Service Boards
Contents
1. 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 1 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Service Boards HAGO DOArdS RE 2 PP 9 EE EEE 3 Dispenser ee rra ara 10 ss DO RE eee eee 4 5 EEE ET 11 Layout left half side coocccom 4 Layout right half side oo ooo 5 Stepper board setting oocococccocncooco 6 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 2 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Handling boards ESD protection All of the printed circuit boards detailed below are equipped with among other things large scale integrated circuits Voltage surges caused by static charging from persons or objects can easily destroy the circuits In Mind the following rules to protect your printer against damages caused by electrostatic charge When handling boards make sure that you do not endanger the electronic circuits by way of static charging or discharging Before opening the printer place it on a grounded surface Earth your body using an ESD bracelet or other suitable means If no suitable ESD protection is available touch an earthed object e g a heating radiator before touching a board Only place boards on earthed surfaces Handling The conducting tracks of state of the art multilayer boards are very thin Thus if the board is bent or warped the conduc2. 1 Board 97315 restene R25 Pot setting A voltage HVxx CN19 Connector printhead motor CN20 Connector ribbon motor CN21 Connector feed motor CN29 Test point printhead voltage JP1 Connector voltage cable printhead Connector supply voltage 28 V AC Connector supply voltage 28 V AC de 10 A slowblow Else LET 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 6 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Stepper board setting 3 Setup all sensors as follows Select OTHR SCHK sensor check in the parameter menu Press the CUT or FEED key until the parameter corresponding to the sensor which is to be set shows up on the display column Display parameter Arrange the setting condition column Setting condition 4 Change the setting by turning the corresponding potentiometer column Photo switches e Mech switches IIE Printhead gt O IIE O O Pot until the reading coincides with the entry in the column Test point value or Display value The settings of both types of punch sensors light transmission and reflex are shown on the display The settings of material end sensor printhead sensor and ribbon end sensor require the use of a voltmeter at the corresponding test point column Test point The switches magazine limit switch TDI single start sensor and hood switch don t require any sett
3. E ds N ET VAT Ere fore Ede derre oe Lid jp TEL FAG SG OG ag gt gt 5 1 nd P9 AA pie SA hj m r AA je 0 OL LE lt ie E Fed ri no ID Function O O Function S Stepper board 97315 CN13 Connector reflex punch sensor P1 Pot setting material end sensor MXX CN14 Connector reflex sensor TDI magazine 2 Pot setting dispenser material transport CN15 Connector light transmission punch sensor sensor Xxx color sensor CLXX P4 ot setting material speed Oxx CN26 p CN2 CN8 Connector data cable printhead CN9 Connector material end sensor N17 Conn single start TTX material speed TDI CN18 Hood switch CN23 Conn magazine bottom position sensor TDI ower Stacker TDI p CN30 Test point for setting material end sensor CN31 Test point for setting dispenser mat transp color sensor CN32 Test point for setting printhead sensor CN10 Conn dispenser mat transport color sensor CN10 Connector TDI magazine top pos sensor Uxx CN12 Connector printhead sensor CN34 Test point for setting ribbon end sensor CN35 Connector fan 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 5 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Layout right half side O oe si ms ARAN AA 1E 77 i g i di RD ae er HOP KCC y rain N k Soot MT TH TT TH a Pe 4
4. f the printhead voltage while the printer is performing a print job is not possible 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 9 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Peripherals board TATI ATA EN PRA e i HH t LECE LISA LI A EE Ss i ER MTT ITITIT ine k air F a oe oe oF ID Designation Function Peripherals board 99054 Can be applied with the options Applicator Cutter Rewinder Infeed and Cutter Stacker Connector signal power connection to dispenser board Pot setting infrared sensor R41 Pot setting label present sensor dispenser CN3 Connector infrared sensor Dependent on the applied option the infrared sensor is being used in different ways Cutter Stacker and Cutter No setting required Rewinder and Infeed setting of P1 to reach a maximum of difference between both end positions display Label present sensor Setting of R41 to a value of 2 5 V indicated by a voltmeter applied at test point CN6 sensor clear and hood closed Connector touch down home sensor signal touch down Applicator plate contacts the product The applicator changes direction and moves forward to home position Signal home sensor The Applicator is in home position Test point 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 10 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Dispenser b
5. ings The displayed value 0 or 15 corres ponding to the switch position indicates the correct function of the switch Refer to the values printed with gray background for setting Make sure to keep the photoelectric switches clear while setting The values for photoelectric switches with inserted material are only listed to counter check the setting The last row of the table below shows the conditions for the printhead setting Set the head temperature HV to 99 before setting the voltage For details refer to topic section Info printouts and parameters paragraph HV xx printhead temperature Don t use the printer housing as a ground contact but the ground contact on the stepper board CN2 Otherwise you will set the voltage too high what will damage the printhead More detailed information about the parameter OTHR SCHK can be found in the subject section Info Printouts and Parameters Continue next page 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 7 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Setting object Setting condition Voltage Display Display Test point Para Value xx meter Material end sensor CN9 Without material sensor clear P1 lt 0 3V Mxx CN30 Material inserted 22 9 1 CN30 Dispenser mat transport CN10 sensor clear P2 lt 0 3V XXX loop control TTX CN31 Sensor covered 2 5 V 1 CN31 Color sensor Without ribbon sensor clear P2
6. lt 0 3V CLxx TTX Color O ption CN31 Ribbon inserted sensor 2 0 V 1 covered CN31 a D D D D D Separator sensor TDI Sensor above recess of disc Turn P4 clear econ pos printhead anti clock raised wise to the Sensor covered x5V print pos printhead lowered CN32 Punch sensor reflex CN13 Without material sensor clear P5 TTX mennes ET Ds mad Printhead sensor printhead position RXXX Reflex mark 10 255 White material a No sensorasserbied LI Magazine reflex sensor CN14 Without material sensor clear TDI Material inserted Punch sensor CN15 Without material transmission Material inserted Ribbon end sensor CN16 Sensor above hole in oscillator disc Sensor clear anti clock wise to the limit Sensor covered single Start TTX CN17 Without material Material inserted 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 8 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Setting object Setting condition Voltage Display Display Test point Para Value xx meter Speed sensor TDI CN17 Without material lt 0 3V Oxx CN33 Material inserted 22 0 V CN33 Hood si GB Hood dosed dvd moen a Magazine limit switch CN23 or at bottom position OPP TDI Magazine not at bottom positon ma Printhead voltage CN29 Printhead 25 5V CN29 IM Printhead voltage setting only in off line mode Setting o
7. oard E ae N Ta EE al rr p al ji Eh 2 iF 3 m3 E dye avd ort l da F i gi mr JE IE ee i ARETE LL m A 1 l oe tal ha he nj eh N TT N 5 Ma EE i 1 i OR EA bat j 4 Fn WD Designation Function O O 1 Dispenser board 99055 Pi Connector material fixing motor CN3 CNA Setting to a maximum difference between the displayed values of backing paper inserted low value and backing paper not inserted high value Pot setting reflex sensor backing paper parameter Wxx 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 11 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Index Control panel CONNECTION cccceeeeee ees 3 Printed circuit boards handling 2 CPU BA Lave 3 Real time ClOCk oocococcconcocccococnconcnconcnos 3 Dispenser board ia 9 Stepper board Interface connector layout left half side coocccooccooo 4 CEI OMICS asses EE EE SERS EE EG Een 3 layout right half side coooccccooncco 5 Sel OAR EE EE OO LERE DE 3 SMT 6 Peripherals DOAard oococcoccoccconconconconons 8
8. ting tracks can easily crack Im Avoid bending or warping boards II Avoid the use of excessive force when removing or inserting boards 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 3 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme E pP B Y pa AAA _ a a ee a E ESE E EE EE E EEK NEE EE NEE I 1 ft gt ft tft ft Bt amp amp Ff fF 1 EE aa 2 2 FT EEE A 2 FE i F t P p 1 i F E mm sy le O gt r LE EEEE vm mr ME AN EN EN NN EE EE CA is N N ME EE EE ON O N ME EE N Mm alli v F F 1 Fa AA Ka Le Ga LA A O 3 mm Ee FN OLE el bk EKTE SETET ETE h sd BEE E E TT SS TEER MEER P 1D Designation Function 1 CPU Board 97191 Base for optional real time clock Base for interface IC serial interface RS485 LTC 490 J2 Selection analog reference J2 plugged internal 5 V J2 not plugged external Selection memory type J3 plugged 8 MB J3 not plugged 4 MB Selection memory J4 plugged PROM J4 not plugged FLASH Jo Selection Vcc or A 18 1 2 plugged 28 pin 2 3 plugged 32 pin CN2 Plug 2 stepper board CN9 Connector standard control panel 01 02 Rev 2 13 03 SERVICE MANUAL Service Boards Seite 4 TTX x50 67x Wildcats plus S 45 65 95 105 TDI STDI XXtreme Stepper board Layout left half side j LA las rt a v g al mm ar ng PC PRD Fur Lo Mir y i E nm
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