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INNOMAG ® TB-MAG™ ASME and ISO

1. 26 Supplementary user instructions 10 1 43 Thermal expansion 4 8 2 21 ThermicSense 4 7 1 3 21 Tools required 6 4 26 Transport and storage 2 9 Troubleshooting 7 eese 37 FLOWSERVE dn 1 INTRODUCTION AND SAFETY 1 1 General These instructions must always be kept close to the product s operating location or directly with the product Flowserve products are designed developed and manufactured with state of the art technologies in modern facilities The unit is produced with great care and commitment to continuous quality control utilizing sophisticated quality techniques and safety requirements Flowserve is committed to continuous quality improvement and being at service for any further information about the product in its installation and operation or about its support products repair and diagnostic services These instructions are intended to facilitate familiarization with the product and its permitted use Operating the product in compliance with these instructions is important to help ensure reliability in service and avoid risks The instructions may not take into account local regulations ensure such regulations are observed by all including those installing the product Alway
2. 26 6 6 26 6 7 Examination 28 6 8 Gasket 29 6 9 Casing 29 6 10 Containment Shell Repair 29 6 11 Impeller 30 6 12 Wet End Assembly 31 6 13 Drive End Disassembly 32 6 14 Drive End Assembly 33 6 15 Bearing Frame Assembly 33 6 16 Bearing Frame Installation 34 6 17 Bearing Frame Disassembly 35 7 Troubleshooting seccina 37 7 1 Faults causes and remedies 37 8 PARTS LISTS AND DRAWINGS 40 8 1 Sectional drawing 40 8 2 Long Couple Bearing Frame Sectional Drawing optional secondary containment seal shown 41 8 3 Parts Interchangeability 42 8 4 General arrangement drawing 43 9 CERTIFICATION eee 43 10 OTHER RELEVANT DOCUMENTATION AND MANUJALS notera Bladen 43 10 1 Supplementary User Instruction manuals 43 10 2 Change notes 43 10 3 Add
3. jays 3uauiure3u05 0318 VIN3N Ajquassy yousew 193nO asta 23l VIN3N dajdepy O3I VIN3N 5 2 ald JAWA 931 VWaN aWesy 1030W Page 42 of 44 FLOWSERVE in 8 4 General arrangement drawing The typical general arrangement drawing and any specific drawings required by the contract will be sent to the Purchaser separately unless the contract specifically calls for these to be included into the User Instructions If required copies of other drawings sent separately to the Purchaser should be obtained from the Purchaser and retained with these User Instructions 9 CERTIFICATION Certificates determined from the Contract requirements are provided with these Instructions where applicable Examples are certificates for CE marking ATEX marking etc If required copies of other certificates sent separately to the Purchaser should be obtained from the Purchaser for retention with these User Instructions 10 OTHER RELEVANT DOCUMENTATION AND MANUALS 10 1 Supplementary User Instruction manuals Supplementary instruction determined from the contract requirements for inclusion into User Instructions such as for a driver instrumentation controller sub driver seals sealant system mounting component etc are included under this section If further copies of these are required they should be obtai
4. 100 x 65 x 200mm 0 1 210 140 Motor Frame NEMA C Face Impeller Diameter A 56 Series Only t 165 ie 165 140 B 143 5 T Impeller trim for ISO models must be specified in mm 182 4 D 213 5 Bearing System E 254 6 Max A Series Bushing Shaft Pump F 254 6 4 Pole S 1 SiC SiC 284 6TSC Max B Series C 2 SiC DLC SiC DLC G 324 6TSC H 364 365TSC Wear Rings Thrust Collar System J 284 6 Imp Wear Ring Cont Shell Wear Ring Case Wear Ring Case Thrust Collar uc 324 6TC amp 405TSC S 1 SiC SiC SiC CF PTFE IEC B5 2 SiC SiC CF PTFE SiC 80 A Series Only 3 SiC SiC SiC SiC 90S L c 7 SiC SiC DLC SiC DLC CF PTFE P 1001 112 8 SiC SiC DLC CF PTFE SiC DLC 132S M Max A Series c 9 SiC SiC DLC SiC DLC SiC DLC S 160M T 160M L Max B Series Gasket All Gaskets are 0 210 square cross section U 180M L S 1 FEP FKM Fluorocarbon t V 200L 2 Fluorocarbon uc 225S M 3 EPDM Ethylene Propylene uc Y 250M uc Z 280S Flanges All Pumps Are ISO Dimensional all flanges are ISO PN16 castings w ith various bolt patterns ta A Series Optional High Torque Drives S 2 ISO DIN PN16 Flanges ic B C Series Optional High Torque Drives 3 _JIS 10 kg cm Flanges uc Optional Ultra High Torque Drive 0 ANSI Class 150 Flanges Product Group Construction E TB MAG E Impeller Casing Casing Retaining Containment Shell Impelle
5. 4 7 1 3 ThermicSense Installation The ThermicSense thermowell will be packaged separately for protection during shipping and must be assembled before use For wiring refer to the thermocouple sensor manufacturer s instructions a Verify that rubber gasket o ring is secured to temperature sensor tip b Insert temperature sensor tip into the thermowell and hand tighten c Usea 1 2 in wrench to fully secure the sensor to the thermowell CAUTION Do not over tighten d Adjust direction of sensor sheathing before tightening compression fitting e Ensure sensor tip is fully pressed into thermowell The sensor must be fully inserted to get an accurate reading f Hand tighten the compression fitting g Usea 1 2 wrench to fully tighten the compression fitting and secure sensor sheathing Do not over tighten the fitting h Affix the PTFE drain gasket to thermal well i Insert the completed ThermicSense assembly into the casing drain and insert bolts 1 2 in 13 ASME M12x1 75 ISO with lock washers j Tighten bolts evenly to maintain alignment and torque to 13 5 Nm 10 Ibfeft k Install wire leads to appropriate temperature monitor per manufacturer instructions and guidelines 4 8 Final Shaft alignment check 4 8 1 Close coupled pumps Alignment between the pump shaft and motor shaft is built in by precise machining of the parts that position these shafts Parallel alignment of 0 18 mm 0 007 in and
6. 7 TROUBLESHOOTING 7 1 Faults causes and remedies The following is a guide to troubleshooting problems with Flowserve Innomag TB MAG pumps Common problems are analyzed and solutions offered Obviously it is impossible to cover every possible scenario If a problem exists that is not covered by one of the examples refer to one of the books listed in Section 10 Additional Sources of Information or contact a Flowserve sales engineer distributor or representative for assistance FAULT SYMPTOM Pump overheats and seizes U Pump vibrates or is noisy U Pump requires excessive power U Pump loses prime after starting U Insufficient pressure developed Insufficient capacity delivered Pump does not deliver liquid y POSSIBLE CAUSES POSSIBLE REMEDIES A System troubles Check complete filling Re prime pump and verify that e e Pump not primed or filled with liquid suction pipe is full of liquid Check the suction pipe for high points that can trap air Pump or suction pipe not completely filled with liquid Vent and or prime Confirm that any discharge valves or control valves are not Discharge pipe clogged or valve shut stuck shut Inspect discharge pipe for blockage Confirm that any suction valves or control valves are not GSuction pipe clogged or valve shut stuck shut Check strainer device Inspect suction pipe for blockage
7. M FLOWSERVE gt USER INSTRUCTIONS INNOMAG TB MAG Installation ASME and ISO Sealless Operation Horizontal close coupled long coupled and vertical Maintenance ETFE lined sealless chemical process pumps PCN 26999988 06 14 E Original instructions AN These instructions must be read prior to installing operating using and maintaining this equipment Experience In Motion FLOWSERVE in TABLE OF CONTENTS Page 1 INTRODUCTION AND 4 121 Genaral censier 4 1 2 marking and approvals 4 1 8 044 4 1 4 Copyright 4 1 5 Duty conditions sees 4 1 6 Salty isch uius de ee dera e geni tua aai 5 1 7 Nameplate and safety labels 9 1 8 Specific machine performance 9 1 9 Noise level eene 9 2 TRANSPORT AND 9 2 1 Consignment receipt and unpacking 9 2 2 2 200000 10 ACE p 10 2 4 5 0 ava e adds 11 2 5 Recycling and end of product life 11 3 DESCRIPTION eee 11 3 1 2 11 3 2 11 3 3
8. 13 3 4 Design of major 14 3 5 Performance and operating limits 14 4 15 4 1 Location 16 4 2 Part assemblies 16 4 3 Fo ndalion edens 16 4 4 18 4 5 19 4 6 Electrical connections 20 47 Protection 20 4 8 Final Shaft alignment 21 5 COMMISSIONING START UP OPERATION AND 22 5 1 Pre commissioning procedure 22 5 2 Direction of 22 5 3 Priming and auxiliary supplies 22 5 4 Starting the 22 5 5 Running the 22 5 6 Stopping and shutdown 23 5 7 Hydraulic mechanical and electrical duty 23 Page 2 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Page 6 4 4442 01 24 61 General sse 24 6 2 Maintenance schedule 24 6 3 Spare 25 6 4 Tools required 26 6 5 Fastener torques
9. d Remove the bolts connecting the motor to the baseplate e Move the motor aside to allow space for wet end bearing frame 1340 separation f Remove the bolts 2 connecting the adapter foot 3134 to the base g Remove the 4 hex caps screws 6570 1 on the adapter 1340 h Separate the drive end which includes the adapter 1340 outer magnet assembly 0230 and the motor from the wet end by evenly tightening the 2 jack bolts see Section 6 4 1 through the jack bolt holes in the containment ring 3830 i Firmly hold the bearing frame 3200 1340 and with smooth continuous force pull it away from the wet end j Placethe bearing frame 3200 1340 aside for disassembly of the wet end 6 6 2 Wet End Disassembly 6 6 2 1 Wet End Disassembly Piped Up When handling hazardous and or toxic fluids skin eye and respiratory protection are required If pump is being drained precautions must be taken to prevent injury or environmental contamination A CAUTION Ensure suction and discharge valves are completely closed FLOWSERVE dae Noa the pump and individually decontaminate each component in accordance to all federal state local and company environmental regulations For larger pumps TB MAG B C W F G Series we recommend having two people perform the following procedures in order to decrease the chance of damaging or breaking the SiC components a Loosen all hex caps screws 6570 1 o
10. 2 1 2 in 13 x 5 in o Series IEC Adapter 1340 2 M12 1 75 x 11 cm o B C F G Series ASME Adapter 1340 2 5 8 in 11 x 5 in o B C F G Series IEC Adapter 1340 2 M16 2 11 ASME Outer Magnet 0230 1 2 13 4 5 Page 26 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 IEC Outer Magnet 0230 2 8 1 25 x 30 mm M12 1 75 x 100 mm jackscrew and jackscrew plate TLG 2042 Sl Needle Nose Pliers Arbor Press Lathe Caliper Hobby Knife 6 4 2 Flowserve Innomag Specialized Equipment e Shaft Removal Tool a A E Series Part TLG 2017 AA b B C F G Series Part TLG 2018 AA e Shaft Centering Tool a A E Series Part TLG 2013 SI b B C F G Series Part TLG 2015 SI C Series H Models Part TLG 2014 SI e Bushing Installation Removal Kit a Part TLG 2016 AA Dial test indicator e Impeller Trimming Sleeve a AVE Series Part TLG 2033 AA b B C F G Series Part TLG 2023 AA 6 5 Fastener torques Fastener Screw size Torque Nm Ibf ft 8 5 16in 16 12 2 M10 3 8in 25 18 M12 1 2in 35 26 otherwise Stud M16 5 8in 80 59 M20 3 4in 130 96 CAUTION Non metallic gaskets incur creep relaxation before commissioning the pump check and retighten fasteners to tightening torques stated 6 6 Disassembly The preventative maintenance and disassembly procedures are intended for use dur
11. carried out by fully trained and qualified personnel 5 1 Pre commissioning procedure CAUTION Long coupled bearing frames are shipped without oil For long coupled pumps fill the bearing housing 3200 with correct grade of oil to the correct level according to Section 6 15 5 2 Direction of rotation AN CAUTION Correct rotation is indicated by the arrow on the casing 1100 Improper rotation will not damage the pump however performance is greatly reduced Rotation may be determined by viewing the CAUTION Do not bump the motor to test rotation or run the pump without the suction completely flooded Dry running can damage the ump in a matter of seconds if the pump is not equipped with dry run bearings A CAUTION If maintenance work has been carried out to the site s electricity supply the direction of rotation should be re checked in case the supply phasing has been altered 3 5 o S 2 5 3 Priming and auxiliary supplies 5 31 Auxiliary supplies CAUTION i Ensure all electrical hydraulic pneumatic sealant and lubrication systems as applicable are connected and operational 3 2 Filling and priming A CAUTION Ensure inlet pipe and pump casing 1100 is completely full of liquid before starting continuous duty operation INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Priming may be carried out with an ejector vacuum pump interceptor or other equip
12. 0 1 8 25 5 50 Motor Frame 3x2x6 0 1 7 00 5 50 NEMA C Face B4 1 5x 8 A50 0 1 8 25 5 50 56C A Series Only 5 3 2 6 10 0 1 7 00 5 50 143 5 6 4 3 6 0 1 7 00 5 50 182 4 Ci 3 2 8 60 0 1 8 25 5 50 la D 213 5TC C2 4x3x 8 A70 0 1 8 25 5 50 ta E s 254 6TC Max A Series C3 2x 1x 10 05 0 1 10 5 50 254 6 4 Pole ICL M N 2x 1x10 Low Flow A05 0 1 10 5 5 50 284 6TSC B Series 4 3 1 5 10 50 0 1 10 5 5 50 G 324 6TSC 5 3x2x 10 A60 0 1 10 5 5 50 H 364 365TSC C6 4x3x 10 A70 0 1 2 10 5 5 50 t J 284 6 4 3 10H 70 0 1 2 10 5 8 00 uc K 324 6TC amp 405TSC C8 6x4x 10H A80 0 1 2 10 5 8 00 IEC 5 C9 6x4x 8 A80 0 1 2 8 25 5 50 80 A Series Only V1 2x1 5x6 Vertical 2015 15 0 1 6 65 4 00 90S L W1 2 1 5 8 Vertical 2015 17 0 1 8 25 5 50 1001 112 w3 3x2x6 Vertical 3020 17 0 1 8 25 5 50 ta R 1325 A Series Note Drive Torque availible drives per pump size S 160M Impeller Diameter T 160M L Max B Series 6 125 inches example 665 6 65 U 180M L t Impeller trim for ANSI models must be specified in inches t V 200L 225S M Bearing System uc Y 250 Bushing Shaft Pump uc Z 2805 S 1 SiC SiC ta A Series Optional High Torque Drives 2 SiC DLC SiC tc B C Series Optional High Torque Drives
13. C G 80 76 71 65 Notes 1 values are for the maximum usable motor size 2 for 1180 and 960 rpm reduce 1450 rpm values by 2 dBA For 880 and 720 rpm reduce 1450 rpm values by 3 dBA 3 Choosing a fan cooled motor will increase noise levels 4 Placing valves orifices or flow meters near a pump will increase noise levels inside the pump For estimating sound power level Lwa re 1 pW then add 14 dBA to the sound pressure value 2 TRANSPORT AND STORAGE 2 1 Consignment receipt and unpacking Immediately after receipt of the equipment it must be checked against the delivery shipping documents for its completeness and that there has been no damage in transportation Any shortage and or damage must FLOWSERVE s be reported immediately to Flowserve and must be received in writing within one month of receipt of the equipment Later claims cannot be accepted Check any crate boxes or wrappings for any accessories or spare parts that may be packed separately with the equipment or attached to side walls of the box or equipment Each pump wet end has a unique serial number Check that this number corresponds with that advised Always use this number in correspondence and when ordering spare parts or further accessories 2 2 Handling Boxes crates pallets or cartons may be unloaded using fork lift vehicles or slings dependent on their size and construction 2 3 Lifting A crane must be used for
14. Containment Shell Impeller C Consult Factory for Availability Body Casting Lining Drain Rings Lining Composite Torque C9 C9 Model Only S 0 CFETFE D I ETFE Yes CF ETFE CF ETFE Aramid Standard t High Torque Option 1 CF ETFE D ETFE No CF ETFE CF ETFE Aramid Standard u Ultra High Torque Option C 4 CFETFE D I ETFE Yes CF ETFE CF ETFE Aramid Ultra Price Adder c 5 CFETFE D I ETFE No CF ETFE CF ETFE Aramid Ultra C 6 31655 Unlined No CF ETFE CF ETFE Aramid Standard Rev Date 4 17 2014 Not an exhaustive list Available options subject to change without notice Consult factory for availability and pricing Page 12 of 44 FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 s TB MAG ISO DIMENTIONAL PUMP IDENTIFICATION CODE Wet End E1 165 1 1 1 2 0 E N O Drive End Models suction xDischarge x Nominal impeller Diameter Impeller Dia mm Drive Torque Option Code Size Drive Torque Max Min 0 Standard Torque E1 60x 32 160mm 0 1 169 102 1 High Torque E3 65x50x 160mm 0 1 169 102 2 Ultra High Torque F1 50 x 32 x 200mm 0 1 210 140 Ultra High Torque is for K W Motor Frame Only F4 65x 40 x 200mm 0 1 210 140 G2
15. FLOWSERVE dne FAULT SYMPTOM INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Pump overheats and seizes U Pump vibrates or is noisy U Pump requires excessive power U Pump loses prime after starting U Insufficient pressure developed Insufficient capacity delivered U Pump does not deliver liquid POSSIBLE CAUSES POSSIBLE REMEDIES Air vapor pocket in suction line Check suction line design for vapor pockets e e Air leaks into suction line Check suction pipe is airtight e e Inlet of suction pipe insufficiently submerged Check system design Speed too low CONSULT FLOWSERVE Speed too high CONSULT FLOWSERVE Total head of system higher than differential head Check system losses Increase impeller size or motor speed of pump Remedy or CONSULT FLOWSERVE Check system losses Decrease impeller size or motor Total head of system lower than pump design head speed Remedy or CONSULT FLOWSERVE Specific gravity of liquid different from design Viscosity of liquid differs from that for which Check and CONSULT FLOWSERVE designed Measure value and check minimum permitted m Operation at very Remedy or CONSULT FLOWSERVE Verify flow with instrumentation or batch cycle time and adjust as needed Measure value and check
16. Head requirement higher than anticipated or Confirm than discharge line is not blocked or valve is not undersized impeller Pump casing and pipes stuck shut Pump may require a larger impeller to overcome immediately before and after the pump heat up system head e e Clogged impeller Open pump and clear blockage from impeller Open pump and clean blockage from grooves in between e e Clogged thrust balancing passages in impeller impeller and bushings Shut off pump Verify that the motor spins smoothly by hand If motor will not spin by hand open pump for inspection If motor spins by hand confirm that the impeller is sized for e e Decoupled Impeller operating conditions and liquid specific gravity Verify the viscosity of the liquid is not too high Note that the impeller and or outer magnet may be weakened if overheated Calculate volume of the suction pipe It is recommended Suction pipe volume too large for priming that the priming chamber volume should be 3 times the chamber suction pipe volume Decrease suction pipe volume Move pump closer to source Suction lift too high or level too low Check NPSH gt NPSHk proper submergence losses at Insufficient margin between suction pressure and strainers and fittings vapor pressure e Excessive amount of air or gas in liquid Check and purge pipes and system Page 37 of 44
17. TB MAG chemical process pumps are fluoropolymer lined magnetically coupled single stage thrust balanced centrifugal pumps Pump options include ASME and ISO horizontal as well as ASME vertical The horizontal version of the TB MAG pump line conforms to the dimensional specifications noted in ISO 2858 for ISO pump sizes and ASME B73 3 for ASME pump sizes although a few exceptions do exist Both have centerline discharge 3 2 Nomenclature The pump size will be noted on the nameplate as in this example A161311100 ADO See the following charts for pump identification codes FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 4 TB MAG ANSI DIMENSIONAL PUMP IDENTIFICATION CODE Wet 1 613 111 0 0 A D 0 Drive End Models Suction x Discharge x Nominal Impeller Diameter Drive Torque Option Code Pump Size STD Drive Torque Min 0 Standard Torque 1 1 5x 1x6 AA 0 1 6 65 4 00 1 High Torque IAL M N 1 5 1x6 Low Flow 0 1 6 65 4 00 2 Ultra High Torque 1 5 6 AB 0 1 6 65 4 00 Ultra High Torque is for K W Motor Frame A4 3x 2x6 0 1 6 65 4 00 B1 15x1x8 AA 0 1 8 25 5 50 BL M N 1 5x 1x 8 Low Flow AA
18. all pump sets or components in excess of 25 kg 55 Ib Fully trained personnel must carry out lifting in accordance with local regulations Slings ropes and other lifting gear should be positioned where they cannot slip and where a balanced lift is obtained The angle between slings or ropes used for lifting must not exceed 60 ZN CAUTION To avoid distortion the pump unit should be lifted as shown i i 2 Pumps and motors often have integral lifting lugs or eye bolts These are intended for use in only lifting the individual piece of equipment AN CAUTION m Do not use eye bolts or cast in lifting lugs to lift pump motor and baseplate assemblies AN CAUTION Care must be taken to lift components or assemblies above the center of gravity to prevent the unit from flipping 2 3 1 Bare pump Horizontal pumps Sling around the pump discharge nozzle and around the outboard end of the bearing housing or adaptor with separate slings Choker hitches must be used at both attachment points and pulled tight The sling lengths should be adjusted to balance the load before attaching the lifting hook Page 10 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Make sure the completion of the choker hitch on the discharge nozzle is toward the coupling end of the pump shaft as shown in Figure 2 1 Figure 2 1 Vertical pumps Place one sling around the pump discharge nozzle and one around the
19. and push the shaft 2100 in using an arbor press until the shaft 2100 is flush with the centering tool Remove the shaft centering tool e Place the aluminum block directly on the shaft 2100 and press the shaft 2100 down the rest of the way down until it is firmly seated 6 11 Impeller Repair 6 11 1 Bushing Removal This procedure requires the Flowserve Innomag bushing installation removal kit part TLG 2016 AA TLG 2003 S TLG 2012 3I TLG 2027 S Make sure the bushing removal tool is perfectly centered to prevent damaging the inside of the impeller 2200 We recommend placing a shop towel under the impeller 2200 to prevent damage to the SiC when it falls free Page 30 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 a ForA V E Series impellers insert TLG 2027 Sl into TLG 2010 SI and center it on the thrust control valve 3300 2 For B C W F G Series use TLG 2009 SI with TLG 2012 SI inserted b With the arbor press carefully push the bushings down with the removal tool until the first bushing 3300 and spacer 3300 1 dislodge c Liftthe impeller 2200 and remove the first bushing 3300 and spacer 3300 1 to allow room for removing the second bushing 3300 and thrust control valve 3300 2 d Continue pressing down on the arbor press until the second bushing 3300 and thrust control valve 3300 2 dislodge e When the second bushing 3300 and thrust
20. is normal Wait 1 2 minutes and re pressurize the seal chamber to 1 7 bar 25 psig h Measure pressure decay Pressure drop should be less than that indicated in the table in step a i Vent pressure from cavity upon completion of the test and reconnect any leak sensors or drain lines to the adapter 6 16 Bearing Frame Installation All bearing frames 3200 are shipped without oil See the following table for the recommended oil Mineral Cil Quality mineral oil with rust and oxidation inhibitors Mobil DTE Heavy Medium ISO VG 68 or equivalent It normally takes 2 hours for bearing temperature to stabilize and the final temperature will depend on the ambient rpm pumpage temperature and pump size Synthetic Oil Royal Purple Conoco Syncon 68 or equivalent FLOWSERVE s The recommended oil lubricant has 68 cSt viscosity at 40 C 104 F with temperature range from 5 to 80 23 to 176 F Multiple manufacturers make this type of oil with designation ISO VG 68 according to ISO 3448 and DIN51524 part 2 The maximum temperature that the bearing can be exposed to is 105 C 220 F a Align the motor coupling per the manufacturers specifications and secure the pump to the base plate b Install a coupling guard over the exposed shafts and coupling the pump has been bolted to the base plate and leveled remove the plug 6569 from the top of the bearing frame unit 3
21. manual Carefully clean and inspect all internal parts 6 7 1 Casing lining Inspect the casing 1100 lining for any abrasion cracks or delamination Casing 1100 replacement is necessary if lining is breached Minor scratches or cuts less than 0 1 mm 0 040 in depth are acceptable 6 7 2 Silicon Carbide SiC When inspecting the pump internals check all Silicon Carbide SiC parts for cracks chips and scoring marks Minor chips less than 0 5 mm 0 020 in are acceptable FLOWSERVE s 6 8 Gasket O ring After dismantling discard and replace Pump Shaft Retaining Ring Wear Ring Back Stationary Containment Shell 6 8 1 Outer Magnet Wipe the inside of the outer magnet assembly 0230 clean from all foreign particles 6 9 Casing Repair 6 9 1 Casing Wear Ring Removal a Insert a flathead screwdriver into the casing 1100 notch opposite the plastic weld point on the retaining ring and pry out the retaining ring b Lift out the thrust collar 3041 2 and front stationary wear ring 1500 with your fingers Pull the front stationary retaining ring 6810 1 free c Remove the locking key s 6810 4 6 9 2 Casing Wear Ring Installation a Insert thrust collar 3041 2 grooved side up and align the keyway notch on the thrust collar 3041 2 with the casing 1100 keyway notch b Insert and align the SiC front stationary wear ring 1500 with the keyway notch in the casing 1100 c Inse
22. maximum ee Operation at high capacity permitted Remedy or CONSULT FLOWSERVE B Mechanical troubles M Check the flange connections and eliminate strains using add i Misalignment due to pipe strain elastic couplings or a method permitted Tighten mounting bolts on pump feet and baseplate e Piping or pump not properly anchored Confirm that the suction and discharge pipes are properly supported per Hydraulic Institute recommendations Check setting of baseplate tighten adjust grout base as Improperly designed foundation required e ee Partially clogged impeller is unbalanced Open pump and clear blockage from the impeller If burning smell coming from back of pump the outer magnet is installed incorrectly Confirm that the groove on Rotating part rubbing on stationary part internally the outer magnet assembly lines up with the edge of the adapter Re align and replace components as necessary Check and CONSULT FLOWSERVE if necessary ee Bearings worn Replace bearings e ee Wearing ring surfaces worn Replace worn wear ring surfaces e Impeller damaged or eroded Replace or CONSULT FLOWSERVE Abrasive solids in liquid pumped Check and CONSULT FLOWSERVE Excessive thrust caused by a mechanical failure Check wear condition of impeller its clearances and liquid inside the pump passages Open the pump Replace parts as needed e Pump maximum temperature exceeded CONSULT FLOWSERVE Page 38 of
23. motor configuration before you begin b IEC 80 amp IEC 90 do not require dowel pins c IEC 100L 112M and 132S M require 6 dowel pins installed on the inner ring of unpainted dowel pin holes 132 requires 6 dowel pins installed on the outer ring of unpainted dowel pin holes Page 33 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 e Firmly pound the 6 dowel pins in with a hammer until they are firmly seated The properly installed dowel pin will be flush with the adapter 1340 face f Motors larger than IEC 132 require an adapter plate To install align the inner holes on the adapter plate with the holes on the bottom of the adapter 1340 g 160 amp IEC 180 requires the installation of adapter plate ADP 1125 SI IEC 200 requires the installation of adapter plate ADP 1135 Sl h Insert and tighten the 4 hex caps screws 6570 1 to the adapter plate i properly configured align the bolt holes on the motor with the threaded holes on the adapter 1340 j Insert and tighten the 4 Hex Cap Screws 6570 1 with lock washers 6541 k Note the placement of the set screws on the outer magnet assembly 0230 in relation to the key notch before installation Set screw A will be directly across from the key notch Set screw B will be perpendicular to the key notch Align the key groove on the outer magnet assembly 0230 with the key on the motor shaft and in
24. must not fall outside the minimum and maximum continuous safe flow shown on the pump performance curve and or data sheet 6 MAINTENANCE 6 1 General AN It is the plant operator s responsibility to ensure that all maintenance inspection and assembly work is carried out by authorized and qualified personnel who have adequately familiarized themselves with the subject matter by studying this manual in detail See also section 1 6 2 Any work on the machine must be performed when itis at a standstill It is imperative that the procedure for shutting down the machine is followed On completion of work all guards and safety devices must be re installed and made operative again Before restarting the machine the relevant instructions listed in Section 5 Commissioning start up operation and shut down must be observed Oil and grease leaks may make the ground slippery Machine maintenance must always begin and finish by cleaning the ground and the exterior of the machine If platforms stairs and guard rails are required for maintenance they must be placed for easy access to areas where maintenance and inspection are to be carried out The positioning of these accessories must not limit access or hinder the lifting of the part to be serviced When air or compressed inert gas is used in the maintenance process the operator and anyone in the vicinity must be careful and have the appropriate protection Do not spray air or
25. pressure surge A dampening arrangement should be provided in the piping 4 5 4 Allowable Nozzle Loads Maximum Forces and moments allowed on pump flanges vary based on the pump size When these forces and moments are minimized there is a corresponding reduction in misalignment hot FLOWSERVE dae bearings worn couplings vibration and possible failure of the pump casing The following points should be strictly followed e Prevent excessive external pipe load e Never draw piping into place by applying force to pump flange connections e Do not mount expansion joints so that their force due to internal pressure acts on the pipe flange Contact your local Flowserve Sales office Distributor or Representative for further details 4 5 5 Auxiliary piping The connections that are to be piped up will have been fitted with protective metal or plastic plugs which will need to be removed 4 5 5 1 Pumps fitted with heating cooling jackets Connect the heating cooling pipes from the site supply The top connection should be used as the outlet to ensure complete filling venting of the annulus with heating cooling liquids Inlet for steam is usually at the top outlet at the bottom 4 6 Electrical connections DANGER Electrical connections must be made by a qualified Electrician in accordance with relevant local national and international regulations is important to be aware of the EUROPEAN DIRECTIVE on potentially e
26. the containment ring 3830 with a wrench e Visually inspect the containment ring 3830 If it appears loose then you can remove all the hex caps screws 6570 1 and skip the following step However if the pump has been in service for a long period of time it is very Page 28 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 common for the containment ring 3830 to be stuck to the casing 1100 In this case use the following procedure f Insert 2 of the bolts you just removed into the jack bolt holes on the containment ring 3830 and evenly tighten them until the ring breaks free Remove all the remaining hex cap screws 6570 1 g Slightly rotate the containment ring 3830 to make it easier to grab h Lift the containment ring 3830 with your fingers while holding down the containment shell 3500 with your thumbs i Lift the containment ring 3830 straight up off of the containment shell 3500 and set aside j Carefully lift and remove the containment shell 3500 straight up from the impeller 2200 k Carefully lift and remove the impeller 2200 straight up from the casing 1100 6 7 Examination of parts Used parts must be inspected before assembly to ensure the pump will subsequently run properly In particular fault diagnosis is essential to enhance pump and plant reliability If replacement of any part is required follow the procedures in the repair sections of this
27. the motor for vertical alignment and by moving the pump for horizontal alignment e Ifthe fasteners are centered then the baseplate may be twisted Slightly adjust one turn of the adjusting nut the stilts at the driver end of the baseplate and check for alignment to the above tolerances Repeat as necessary while maintaining a level condition as measured from the pump discharge flange f Lock the stilt adjusters The remaining steps are as listed for new grouted baseplates Page 18 of 44 31 4 in 83 mm OD X 4 in INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 4 4 Grouting Where applicable grout in the foundation bolts Foundation bolts should only be fully tightened when the grout has cured After adding pipework connections and rechecking the coupling alignment the baseplate should then be grouted in accordance with good engineering practice Fabricated steel folded steel and cast iron baseplates can be filled with grout Polycrete baseplates cannot be grouted in the same way see their User Instructions 71569284 E for installation and use If in any doubt please contact your nearest service center for advice Grouting provides solid contact between the pump unit and foundation and prevents lateral movement of vibrating equipment and dampens resonant vibrations 4 4 1 Baseplate Inspection a Completely clean the underside of baseplate b Inspect for any damage that would impede proper
28. the serial number plate markings and the Certification See section 9 Certification 1 3 Disclaimer Information in these User Instructions is believed to be complete and reliable However in spite of all of the efforts of Flowserve Corporation to provide comprehensive instructions good engineering and safely practice should always be used Flowserve manufactures products to exacting International Quality Management System Standards as certified and audited by external Quality Assurance organizations Genuine parts and accessories have been designed tested and incorporated into the products to help ensure their continued product quality and performance in use As Flowserve cannot test parts and accessories sourced from other vendors the incorrect incorporation of such parts and accessories may adversely affect the performance and safety features of the products The failure to properly select install or use authorized Flowserve parts and accessories is considered to be misuse Damage or failure caused by misuse is not covered by the Flowserve warranty In addition any modification of Flowserve products or removal of original components may impair the safety of these products in their use 1 4 Copyright All rights reserved No part of these instructions may be reproduced stored in a retrieval system or transmitted in any form or by any means without prior permission of Flowserve 1 5 Duty conditions This product has been selec
29. uc Optional Ultra High Torque Drive Wear Rings Thrust Collar System Impeller Wear Rings Cont Shell Wear Ring Casing Wear Ring Thrust Collar Product Group S 1 SiC SiC SiC CF PTFE TB MAG A 2 SiC SiC CF PTFE SiC 3 SiC SiC SiC SiC TB MAG C9 5 CF PTFE SiC None SiC ce 7 SiC SiC DLC SiC DLC CF PTFE W TB MAG ce 8 SiC SiC DLC CF PTFE SiC L Long Coupled B C c 9 SiC SiC DLC SiC DLC SiC SS S Secondary Seal Unit B C 98 CF PTFE SiC DLC None SiC LC Standard Long Coupled Bearing Frame for TB MAG Models B1 C9 Adder Gasket All Gaskets are 0 210 square cross section SS Long Coupled Bearing Frame equipped w ith S 1 FEP FKM Fluorocarbon Patented Secondary Sealing System for 2 FKM Fluorocarbon TB MAG Models B1 C9 Adder 3 EPDM Ethylene Propylene Material Guide Flanges All Pumps Are ANSEDimensional all flanges are ANSI 300 castings w ith various bolt patterns CF Carbon Fiber S 0 ANSI Class 150 Flanges D I Ductile Iron 1 ANSI Class 300 Flanges ETFE Ethylene tetrafluoroethylene 2 ISO DIN PN16 Flanges PTFE Polytetrafluoroethylene 3 JIS 10 kg cm Flanges SiC Silicon Carbide Ceramic Option 2 Construction S Standard Material Options Impeller Casing Casing Retaining
30. wrench on the end of the back stationary retaining ring 6810 2 and gently tap it into place h Remove the centering tool and melt the back stationary retaining ring 6810 2 together with a soldering iron 6 10 2 Shaft Removal a Requires shaft removal tool part TL G 2017 SI A V E Series or TLG 2018 SI B C W F G Series b Secure the containment shell 3500 upside down you can use the adapter 1340 for this if nothing else is available c Place the bottom half of the shaft removal tool over the shaft 2100 then gently slide it down the shaft 2100 d Place the top half over the shaft 2100 lining up the bolts with the indentations on the bottom FLOWSERVE dae half of the shaft removal tool Adjust the bolts so that the top of the tool is about 19mm 3 4 in down the shaft 2100 e Using the allen wrench tighten the top half to the shaft 2100 f Evenly tighten the two bolts alternating between them when you feel resistance CAUTION Do not use air or power tools Do not over tighten the bolts or you may crack the shaft 2100 g Remove the shaft 2100 from the containment shell 3500 Loosen and remove the shaft removal tool 6 10 3 Shaft Installation a Align the molded key inside the containment shell 3500 with the grooved end of the pump shaft 2100 b Place the shaft centering tool over the shaft 2100 c Place an aluminum block over the shaft 2100 to protect it
31. 0 magnets is very strong This process requires the magnetic field between the outer drive and impeller to be broken Drive End Wet 5 6 6 1 7 Close Coupled and Vertical Pumps a Remove the bolt connecting the adapter foot 3134 to the base and any bolts connecting the motor to the base b Remove the 4 hex caps screws 6570 1 on the adapter 1340 C Separate the drive end which includes the adapter 1340 outer magnet assembly 0230 and the motor from the wet end by evenly tightening the 2 jack bolts see Section 6 4 1 through the jack bolt holes in the containment ring 3830 Page 27 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 CAUTION Removing the close coupled motor requires significant care The magnetic coupling between the impeller and outer drive magnets is very strong The next step requires the magnetic field to be broken d Firmly hold the drive end and with smooth continuous force pull it away from the wet end Pull the drive end back at least 150 mm 6 in Turn the drive end off to the side to allow space for disassembly of the wet end 6 6 1 2 Long Coupled Pumps a Remove the metal drain plug 6569 1 below the sight glass 3856 on the bearing frame 3200 to drain the oil b Drain the oil into an oil pan and replace the oil plug 6569 1 c Remove the coupling guard and coupling from the motor and bearing frame shafts
32. 0 Shaft long couple 304 SS N A 6570 2 Outer magnet washer 5 16 ID x 1 1 4 OD 18 3011 Bearing 6208 deep groove ball bearing 232 0230 Magnet assembly outer long couple bearing frame N A 6544 1 Retaining ring Smalley VH 318 N A 4610 3 Viton O ring 263 sealed adapter only N A 6544 2 Spiral wave spring Smalley SSB 315 N A 6570 3 5 8 11 x 1 5 hex bolt 18 8 SS N A 3200 Long couple bearing frame Group 2 N A 6570 4 5 8 11 lock washer 18 8 SS N A 6569 7 pipe plug 304 SS 19 1340 Adapter long couple B C series N A 3856 Sight glass 1 NPT brass N A 6570 5 1 2 13 x 1 25 hex bolt 18 8ss N A 6700 Key 7 x 7 x 1 5 steel N A 6570 6 1 2 lock washer 18 8ss N A 6700 1 Key 3 16 x 3 16 x 1 5 steel N A 4200 Flowserve dry run mechanical seal N A 3134 Support Foot N A 6570 7 Hex head machine screw 10 24 x 1 25 18 8 SS N A 6570 11 Hex head bolt 1 2 13 x 3 50 18 8ss Group 2 N A 6570 8 3110 Lock washer 18 8 SS N A 6570 12 1 2 13 x 1 25 hex bolt 18 8ss Group 2 37 4305 Bearing isolator TFE N A 6570 13 1 2 lock washer 18 8ss Group 2 N A 6541 Lock Washer Page 41 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 g FLOWSERVE 8 3 Parts Interchangeability Chart YTOZ ST S 342eq Y 104 5 gt suoneungijuoo JON suondo 10 UMOYS sia
33. 011 and pour in the recommended oil The unit must be filled to the center of the sight glass 3856 before starting d Do not overfill The oil level should be checked when the pump is stopped e NOTE Section 6 15 Steps e g only apply to the mechanically sealed version of the bearing frame f Tighten the mechanical seal s 4 set screws to the shaft with a 1 8 in allen wrench g Remove the 4 socket head cap screws from the spacers installation clips with a 9 64 in allen wrench h Remove the 4 hex caps screws 6570 1 from the spacers installation clips and remove the spacers from the seal with 5 16 in wrench 6 17 Bearing Frame Disassembly Retaining Ring Wave Spring Front Bearing Shaft Bearing Isolator Wave Spring Rear Bearing Bearing Cap If the bearing frame 3200 will not be opened the unit must remain horizontal to prevent oil leakage through the bearing isolators Page 35 of 44 Bearing Isolator INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Extremely strong magnets The use of non magnetic tools and work surface is highly recommended The work area must be clean and free of any ferrous particles a Remove the metal plug below the sight glass to drain the oil Drain the oil into an oil pan and replace the oil plug b Remove the coupling guard if it is installed c Remove the coupling and turn the motor aside to allow room to pull back the bea
34. 2 15 5 250 250 250 235 225 20 7 20 7 20 7 20 7 20 7 300 300 300 300 300 16 16 16 16 16 232 232 232 232 232 14 14 14 14 14 203 203 203 203 203 3 5 3 Energy Efficiency Operation of Pumps The pump supplied will have been selected from Flowserve s extensive product line to have optimum efficiency for the application If supplied with an electric motor then the motor will meet or exceed current legislation for motor efficiency However it is the way the pump is operated which has the greatest impact on the amount and cost of energy used during the operating life of the pump The following are key points in achieving minimum operating cost for the equipment Design the pipe system for minimum friction losses b Ensure that the control system switches off the pump when not required c Inamulti pump system run the minimum number of pumps d Tryto avoid systems which by pass excess flow e Avoid as far as possible controlling pump flow by throttle valves f When commissioned check that the pump operates at the duty specified to Flowserve Page 15 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 9 If it has been found that the pump head and flow exceed that required trim the pump impeller diameter h Ensure that the pump is operating with sufficient NPSH available i Use variable speed drives for systems
35. 4 mounting setscrews holding the seal onto the shaft and gently slide the mechanical seal off of the shaft NOTE Replace the inner and outer o rings on the mechanical seal before re assembly S If the bearing frame will not be opened set it aside FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 e t Remove the 3 hex caps screws 6570 1 from the bearing cap 3240 and pry the bearing cap loose with a small flat head screw driver u If the bearing isolator 4305 needs to be replaced the unit can be pressed out by hand v Slide the shaft and front bearing out of the bearing frame straight up until the retaining ring 6544 1 can be seen Using a screwdriver lift the retaining ring by prying under the notched end and remove the retaining ring 6544 1 from the assembly w The shaft 2100 can now be removed from the bearing frame There is very little clearance between the bearing 3011 and the bearing frame 3200 opening It can be very difficult to remove if the shaft 2100 is not held perfectly straight when pulling through the opening X Ifthe rear bearing isolator 4305 needs to be replaced the unit can be pulled out by hand y The wave spring 6544 2 can be removed by hand for inspection and or replacement If the bearings 3011 need to be replaced use a 3 jaw puller to remove Page 36 of 44 FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 4
36. 44 FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 4 FAULT SYMPTOM Pump overheats and seizes U Pump vibrates or is noisy U Pump requires excessive power U Pump loses prime after starting U Insufficient pressure developed Insufficient capacity delivered U Pump does not deliver liquid POSSIBLE CAUSES POSSIBLE REMEDIES C Motor electrical problems ee ee Wrong direction of rotation Reverse 2 phases at motor terminal box e e Motor running on 2 phases only Check supply and fuses e e Motor running too slow Check motor terminal box connections and voltage Page 39 of 44 FLOWSERVE dne 8 PARTS LISTS AND DRAWINGS 8 1 Sectional drawing INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 3300 2 3300 3 6570 14 1500 2 2200 3041 1 2100 6810 1 6569 f 1500 1 3041 2 0230 3043 3300 1 6810 4 1100 1340 6541 we d 6570 1 4590 1 4590 3 3830 4610 6810 2 6910 3 4590 2 HI FIN Part HI FIN Part 1 1100 Casing 72 3041 2 Thrust Collar 2 2200 Impeller Magnet Assembly 73 4610 O Ring 6 2100 Shaft 231 3500 Shell Containment 7 1500 1 Wear Ring Front Stationary 232 0230 Magnet Assembly Outer 8a 3043 Wear Ring Front Rotating 235 3300 2 Bushing Bearing 8b 3041 1 Wear Ring Back Rotat
37. RK SEE MANUAL FOR TOLERANCES E S ASSURER QUE LE GROUPE ELECTROPOMPE EST FERMEMENT INSTALLE SUR SON MASSIF VERIFIER LE LIGNAGE DE L ACCOUPLEMENT AVANT ET APRES FIXATION DU SOCLE J218 268 PUMP MUSS AUF FESTEM FUNDAMENT STEHEN KUPPLUNGSHALFTEN KORREKT AXIAL AUSRICHTEN DANN PUMPE AUF GRUNDPLATTE FESTSPANNEN UND ANSSCHLUSSLEITUNGEN BEFESTIGEN TOLERANZEN S BEDIEUNGSANLEITUNG ZORG DAT POMPEENHEID OP EEN STEVIGE ONDERGROND OPGESTELD STAAT EN DAT KOPPELING CORRECT UITGELIJNT IS ZOWEL VOOR ALS NADAT DE GRONDPLAAT MET BOUTEN IS VASTGEZET EN DE LEIDINGEN ET DE LA TUYAUTERIE VOIR LES TOLERANCES D ALIGNMENT SUR LA NOTICE GEINSTALLEERD ZIJN ZIE HANDLEIDING VOOR TOELAABARE SPELINGEN m S 1 8 Specific machine performance For performance parameters see section 1 5 Duty conditions Where performance data has been supplied separately to the purchaser these should be obtained and retained with these User Instructions 1 9 Noise level Attention must be given to the exposure of personnel to the noise and local legislation will define when guidance to personnel on noise limitation is required and when noise exposure reduction is mandatory This is typically 80 to 85 dBA The usual approach is to control the exposure time to the noise or to enclose the machine to reduce emitted sound Page 9 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 You may have already specifi
38. TTTI OVIN IS SETI dQV wz DS Tana 9X7XE EM 00 0201 952 0 020 IS 5011 OVIA Mwost n jeonjeA 8XS T XZ VV 00T 0 amp C1 9S2 VV OTT OEOT VIAI 1S 5601 O VIA T WOST L wwooz 9 Wv 00T S90T 9S9 15 580 Epod WOIT S z zo wvoorosor 5so YY OTT 0901 WN 15 9 07 anbio IW ScET DT 8 2 19 Vv 001 0S01 5S2 VV OTT OSOT VIAI IS S01 OVIN ey 9 98 VW OOT O9TT 9S9 VV OTT S90T VIAI 1S 5901 O VIA W2TT 100T d 9 2 6 s8 VW 00T 060T 9S9 Vv 0TT 0ZOT VIAI IS 5S01 OVIA IS STOT daVv 1 506 002 XS9 v 001 5801 952 8 6 6 v8 001 080 952 IS OZTT OYN 15 0011 4 u8iH 25160 8 219 905 Tl 9X2 x 8 vv 00t 0z01 5s5 YY OTT OZOT YNI IS TITT OYN anbsol BIH 219 980 Tf 8 moy Nd WN OOT SeOT 9S9 IS OTTT OYN 219 v8c f 3 002 0 WA VIN 00T SE0T 5 2 15 00 1 25169 96 TH 2 x 14 Y1 001 SE0T 9S9 15 060 2519 6 9 002 26 05 T4 VW OOT SE0T 9SD 15 080 2519 82 04 9 52 4 MOT BXTXST Ng 0 52 VY OTP OEOT VAI 1S OZOT OWW 810d 2 219 vsz 3 8 XTXS T Wa 00 0 0 952 1S 0901 O VIA DLS E
39. TZ Q 8XTXS T 18 WI OOL O 0T 9S9 1S STOT 99Y IS OS0T OYN 9 8XTXST 00 080 952 21 IS 0T0T 25u IS 0 01 O VIN 15 0 0 40 DLS EvT 8 lesa 9XSTXZ TA Vv 001 0T 1 5S2 0 IS 9E0T OWN 01 8 N SZET 4 9 2 py WW OOL SZOT 9S9 IS SE0T OVIN W stti M gg 06 59 3 00 201 952 vv OTT 0Z0T VINI IS SCOT OVIN WZ2TT 100T d 4 9 5 6 tv YY 00T 0L0T 9S9 IS STOT OYN 1 s06 N 9 XZEXOS 00 5 0 952 1S 5001 OVIA 1S SOOT daVv 08 W DS Mold mo W3 VIW 00T STOT 5S2 OST xos 13 5 1 001 510 952 IS CE0L OVIA anbio YBIH 019 982 3 2 3 09 05 18 VV O0T SIOL DSD s IS TEOT OYIN anbsol 16 TA 3 MOT 9XT NY VN OOT OTOT 959 IS 0 01 OVIA Dis tc Q gt MOT 9 WY 00 0 5 2 IS 0201 OVW 20 817 e MO 4 9XTXS T V 1 00 0 0 952 S S001 25U IS 0T0T OVIA Dis tvT 8 9XTXST WW OOL OTOT 9S9 VV TTT 0001 91S 1S 0001 25u 1S 0001 OVIA 15 000 40 2 m 28102250411 Bury eam sepnpul Suse 2 Sutusng Bury Suri esM deam sapnyjoul jeus dwnd sepnpul Ajquassy Ajquassy
40. a regular basis to ensure that accumulating solids if any are removed There are many factors that can necessitate periodic preventative maintenance and inspection but for clean continuously operating services preventative maintenance can usually be done without disassembling the pump See recommended spare parts list for more information Devices techniques to help monitor the pump externally a Install pressure gauges on the suction and discharge b Regularly monitor the process conditions Use the motor s fan to check for free rotation d Usea shaft power monitor to protect the pump as well as monitor pump performance e Check vibration noise level and surface temperature to confirm satisfactory operation For preventative maintenance schedule recommendations that are specific to your application please contact your authorized local distributor If ABRASIVE SOLIDS are present within the fluid additional wear of the pump should be expected Intervals between inspections should be shortened compared to usual times 6 2 2 Routine inspection daily weekly The following checks should be made and the appropriate action taken to remedy any deviations Page 25 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 a Check operating behaviour Ensure noise vibration and bearing temperatures are normal b Check that there is no abnormal fluid or lubricant leak from seals if present and tha
41. adapter 1340 with the four mounting holes on the seal 4200 The spacers must remain in place until the seal 4200 has been bolted into the assembly Set the seal 4200 into the bore of the adapter 1340 Thread the 4 10 24 screws in a few turns only Do not tighten the screws yet f Clean and Inspect the mating surfaces h Tighten the hex cap screws 6570 1 Torque to 61 Nm 45 lbfeft Depending on the condition of the bearing frame assembly the following steps are optional The bearing frame is factory machined so that the run out cannot be greater than 0 05mm 0 002 in However corrosion of the mating faces could affect the concentricity of the bearing frame 8200 and adapter corrosion is present follow the next steps Section 6 14 step k p i Place the shaft extension tool Part TLG 2030 SI over the shaft 2100 j Tighten the shaft extender to the shaft with the lower set screw with an allen wrench k Insert the top of the dial test indicator into the upper hole on the shaft extender and tighten the Screw I Measure the concentricity of the bearing frame shaft 2100 and the mechanical seal bore on the adapter 1340 Using the dial test indicator measure the run out of the seal bore m If concentricity of 0 05 mm 0 002 in or less cannot be achieved the damaged components should be replaced n Using the indicator mounted to the shaft extension measure the perpendicularity
42. agonal corners of the baseplate provides such a mounting surface Therefore this is the tolerance to which we supply our standard baseplate Some users may desire an even flatter surface which can facilitate installation and alignment Flowserve will supply flatter baseplates upon request at extra cost For example mounting surface flatness of 0 17 mm m 0 002 in ft is offered on the Flowserve Type E Ten Point baseplate in Figure 4 1 e The baseplate must be designed to allow the user to final field align the pump and driver to within their own particular standards and to compensate for any pump or driver movement that occurred during handling Normal industry practice is to achieve final alignment by moving the motor to match the pump Flowserve FLOWSERVE dne practice is to confirm in our shop that the pump assembly can be accurately aligned Before shipment the factory verifies that there is enough horizontal movement capability at the motor to obtain a perfect final alignment when the installer puts the baseplate assembly into its original top levelled unstressed condition 4 3 3 Stilt and spring mounted baseplates Flowserve offers stilt and spring mounted baseplates See Figure 4 2 for stilt mounted option The low vibration levels of TB MAG pumps allow the use of these baseplates provided they are of a rigid design The baseplate is set on a flat surface with no tie down bolts or other means of anchoring
43. alidate the pump safety certification FLOWSERVE dg 6 3 2 Storage of spares Spares should be stored in a clean dry area away from vibration Inspection and re treatment of metallic surfaces if necessary with preservative is recommended at 6 monthly intervals 6 3 3 Recommended spares For two years operation as per VDMA 24296 FIN Number of same size pumps no Designation including stand by 213 4 5 6 7 8 9 10 Impeller 2200 Assembly 1 2 20 Containment 3500 Shell Assembly 1 2 20 3041 2 1500 1 Suction Ring Kit 1 2 20 6810 1 4610 Gasket O ring 1 2 3 30 Outer Magnet 0230 Assembly BILD 1 2 Power end 1 2 6 4 Tools required A typical range of tools that will be required to maintain these pumps is listed below 6 4 1 Readily available in standard tool kits and dependent on pump size 9 16 1 2 5 8 3 4 15 16 in Wrench amp Socket 17 19 24 mm Spanner amp Socket Allen keys up to 10 mm across flats 3 16 in amp 1 4 in T Handle Allen Wrench Wire Cutter Soldering Iron Range of screwdrivers Soft mallet Jackscrew Bolts o Series containment ring 3830 2 1 2 in 13 x 5 in o Series containment ring 3830 2 M12 1 75 x 11 cm o B C Series containment ring 3830 2 5 8 in 11 x 5 in o F G Series containment ring 3830 2 M16 2x11 o Series ASME Adapter 1340
44. ame amount off the left edge o Loosen the jaws and remove the Impeller 2200 p Remove the trimming sleeve and trim any remaining loose plastic 6 12 Wet End Assembly Thoroughly clean all parts before assembly Make sure all parts are free of dirt metallic particles etc With TB MAG B C W F G Series pumps we highly recommend following the shop assembly procedure Section 6 11 2 to minimize the chance of damaging the SiC Due to the brittle nature of SiC all assemblies must be handled with care to avoid chipping or cracking FLOWSERVE 6 12 1 Piped Up Assembly a b f g h Align and slide the impeller 2200 magnet assembly onto the pump shaft 2100 located inside the containment shell 3500 Place the assembly into the containment ring 3830 Insert the assembled impeller 2200 and containment shell 3500 Carefully align the impeller 2200 and casing 1100 wear rings Hold the assembly and install the containment ring 3830 If you cannot separate the containment shell 3500 and ring you can insert the assembly as one piece Make sure the arrow on the ring points upward Tighten 8 hex cap screws w lock washer Torque the hex caps screws 6570 1 to the specification in the Torque Table Extend the jackscrews on the drive end Align the drive end and push it in until the jackscrews meet the wet end Retract the jackscrews until the two pump halves a
45. an Directive 2014 34 EU previously 94 9 EC which remains valid until April 20 2016 during the transition Correct coupling alignment must be maintained 1 6 4 6 Preventing leakage The pump must only be used to handle liquids for which it has been approved to have the correct corrosion resistance Avoid entrapment of liquid in the pump and associated piping due to closing of suction and discharge valves which could cause dangerous excessive pressures to occur if there is heat input to the liquid This can occur if the pump is stationary or running Bursting of liquid containing parts due to freezing must be avoided by draining or protecting the pump and ancillary systems If leakage of liquid to atmosphere can result a hazard install a liquid detection device or secondary containment 1 6 4 7 Maintenance to avoid the hazard CORRECT MAINTENANCE IS REQUIRED TO AVOID POTENTIAL HAZARDS WHICH GIVE A RISK OF EXPLOSION The responsibility for compliance with maintenance instructions is with the plant operator To avoid potential explosion hazards during maintenance the tools cleaning and painting materials used must not give rise to sparking or adversely affect the ambient conditions Where there is a risk from such tools or materials maintenance must be conducted in a safe area It is recommended that a maintenance plan and schedule is adopted See section 6 Maintenance FLOWSERVE s 1 7 Nameplat
46. angular alignment of 0 002 mm mm 0 002 in in can be expected 4 8 2 Long coupled pumps CAUTION The pump and motor will normally have to be aligned at ambient temperature with an Page 21 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 allowance for thermal expansion at operating temperature In pump installations involving high liquid temperatures typically above 100 C 212 F the unit should be run at the actual operating temperature shut down and the alignment checked immediately a Level baseplate if appropriate b Mount and level pump if appropriate Level the pump by putting a level on the discharge flange If not level adjust the foot piece by adding or removing shims 3126 1 between the foot piece and the bearing housing c Check initial alignment If pump and driver have been remounted or the specifications given below are not met perform an initial alignment as described in section 4 5 This ensures there will be sufficient clearance between the motor hold down bolts and motor foot holes to move the motor into final alignment The pump and driver should be within 0 38 mm 0 015 in FIM full indicator movement parallel and 0 0025 mm mm 0 0025 in in FIM angular Stilt mounted baseplates If initial alignment cannot be achieved with the motor fasteners centered the baseplate may be twisted Slightly adjust one turn of the adjusting nut the stilts at the driver e
47. at their force due to internal pressure acts on the pump flange Never loosen flange connection while system is under pressure CAUTION Always make certain pressure gages indicating lights and safety devices are working 5 gt ALWAYS know the EMERGENCY STOP location CAUTION NEVER RUN THE PUMP DRY Use diamond like coated DLC parts for additional protection from dry running DLC does not guarantee protection from dry running o 9 gt 3 o Never start this pump without proper prime casing must be full of liquid Page 6 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 A CAUTION For long coupled pumps all bearing frames are shipped without oil CAUTION START THE PUMP WITH THE DISCHARGE VALVE PARTLY OPENED Unless otherwise instructed at a specific point in the User Instructions This is recommended to minimize the risk of overloading and damaging the pump or motor at full or zero flow Pumps may be started with the valve further open only on installations where this situation cannot occur The pump outlet control valve may need to be adjusted to comply with the duty following the run up process See section 5 Commissioning start up operation and shutdown SUCTION VALVES TO BE FULLY OPEN WHEN PUMP IS RUNNING Running the pump at zero flow or below the recommended minimum flow continuously will cause damage to the pump Never opera
48. ate b Insert 4 hex caps screws 6570 1 with lock washers and tighten until no gap is present between the adapter 1340 and the motor mounting face c Note the placement of the set screws on the outer magnet assembly 0230 in relation to the drive pins before installation Set screw A will be directly across from the drive pins Set screw B will be perpendicular to the drive pins d Align outer magnet assembly 0230 drive pins with the key groove on the motor shaft Do not use blunt force on front face of the outer magnet assembly If difficult verify motor shaft meets manufacture s tolerances and is free of burrs e Use a ruler or straight edge visually align the groove on the outer magnet assembly 0230 with the outer edge of the adapter 1340 f Looking through the top hole on the adapter 1340 line up the row of dowel pins on the outer magnet assembly 0230 with the hole g Grab the opposite side of the outer magnet assembly 0230 and rotate it 180 Visually inspect concentricity of outer magnet assembly 0230 with adapter 1340 h Tighten the visible set screw A first then rotate the outer magnet assembly 0230 90 counterclockwise to locate and tighten the second set screw B 6 14 2 IEC Drive End Assembly a The IEC adapters ADP 1005 SI ADP 1015 Sl require the installation of dowel pins for the following motor sizes 100L 112M amp 132S M The pin installation is permanent Check the
49. compressed inert gas on skin Page 24 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Do not direct an air or gas jet towards other people Never use air or compressed inert gas to clean clothes Before working on the pump take measures to prevent an uncontrolled start Put a warning tag on the starting device with the words Machine under repair do not start With electric drive equipment lock the main switch open and withdraw any fuses Put a warning tag on the fuse box or main switch with the words Machine under repair do not connect Never clean equipment with flammable solvents or carbon tetrachloride Protect yourself against toxic fumes when using cleaning agents oe operating with CHARGABLE LIQUIDS with conductivities of lt 10 8 S m inert gases e g nitrogen must be used to flush the pump Before removal of the pump it is recommended to wait one hour to allow static peak charges to be eliminated ALWAYS make certain that no toxic or flammable fumes vapors remain in the pump casing 1100 or surrounding area 6 2 Maintenance schedule It is recommended that a maintenance plan and schedule is adopted in line with these User Instructions to include the following a Any auxiliary systems installed must be monitored if necessary to ensure they function correctly b If the pump is long coupled bearing isolators and mechanical seals must be adjusted correctly to prevent lea
50. control valve 3300 2 are free remove the impeller 2200 f Remove the second bushing 3300 and thrust control valve 3300 2 from the bushing removal tool 6 11 2 Bushing Installation a This procedure requires the Flowserve Innomag TB MAG bushing installation removal kit part TLG 2016 AA b Place the eye of the impeller 2200 on part TLG 2003 SI of the bushing installation toolkit The stepped end is designed to support all TB MAG impellers c Locate the molded key in the impeller 2200 d On the underside the thrust control valve 3300 2 groove must line up with the molded key e Place the thrust control valve 3300 2 over the o ring on the short stepped end of bushing installation tool part TLG 2010 SI A V E Series or TLG 2009 SI B C W F G Series f Lineup the thrust control valve 3300 2 groove with the molded key g Carefully insert the thrust control valve 3300 2 by hand until it stops making sure that it is perfectly aligned h Make sure the bushing installation tool is perfectly centered i With an arbor press apply slow even pressure to the bushing installation tool part TLG 2010 SI A V E Series or TLG 2009 SI B C W F G Series to push the thrust control valve 3300 2 into place It will stop when it is firmly seated CAUTION Do not use excessive force as this may damage the thrust control valve and the impeller FLOWSERVE dae j Align the large SiC bu
51. d the wearing of appropriate safety gloves and equipment is required when handling these components To lift heavy pieces above 25 kg 55 Ib use a crane FLOWSERVE dae appropriate for the mass and in accordance with current local regulations gt THERMAL SHOCK Rapid changes in the temperature of the liquid within the pump can cause thermal shock which can result in damage or breakage of components and should be avoided gt HOT and cold PARTS If hot or freezing components or auxiliary heating supplies can present a danger to operators and persons entering the immediate area action must be taken to avoid accidental contact If complete protection is not possible the machine access must be limited to maintenance staff only with clear visual warnings and indicators to those entering the immediate area If the temperature is greater than 80 C 175 F or below 5 23 F in a restricted zone or exceeds local regulations action as above shall be taken HAZARDOUS LIQUIDS When the pump is handling hazardous liquids care must be taken to avoid exposure to the liquid by appropriate siting of the pump limiting personnel access and by operator training If the liquid is flammable and or explosive strict safety procedures must be applied CAUTION PREVENT EXCESSIVE EXTERNAL PIPE LOAD Do not use pump as a support for piping Do not mount expansion joints unless allowed by Flowserve in writing so th
52. d viscosity It is important that checks are made with your nearest Flowserve office if changes in viscosity are planned 5 7 3 Pump speed Changing pump speed effects flow total head power consumed NPSHp noise and vibration Flow varies in direct proportion to pump speed head varies as speed ratio squared and power varies as speed ratio cubed The new duty however will also be dependent on the system curve If increasing the speed it is important therefore to ensure the maximum pump working pressure is not exceeded the driver is not overloaded gt NPSHg and that noise and vibration are within local requirements and regulations 5 7 4 Net positive suction head NPSH NPSH available NPSH is a measure of the head available in the pumped liquid above its vapour pressure at the pump suction branch NPSH required NPSHg is a measure of the head required in the pumped liquid above its vapor pressure to prevent the pump from cavitating It is important that NPSHA gt NPSHg The margin between NPSH gt NPSHg should be as large as possible If any change in NPSH is proposed ensure these margins are not significantly eroded Refer to the FLOWSERVE da pump performance curve to determine exact requirements particularly if flow has changed If in doubt please consult your nearest Flowserve office for advice and details of the minimum allowable margin for your application 5 7 5 Pumped flow Flow
53. dards and the recommended maximum levels are based on those standards FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 4 Alarm and trip values for installed pumps should be based on the actual measurements taken on the pump in the fully commissioned as new condition Measuring vibration at regular intervals will then show any deterioration in pump or system operating conditions Horizontal pumps Horizontal pumps Vibration velocity lt 15kW gt 15kW unfiltered mm s in sec r m s Normal N lt 3 0 0 12 lt 4 5 0 18 Alarm N x 1 25 lt 3 8 0 15 lt 5 6 0 22 Shutdown trip N x 2 0 lt 6 0 0 24 lt 9 0 0 35 Where a unit is utilized in a vertical shaft configuration with a duck foot bend onto the pump suction the following apply Vibration velocity Vertical configurations unfiltered mm s in sec r m s Normal N lt 7 1 0 28 Alarm N x 1 25 lt 9 0 0 35 Shutdown tip 2 0 lt 14 2 0 56 5 5 2 Stop start frequency Pump sets are normally suitable for the number of equally spaced stop starts per hour shown in the table below Check capability of the driver and control starting system before commissioning Maxi Motor rating kW hp Moo nsa Up to 15 20 15 Between 15 20 and 90 120 10 Above 90 120 6 Where duty and standby pumps are installed it is recommended that they are ru
54. e and safety labels 1 7 1 Nameplate For details of nameplate see the Declaration of Conformity or separate documentation included with these User Instructions 1 7 2 Safety labels WARNING 42182250 ESSENTIAL PROCEDURES BEFORE STARTING t ENSURE ALL EXTERNAL CONNECTIONS TO INSTALL AND OPERATE EQUIPMENT IN THE PUMP SHAFT SEALING AND DRIVER ACCORDANCE WITH THE INSTRUCTION py ARE CONNECTED AND OPERATIONAL MANUAL SUPPLIED SEPARATELY FULLY PRIME UNIT AND SYSTEM ENSURE GUARDS ARE SECURELY IN DO NOT RUN UNIT DRY fh PLACE ENSURE CORRECT DIRECTION OF ROTATION FAILURE TO FOLLOW THESE PROCEDURES MAY RESULT IN PERSONAL INJURY AND OR EQUIPMENT DAMAGE J218J2265 KONTROLLE VORGESCHRIEBENER DREHRICHTUNG HIERZU KUPPLUNGSZWISCHENST CK KUPPLUNGSBOLZEN ENTFERNEN ANDERENFALLS ERNSTHAFTE SCHADEN ENSURE CORRECT DRIVER DIRECTION OF ROTATION WITH COUPLING ELEMENT PINS REMOVED OTHERWISE SERIOUS DAMAGE MAY RESULT VERIFIER LE SENS CORRECT DE GI ROTATION DU MOTEUR POMPE DESACCOUPLEE ENTRETOISE DEMONTEE NE PAS SUIVRE CETTE RECOMMANDATION PEUT CONDUIRE A DE GRAVES DOMMAGES POUR LA POMPE ZORG VOOR JUISTE ROTATIERICHTING VAN DRIJFAS WAARBIJ DE KOPPELELEMENTEN PENNEN VERWIJDERD ZIJN VERZUM KAN ERNSTIGE SCHADE TOT GEVOLG HEBBEN ENSURE UNIT ON A FIRM FOUNDATION AND THAT COUPLING FACES ARE IN CORRECT ALIGNMENT PRIOR TO AND AFTER BOLTING BASEPLATE DOWN AND FIXING PIPEWO
55. ed and that the spring mounted baseplate is not intended to support total static pipe loads FLOWSERVE dne Figure 4 4 STILT BOLT BOTTOM SPRING 102 mm FL CUPS TOP SPRING 2 in 51 mm OD X 4 in 102 mm FL CUPS amp NUTS FLAT WASHER LOCK WASHER FLOOR CUP WW 4 3 3 3 Stilt spring mounted baseplates motor alignment Long Couple pumps only The procedure for motor alignment on stilt or spring mounted baseplates is similar to grouted baseplates The difference is primarily in the way the baseplate is levelled a Level the baseplate by using the stilt adjusters Shims are not needed as with grouted baseplates b After the base is level it is locked in place by locking the stilt adjusters c Next the initial pump alignment must be checked The vertical height adjustment provided by the stilts allows the possibility of slightly twisting the baseplate If there has been no transit damage or twisting of the baseplate during stilt height adjustment the pump and driver should be within 0 38 mm 0 015 in parallel and 0 0025 mm mm 0 0025 in in angular alignment If this is not the case check to see if the driver mounting fasteners are centered in the driver feet holes d If the fasteners are not centered there was likely shipping damage Re center the fasteners and perform a preliminary alignment to the above tolerances by shimming under
56. ed a limiting noise level when the equipment was ordered however if no noise requirements were defined then attention is drawn to the following table to give an indication of equipment noise level so that you can take the appropriate action in your plant Pump noise level is dependent on a number of operational factors flow rate pipework design and acoustic characteristics of the building and so the values given are subject to a 3 dBA tolerance and cannot be guaranteed Similarly the motor noise provided in the table below is pump and motor noise that is typically expected from standard and high efficiency motors when on load directly driving the pump Note that a motor driven by an inverter may show an increased noise at some speeds If a pump unit only has been purchased for fitting with your own driver then the noise levels in the table should be adjusted for the driver level obtained from the supplier Consult Flowserve or a noise specialist if assistance is required in adjusting the values It is recommended that where exposure approaches the prescribed limit then site noise measurements should be made The values are in sound pressure level Lpa at 1 m 3 3 ft from the machine for free field conditions over a reflecting plane Typical sound pressure level Pump and Motor LpA at 1 m 3 3 ft reference 20 pPa dBA Pump Series a on Hi yes TB MAG A V E 75 69 65 60 TB MAG B W F 77 70 68 65 TB MAG
57. es safety instructions where non compliance will involve some risk to safe operation and personal safety and would damage the equipment or property This symbol indicates explosive atmosphere zone marking according to ATEX It is used in safety instructions where non compliance in the hazardous area would cause the risk of an explosion This symbol is used in safety instructions to remind not to rub non metallic surfaces with a dry cloth ensure the cloth is damp It is used in safety instructions where non compliance in the hazardous area would cause the risk of an explosion This sign is not a safety symbol but indicates an important instruction in the assembly process 1 6 2 Personnel qualification and training All personnel involved in the operation installation inspection and maintenance of the unit must be qualified to carry out the work involved If the personnel in question do not already possess the necessary knowledge and skill appropriate training and instruction must be provided If required the operator may commission the manufacturer supplier to provide applicable training Always coordinate repair activity with operations and health and safety personnel Follow all plant safety Page 5 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 requirements and applicable safety and health laws and regulations 1 6 3 Safety action This is a summary of conditions and actions to help
58. eve and press the wear ring into place with the arbor press h Insert the retaining pin into the slot on the impeller 2200 i Force the pin into place using needle nose pliers and then push the rest of the way with a screwdriver j Once the pin is completely inserted use a soldering iron to melt plastic weld it in place Page 31 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 6 11 5 Impeller Trimming A CAUTION mE Place the trimming sleeve over the impeller 2200 to protect it from damage b Measure the current diameter of the impeller 2200 8 TRIMMING SLEEVE c Insert the impeller 2200 into the lathe and tighten the jaws d Setthe trim 6 mm 1 4 in less than the current diameter If you have never trimmed an impeller 2200 before then we recommend only cutting 3 mm 1 8 in at a time e Trim the first pass at a slow speed f Use the hobby knife to clean off the loose plastic on the impeller 2200 in order to get an accurate measurement g Checkthe diameter again with the caliper h Setthe lathe for 6 mm 1 4 in less than the current diameter measurement i Trim this layer at a slow speed j Clean off any loose plastic that would interfere with your diameter measurements k Usethe caliper to measure the current diameter Repeat the proceeding four steps until you reach the desired diameter m Chamfer the right edge of the impeller 2200 n Chamferthe s
59. g must be tight Pumps may air bind if air is allowed to leak into the piping If the pump flange s have tapped holes select flange fasteners with thread engagement at least equal to the fastener diameter but that do not bottom out in the tapped holes before the joint is tight The following is the recommended procedure for attaching piping to the TB MAG pump see section 6 5 for torque values e Check the surface of both flanges pump pipe to ensure they are clean flat and without defects e Lubricate the fasteners e Hand tighten all of the fasteners in a crisscross pattern e The fasteners should be torqued in increments based crisscross pattern e See torque chart in Section 6 5 first increment should be 75 of full torque The second increment should be at the full torque o Verify that the torque value of the 1 fastener is still at the full torque value Re torque all fasteners after 24 hours or after the first thermal cycle Re torque all fasteners at least annually 4 5 2 Suction piping To avoid NPSH and suction problems suction piping must be at least as large as the pump suction connection Never use pipe or fittings on the suction that are smaller in diameter than the pump suction size Page 19 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Figure 4 5 illustrates the ideal piping configuration with a minimum of 10 pipe diameters between the source and the pump suction I
60. h hazard The unit and the components can be heavy Use proper lifting methods and wear steel toed shoes at all times ends Make sure that the unit cannot roll or fall over and injure people or damage property Do not attach sling ropes to shaft These pumps use carbon or ceramic silicon carbide components Do not drop the pump or subject it to shock loads as this can damage the internal ceramic components Page 11 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 2 4 Storage Store the pump in a clean dry location away from vibration Leave piping connection covers in place to keep dirt and other foreign material out of pump casing The pump may be stored as above for up to 6 months Consult Flowserve for preservative actions when a longer storage period is needed 2 5 Recycling and end of product life At the end of the service life of the product or its parts the relevant materials and parts should be recycled or disposed of using an environmentally acceptable method and local requirements If the product contains substances that are harmful to the environment these should be removed and disposed of in accordance with current regulations Make sure that hazardous substances are disposed of safely and that the correct personal protective equipment is used The safety specifications must be in accordance with the current regulations at all times 3 DESCRIPTION 3 1 Configurations The
61. here is any risk of the pump being run against a closed valve generating high liquid and casing external surface temperatures fit an external surface temperature protection device 1 6 4 4 Preventing the build up of explosive mixtures ENSURE THE PUMP IS PROPERLY FILLED AND DOES NOT RUN DRY Ensure the pump and relevant suction and discharge pipeline system is totally filled with liquid at all times during the pump operation so that an explosive atmosphere is prevented If the operation of the system cannot avoid this condition fit an appropriate dry run protection device for example liquid detection or a power monitor To avoid potential hazards from fugitive emissions of vapor or gas to atmosphere the surrounding area must be well ventilated 1 6 4 5 Preventing sparks To avoid the potential hazard from random induced current generating a spark the baseplate must be properly grounded Page 8 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Avoid electrostatic charge do not rub non metallic surfaces with a dry cloth ensure cloth is damp Additional requirement for metallic pumps on non metallic baseplates When metallic components are fitted on a non metallic baseplate they must be individually earthed If so equipped to prevent a potential hazard from mechanical contact the coupling guard must be non sparking For ATEX the coupling must be selected to comply with Europe
62. igure 4 3 D STILT BOLT 2 NUTS 3 LOCK WASHER 4 FLOOR CUP 4 3 3 2 Stilt spring mounted baseplate assembly instructions Refer to Figure 4 4 a Raise or block up baseplate pump above the floor to allow for the assembly of the stilts b Setthe bottom nuts 4 above the stilt bolt head 1 This allows for 51 mm 2 in upward movement for the final height adjustment of the suction discharge flange c Assemble the lock washer 6 flat washer 5 and bottom spring cup assembly 2 down over the stilt bolt 1 d Assemble the stilt bolt bottom spring up through hole in the bottom plate and hold in place e Assemble top spring cup assembly 3 down over stilt bolt f Assemble flat washer 5 lock washer 6 and nuts 4 on the stilt bolt g Tighten down top nuts compressing the top spring approximately 13 mm 0 5 in Additional compression may be required to stabilize the baseplate h After all four stilts have been assembled position the baseplate in place over the floor cups 7 under each stilt location and lower the baseplate down to the floor i Level and make final height adjustments to the suction and discharge pipe by first loosening the top nuts and turning the bottom nuts to raise or lower the baseplate j Recompress the top spring to the compression established in step g and lock the nuts in place k It should be noted that the connecting pipelines must be individually support
63. in potentially explosive atmospheres Measures are required to Avoid excess temperature Prevent build up of explosive mixtures Prevent the generation of sparks Prevent leakages Maintain the pump to avoid hazard The following instructions for pumps and pump units when installed in potentially explosive atmospheres must be followed to help ensure explosion protection For ATEX both electrical and non electrical equipment must meet the requirements of European Directive 2014 34 EU previously 94 9 EC which remains valid until April 20 2016 during the transition Always observe the regional legal Ex requirements eg Ex electrical items outside the EU may be required certified to other than ATEX eg IECEx UL 1 6 4 1 Scope of compliance Use equipment only in the zone for which it is appropriate Always check that the driver and pump equipment are suitably rated and or certified for the Classification of the specific atmosphere in which they are to be installed Where Flowserve has supplied only the bare shaft pump the Ex rating applies only to the pump The party responsible for assembling the ATEX pump set shall select the coupling driver and any additional equipment with the necessary CE Certificate Declaration of Conformity establishing it is suitable for the area in which it is to be installed The output from a variable frequency drive VFD can cause additional heating effects in the motor and so for pumps set
64. ing 236 3300 3 Bushing Spacer 9a 6810 1 Retaining Ring Front Stationary 239 3830 Ring Containment 9b 6810 2 Retaining Ring Back Stationary 300 6570 1 Screw 9c 6810 3 Retaining Pin Impeller 301 6541 Lock Washer 9d 6810 4 Key Locking 302 6569 Plug 14 3300 1 Valve Thrust Control 370 4590 1 Drain Flange 19 1340 Adapter 371 4590 2 PTFE Drain Gasket 20 3134 Support Foot 372 4590 3 Neoprene Drain Gasket 27 1500 2 Wear Ring Back Stationary Note Vertical models have different casing configuration but are otherwise identical Page 40 of 44 FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 e 8 2 Long Couple Bearing Frame Sectional Drawing optional secondary containment seal shown 4610 4 6569 654 6570 1 4200 4610 4 1340 6544 2 0230 4305 6570 2 2100 6570 1 6700 1 4610 3 3011 6570 12 3200 1 6570 13 3856 6544 1 6570 11 3134 3240 HI FIN Part HI FIN Part N A 4610 1 Viton O ring 270 for 8 containment ring N A 6570 9 Hex head bolt 14 20 x 34 18 8 SS N A 4610 2 Viton O Ring 276 for 10 containment ring N A 6570 10 Lock washer 4 18 8 SS N A 3830 1 Containment ring for sealed long couple 8 pump N A 3240 Bearing cap N A 3830 2 Containment ring for sealed long couple 10 pump N A 4610 4 Buna N O ring 151 For bearing cap N A 6570 1 Outer magnet lock bolt 5 16 18 x 1 12 210
65. ing standard field inspection or service The disassembly can take place while the pump is piped up or ina maintenance shop If at all possible it is recommended to perform all repairs using the shop procedures to reduce the risk of damage to SiC parts Lock out driver power to prevent accidental start up that could result in serious personal injury Lock out and or disconnect power Shut off all valves controlling flow to and from the pump Isolate the pump from the system and relive any remaining system pressure FLOWSERVE AN Refer to Safety section before dismantling the pump Before dismantling the pump for overhaul ensure genuine Flowserve Innomag replacement parts are available Refer to sectional drawings for part numbers and identification See section 8 Parts lists and drawings When operating with chargeable liquids with conductivities of 10 8 S m inert gases e g nitrogen must be used to flush the pump Before removal of the pump it is recommended to wait one hour to allow static peak charges to be eliminated 6 6 1 Drive Wet End Separation CAUTION Flowserve Innomag pumps contain extremely strong magnets The use of non magnetic tools and work surface is highly recommended The work area must be clean and free of any ferrous particles Wet end and drive end separation requires significant care The magnetic coupling between the impeller 2200 and outer drive 023
66. installation or future use of the baseplate c Confirm baseplate hole pattern for proper mounting bolt installation d Lower the baseplate carefully onto mounting bolts Caution Must adhere to proper transport and lifting procedures e Level the baseplate using shims and or wedges Use machinist s levels to maintain a flat and level surface cme i LC a Z 252 SQ P d SEE f difference across length 3 2 mm 0 125 in g Max difference across width 1 5 mm 0 059 in h Secure baseplate using mounting bolts to prevent unwanted movement during operation Torque bolts to appropriate company standards and practices i Perform final inspection to verify that baseplate is securely mounted level and ready to be used 22 N N fff 4 M FLOWSERVE dae 4 5 Piping Protective covers are fitted to both the suction and discharge flanges of the casing and must be removed prior to connecting the pump to any pipes 4 5 1 Suction and discharge piping for piping Never use the pump as a support All piping must be independently supported accurately aligned and preferably connected to the pump by a short length of flexible piping The pump should not have to support the weight of the pipe or compensate for misalignment It should be possible to install suction and discharge bolts through mating flanges without pulling or prying either of the flanges All pipin
67. it to the floor General instructions for assembling these baseplates are given below For dimensional information please refer to the appropriate Flowserve Sales print 4 3 3 1 Stilt mounted baseplate assembly instructions Refer to Figure 4 3 a Raise or block up baseplate pump above the floor to allow for the assembly of the stilts b Predetermine or measure the approximate desired height for the baseplate above the floor C Setthe bottom nuts 2 above the stilt bolt head 1 to the desired height d Assemble lock washer 3 down over the stilt bolt e Assemble the stilt bolt up through hole in the bottom plate and hold in place f Assemble the lock washer 3 and nut 2 on the stilt bolt Tighten the nut down on the lock washer g After all four stilts have been assembled position the baseplate in place over the floor cups 4 under each stilt location and lower the baseplate to the floor h Level and make final height adjustments to the suction and discharge pipe by first loosening the top nuts and turning the bottom nuts to raise or lower the baseplate i Tighten the top and bottom nuts at the lock washer 3 first then tighten the other nuts j It should be noted that the connecting pipelines must be individually supported and that the stilt mounted baseplate is not intended to support total static pipe load Page 17 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 F
68. itional sources of information 43 FLOWSERVE in INDEX Page Additional information 10 3 43 Assembly 6 12 2 32 ATEX marking 1 6 4 2 7 Bearing frame 6 15 33 CE marking and approvals 1 2 4 Certification 9 43 Change notes 10 2 43 Commissioning and operation 5 22 Compliance ATEX 1 6 4 1 7 Configurations 34 11 Copyright 4 Design of major parts 3 4 14 Direction of rotation 5 2 22 Disassembly 6 6 26 Disclaimer 1 3 ciiin 4 Drawings 8 40 Duty conditions 1 5 sess 4 Electrical connections 4 6 20 End of product life 2 5 11 Examination of parts 6 7 28 Fastener torques 6 5 26 Faults causes and remedies 7 1 37 Flange pressure rating 3 5 2 14 Foundation 4 3 e
69. k from the casing 1100 for maintenance 4 7 Protection systems following protection systems recommended particularly if the pump is installed in a potentially explosive area or is handling a hazardous liquid If in doubt consult Flowserve If there is any possibility of the system allowing the pump to run against a closed valve or below minimum continuous safe flow a protection device should be installed to ensure the temperature of the liquid does not rise to an unsafe level If there are any circumstances in which the system can allow the pump to run dry or start up empty a power monitor should be fitted to stop the pump or prevent it from being started This is particularly relevant if the pump is handling a flammable liquid If leakage of product from the pump can cause a hazard it is recommended that an appropriate leakage detection system is installed To prevent excessive surface temperatures at bearings it is recommended that temperature or vibration monitoring is carried out 4 7 1 Auxiliary equipment instrumentation Contact your local Flowserve Sales office Distributor or Representative for more details 4 7 1 1 Leak detection An intrinsically safe optical leak detection system is available for TB MAG pumps FLOWSERVE dae 4 7 1 2 Temperature probe An optional ThermicSense temperature probe can be installed on the casing drain to monitor the internal fluid in the casing 1100
70. kage Any fluid leakage from the pump is unusual c Check for any leaks from gaskets and seals if present Pump is designed to be leak free any leak is abnormal If a mechanical seal is present the correct functioning of the shaft seal must be checked regularly d If the pump is long coupled check bearing lubricant level and if the hours run shows a lubricant change is required e Check that the duty condition is in the safe operating range for the pump f Check vibration noise level and surface temperature to confirm satisfactory operation g Check dirt and dust is removed from areas around close clearances bearing housings if present and motors FLOWSERVE da h If long coupled check coupling alignment and re align if necessary Our specialist service personnel can help with preventative maintenance records and provide condition monitoring for temperature and vibration to identify the onset of potential problems If any problems are found the following sequence of actions should take place a Referto section 7 Troubleshooting for fault diagnosis b Ensure equipment complies with the recommendations in this manual c Contact Flowserve if the problem persists 6 2 1 Preventive Maintenance Guidelines Different applications call for different preventative maintenance schedules Applications that involve pumping abrasives or applications that are likely to precipitate solids should be examined on
71. ment or by flooding from the inlet source When in service pumps using inlet pipes with foot valves may be primed by passing liquid back from the outlet pipe through the pump 5 4 Starting the pump a CLOSE the discharge valve Fully open the suction valve Pump requires a flooded suction b not operate pump with suction valve closed Operating pump more than a few minutes after suction valve closed may cause bearing failure c Fully open discharge valve to complete priming Turn back the discharge valve until it is 1 4 to 1 2 open TB MAG pumps operate safely with discharge valve partially open d 5 onus operation against closed discharge valve may cause pump to overheat e Start motor and check the outlet pressure f Ifthe pressure is satisfactory SLOWLY open the outlet valve Do not run the pump with the outlet valve closed for a period longer than 10 seconds h If NO pressure or LOW pressure STOP the pump Refer to section 7 Troubleshooting for fault diagnosis 5 5 Running the pump Care must be taken when operating pump Safety gloves are essential Loose clothing must not be worn External flush or quench should be started before the pump is run and allowed to flow for a period after the pump has stopped 5 5 1 Normal vibration levels alarm and trip For guidance pumps generally fall under a classification for rigid support machines within the International rotating machinery stan
72. mps Temperature class Maximum surface Temperature limit of to EN13463 1 temperature permitted liquid handled T6 85 C 185 F 65 C 149 F T5 100 C 212 F 80 C 176 F T4 135 C 275 F 115 C 239 F T3 200 C 392 F 180 C 356 F T2 300 C 572 F 275 C 527 F T1 450 C 842 F 400 C 752 F The table only takes the ATEX temperature class into consideration Pump design or material as well as component design or material may further imit the maximum working temperature of the liquid FLOWSERVE ine The temperature rise at the bearings and due to the minimum permitted flow rate is taken into account in the temperatures stated The operator is responsible to ensure that the specified maximum liquid temperature is not exceeded Temperature classification Tx is used when the liquid temperature varies and when the pump is required to be used in differently classified potentially explosive atmospheres In this case the user is responsible for ensuring that the pump surface temperature does not exceed that permitted in its actual installed location Avoid mechanical hydraulic or electrical overload by using motor overload trips temperature monitors and or a power monitor and make routine vibration monitoring checks In dirty or dusty environments make regular checks and remove dirt from areas around close clearances bearing housings and motors Where t
73. n alternately every week 5 6 Stopping and shutdown Close the discharge valve but ensure that the pump runs in this condition for no more than a few seconds b Stop the pump c Switch off flushing and or cooling heating liquid supplies at a time appropriate to the process d For prolonged shut downs and especially when ambient temperatures are likely to drop below freezing point the pump and any cooling and flushing arrangements must be drained or otherwise protected 8 Page 23 of 44 5 7 Hydraulic mechanical and electrical duty This product has been supplied to meet the performance specifications of your purchase order however it is understood that during the life of the product these may change The following notes may help the user decide how to evaluate the implications of any change If in doubt contact your nearest Flowserve office 5 7 1 Specific gravity SG Pump capacity and total head in metres feet do not change with SG however pressure displayed on a pressure gauge is directly proportional to SG Power consumed is also directly proportional to SG It is therefore important to check that any change in SG will not overload the pump driver or over pressurize the pump 5 7 2 Viscosity For a given flow rate the total head reduces with increased viscosity and increases with reduced viscosity Also for a given flow rate the power absorbed increases with increased viscosity and reduces with reduce
74. n most cases horizontal reducers should be eccentric and mounted with the flat side up as shown in Figure 4 6 with a maximum of one pipe size reduction Never mount eccentric reducers with the flat side down Horizontally mounted concentric reducers should not be used if there is any possibility of entrained air in the process fluid Vertically mounted concentric reducers are acceptable In applications where the fluid is completely de aerated and free of any vapour or suspended solids concentric reducers are preferable to eccentric reducers Figure 4 5 Figure 4 6 SUCTION Avoid the use of throttling valves and strainers in the suction line Start up strainers must be removed shortly before start up When the pump is installed below the source of supply a valve should be installed in the suction line to isolate the pump and permit pump inspection and maintenance However never place a valve directly on the suction nozzle of the pump Refer to the Centrifugal Pump IOM Section of the H I Standards for additional recommendations on suction piping See section 10 Refer to section 3 4 for performance and operating limits 4 5 3 Discharge piping Install a valve in the discharge line This valve is required for regulating flow and or to isolate the pump for inspection and maintenance When fluid velocity in the pipe is high for example 3 m s 10 ft sec or higher a rapidly closing discharge valve can cause a damaging
75. n the containment ring 3830 and remove every other bolt Leave at least 4 bolts loose but still attached to the casing 1100 b Visually inspect the containment ring 3830 If it appears loose then you can remove all the bolts and skip the following step However if the pump has been in service for a long period of time it is very common for the containment ring 3830 to be stuck to the casing 1100 In this case use the following procedure c Insert 2 of the bolts you just removed into the jack bolt holes on the containment ring 3830 and evenly tighten them until the ring breaks free Remove all the remaining hex caps screws 6570 1 d Firmly hold the containment shell 3500 and use your index fingers and thumbs to support the containment ring 3830 e Pullthe assembly back in a straight line until it is clear of the casing 1100 f Remove the containment shell 3500 and impeller 2200 from the containment ring 3830 Note optional may be very difficult on pumps in service for long periods of time g Lift and remove the impeller 2200 from the containment shell 3500 6 6 2 2 Wet End Disassembly In Shop a Remove all flange and casing 1100 feet hex caps screws 6570 1 b Place a piece of cardboard or a shop towel on the workspace to protect the plastic on the flange Lay the wet end face down on the suction flange in the work area d Loosen and remove the hex caps screws 6570 1 on
76. nd of the baseplate and check for alignment to the above tolerances Repeat as necessary while maintaining a level condition as measured from the pump discharge flange d Run piping to the suction and discharge to the pump There should be no piping loads transmitted to the pump after connection is made Recheck the alignment to verify that there are no significant changes Perform final alignment Check for soft foot under the driver An indicator placed on the coupling reading in the vertical direction should not indicate more than 0 05 mm 0 002 in movement when any driver fastener is loosened Align the driver first in the vertical direction by shimming underneath its feet f When satisfactory alignment is obtained the number of shims in the pack should be minimized It is recommended that no more than five shims be used under any foot Final horizontal alignment is made by moving the driver Maximum pump reliability is obtained by having near perfect alignment Flowserve recommends no more than 0 05 mm 0 002 in parallel and 0 0005 mm mm 0 0005 in in angular misalignment g Operate the pump for at least an hour or until it reaches final operating temperature Shut the FLOWSERVE ia pump down and recheck alignment while the pump is hot Piping thermal expansion may change the alignment Realign pump as necessary 5 COMMISSIONING START UP OPERATION AND SHUTDOWN A CAUTION These operations must be
77. ndle allen wrench 3 16 in A V E 1 4 in B C W F G c Inserta 1 2 in 13 x 6 in jack bolt into the center of the NEMA outer magnet assembly d Tighten the jack bolt to free the outer magnet assembly 3 4in socket wrench recommended due to the magnetic forces e Carefully remove the outer magnet assembly f Remove 4 hex caps screws 6570 1 from the adapter 1340 g Remove the adapter 1340 from the motor 6 13 2 IEC Drive End Disassembly a Remove the metal pipe plug from the top of the adapter 1340 b Locate and loosen the 2 set screws on the on the outer magnet assembly 0230 with T handle allen wrench 3 16 in A V E 1 4 in B C W F G 2 c Attach the jack screw plate TLG 2042 SI with 2 M8 x 1 25 x 30mm screws into the treaded holes inside the IEC outer magnet assembly 0230 d Insert a M12 x 1 75 x 100 mm jack bolt into the center of the jack screw plate TLG 2042 SI and tighten the center jack bolt to free the outer magnet assembly e Carefully remove the outer magnet assembly 0230 f Remove 4 hex caps screws 6570 1 from the adapter 1340 g Remove the adapter 1340 from the motor FLOWSERVE ital 6 14 Drive End Assembly The outer magnet assembly 0230 contains very strong magnets 6 14 1 NEMA Drive End Assembly a Line up the adapter 1340 holes with the threaded holes on the motor NEMA motors 324 frame and larger require an adapter 1340 pl
78. ned from the purchaser for retention with these User Instructions Where any pre printed set of User Instructions are used and satisfactory quality can be maintained only by avoiding copying these they are included at the end of these User Instructions such as within a standard clear protection envelope 10 2 Change notes If any changes agreed with Flowserve Solution Group are made to the product after its supply a record of the details should be maintained with these User Instructions Page 43 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 10 3 Additional sources of information Reference 1 NPSH for Rotodynamic Pumps a reference guide Europump Guide No 1 Europump amp World Pumps Elsevier Science United Kingdom 1999 Reference 2 Pumping Manual 9 edition T C Dickenson Elsevier Advanced Technology United Kingdom 1995 Reference 3 Pump Handbook 274 edition Igor J Karassik et al McGraw Hill Inc New York 1993 Reference 4 ANSI HI 1 1 1 5 Centrifugal Pumps Nomenclature Definitions Application and Operation Reference 5 ANSI B31 3 Process Piping FLOWSERVE INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Your Flowserve factory contact Flowserve Innomag Sealless Pumps 409 S Vista Ave Addison IL 60101 Phone 630 543 4240 Fax 630 543 4245 Email InnomagSales flowserve com Your local Flowserve representative Flow
79. ocated to allow room for access ventilation maintenance and inspection with ample headroom for lifting and should be as close as practicable to the supply of liquid to be pumped Refer to the general arrangement drawing for the pump set 4 2 Part assemblies The supply of motors and baseplates are optional As a result it is the responsibility of the installer to ensure that the motor is assembled to the pump and aligned if necessary as detailed in section 4 5 and 4 8 4 3 Foundation A pump should be located near the supply of liquid and have adequate space for operation maintenance and inspection Baseplate mounted pumps are normally placed on a concrete foundation which has been poured on a solid footing The foundation must be able to absorb any vibration and to form a permanent rigid support for the pumping unit a Prepare site Inspect foundation for dirt oil chips water etc and remove any contaminants b Install mounting bolts using hole pattern determined by baseplate size Sleeve type and J type bolts are commonly used to allow movement for final bolt adjustment Follow best company standards and practices If not supplied guarding shall be fitted as necessary to meet the requirements of ISO 12100 and EN953 4 3 1 Protection of openings and threads When the pump is shipped all openings are covered This protection covering should not be removed until installation If for any reason the pump is
80. of the machined surface on the inside of the adapter The face should be perpendicular to the shaft within 0 05mm 0 002in 6 15 1 Seal Chamber Pressure Test Procedure this test The pump must be stopped during a You will need an air accumulator with a pressure gauge for this test The total volume of the accumulator tank should be 28 litres 1 cubic foot 7 5 gallon A larger or smaller Page 34 of 44 g Lower the bearing frame onto the adapter 1340 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 accumulator can be used but the pressure drop must be adjusted See the following chart Allowable Accumulator Volume Pressure Drop in 5 minutes litres ft US gallons bar psig 7 6 0 27 2 0 55 8 18 9 0 67 5 0 21 3 28 4 1 0 7 5 0 14 2 37 9 1 34 10 0 10 1 5 45 4 1 60 12 0 09 1 25 53 0 1 87 14 0 08 1 1 56 8 2 0 15 0 07 1 75 7 2 67 20 0 05 0 75 b Plug one adapter drain connection so that the seal chamber is isolated Use PTFE pipe thread tape to ensure a proper seal C Connect the accumulator hose to the barbed hose adapter pipe fitting d Tighten the accumulator hose clamp e Pressurize the accumulator and seal cavity to 1 7 bar 25 psig f Check all fittings and connections for leakage soap solution type test Bubbles indicate leaks g The pressure in the accumulator will drop immediately due to expansion and seating of the o rings This
81. or The impeller is fully shrouded closed with fully open suction and the inner rotor is fitted with Neodymium Iron Boron NdFeB magnets 3 43 Wetted Bearings System The standard material for the bearings and shaft is alpha sintered silicon carbide SiC The system is comprised of a shaft which is cantilever mounted into the containment shell and rotating bushing s mounted in the impeller Thrust bearings are not required due to thrust balance design 3 4 4 Containment Ring One piece ductile iron part aligns and supports the containment shell to establish the pressure boundary of the pump Allows servicing of the motor without opening the liquid end of the pump Page 14 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 3 4 5 Outer Magnet Assembly One piece ductile iron housing fitted with Neodymium Iron Boron NdFeB magnets One common outer rotor for each motor frame and a visual alignment groove allows for ease of axial alignment 3 4 6 Containment Shell and O Ring The containment shell is comprised of an aramid fiber composite outer housing and an ETFE liner The shell includes a fully confined O ring groove which establishes the gasket interface with the casing 3 4 7 Adapter Mates pump to motor in close coupled arrangements Design allows the use of multiple motor sizes with one adapter 3 4 8 Driver The driver is normally an electric motor Different drive configurations may be fitted
82. p Code Example A161311100 ADO when requesting information service or parts from e Serial Number Example 44000 your supplier e Impeller Diameter Max Impeller Diameter in or mm e Duty Point Flow TDH gpm ft or m hr m Page 13 of 44 FLOWSERVE dne e Process Liquid Specific Gravity and Temperature F or C e Pump RPM Pump power HP or kW Duty Point e Design Pressure psig or barg 38 C 100 F e Customer Pump Tag e Process Liquid Being Pumped e CE Marking Flowserve Innomag pumps are certified to European Directive 2014 34 EU previously 94 9 EC which remains valid until April 20 2016 during the transition The certification level is Group Il Category 2 Gas T4 121 C The typical nomenclature above is the general guide to the TB MAG configuration description Identify the actual pump size and serial number from the pump nameplate Check that this agrees with the applicable certification provided 3 4 Design of major parts 3 4 4 Pump casing Ductile iron armor with bonded ETFE lining The horizontal version of the TB MAG pump casing is designed with a horizontal centerline end inlet and a vertical centerline top outlet that makes it self venting For ease of maintenance the pump is constructed so that pipe connectors do not have to be disturbed when internal maintenance is required back pull out 3 4 2 Impeller Integrally molded one piece impeller inner rot
83. prevent injury to personnel and damage to the environment and to equipment For products used in potentially explosive atmospheres section 1 6 4 also applies TB MAG pumps contain extremely strong permanent neodymium magnets which could affect the functioning of pacemakers and implanted heart defibrillators If you wear these devices keep sufficient distance to magnets Magnets produce a far reaching strong magnetic field They can damage laptops computer hard drives credit and ATM cards data storage media mechanical watches hearing aids and speakers Keep magnets away from devices and objects that could be damaged by strong magnetic fields DANGER A NEVER DO MAINTENANCE WORK WHEN THE UNIT IS CONNECTED TO POWER AN FOR LONG COUPLED CONFIGURATIONS COUPLING GUARDS ARE REQIRED AND MUST NOT BE REMOVED WHILE THE PUMP IS OPERATIONAL THE PUMP AND ISOLATE PIPEWORK BEFORE DISMANTLING THE PUMP The appropriate safety precautions should be taken where the pumped liquids are hazardous NEVER use heat risk of explosion to disassemble any portion of the pump When dismantling the pump always use Jacking bolts to separate the wet end from the drive end HIGH TEMPERATURES may be present Pump surface temperature is directly related to the temperature of the working fluid Never operate pump above the rated temperature of 121 C 250 F AN HANDLING COMPONENTS Many precision parts have sharp corners an
84. quunu Hed z 48 uj umous syed dwnd 2U19IN T 8XvX9 60 WW 00S SSTT 9S9 vv ost sstT VIAI 21 IS OZTZ OYN Wv 0202 448 5 0 9 82 VW OOT OSTT 9S9 YY OTT OSTT YNI IS 0TTZ OVW VV OTOZ UJ8 H OT XE 49 vv 00t 0vt1 5S5 VV OTT ObTT VI VV TIT 0E0T 215 IS 00T12 OVW Wv 0002 448 48 N OT XE Xt 99 vv oor oett 5s5 vv orr oerr vl 15 9211 anbiol y3IH 5082 22 el 0T XZ X S9 WW OOT OZTT 9S9 VV OTT OZTT VNI IS SZTT OYN NbJOL YBIH IWOSZ ZA hA IS SbIT daVv 7 3 OT XSTX v2 VW OOL OTTT 9S9 IS LTTT OYN 1 u3iH N SSZZ cw MOT LOTXTXZ Nd WN OOT OOTT 9S9 IS 9TTT OVIA 1 8 W sszz TM 3 XT XZ WO WW OOL OOLT 9S9 vv ort oott viAl IS LTLTI OVW enin 00 ZA d OLXT XZ 19 1 007 0011 952 1S SZOT 99Y IS OTTT OWWN anbsol u8IH 1007 TA WOT XT XZ 2 VW OOT OOTT 9S9 WV TET OZOT O1S 15 00 2984 15 90 TANO8T TN lt IS S
85. r F Body Casting Lining Drain Rings Lining Composite Torque G TB MAG G S 0 CF ETFE _D I ETFE Yes CF ETFE Aramid Standard LC L Long Coupled F G 1 CF ETFE D I ETFE No CF ETFE _CF ETFE Aramid Standard SS S Secondary Seal Unit F G C 4 D I ETFE Yes CF ETFE CF ETFE Aramid Ultra LC Standard Long Coupled Bearing Frame for c 5 D I ETFE No CF ETFE CF ETFE Aramid Ultra TB MAG Models F1 G2 Adder S Standard Material Options Material Guide SS Long Coupled Bearing Frame equipped with C Consult Factory for Availability CF Carbon Fiber Patented Secondary Sealing System for Price Adder D I Ductile Iron TB MAG Models F1 G2 Adder ETFE Ethylene tetrafluoroethylene PTFE Polytetrafluoroethylene ANSI DIMENSIONAL BEARING FRAME ONLY SiC Silicon Carbide Ceramic Rev Date 4 17 2014 Not an exhaustive list Available options subject to change without notice Consult factory for availability and pricing 3 3 Nameplate Permanent records for this pump are kept by the serial number and it therefore must be used with Every TB MAG sealless pump unit has a all correspondence and spare parts orders Tag nameplate to provide information on your pump includes the following The nameplates are located on the side of each casing It is recommended that the purchaser e Pump Model Number Example 1 record the serial number and use it for reference e Pum
86. re mated Insert and tighten the 4 adapter 1340 hex caps screws 6570 1 to the torque given in the torque table in Section 6 11 2 6 12 2 In Shop Assembly a b 9 h With the casing 1100 face down insert the impeller 2200 When the impeller 2200 is in place rotate it by hand to make sure it spins freely Align the shaft 2100 in the containment shell 3500 with the bushings Lower the containment shell 3500 into place Place the containment ring 3830 over the containment shell 3500 and align the bolt holes Make sure the arrow on the containment ring 3830 points toward the discharge flange Insert and hand tighten the 8 casing 1100 bolts with lock washers Tighten the hex cap screws 6570 1 with a wrench and then torque them to the rating in Figure 6 1 Figure 6 1 Screw Size ISO ASME lorque Nm Ibf ft M12 1 2 in 61 45 Page 32 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 6 13 Drive End Disassembly The outer magnet assembly 0230 contains very strong magnets Use caution inserting the jack screw Under normal circumstances a visual inspection and wiping clean the inside of the outer magnet is sufficient 6 13 1 NEMA Drive End Disassembly a Remove the metal pipe plug from the top of the adapter 1340 b Locate and loosen the 2 set screws on the on the outer magnet assembly 0230 with T ha
87. removed from service this protection should be reinstalled 4 3 2 Rigid baseplates overview The function of a baseplate is to provide a rigid foundation under a pump and its driver that maintains alignment between the two Baseplates may be generally classified into two types e Foundation mounted grouted design Figure 4 1 e Stilt mounted or free standing Figure 4 2 Page 16 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Figure 4 1 Figure 4 2 Baseplates intended for grouted installation are designed to use the grout as a stiffening member Stilt mounted baseplates on the other hand are designed to provide their own rigidity Therefore the designs of the two baseplates are usually different Regardless of the type of baseplate used it must provide certain functions that ensure a reliable installation Three of these requirements are e The baseplate must provide sufficient rigidity to assure the assembly can be transported and installed given reasonable care in handling without damage It must also be rigid enough when properly installed to resist operating loads e The baseplate must provide a reasonably flat mounting surface for the pump and driver Uneven surfaces will result in a soft foot condition that may make alignment difficult or impossible for long couple pumps Experience indicates that a baseplate with a top surface flatness of 1 25 mm m 0 015 in ft across the di
88. ring frame d Remove the 2 hex caps screws 6570 1 holding the bearing frame feet to the baseplate e Remove the 4 hex caps screws 6570 1 on the adapter f Separate bearing frame 3200 and adapter 1340 from pump end Use jackscrews in the 2 jackscrew holes if necessary g Pull the bearing frame assembly straight back from the adapter h Remove the 3 hex caps screws 6570 11 6570 12 to separate the foot from the adapter i Secure the adapter 1340 to the work surface with a C clamp The adapter o ring should be replaced before re assembling onto the pump j Remove the outer magnet hex bolt 6570 1 If the outer magnet does not pull free you will need to use our outer magnet removal kit k Attach the MAO Puller Bracket with 2 3 8in 16 socket head cap screws Insert the jackbolt into the tapped center hole and tighten until the outer magnet loosens m Pull the outer magnet assembly out of the adapter and set aside n Install the 4 spacers installation clips onto the mechanical seal at this time The spacers are used to prevent damage to the internal components when not bolted into the bearing frame assembly 0 Once spacers are in place remove the 4 screws securing the mechanical seal to the adapter p Remove the 3 hex caps screws 6570 1 securing the adapter to the bearing frame q Slide the bearing frame off of the adapter with the seal still attached to the shaft r Loosen the
89. rt locking key s 6810 4 into all but one keyway d Casings will have from two to six keyways For example if the casing has four you must insert 3 locking keys leaving one keyway open e Insert the keyed end of the front stationary retaining ring 6810 1 into the remaining keyway f Press the front stationary retaining ring 6810 1 into the casing groove Page 29 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 g Trim the front stationary retaining ring 6810 1 end so it slightly overlaps the drive pin h Line up the tip of the T handle allen wrench at the end of the front stationary retaining ring 6810 1 i Gently tap the front stationary retaining ring 6810 1 into position j With a soldering iron melt plastic weld the two ends of the front stationary retaining ring 6810 1 together 6 10 Containment Shell Repair 6 10 1 Wear Ring Replacement a Place the centering tool over the shaft 2100 b Place the back stationary wear ring 1500 2 over the centering tool c Align the back stationary wear ring 1500 2 grooves with the containment shell 3500 molded keys d Insert the keyed end of the back stationary retaining ring 6810 2 into the open groove e Apply pressure with your thumbs to inset the back stationary retaining ring 6810 2 f Trim the back stationary retaining ring 6810 2 so it slightly overlaps the key approximately 1 8 g Place your T handle allen
90. s coordinate repair activity with operations personnel and follow all plant safety requirements and applicable safety and health laws and regulations These instructions must be read prior to installing operating using and maintaining the equipment in any region worldwide The equipment must not be put into service until all the conditions relating to safety noted in the instructions have been met Failure to follow and apply the present user instructions is considered to be misuse Personal injury product damage delay or failure caused by misuse are not covered by the Flowserve warranty 1 2 CE marking and approvals It is a legal requirement that machinery and equipment put into service within certain regions of the world shall conform with the applicable CE Marking Directives covering Machinery and where applicable Low Voltage Equipment Electromagnetic Compatibility EMC Pressure Equipment Directive PED and Equipment for Potentially Explosive Atmospheres ATEX Where applicable the Directives and any additional Approvals cover important safety aspects relating to machinery and equipment and the satisfactory provision Page 4 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 of technical documents and safety instructions Where applicable this document incorporates information relevant to these Directives and Approvals To confirm the Approvals applying and if the product is CE marked check
91. s with a VFD the ATEX Certification for the motor must state that it is covers the situation where electrical supply is from the VFD This particular requirement still applies even if the VFD is in a safe area Page 7 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 1 6 4 2 Marking An example of ATEX equipment marking is shown below The actual classification of the pump will be engraved on the nameplate Il 2 GD c IIC 135 T4 Equipment Group Mining Non mining Category 2 or M2 high level protection 3 normal level of protection Gas and or dust G Gas D Dust c Constructional safety in accordance with EN13463 5 Gas Group IIA Propane typical IIB Ethylene typical IIC Hydrogen typical Maximum surface temperature Temperature Class see section 1 6 4 3 1 6 4 3 Avoiding excessive surface temperatures ENSURE THE EQUIPMENT TEMPERATURE CLASS IS SUITABLE FOR THE HAZARD ZONE Pumps have a temperature class as stated in the ATEX Ex rating on the nameplate These are based on a maximum ambient of 40 C 104 F refer to Flowserve for higher ambient temperatures The surface temperature on the pump is influenced by the temperature of the liquid handled The maximum permissible liquid temperature depends on the ATEX temperature class and must not exceed the values in the table that follows Maximum permitted liquid temperature for pu
92. serve Pump Division 3900 Cook Boulevard Chesapeake VA23323 1626 USA Telephone 1 757 485 8000 Fax 41 757 485 8149 Flowserve Pumps Flowserve GB Limited Lowfield Works Balderton Newark Notts NG24 3BU United Kingdom Telephone 24 hours 44 1636 494 600 Sales amp Admin Fax 44 1636 705 991 Repair amp Service Fax 44 1636 494 833 Email newarksales flowserve com To find your local Flowserve representative please use the Sales Support Locator System found at www flowserve com flowserve com FLOWSERVE REGIONAL SALES OFFICES USA and Canada Flowserve Corporation 5215 North O Connor Blvd Suite 2300 Irving Texas 75039 5421 USA Telephone 1 972 443 6500 Fax 1 972 443 6800 Europe Middle East Africa Flowserve FSG Italy Worthing S r l Via Rossini 90 92 20033 Desio Milan Italy Telephone 39 0362 6121 Fax 439 0362 628 882 Latin America and Caribbean Flowserve Corporation 6840 Wynnwood Lane Houston Texas 77008 USA Telephone 1 713 803 4434 Fax 1 713 803 4497 Asia Pacific Flowserve Pte Ltd 10 Tuas Loop Singapore 637345 Telephone 65 6771 0600 Fax 65 6862 2329
93. shings 3300 separated by the plastic spacer 3300 1 on the bushing tool part TLG 2010 SI A V E Series or TLG 2009 B C W F G Series k Make sure the bushings are held securely by the rubber o rings on the bushing installation tool Align the bushings 3300 with the molded key m Press the bushings 3300 in until they are firmly seated using an arbor press 6 11 3 Back Rotating Wear Ring Installation a Place the back rotating wear ring 3041 1 on the impeller 2200 and align the notches b Place the PVC trimming sleeve over the wear ring 3041 1 c Place an aluminum spacer block over the trimming sleeve and press the wear ring into place with the arbor press d Insert the retaining pin into the slot on the impeller 2200 e Force the pin into place using needle nose pliers f Push the rest of the way with a screwdriver g Once the pin is completely inserted use a soldering iron to melt plastic weld it in place 6 11 4 Front Stationary Wear Ring Installation a Place the front rotating wear ring on the impeller 2200 and align the notches b Place the aluminum spacer over the wear ring and press into place with the arbor press c Insert the retaining pin into the slot on the impeller 2200 Force the pin into place using pliers e Push the rest of the way with a screwdriver f Place the PVC trimming sleeve over the wear ring g Place an aluminum spacer block over the trimming sle
94. stall m The outer magnet assembly 0230 has a groove around the magnet end for easy alignment Locate this alignment groove on the Outer magnet assembly 0230 n Place a ruler or other straight edge in the alignment groove and push the outer magnet assembly 0230 in until it is flush with the outer edge of the adapter 1340 o Remove metal plug from the top of the adapter 1340 p Lookinside the outer magnet assembly 0230 and rotate it until the motor key points downward q Setscrew A should now be visible through the hole on top of the adapter 1340 Tighten set screw A with the T handle allen wrench r Rotate the outer magnet assembly 0230 until the motor key points to the right s Setscrew B should now be visible through the hole on top of the adapter 1340 Tighten set screw B with the T handle allen wrench t Replace the metal plug on the adapter 1340 and drive end assembly is complete 6 15 Bearing Frame Assembly a Install the sight glass 3856 drain 2569 and plugs if not already installed Wrap the threads with thread seal tape to form a tight seal b Replace and lubricate the outer o ring on the mechanical seal Be careful to keep the seal faces clean and dry FLOWSERVE Replace the inner o ring on the mechanical seal before re assembly Lubricate the inner o ring of the seal before assembling the bearing frame onto the adapter d Align the four mounting holes on the
95. such as internal combustion engines turbines hydraulic motors and driving via couplings belts gearboxes drive shafts etc 3 4 9 Accessories Accessories may be fitted when specified by the customer 3 5 Performance and operating limits This product has been selected to meet the specifications of the purchase order See Section 1 5 The following data is included as additional information to help with your installation It is typical and factors such as temperature and materials may influence this data If required a definitive statement for your particular application can be obtained from Flowserve 3 5 1 Operating limits Normal maximum ambient temperature 40 C 104 F Normal minimum ambient temperature 20 C 4 F Maximum pump speed refer to the nameplate 3 5 2 Pressure Temperature Rating The pump pressure and temperature limits are included in the Figure 3 1 PN 16 flanges are standard for ISO models while Class 150 flanges are standard for ASME models Find the maximum allowable pressure for the supplied pump given the flange drilling pattern and operating temperature FLOWSERVE dne AN The maximum discharge pressure must be less than or equal to the P T rating Discharge pressure may be approximated by adding the suction pressure to the differential pressure developed by the pump Figure 3 1 Temperature C F Pressure bara sis Pressure barg psig 17 2 172 172 16
96. suction Run the slings up through the adaptor lifting lug to keep pump from tipping when lifted 2 3 2 Lifting pump motor and baseplate assembly The angle between slings or ropes used for lifting must not exceed 60 Horizontal pumps with motor installed If the baseplate has lifting holes cut in the sides at the end Type D Type E bases and Type A when provided insert lifting S hooks at the four corners and use slings or chains to connect to the lifting eye Do not use slings through the lifting holes Figure 2 2 For other baseplates sling around the pump discharge nozzle and around the outboard end of the motor frame using choker hitches pulled tight The sling should be positioned so the weight is not carried through the motor fan housing Figure 2 3 Figure 2 2 Figure 2 3 FLOWSERVE dg Vertical pumps with motor installed Vertical pumps must use non footed vertical motors with two eye bolts Place one sling around the pump discharge nozzle and one around the suction Run the slings up through the eye bolts on the motor to keep pump from tipping when lifted Assembled units and their parts are heavy Failure to properly lift and support this equipment can result in serious physical injury and or equipment damage Lift equipment only at the identified lifting points Lifting devices such as eyebolts slings and spreaders must be rated selected and used for the entire load being lifted AN Crus
97. t any sealant systems if fitted are full and operating normally If long coupled check the level and condition of oil lubricant d If long coupled check pump running records for hourly usage to determine if bearing lubricant requires changing Check any auxiliary supplies eg heating cooling if fitted are functioning correctly Refer to the manuals of any associated equipment for routine checks needed 6 2 3 Periodic inspection six monthly Check foundation bolts for security of attachment and corrosion b If long coupled check pump running records for hourly usage to determine if bearing lubricant requires changing If long coupled check the coupling for correct alignment and worn driving elements Refer to the manuals of any associated equipment for periodic checks needed a 6 3 Spare parts 6 3 1 Ordering of spares Flowserve keeps records of all pumps that have been supplied When ordering spares the following information should be quoted Pump serial number Pump size Part name taken from section 8 Part number taken from section 8 Number of parts required Sr OQ ID The pump size and serial number are shown on the pump nameplate To ensure continued satisfactory operation replacement parts to the original design specification should be obtained from Flowserve Any change to the original design specification modification or use of a non standard part will inv
98. te this pump with the suction and or discharge valve closed as this may lead to high surface temperatures CAUTION The direction of rotation is clockwise when viewed from the motor end Rotation of the motor must be checked prior to starting the pump according to n D gt 2 5 gt Sl Sl z DO NOT RUN THE PUMP AT ABNORMALLY HIGH OR LOW FLOW RATES Operating at a flow rate higher than normal or at a flow rate with no back pressure on the pump may overload the motor and cause cavitation Low flow rates may cause a reduction in pump bearing life overheating of the pump instability and cavitation vibration CAUTION NEVER EXCEED THE MAXIMUM DESIGN PRESSURE MDP AT THE TEMPERATURE SHOWN ON THE PUMP NAMEPLATE AND INCLUDED IN SECTION 3 5 2 A CAUTION Driver may overload and de couple if pumpage specific gravity is greater than originally assumed Prolonged running while de coupled will damage driver and impeller magnets Decoupling the pump may lead to increased surface temperatures A CAUTION Never change conditions of service without approval of authorized Flowserve distributor FLOWSERVE dne Excessive amounts of dust collected on the pump housing may lead to an increase in surface temperature possibly exceeding temperature limits May require regular cleaning Always have this service manual available during any installation or maintenance 1 6 4 Products used
99. ted to meet the specifications of your purchase order The acknowledgement of these conditions has been sent separately to the Purchaser A copy should be kept with these instructions The product must not be operated beyond the parameters specified for the application If there is any doubt as to the suitability of the product for the application intended contact Flowserve for advice quoting the serial number If the conditions of service on your purchase order are going to be changed for example liquid pumped temperature or duty it is requested that the user seeks the written agreement of Flowserve before start up FLOWSERVE dg 1 6 Safety 1 6 1 Summary of safety markings These User Instructions contain specific safety markings where non observance of an instruction would cause hazards The specific safety markings are AN DANGER __ 2 This symbol indicates electrical safety instructions where non compliance will involve a high risk to personal safety or the loss of life AN This symbol indicates safety instructions where non compliance would affect personal safety and could result in loss of life This symbol indicates hazardous and toxic fluid safety instructions where non compliance would affect personal safety and could result in loss of life This symbol indicates Pacemaker safety instructions where non compliance would affect personal safety and could result in loss of life This symbol indicat
100. tion systems 4 7 20 Qualification and training 1 6 2 5 Receipt and unpacking 2 1 9 Recommended oil lubricants 6 16 34 Recommended spares 6 3 3 26 Recycling 2 5 tinae tienen 11 Replacement parts 6 3 25 Running the pump 5 5 22 Safety 1 6 ineat dte tese 5 Safety action 1 6 3 5 Safety labels 1 7 2 9 Safety markings 1 6 1 5 Safety warnings 1 4 Sectional drawing general 8 1 40 Sectional drawing long couple frame 8 2 41 Sectional drawings 8 40 Shaft alignment check 4 8 21 Sources 10 9 tetendit edat 43 Spare parts 6 3 rne ibn 25 Specific machine performance 1 8 9 Starting the pump 5 4 22 Stilt mounted baseplate 4 3 3 1 17 Stop start frequency 5 5 2 23 Stopping and shutdown 5 6 23 Storage 2 4 sette esie e aes 11 Storage of spares 6 3 2
101. tre tre terres 16 General tette tte tet reiten 4 General arrangement drawing 8 4 43 General assembly drawings 8 40 Grouting 4 4 18 Handling 2 2 tete 10 Hydraulic mechanical and electrical duty 5 7 23 INSPECTION 6 7 2 28 Installation 4b iot tette tr tete etes 15 Lifting e 10 Location 41 iet e e ns 16 Lubrication 6 16 34 Maintenance 6 24 Maintenance schedule 6 2 24 Name nomenclature 3 2 11 Nameplate 1 7 1 and 3 3 9 13 Noise level 1 9 9 Nozzle loads 4 5 4 19 Page 3 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 Page Operating limits 3 5 1 14 Ordering spare parts 6 3 1 25 Part assemblies 4 2 16 Parts interchangeability 8 3 42 Pats liste 8 a eoe D penne haeres 40 Performance 3 5 14 PIPING 4 5 duet den e dba rs 19 Pre commissioning procedure 5 1 22 Priming and auxiliary supplies 5 3 22 Protec
102. which require variable flow A VFD for an induction motor is a particularly effective way of achieving speed variation and energy cost reduction j Notes for VFD usage a make sure that the motor is compatible with VFD b Do not over speed the pump without checking the power capability with Flowserve On systems with high static head speed reduction is limited Avoid running the pump at a speed which gives low or zero flow d Do not run at a low speed and flow rate which lets solid settle out of suspension in the pipe work e Do not use a VFD for a fixed flow requirement it will introduce power losses k Select high efficiency motors l If replacing a standard motor with a high efficiency motor it will run faster and the pump could take more power Reduce the impeller diameter to achieve energy reduction m If the pump system pipe work or equipment is changed or process duty is changed check that the pump is still correctly sized n Periodically check that the pipe system has not become corroded or blocked Periodically check that the pump is operating at the flow head and power expected and that the efficiency has not reduced with erosion or corrosion damage 4 INSTALLATION Equipment operated in hazardous locations must comply with the relevant explosion protection regulations See section 1 6 4 Products used in potentially explosive atmospheres FLOWSERVE s 4 1 Location The pump should be l
103. xplosive areas where compliance with IEC60079 14 is an additional requirement for making electrical connections It is important to be aware of the EUROPEAN DIRECTIVE on electromagnetic compatibility when wiring up and installing equipment on site Attention must be paid to ensure that the techniques used during wiring installation do not increase electromagnetic emissions or decrease the electromagnetic immunity of the equipment wiring or any connected devices If in any doubt contact Flowserve for advice DANGER The motor must be wired up in accordance with the motor manufacturer s instructions normally supplied within the terminal box including any temperature earth leakage current and other protective devices as appropriate The identification nameplate should be checked to ensure the power supply is appropriate Page 20 of 44 INNOMAG TB MAG ASME and ISO SEALLESS ENGLISH 26999988 06 14 AN A device to provide emergency stopping must be fitted If not supplied pre wired to the pump unit the controller starter electrical details will also be supplied within the controller starter For electrical details on pump sets with controllers see the separate wiring diagram See section 5 2 Direction of rotation before connecting the motor to the electrical supply For close coupled pumps it is necessary to wire the motor with flexible conduit of sufficient length to allow the motor power end assembly to be moved bac

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INNOMAG ® TB-MAG™ ASME and ISO