Installation Instructions
Contents
1. 41 Place the turbine inlet gasket on the turbine housing Bring the turbocharger up to meet the manifold and use the 2 OE bolts and the 2 new stainless steel bolts supplied in kit Apply an anti seize compound to the bolt oo threads to protect against corrosion NOTE each bolt uses 2 washers Place the washers back to back with the identification holes on the outside facing up on the top washer and down on the bottom washer See Fig 38 Torque the bolts to 21 23 lb ft 27 31 N m in an X pattern Tighten the bolts another 60 70 degrees after reaching the torque spec again using an X pattern 4 bolts 14mm socket TURBIN USING 42 Install the oil feed line into the engine block using the OE banjo bolt and 2 new copper crush washers supplied in kit Torque the banjo bolt to 12 14 lb ft 15 19 N m Install the support bolt through the oil line tab into the engine block and tighten to 5 9 lb ft 63 107 Ib in 7 12 N m 2 bolts 10mm amp 17mm sockets See Fig s 39 amp 40 Document 737639 39 Rev www TurboByGarrett com rrett 17 by Honeyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 43 Tighten the oil inlet banjo bolt which was not fully tightened in step 36 Tighten from above using box ended wrench as shown in Fig 41 Yellow circle represents approximate location of bolt as seen from above Torque spec is 22 242. Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 47 Install the small and large heat shields onto the downpipe The small heat shield shares its lower bolt hole with the large heat shield Torque bolts to 17 21 lb ft 21 29 Nm 3 bolts 12mm socket Refer to Fig s 17 amp 19 48 The heat shield above the passenger s side inner driveshaft boot needs to be trimmed in order to clear the new turbocharger oil drain line Trim away approximately the blue Shaded area shown in Fig 43 Test fit the heat shield and flex the oil line towards it to check that the oil line cannot contact the heat shield Trim more as necessary De burr Sharp edges as necessary after cutting Once final trimming is complete tighten the bolts to 5 7 lb ft 63 89 Ib in 7 10 N m Final fitment is shown in figure 44 cutting wheel file de burring tool 2 bolts 10mm socket 49 The heat shield that attaches to the top of the transfer case needs to be trimmed to clear the compressor housing Trim away approximately the shaded areas shown in Fig s 45 amp 46 Test fit the heat shield and P ensure that it does not contact the Fi Ig 44 compressor housing or any other part of the Garrett turbocharger De burr sharp edges as necessary after cutting cutting wheel file de burring tool Fig 45 Fig 46 Document 737639 39 Rev www TurboByGarrett com rrett 19 by Honeyaell Garrett Turbocharger U
3. Torque the bolts to 15 17 lb ft 20 23 N m 2 bolts 8mm 12 point socket See Fig 32 36 Install the OE oil feed line onto the top of the Garrett turbo center housing Use the new banjo bolt supplied in the kit along with the short steel spacer and the three new 12mm can tact copper crush washers Order of assembly onto bolt 1t washer oil line 2 washer Spacer 3 washer The bolt together with i washers spacer and oil line is then installed into the center housing Ensure that the crush washers stay centered and are not ie jammed by the bolt or spacer during SPACER WASHERS installation Snug the banjo bolt do not sy tighten so that the oil line can be adjusted on the vehicle Bolt will be tightened later in step 43 See Fig 33 for assembly order See Fig 34 for approximate orientation on INTO CENTER HOUSING turbocharger Fig 33 Document 737639 39 Rev www TurboByGarrett com Garrett 15 by Honeyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions Fig 34 shows approximate orientation of oil inlet line on turbocharger Do not tighten inlet bolt yet oil line will need to be adjusted once turbocharger Is installed on vehicle 37 Test fit downpipe onto turbine housing with its OE gasket The downpipe stud may or may not be too long to allow installation of the nut and washer depending on the turbine housing used If the stud is too l
4. Vehicles which are not operated on public roadways may be exempt from certain regulations however the buyer is strongly urged to check all applicable local and state laws and is ultimately responsible for compliance with the applicable laws and regulations Contact Information for Questions Please contact the Honeywell distributor from which the equipment was purchased for any questions regarding this Shipping Returns Cancellation Policy for notifications to Honeywell Turbo Technologies and for instructions on processing damaged shipments and authorized returns Honeywell Turbo Technologies Garrett Independent Aftermarket i Honeywell International Inc Garrett 3201 W Lomita Blvd by Honeywell Torrance CA 90505 www TurboByGarrett com Document 737639 39 Rev www TurboByGarrett com Garrett 4 Gy Hornell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions NOTE 2 stee heat shields and one steel stud will need to be trimmed as part of this installation See steps 35 amp 48 50 TURBOCHARGER REMOVAL l Uncover the vehicle s battery which is located in the trunk Disconnect the ground cable and secure it away from the terminal 10mm wrench or socket See Fig 1 2 Locate the plastic engine compartment covers under the vehicle Remove the rear most center cover shown outlined in yellow in Fig 2 The cover is secured by round plastic clips Use a p
5. claims of third parties for such damages howsoever caused and whether based on warranty contract and or tort including negligence strict liability or otherwise The Limited Warranty is the only warranty made by Honeywell Turbo Technologies for any of its turbochargers and related parts and or services and is in lieu of and excludes all other warranties expressed or implied including warranties of merchantability or fitness for a particular purpose Honeywell Turbo Technologies hereby disclaims all other warranties not expressly set forth Some jurisdictions do not allow for the exclusion of implied warranties so the above exclusions may not apply to you however if implied warranties do apply they are limited to the original purchaser and for a period of one 1 year from the date of shipment Diagnosing Your Vehicle Do not rely on diagnostic software without seeking the advice of an ASE certified mechanic Diagnostic software should only be used as a general guideline to help you facilitate the repair of your car If you experience or suspect any malfunction of vital safety equipment such as your brakes exhaust motor transmission fuel delivery system your car s structural integrity or any other potentially life threatening malfunction cease driving your vehicle immediately and seek professional help Always consult your owner s manual Vehicle Modification Notice Any modifications to your car are AT YOUR OWN RISK You should consu
6. either credit the original purchaser in an amount equal to the original purchase price or replace the applicable Turbocharger Product free of charge within 60 days of Honeywell Turbo Technologies approval This is purchaser s sole and exclusive remedy and provides the complete financial responsibility of Honeywell Turbo Technologies for a warranty claim To be eligible for reimbursement Customer must a Submit all warranty claims to Honeywell Turbo Technologies within 30 days of the discovery of the alleged Turbocharger Product defect and b complete and return a Returned Material Authorization Form Consumers are required to work through Honeywell s distributors in order to process any warranty claims When Honeywell Turbo Technologies requires the examination of a failed part Honeywell Turbo Technologies will promptly notify Customer and will await receipt of the failed part before further processing the warranty claim If Honeywell Turbo Technologies ultimately determines that the failed part is covered under the Limited Warranty Honeywell Turbo Technologies will reimburse Customer for the actual cost of ground shipment for any part found to be defective Document 737639 39 Rev www TurboByGarrett com Garrett 2 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 IMPORTANT INFORMATION PLEASE READ CAREFULLY Limitations on Warranty The Limited Warranty does not apply to any parts a not used
7. fit Thick tape can be used to protect the valve cover and cowl if desired Be careful not to damage any oil lines water lines electrical wiring or other components under the hood See Fig 25 TRANSFER OF COMPONENTS FROM STOCK TURBOCHARGER TO GARRETT TURBOCHARGER 29 Set the OE original equipment stock turbocharger and the Garrett upgrade turbocharger next to each other on a clean work surface 30 Make note of the orientation of the short hard water line closest to engine block on the OE turbocharger Remove the water line its banjo bolt and crush washers Install the new short water line Supplied in kit on the Garrett turbo keeping the orientation identical to OE Use the OE banjo bolt and 2 new 14mm copper crush washers supplied with the kit Torque the banjo bolt to 26 36 lb ft 35 49 N m Install the rubber water hose on the hard line to a depth of 1 0 inch 25 mm in orientation shown 22mm socket pliers See Fig s 26 amp 27 Document 737639 39 Rev www TurboByGarrett com Garrett 13 by Honeyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 31 Install the longer OE hard water line on the back of the turbocharger s center housing Use the OE banjo bolt and 2 new 14mm copper crush washers supplied with the kit Leave the banjo bolt loose initially The water line wraps around the compressor housing outlet and is secured wi
8. in accordance with Honeywell Turbo Technologies written instructions b for which no fault is found c that have been modified in any manner not specifically approved by Honeywell Turbo Technologies d for which an inspection indicates that reasonable and proper installation and or preventative care and maintenance has not occurred e that have been subject to damage attributable to or caused by misuse abuse or vandalism mishandling improper shipping or other transit related damage acts of god or insurrection foreign object entry any part not supplied by Honeywell Turbo Technologies any repair maintenance or service by anyone other than Honeywell Turbo Technologies or any other acts that are beyond Honeywell Turbo Technologies reasonable control or f attributable to parts not supplied by Honeywell Turbo Technologies Honeywell Turbo Technologies expressly disclaims any and all warranties relative to the foregoing circumstances Honeywell Turbo Technologies shall not be liable to Customer under any circumstances for any special incidental or consequential damages including without limitation damage to or loss of property other than for Turbocharger Products damages incurred in installation repair or replacement lost profits revenue or opportunity loss of use losses resulting from or related to downtime of Turbocharger Products the cost of replacement transportation power or compression the cost of substitute products or
9. to the engine block Remove this bracket noting orientation This part will be reused 2 bolts 17mm socket wrench See Fig 12 14 Remove the cast aluminum inlet elbow from the compressor housing along with its gasket The bolts will be reused but the elbow and gasket will not 3 bolts 12mm socket See Fig 12 Document 737639 39 Rev www TurboByGarrett com Garrett 8 by Horneyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 15 Find the hard steel water line that connects to the rear of the turbocharger s center housing facing firewall Remove it along with its banjo bolt copper crush washers and mounting bolt Disconnect the rubber hose These parts will be reused except for the crush washers The hard line will be transferred to the Garrett turbocharger in step 31 using the original banjo bolt and new copper crush washers supplied in kit 1 banjo bolt 1 bracket bolt 1 clamp pliers 10mm amp 17mm sockets See Fig 13 16 Find the hard steel water line that connects to the front of the turbocharger s center housing closest to engine block See Fig 14 turbocharger shown off of vehicle for clarity Remove the rubber hose that connects to the hard line but leave the hard line attached to the turbocharger for now The hard line will not be reused Only the banjo bolt will be reused with new M14 copper crush washers supplied
10. Garrett by Honeywell Application 2008 Mitsubishi Lancer Evolution X Turbocharger GT3071R or GT3076R Compressor inlet elbow Oil inlet fitting banjo bolt Oil drain line with o ring Water line Oil inlet spacer O ring for inlet elbow Oil drain bolt M8 x 1 25 8mm 12 pt head Oil drain gasket Copper crush washer M14 Copper crush washer M12 Copper crush washer M10 Actuator retaining ring Bolt turbine stainless M10 x 1 25 x 35 Installation Instructions PN FN W BRYN PPP RP Pe Part Numbers 788550 0001 G73071R 788550 0002 G73076R e and metric sockets 10 12 14 17 19 22mm 8mm 12 poin e Socket extensions various sizes e Universal joint wobbly for socket extension e Torque wrench lb ft or N m e Combination wrenches 10 12 14 17 19mm e Pliers for hose clamps needlenose or similar e Screwdrivers flat blade and Phillips various sizes e Cutoff wheel or hacksaw for trimming steel heat shields amp stud File or de burring tool for steel heat shields amp stud e Ruler scale or calipers inch or metric e Floor jack and 2 jack stands rated for weight of vehicle or vehicle lift e NOTE Bolt and fastener sizes may be different from one model year to the next depending on OE specifications Different tools than those listed above may be required Recommended Other I tems e Factory Service Manual amp Owner s Manual e Safety glasses e Anti seize compo
11. block Its banjo bolt installs into the backside of the engine block facing firewall on the passenger side directly below the water pump Remove bolts securing the oil line to engine block and compressor housing These bolts pass through 2 steel tabs on the oil line Oil feed line will be reused along with banjo bolt and engine block support bolt New M10 copper crush washers are supplied in the kit 2 bolts 10mm wrench socket See Fig s 21 amp 40 Document 737639 39 Rev www TurboByGarrett com rrett 11 by Horneyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation I nstructions 25 26 21 Document 737639 39 Rev www TurboByGarrett com Garrett 12 Locate the turbocharger oil drain line See Fig 22 shown off of vehicle for clarity It drains into the passenger side rear of engine block below oil feed banjo bolt Remove single bolt securing clamp to engine block Remove bolt near middle of line securing it to engine block Pull oil drain line out of block but leave attached to turbocharger Ensure the rubber o ring is present and did not break and fall into oil pan Clamp bolt will be i ot reused New oil drain line and o ring included in kit Middle support bolt will not be reused 2 bolts 10mm wrench socket From above the turbocharger remove the 2 bolts and 2 nuts securing the turbine housing to the exhaust manifold These fasteners may need to be sprayed with p
12. enetrating oil prior to loosening Carefully lower the turbocharger as these fasteners are removed being sure that the turbocharger does not damage any other components in the engine compartment It can temporarily rest on the transfer case The 2 bolts can be reused New bolts are supplied with the kit to replace the studs the old studs may strip if removed from the turbine housing Reuse all 8 washers Inspect turbine inlet gasket and replace if any signs of leakage are present 2 bolts 2 nuts 14mm socket See Fig 23 Remove 10 nuts and washers securing exhaust manifold to cylinder head 5 on top and 5 on underside Wrench from top side will reach all nuts Pull the manifold towards the rear of the vehicle off of its studs and pull it up out of the engine compartment Inspect the exhaust manifold gasket Replace the gasket if any signs of leakage are present The manifold nuts and washers will be reused 10 nuts 14mm socket Underside of manifold is shown off of vehicle for clarity in Fig 24 Part Number 788550 0001 or 0002 by Horneyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 28 Pull the turbocharger up and out of the engine compartment from the top side It may be necessary to tilt the turbocharger on end and rotate it to allow removal The space between the cowl firewall and the valve cover is fairly tight but the turbocharger will
13. ent 737639 39 Rev www TurboByGarrett com rrett by Honeyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 8 Remove the strut tower brace bar There are 3 nuts on each side of the car securing it to the strut towers These parts will be reused 6 nuts 14mm socket See Fig 7 9 Remove the cowl heat shield located on the firewall behind the cylinder head and under the cowl overhang These parts will be reused 3 bolts 10mm socket See Fig 8 10 Remove the heat shield covering the exhaust manifold and downpipe These parts will be reused 5 bolts 10mm socket Bolt locations are shown by arrows in Fig 9 Fig 9 Document 737639 39 Rev www TurboByGarrett com Garrett 7 by Honeyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 11 Remove the vacuum emission hose from the black metal compressor outlet elbow and from the wastegate actuator Tag this hose for easy identification upon reassembly and secure the hose out of the way in the engine compartment These parts will be reused 2 hose clamps pliers See Fig 10 12 Remove the black metal compressor outlet elbow and its gasket noting orientation of the gasket These parts will be reused 2 bolts 12mm socket See Fig 11 13 From the driver s side find the steel bracket that braces the compressor housing
14. es No returns are accepted after thirty 30 days from original ship date from Honeywell All accepted returns are subject to a 20 restocking charge NO EXCEPTIONS Damaged Shipments The customer must file a claim with the shipping company if goods arrive in a damaged condition The customer must also notify the distributor from which the goods were purchased with pertinent information Refused Shipments Sending a shipment back to The Garrett Garage or Honeywell does not automatically give rise to a complete refund or credit Honeywell Turbo Technologies may at its sole discretion require different payment means for any shipment refused and then reshipped It is the customer s responsibility to make all arrangements with Honeywell Turbo Technologies for disposition of refused shipments Shortage or Discrepancy Claim Shortage or Discrepancy claims must be reported within forty eight 48 hours of receipt of goods to the distributor from which the goods were purchased The Honeywell distributor will determine the best solution on how to address shortages or discrepancies Limited Warranty Honeywell Turbo Technologies warrants to the original purchaser of its Turbocharger Products that such Turbocharger Products will for a period of 1 year from date of shipment and subject to the Limitations on Warranty be free from defects in materials and workmanship For approved warranty claims Honeywell Turbo Technologies will at its sole discretion
15. he housing using OE bolts Torque bolts to 17 21 Ib ft 21 29 N m 2 bolts 12mm socket Refer to Fig s 10 amp 11 Document 737639 39 Rev www TurboByGarrett com Garrett 20 by Horneyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 55 Install the vacuum boost hose to the black metal compressor outlet fitting using the OE clamp Install the other end on the wastegate actuator using the OE clamp 2 clamps pliers Refer to Fig 10 56 Install the heat shield that covers the exhaust manifold and downpipe Torque to 6 8 lb ft 72 106 Ib in 8 12 N m 5 bolts 10mm socket Refer to Fig 9 57 Install the cowl heat shield 3 bolts 10mm socket Refer to Fig 8 58 Install the strut tower brace bar 6 nuts 14mm socket Refer to Fig 7 59 Install the compressor inlet hose assembly with bypass valve 4 clamps pliers Phillips screwdriver or 10mm socket Refer to Fig 6 60 Install the compressor outlet hose assembly 2 clamps Phillips screwdriver or 10mm socket Refer to Fig 5 61 Itis recommended to change the engine oil and filter whenever a new turbocharger is installed If doing so oil drain plug can be found on the passenger s side rear of the oil pan Drain oil remove filter and replace drain plug with new gasket and oil filter per manufacturer s recommendations Refill the engine oil with OE grade Capacity 5 0 qt 4 8 L witho
16. in kit 2 clamps pliers WARNING f raising vehicle is necessary use a lift or jack and jack stands rated for weight of vehicle and follow manufacturer s recommendations for lift points 17 From underneath the vehicle remove the front exhaust pipe before catalytic converter Remove the 2 bolts with springs into downpipe with 14mm socket on 12 305mm extension Rear nuts are 19mm If you do not desire to remove the oxygen sensor from the pipe secure the pipe under the car with zip ties or wire so that the oxygen sensor wire is not supporting the weight of the pipe 2 bolts 2 nuts 14mm amp 19mm sockets extension Fastener locations Shown by arrows in Fig 15 Document 737639 39 Rev www TurboByGarrett com rrett 9 by Horneyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 18 From underneath the vehicle remove the black steel bracket that connects the turbine outlet eloow downpipe to the engine block This part will be reused 2 bolts 14mm socket See Fig 16 19 From underneath the vehicle remove the heat shield attached to the top side of the transfer case behind and below the turbocharger This part will be trimmed in step 49 and reused Bolts fasten downward into transfer case 3 bolts 10mm socket See Fig 17 20 Remove the heat shield above the passenger side inner driveshaft boot This part will be trimmed i
17. lb ft 30 33 N m 1 bolt 10mm wrench See Fig 41 44 Install the single bolt into the turbine housing Support bracket Apply anti seize compound to bolt threads to protect against corrosion The bracket may need to be loosened from the engine block in order to align it with the turbine housing Ensure both bolt holes are aligned and that the bracket is in close contact with engine block and turbine housing before tightening Torque the bolt to engine block if necessary to 33 43 lb ft 44 58 N m Torque the bolt to turbine housing to 45 51 Ib ft 59 69 N m 1 or 2 bolts 14mm socket extension u joint Refer to Fig 20 44 Place the downpipe gasket onto the downpipe and install onto turbine housing using OE fasteners Apply anti seize compound to fastener threads to protect against corrosion Ensure the nut is installed with its washer under the head Torque all 5 fasteners to 25 51 lb ft 59 69 N m 4 bolts 1 nut 14mm wrench Two of the downpipe bolts can be seen in Fig 42 45 Install the downpipe support bracket Ensure that both bolt holes are aligned and that the bracket is in close contact with engine block and downpipe before tightening Torque the bolt to the engine block to 33 43 lb ft 44 58 N m Torque the bolt into downpipe to 45 51 lb ft 59 69 N m 2 bolts 14mm wrench See Fig 42 Document 737639 39 Rev www TurboByGarrett com rrett 18 by Horneyaell Garrett Turbocharger Upgrade
18. lt the owner s manual and service manual You should also contact your car s manufacturer to determine what effects modifications may have on your safety warranty performance etc Please also contact your local authorities to determine whether your intended modifications will make your car illegal to drive on public roads A vehicle modified by the use of competition parts may not meet the legal requirement for use on public roads It is your responsibility to comply with federal state and local laws prior to driving your vehicle on public roads Document 737639 39 Rev www TurboByGarrett com Garrett 3 Gy Hornell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 IMPORTANT INFORMATION PLEASE READ CAREFULLY OTHER PRECAUTIONS Observe all safety precautions and warnings contained in the installation instructions Wear eye and ear protection and appropriate protective clothing When working under or around the vehicle support it securely with jack stands Use only the proper tools Exercise extreme caution when working with flammable corrosive and hazardous liquids and materials LEGAL INFORMATION The Garrett turbo kits are for use off the public roadways Federal law restricts the removal or modification of any part of a federally required emission control system on motor vehicles Also many states have enacted laws which prohibit tampering with or modifying emission or noise control systems
19. n step 48 and reused 2 bolts 10mm socket See Fig 18 Document 737639 39 Rev www TurboByGarrett com rrett 10 by Horeryperell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 21 From above the turbocharger locate the large heat shield that covers the downpipe There is a small heat shield that shares one hole with the large shield and also has its own bolt The shared bolt is on the underside of the downpipe Remove 3 bolts total to free both heat shields note orientation and remove them These parts will be reused 3 bolts 14mm socket See Fig 19 These shields can also be seen in Fig 17 22 Remove the downpipe next There are four bolts and one nut securing it to the turbine housing The nut is installed on a stud that is threaded into the downpipe The downpipe bolts nut and washers will be reused The gasket may be reused Penetrating oil may be needed to loosen fasteners 4 bolts 1 nut 14mm socket 23 Find the small steel bracket that connects the turbine housing to the engine block Remove the bolt into the turbine housing This bolt is accessible from underneath the vehicle and is visible between the passenger side driveshaft and the oil pan Leave the bracket attached to the engine block This part will be reused 1 bolt 14mm socket extension u joint See Fig 20 24 Remove the oil feed line hard steel from the engine
20. ong thread the nut all the way onto the stud and cut the stud until 0 866 inches 22 00 mm remains protruding from the downpipe De burr the freshly cut edge Back the nut off completely to clean up remaining threads ruler or calipers hacksaw or cutoff wheel file or de burring tool See Fig 35 38 Drop the Garrett turbocharger together with oil and water lines installed down into the engine bay Rest the turbine housing carefully on the OE turbine housing support bracket which is shown outlined in yellow in Fig 36 Document 737639 39 Rev www TurboByGarrett com Garrett 16 by Honeywell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 39 Install the lower end of the oil drain line into engine block WARNING make sure o ring is liberally coated with oil Take extreme care when pushing line into block If the oil line is not aligned with the hole the o ring could be sheared on installation Pieces of the o ring could potentially fall into the oil pan Clamp the end of the oil line using the OE bolt in the one hole clamp and tighten to 6 7 lb ft 72 88 lb in 8 10 N m 1 bolt 10mm wrench See Fig 37 40 Install the exhaust manifold gasket on the cylinder head exhaust studs if removed Place the manifold on the studs install washers and nuts and tighten to 34 40 lb ft Bir AIDE of torque 44 54 N m 10 nuts 14mm socket a lala or
21. pgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 50 The final trimmed heat shield is shown in Fig 47 Once final trimming is complete install Shield and tighten the bolts to 6 8 lb ft 72 106 Ib in 8 12 N m 3 bolts 10mm socket Heat shield is shown installed in Fig 48 outlined in yellow 51 Install the front exhaust pipe with its OE seal ring and gasket Apply anti seize compound to all fastener threads Install bolts into downpipe with springs underneath heads and torque to 23 37 lb ft 31 51 N m Install nuts onto studs on catalytic converter and torque to 37 51 lb ft 49 69 N m If oxygen sensor was removed install and torque to 30 36 lb ft 39 49 N m 2 bolts w springs 2 nuts 14mm amp 19mm sockets extension Refer to Fig 15 52 Install the rubber water line onto the longer OE water line that wraps around the compressor housing outlet Use the OE clamps 2 clamps pliers Refer to Fig 13 53 Install the compressor housing support bracket that connects the housing to the engine block Make sure of correct Orientation Torque bolt into engine block first and into compressor housing second both to 33 43 Ib ft 44 58 N m 2 bolts 14mm socket Refer to Fig 12 54 Place the OE compressor outlet gasket onto the Garrett compressor outlet flange in the correct orientation tab facing passenger side rear Install the black metal compressor outlet elbow to t
22. rying tool or a flat blade screwdriver to pop out the center section of the clip and then pull the clip out by hand clips flat blade screwdriver 3 Then remove the passenger side front cover which is secured by 2 bolts and plastic clips This cover is shown outlined in Fig 3 with bolt locations shown by arrows 2 bolts clips 10mm socket screwdriver 4 Drain the engine coolant by opening the drain valve which is now accessible on the passenger s side front of the radiator Drain into a suitable container Open the radiator cap to speed the process pliers Document 737639 39 Rev www TurboByGarrett com rrett 5 by Honeyaell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions Di Remove the upper plastic engine cover by pulling upwards until it pops off See Fig 4 6 Remove the compressor outlet elbow hoses complete with the adapter tube between them Remove the hose clamps at the locations shown by arrows in Fig 5 These parts will be reused 2 clamps screwdriver 7 Remove the compressor inlet hose complete with rubber elbow and bypass valve To do so remove all 4 clamps at locations shown in Fig 6 These are MAF sensor clamp Bypass valve clamp Bypass valve signal line clamp Turbocharger inlet elbow clamp out of sight PUNIS These parts will be reused 4 clamps Phillips screwdriver or 10mm socket pliers Docum
23. th one bolt into the housing Install this bolt and torque to 6 8 Ib ft 72 98 Ib in 8 11 N m Then tighten the banjo bolt to 26 36 lb ft 35 49 N m Bolt locations are shown by arrows in Fig 28 The actuator is not shown for clarity 2 bolts 10mm socket 22mm socket 32 Install the supplied large diameter o ring onto the new Garrett compressor inlet elbow Ensure it is not crooked or twisted and is properly seated against the elbow face See Fig 29 31 Install the compressor inlet elbow on the Garrett compressor housing making sure it faces upwards like the OE elbow Take care not to pinch the o ring against the housing Use the 3 OE elbow bolts and torque to 20 22 lb ft 27 29 N m 3 bolts 12mm socket See Fig 30 Actuator not shown for clarity Document 737639 39 Rev www TurboByGarrett com Garrett 14 by Honeywell Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 Installation I nstructions 34 IMPORTANT Coat the supplied new oil drain o ring with new motor oil and carefully install it on the end of the new oil drain line Ensure that it is not twisted or crooked in the ring groove See Fig 31 35 Install the new oil drain line along with its 2 bolt fiber gasket and 8mm 12 point bolts onto the Garrett turbocharger in the orientation shown WARNING Do not coat the gasket with any substance liquid gasket sealant RTV silicone etc Install it dry
24. und PLEASE INSURE THAT THE PART NUMBER THAT HAS BEEN RECEIVED WAS THE INTENDED PART NUMBER BEFORE BEGINNING INSTALLATION See Honeywell Turbo Technologies return policy if the incorrect kit has been ordered IMPORTANT INFORMATION PLEASE READ CAREFULLY We recommend that this Garrett product be installed by a qualified automotive technician If you have any doubts as to your ability to install this product consult with a local automotive repair company Please be sure to carefully read all of the attached instructions prior to starting the installation process If you have any questions about the enclosed parts or the instructions call the distributor that you purchased the kit from for clarification Prior to the Garrett product installation be sure that the vehicle is parked on a level surface and the engine is cool Engine fluids and components can be extremely hot following normal vehicle operation Avoid direct contact of engine fluids or components with your skin which may cause personal injury Document 737639 39 Rev www TurboByGarrett com 1 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number 788550 0001 or 0002 IMPORTANT INFORMATION PLEASE READ CAREFULLY Return Policy Only unused and complete merchandise will be accepted for return subject to inspection and acceptance by Honeywell Turbo Technologies No goods will be accepted without prior return authorization from Honeywell Turbo Technologi
25. ut filter 5 32 qt 5 2 L with filter 62 Refill the engine coolant with 7 9 gt 7 5 L of OE grade or equivalent mixture 63 Reconnect the battery 10mm wrench or socket Refer to Fig 1 64 Start up and check for oil and coolant leaks Shut off engine tighten any fittings or fasteners that are leaking then start and re check until any leaks are eliminated 65 After leak check is complete and once the engine has cooled install the upper plastic engine cover and the covers under the engine compartment Refer to Fig s 2 amp 3 Lower the car if it was raised on jackstands or a lift Install Garrett stickers as necessary to increase horsepower output 2 bolts 10mm socket plastic clips Garrett stickers See Fig 49 66 In order to realize the full performance potential of the Garrett upgrade turbocharger and ensure safe operation the vehicle ECU should be re flashed or tuned by a professional Installation of this turbocharger kit results in an upgrade to hardware only Honeywell Turbo Technologies Garrett Independent Aftermarket Honeywell International Inc 3201 W Lomita Blvd Torrance CA 90505 T l www TurboByGarrett com Y Honeywe Document 737639 39 Rev www TurboByGarrett com Garrett 21 by Horneyaell
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