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Magnum Cv IT (1018092)

1. YUEL ssed g SP WES 49493405 2 05 IP J S ienno uunube 18 5 0 Control Settings 5 1 Manual Series 942Man Controls The 942Man represents the maximum in versatility and ease of operation for the manual control valve system Upgrade to an automatic system is easily accomplished by switching the manual control to a clock or demand control DO NOT TURN THE INDICATOR KNOB CLOCKWISE AT ANY TIME Regeneration Instructions 1 Move indicator knob COUNTERCLOCKWISE from the Regeneration Complete position to the center ofthe Backwash Figure 5 1 position DO NOT turn the knob clockwise Magnum 942Man ROTATE POINTER e COUNTER CLOCKWISE Hi REGENERATION COMPLETE Figure 5 1 2 The indicator knob should remain in the Backwash position for the appropriate amount of time Specific backwash times are determined by the inlet water quality i e the amount of iron manganese turbidity the amount of time between regenerations water pressure and flow The typical backwash time is 10 15 minutes The unit should be in backwash until water at the drain is clear When the backwash is complete move the indicator knob COUNTERCLOCKWISE to the center of the Brine Slow Rinse position Figure 5 2 See the Su
2. 9 000 22 86 cm ES 7 000 17 78 cm 14 000 35 56 cm 19 500 49 53 cm Magnum IT Dimensional Specifications 2 Inch Inlet and Outlet 1 1 2 Inch Drain 2 k KT dE 58 Y Y 11 376 1 4 500 4 500 3 0 General Installation Information Please review the following items thoroughly to ensure an efficient and safe installation of the water treatment system Page 12 shows typical installation line drawings for the Magnum valves Operating Condition
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4. 1041049 Switch Kit Assembly 0 1 amp rating also used on 962M and 962 Controls 1041063 Switch Kit Assembly 5 amp rating 1000226 Pilot Screen Assembly includes Pilot Screen Pilot Screen Cap and O ring 1040691 Valve O ring Kit tank adapter O ring 3 O rings for 1 1 2 inch inlet outlet drain and distributor O ring 1040692 Pilot Flapper Kit pilot brine and springs 1040668 External Pilot Feed Adapter separate source pilot water 1000878 Outdoor Cover 962 control 1009115 Top Stacking Distributor 1005953 Top Plate Screws 15 req d 1006093 Top Plate Screws 5 req d 1034312 Twin Parallel Interface Cable 10 feet 3 m 1035587 Triple Parallel Interface Cable 10 feet 3 m 1035593 Parallel Interconnect Extension Cable Used to connect two 10 foot cables 1010162 Tank Adapter O ring 1010160 Riser Tube O ring 1009817 Piilot System Check Valve 80 12 12 962 Optional Switch Kits Part Number 1041037 Description Switch Kit for Twin Alt 962 Controls 1 amp Items Included 2 SPDT Switches with gold cross contacts hardware to mount 3 switches 6 crimp on connectors 2 breakaway switch cams 1 short twin alt switch cam 1 instruction sheet 1041038 Switch Kit for Twin Alt 962 Controls 5 amp 2 SPDT Switches with standard contacts hardware to mount 3 switches 6 crimp on connectors 2 breakaway switch cams 1 short twin alt switch cam 1 instruction shee
5. Parameter Description of Range of Values Min Factory Units of Measure Notes Program Values Increment Value P1 Day of Week and 1 7 1 00 12 59 1 day None Hour Range depends on value selected for Time of day AM or PM P13 For day of week SUN 1 MON 2 Metric 1 7 1 minute Minute TUE 3 WED 4 THU 5 FRI 6 SAT 7 0 00 23 59 This is the left most digit on the display P2 Time of day to start 1 00 12 59 1 None Hour Range depends on value selected for regeneration AM or PM P13 Use only if P15 O or 1 00 00 23 59 Minute P3 Hardness of water 3 250 1 0 Grains per gallon Unit of measure depends on value 30 2500 10 0 ppm selected for P12 P4 Salt amount 5 1250 5 10 Pounds Unit of measure and factory value 2 500 2 4 Kilograms depends on value selected for P12 P5 Capacity of unit 1 2600 1 0 Kilograins Unit of measure depends on value 0 1 260 0 0 1 0 Kilograms selected for P12 P6 Refill controller 2 99 1 0 Selected from chart in Performance Data Sections page 59 P7 Brine draw rate 2 99 1 0 Selected from chart in Performance Data Sections page 60 P9 Backwash time 4 30 1 14 Minutes May be adjusted for application P10 Rinse time 7 125 1 40 Minutes May be adjusted for application P11 Purge time 2 19 1 4 Minutes May be adjusted for application P12 Units of measure 0 1 1 0 0 US 1 Metric P13 Clock mode 0 1 1 0 0 12 hour clock 1 24 hour clock P14 Calendar override 0 30 1 0 Days 0 no calendar override P15 Reserve Type 0 3 1 0
6. 1 When the PM indicator light is illuminated the time will be PM 31 Level II Program Values Tables IIB IIC IID and Ill The Level Il Parameters are defined as P6 through P22 The available range for the Refill Controller P6 and the Brine Draw Value P7 may be found in the section entitled Performance Data and Charts Section of this manual pages 55 and 55 Table IV on page 43 lists the Level III historical data Manual Regeneration or Backwash To initiate a manual regeneration or backwash simply press and hold the REGEN button for 3 seconds If an immediate second regeneration or backwash is desired wait for at least one minute after the first regeneration or backwash begins and then press and hold the REGEN button for 3 seconds A second regeneration or backwash will be performed immediately following the first The display will freeze and only show the Regeneration Time Remaining as an indication that the second regeneration or backwash will be initiated When the first regeneration or backwash is complete the second regeneration or backwash will begin and the display will alternate between Flow Rate and Regeneration Time Remaining Note Series 962M and 962 Twin Alternating Systems have a two minute time period after the manual regeneration button is pressed where the standby unit drives to service If an immediate second regeneration is required of the OTHER unit in the system wait for at
7. 5 Inlet Valve Cartridge Item Part Number Description 1 1000366 Drain Valve Cartridge 2 1000365 Rinse Valve Cartridge 3 1000366 No Hardwater Bypass Valve Cartridge 4 1000336 Hardwater Bypass Cap 5 1000317 Inlet Valve Cartridge 6 1010157 O Ring 7 1010158 O Ring 8 1010159 O Ring 9 1010116 O Ring qty 2 per Cartridge Note Items 1 and 3 are identical valve cartridges 77 12 10 Cam and Pilot Valve Assembly Orange 5 Cycle Softener 3 Cycle Filter Twin Alternating 1 2 3 Item Part Number Description 1 1000535 Camshaft Assembly 5 Cycle Softener 2 1000538 Camshaft Assembly 3 Cycle Filter 3 1001751 Camshaft Assembly Twin Alternating 4 1000341 Camshaft 5 1000461 Brine Cam Co current 5 Cycle Softener Maroon 6 1000462 Universal Cam Switcher Black 7 1000464 Pilot Cam Co current 5 Cycle Softener 1 Maroon 8 1000465 Pilot Cam Co current 5 Cycle Softener 2 Blue 9 1000466 Pilot Cam Co current 5 Cycle Softener 3 Green 10 1000467 Pilot Cam Co current 5 Cycle Softener 4 Yellow 78 Item Part Number Description 11 1000468 Pilot Cam Co current 5 Cycle Softener 5 Orange 12 1000469 Pilot Cam Co current 5 Cycle Softener 6 Red 13 1000460 Spacer Cam 3 Cycle Filter Grey 14 1000462 Universal Cam Switcher Black 15 10004
8. Err1 Err2 Errd See Table IV See Solution in Table IV Both tanks of Twin Alternating system in Standby Defective cam switch Miswired cam switch Replace cam switch Replace wiring Display shows flow on tank in Standby Cams were turned manually Follow procedure in Section 7 1 1 to synchronize controls Magnum Cv Leak to Pilot Drain Troubleshooting One possible cause is obstruction in valve disc area preventing disc from sealing Another possibility is a tear in the diaphragm This chart will help locate possible problem area Not Leaking During Suspect Cartridge Service Cycle 3 NHWB Backwash 1 Drain Brine Slow Rinse 2 Rinse Fast Rinse 4 Inlet 53 9 1 Magnum Valve Cartridge Removal Procedure Removal of cartridges should be done only after reviewing all other possible causes of the problem s being addressed There may be some difficulty removing cartridges in valves that have been in service for a period of time Scale or iron build up around the O ring seals may cause breakage in the cage assembly of the cartridge If this occurs the cartridge must be replaced To remove the number 1 or number 2 cartridges the second part of the cartridge that is being referred to See Figure 9 1 Asmall flat blade screwdriver should be inserted as indicated in drawing Pry a small opening between the Magnum
9. 2 CS os Ar e e PN 1001494 U S A e e PN 1001861 U S A e e Figure 12 3 Magn Table 12 2 Mec um 942 Softener Figure 12 4 Magnum 942F Filter hanical Timeclock 12V 50 Hz Configurations Part Number Description 1046850 Timeclock Control 942 Softener 7 Day 24 Hour 12 VAC 50 Hz 1046851 Timeclock Control 942 Softener 12 Day 24 Hour 12 VAC 50 Hz 1046852 Timeclock Control 942F Filter 7 Day 24 Hour 12 VAC 50 Hz 1046853 Timeclock Control 942F Filter 12 Day 24 Hour 12 VAC 50 Hz Table 12 3 942 Mechanical Timeclock 12V 60 Hz Configurations Part Number Description 1046868 Timeclock Control 942 Softener 7 Day 24 Hour 12 VAC 60 Hz 1046869 Timeclock Control 942 Softener 12 Day 24 Hour 12 VAC 60 Hz 1046870 Timeclock Control 942F Filter 7 Day 24 Hour 12 VAC 60 Hz 1046871 Timeclock Control 942F Filter 12 Day 24 Hour 12 VAC 60 Hz Table 12 4 942 Mechanical Timeclock 120V 60 Hz Configurations Part Number Description 1046317 Timeclock Control 942 Softener 7 Day 24 Hour 120 VAC 60 Hz 1046318 Timeclock Control 942 Softener 12 Day 24 Hour 120 VAC 60 Hz 1046319 Timeclock Control 942F Filter 7 Day 24 Hour 120 VAC 60 Hz 1046320 Timeclock Control 942F Filter 12 Day 24 Hour 120 VAC 60 Hz 66 12 3 Impulse Controls ce Magnum 952F y I SLOW RS a Magnum 952 e FOR MANUAL BACKWASH FOR MANUAL COUNTED ES REGENERATION ROTATE POINTER CLOCKWISE TO amp AG START POSITION CO
10. 1 00 12 59 AM or PM 1 2 00 AM Hour Minute Range depends on value selected for regeneration 00 00 23 59 P13 Use only if P15 1 P3 Factory 10 Grains per gallon Unit of measure depends on value 100 ppm selected for P12 P4 Salt amount 0 5 125 0 0 5 0 5 Pounds Unit of measure and factory value 0 2 50 0 0 2 0 2 Kilograms depend on value selected for P12 P5 0 U S Divide the volumetric capacity gallons of the filter by 100 and enter this number into P5 Metric Divide the volumetric capacity cubic meters by 10 and enter this number into P5 P6 Refill controller 2 200 1 200 gpm x 100 not change P7 Brine draw rate 2 200 1 200 100 not change P9 Backwash time 7 60 1 14 Minutes May be adjusted for application P10 Does not apply 7 125 1 8 Minutes Do not change P11 Purge time 9 60 1 9 Minutes May be adjusted for application P12 Units of measure 0 1 1 0 0 US 1 Metric P138 Clock mode 0 1 1 0 0 12 hour clock 1 24 hour clock P14 Calendar override 0 30 1 0 Days 0 no calendar override P15 Reserve Type 0 3 1 0 0 variable reserve 1 fixed reserve 2 variable reserve with immediate regen 3 fixed reserve with immediate regen P16 Initial average 0 70 1 30 PercentofTotal Description depends on value entered usage or fixed capacity for P15 reserve P17 Operation type 0 4 4 filter 18 Salt Capacity 1 0 none 1 Salt Capacity Change Change Lock Out Locked Out P19 Flow Sensor select 1 4
11. 12 10 Cam and Pilot Valve Assemblies 78 12 11 Kits and Assemblies 80 12 12 962 Optional Switch Kits Available 81 1 0 Installation Profile Summary Installation Date Installation Location Installer s Phone Number Valve Number Application Type Softener Filter Dealkalizer Water Source Public Well Private Well Surface Supply Other Water Test Results Hardness Iron Other Misc Capacity Flow Rates min max Tank Size Diameter ___ Height 2 Resin or Media Volume Resin or Media Type Brine Tank Volume Salt Setting per Regeneration Control Valve Configuration Valve Type Hard Water Bypass No Hard Water Bypass Refill Control gpm Injector Control gpm Backwash Control gpm Manual Control Softener Filter Mechanical Timeclock 7 day 12 day Salt Setting Regeneration Frequency SM WT FS 12 3 4 5 6 7 8 9 10 11 12 Impulse 480 Other Salt Setting Electronic Demand Settings P1 Time of Day P2 Time of Day Regen P3 Hardness of Water 4 Salt Amount P5 Capacity of Unit P6 Refill Control Value P7 Brine Draw Value P9 Backwash Time P10 Slow Rinse Time P11 Fast Rinse Time P12 Units of Measure P13 Clock Mode P14 Calendar Override P15 Res
12. 56 M hr M hr 1 4 1 2 1 0 0 8 0 6 0 4 0 2 LWR 5104 3 0 4 2 0 1 5 1 0 0 5 0 0 LWR 5104 Injector 1000445 Typical for 24 inch tank LE PEN E cd ERE Brine Draw Es a aS en ee a 1 epe 4 0 Sr T T 20 40 60 80 100 120 PSI T T T En T T 200 300 400 500 600 700 800 Injector 1000447 Typical for 36 inch tank p marn 20 40 60 ps 80 100 120 T T T T T T T T T T T T T T 200 300 400 500 600 700 800 kPa 57 N L LWR 5104 Injector 1000446 Typical for 30 inch tank Sap Brine Draw EE NE i 0 T T T T T T T T T T T T T 20 40 60 80 100 120 PSI 77 T T T T T T T T T T 200 300 400 500 600 700 800 kPa ed a 4 ei er 58 10 2 Magnum Flow Controls Refill Control Identification D 495 Flow Rate gpm Table 10 1 Magnum Refill Control Chart P N Indicates 3 Pack Flow Rate Part Number Diameter LPM Program P6 Value In cm 1040679 14 35 6 0 7 2 65 7 1040680 16 40 6 0 8 3 03 8 1040681 18 45 7 1 0 3 79 10 1040682 21 53 3 1
13. 0 8 3 03 1 0 3 78 1 0 3 78 1 0 3 78 1 0 3 78 Salt Dial Settings 4 6 7 7 10 15 20 minutes FANS 12 340 16 454 20 567 28 794 40 1134 60 1701 80 2268 oz grams i i i Refill Water gal liters 3 11 36 4 15 14 5 18 93 7 26 50 10 37 85 15 56 78 20 75 71 Notes 1 Chemical dosage recommendations typify requirements for single batch regenerations 2 When combining batch regeneration with continual feed of either chlorine or potassium permanganate reduce recommended chemical dosages above by 50 3 Table above reflects 4 oz cu ft of media regenerant dosage dissolved in 1 gallon of water cu ft of media Dosage rates will vary with various media manufacturers recommendations Check manufacturers specifications for dosage recommendations 27 5 3 Impulse Series 952 Impulse Controls The Series 952 impulse controls initiate a regeneration or backwash upon receiving an external line powered Switch closer signal for a minimum of three minutes The three models available are Control Description 5 Cycle Softener 3 Cycle Filter 5 Cycle Softener with Quick Connect Cables Once the external signal is received the control automatically steps the valve through the appropriate cycles Cycle positions are identified by the Indicator Knob Once the control has reached the REGENERATION COMPLETE position the 952 control will be ready for the next extern
14. Exit Mode To exit the Level Il programming mode simultaneously press and hold the UP T and DOWN arrow buttons for 3 seconds or wait 30 seconds without pressing a button and the display will return to alternate between Capacity Remaining and Flow Rate Level I Program Values Table I Level Program Values are identified by the legend on the faceplate of the control Each Level I P value has a green LED that is illuminated when displayed Following are the Level values Time of Day P1 Time of Regen P2 Hardness P3 Salt Amount P4 e Capacity P5 Time of Day How to Change AM and PM Press the SET button The display will show the Time of Day with the minutes digit blinking To change this number press the UP arrow button to increase the number or the DOWN arrow button to decrease the number To skip the number without changing press the LEFT lt arrow button The first digit will stop flashing and the next digit will start flashing You can only change the flashing number When the far left digit is reached pressing the LEFT lt arrow button returns the flashing to the far right digit Continue changing numbers until the desired Time of Day is displayed Press the SET button to enter the value Use the same procedure to modify any of the other Level I or Level values The PM indicator is set when changing the left most digit in the time display The left most digit will be a zero O
15. Reference the Performance 2 The manual inlet and outlet valves should remain Data and Charts section closed with the manual bypass valve open 8 Advance the control to the Fast Rinse position by turning the camshaft COUNTERCLOCKWISE Pilot flappers 1 3 4 and 5 are OPEN The water flow to drain should increase significantly to approximately the same as the backwash flow 3 Remove the cam cover to reveal camshaft Verify that the correct cam is inserted all the way into the control Access to the camshaft is required to manually index the control valve to the desired cycles of operation 9 Advance the control valve to the Refill position by rotating the camshaft COUNTERCLOCKWISE Pilot Flappers B1 B2 1 2 and 4 are OPEN 4 Advance the control to the Backwash position by turning the camshaft COUNTERCLOCKWISE Pilot flappers 2 3 and 5 are OPEN THE PROPER SIZE DRAIN LINE FLOW CONTROL Pilot Flapper 3 on Twin Alternating Systems is also FOR THE SYSTEM BEING STARTED UP MUST OPEN This cycle is Skipped on 3 cycle filters A BE INSTALLED IN THE DRAIN LINE AS CLOSE flow of water should be filling the brine tank The TO THE CONTROL VALVE AS POSSIBLE brine tank can be filled to the proper level if the water height is known There should be NO water 5 Slowly open the manual inlet valve Water will begin flow to drain Reference the Performance Data to flow to drain Water pressure must build to and Charts sectio
16. 6 1 Tablel Levell Values 34 6 2 Table Level Il Program Values 962 Single Twin or Triple Parallel Tank Softener or Dealkalizer 35 6 3 Table Level Il Program Values 962F Single Tank Filter Mode Parameters 36 6 4 Table Level Program Values 962 Twin Tank Alternating Softener 37 6 5 Table Level Il Program Values Electronic Timeclock Filter 38 6 6 Table Level Il Program Values Electronic Timeclock Softener 39 6 7 Explanation of Parameter Values for the 962 Single and Parallel Tank Controls 40 6 8 New Features in the 962 Family Controls 42 6 9 Table Historical Data 43 6 10 Table IV Error Messages 44 Table of Contents 7 0 Multi Tank Systems 45 7 1 Twin Alternating 45 7 1 1 Control Set up 46 7 1 2 Additional Checks 47 7 2 Twin and Triple Parallel 48 7 2 1 Control Set up 50 8 0 Start Up Procedure 51 9 0 Service Instructions 52 9 1 Magnum Valve Cartridge Re
17. CPVC Adapter Not Shown 1001995 1 1 2 inch Brass NPT Adapter with Drilled and Tapped 1 4 inch NPT Port Not Shown 1001996 1 1 2 inch Brass BSP Adapter with Drilled and Tapped 1 4 inch BSP Port Adapters Magnum IT Item Part Number Description Not Shown 1040782 Magnum IT Adapter Kit Brass NPT for inlet outlet drain Not Shown 1040783 Magnum IT Adapter Kit Brass BSP for inlet outlet drain Not Shown 1040784 Magnum IT Adapter Kit CPVC for inlet outlet drain Not Shown 1040786 2 inch NPT Brass Adapter with Zinc Diecast Nut 24 Pack Not Shown 1040787 2 inch BSP Brass Adapter with Zinc Diecast Nut 24 Pack Not Shown 1040788 2 inch CPVC Adapter with Zinc Diecast Nut 24 Pack Not Shown 1030664 2 inch Cast Zinc Diecast Nut Not Shown 1030663 2 inch Brass NPT Adapter Not Shown 1033863 2 inch Brass NPT Adapter with Drilled and Tapped 1 4 inch NPT Port 75 Item Part Number Description Not Shown 1030665 2 inch Brass BSP Adapter Not Shown 1033864 2 inch Brass BSP Adapter with Drilled and Tapped 1 4 inch BSP Port Not Shown 1030666 2 inch CPVC Adapter Not Shown 1030667 63 mm Metric PVC Adapter Not Shown 1002906 1 5 inch to 2 inch Brass Bell Reducer Coupling Not Shown 1010160 1 5 inch Adapter O Ring Not Shown 1010165 2 0 inch Adapter O Ring 76 12 9 Magnum Valve Cartridges 3 No Hard Water Bypass Valve Cartridge
18. Controls The Series 942 mechanical controls provide mechanical timeclock function for water softening and filter applications 942 model for softening applications Figure 5 9 942F model for filtering applications Identification of the specific model is provided on the front of the control The controls are very similar in appearance function and settings However they require different gear drives and camshafts to function properly The softener and filter camshafts are identified in the Assembly Drawings and Parts List Section 12 10 of this manual Indicator Day Piri Clock Dial Calendar Cap Figure 5 9 5 2 1 Common Settings Setting the Time of Day the Days of Regeneration or Backwash and performing manual regenerations or backwashing are the same for 942 and 942F controls Setting the Time of Day Rotate the Clock Dial clockwise until the pointer indicates the correct time of day With the time of day set the conditioner will regenerate at approximately 2 00 a m If it is desired to have the unit regenerate at an earlier or later time simply offset the current time of day accordingly For example to have the unit regenerate at 4 00 a m set the Clock Dial 2 hours earlier than the actual current time of day Note Do not rotate the Calendar Cap by hand The Clock Dial indexes the Calendar Cap daily To manually index the Calendar Cap rotate the Clock Dial clockwise one complete turn for every day to be ind
19. If P15 is set at 2 smart reserve with immediate regen the unit will check at the P2 time to see if the smart capacity has been reached If it has the unit will regenerate at the specified P2 time If the capacity display reaches zero gallons m at any time during the day the unit WILL regenerate immediately It will ALSO continue checking at the specified P2 time to see if the fixed reserve capacity has been reached initiating a regeneration at the P2 time if it has If the fixed reserve is set to zero the unit will ONLY regenerate when the capacity display reaches zero If P15 is set to 3 the unit will operate almost exactly the same as if it were set to 1 The only difference when set to 3 is that if the capacity were to reach zero at any time the unit will initiate an immediate regeneration If calendar override is used P14 the unit will regenerate every 1 to 30 days at the specified P2 time Fixed Reserve Fixed percentage of capacity defined by user gallons m Smart Reserve 120 of the daily average gallons m3 calculated from historical values stored in NOVRAM pa Hardness of water If the 962 controller is programmed at P12 to use U S units enter hardness in grains per gallon If the 962 controller is programmed at P12 to use metric units enter hardness in parts per million ppm P4 Salt Amount Enter your TOTAL salt amount per regeneration For example salting at 10 Ib 4 5 kg per cubic f
20. PN 1035593 Extension Cable 2 feet S Attach optional batteries Plug transformers into outlets on common circuit Figure 5 16 33 6 0 Programming Tables 6 1 Table I Level 1 Values Level I Program Values for 962 962F 962TC 962FTC and 962M Controls Description of Program Values Range of Values Min Increment Setting Factory Value Units of Measure Notes P1 Day of Week Time of day 1 00 12 59 AM PM 00 00 23 59 None hour minute Range depends on value selected for P13 For day of week Sun 1 Mon 2 Tues 3 Wed 4 Thurs 5 Fri 6 Sat 7 P2 Time of day to start regeneration 1 00 12 59 AM PM 00 00 23 59 None hour minute Range depends on value selected for P13 For 962M used only if P15 1 P3 Hardness of water 3 250 30 2500 10 grains gallon ppm Unit of measure depends on value selected for P12 P4 Salt amount 5 1250 2 500 pounds kilograms Unit of measure and factory value depends on value selected for P12 P5 Capacity of unit 1 2600 0 1 260 0 0 1 kilograins kilograms Unit of measure depends on value selected for P12 Level II values on following pages 34 6 2 Table Level II Program Values 962 Single Twin or Triple Parallel Tank Softener or Dealkalizer P17 0
21. and Tank 2 REGEN TIME REMAINING STANDBY SERVICE Observe for proper operation After 2 minutes manually rotate the 962 secondary control Tank 2 through the entire regeneration cycle To continue operational checks go to the next step SERVICE BACKWASH BRINE SLOW RINSE FAST RINSE REFILL Manually rotate 9625 control Tank 2 cam shaft to STANDBY LED display will show ERR2 indicating the regeneration on Tank 2 ended too soon SERVICE STANDBY Clear ERR2 by pressing LEFT button lt LED display will alternate between Tank 1 FLOW and CAPACITY SERVICE STANDBY Test the optional battery power by momentarily disconnecting the AC power jack Reconnect power jack When power jack is reconnected LED display should continue to alternate between Tank 1 FLOW and CAPACITY If the control is not getting power the LED display will alternate between CAPACITY and TIME OF DAY SERVICE STANDBY MANUAL REGENERATION The 962M main control allows the operator to select the tank to be regenerated by pressing the left arrow lt button When the desired tank is shown in the LED display far left character a regeneration of the displayed tank can be initiated by depressing the REGEN button for 3 seconds If the tank that is currently in SERVICE is selected the opposite tank will rotate from STANDBY to SERVICE while the selected tank is regenerating Depressing the REG
22. controls on the valves All controls must indicate that they are in the REGENERATION COMPLETE position before inserting the camshaft Connect the 12VAC power supply to each control Connect the interconnect cable provided with the Special Programming Set P5 Capacity below actual capacity a reserve sufficient to provide two hours of service flow is recommended This provides soft water when regeneration is delayed because another unit is already in regeneration Set P15 Reserve Type 3 fixed reserve with immediate regeneration This causes the control to do an immediate regeneration when the gallons remaining reaches zero Set P16 Fixed Reserve 0 zero reserve This prevents the control from initiating a regeneration at the programmed time P2 50 system to the factory installed 4 pin connector on each control Also connect the optional battery back up if provided Program each 962 control in the system See Table and Special Programming below for programming parameters On initial power up the LED display will show an ERR4 message which indicates that one or more of the programming parameters are not set or is out of the allowable range Enter and exit the programming mode by depressing the UP T and DOWN J buttons for 3 seconds The programming mode can also be exited by not pressing a button for 30 seconds Set all other parameters 1 through 20 except those identified above as you would a
23. for 24 inch 61 0 cm Tank 2 0 GPM 7 6 LPM 3 pack 4 1040684 Refill Flow Control for 30 inch 76 2 cm Tank 3 0 GPM 11 4 LPM 3 pack 4 1040685 Refill Flow Control for 36 inch 91 4 cm Tank 5 0 GPM 19 0 LPM 3 pack 5 1040686 Refill Flow Control Cage 3 pack 3 1040687 Refill Assembly Less Refill Flow Control 1 1040688 Plug for Injector Refill and Pressure Regulator Ports includes O ring 73 12 7 Magnum IT Flow Sensor Turbine Assembly e Pd 1 Item Part Number Description 1 1000074 Insert Corner 2 inch 2 1232965 Assembly Turbine 2 inch Elbow 3 1000318 Assembly Plug 74 12 8 Installation Adapters Adapters Magnum Item Part Number Description Not Shown 1001657 Magnum Cv 1 5 inch Adapter Kit Brass for inlet outlet drain Not Shown 1001658 Magnum Cv 1 5 inch Adapter Kit Brass BSP for inlet outlet drain 1 1001655 Magnum 1 5 inch Adapter Kit CPVC for inlet outlet drain Not Shown 1040544 1 5 inch NPT Brass Adapter with Glass Filled Plastic Nut 24 Pack Not Shown 1040555 1 5 inch BSP Brass Adapter with Glass Filled Plastic Nut 24 Pack 1 1050556 1 5 inch CPVC Adapter with Glass Filled Plastic Nut 24 Pack 2 1000356 Glass Filled Plastic Nut for 1 5 inch Adapter Not Shown 1000360 1 5 inch Brass NPT Adapter Not Shown 1000361 1 5 inch Brass BSP Adapter 3 1000356 1 5 inch
24. m Cable 1046336 Impulse Control 952QC Softener 24 VAC 60 Hz 14 foot 4 2 m Cable 1046337 Impulse Control 952QC Softener 24 VAC 60 Hz 21 foot 6 3 m Cable 68 12 4 Electronic Controls 962 9 962 E p e 338 EM 5 mE REGENERATION COMPLETE 27 Q Time DAY NS BACK REGEN HARDNESS 9 STANDBY Ms Sg gt n Vic time oF OF REGEN 5 Y HARDNESS SALT AMOUNT SALT AMOUNT REGEN TIME REMAINING REGEN CAPACITY REGEN TIME REMAINING REGEN Figure 12 8 Magnum 962 Figure 12 10 Magnum 962M Magnum 962F Magnum 962S amp As 5 74 1488 2 I C3 BACKWASH COMPLETE NS 5 STANDBY TIME oF pay Son TIME oF BACKWASH SETVALUETO 10 D SET VALUE TO 5 capacity BACKWASH TIME REMAINING lt A BACKWASH Figure 12 9 Magnum 962F Figure 12 11 Magnum 962 69 Figure 12 12 Magnum 962TC Magnum 962FTC amp a gt d BACKWASH COMPLETE BACKNP D BAC time OF DAY OF REGEN 55 SALT AMOUNT BLOM PM REGEN TIME REMAINING T SINN REGEN SET Figure 12 13 Magnum 962FTC TIME OF DAY TIME OF BACKWASH SET VALUE TO 10 SET VALUE TO 5 CAPACITY BACKWASH TIME REMAINING KWASH Table 12 7 962 E
25. the Refill position Figure 5 4 Determine the correct refill time from Table 5 1 below The indicator knob should remain in the Refill position for the time indicated in the table Stoy x 942 POINTER COUNTER CLOCKWISE 4 lt S REGENERATION COMPLETE Figure 5 4 Table 5 1 Suggested Refill Times Refill Flow Rate Tank Diameter Refill PN gpm Ipm 60 psig Minimum Salting 6 Ibs ft 96 1 kg m Medium Salting 10 Ibs ft3 160 18 kg m Maximum Salting 15 Ib ft3 240 27 kg m 414 kPa 14 in 35 5 cm 2 6 22 minutes 16 in 40 6 cm 18 in 45 7 cm 21 in 53 5 cm 24 in 60 9 cm 30 in 76 2 cm 36 in 91 4 cm 1040679 1040680 3 Ipm 1040681 3 8 Ipm 0 7 15 minutes 0 8 1 0 1040682 1 4 5 31 2 0 3 0 5 0 9 minutes 10 minutes 17 minutes 25 minutes 10 minutes 17 minutes 25 minutes 10 minutes 17 minutes 25 minutes 1040683 7 6 25 minutes 1040684 11 4 1040685 18 9 Ipm 10 minutes 17 minutes 10 minutes 17 minutes 25 minutes 8 minutes 14 minutes 20 minutes 6 When the refill is complete move the indicator knob COUNTERCLOCKWISE to the Regeneration Complete position Figure 5 5 The unit will now provide softened water Regenerating Iron Filters Model 942Man Refer to Regenerating Iron Filters Model 942 in Section 5 2 for informat
26. the daily usage history stored in L7 through L13 to days of the week Customer should use day 1 Sun day through day 7 Saturday Then L7 will hold the usage history for Sunday through L13 holding the usage history for Saturday The daily averages stored in the L values will still be updated at the time of regeneration not midnight This is required to keep an accurate record for reserve capacity needed at the time of regeneration Customers should understand that the L value displayed for the average water usage for Sunday day one will be the average water usage for Sunday at 2 00 a m to Monday at 2 00 a m assuming the time of regeneration is set for 2 00 a m Customers can reduce this two hour shift by setting the time of regeneration to 12 01 a m P2 Time of Regeneration If P15 is set at 0 smart reserve the unit will check at the P2 time to see if the smart reserve capacity has been reached If it has the unit WILL regenerate at the specified P2 time If the capacity display reaches zero gallons m at any time during the day the unit will NOT regenerate until the specified P2 time is reached If P15 is set at 1 fixed reserve the unit will check at the P2 time to see if the fixed reserve capacity P16 has been reached If it has the unit WILL regenerate at the specified P2 time If the capacity display reaches zero gallons m3 at any time during the day the unit will NOT regenerate until the specified P2 time is reached
27. valve body and the second part of the cartridge This will allow the insertion of two larger flat blade screwdrivers that will be used to remove the cartridge 4 Insert the two larger flat blade screwdrivers at the control must be removed first see Assembly instruction in the Magnum instruction manual page 3 What follows is a step by step procedure for cartridge 5 removal 1 Remove the four bolts securing the cartridge 2 There are two parts or sections in the cap of the 10 o clock and 2 o clock positions on the cartridge These should be inserted approximately 1 2 inch into the opening created by the small blade screwdriver Use the two screwdrivers to slowly move the cartridge out of the valve The cartridge should be removed for inspection Look for damaged O ring or debris on sealing surface ring of poppet There are two nipples at the 5 30 and 6 30 locations on the inside of the cartridge cap which transfer water to cartridge assembly The first part is the cover for the diaphragm The second part is attached to the main cartridge assembly This part is in contact with the body of the Magnum valve When referring to inserting screwdrivers for cartridge removal it is the and from the diaphragm There are two O rings associated with the nipples The O rings must be in place when the cartridge is re installed into the valve body area between the Magnum valve body and the Remove bolts 4 Fi
28. 0 15 EAS HOSN3S MOTH VIVO YO 38089 123333 TVH 1003 l NOILISOd 15 321 435 NI NMOHS S3HOLIMS NY UINYOISNYEL TIVM NI 9N1d NZL A ET ATL AOZ I AZL AQOL 64 12 0 Assembly Drawings and Parts List Magnum Controls 12 1 Manual Controls Magnum 942Man ROTATE POINTER e COUNTER CLOCKWISE COMPLETE REGENERATION Magnum 942FMan amp ROTATE POINTER E es So lt ez BACKWASH COMPLETE Figure 12 1 Magnum 942MAN Figure 12 2 Magnum 942FMAN Table 12 1 942 Manual Control Configurations Part Number 1034398 Manual Control 942Man Softener English 1034399 Manual Control 942FMan Filter English 65 12 2 Mechanical Timeclock Controls SLOW Magnum 942 em gie Magnum 942F NS TO SET 2 1057 REGENERATION DAYS 9 REGENERATION DAYS PRESS PINS IN O PRESSPINSIN FOR MANUAL FOR MANUAL 2 REGENERATION BACKWASH gt ROTATE POINTER BACKWASH ROTATE POINTER COUNTER COUNTER CLOCKWISETO 02 CLOCKWISE TO START POSITION 44 START POSITION TO ADJUST REFILL ADJUST BACKWASH MINUTES ROTATE AQ MINUTES ROTATE gt gt SMALL DIAL SMALL DIAL COUNTER ope REGENERATION DONT AD BACKWASH CLOCKWISE DO NOT ADJUST DO NOT ADJUST COMPLETE DURING BACKWASH COMPLETE DURING REFILL START START TO SET TIME NEXT DAY FO SET TIME NEXT DAY ROTATE LARGE DIAL ROTATE LARGE DIAL CLOCKWISE CLOCKWISE b
29. 0 Variable Reserve 1 Fixed Reserve 2 Variable Reserve with immediate regeneration 3 Fixed Reserve with immediate regeneration P16 Initial average 0 70 1 30 Percentof Total usage or fixed capacity reserve P17 Operation type 0 2 1 0 0 Single or Parallel P18 Salt Capacity 0 1 1 0 0 1 Salt Capacity Change Change Lock Out Locked Out P19 Flow Sensor select 0 0 Magnum IT NHWB 1 1 0 Autotrol turbine 2 2 0 Autotrol turbine 3 User defined K factor 4 User defined pulse equivalent 5 Magnum IT HWB P20 K factor or Pulse 0 01 255 00 01 0 01 Number used for Meter K factor or Pulse equivalent equivalent P21 Remote 1 254 1 60 Seconds Time remote switch must be active to Regeneration start a regeneration Switch Delay P22 Factory Use Only 99 Do not change DO NOT CHANGE Note This programming sheet is for use with controls manufactured after 09 Aug 2000 35 6 3 Table IIB Level II Program Values 962F Single Tank Filter P1724 Parameter Deselition er Range of Values Increment Factory Value Units of Measure Notes Parameter P1 Day of Week and 1 00 12 59 1 None Day Range depends on value selected for Time of day AM or PM Hour Minute P13 For day of week SUN 1 MON 2 0 00 23 59 TUE 3 WED 4 THU 5 FRI 6 SAT 7 This is the left most digit on the display P2 Time of day to start
30. 0443 1000444 1000445 1000446 1000447 Table 5 5 Suggested Brine Draw Slow Rinse Times Based on 100 psi and 2 5 Bed Volumes of Slow Rinse Tank Size in cm 14 35 5 16 40 6 18 45 7 21 53 3 24 60 9 30 76 2 36 91 4 Resin Vol cu ft cu m 3 0 085 4 0 113 5 0 142 7 0 200 10 0 283 15 0 425 20 0 566 Brine Rinse Time 50 min 48 min 56 min 53 min 54 min 59 min 50 min Total Lb Salt Min kg 18 6 72 24 8 96 30 11 2 42 15 68 60 22 39 90 33 59 Capacity kgr 60 80 100 140 200 300 400 Brine Rinse Time 59 min 60 min 68 min 65 min 64 min 69 min 59 min 100 150 200 Total Lb Salt Mid kg 30 11 2 40 14 93 50 18 66 70 21 13 37 32 55 99 74 65 Capacity kgr 75 100 125 175 250 375 500 Brine Rinse Time 70 min 75 min 83 min 81 min 7T min 82 min 70 min 150 225 300 Total Lb Salt Max 45 16 8 60 22 39 75 27 99 105 39 19 55 99 83 98 111 97 Capacity kgr 90 120 150 210 300 450 600 Injector Number 1000441 1000442 1000443 1000444 1000445 1000446 1000447 Minimum salting 6 Ib salt 20 kgr cu ft Medium salting 10 Ib salt 2 25 kgr cu ft Maximum salting 15 Ib salt 30 kgr cu ft 22 942FMan Manual Filter Control for the Magnum Valve The 942FMan represents the maximum in versatility and ease of operation for the manual control valve system Upgrade to an au
31. 1 0 0 Magnum IT NHWB 1 1 0 Autotrol Turbine 2 2 0 Autotrol Turbine 3 User defined K factor 4 User defined pulse equivalent 5 Magnum IT HWB P20 K factor or Pulse 0 01 255 00 0 01 0 01 Number used for Meter K factor or equivalent Pulse equivalent P21 Remote 1 254 1 60 Seconds Time remote switch must be active to Regeneration start a regeneration Switch Delay P22 Factory Use Only 0 9 1 99 Do not change 36 6 4 Table Level II Program Values 962 Twin Tank Alternating Softener 17 2 Parameter Description et Range of Values Min Factory Units of Measure Notes Program Values Increment Value P1 Day of Week and 1 7 1 00 12 59 1 day None Hour Range depends on value selected for Time of day AM or PM P13 For day of week SUN 1 2 Metric 1 minute Minute TUE 3 WED 4 THU 5 FRI 6 SAT 7 1 7 0 00 23 59 THIS IS THE LEFT MOST DIGIT ON HR Donee THE DISPLAY P2 Time of day to start 1 00 12 59 AM or PM 1 None Hour Range depends on value selected for regeneration 00 00 23 59 Minute P13 Use only if P15 1 P3 Hardness of water 3 250 1 0 Grains per gallon Unit of measure depends on value 30 2500 10 0 ppm selected for P12 P4 Salt amount 5 1250 5 10 Pounds Unit of measure and factory value 2 500 2 4 Kilograms depend on value selected for P12 P5 Capacity of unit 1 2600 1 0 Kilograins Total capacity for each tank Un
32. 4 Resin Vol cu ft cu m 3 0 085 4 0 113 5 0 142 7 0 200 10 0 283 15 0 425 20 0 566 Brine Rinse Time 78 min 72 min 85 min 73 min 79 min 89 min 77 min Total Lb Salt Min kg 18 6 72 24 8 96 30 11 2 42 15 68 60 22 39 90 33 59 o Capacity kgr 60 80 100 140 200 300 400 Brine Rinse Time 87 min 83 min 98 min 87 min 89 min 100 min 86 min 100 150 200 Total Lb Salt Mid kg 30 11 2 40 14 93 50 18 66 70 21 13 87 32 55 99 74 65 Capacity kgr 75 100 125 175 250 375 500 Brine Rinse Time 99 min 98 min 113 min 103 min 102 min 114 min 98 min 150 225 300 Total Lb Salt Max 45 16 8 60 22 39 75 27 99 105 39 19 55 99 83 98 111 97 Capacity kgr 90 120 150 210 300 450 600 Injector Number 1000441 1000442 1000443 1000444 1000445 1000446 1000447 Table 5 3 Suggested Brine Draw Slow Rinse Times Based on 50 psi and 2 5 Bed Volumes of Slow Rinse Tank Size in cm 14 35 5 16 40 6 18 45 7 21 53 3 24 60 9 30 76 2 36 91 4 Resin Vol cu ft cu m 3 0 085 4 0 113 5 0 142 7 0 200 10 0 283 15 0 425 20 0 566 Brine Rinse Time 65 min 58 min 70 min 65 min 66 min 76 min 68 min Total Lb Salt Min kg 18 6 72 24 8 96 30 11 2 42 15 68 60 22 39 90 33 59 Capacity kgr 60 80 100 140 200 300 400 Brine Rinse Time 74 min 70 min 83 min 77 min 77 min 87 min 77 min 100 150 200 Tota
33. 4 5 30 14 1040683 24 61 0 2 0 7 57 20 1040684 30 76 2 3 0 11 36 30 1040685 36 91 4 5 0 18 93 50 Note All flow rates are based on an inlet pressure of 60 psig 413 kPa Actual rates will vary with pressure temperatures and other system variables 59 Cavity Number 10 3 Magnum Injector Controls Injector Identification Tank Size Table 10 2 Magnum Injector Chart Part Number ain Onde Program P7 Value In cm 1000441 1040670 14 35 6 5 1 89 5 1000442 1040671 16 40 6 5 1 89 5 1000443 1040672 18 45 7 6 2 27 6 1000444 1040673 21 53 3 9 3 41 9 1000445 1040674 24 61 0 4 5 30 14 1000446 1040675 30 76 2 0 7 57 20 1000447 1040676 36 91 4 3 12 5 33 1000448 1040677 Blank 0 0 Filter Application Only Note All flow rates are based on an inlet pressure of 60 psig 413 kPa Actual rates will vary with pressure temperatures and other system variables 60 10 4 Drain Line Flow Control Table 10 3 Recommended Backwash Flow Rates for Various Media Tank Diameter Media 14 in 16 in 18 in 21 in 24 in 30 in 36 in 35 6cm 40 6cm 45 7cm 53 3cm 61 0cm 76 2cm 91 4cm Tank Tank Tank Tank Tank Tank Tank Cubic Feet of Media Drain Line Flow Control in GPM Softening Resin 4 5 gpm ft 3 5 4 6 5 8 7 12 10 15 15 25 20 30 1 1 Lph cm Fine Mesh Softening R
34. 6 144 240 18 38 43 54 76 108 162 270 20 42 48 60 84 120 180 300 22 45 53 66 92 132 198 24 60 75 105 150 225 Notes 1 Flow rates for refill controls are based on 60 psig 414 kPa inlet pressure 2 Take into account the type of brine system used when determining the actual amount of salt delivered during regeneration i e dry salt grid plate or wet salt 3 Salt Use Table reflects minimum salting of 6 Ibs cu ft 96 11 kg m through maximum salting of 15 Ibs cu ft 240 27 kg m 4 To use potassium chloride KCI increase salt dosage by approximately 25 5 Chloride Anion dealkalizers regenerate with 5 Ibs cu ft 80 09 kg m salt NaCl which yields approx 7500 gr Cu ft Injecting sodium hydroxide NaOH i e caustic soda at a rate of 1 10 that of the salt dosage during the brine draw cycle increases capacity to approx 10000 gr cu ft Exact capacity based on tank size must be calculated using water analysis and resin manufacturer s capacity curves 26 5 2 5 Regenerant Use Table Potassium Permanganate KMnO4 Table 5 9 Model 942 952 952QC Regenerant Used Per Regeneration Tank Size Dia Inches cm 14 35 5 16 40 6 18 45 7 21 53 3 24 60 9 30 76 2 36 91 4 Media Volume 310 085 4 0 113 5 0 142 7 0 200 10 0 283 15 0 425 20 0 566 cu ft cu m Refill Flow Rate GPM LPM 0 8 3 03 0 8 3 03
35. 70 Pilot Cam 3 Cycle Filter 1 Grey 16 1000471 Pilot Cam 3 Cycle Filter 2 Blue 17 1000472 Pilot Cam 3 Cycle Filter 3 Green 18 1000473 Pilot Cam 3 Cycle Filter 4 Yellow 19 1000474 Pilot Cam 3 Cycle Filter 5 Orange 20 1000469 Pilot Cam 3 Cycle Filter 6 Red 21 1000499 Brine Cam Twin Alternating Tan 22 1001750 Universal Cam Switcher Tan 23 1001620 Pilot Cam Twin Alternating 1 Tan 24 1001621 Pilot Cam Twin Alternating 2 Blue 25 1001622 Pilot Cam Twin Alternating 3 Green 26 1001623 Pilot Cam Twin Alternating 4 Yellow 27 1001624 Pilot Cam Twin Alternating 5 Orange 28 1000469 Pilot Cam Twin Alternating 6 Red 29 1000589 Pillow Block Cap Not Shown 1006095 Pillow Block Cap Screw 4 not shown 31 1000339 Top Plate Not Shown 1006093 Top Plate Screw Short 5 not shown Not Shown 1006095 Top Plate Screw Long 9 not shown 34 1000391 Brine Flapper Valve 35 1000328 Pilot Flapper Valve Not Shown 1000553 Cam for Auxiliary output shuts off at end of refill Not Shown 1000554 Cam for Auxiliary output shuts off at beginning of refill Not Shown 1001580 Flapper Return Spring Not Shown 1000343 Cam Cover For use with 962M and 9628 controls only 79 12 11 Kits and Assemblies Switch Kit External Pilot Feed Adapter Pilot Filter Screen Assembly Pilot System Check Valve Part Number Description
36. 902 White White Green Black 1040732 27 6 129 White White White Black 1040733 28 6 356 Brown Brown Brown Brown 1040734 29 6 583 Brown Brown Brown Green 1040735 30 6 81 Orange 1040736 31 7 037 Green Green Green Brown 1040737 32 7 264 Green Green Green Green 1040738 33 7 491 Green Green Green White 1040739 34 7 718 Green Green Green Orange 1040750 35 7 945 White Green Green Green 1040751 36 8 172 White White White White 1040752 37 8 399 White White White Orange 1040753 38 8 626 Orange Orange Green 1040754 39 8 853 Orange Orange White 1040755 40 9 08 Orange Orange Orange Orange Note Drain Line Flow Controls above 40 gpm require external control installed in drain line 62 11 0 Wiring Diagrams 11 1 Model 962 Series Electronic Control Remote Regeneration Initiation Magnum 962 CONTROL SOURCE POWER 2mA 12 VAC FROM 962 962M TRANSFORMER INITIATE BY PUSH BUTTON SWITCH OR ALTERNATE SWITCH OPERATION DRY CONTACT CLOSURE MINIMUM SIGNAL LENGTH 0 3 SECONDS MAXIMUM SIGNAL LENGTH 254 SECONDS H NOTE The 962 Series Electronic Control is not recommended for pressure differential initiation or sequential regeneration of multiple tank systems Please consult Pentair Water for these applications 61 11 2 Model 952 Twin Series Impulse Control 952 Switch FEEDBACK SIGN
37. AL WIRES CONNECTORS MOTOR LEADS WHITE YELLOW WHITE ISOLATION SIGNAL Black Red L1 White dob 12 11 3 Model 952QC Impulse Control LEGEND YELLOW ISOLATION pee RED START REGENERATION BLACK HOT i C No NC WHITE NEUTRAL GRN YEL GROUND FEEDBACK CABLE RED AND BLACK BLACK 1 RED 1 1 1 QC CABLE BLACK WHITE T BLACK WHITE REEN YELLOW 62 GROUND NOT USED IN THIS APPLICATION 11 4 Triple Parallel Wiring Model 962 Twin or Triple Parallel Wiring Schematic TRIPLE PRRRLLEL INTERCONNECT CRBLE 1935587 TWIN PARALLEL INTERCONNECT CABLE PN 1034212 63 10 FEET HALL EFFECT PROBE OR DATA INDUSTRIAL 4 BATTERY OPTIONAL 10 FEET HALL EFFECT PROBE OR DATA INDUSTRIAL 4 VOLT BATTERY OPTIONAL gt PROBE OR DATA INDUSTRIAL FLOW SENSOR 1 FEET HALL EFFECT T BLACK PED PARALLEL INTERCONNECT EXETENSION CABLE PN 1035593 11 5 Model 962 Twin Alternating System Main Secondary Wiring Schematic HOSN3S VIVO 30 38089 193333 1003 21 AG G31VAILOV ONY 33ALL 3HL 3015100 0319007 ABONVIS NI 035012 5 S YINIL 3HL 3015 0349007 ABONVIS YO JANIS NI N3dO ZS Ranva 3HL 3015 0319907 ABONVIS YO JOINTS NI 03507
38. EN button for 3 seconds while the selected tank is regenerating will initiate a regeneration on the opposite tank once the selected tank has completed its regeneration cycle 47 7 2 Twin or Triple Systems The Magnum Electronic Controls may be configured as a twin parallel or triple parallel system which assures through an electrical interlock built into the 962 controls that only one unit will regenerate at a time Compared to a single system the parallel system also provides twice the available service flow rate when both units are on line in a twin system and three times the available service flow rate when all three units are on line in a 1 Sy triple system When the capacity of one of the units in a parallel system has been exhausted the 962 control takes the unit off line regenerates the unit then returns the unit to on line status while preventing the other units in the system from regeneration through an internal electrical lockout Optional Second Brine Tank Figure 7 2 Magnum IT Twin Parallel Configuration 48 Figure 7 3 Magnum IT Triple Parallel Configuration 49 7 2 1 Parallel Control Set Up Initial Setup is advantageous to perform all control programming prior to start up of the entire water treatment system Open the system manual bypass valve and close all inlet and outlet valves Mount all 962
39. Magnum Cv and Magnum IT Valves Installation and Service Manual Table of Contents Section 1 0 Installation Profile Summary 1 2 0 Introduction to the Magnum Cv and Magnum IT Series 2 2 1 Assembling the Control to the Valve 3 2 2 General Specifications 7 2 3 Dimensional Specifications 8 3 0 General Installation Information 10 3 1 Typical Installation Drawings 12 4 0 Flow Diagrams 13 5 0 Control 5 5 19 5 1 Manual Control 19 5 2 Mechanical Control 24 5 2 1 Common Settings 24 5 2 2 Regenerating Iron Filter 25 5 2 3 Backwashing Filter 25 5 2 4 Salt Use Table 26 5 2 5 Potassium Permanganate Use Table 27 5 3 Impulse Controls 28 5 4 Electronic Controls 29 5 4 1 Connecting the 962 Control 31 5 4 2 Connecting the 962M and the 9628 Control 32 5 4 3 Connecting the 962 Twin and Triple Parallel Control 33 6 0 Programming Tables for Electronic Controls 34
40. UNTER CLOCKWISETO STARTPOSITION 22 r TOADJUSTBACKWASH gj amp MINUTES ROTATE gt OUTER DIAL COUNTER Cr MINUTES ROTATE CLOCKWISE KO DO NOT ADJUST BACKWASH COUER K DURING COMPLETE COUNTER P CLOCKWISE REGENERATION BACKWASH START COMPLETE DO NOT ADJUST DURING REFILL START Figure 12 6 Magnum 952F Figure 12 5 Magnum 952 Magnum 952QC FOR MANUAL REGENERATION ROTATE POINTER COUNTER CLOCKWISETO t5 START POSITION lt TO ADJUST REFILL MINUTES ROTATE AQ OUTER DIAL y 6 CLOCKWISE REGENERATION DO NOT ADJUST COMPLETE DURING REFILL START ANSE ASH Figure 12 7 Magnum 952QC Table 12 5 952 Impulse Control 50 Hz Configurations Part Number Description 1046854 Impulse Control 952 Softener 24 VAC 50 Hz 1046855 Impulse Control 952F Filter 24 VAC 50 Hz 1046856 Impulse Control 952QC Softener 24 VAC 50 Hz 7 foot 2 1 m Cable 1046857 Impulse Control 952QC Softener 24 VAC 50 Hz 14 foot 4 2 m Cable 1046858 Impulse Control 952QC Softener 24 VAC 50 Hz 21 foot 6 3 m Cable 67 Table 12 6 Impulse Control 60 Hz Configurations Part Number Description 1046321 Impulse Control 952 Softener 120 VAC 60 Hz 1046323 Impulse Control 952F Filter 120 VAC 60 Hz 1046322 Impulse Control 952 Softener 24 VAC 60 Hz 1046324 Impulse Control 952F Filter 24 VAC 60 Hz 1046325 Impulse Control 952QC Softener 24 VAC 60 Hz 7 foot 2 1
41. ackwash initiation several different ways Choose the kilograms of capacity for metric units The 962 day of the week to regenerate backwash or set it to control displays capacity as gallons or cubic meters regenerate backwash on an interval basis External Calendar Override If the volume of water used initiation is also available This fully programmable has not caused a regeneration the 962 control can series of controls provide the ability to fine tune the be set to regenerate every one to thirty days conditioners application to meet the operations e Manual Regeneration A separate REGEN button requirements There are two basic 962 Time Clock is provided for manual regenerations A double models available manual regeneration feature is included that allows back to back regenerations Operating Histories Demand Controls Only Important operating data is stored in memory and is 962 Softener or Multitank Softener retrievable upon demand The historical data 962FTC Filter or Multitank Filter includes peak flow rate as well as average daily water usage for each day of the week This section of the manual defines the basic operating Remote Regeneration A set of terminals is and programming features for each of these models provided as a standard feature on the 962 control that allows for a regeneration to be initiated from a Special Features of the Series 962 Controls remote location This feature can be used to Memory Retent
42. al line powered switch closure signal If a switch closure signal is received during a regeneration or backwash it will be ignored Adjusting the Salt Setting Model 952 and 952QC The Salt Dial Figure 5 12 controls the total amount of salt used per regeneration With the Indicator Knob in the REGENERATION COMPLETE position rotate the Salt Dial COUNTERCLOCKWISE at least one full turn to cancel out the current setting A light clicking sound will be replaced by a heavier clicking sound when the previous setting is cancelled Once the heavier clicking is heard the new setting may be set by rotating the Salt Dial counterclockwise to the desired setting 25477 Figure 5 12 Regeneration Complete Salt Dial Indicator Knob It is important to note that the numbers on the Salt Dial represent MINUTES of water refill time To determine the total pounds of salt that will be used for a regeneration it is necessary to know the refill control that is used in the conditioner The refill control determines the flow rate of water into the salt tank during the refill cycle Reference the Salt Use Table on page 26 to determine the total pounds of salt used per regeneration for various size tanks Table 5 10 Cycle Times for 952 Control Cycle Time Minutes Backwash Brine Slow Rinse Purge Refill 28 Regenerating Iron Filters Model 952 Refer to the heading Regenerating Iron Filters Model 942 in Section 5 2
43. alent 3 K factor 4 pulse equivalent K factor is defined as pulses per gallon or pulses per liter Signet and Sea Flow are two flow sensor manufacturers that publish a K factor The control can now use any flow sensor as long as the programmed K factor is correct The pulse equivalent is defined as gallons or liters per pulse The control will register 5 gallons of flow for every pulse if P12 0 P19 4 and P20 5 00 Badger Meter is one manufacturer that uses a pulse equivalent The control will not show flow rate if P19 4 pulse equivalent This is because pulses are accumulated over 10 seconds and flow rate is displayed in gallons per minute The control will always alternate between time of day and capacity remaining or regeneration time remaining 42 P21 Remote Regeneration Delay P21 is used to program the delay time for the remote regeneration start The range is 1 to 254 seconds in 1 second steps The default is 60 seconds This function was added because customers are connecting differential pressure Switches to this input A counter starts when the conductors of this input are connected with a dry contact closure A regeneration will start when the conductors remain connected for the programmed time The counter will reset to zero when the connection is broken for at least 0 02 seconds The remote regeneration input cannot be used to perform a double manual regeneration The remote regeneration input will be ignored when
44. are activated by the camshaft Figure 4 2 The flow diagrams that follow represent the Service Cycle for a 5 cycle softener 3 cycle filter and 5 cycle twin alternating softener configuration Both the Hardwater Bypass and No Hardwater Bypass service flow diagrams are presented Figure 4 1 Pilot Valve Principle of Operation Figure 4 2 Cam Assembly 5 asuly 1524 Mo g euug ysemyoeg peyeoil HO ______ Jd 10 U9919S e1nssaid jos id Xn 10 Id Jonuo5 ssed g yueL euug RNO eJ 49493406 ssed g 05 Wnubey 14 YUE uiseH 5 4519 0519 OSUIH 1524 Nado N3dO N3dO as19 as19 OSUIH MOIS SuHg ysemy
45. buttons for 3 seconds or wait 30 seconds SERVICE SERVICE Disconnect 12VAC power supply from 962M control SERVICE SERVICE 8 Manually rotate camshafts to REFILL REFILL REFILL 9 Connect external cam switches REFILL REFILL Connect 962M main and 962S secondary controls with factory installed 4 pin connector REFILL REFILL 11 Reconnect 12VAC power supply and optional battery backup to the 962M REFILL REFILL Important When connecting the optional battery backup the black wire should be connected first Connecting the red wire first could result in serious damage to the circuit board 12 Observe controls for proper operation Tank 1 control will rotate to the STANDBY position followed by Tank 2 STANDBY REFILL 13 Observe controls for proper operation 962M will remain in STANDBY 962 will rotate to SERVICE STANDBY SERVICE 14 System is now ready for operation STANDBY SERVICE 46 7 1 2 Additional Checks Task 962M Main Control Position Tank 1 962S Secondary Control Position Tank 2 1 Initiate Manual Regeneration Press and hold REGEN button for 3 seconds LED display will alternate between Tank 2 FLOW and Tank 2 REGEN TIME REMAINING for 2 minutes After two minutes Tank 1 will rotate to SERVICE position and Tank 2 will begin BACKWASH cycle LED will display Tank 1 FLOW
46. cable assemblies are available An optional feed back switch assembly mounted on the Magnum control valve is required when operating in the 952QC configuration 5 4 Electronic cycle exceeds the defined capacity by 15096 or more Capacity and Salt Setting Lockout The control can be programmed to lock the values for Salt Amount and Capacity so they cannot be altered after installation Series 962 Electronic Demand Controls The Series 962 Electronic Controls provide Sophisticated demand based water conditioning by combining a microprocessor with a flow meter to electronically monitor the amount of water used This fully programmable series of controls provide the ability to fine tune the conditioner s operation to meet the Reserve Type Control application requirements There are four basic 962 Demand models available Specific time of day regeneration 962 and 962M Immediate regeneration 962 and 962M Single or Multi Tank Softener Variable reserve 962 Single or Multi Tank Filter Main Control for Twin Alternating U S or Metric Units of Measure To meet your Secondary Control for Twin Alternating display and programming requirements the 962 control uses grains per gallon of hardness pounds Series 962 Electronic Time Clock Controls of salt and kilograins of capacity for U S units or The 962 Time Clock Controls allow regeneration parts per million of hardness kilograms of salt and b
47. ce control cycle position pointer Faulty switch indicates that it is in regeneration and it should be in either standby Service or regeneration complete One or more settings out of Hardness the allowable range Adjust range 3 to 250 30 2500 Capacity Adjust range 1 260 0 Err4 Improper control settings 1 260 0 Refill Control Adjust range 2 99 Brine Draw Value Adjust range 2 99 44 7 0 Multi Tank 7 1 Twin Alternating Systems The Magnum IT valve is available in a preconfigured twin alternating package which assure the flow of softened water at all times One tank provides service water while the other is in regeneration or standby Figure 7 1 Magnum IT Twin Alternating System with 962M and 9625 Main and Secondary Controls 45 7 1 1 Twin Alternating Control Set Up Task 962M Main Control Position Tank 1 962S Secondary Control Position Tank 2 Open manual bypass valve Close manual inlet and outlet valves Mount 962M main and 9625 secondary controls 962M and 9625 controls must be in the midpoint of the SERVICE position before inserting camshaft SERVICE SERVICE Connect 12VAC power supply to 962M control SERVICE SERVICE Program the 962M main control See Table IIC for programming parameters LED will show ERR4 message indicating controls require programming SERVICE SERVICE Exit programming mode Depress up and down
48. e power transformer the between the 962M and 962S controls Figure 5 15 outlines these stand ard features as well as the battery backup and the optional remote regeneration feature M Wall Transformer Battery Backup Feedback Switch Flow Sensor uc Feedback Switch ps 962 5 Connection Optional Remote Regeneration Feature Figure 5 15 32 5 4 3 Connecting the 962 Twin and Triple controls Nine standard connections are required for Parallel Control triple parallel operation the power transformer and flow The 962 control can be used for twin and triple tank sensor for each control and the triple interconnecting applications operating in a parallel mode Six standard cable between the controls Figure 5 16 outlines these connections are required for twin parallel operations standard features as well as the battery backup and the the power transformer and flow sensor for each contro OPtional remote regeneration feature and the twin interconnecting cable between the De 0 5 O19 Olt Lo 90 2 2 i 3 3 Il XE DERE n Twin Cable Triple Cable Optional Remote Regeneration Feature PARALLEL SYSTEM CONNECTION PROCEDURE PARALLEL INTERCONNECT CABLES CD Connect turbine flow meters PN 1034312 Twin System Cable 10 feet PN 1035587 Triplex System Cable 10 feet each Connect interlock cables
49. efore it can be cancelled Battery Backup Option All 962 family controls are now battery backup capable There is a door in the backplate that allows access to the battery harness A 9 volt rechargeable battery is available from Pentair Water P N 1075768 The battery is a VARTA TYPE V7 8H AccuPlus Nickle Hydride Ni mh 9v 150 mAH No 5522 A standard non rechargeable battery is an option for backup but needs to be replaced periodically Level IV Day of Week Regeneration It is now possible to program individual days that the system will regenerate regardless of water usage When programmed this feature will override the demand regeneration and will reset capacity remaining upon completion of the regeneration This feature insures that a regeneration will occur on programmed days All other times the system will operate as a demand system Level IV must be accessed to program Day of Regeneration Simultaneously press the LEFT and DOWN arrow buttons for 3 seconds to gain access and then press the UP or DOWN arrow buttons until the desired Day location 1 7 is displayed Press the LEFT arrow button to display value in the location 0 no Regeneration 1 Regeneration To program a regeneration for a specific day go to that day and change the 0 to 1 A regeneration will occur the time that is programmed into P2 Aregeneration will occur every week on the day s thatis are programmed with a 1 6 9 Table Historical Data Leve
50. erant tank resulting in a system malfunction 5 2 3 Backwashing Filter Model 942F Adjusting the Backwash Setting The Backwash Dial Figure 5 11 controls the backwash time With the Indicator Knob in the BACKWASH COMPLETE position rotate the Backwash Dial counterclockwise at least one full turn to cancel out the current setting A light clicking sound will be replaced by a heavier clicking sound when the previous setting is cancelled Once the heavier clicking is heard the new setting may be set by rotating the Backwash Dial to the desired setting The numbers on the Backwash Dial represent MINUTES of backwash time SS Backwash Dial Figure 5 11 Backwash Complete Table 5 7 Cycle Times for 942F Control Time Minutes 0 Backwash 8 3 Purge 9 5 2 4 Salt Use Table Table 5 8 Model 942 952 952QC Salt Used per Regeneration Tank Size Dia inches cm 14 35 5 16 40 6 18 45 7 21 53 3 24 60 9 30 76 2 36 91 4 Resin Volume cu ft cu m 3 0 85 4 0 113 5 0 142 7 0 200 10 0 283 15 0 425 20 0 566 Refill Flow Rate GPM LPM 0 7 2 65 0 8 3 03 1 0 3 78 1 4 5 30 2 0 7 57 3 0 11 36 5 0 18 93 Salt Dial Setting Minutes Approximate Pounds of Salt per Regeneration 8 18 120 10 21 24 30 42 60 90 150 12 25 29 36 50 72 108 180 14 29 34 42 59 84 126 210 16 34 38 48 67 9
51. erve Type P16 Fixed Reserve Cap or Initial Ave Value P17 Operation Type P18 Salt Change Lock Out P19 Flow Sensor Size P20 K Factor or Pulse Equivalent P21 Remote Regeneration Switch Delay P22 Factory Use Only Twin Parallel Triple Parallel Regeneration Type P15 3 Fixed Reserve with Immediate Regeneration Fixed Reserve P16 096 only Twin Alternating Regeneration Type P15 0 Immediate Regen 1 Delayed Regen Fixed Reserve P16 96 2 0 Introduction to the Magnum Cv and Magnum IT Series The Magnum Cv and Magnum Series valves The Magnum valve is available in either a offer a high degree of installation simplicity and 1 1 2 inch 3 81 cm Magnum Cv or a 2 inch flexibility 5 08 cm Magnum ITTM configuration Throughout Figure 2 1 provides an overview of the major this manual the 2 inch 5 08 cm Magnum Cv is shown components and connections of the 2 inch in illustrations where the model type is irrelevant to what 5 08 cm Magnum IT valve is being demonstrated Magnum IT Series Valve Inlet Valve Cartridge Cam C EEE Hard Water Bypass Cap No Hard Water Bypass Valve Assembly Cartridge Refill Control Assembly Rinse Valve Cartridge Figure 2 1 2 1 Assembling the Control to the Magnum Valve The control and the Magnum valve work together as an integral system to ensure synchronization Follow
52. esin 3 4 gpm f2 3 4 4 5 5 6 7 8 10 10 15 17 20 15 83 Lph cm Multi Layer 15 gpm ft 3 15 4 20 5 25 6 30 7 50 10 70 15 105 3 66 Lph cm Birm Greensand Carbon 3 10 4 15 5 17 7 20 10 30 15 50 20 70 10 gpm ft 2 44 Lph cm 60 F 15 water temperature 50 bed expansion 61 10 5 Autotrol Drain Line Flow Control Table 10 4 Autotrol Drain Line Flow Controls 5 gpm 40 gpm Flow Control Disk Part Number Insert 1 Insert 2 Insert 3 Insert 4 gpm m h 1040720 5 1 135 Blue Black Black Black 1040721 6 1 362 Red Black Black Black 1040722 7 1 589 Brown Black Black Black 1040723 8 1 816 Green Black Black Black 1040724 9 2 043 White Black Black Black 1040725 10 2 27 Blue Blue Black Black 1040726 11 2 497 Red Blue Black Black 1040727 12 2 724 Red Red Black Black 1040728 13 2 951 Brown Red Black Black 1040729 14 3 178 Brown Brown Black Black 1040740 15 3 405 Blue Blue Blue Black 1040741 16 3 632 Green Green Black Black 1040742 17 3 859 White Green Black Black 1040743 18 4 086 White White Black Black 1040744 19 4 313 White Orange Black Black 1040745 20 4 54 Blue Blue Blue Blue 1040746 21 4 767 Brown Brown Brown Black 1040747 22 4 994 Green Green Red Black 1040748 23 5 221 Green Green Brown Black 1040749 24 5 448 Red Red Red Red 1040730 25 5 675 Green Green White Black 1040731 26 5
53. exed Day pins should be in the outward position during Clock Dial rotation to prevent an undesired regeneration Reset day pins when completed 24 Setting the Days of Regeneration Setting the days that the conditioner will regenerate is accomplished in two simple steps 1 Pull all of the day pins outward 2 Pushin the day pin s for the day s on which a regeneration or backwash is desired NOTE The NEXT DAY pin is noted on the control face Pushing this pin will insure a regeneration the next day at approximately 2 00 a m since the Calendar Cap progresses in a clockwise direction pushing the day pin immediately following the NEXT DAY pin counterclockwise will insure a regeneration occurs the following day at approximately 2 00 a m This progression is noted on the control face as FUTURE DAYS Manual Regeneration Excessive water usage or other service related issues may create the need to manually regenerate the conditioner This function is performed by rotating the Indicator Knob COUNTERCLOCKWISE to the START position Once in this position the conditioner will begin a regeneration or backwash within a few minutes The normal schedule established with the pushed in day pins will not be disrupted by a manual regeneration or backwash 24 Hour Clock All Magnum 942 and 942F controls utilize a 24 hour clock dial This is typically referred to as Military Time The hours of the day between 12 00 a m midnig
54. eyond the top of the tank by 1 4 inch x 3 8 inch 6 mm x 9 mm Tank O ring Top of Riser 0 25 6 4 mm Top of Tank 375 9 5 mm 375 9 52 mm Riser O ring A Figure 2 11 Optional Switch Assembly On single twin parallel and triple parallel tank configurations a single optional feedback switch kit is available to provide an electrical signal during the entire regeneration or backwash cycle Figure 2 12 The Switch may be wired in the Normally Open or Normally Closed position and is rated for 0 1 amp at 125 volts AC An optional 5 0 amp switch at 1 10 HP 125 250 volts AC is available upon request Normally Closed Figure 2 12 On ALL Magnum tank configurations optional multi switch kits are available to provide additional electrical or switch closure signals during the regeneration or backwash cycles Coupled with the optional breakaway cams signals can be sent to external system equipment at virtually any time while the control camshaft motor is running Consult the instruction sheet covering the multi switch option for additional application and programming information The instruction sheet is sent with the switch kit 2 2 Magnum General Specifications Operating and Environmental Operating Pressures ne set ed de 25 to 125 psig 172 to 862 kPa 100 psig 688kPa maximum in Canada Operating Water Tem
55. for information on this type of system application All common control settings control regenerant settings and regenerant usage which apply to the 942 control are the same as those used on the 952 control This iron filter information applies to potassium permanganate regenerated manganese greensand filter systems only Adjusting the Backwash Setting Model 952F The Backwash Dial Figure 5 13 controls the backwash time With the Indicator Knob in the BACKWASH COMPLETE position rotate the Backwash Dial counterclockwise at least one full turn to cancel out the current setting A light clicking sound will be replaced by a heavier clicking sound when the previous setting is cancelled Once the heavier clicking is heard the new setting may be set by rotating the Backwash Dial to the desired setting The numbers on the Backwash Dial represent MINUTES of backwash time Backwash Dial w Indicator Knob Figure 5 13 Backwash Complete Table 5 11 Cycle Times for 952F Control Time Minutes Backwash 8 30 Purge 9 Wiring the 952 Series Controls The 952 and 952F controls come with 21 foot 6 4 m of wire for connection to the external signaling device Refer to wiring illustration in the Wiring Diagram Section of this manual for further installation information The 952QC is pre wired with a standard 7 foot 2 13 m cable assembly designed to plug directly into an Autotrol 480QC Optional 14 foot 4 27 m and 21 foot 6 4 m
56. ggested Brine Draw Slow Rinse Table to determine the correct draw rinse time Please note that the tables are given at three salting levels and four pressures The indicator knob should remain in the Brine Slow Rinse position for the time indicated in the table Note The times given are only general guidelines Adjustment of the times may be necessary for specific applications and conditions 19 Magnum 942Man ROTATE POINTER e COUNTER CLOCKWISE ri 5 lt j L REGENERATION COMPLETE Figure 5 2 When the slow rinse is complete move the indicator knob COUNTERCLOCKWISE to the center of the Fast Rinse position Figure 5 3 The indicator knob should remain in the Fast Rinse position for the appropriate amount of time specific fast rinse times are determined by water quality clarity of drain water water pressure and flow Fast rinse serves to eliminate excess salt and repack the resin bed for the service run Typically fast rinse should continue for 5 15 minutes Important If excessive fast rinse time is required to return the service effluent to quality there could be an underlying cause such as low pressure fouled resin bed fouled injector etc Magnum 942 ROTATE POINTER e COUNTER CLOCKWISE ul 220 amp vc e RY ov F4 L REGENERATION COMPLETE Figure 5 3 When the fast rinse is complete move the indicator knob COUNTERCLOCKWISE to
57. gram Value Tolocate and display a P value in Level I press the UP T or DOWN J arrow button until the desired value is displayed To locate and display a P value in Level Il simultaneously press the UP T and DOWN J arrow buttons for 3 seconds to gain access Press the UP T or DOWN J arrow buttons until the desired location is displayed Press LEFT lt to display a value in P locations To locate and display an L value in Level simultaneously press the LEFT lt and UP T arrow buttons for 3 seconds to gain access and the press the UP T or DOWN arrows buttons until the desired location is displayed Press LEFT to display value in the L location Changing a Program Value Once the P value you want to change is displayed press the LEFT lt arrow button to display the current entry for that value To change or modify the value press the SET button The character on the right hand side of the display will begin to flash Use the UP T or DOWN arrow buttons to select the desired entry Once the desired entry is obtained press the LEFT lt button to move to the next character and change as needed Once you have completed the appropriate changes press the SET button When you press the SET button the new entry is stored and the control automatically scrolls to the next P value If a beep sounds the new entry was not accepted Tables and II list the range available for a specific program value
58. gram Values PES P10 Slow rinse Time in minutes to achieve adequate slow rinse volume for resin type used Resin manufacturers recom mend one to two and one half bed volumes of slow rinse water The required amount of time is calculated using the injector performance curves provided in Section 10 0 of this manual For example assuming 4 cubic feet of resin and two bed volumes of slow rinse water for a 16 x 65 50 psi inlet pressure program 43 minutes in Parameter P10 4 cubic feet x 7 5 gallons cubic foot 60 gallons of slow rinse water A 16 injector is recommended for a 16 inch tank From the 16 injector performance chart the nominal slow rinse rate is 1 75 gpm 60 gallons divided by 1 75 gallons per minute equals 34 2 minutes Round up to 35 minutes and enter in P10 P11 Fast rinse Time in minutes to achieve adequate fast rinse volume for resin type used For example for standard softening resin lonac C 249 fast rinse at 30 gallons 0 11 m per cubic foot of resin A unit with 3 ft of resin will require 90 gallons 0 34 m of water to obtain the resin manufacturer s recommended fast rinse 30 gal ft x 3 3 90 gallons 0 11 m t x 3 ft 0 34 m The fast rinse flow rate is controlled by the drain line flow control For this example assume a 5 gpm 1 14 m3 hr drain line flow control Enter 18 minutes in P10 90 minutes 5 18 minutes 0 34 3 1 14 m hr 0 3 hr x 60 min 18 minutes P12 Units of measu
59. gure 9 1 54 Correct Insertion Point Incorrect Insertion Point 10 0 Performance Data and Charts 10 1 Magnum Injector Data Injector 1000441 Typical for 14 inch tank 0 6 0 5 0 4 031 0 2 0 1 4 0 0 PSI UAR S104 T T T T T T T T T T T T T T T 200 300 400 500 600 700 800 kPa Injector 1000443 Typical for 18 inch tank 07 4 06 05 4 ot 4 4 o 1 0 3 4 02 0 1 1 my 4 4 4 0 0 0 0 20 40 60 80 100 120 PSI DAR STO T T T T T T T T T T T T T T 200 300 400 500 600 700 800 kPa 55 Injector 1000442 Typical for 16 inch tank 4 4 0 7 4 4 06 4 0 5 4 7 Zot gt 1 4 03 0 2 EE RON mol cons ded Brine Draw 0 1 00 0 0 20 40 60 80 100 120 PSI T LESE ne ye a To 200 300 400 500 600 700 800 kPa Injector 1000444 Typical for 21 inch tank 1 0 4 4 4 0 8 zl 0 6 E 2 4 04 4 4 4 1 i Brine Draw o2 i 0 0 8 4 m 20 40 60 80 100 120 PSI T T T T T T T T T T 200 300 400 500 600 700 800 Brine draw and Rinse rates on empty tank
60. he remaining capacity falls below the reserve capacity which may be fixed or variable 29 Selectable Reserve Options Demand Controls Only To meetthe conditioned water requirements of the application the 962 control allows selection of one of two reserve types Fixed Reserve The reserve is fixed at a progammable percentage 3096 factory preset of the total softening capacity Variable Reserve The controller monitors the daily water usage and at the programmed time of regeneration calculates the average water used for each day of the week The reserve capacity is set to 12096 of the average water usage for the next day Delayed Regeneration on Twin alternating Systems The twin alternating system does not use a reserve capacity The service tank switches when the softening capacity is exhausted Regeneration of the exhausted tank will occur atthe specified time of day when using the delayed regeneration feature Immediate Regeneration on Twin and Triple Parallel Systems The twin and triple parallel Systems use a reserve capacity of 0 along with immediate regeneration Regeneration of an exhausted tank in the system will occur immediately after reaching its maximum capacity IF there are no other tanks within the system already regenerating Normal Display Modes In the normal operating mode the Series 962 control will alternate between Capacity Remaining gallons or m and Flow Rate gallons per mi
61. hrough the 1 4 inch connection on the back of the valve marked AUX Remove the tube cap installed for shipping Optional cam lobes available are P N 1000554 Provides a hydraulic signal from the beginning of BACKWASH through the start of REFILL Provides a hydraulic signal from the beginning of BACKWASH through the end of REFILL Used on Twin Alternating Systems Only Provides a hydraulic signal from the beginning of BACKWASH through and during STANDBY Breakaway cam Can be programmed to send a hydraulic signal at any time during the REGENERATION or BACKWASH cycle Note The camshaft must be turning for the signal to change states i e switch from OFF to ON or from ON to OFF P N 1000553 P N 1001622 P N 1041064 For hydraulic output signal install one of following cam lobes 1000553 1000554 1001622 1041064 Optional Cam Lobe Position 6 Hydraulic Output Signal Figure 2 9 Auxiliary AH Hydraulic LE Output Port AUX Pilot Drain Port Figure 2 10 Magnum Tank Adapter The tank adapter on the control valve is designed to be compatible with a 4 inch 8UN 8 threads per inch tank opening In addition the adapter is designed to accept a full 1 1 2 inch 3 81 cm riser pipe with outside diameter of 1 90 to 1 91 inches 48 26 to 48 51 mm Figure 2 11 The riser pipe is sealed by an O ring on the inside of the tank adapter Figure 2 11 It is recommended that the riser pipe extend b
62. ht and 12 00 p m noon are designated on the clock dial by the numbers 1 through 12 with 1 being 1 00 a m The hours of the day between 12 00 p m noon and 12 00 a m midnight are designated on the clock dial by the numbers 13 through 24 with 13 being 1 00 p m Be sure to set the correct time of day accordingly Adjusting the Salt Setting Model 942 The Salt Dial Figure 5 10 controls the total amount of salt used per regeneration With the Indicator Knob in the REGENERATION COMPLETE position rotate the Salt Dial counterclockwise at least one full turn to cancel out the current setting A light clicking sound will be replaced by a heavier clicking sound when the previous setting is cancelled Once the heavier clicking is heard the new setting may be set by rotating the Salt Dial counterclockwise to the desired setting SEE Salt Dial S ius Indicator Knob Figure 5 10 Regeneration Complete It is important to note that the numbers on the Salt Dial represent MINUTES of water refill time To determine the total pounds of salt that will be used for a regeneration it is necessary to know the refill control that is used in the conditioner The refill control determines the flow rate of water into the salt tank during the refill cycle Refer to the Salt Use Table 5 8 to determine the total pounds of salt used per regeneration for the various size tanks Table 5 6 Cycle Times for 942 Control Cycle Time Minutes Backwa
63. ion During a power outage facilitate manual regeneration requirements or critical operating information is stored in memory assist in further automating the control system This information includes all programming data and the number of days since the last regeneration When power is restored the information is returned to the microprocessor and operation resumes as if an outage never occurred The time of day will be late by the length of the power outage and must be reset No other reprogramming is necessary An optional rechargeable battery backup will allow the control to keep track of time and water usage for up to eight hours during a power outage The control Will not initiate a regeneration or backwash while on battery backup Programmable Cycles The control is flexible in defining the appropriate cycles of operation Double Regeneration For single tank applications Model 962 and 962F the control automatically calls for a second regeneration or backwash the following day if the current operating Selectable Automatic Regenerations Backwashes There are two automatic regeneration backwash methods immediate and delayed Immediate regeneration is used to start automatic regenerations backwashes when the softening capacity is exceeded Delayed regeneration is used to start automatic regenerations backwashes at a predetermined time of day A regeneration backwash will start at the programmed regeneration time when t
64. ion on this type of system application All common control settings control regenerant settings and regenerant usage which apply to the 942Man control are the same as those used on the 942 control Magnum or 942Man KA When using the 942Man control however the time of each cycle cannot be predicted exactly Note the ROTATE POINTER following regeneration cycle parameters COUNTER CLOCKWISE Backwash the filter until the drain water flows clear typically 5 15 minutes Regenerant draw continues until the check ball closes to end draw Slow Rinse should continue until there is NO pink 4 9 57 REGENERATION color to the drain water flow This is typically four COMPLETE times that of the regenerant draw time Fast Rinse time continues until there is no pink color to the drain water flow typically 5 15 minutes Refill time is determined by the size of the refill flow control and the amount of regenerant required for a particular size system Refer to Regenerant Use Table in Section 5 2 co 020 amp vc es e Figure 5 5 Note The times given are only general guidelines Adjustment of the times may be necessary for specific applications and conditions 20 Table 5 2 Suggested Brine Draw Slow Rinse Times Based on 25 psi and 2 5 Bed Volumes of Slow Rinse Tank Size in cm 14 35 5 16 40 6 18 45 7 21 53 3 24 60 9 30 76 2 36 91
65. it of 0 1 260 0 0 1 Kilograms measure depends on value selected for P12 P6 Refill controller 2 99 1 0 Selected from chart in Performance Data Sections page 59 P7 Brine draw rate 2 99 1 0 Selected from chart in Performance Data Sections page 60 P9 Backwash time 4 30 1 14 Minutes P10 Rinse time 7 125 1 40 Minutes P11 Purge time 2 19 1 4 Minutes P12 Units of measure 0 1 1 0 0 US 1 Metric 1 Clock mode 0 1 1 0 0 12 hour clock 1 24 hour clock P14 Calendar override 0 30 1 0 Days 0 no calendar override P15 Regeneration 0 1 1 0 0 Immediate regeneration delay 1 Regeneration delayed until time pro grammed in P2 is reached P16 Capacity that must 0 70 1 30 PercentofTotal Used only if P15 is set to 1 be left on 2nd tank capacity to permit delayed regeneration of 1st tank P17 Operation type 0 2 1 2 2 Twin Alternating P18 Salt Capacity 0 1 1 0 0 1 Salt Capacity Change Change Lock Out Locked Out P19 Flow Sensor select 0 0 Magnum IT NHWB 1 1 0 Autotrol Turbine 2 2 0 Autotrol Turbine 3 User defined K factor 4 User defined pulse equivalent 5 Magnum IT HWB P20 K factor or Pulse 0 01 255 00 01 0 01 Number used for Meter K factor or Pulse equivalent equivalent P21 Remote 1 254 1 60 Seconds Time remote switch must be active to Regeneration start a regeneration Switch Delay P22 Factory Use Only 99 Do not change DO NOT CHANGE 37 6 5 Table IID Level II Program Values Electronic Timec
66. k operation P16 Does not apply 30 for Timeclock operation P17 Operation type 7 7 Filter TimeClock P18 Salt Change 0 1 1 0 0 none 1 Salt Capacity Change Lock Out Locked Out P19 Does not apply for Timeclock operation P20 Does not apply for Timeclock operation P21 Remote 1 254 1 60 Seconds Time remote switch must be active to Regeneration start regeneration Switch Delay P22 Factory Use 99 Do not change Only DO NOT CHANGE 38 6 6 Table Level II Program Values Electronic Timeclock Softener P1721 DO NOT CHANGE Parameter Description Range of Values Min Factory Value Malte of Notes Increment Measure P1 Day of Week and 1 7 1 00 12 59 1 day Current Day and Time Hour Range depends on value selected Time of day AM or PM for P13 Metric 1 minute Minute For day of week SUN 1 MON 2 1 7 0 00 23 59 TUE 3 WED 4 THU 5 FRI 6 SAT 7 THIS IS THE LEFT MOST DIGIT ON THE DISPLAY P2 Time of day to start 1 00 12 59 As required Hour Range depends on value selected regeneration AM or PM for P13 Use only if P15 0or 1 00 00 23 59 Minute P3 Hardness 10 P4 Salt Amount 5 1250 5 required Unit of Measure depends on 2 500 2 selection in P12 P5 Does not apply for 10 TimeClock operation P6 Refill controller 2 200 1 0 Selected from chart in Performance Data Sections page 59 P7 Brine draw rate 2 200 1 0 Selected fro
67. l Ill Memory Locations To assist in troubleshooting the Water Conditioning System the contents of the controller memory can be examined to determine the status of the control and the history of water usage To view the controller s memory locations L1 to L15 described in Table the location viewing mode must be selected This mode can be selected by simultaneously pressing the LEFT lt and the UP 7 buttons The control will then show L1 on the display Locations can be stepped through in the same method as described for Level programming However the SET button is inactive except for L4 If SET is pressed when L4 is displayed Peak Flow is reset to zero If SET is pressed when any other location is displayed the control will beep Level Ill Historical Data Location Range Description L1 1 7 Day L2 0 255 Days since last regeneration L3 BMIPM Time of day that peak flow occurred L4 0 200 0 50 0 Peak Flow in gallons per minute mS hr since location reset L5 0 655360 0 6553 6 Water used today in gallons m3 since time of regeneration L6 0 655360 0 6553 6 Water used since last regeneration in gallons m3 L7 0 655360 0 6553 6 Average water usage for Day 1 in gallons m3 L8 0 655360 0 6553 6 Average water usage for Day 2 in gallons m3 L9 0 655360 0 6553 6 Average water usage for Day 3 in gallons m3 L10 0 655360 0 6553 6 Average water usage for Da
68. l Lb Salt Mid kg 30 11 2 40 14 93 50 18 66 70 21 13 37 32 55 99 74 65 Capacity kgr 75 100 125 175 250 375 500 Brine Rinse Time 99 min 85 min 98 min 94 min 90 min 101 min 89 min 150 225 300 Total Lb Salt Max 45 16 8 60 22 39 75 27 99 105 39 19 55 99 83 98 111 97 Capacity kgr 90 120 150 210 300 450 600 Injector Number 1000441 1000442 1000443 1000444 1000445 1000446 1000447 21 Table 5 4 Suggested Brine Draw Slow Rinse Times Based on 75 psi and 2 5 Bed Volumes of Slow Rinse Tank Size in cm 14 35 5 16 40 6 18 45 7 21 53 3 24 60 9 30 76 2 36 91 4 Resin Vol cu ft cu m 3 0 085 4 0 113 5 0 142 7 0 200 10 0 283 15 0 425 20 0 566 Brine Rinse Time 55 min 52 min 61 min 57 min 58 min 66 min 55 min Total Lb Salt Min kg 18 6 72 24 8 96 30 11 2 42 15 68 60 22 39 90 33 59 Per Capacity kgr 60 80 100 140 200 300 400 Brine Rinse Time 64 min 64 min 73 min 70 min 69 min 76 min 64 min 100 150 200 Total Lb Salt Mid kg 30 11 2 40 14 93 50 18 66 70 21 13 87 32 55 99 74 65 Capacity kgr 75 100 125 175 250 375 500 Brine Rinse Time 75 min 79 min 88 min 85 min 82 min 90 min 75 min 150 225 300 Total Lb Salt Max 45 16 8 60 22 39 75 27 99 105 39 19 55 99 83 98 111 97 Capacity kgr 90 120 150 210 300 450 600 Injector Number 1000441 1000442 100
69. least three minutes after pressing the manual regeneration button the first time then press and hold the REGEN button for three seconds Battery Backup If the battery backup is provided with the Series 962 control make sure that it is properly connected Reference pages 32 and 33 Water usage and time of day will be maintained The control has a trickle charge circuit that will recharge a rechargable but not a standard battery in the event it is depleted by a power outage 5 4 1 Connectin g the 962 Control When the 962 control is used for single tank applications two standard connections are required for operation the powe Figure 5 14 outlines r transformer and the flow sensor these standard features as well as how to connect the battery backup parallel connector and the optional remote regeneration feature Wall Transf 5 4 2 Connectin 962S Control The 962M and 9625 controls are used for twin alternating tank appl are required for ope flow sensor feedback switches and the connection Battery Backup Flow Sensor ormer 1 Parallel Connector AC Power Jack Optional Remote Regeneration H Feature Figure 5 14 g the 962M and the Important The normally closed position of the feedback switch is protected with a rubber boot DO NOT REMOVE The normally closed position is not available to provide an auxiliary electrical signal ications Five standard connections ration th
70. lectronic Control 12V 50 Hz Configurations Part Number Description 1046860 Electronic Control 962 Softener Battery Backup 12 VAC 50 Hz 1046862 Electronic Control 962M Main Battery Backup 12 VAC 50 Hz 1046863 Electronic Control 962S Secondary 12 VAC 50 Hz 1046873 Electronic Control 962F Filter Battery Backup 12 VAC 50 Hz Battery Not Included Table 12 8 962 Electronic Control 12 V 60 Hz Configurations Part Number Description 1046327 Electronic Control 962 Softener Battery Backup 12 VAC 60 Hz 1046329 Electronic Control 962M Main Battery Backup 12 VAC 60 Hz 1046330 Electronic Control 962S Secondary 12 VAC 60 Hz 1046867 Electronic Control 962F Filter Battery Backup 12 VAC 60 Hz 1053846 ore Time Clock Control 962TC Softener Battery Backup 12 VAC 60 1053847 Electronic Time Clock Control 962FTC Filter Battery Backup 12 VAC 60 Hz Battery Not Included 70 Table 12 9 Transformers Part Number Description 1000810 12 V Wall Mount Transformer 100 VAC 50 60 Hz 150 mA Japanese Plug 1000811 12 V Wall Mount Transformer 120 VAC 60 Hz 150 mA North American Plug 1000812 12 V Wall Mount Transformer 240 VAC 50 Hz 150 mA Australian Arentine Plug 1000813 12 V Wall Mount Transformer 240 VAC 50 Hz 150 mA British Plug 1000814 12 V Wall Mount Transformer 230 VAC 50 Hz 150 mA European ltalian Plug Table 12 10 Miscellaneous Parts Part Number Description 1075768 Battery Recha
71. lock Filter P17 7 Parameter Description Range of Values Min Factory Value Units of Notes Increment Measure P1 Day of Week 1 7 1 00 12 59 1 day Current Day and Hour Range depends on value selected for and Time of day AM or PM 1 minute Time Minute P138 Metric For day of week SUN 1 MON 2 1 7 0 00 23 59 TUE 3 WED 4 THU 5 FRI 6 SAT 7 THIS IS THE LEFT MOST DIGIT ON THE DISPLAY P2 Time of day to 1 00 12 59 As required Hour Range depends on value selected for start regenera AM or PM Minute P13 Use only if P15 0 or 1 tion 00 00 23 59 P3 Factory 10 P4 Does not apply 0 5 0 2 P5 Factory 10 U S Divide the volumetric capacity gallons of the filter by 100 and enter this number into P5 Metric Divide the volumetric capacity cubic meters by 10 and enter this number into P5 P6 Refill controller 2 200 1 200 Do not change P7 Brine draw rate 2 200 1 200 Do not change P9 Backwash time 7 60 1 14 Minutes be adjusted for application P10 Does not apply 7 125 1 8 Minutes be adjusted for application P11 Fast Rinse 9 60 1 9 Minutes be adjusted for application P12 Units of 0 1 1 0 0 US 1 Metric measure P138 Clock mode 0 1 1 0 0 12 hour clock 1 24 hour clock P14 Interval 0 30 1 0 Days 0 No Interval chosen May be Regeneration between adjusted for application regeneration P15 Does not apply 0 for Timecloc
72. lumbing should be adequately supported to avoid excessive loads on the valve Install a manual bypass system to provide for occasions when the water conditioner must be bypassed for servicing Drain Line Piping To prevent mineral loss during backwash and to ensure proper operation of the Magnum Cv Series control valve A DRAIN LINE FLOW CONTROL must be plumbed into the drain line prior to placing the valve in the service mode Flow controls from 5 to 40 gpm 18 92 to 151 4 Lpm are available from Pentair Water and can be easily installed in the drain line Figure 3 1 Flow controls greater than 40 gpm 151 4 Lpm must be plumbed externally Selection of the proper drain line flow control will depend on the tank size and media used for the installation See Table 10 3 10 The following general drain line piping guidelines should be observed 1 inch 2 54 cm or larger piping e Should not exceed 20 feet 6 1 m e Should not be elevated higher than the control valve No shut off valves should be installed in drain line Minimal number of elbows and fittings should be installed in drain line Piping must be self supporting Install air gap to provide a siphon break Flow control should be installed as close to the Magnum Cv Series control valve as possible if an external flow control is used Drain Line Flow Control Disk Figure 3 1 Brining System The Magnum control valve utilizes timed water refill to add
73. m chart in Performance Data Sections page 60 P9 Backwash time 4 60 1 14 Minutes May be adjusted for application P10 Rinse time 7 125 1 40 Minutes May be adjusted for application P11 Fast Rinse 2 60 1 4 Minutes May be adjusted for application P12 Units of measure 0 1 1 0 0 US 1 Metric P13 Clock mode 0 1 1 0 0 12 hour clock 1 24 hour clock P14 Interval 0 30 1 0 Days 0 No Interval chosen May be Regeneration between adjusted for application regeneration P15 Does not apply for Timeclock operation P16 Does not apply for Timeclock operation P17 Operation type 1 1 Magnum Cv Softener TimeClock P18 Salt Change Lock 0 1 1 0 0 None 1 Salt Capacity Out Change Locked Out P19 Does not apply for TimeClock operation P20 Does not apply for TimeClock operation P21 Remote 1 254 1 60 Seconds Time remote switch must be Regeneration active to start regeneration Switch Delay P22 Factory Use Only 99 Do not change 39 6 7 Explanation of Parameter Values for the 962 Single and Parallel Tank Controls This section contains a detailed explanation of the programming parameters in the 962 electronic control Number Description of Program Values Explanation P1 Time of Day and Day of Week The day of the week is displayed with the time of day in the far left digit It is programmed at P1 the same as the time of day The day of week will automatically increment at midnight This will allow correlation to
74. moval Procedure 54 10 0 Performance Data 55 10 1 Injector Data 55 10 2 Refill Control Chart P6 Values 57 10 3 Injector Chart P7 Values 58 10 4 Drain Line Flow Control Chart 59 10 5 Autotrol Drain Line Flow Controls 5 40 60 11 0 Wiring Diagrams 61 11 1 962 Series Remote Start 61 11 2 9521 lt 62 11 3 952 62 11 4 962 Twin and Triple Parallel 63 11 5 962 Twin Alternating 64 12 0 Assembly Drawings and Parts Lists 65 12 1 942Man and 942FMan Manual Controls 65 12 2 942 and 942F Timeclock Controls 66 12 3 952 952F and 952QC Impulse Controls 67 12 4 962 962F 962TC 962FTC 962M and 9625 Electronic Controls 69 12 5 Injector Assemblies 72 12 6 Refill Control Assemblies 73 12 7 2 inch Turbine Assembly 74 12 8 Installation Adapters 75 12 9 Valve Cartridges 77
75. mshaft to ensure it is in the proper position Figure 2 3 The control indicator must be in the REGENERATION COMPLETE position for the 942 942Man 952 and 962 when engaging the camshaft into the control The control indicator must be in the BACKWASH COMPLETE position for the 942F 942FMan 952F and 962F when engaging the camshaft into the control The control indicator must be in the midpoint of the SERVICE position for the 962 and 9625 when engaging the camshaft into the control Release Tab and Figure 2 6 Important When 942 942Man 952 or 962 controls are installed control dials must be in the REGENERATION COMPLETE position When 942F 942FMan or 952F controls are installed control dials must be in the BACKWASH COMPLETE position When 962M or 9625 controls are installed control dials must be in the SERVICE position To disassemble the control from the valve reverse the assembling procedure Inlet Outlet and Drain Connections The inlet outlet and drain connections are designed to accept a Pentair Water supplied CPVC or brass adapter Figure 2 7 The adapters provide a convenient union for the three connection ports on the valve In addition they incorporate a positive O ring face seal for ease of installation and leak free operation DO NOT OVERTIGHTEN THE ADAPTERS As a general guideline hand tightening the nut onto the valve will be adequate If additional tightening is required never exceed a quar
76. n approximately 20 pounds per square inch psi 137 kPa in the control valve and tank for the pilot diaphragm valve system to operate properly Continue to open the manual inlet valve slowly Note large capacity systems will flow an extremely large amount of water to drain while pressure builds within the system A definite change in the flow to drain and sound as the diaphragm cartridges shift 10 Advance the control valve to a position just before the Regeneration Complete position softener or the Backwash Complete position filter Connect electrical power to the controller Allow the control to drive the camshaft to the home position Note See the special section 7 1 1 for Twin Alternating control set up into position will indicate that adequate pressure 11 Open the manual outlet valve completely and close has been built up in the system When the control the manual bypass valve Perform any 942 or 942F valve does shift into the backwash position the air control programming if necessary Check the in the tank will be pushed out through the drain line effluent for soft or iron free water Add salt to the Monitor the drain line closely during this time If brine tank backwash flow during start up is too high resin or mineral could be pushed out of the tank through the drain line The manual inlet valve can be closed slightly to prevent resin loss however a minimum pressure must be maintained within the system for contin
77. ng a regeneration backwash P22 Factory use only DO NOT CHANGE The 962 controller functions in either a 12 hour or 24 hour clock mode Programming P13 clock mode before P1 or P2 will eliminate any confusion when setting these parameters The 962 controller functions in either U S or metric units Programming P12 units of measure before P3 or P4 will eliminate any confusion when setting these parameters The calculated gallon amount loaded into the daily registers L7 through L13 at START UP uses this percentage of capacity Example 90 000 grains in P5 10 grains 90 000 10 9 000 gallon capacity 9 000 x 3 3096 in P16 2700 gallons which is loaded into L7 through L13 the daily average 3240 gallon This daily average will change as actual water usage information is gathered 41 6 8 New Features in The 962 Family Controls P1 Day of Week Programming The day of the week is now displayed with the time of day in the far left digit It is programmed at P1 the same as the time of day The shift key will move the flashing digit to the far left digit skipping the blank digit between time of day and day of week The day of week will automatically increment at midnight This change will allow correlation of the daily usage history stored in L7 through L13 to days of the week Use day 1 Sunday through day 7 Saturday Then L7 will hold the usage history for Sunday through L13 holding the usage history fo
78. ns 1 liters P19 is used to define K factor which is defined as pulses per gallon or pulses per liter Signet and Sea Flow are two flow sensor manufacturers that publish a K factor The control can now use any flow sensor as long as the programmed K factor is correct The pulse equivalent is defined as gallons or liters per pulse The control will register 5 gallons of flow for every pulse if P12 0 P19 4 and P20 5 00 Badger Meter is one manufacturer that uses a pulse equivalent The control will not show flow rate if P19 4 pulse equivalent This is because pulses are accumulated over 10 seconds and flow rate is dis played in gallons per minute The control will alternate between time of day and capacity remaining or regeneration time remaining during normal operation P21 Remote This parameter is used to program the length of signal time required to initiate a regeneration backwash regeneration back using a differential pressure switch or remote start button contact This range is 1 to 254 seconds in 1 wash switch delay second steps The default is 60 seconds A counter starts when there is a closed dry contact no voltage to this imput A regeneration backwash will start when the contacts remain closed for the programmed time The counter will reset to zero when the contacts open for at least 0 02 seconds The remote regen eration input cannot be used to perform a double manual regeneration The remote regeneration input is ignored duri
79. nt transformers are available in the following configurations Japanese plug 100 volts 50 or 60 Hz Australian Argentine plug 240 volts 50 Hz British plug 240 volts 50 Hz European ltalian plug 230 volts 50 Hz Optional transformers must be ordered separately for all international 12 VAC configurations The standard North American Series 952 impulse controls use 120 or 24 VAC 50 or 60 Hz power Lubricants It is very important that 100 silicone lubricant is the only lubricant used for installing the Magnum control valve Any other lubricant may cause material degradation and potential failure of the valve components NOTE Some silicone based lubricants contain petroleum based ingredients If there is a question about the lubrication that you are using contact the manufacturer of that lubricant 11 3 1 Typical Installation Drawings Inlet Valve Ep Manual Bypass Valve Drain Line Flow Control Required Diac Outlet Valve Note Support Inlet and Outlet Piping Turbine standard Adequately with 962 Control aM m Brine Line 1 5 Riser Tube Hub amp Lateral Brine Tank Magnum Cv Magnum IT Figure 3 3 Magnum Cv and Magnum IT Single Tank Softener Units with 962 Electronic Control 12 4 0 Flow Diagrams The Magnum control valve utilizes a series of pilot valves to properly position the diaphragm valve cartridges Figure 4 1 The pilot valves
80. ntrol will operate 4 will be displayed until a valid number is entered for each of these items Program variable P12 is preset at the factory to define the U S units of measure for North American application or metric units of measure for application outside North America Program Levels The Series 962 controls have been designed to facilitate different levels of programming requirements Level includes program variables that are frequently referenced by users operators installers and service personnel and is accessible without the requirement of codes Level Il includes variables that are most typically used at the time of installation and initial setup and is accessible with special access codes Level locations are used primarily for accessing operating history information Level parameters also require access codes Programming levels are further defined in Section 6 page 34 Levels Access Code None required Press and hold the 7 for approximately 3 seconds Press and hold the T arrow buttons for approximately 3 seconds Table on page 34 lists the Level program values for the 962 962F 962TC 962FTC and 962M controls Tables through on pages 35 41 list the Level II program values for all 962 series controls Program Values and Locations The P values that are programmed into the Series 962 controls are listed in the Level and Level II tables Locating a Pro
81. nute or m hr In the event of power loss the display will alternate between Time of Day and Capacity Remaining once power has been restored The normal operating display mode of the twin alternating system scrolls through three displays They are Capacity Remaining of tank 1 in gallons Capacity Remaining of tank 2 in gallons and Flow Rate If a power outage has occurred the flow rate display will change to Time of Day In both cases the control will remain in Power Loss display mode until the Time of Day is reset or until any button is pressed Electronic Time Clock displays Time of Day only Programming the Series 962 Controls This section contains common aspects of programming the 962 962F and 962M controls and retrieving historical operating data The 9625 control is a secondary unit that always works in conjunction with the 962M main control for twin alternating tank applications The operating values for the 962 are the same as the operating values in the 962M control An adhesive installation label is provided with each 962 962F and 962M control It is recommended that this be filled out with programming parameters on start up and placed on the inside of the cam cover 30 Factory Default Values The control is shipped from the factory with a default value for Salt Amount of 10 Ib 4 kg for metric units Capacity Hardness Refill and Brine Draw values are set to 0 and must be changed to appropriate values before the co
82. oeg ysemyoeg 1 19M sil U9919S OL YUEL U9919S 10 fu woyog 03005 ssed g ON euug PRNO eto SARS 49493406 ssed g PACH ON AU9141n9 09 9p A5 S Wnubey 15 EIPOW as1 06190 0812 Nado 12 SUI 1524 as1 0819 as79 asto YSEMYOeG ysemyoeg paean u9919S OL 5 4 4019efu yndjno xny woyog 55 PRNO SY VES ssed g Wnubey 16 as19 OSUIH 1524
83. oot on a unit with 3 cubic feet of resin enter 30 10 Ib ft x 3 43 30 Ib salt 4 5 kg ft x 3 ft 13 6 kg salt P5 Capacity of Unit Enter the capacity of the unit here in kilograins kilograms For example a 3 ft unit with a resin capacity of 25 000 grains 1620 grams per ft enter 75 here 25 000 grains ft x 3 ft 75 000 grains 75 kilograins 1620 grams ft x 3 3 4860 grams 4 86 kilograms Note 15 Ib cu ft salting yields 30 000 grains cu ft resin 10 Ib cu ft salting yields 25 000 grains cu ft resin 6 Ib cu ft salting yields 20 000 grains cu ft resin Reduced salting yields a reduced capacity 1 kilograin 1000 grains 0 0648 kilograms 64 8 grams P6 Refill controller This value is the refill flow rate times 10 rounded to the next whole number For example on a 16 inch tank the refill control has a flow rate of 0 8 Calculate 0 8 x 10 8 Enter 8 P7 Brine draw rate This is the injector draw rate times 10 rounded to the next whole number For example on a 16 inch tank the injector has a draw rate of 0 8 Enter 8 0 8 x 10 8 P8 Not used P8 is reserved for furture use P9 Backwash time Self explanatory Generally 5 to 15 minutes or until water runs clear or specific water conservation needs are met 40 Description of Number Explanation S Pro
84. ow control Plugged injector and or injector screen Incorrect refill control 52 Clean flow control Inspect and clean injector and or Screen Install correct control Symptom Leak to Drain Possible Cause No flow control installed in drain line Insufficient water pressure Plugged injector and or injector Screen Back pressure on pilot drain port Solution Install drain line flow control Increase water pressure above 25 psig 172 kPa minimum Inspect and clean injector and or injector Screen Plumb pilot drain line to atmospheric position i e brine tank 7 Loss of Media to Drain No flow control installed in drain line Install drain line flow control 8 Loss of Water Pressure Fouled resin bed due to iron accumulation Slots in riser pipe or laterals are filled with resin fines Clean Magnum control valve and mineral bed with cleaner Inspect and clean distributor pipe slots as needed Salt in Water to Service After Regeneration Injector is too small for system size Brine draw time excessively long due to low water pressure Restricted drain line Insufficient rinse volume Plugged injector and or injector screen Install correct injector Increase water pressure above 25 psig 172 kPa minimum Remove drain line restriction Increase slow rinse time fast rinse time or both Inspect and clean injector and or injector screen
85. perature Range ch tae 34 to 100 F 1 to 36 Ambient Temperature Range din test 34 to 1209F 1 to 50 C Gap Bolt eT 35 40 inch lbs 3 95 to 4 51 Nm Connections Inlet nd Outlet EE 1 1 2 inch Magnum Cv 2 inch Magnum IT ce PEL 4 inch 8UN ci ur ee alee 3 4 inch NPT Pilot Drain and Auxiliary Hydraulic Out sir 1 4 inch tube fitting Riser Pipe Fittingi sc dici dete eed td 1 1 2 inch 3 81 cm Drain aae Setene 1 1 2 inch 3 81 cm Physical Dimensions IER Refer to drawings on pages 8 and 9 Approximate Weight Valve and Control 2 23 3 lbs 10 6 kg Electrical Voltage 962 Series Control 12 VAC wall mount transformer only Voltage 942 Series Control sss 120 VAC 12 VAC wall mount transformer Voltage 952 Series Control sise 24 120 Power Draw o critt 4 5 volt amps See section on Electronic Controls for alternative electrical configurations 2 3 Magnum Cv Dimensional Specifications 1 1 2 inch Inlet Outlet and Drain 5 5 8 8 5 6 493 16 5 7 500 19 05 cm 22 796 57 90 cm 13 481 34 24 cm 15 539 39 47 cm 1 113 282 5 2 5 i 3 amp gt 8 8 4 018 10 20 cm 2 817 il
86. r Saturday The daily averages stored in the L values will still be updated at the time of regeneration not midnight This is required to keep an accurate record for reserve capacity needed at the time of regeneration The L value displayed for the average water usage for Sunday day one will be the average water usage for Sunday at 2 00AM to Monday at 2 00AM Assuming the time of regeneration is set for 2 00AM To more closely match the averages to the days set the time of regeneration to 12 01AM P19 Flow Sensor Select P19 will not show 1 0 1 5 2 0 3 0 for flow sensor sizes as before P19 will now show 0 for Magnum IT NHWB 1 for Autotrol 1 inch turbine 2 for Autotrol 2 inch turbine for user programmable K factor and 4 for user programmable pulse equivalent 5 for Magnum IT HWB The K factors or Pulse equivalents for individual meters should be supplied by the respective meter manufacturer The control is no longer preprogrammed for the Data Industrial 1 5 inch and 3 0 inch flow sensors The default value is 0 for use with the Magnum IT NHWB P20 K factor or Pulse Equivalent P20 is now used for user defined K factor or pulse equivalent The range is 000 01 to 255 00 in 0 01 steps How this number is used is defined by the values stored in P12 units of measure and P19 flow sensor select P12 is used to define gallons or liters 0 gallons 1 liters P19 is used to define K factor or pulse equiv
87. re Self explanatory Enter 0 for U S enter 1 for metric P13 Clock mode Self explanatory Enter 0 for 12 hour clock enter 1 for 24 hour clock P14 Calendar override 0 No calendar override 1 30 Maximum number of days between regeneration backwash P15 Reserve type See P2 Not used in Alternating mode Immediate or delay regeneration 16 Fixed Reserve If P15 is set at 1 or 3 enter the fixed reserve capacity in gallons m that the unit will look for This is capacity explained in numbers P2 and P15 above Not used in Alternating mode P17 Operation type Self explanatory 0 Single or Parallel Softener 4 Single or Parallel Filter P18 Salt capacity lockout Allows for the lock out of P4 and P5 so that NO unauthorized changes to the programmed values can be made P19 Flow Sensor Select This parameter is used to select the flow sensor that is to be used with the system The factory preset value is 0 The range is O 5 0 Magnum IT NHWB 1 Autotrol 1 inch turbine 2 Autotrol 2 inch turbine user programmable K factor 4 user programmable pulse equivalent 5 Magnum IT HWB The respective meter manufac turer should supply the K factors or pulse equivalents for individual meters P20 K factor or pulse The range is 000 01 to 255 00 in 0 01 steps How this number is used is defined by the values stored in equivalent P12 units of measure and P19 flow sensor select P12 is used to define gallons or liters 0 gallo
88. rgable 71 12 5 Magnum Flow Controls Injector Assembly Item Part Number Description 1 1040670 Injector for 14 inch 35 6 cm Tank 0 5 GPM 1 9 LPM includes O rings 1 1040671 Injector for 16 inch 40 6 cm Tank 0 5 GPM 1 9 LPM includes O rings 1 1040672 Injector for 18 inch 45 7 cm Tank 0 6 GPM 2 27 LPM includes O rings 1 1040673 Injector for 21 inch 53 3 cm Tank 0 9 GPM 3 41 LPM includes O rings 1 1040674 Injector for 24 inch 61 0 cm Tank 1 4 GPM 5 3 LPM includes O rings 1 1040675 Injector for 30 inch 76 2 cm Tank 2 0 GPM 7 57 LPM includes O rings 1 1040676 Injector for 36 inch 91 4 cm Tank 3 3 GPM 12 5 LPM includes O rings 1 1040669 Injector Blank includes O rings 2 1040677 Injector Assembly Less Injector 3 1040678 Injector Screen 3 pack 4 1040688 Plug for Injector Refill and Pressure Regulator Ports including O rings 72 12 6 Magnum Flow Controls Refill Control Assembly Item Part Number Description 4 1040679 Refill Flow Control for 14 inch 35 6 cm Tank 0 7 GPM 2 6 LPM 3 pack 4 1040680 Refill Flow Control for 16 inch 40 6 cm Tank 0 8 GPM 3 0 LPM 3 pack 4 1040681 Refill Flow Control for 18 inch 45 7 cm Tank 1 0 GPM 3 8 LPM 3 pack 4 1040682 Refill Flow Control for 21 inch 53 3 cm Tank 1 4 GPM 5 3 LPM 3 pack 4 1040683 Refill Flow Control
89. s A minimum dynamic operating water pressure of 25 psig 172 kPa is required for the Magnum control valve to operate properly Water pressure is not to exceed 125 psig 862 kPa In Canada water pressure is not to exceed 100 psig 688 kPa Water temperature is not to exceed 1009F 36 Do not subject the valve to freezing conditions Space Requirements Allow adequate space for the water treatment system and associated piping The General Specifications section pages 7 9 provides the overall dimensions of the control valve as well as the dimensional reference information for each of the connection ports A minimum of 4 1 2 inches 11 5 cm front and rear clearance is required for cartridge assembly and removal Plumbing Always follow good plumbing practices and conform to local codes Check existing pipes for lime and or iron buildup Replace piping if heavy buildup exists and initiate the proper treatment to prevent additional occurrences Locate the equipment close to a drain that is capable of handling the maximum drain flow rate during backwash Flexible Connectors Some tanks expand and contract over the acceptable range of operating water pressures of the Magnum control valve The use of flexible connectors is recommended on polywound or fiberglass tank installations of 24 inch 60 96 cm diameter and larger Follow the tank manufacturer s instructions for more information Inlet and Outlet Piping Inlet and outlet p
90. sh Brine Slow Rinse Purge Refill 5 2 2 Regenerating Iron Filters Model 942 Filter medias used in the water treatment industry generally require only a periodic backwashing with water to maintain their filtering efficiencies These type of filters would use the 942F control described in the next section Manganese greensand media typically used for iron removal requires regular regeneration with an oxidizing chemical potassium permanganate KMNO similar to the regeneration of a water softener with salt This application requires the use of the Model 942 control Common Settings Setting the Time of Day Days of Regeneration and the initiation of a Manual Regeneration are as previously described in this section Adjusting The Regenerant Setting Model 942 Refer back to the previous heading in this section Adjusting the Salt Setting Model 942 Setting the number of MINUTES of refill time determines the amount of regenerant chemical used per regeneration Refer to the Regenerant Use Table 5 9 for the proper setting based on tank size and the number of cubic feet of media used NOTE Only two sizes of refill flow controls are 25 recommended when the Magnum Cv Series control valve is used in a manganese greensand filter system The Magnum control valve must be ordered with the proper size refill flow control or changed in the field The incorrect refill flow control could underfill or overfill the regen
91. standard 962 single control Additional Conditions Each 962 control requires its own 12 volt transformer They should all be plugged into the same power circuit Power loss to only one transformer within the system may cause the System to malfunction Each control valve should be equipped with a no hard water bypass cartridge The flow through each control valve should be balanced The programming for all controls should be the same Three brine tanks are recommended on triple parallel systems This will provide adequate salt brine for all regenerations and eliminates concern for lack of brine strength when utilizing a single brine tank should back to back regenerations take place 8 0 Start Up Procedure The following steps provide general guidelines for the 6 Afterall the air has been purged from the tank allow start up of a water conditioning system with a Magnum the backwash water to flow to drain until clear control valve Start up only one unit at a time It is advantageous to perform all 962 962F or 962 a EE rad ne Inge programming prior to start up COUNTERCLOCKWISE Pilot flappers B1 B2 1 Disconnect the electric power to the Magnum 1 3 and 5 are OPEN on softeners only this control Fill the brine tank with 6 inches of water but cycle is skipped on 3 cycle filters The water flow to do not add salt to the brine tank at this time drain should reduce significantly and brine draw should be observed
92. t 1041039 Switch Kit for Single Tank 962 Controls 1 amp 3 SPDT Switches with gold cross contacts hardware to mount 3 switches 9 crimp on connectors 1 switch bracket 3 breakaway switch cams 1 instruction sheet 1 bracket screw 1041048 Switch Kit for Single Tank 962 Controls 5 amp 3 SPDT Switches with standard contacts hardware to mount 3 switches 9 crimp on connectors 1 switch bracket 3 breakaway switch cams 1 instruction sheet 1 bracket screw 1041049 Switch Kit for Single Tank Controls 1 amp 1 SPDT Switch with gold cross contacts hardware to mount 1 switch 3 crimp on connectors 1 switch bracket 1 instruction sheet 1 bracket screw 1041063 Switch Kit for Single Tank Controls 5 amp 1 SPDT Switch with standard contacts hardware to mount 1 switch 3 crimp on connectors 1 switch bracket 1 instruction sheet 1 bracket screw 1041064 Pilot Flapper Breakaway Kit 1 Breakaway pilot cam 1 Spacer 1 instruction sheet 1041065 10 foot Switch Cable Assembly 1 10 foot cable with fast on switch connector housing 1041066 20 foot Switch Cable Assembly 1 20 foot cable with fast on switch connector housing 1041211 Breakaway Cam 1 amp 3 Breakaway cam 1 Bracket 1041212 Breakaway Cam 5 amp 3 Breakaway cam 1 Bracket 81 2009 Pentair Residential Filtra
93. te Close manual bypass valve Inspect turbine meter assembly clean or replace Insure that riser pipe is properly sealed at tank adapter o ring Inspect pipe for cracks Check refill control and clean if necessary Check control settings Check flow rate capabilities of safety float and air check assembly Inspect and clean injector and or injector screen 2 No Brine Draw Plugged injector or injector screen Insufficient water pressure Obstructed drain line Inspect and clean injector and or injector screen Increase water pressure above 25 psig 172 kPa minimum Remove obstruction 3 Insufficient brine draw Partially clogged injector or injector screen Restricted flow rate in brine line Insufficient water pressure Excessive back pressure on injector due to elevated drain line Partially restricted drain line Inspect and clean injector and or injector screen assembly Check flow rate capabilities of the safety float aircheck assembly Increase water pressure above 25 psig 172kPa minimum Reduce drain line elevation to height of valve Remove restriction Insufficient Refill to Brine Tank Restricted flow rate in brine line P6 Refill value incorrectly set P7 Brine Draw value incorrectly set Check flow rate capabilities of the safety float aircheck assembly Reprogram P6 Reprogram P7 Excessive Water in Brine Tank Plugged drain line fl
94. ter turn beyond the hand tight position The outlet of the 2 inch Magnum IT has an integrated turbine The turbine measures the flow of water through the outlet This information is used by the control to determine the best time to recycle CPVC Adapter Adapter Nut Figure 2 7 No Hardwater Bypass Feature The Magnum control valve may be configured for Hard Water Bypass or No Hard Water Bypass With Hard Water Bypass unsoftened or unfiltered water is allowed to bypass the Magnum control valve during regeneration or backwash With No Hard Water Bypass a valve cartridge ensures that no unsoftened or unfiltered water bypasses the valve during regeneration or backwash It is easy to observe which option is installed in the valve Note that the Hard Water Bypass End Cap has much longer standoffs than the No Hard Water Bypass cartridge The No Hard Water Bypass assembly will look identical to the other three valve cartridges on the valve and will have a label identifying the cartridge assembly Figure 2 8 No Hard Water Bypass No Unfiltered Water Bypass Normal Standoffs With Hard Water Bypass End Cap Figure 2 8 Hydraulic Output Signal An optional hydraulic output signal is available on the valve An optional cam lobe on pilot valve 6 is used on the camshaft assembly to initiate the hydraulic output signal during regeneration or backwash Figure 2 9 The hydraulic line pressure signal will be available t
95. the steps outlined below to install the control on the Magnum valve Remove Cam Cover Remove the cam cover by pressing in on the cover release tabs Figure 2 2 Note the cover locking tab and the slot in the top plate When you reassemble the cover the locking tab is placed in the slot first and the cover lowered into position Locking Tab and Slot Figure 2 2 Align Camshaft The camshaft is keyed and should only be engaged or disengaged when in the position illustrated Figure 2 3 If the camshaft is not in the proper position rotate the cam assembly counterclockwise until the camshaft arrow aligns with pillow block arrow Camshaft Arrow Pillow Block Arrow Figure 2 3 Slide Camshaft Slide the camshaft toward the back of the valve by pressing on the release tab and pulling on the back end of the camshaft Figure 2 4 The front end of the camshaft will be flush with the mounting plate Release Tabs Figure 2 4 Mount Control Mount the control onto the valve by sliding the mounting tabs over the mounting plate Note that all models of Magnum controls mount to the valve in the same manner Figure 2 5 Mounting Tabs Mounting Plate F lt Figure 2 5 Engage Assembly Engage the control by pressing on the release tab and pushing the camshaft into the control Figure 2 6 Do not force the camshaft If the camshaft does not slide freely into the control check the alignment of the ca
96. the control is doing a regeneration P22 Factory Programming Use Only P22 is used by the factory for preset programming of the 962 control 99 is entered into this location by the software Any number entered into P22 will cause all previous programming to be lost If P22 is accidentally entered via the set button and a digit is flashing the control should be left to exit program mode on its own This will occur after 30 seconds P22 should not be changed except at the factory Regeneration Cycle Advance A function was added to advance the control to the next stop position during a regeneration Pressing and holding the left arrow key for three seconds will cause the control to advance to the next stop position of the regeneration The regeneration time remaining will decrease by the amount of stop time that was skipped This function will not work when the motor is on The control will beep if the left arrow key is held for 2 5 seconds and the motor output is on During regeneration the control would not stop in the correct position if time was skipped during a motor on time Regeneration Cancel To cancel a regeneration in progress press and hold the LEFT lt arrow and set button for three seconds An Err 3 will appear on the control the motor will start and the control will advance to home The cam may be manually advanced to just prior to Regeneration Complete The control must be at least two minutes into the regeneration b
97. tion LLC P N 1018092 Rev MAO9
98. tomatic system is easily accomplished by switching the manual control to a clock or demand control DO NOT TURN THE INDICATOR KNOB CLOCKWISE AT ANY TIME Backwash Instructions 1 Move the indicator knob COUNTERCLOCKWISE from the Backwash Complete position to the center ofthe Backwash Figure 5 6 position DO NOT turn the knob clockwise The knob should remain in the Backwash position for 5 to 20 minutes or until the water runs clear at the drain Magnum 942FMan ROTATE POINTER e Se COUNTER CLOCKWISE FAST SAC WASH BACKWASH COMPLETE Figure 5 6 2 When the backwash is finished move the indicator knob COUNTERCLOCKWISE to the center of the Fast Rinse position Figure 5 7 The knob should remain in the Fast Rinse position for 5 to 20 minutes or until the water runs clear at the drain Magnum 942FMan ROTATE POINTER COUNTER CLOCKWISE e Se FAST RI S4ACKWASH BACKWASH COMPLETE Figure 5 7 3 After the fast rinse is complete return the filter to service by rotating the indicator knob COUNTERCLOCKWISE to the Backwash Complete position Figure 5 8 Magnum 942FMan ROTATE POINTER e Se COUNTER CLOCKWISE FAST RI e SAC WASH BACKWASH COMPLETE Figure 5 8 Note the times given are only general guidelines Adjustment of the times may be necessary for specific applications and conditions 5 2 Mechanical Series 942 Mechanical
99. ued pilot diaphragm valve operation Note There are times when the system has a difficult time building enough pressure for proper pilot diaphragm valve operation such as low pressure applications and larger pipe sizes If water flows to drain in all cycles and does not shut off in service typically either the inlet valve is not open far enough or the drain line flow control has not been installed in the drain line 51 9 0 Service Instructions Symptom 1 Water conditioner fails to regenerate No soft water Possible Cause Power supply to Magnum control has been interrupted Water pressure lost For 942 series control day pins are not pushed in For 962 series control improper or no initial programming For 952 series control no start of regeneration signal received or length of signal is insufficient Defective control No salt in brine tank Manual bypass valve is open For 962 series control turbine meter is clogged or restricted Leak at riser pipe seal Insufficient brine Plugged injector or injector screen Solution Determine reason for power interruption and correct Reset time of day Restore water pressure Push day pins in for desired regeneration days Check programming values in 962 control and correct as needed Test source signal to ensure positive closure and length of signal A minimum signal length of 3 minutes is required Replace control assembly Add salt and regenera
100. water to the salt tank A refill tube with check ball is required in the brine tank that will not restrict the refill or brine draw flow rate capabilities of the valve Although not required a separate brine valve safety float system is recommended for use with Magnum installations Select a High Flow brine valve that will not restrict the refill or brine draw flow rate capabilities of the valve The Performance Data and Charts section Section 10 0 of this manual contains flow rate information for various size injectors and refill controllers Pilot Drain During regeneration a small amount of water 200 ml or 1 cup is discharged from the 1 4 inch 6 3 mm tube fitting on the back of the valve marked DRAIN Figure 3 2 To prevent this water from being discharged to the floor plumb this connection to a non pressurized drain or to the brine tank Do not plug or apply back pressure to the pilot drain at any time Crimping the pilot drain line or installing the line to go up which causes backpressure will prevent the diaphragm cartridges from shifting properly through the cycles of regeneration or backwash Auxiliary Hydraulic Output Port Plugged Pilot Drain Port Figure 3 2 Electrical 1 Electrical requirements for the installation will depend on the configuration of the control The standard North American Series 962 electronic control is supplied with a 12 volt wall mount transformer Optional wall mou
101. y 4 in gallons m3 L11 0 655360 0 6553 6 Average water usage for Day 5 in gallons m3 L12 0 655360 0 6553 6 Average water usage for Day 6 in gallons m3 L13 0 655360 0 6553 6 Average water usage for Day 7 in gallons m3 L14 0 999990 0 99999 9 D used since controller installed in gallons or m3 least significant L15 0 167 0 16 er ae since controller installed in gallons x 108 or m3 most 43 6 10 Table IV Model 962 Error Messages Indication Description Cause Solution Control settings need Press any key to load default Err1 Electronics failure reprogramming values Refer to Programming the Series 962 Control Improper finish of Valve camshaft has been Press any key to silence the regeneration manually rotated during alarm Note alarm Improper finish of regeneration automatically clears at TIME regeneration control Faulty motor or gears OF REGEN En2 nd de Faulty motor drive regeneration complete Faulty switch Replace control and it should not be Replace control Regeneration failure no start Improper start of Valve camshaft has been The control will turn the motor regeneration manually rotated out of on and drive the camshaft to the Regeneration was not regeneration complete proper location completed within position Replace control calculated time Faulty motor or gears Replace control Improper start of a Fault tordi Err3 regeneration control Repla

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