218 20 119 00 218 20 120 00 218 20 120 01 218 20 120 02 218 20 120 03 218 20 121 00 218 20 122 00 218 20 122 01 218 20 122 02 218 20 122 03 218 20 122 04 Driver ESOVAR 53 or 51 Gearmotor WEG KGG 613 G13 Emergency stop button assy Red mushroom head 077 EER Normal closed contact 077 EO1 Mercury vapor lamp 5000W 760 mm Ground terminal block EK 16 32 Wire terminal block SAK 4 32 Muffin fan 50 60 Hz 15 18W Main transformer 8 4 KVA 2 serie 380V 50 Hz Main transformer 8 4 KVA 2 serie 220V 50 Hz Main transformer 8 4 2 serie 415V 50 Hz Main transformer 8 4 KVA 2 serie 480V 60 Hz Fuse 5 x 20 Omega Terminal block connection fuse holder SAKS1 Lamp contactor Bulb 24V Ampmeter M170 10 5 Pantec Hozone free UV Bulbs L80 68 H Capacitor 4 1200V Main sw 503 110P Breter 3 PH
4. 15 16 ISSUED 1 0387 REV m OO JO Om P G N U V CURING SYSTEM 24 DESCRIPTION Gearmotor WEG KGG 613 G13 Hour counter HCM72 12 24 Vdc P C B Driver ESOVAR 53 or 51 3 PH microswitch 114 FT03 Main sw 503 110P Breter 3 PH OK light ind 105 DTL 500 Safety line magnetic sw Specify voltage Auxiliary transformer T1 Blowers main contactor K1 Relay LY2 12AC Relay MY2 24AC Safety gearmotor mag sw Q6 Safety blowers magnetic sw Q4 Q5 Safety 2ry coil 24V transformer Q3 Safety 2ry coil 220V transformer Q2 Safety try transformer Q1 FIG 3 PART NUMBER 218 00 002 00 218 20 125 00 218 00 001 00 218 20 109 00 218 20 107 00 218 20 108 00 218 20 110 00 218 20 112 00 218 20 121 00 218 20 128 00 218 20 129 00 218 20 117 00 218 20 115 00 218 20 114 00 218 20 113 00 218 20 111 00 Dynachem U V CURING SYSTEM NOTE ISSUED 1 0387 REV REF Di P Gabi ch FIG 4 U V CURING SYSTEM 24 DESCRIPTION PART NUMBER Muffin fan 50 60 Hz 15 18W 218 00 047 00 Safety microswitch AZ15ZVR 218 20 123 00 Amperometric transformer TAPK 10 5 218 20 119 00 Capacitor 4 uF 1200V 218 20 106 00 Main transformer 8 4 KVA 2 serie 218 20 100 00 U V CURING SYSTEM ISSUED 1 0387 REV 2 m JO G N A U V CURING SYSTEM 24 DESCRIPTION Push button assy Specify color Conveyor belt 710 mm 4 05 mt Pilot lamp power on assy Specify colo
5. 51 Push button Circuit 2 lamps unit Fcs1 0 shunt points 66 68 Circuit for 2 3 36 lamps unit shunt points 37 38 Circuit for 3 C52 lamps unit 37 shunt points 67 68 Zenit Fcs ae uni Circuit for 4 js lamps unit EMI 68 o R2 oe 5 5 46 SE oe 0905 Circuit for 3 4 lamps unit Circuit for 2 lamps unit shunt points 40A 39 R2 10 Circuit for 2 40 lamps unit 04 shunt points 41 42 6 3 2 C 5 41 Circuit 3 4 2 05 unit aq 3 5 5 42 Emergency circuit 343 5 line 43 Dynachem U V CURING SYSTEM 45 24 M3 55 Hc S5p 5 6 51 X S3p 5 2 46 56 54 10 NO youms pig oU 19 unoo INOH Z oU 191unoo inou 1 0 1911261 poiq NO V51IM5 duie1 puz yun 19 5 mA N et ou J8 UN09 191unoo JNOY 10 80010 NO dwe 15 s N T 312 16 15 14 13 12 11 10 M5 513 K 59 514 5 9 ES 50 7 u 510 oU t 10 0 10 1941981 epoiq sdwe 10 NO dure 19
6. MOD 923 CURING SYSTEM OPERATING AND SERVICE MANUAL X Dynachem chem U V CURING SYSTEM PRIOR TO INSTALLING OPERATING OR PERFORMING MAINTENANCE ON THE U V CURING SYSTEM THIS INSTRUCTION MANUAL SHOULD BE READ CAREFULLY TO THE BEST OF OUR KNOWLEDGE THE INFORMATION CONTAINED HEREIN IS CORRECT HOWEVER DYNACHEM DOES NOT GUARANTEE THE COMPLETENESS OR ACCURACY OF THE INFORMATION USER IS RESPONSIBLE FOR THE SAFE INSTALLATION AND OPERATION OF THE U V CURING SYSTEM GENERAL SPECIFICATIONS 1 Conveyor width 2 Working width 3 Type of Lamp mercury vapour lamps Electrical 4 Power type 5 Nominal voltage Model 6 Number of lamps 7 Power consumption kVA 8 Phase Amperage Max 380V 415V 480V 9 Lamp width 10 Cooling Fan Flow rate 11 Conveyor Speed 12 Conveyor Height Overall Dimensions 3 13 Width 14 Length 15 Height 16 Minimum space for operator see floor plan 17 Minimum space for maintenance see floor plan 710 mm 610 mm 5000 W Dynachem U V CURING SYSTEM 24 28 inches 24 inches 5000 W 3 phase 50 60 Hz Ground 922 2 13 34A 31A 27A 760 mm 1x1 1 kW 2000 1177 SCFM 380 415 480 923 3 15 37A 34A 29A 30 inches 2 0 75 kW 2000 m3 h 1177 SCFM Stepless adjustment from 1 950 2050 980 1230 800 500 to 10 m min 3 to 33 feet min 37 4
7. OK light ind 105 DTL 500 3 PH microswitch 114 FTO3 Safety line magnetic sw QT Specify voltage Safety 1ry transformer Q1 Auxiliary transformer T1 Safety 2ry coil 220V transformer Q2 Safety 2 coil 24V transformer Q3 Safety blowers magnetic sw Q4 Q5 Blower U HC 182M Utentra 380V 50 Hz Blower U HC 182M Utentra 415V 50 Hz Blower U HC 182M Utentra 480V 60 Hz Safety gearmotor mag sw Q6 Speed adjustment potentiometer Amperometric transformer TAPK 10 5 Pilot lamp power on assy Specity color White head ind 080LSFB Red head ind GER Lamp holder 080ADV Blowers main contactor Push button assy Specify color Yellow head ind 080PLGG Green head ind 080PLVG 1 N O 1 N C contact 080 B11V 1 N O contact 080 B10V IV 3 PART NUMBER Dynachem U V CURING SYSTEM 24 DESCRIPTION 218 20 123 00 218 20 124 00 218 20 124 01 218 20 124 02 218 20 125 00 218 20 126 00 218 20 127 00 218 20 128 00 218 20 128 01 218 20 129 00 218 20 129 01 218 20 132 00 218 20 134 00 Safety microswitch AZ15ZVR Switchoff lamps push button assy Red head 080PRG 1 N C contact 080F01V Hour counter HCM72 12 24 Vdc RC ARC voltage filter Diode rectifier bridge KBL04 Relay LY2 12 Socket relay Relay MY2 24AC Socket relay PYF Lamps housing handle Heigh voltage insulation cable IV 4 MASTER LIST PARTS PART NUMBER 218 02 005 00 218 02 006 00 218 02 007 00 218 02 0
8. V CURING SYSTEM The U V curing system has been specially designed for the safe and fast polymerization of the Ultra Violet curable products such as inks and dry film solder masks currently used in the manufacturing of prin ted circuit boards The wave length of the U V curing system lamps coincides with the sensitivity curve of most UV curable products thus ensuring fast and reliable curing The curing system is delivered complete and is ready to operate as received A few and easy operations have to be performed as descri bed in the following Be sure to uncrate the U V curing system carefully and to inspect it im mediately for shipping damage Report any damage to the area Dynachem Office and notify the respon sible carrier in writing within 8 days from the delivery date The two mercury vapour lamps are usually shipped in separate card board boxes they should be carefully unpacked and mounted on their supports underneath lamp reflectors shields Do not handle the lamps with bare hands Oils from the skin will cause hot spots and permanent damage The hood can be easily lifted up and supported using the holding rod supplied Connect the U V curing system to electrical power The direction of the conveyor belt is set to normally rotate from left to right A powerfull exhaust blower is supplied with the U V curing system this should be placed a convenient position e g against a wall ona suitable su
9. suggest that the following in formation be included with the order SPARE PARTS ORDERS 1 UV CURING SYSTEM FIG U V CURING SYSTEM 24 REF DESCRIPTION PART NUMBER 1 Exhaust pipe D 150 10 mtj 218 22 302 00 2 Safety lockable device 218 22 30300 3 Blower U HC J32M Utentra 4 Muffin fan 50042 15 18VV U V CURING SYSTEM 32 REF DESCRIPJION Exhaust f ipe D 150 10 mt Blower 182M Utentra Muffin fan 50 60Hz 1548W _ BN Kindly supply the machine Serial number Q ty Ref Description Part number Fig Exact shipping address Shipping method Orders should be placed with your local Dynachem office or distribu tor IV 1 Dynachem U V CURING SYSTEM STANDARD ABBREVATIONS USED FOR PARTS DESCRIPTIONS A ASSY BOT CIR CYLN COMPL CONN CTR CU D DIMEN EV FED HR IND JOG LAM LAT CUT LEN LFT LUBE CV PNEUM REL REG RT SECT SH SPROCK SUPP SW TEMP ML TRNS VERT Amps Assembly Bottom Circuit Cylinder Complete Connector Centering Centering unit Diameter Dimension Electrovalve Feed Hot roll Indicator Jogging Lamination Lateral cutting Length Left Lubricating Old Version Phase Part Number Pneumatic Release Regulator Right Section Shore Sprocket Support Switch Temperature Transport Volts Vertical IV 2 lt
10. 08 00 218 02 009 00 218 02 010 00 218 02 011 00 218 02 012 00 218 02 048 00 218 22 300 00 218 22 301 00 218 22 302 00 218 22 303 00 nachem U V CURING SYSTEM 24 DESCRIPTION Conveyor belt 710 mm 4 05 mt Chain drive 3 8 x 7 32 Trns roll D 100 x 717 Drive Trns roll D 60 x 717 Drive Sprock Z 10 3 8 Sprock Z 14 3 8 Sprock 2 24 3 8 Sprock Z 30 3 8 New reflector Brakets lamps supporting Ceramic faston sup Exhaust pipe D 150 10 mt Safety lockable device IV 5 Dynachem V CURING SYSTEM NOTE PPE E ancha ISSUED 1 0387 REV ISSUED 1 0387 REV REF gt WN A U V CURING SYSTEM 24 DESCRIPTION Emergency stop button assy Lamps housing handle Main sw 503 110P Breter Safety lockable device FIG 1 PART NUMBER 218 00 025 00 218 20 132 00 218 20 107 00 218 22 303 00 Dynachem CURING SYSTEM NOTE ISSUED_1 0387 REV ISSUED 1 0387 REV REF Q N FIG 2 U V CURING SYSTEM 24 DESCRIPTION PART NUMBER Safety microswitch AZ15ZVR 218 20 123 00 New reflector 218 02 048 00 Brakets lamps supporting 218 22 300 00 Ceramic faston sup 218 22 301 00 Heigh voltage insulation cable 218 20 134 00 Conveyor belt 710 mm 4 05 mt 218 02 005 00 Dynachem U V CURING SYSTEM NOTE ISSUED 1 0387 REV 10 11 12 13
11. inches 80 7 inches 38 6 inches 48 4 inches 32 inches 20 inches L1 922 18 Gross Weight 640 kg 1410 lb 19 Net Weight 440 kg 970 Ib 20 System flow rate requirement hem U V CURING SYSTEM 24 923 720 kg 1587 Ib 510 1124 Ib The exhaust air volume is approximately 900 at 3 to 5 m from the machine 530 Fts min at 10 to 15 Ft 21 Pipe diameter to connect blower and machine is mm 150 6 inches WORKING 1 Maximum thickness of the plate 9 mm 0 350 inches CHARACTERISTICS 1 2 FLOOR PLAN 800 32 ELECTRICAL CONNECTION A See general specification 500 20 nachem U V CURING SYSTEM L5 The curing system is warranted Dynachem Corporation against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dyna chem will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the U V curing system Dynachem for an additional 90 days period warrants that it will re place or repair at its option any part that proves to be defective ho wever the customer will be responsible for all labor charges during this additional 90 days period Dynachem should be notified in writing of any defect in material or workmanship of the curing system and if so in
12. ontrol switch Contact N O Contact N C Dynachem U V CURING SYSTEM 2 314 LAMP 220 380 415 480V 50 60 Hz Dynachem U V CURING SYSTEM Air exhaust ventilator 24Vc c Power supply ML AL OUT IM T N O contact i 4 N C contact oT 50 Flashing alarm SA Buzzer alarm R Push button lamp EN s e ten Block connection led indication Reed microswitch Photocell Transformer Antistatic bars Buffer relays module Encoder U V CURING SYSTEM youMs oneuBeur Ajojes V 1IM eui 9185 J0j82Ipul 1461 YO HdE yams 16 15 14 13 12 11 10 80 76 Jeuuojsuen Ayayes Jeunojsuel Detten yams _ Dynachem U V CURING SYSTEM 17 TRI 1 dwe yun 10 5 L 16 14 13 12 11 TR3 TR2 5 il o and 4 9 8 8 y due sdwej 10 NDO due yun sdwe 10 1
13. pport and connected to the exhaust duct on top of the U V curing system lamp hood A flexible exhaust hose is provided The purpose of this blower is to cool the lamps and to exhaust the ozo ne from the working area therefore the warm air should be blown out of the working place Suitable electrical terminals are provided inside the U V curing sy stem and the blower should be connected to them Switch on the Main switch of the curing system This will start the blower check the direction of rotation of the blower and reverse two wires if necessary Push SET UP button and adjust convejor speed turning the potentio meter Switch on the lamps one at the time waiting two minutes among the lighting of each lamp in this way you will avoid current rush 17 Dynachem U V CURING SYSTEM MAINTENANCE The conveyor belt is provided with lateral guides which prevent it from running out of the support rollers Should however the belt tend to move off center loosen the rollers by underscrewing the two allen screws located underneath and move slightly one side of the roller in question by means of the relative belt tensioning screw The only lubrication required is a small dab of gear grease in roller bea rings as well asa little chain oil on drive chains this should be done du ring routine preventative maintenance service 11 1 Dynachem U V CURING SYSTEM To avoid errors when ordering parts we
14. r Pilot lamp power on assy Specify color Emergency stop button assy Push button assy Specify color Speed adjustment potentiometer Switchoff lamps push button assy 170 10 5 FIG 5 PART NUMBER 218 20 122 00 218 02 005 00 218 20 120 00 218 20 120 00 218 00 025 00 218 20 122 00 218 20 118 00 218 20 124 00 218 20 104 00 Dynachem U V CURING SYSTEM ne 4 OM FIG 6 U V CURING SYSTEM 24 DESCRIPTION PART NUMBER Exhaust pipe D 150 10 mt 218 22 302 00 Safety lockable device 218 22 303 00 Blower U HC 182M Utentra 380V 50 Hz 218 20 116 00 Muffin fan 50 60Hz 15 18VV 218 00 047 00 chem U V CURING SYSTEM CN Fc Fc Fc Fc Ev Ev RE R1 4 6 Block connection Male female connector Push button N O Push button N C Microswitch N O Microswitch N C Proximity switch ind Proximity switch cap Electrovalve Electrovalve Resistor R Coil relay Contact N O Contact N C Contact N O N C Condenser Fuse holder Block connection fuse holder Pilot Switch Rectifier cooling system Column where command is positioned Page where command is positioned Air pressure gauge Contact brush connector ring Thermocouple Temperature regulator Reactance Inductance RC ARC voltage filter Coil of remote c
15. structed by Dyna chem the U V curing system or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair Neither the U V curing system nor any part thereof is to be returned to Dynachem without written authorization from Dynachem This warranty is effective only under the condition that the U V cu ring system is installed in accordance with Dynachem specifica tions Additionally the warranty is null and void if the U V curing system is abused or operated contrary to the instructions or if alterations or repairs are made by other than authorized Dynachem representati ves or by written permission from Dynachem The warranty for the U V curing system does not cover the UV lamps except for original manufacturing defects reported during the warranty period Dynachem s liability for any breach of warranty is limited as set out above to repair or replacement of the defective part and labor char ges in certain instances and in no case shall Dynachem be respon sible for any consequential damages nor shall Dynachem s liability in any case exceed the amount of the purchase price of the U V cu ring system This warranty is expressly in lieu of all other warranties express or implied including the warranty of merchantability of fitness for a particular purpose DYNACHEM is a Registered Trademark Dynachem U V CURING SYSTEM 1 6 DESCRIPTION INSTALLATION Caution f nachem U
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