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Service Manual

1. 12 Loosen the looper screw A and turn the looper Bio the needle to obtain the distance 0 1 mm between the needle and the looper tip 13 Turn the handwheel counter clockwise insert gage 17 with mark 2 narrower side of the gage between the needle bar holder and needle bar clamp 14 Check if the looper tip crosses the axis of the needle 1 mm above the needle eye 15 Ifitis necessary to adjust the looper cam again check the first looper adjustment 1 38 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 4000 ISBH Omron _ Better Ideas Beti Made E MACHINE ADJUSTMENTS 13 THREAD DRAW OFF 1 Adjustment of the Draw Off Lever Position The correct adjustment ensures a long enough thread tail for starting the sewing of the next buttonhole Remove the covers because this mechanism adjustment is performed in the rear of the head Air supply is necessary for this adjustment a loosen the screw b the piston of the cylinder is in the home position retracted Move the lever O to the pin 9 with minimal clearance 0 1 mm Tighten the screw Q c check the correct clearance adjustment by switching the valve of the draw off cylinder YV1 Za The thread end adjustment If the first stitches are missing or the buttonhole is not sewn follow the below mentioned steps a
2. 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made E MACHINE ADJUSTMENTS 11 BUTTONHOLE LENGTH CHANGE To change the sewn buttonhole length remove the 7 screws and the cover plate O 1 Loosen the screw and move the stop O as needed To the right the buttonhole is shortened to the left the buttonhole is extended The length can be set in range 15 8 25 mm 0 62 0 98 2 Loosen the 2 screws and slide the stop temporarily forward away from the clamp plate the cover plate Q Sew two sample buttonholes on paper and measure their length he cover plate Q again and move the front stop against the edge of the clamp plate 4 Install the cover plate ER The machine is ready for sewing with the changed buttonhole length 15 8 25 m Revised 01 2009 1 35 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 12 LOOPER ADJUSTMENT Before making this adjustment follow the below described points o Turn the handwheel and observe the position of the connecting link O at both ends of the looper link arm travel O Angle A must equal angle B o If incorrect loosen the hex mounting screw G and rotate the e
3. AMF REECE _ Better Ideas Beti Made A INTRODUCTION 5 TABLE TYPE N 1 5 CROSS EMBEDDED Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 e mail service amfreece cz parts Oamfreece cz website www amfreece com Revised 01 2009 S 4000 ISBH Omron ANF REECE _ Better Ideas Betti Wade A INTRODUCTION 6 INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE 7 IMAN AAA oe D WALL MACHINE H ASIDE TABLE j MOTORING way IV SECOND MACHINE OPERATOR 1 SEERNEEEENR When installing the machine we recommend the minimum clearances noted above around the machine Read all of the instructions that follow DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS DANGER Before connecting the machine to the power supply be positive that all safety covers are correctly installed Always engage the power lockout switch or disconnect the main power supply before removing any safetycovers WARNING Locate the Emergency Stop button Be sure you know how to use it Be sure that you have a reliable and uniform power supply Be sure that all electrical supply lines are in good condition and have no signs of damage to avoid electrical shock If any covers become damaged they must be repaired or replaced immediately Do not touch moving parts of the machine whi
4. Enter Key H Emergency Stop Button Clamps Button Revised 01 2009 1 17 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ Bette Ideas Sette Made _ D MACHINE CONTROLS 3 CONTROL PANEL INFORMATION Display messages O Ready O Emerg Stop O Service mode O Wait please O Ready Fl Service F6 Standard messages Error messages O Motor not ready O Low voltage O Low air pressure Daily cycle counter WARNING Keep hands out of the needle area during any adjustment Machine start is controlled by the foot pedal Keep your foot off of the foot pedal Error messages on the display are mentioned in Troubleshooting section 1 18 Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA REECE S 4000 ISBH Omron _ Better Ideas Beti Made D MACHINE CONTROLS 4 THE PROGRAMMING MENU Si Ready Param F3 Test F4 Main screen 262 Press NEW wer F5 appears on the F3 i Max Speed 3500 l display To enter the programming menu press lt 1000 3800 spm appears on the display The first line of the display shows the parameter which is set and the second line indicates the range of F2 Si setting To scroll the lines down press N
5. Li l Bn a eee oy PA ELSsO 430308 331430 LESH X08 INIZl84Z IOINV3H i yol xew ONIMIAA XIL1N0 gt VoL xeu FOV Iv ISNIOSH DI3 T3 ISPANA Revised 11 2009 C amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 55 service l e mal S 4000 ISBH Omron AMF REECE _ Better Ideas Betts Made H ELECTRICAL DIAGRAM Apc WOCH IL SSdudslv cog Eb O Ng e X 60VX AvC OS 0S NAAOMB 90YX N23389 y LS DON IL LS ed LS 9X ON PL LADA el XQ A389 ANId 194148 LATIOIA N13 Z LNO NI A L LNO ANDO EL LNO AV 6 LNO IND PL LNO 2 LZ LNO INIPYd ANVYLS dz Qd 1dHOd LNO 1012euu05 NOYJINO oras Lf SIX O SOVX PX PEIX Q m z t 1004 D GEI Sdliv 1o cas SINdW LYVLS T 93 92 LNO UAM TS AO LEON 9JIAA l APZ OSION 9M 1903 y LNO MOTE Y4IMOd mo SS Sma 1s M23 ZZ WO rares EECH Ad R S O LVAX O 02 1X x x lt T 8L XQ 6 XO cM ES N g o E T S 5 O 6L LxX FOTO Memo S ke o E d 3 T E S TOME R 8 i L Q 0 NI H o l ye 00 Bue CL OO NI Bumes Jajeuouajo y LO NI 340 Y ON O 440 E ON Cm Ar Jd d JejeuonuejodieS 440 Z ON Sd QT codon LO NI gt 340 LON i asny 9 U01199 3 YOUMS gig Bunies l oogranmncu N O L LNO
6. Too much oil may cause its overflowing from the base area The reservoir is fitted through the hole in front of the gage The points for lubrication of the needle bar mechanism and draw off mechanism Q are shown in the illustration below after opening the needle bar cover Q9 Lubricate the main cam worm gear through the hole Lubricate all of these points every 8 hours Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made F MACHINE MAINTENANCE 5 Tilt the machine head on the rest pin and lubricate the places shown in the picture looper shafts roller shifter bevel gears Tilt the sewing head back into the sewing position looper cam surfaces feed cam surfaces bite cam surfaces trimmer shaft 6608 6 After lubrication it is important to sew minimum 10 buttonholes on scrap fabric to dispel any excess oil Wipe all visible excess oil from the mechanism in the work area Revised 01 2009 1 52 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Made F MACHINE MAINTENANCE 5 MACHINE DISPOSAL l To ensure machine ecological dispo
7. 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANA REECE S 4000 ISBH Omron _ bette Ideas etter Made E MACHINE ADJUSTMENTS 20 THE MAIN CAM CHANGE Loosen the screws and remove the holder E 2 Unscrew the screws and remove the right control spring and the holder 9 Loosen the stud Q and remove the worm gear hub 20 and the main cam assembly Dismantle the assembly 4 Assemble the main cam assembly according to the following steps a Install the washer on the barring cam Q The mounting hole D must be covered b Install the feed reversing cam D by the same way c Place the stop disc on the feed reversing cam and fix it using the screws D ana QD d Insert the springs Q into the holes in the stop disc and install the drive disc spring B Lock it using two screws D 9 Remove the spring D from the pin B Using a grease place the thrust washer ona bedplate T5 Install the main cam assembly and the worm gear hub on the thrust washer Lock it by stud Q 8 Install the spring p on the pin D 9 Install the holder control spring O and tighten the screws 10 Install the holder and lock it by screws Q 11 Turn the hand wheel to check the clearance on the main cam see section E9 point 3 12 Switch the machine on and check if the machine stops in the home position see section E2 E9 point 1 13 Check the shape of a
8. 29 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANA F REECE bette Ideas Bette Made E MACHINE ADJUSTMENTS 6 FEEDING 1 Tilt the sewing head on the rest pin Ze Bevel Gear Adjustment Manually turn the hand wheel counter clockwise until the drive spring in the main cam engages with a detent first row of stitches Remove the bevel gear cover and loosen the screws on the horizontal bevel gears and screw amp on the stop 3 Loosen two adjusting screws Q in the right collar O Adjust the dimension 11mm from the end of the feed shaft O to the collar by pressing the feed shaft Q against the right collar O Tighten the adjusting screws Q in the right collar O The tension of the left collar on the shaft is set 4 Engage the left bevel gear Q with the vertical bevel gear O and lock its position by set screws Move the stop against the gear and tighten set screw 6 2 Manually turn the hand wheel counter clockwise until the feed shifter lever moves to its full left position then slide the ITI right gear 9 into engagement with the vertical gear t Tighten set screws O securely The bevel gear adjustment is done By manually turning the handwheel finish the sewing cycle and bring the machine to the home position Reinstall the bevel gear cover 6 Cl
9. 99L r OLOO ZL E l i nO 90 NI LOO Z LOOS vZ MOOG AvC pis 1p X5 sx Q 90NI G L00Z1 1ldd NO3IAO 21d re NO 2Q O 9 Q SE E Ol tomo 018 JA St LOVA 2 2 z 2 e se2 loofeden ae P u a A9 IZ 60yx Y SONI d 9 9 89 2 5 on e 9 SS KE H CH TON DO D O A EA A OS e gJ U ZO O vx sino 1 56 Revised 11 2009 O amfreece cz parts O amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 service l e mail _ better Ideas Sette Wade AME REECE H ELECTRICAL DIAGRAM S 4000 ISBH Omron v E oo gt U U U U U CA ES EES E Jules O Z Z 2 00 000 x Ms qM S O In ad Q DO oO o MH X gt Z Z Z Z Z F D gt O x A LI D 1 STE N Z Zo o 90 02 IX Sid oS Old Ad 3NIHOVIN 3d 9 6 oC XO8 3d v 9 ADIZIX L d HW LYS L e e COTO mj n a o o B x e S o o bX O 1Z 3d Q ME NM b ue ae ele ol eae rine tout ven a z Q 3d 1S9 3d i p E 2 af pp 5 OF y UJ tn G Uu G 2 I l ba KR E Zz 284 rup mi Gr O 3d 0X Jd z T JO E I 0z 1X S S 9 SLX o O x SA IO O Z 11X A a ut 8 6 et je 0 l A Hie ue Avz NVA 3viA33 6 ans a S 6 m lt C BE LOO LOOS YZ O EX 0L0 0 00bz 90 SAj90VA Y 90 001 PP o O So 001
10. Clean the clamping area from the fabric and thread lints J Open the needle bar cover and clean the thread lints from the guides O and thread tension 4 Clean the thread lints and fabric from the sewing area throat plate loopers 5 Lubricate the machine according to the section G 4 1 47 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made F MACHINE MAINTENANCE 6 Remove the filter cover Q with cleaning pad O Remove the dust from the cleaning pad or in case of considerable dirt wash 1t using a mild detergent Perform the same cleaning on the rear fan T The filter and regulator maintenance Bowl assembly polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils thinner solvents trichlorethylene kerosene and other aromatic hydrocarbons Clean only with a neutral detergent Auto drain Drain line length should be shorter than 5 m Be sure not to have any upward turns in the drain line which would prevent drainage If the unit has no function it is necessary to a check if the supplied pressure is higher than the set pressure of the regulator b checkt the valve assembly is clean c check the membrane or spring because of damage d check if the air flow direction is co
11. ER 8 7196 E WI peeJu SAA IN SOVA Qq KLagozr lido Si 919 SE Jee r ZAA O ro 001 di HO MeIg pee1u LAA IJN VOVA i NOMINO Dd 3104 15 O vx VAWIH ex l Ave NVA a U gt 290 P OLOO ZL e zx O LLO O COPZ 90 5 INO 21989 Es O AT ee E pe d ex Kee 1YOd 21d 00 0 OOvZ 90 XO CNO INO e dsip ajqea 1592 IJSISMEN A SLL VOLOOTL i 0S 0S AFC ee mL Ga e qeo1epoou3 S00 C LOO8 lC L cO0 C L008 vC 3X Hroda dzy ZA 39ZZ148 SZLN i NOMIAO OAMN3S i AWIASIA Wn Revised 11 2009 amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 service l e mal 1 57 S 4000 ISBH Omron AMF REECE _ bette Ideas Beti Made H ELECTRICAL DIAGRAM 200 0 00rc 90 sseld yly P LLLP OLOOCI cS H0 00t9 IN 883 NOYWO AAOOr YOLOW OAYAS OV SS SI QLO O 0072 90 SAJEA euro SAA LAA 800 0 O0v c 90 DES Tv E KEE o 84V Y OLOOZL E gt J3posuy ZNO S00 C LOOS vc ED 6241 v OLOO TL Hr0ds dZu LEO O OO 90 ye 00 eDuel el TOMO 8NO NONNO OAH3S NONI seyetuegueyod yes LOO Z LO08 PZ Wn 9 ddO v ON a 11002171149 340 SON EE NONNO 21d 10 9e U0D gt ddO LON 11d9 CI WM YOJIMS gig Bues L0 0 OObC 90 OV AOC 8 v 9000 CL 891 7 OLOO ZL 10j9 ejuo2 190g LILNA ZL0 6 6500 vc LSS Avec Hei VOL esnj cd Vel esn
12. adjustment mechanisms Incorrect threading See section C3 for checking Thread guides polished Polish incorrectly Poor thread quality Replace thread Thread is too heavy for Use recommended thread sizes selected needle and throat see section A4 plate Needle looper throat plate Change damaged parts damaged Incorrectly adjusted needle bar See section E4 for checking height Machine fails to sew Incorrectly adjusted clearance between needle and throat See section E5 for checking plate Incorrect loopers timing See section E12 for checking Incorrectly adjusted front stop Adjust the stop see section El 1 Machine sews in one spot Revised 01 2009 2 2 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 ISBH Omron _ better Ideas etter Wade TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Needle looper throat plate Change damaged parts damaged Needle thread end is too short See section E13 point 2 Incorrectly adjusted needle bar See section E4 height Incorrectly adjusted clearance See section E5 between needle and throat plate Incorrect loopers timing See section E12 Incorrectly adjusted clamp feet pressure Stitch skip during sewing Needle looper throat plate Change damaged parts damaged Incorrectly adjusted needle bar See section E
13. alternatively replace motor 12 0010 4 177 and servo amplifier 24 8001 2 005 When sewing operation started motor fails to operate Contactor KM1 switched off The needle does not stop in the pper position Fork is not fitted properly into Check the connector X3 hen sewing operation started l connector X3 connection air valves do no operate The air pressure correct Control unit PLC error Replace the control unit 24 8001 2 001 Revised 11 2009 2 8 e mail service O amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 AMF REECE _ bette Ideas Beti Made TROUBLESHOOTING S 4000 ISBH Omron Notes Revised 01 2009 e mail service O amfreece cz partsO amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ Bettan Ideas Betten Pado TROUBLESHOOTING Revised 01 2009 2 10 e mail service O amfreece cz parts O amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606
14. bar see E9 point 2 14 Sew afew buttonholes The shape of a bar must be as shown on picture below 15 If incorrect tilt the machine head and move the left shifter arm to the left to obtain correct shape of a bar the clearance between the control spring and the shifter arm spring E must approximately be 1 2 1 5 mm Revised 01 2009 1 46 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE Warning Caution _ better Ideas Sette Wade F MACHINE MAINTENANCE Check for damage to electrical cables Check safety covers for damage and replace if needed immediately Keep your hands out of the sewing area Do not modify the machine in any way which could eliminate safety parts Do not attach external lights or other devices to the machine s electrical system Do not neglect periodic maintenance If you have fault in electrical power supply switch off the operating switch circuit breaker Do not damage correct and remove safety labels Do not work with the machine when you are under the influence of the drugs or alcohol User has to ensure the lighting of the working area minimal 750 Luxes 1 MACHINE CLEANING AND MAINTENANCE 1 Switch the power off and disconnect air supply 2 For cleaning and oiling remove the cover and take out the clamp feet mechainsm
15. by the holder 24 0024 0 000 which is included in the accessories Using the screw 9 fix the holder to the bearing carrier lower mounting screw 6 Rotate the motor pulley QD until the marks Y on the motor pulley and the motor bracket are aligned T Loosen the screws on the motor bracket D and move the motor with the machine bracket down to fit the belt 8 Fit the belt on the shaft pulleys and motor pulley Y To tighten the belt move the motor bracket D with motor D up Tighten the screws to lock the motor bracket Be sure the marks Y are aligned 9 Remove the pulley holders 9 O 10 Press the pedal to check the adjustment The needle bar must be in the upper position 11 Small changes of the needle bar adjustment are possible in the program parameters a needle bar did not reach the upper position P1 FPS e push gt Ndl up pos 315 appears on the display After pressing the button p number is lightening Requested value is P4 P3 adjusted with and FS Press to confirm e to obtain the correct position of the needle bar increase the value PS e press Gi to return to the main screen b needle bar went beyond the upper position P1 R3 e push E gt Ndl up pos imp e to obtain the correct position of the needle bar decrease the value FS e push Ka to return to the main screen Revised 01 2009 1 45 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309
16. clamp feet arm further from the needle and tighten the SCICW d tocheck this adjustmet turn the handwheel when the clamp feet are closed The needle must not hit the clamp feet NOTE Keep minimal distance between the needle bar and the clamp feet during this adjustment Too big distance of the clamp feet can cause the missing stitches when sewing on thin and elastic fabrics Revised 01 2009 1 43 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 3 Clamp feet pressure adjustment The whole length of the clamp feet must hold the sewn work with the same pressure a Push the clamp up down button to close the clamp feet b To adjust the clamp feet to the correct position loosen ES the nut Q and turn the screw c tighten the nut O o i i the same pressure 17 ADJUSTMENT OF THE STOPPING SENSOR POSITION Follow the below described steps to set the position of the sensor l Put machine in the service mode see E 3 Za Turn the handwheel counter clockwise until the machine is in the position for sewing the second bar The stop disk finger must be perpendicular to the sensor 3 Loosen the screws and move the sens
17. goggles when operating or servicing the machine Revised 01 2009 1 1 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron A Te lt A EA f NN E a LN A nt j ooooce 1 2 S 4000 YEAR OF PRODUCTION No POWER OUTPUT wa A AMF REECE a s AMF REECE CZECH REPUBLIC AMF REECE _ better Ideas Sette Wade A INTRODUCTION oi Mi A Lt Wu l y t Tag e Warning Covers removed possible injury O Eye guard Grounding Head cover Rotational direction Standard Label Needle bar cover Fan cover Manometer with pressure sensor Machine head Table Revised 06 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA F REECE S 4000 ISBH Omron _ bette Ideas ette Made A INTRODUCTION 3 GENERAL MACHINE PARTS DESCRIPTIONS Control box P Main switch Hand wheel Foot pedal Emergency Stop Button E Clamps Up Down Motor CB Air pressure regulator d Table top Air pressure adjustment knob Thread Stand Bb Halogen Lamp Control panel D Rest Pin Revised 01 2009 1 3 e mail service amfreece cz parts amfreece cz website www amfre
18. is adequate light for safe operation A normal minimum light level is 750 lux 6 SPECIAL ACCESSORIES machine device which is not included in the standard equipment of the machine and a customer can order it Light customer can order no 12 0008 4 403 connection according to chart terminal connectors X0O cable clamps N L Warning When installing the light on the machine disconnect the machine from the power supply in case you do not want to interfere into the machine wiring it is possible to order the work light LBH T65 order no 12 0008 4 875 which contains its own clip fork the table and supply conductor with foprk plug CEE7 for connection to the power supply 230 V Revised 06 2009 1 7 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade Sewing cam Needles 750 SC 80 12 70 10 A INTRODUCTION it is possible to sew a different buttonhole shape E than standard buttonhole is a cutomer can order it part number 24 3079 0 000 amp part number 24 3080 0 000 to change a cam see section E20 the manufacturer recommends to use these needles when sewing the thin materials part number 02 0750 2 100 80 12 02 0750 2 109 70 10 Connector 8 OQ Pneumatic Adapater e Hand valve order it 1f the connectin
19. off tm timing of the knife draw off activation It is possible to set it in range 30 200 ms 7 Trim delay setting the trim delay Ti is possible to set it in range 0 200 ms 8 Trim time setting the trim timing activation It is possible to set in range 30 60 ms 9 Clamp delay setting the clamp delay It is possible to set in range 0 100 ms 10 Cycle delay setting the delay between the sewing cycles Cycling parameter must be activated It is possible to set it in range 500 2500 ms 11 Cycling setting the machine cycling It is possible to set Yes No 12 Pedal setting the foot pedal position Possible setting 1 step 2 steps 13 Double Sew setting the number of buttonhole repeat It is possible to set J 2 1 or 2 3 2 14 L Count life counter 15 Count Rst counter restart BS To return to the main screen press key 1 20 Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA F REECE S 4000 ISBH Omron _ bette Ideas etter Made D MACHINE CONTROLS 5 TESTS WARNING ONLY PROFESSIONAL SERVICE TECHNICIANS SHOULD PERFORM THESE TESTS Fi Back F2 Param F3 The main screen appears on the display Press Test F4 Ver F5 appears on the display To B4 enter the tests menu press key The follwing screen appears on the display m F2 Input test l e To scroll this menu down
20. position the sewing is started When the buttonhole is sewn and the thread is trimmed the machine goes to the home position and clamp feet raise 5 When the clamp feet are up it is possible to move the sewn work for sewing the second buttonhole 6 Machine can be stopped in any place of the cycle by pressing the Emergency Stop button which is Si placed on the machine head After releasing the Emergency Stop button pressing button and pressing the foot pedal the machine finishes the buttonhole 7 When the work is done switch the machine off by G button to O position then stop the air supply by closing valve which is behind the regulator 1 16 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 4000 ISBH Omron _ bette Ideas Betta Made D MACHINE CONTROLS 2 OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Red LED activated when the Emergency Stop button is activated Green LED activated I F when the machine is 1 F2 F3 F4 FS FS Ready for sewing n c Next scrolling down key Previous scrolling up key n z a CR a 2 T w Key for setting the parameter value t T de Key for setting the parameter value n RU Clear Key return to the main screen return to the last changed screen or last viewed screen es D
21. press key to scroll this menu up press DRE Z Phase Pls Off E d PUE key NOTE Before performing the tests press and release the Emergency Stop button to disconnect the motor INPUTS TESTS 1 Low air pressure Low air pressure off appears on the display If the air pressure is lower than 0 5 MPa the message Low air pressure on appears on the display The switch BQ 2 is tested by this parameter 2 Home senzor the end position sensor Home sensor off appears on the display Activate the sensor using a metal tool Home sensor on appears on the display Switch BQ is tested by this parameter 3 Voltage rly Voltage rly off appears on the display If the power supply drops below 185 V the Voltage rly on appears on the display Only in case the relay VC 1 in installed 4 Pedal 1 step Pedal 1 step off appears on the display When the foot pedal is pressed to its first position the Pedal I step on appears on the display Switch SB4 is tested by this parameter 5 Pedal 2 step Pedal 2 step off appears on the display When the foot pedal is pressed to its second position the Pedal 2 step on appears on the display Switch SB5 is tested by this parameter 6 Em Stop after the Emergency Stop button is pressed the Em Stop off appears on the display After the Emergency Stop button is released the Em Stop on appears on the display Switch SAI is tested by this parameter 7 Clamp Button Clamps button off appears on the display
22. receives the impulse for operation b by decreasing or increasing of the air flow it is possible to regulate the tightening of the last loop in the sewn buttonhole 1 40 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 4000 ISBH Omron _ Better Ideas Beti Made E MACHINE ADJUSTMENTS 2 The correct position of the tension mechanism a remove the tension assembly from the shaft O b check if the distance between the stud slot edge and the pin is 3 5 mm If incorrect it is necessary to adjust the position on the pin c remove the pulley cover and the head cover to obtain a good access for this adjustment Switch off the air supply d disconnect the air tube from the cylinder e loosen the nut and turn the cylinder Q as necessary Turning clockwise the pin is extended Tighten the nut Q whenthe correct measurement is obtained f connect the air tube Q to the cylinder open the air supply and install the covers 3 Regulation of the tension discs opening If the last stitch is not tightened follow the below mentioned steps a loosen the locking nut on the speed controller 10 b To obtain better tightening of the last stitch tighten screw and lock the nut securely Revised 06 2009 1 41 e mail service amfreece cz parts amfreece cz website www amfreece c
23. recess Tighten the looper holder screw p Loosen the looper screw D and turn the looper D to the needle to obtain the distance 0 1 mm between the needle and the looper tip Turn the hand wheel counter clockwise and insert the gauge with 1 mark wider side of the gauge between the needle bar holder and the needle bar clamp when the needle returns to the home position from the lower position Check to determine if the tip of the looper is at the centerline of the needle 1 mm above the needles eye If incorrect loosen the looper cam screw by the wrench and hold it Turn the hand wheel counter clockwise if the looper tip is higher than mm clockwise if less than 1 mm Tighten both looper cam screws securely If it is necessary to adjust the looper cam again check the clearance 0 4 mm between the needle and the looper recess Revised 01 2009 1 37 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS The second looper adjustment 10 Insert the second looper on the looper shaft 11 Loosen the looper holder screw and move the holder so that the needle passes the center of the looper recess There must be clearance 0 4 mm between the needle and the looper recess Tighten the looper holder screw
24. service Oamfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 3 The clearance adjustment on the cam during the first bar sewing a into the detent of the left shifter arm b c d e Turn the handwheel until the control engages Continue turning the handwheel The main cam assembly D starts turning and moving the rod Check the minimal clearance by hand on the rod when the control spring is not engaged with shifter arm Check the rod tension when the control spring leaves the detento of the right shifter The clearance must approximately be the same If incorrect Slightly loosen M4 screw and turn the eccentric QD clockwise clearance decreases anti clockwise clearance increases Tighten M4 screw after adjustment and check the clearance in both positions 10 SPACE BETWEEN THE FIRST AND SECOND ROW OF STITCHES l Tilt the sewing head on the rest pin 2 Loosen the nut and move the stud to the required position to the right space decreases to the left space increases The space can be adjusted in range O 0 9 mm 3 Sew buttonhole on scrap fabric to check setting 1 34 _0 0 9mm Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones
25. 0 ms 100 TRIM DELAY 0 200 ms 150 TRIM TIME 30 60 ms 50 CLAMP DELAY 0 100 ms 50 CYCLE DELAY 500 2500 ms 500 CYCLING yes no No PEDAL 1 step 2 steps 2 step DOUBLE SEW 1 2 10r2 3 2 1 1 24 Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made E MACHINE ADJUSTMENTS 1 MACHINE HOME POSITION 1 The needle bar is in the upper position The needle O descends to the right side of the throat plate slot during the first stitch The marks G on the handwheel and cover casting are aligned 2 The clamp plate amp with clamp feet Q is in the full forward position against the adjustable stop The clamp plate moves to the rear during the first row of stitching Revised 01 2009 1 25 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 2 MAIN CAM ADJUSTMENT l Bring the machine to the home position Ze Tilt the machine on the rest pin and
26. 4 height Incorrectly adjusted clearance between needle and throat Saacaction ES plate Incorrect loopers timing See section E12 Stitch skip at the beginning of sewing See section E 16 point 3 Incorrect thread tension adjustment Adjust the tension correctly Incorrect threading See section C3 Thread loops are too small See section E13 point 3 Incorrectly adjusted clamp feet See section E16 point 1 pressure The clamp feet are adjusted See section E16 point 2 too far from the sewing Revised 01 2009 e mail service amfreece cz parts 9 amfreece cz website www amfreece com 2 3 Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE Bette Ideas Bottes Pado TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread not trimmed at the Trimming knife damaged end of the cycle Low air pressure at trimming Check supply pressure cylinder Flow control valve to tension See section E14 point 3 cylinder closed Incorrect loopers timing See section E12 Incorrect setting of trimming Change Trim delay parameter delay Trimming length incorrectly set Change Trim time parameter Sewing motor turns ES machine does not sew elt broken or loose See section E18 for changing Machine sews continually Stopping sensor adjusted See section E17 for correct does not stop incorrectl position adjustment Zero pressure on regulat
27. AMF REECE Better Ideas Better Made MODEL S 4000 ISBH Omron STRAIGHT BUTTONHOLE MACHINE FOR IMITATION SLEEVE BUTTONHOLES PARTS AND SERVICE MANUAL PART NUMBER 97 2433 1 001 This manual is valid from the machine serial No M241403 AMF is trademark of AMF Group Inc 03 2013 AN F REECE _ Better Ideas Better Wade LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT Warranty provisions A ninety 90 day limited service labor warranty to correct defects in installation workmanship or material without charge for labor This portion of the warranty applies to machines sold as installed only Aone 1 year limited material warranty on major component parts to replace materials with defects Any new part believed defective must be returned freight prepaid to AMF Reece Inc for inspection If upon inspection the part or material is deter mined to be defective AMF Reece Inc will replace it without charge to the customer for parts or material Service labor warranty period shall begin on the completed installation date Material warranty shall begin on the date the equipment is shipped from AMF Reece Inc Exclusions Excluded from both service labor warranty and material warranty are 1 Consumable parts which would be normally considered replaceable in day to day operations These include parts such as needles knives loopers and spreaders 2 Normal adjustment and routine maintenance This is the sole responsibility of t
28. AlddNS YAMOd WO LOANNOOSIC 39VIAVCI ONTYNG NOILLO3 LOSd NOILV IOSI SYJAOO NOILO3 O38d DISVA OPTT9 N3 OL SNIQSHOOOV 03Z211V38 HONOL SAOYIINVO lNOY4 NOILO3 LOSd OFLLS NI NSO 3710 Wa3anosd WAMOTRILM3 13 W3ZV Gadd VNYSHHOO 3PO40Z do WwiN3aroddo 3snsod ldd VNVHHOO I9v TOZI WILAJA VWNYYHOO INOVWIAYZ 6112 L Y0209 N3 NSD 370 LSAAOdd JOANA INSSZAO V AASNOMZ dd x ELO 0 00Pz 90 62V v OLOO CL OL VNO 500 2 1008 Fe Hroda 044 NOYWO WSAPIQOAHJS Ln 9 VN2S LiL PV OLOOCL eS HO0 O0tO IN884 NOSMINO MOO SO LOINOASHJS OV 901 a se ELO O OD 90 LLE LA 0xX c OX na OOL I 99S 9000 L 2891 y DLOO ZL J8MOdy 159 8 SOL 8 cot S99 v 8000 cL r99 v 8000 cL VOLL cd LOS 0X na CN Ld Zd HEN 1180 I Lo GL na 00z EN 3NIHOVIA TWIHSS ASN ON TVNOLLdO LHOM KH 840 v OLOO CL AEDE NOYWO 184 L LH eT EN OOO ge N LSO CN L I I I I I I i zI I I I I I I Ng c1 WoL ld a LOL GL M8 LOZ YIMOd LH LH M3AOd YIMOd SE Ox S88 v 9000 CL Hdl ADES 1391 3d ci L0 0008 CL 3d 0X S o m v e N 0X SCH Naf N fo wu l qiso 1 i i i i a Io o e l E 1 B go I Wa I Wu I l I l l I l l 1 i i e z L TOX me 20 71
29. E 1 39 I5 Weken 1 40 AAA usse dv biete ra iodes eo tA aie on Doa aA 1 42 16 Machine clamp feet adjustment cccccccnnnnnnccccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnnnos 1 43 17 Adjustment of the stopping sensor position ccccccoconcnncnnnnnnnononinnnnnnnnnnnonnnono 1 44 1S5 Chan eins the drive3be EE 1 45 19 TRE m carm CN MIS snc sten eure trop Ure retine m entro de PES rete tens 1 46 F MACHINE MAINTENANCE 1 Machine cleaning and maintenance cccocconnncccnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnos 1 48 GN e ee Te EE E 1 50 S L bficaltOB dia Mi o 1 51 As Machine ege e EE 1 52 Machine eis POS EE 1 54 G PNEUMATIC DIAGRAM H ELECTRICAL DIAGRAM Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA REECE S 4000 ISBH Omron _ bette Ideas etter Made A INTRODUCTION 1 BASIC INFORMATION The sewing machine S4000 ISBH is designed and produced to be very reliable Important design goals have been to provide a safe machine that is simple and mexpensive to maintain The patented rotary needle bar shaft drive a major benefit delivers longer needle bar life The added benefits of lower vibration and less noise translate into less operator fatigue Simple buttonhole length adjustment located outside the machine eliminates the need for tilt back while the quick stop repair function delivers safe
30. EXT key to scroll the lines up press 3 key To change the 8 p H ES BA E3 key Press key to set the first digit Press key The second r4 F3 digit starts flashing on the display to set the value press key Press key The third digit starts flashing on the display Repeat this setting until all ditigs of the parameter are set To confirm the set value of value of any parameter press FS a parameter press gees key Example To change the sewing speed from 2000 to 3450 Display Press Display Press P6 B4 BEE wee 1000 3840 spm 22 Im Max Speed 20000 t 3x P3 S Max Speed 0003 mm Max Speed 003 0 4x F3 BA Max Speed 0034 ub Max Speed 0340 mm t sx P3 F6 Max Speed 034 5 m E Max Speed 345 0 D Max Speed 3450 mm Revised 01 2009 1 19 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ Better Ideas etter Made D MACHINE CONTROLS 1 Max speed maximal speed Range 1000 3800 spm 2 Slow stitch selecting the number of stitches in slow start Range 0 3 3 Slow speed setting the slow start speed at the beginning of the sewing cycle Range 500 1000 spm 4 Ndl Up pos correction of the needle bar upper position Range 0 600 imp 5 D off delay draw off delay It is possible to set it in range 60 150 ms 6 D
31. Fuse F2 damaged Replace fuse 12 0008 4 664 motor does not operate Contactor KM1 switched on Contactor KM1 damaged Replace contactor 12 0008 4 833 Servo Ul error or filter Z2 error Call AMF Reece service or replace servo U1 24 8001 2 005 Switch the machine off for 1 minute or restart it alternatively call AME Reece service When switch Jin position l display does not operate Error in sewing motor circuit When the machine is switched Set the potenciometer on the PLC The PLC incorrectly set l l according to the electrical diagram on incorrect type of the machine appear on the display see service section section H example 4000 ISBH instead of S4000 BH Revised 11 2009 e mail service amfreece cz parts 9 amfreece cz website www amfreece com 2 7 Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Make sure the machine is ready Press key F6 see D1 point 6 for operation Contactor KM1 damaged Replace contactor 12 0008 4 833 Check the Emergency Stop Replace button 12 0008 4 563 button Control unit PLC error Replace the control unit PLC 24 8001 2 001 Position of the sensor BQ1 Adjust according to section E17 incorrectly adjusted Sensor BQ failure Replace the sensor 06 2400 0 009 Check the servo amplifier and To set the servo amplifier call servo AMF Reece service
32. NA NSO 310 WA0N0dd NAADIS LA373 WAZVaen Gadd VNVSHO ObTT9 N3 NSO DOV NOILO3 LOd AL AVS 1N3IY48N9 91419313 NOLLO3NNOOSIQ AlddNS NIVIA 341149 DNTYNG NOLLO3 LOUd ZHOS 0S OV ADE 3d N 3L 71 JAL HAS 000VS AFOULS OHIOVAOXMIG OHINOM33INOA X31O0NQ3f HOINDMNYLSNOY INVAOPOASOd OHANNVYHSO VIA3HOS IODVAOPOdOYd ANIHOVW JIOHNALLNE 000b S OC SLINN NOLLOfTH LSNOO JO WVYOVId NOILO3NNOO 3 NI 3ALLO3 LOSd LZ Bulypes jeued l l l l l l njeued oyluzejUoW Iuenso yn g Sulyyes JOJOWOAIIS TS 1140 Dd Iuensoyn 7 Bulyyues Jan ZZ LS NIOJOWOAIES Iuoso n 9 Bulypes Jeyi duueoAdes Tf LN e9e o risezo Jes Iuensoyn G i Buiyyies Ajepuo ss jod snui U LS niepunyas jod snuiu Iuenso n p Bulypee aounos TS LS efoipz jueysoyn c Auiype sloop p eoquoyms 043002 SM QUIS IDIPL EAP Iuensoyn Z Sulyyues pueod LOS 043002 Sy UJS Ip luejso n l SADV1d ODNIHL4V3 viel DR ISO 39N3433310 WILNSLOd SNIONV Iv8 YOs dlAV1O Y3LNO NIVIONSLOd NAZOJ INYNAOYAA WN WAYOAS ISPANA O QNVLS 3NIHOVIA 3P0Y1S DAAVLS 3549 3NIHOVIA 3POYIS VNVA QV3H ANIHOVW 3POY1S VAVIH P z es Des T FOZO9N3 NSD 995 HOLIMS NIVIA ir a EE 1 0X WALSAS SNTHIM 3NIHOVMW IPOY41S VN 3OV Iv ISNIOS D43 TA l l l l l l l l l l l
33. To increase the density 1 a Loosen the hex socket screw and lower the link Q away from the bedplate to increase density b Tighten the hex socket screw Maximum density is 12 stitches per 10 mm 30 stitches per inch To decrease the density 2 a Loosen the hex socket screw and raise the link toward the bedplate to decrease density b Tighten the hex socket screw Minimum density is 4 stitches per 10 mm 10 stitches per inch Revised 01 2009 1 31 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 9 ADJUSTMENT OF BARRING STITCHES To properly set the first bar O the second bar must be properly adjusted 1 Second bar adjustment Insert a piece of paper under the clamp feet Turn the handwheel through the sewing cycle until the control spring O release the left shifter arm pocket O Check to see that the clamp plate starts to move to the left just as the needle point rises from the work piece approximately mm If the adjustment is incorrect a If the clamp plate moves when the needle is in the work al loosen the screws E in the worm gear a2 hold the worm gear Q by hand and turn the handwheel counter clockwise slightly a3 tighten the screws and recheck the adjustment Repeat
34. When the clamp Up Down button is pressed the Clamp button on appears on the display Switch SB3 is tested by this parameter 8 Motor ready Motor ready off appears on the display motor is off Motor ready on appears on the display motor is on servodrive U2 is tested B4 this parameter Revised 01 2009 1 21 e mail service Oamfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE Better Ideas Better Made _ D MACHINE CONTROLS OUTPUTS The following parameters can be tested only in case the air supply is connected to the machine After P1 Out put pressing Mar key Clamps Off for change PS appears on tehe display To selected the line press ce key used F4 1 Clamps Clamps off appears on the display When the key is pressed the clamp feets are activated and clamps on apeears on display to confirm the value press F6 the pes key and clamp feets are closed Lifting up the clamp feets ES aL press the pma key to change the valve press the key and clamp off PS appears on the display To confirm the set values press the key and the clamp feets are lifted up The valve YV2 is tested by this parameter FS 2 Doff D off Off appears on the display After pressing pua the key Off is blinking and by B4 pressing the key tension is activated and D off on appears on th
35. amp plate movement occurs only when the needlepoint has risen above the work piece and must be completed before the needle descends into the work re For adjustment use a piece of paper to see the needle punctures If feeding occurs while the needle is in the work engage the drive spring into a detent Loosen the screws on the feed cam and adjust its position as needed so that all feed motion occurs with the needle out of the work Retighten the feed cam set screws 1 30 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made E MACHINE ADJUSTMENTS 7 SLIP CLUTCH The slip clutch pressure is factory set and under normal conditions will not need adjusting The correct clutch torque setting is 0 43 Nm 60 to 65 inch ounces Hold the nut and tighten the adjusting screws O witha torque screwdriver Apply an equal amount of pressure to both sides of the clutch NOTE If a torque screwdriver is not available tighten the lock nuts so that the screws extend through the nuts Q 1 5 mm CAUTION Too little torque will produce an improper material feed Too much torque may damage parts bevel gears 8 STITCH DENSITY Adjust the feed connecting link position O in the cam follower slot to obtain the correct stitch density
36. as needed b The clamp plate moves when the needle tip is higher than 1 mm above the work surface bl loosen the screws of the worm gear b2 hold the worm gear O by hand and turn the handwheel clockwise b3 tighten the screws and recheck the adjustment Repeat as needed 1 32 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE S 4000 ISBH Omron _ Better Ideas Beti Made E MACHINE ADJUSTMENTS 2 First bar adjustments Turn the handwheel until the control spring engages into a detent Check the distance 1 2 mm between the control spring and the shifter arm If the distance is different move the shifter arm after which is locked by two M4 SCICWS Check the quality of the sewn buttonhole on the paper If the stitches are uneven Q follow below described adjustment Loosen the nut and turn the nut Q clockwise This adjustment will provide the even stitches in the first bar If the length of the buttonholes O is not the same adjust the brake 0 PN f N FN FN ZA FY NOTE If the spring tension on the brake is too strong the stitch density in Os 6 6 amp the bar may be increased bait ba bo b bei s a G e e ae 9 OEFA 31953527 iv 6 6 OS I e A A DIAFANA ANAA 6 6 6 4 D Revised 01 2009 1 33 e mail
37. ccentric adjusting nut O as needed Tighten the hex mounting screw O o Turn the handwheel and bring the needle bar to the upper position Check 1f the needle is straight Tilt the machine head on the rest pin and check if the mark on the looper cam Q is on the left side If the mark is on the right side remove it and install it correctly Return the sewing head back Remove the cover plate disconnect the air tubes from the clamp feet cylinder and remove the clamping assemby from the machine remove the throat plate Y trimming hook cover D and trimming hook Dismantle the loopers with holders Ed Fo GE Ep 1 36 Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron The first looper adjustment 1 _ Better Ideas etter Made E MACHINE ADJUSTMENTS Bring the machine to the home position and loosen the screws of the looper cam G and adjust the looper cam to the lowest position Loosen the looper set screw and turn the looper to be perpendicular to the hole in the looper holder Install the holder with the first looper Y on the shaft Loosen the looper holder screw D and move the holder so that the needle passes the looper in the center of the looper recess There must be clearance 0 4 mm between the needle and the looper
38. commended values for screws tightening Nm M3 0 5 0 6 0 8 MA 1 2 1 5 2 0 M5 2 2 3 0 4 0 M6 4 0 5 0 7 0 M8 8 0 10 0 1 49 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made F MACHINE MAINTENANCE 3 LUBRICATION DIAGRAM The machine is mostly equiped with needle and ball bearings which in combination with single lubrication circuit decrease the requirements for maintenance Circuit I with the oil supply in oil indicator for lubrication of the bite feeding and looper levers and worm gears In case of replacement of any part of distribution it is possible to order the tube kits and wicks To connect the tubes see picture Circuit I Revised 01 2009 1 50 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Made F MACHINE MAINTENANCE 4 MACHINE LUBRICATION l 1 51 It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period Use oil ESSO TERESSO 32 or similar quality The amount of oil in the reservoir O is indicated by the red mark
39. control box In order to eliminate these messages switch off the machine for 1 minutes Then switch the machine on again The error message should not appear on the display If the message appears call AMF Reece Service Power supply indicator Alarm indicator ALM 2 6 PWR Power supply indication INDICATOR STATUS Lit orange Flashes atal Varning i e sec intervals Exceeded power Exceeded feed back Default of inner fan ALM Default indication Alarm indicator in case default appears the indicator 1s switched on Revised 11 2009 e mail service O amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 ISBH Omron _ better Ideas etter Made TROUBLESHOOTING 4 ELECTRICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION No power supply Check main power supply or When switch in position I neither the work light display Fuse Fl failure or the cooling fan operate Power switch QS1 damaged The supply voltage is above Call electroengineer in the plant 255 V relay VCI installed Relay VCI failure Replace the relay 12 0008 4 690 Damaged Z1 filter Replace the filter 12 0010 4 078 Cable from the display Check the display connection disconnecte Replace display PN Display or its control damaged 24 8001 2 002 When sewing operation started
40. e display To confirm the set valve press this key The valve YVI is tested by this parameter B4 3 Trim Trim off appears on the display After pressing the key the thread trim is Pe activated and trim on appears on the display by pressing the pu button the set value is confirmed The valve YV3 is tested by this parameter F2 FS To return in tests press the PREY key to finish the tests press the key 1 22 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA F REECE S 4000 ISBH Omron _ bette Ideas etter Made D MACHINE CONTROLS 6 PROGRAM VERSION Test F4 Ver BS find out loaded program version into the machine press the key ES ES NT2S appears on the display Press again key to return back to main screen Fi Home screen appears on the display Press Du Back F2 Param E appears on the display To Revised 01 2009 1 23 e mail service Oamfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ Bette Ideas Sette Made _ D MACHINE CONTROLS 7 PARAMETER CHECKLIST PARAMETER RANGE SETTING MAX SPEED 1000 3800 szm 3900 SLOW STITCH 0 3 0 SLOW SPEED 500 1000 szm 1000 NDL UP POS 0 600 imp 300 400 D OFF DELAY 60 150ms 120 D OFF TIME 30 20
41. e protected against these high frequency currents this is the case for industrial residual current device example S type 1 10 Revised 11 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 A F REECE S 4000 ISBH Omron B MACHINE ASSEMBLY _ Better Ideas Beti Made 4 Head Pneumatic o a s lt p WO 6 nd O thread draw off tension release bread trim O clamp feet JOII air input BQ2 regulator with air pressure switch air distribution Tubes Cc 0 1 2 X gt distribution from a regulator identification J X X X 0 1 2 xX pneumatic cylinder identification first number is 0 but is not marked L A B C Revised 06 2009 1 11 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron AMF REECE _ better Ideas Sette Wade B MACHINE ASSEMBLY 4 THREAD STAND INSTALLATION l 1 12 Put the thread stand together according to the drawing Position of the locking ring O allows assembly of the thread stand for various thickness of the table top Threaded end of the post must not extend more that 1 mm 1 32 through the locking nut Insert the washer and the post into the hole provided in the right rear of the table t
42. ece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron AMF REECE _ better Ideas Sette Wade A INTRODUCTION 4 SPECIFICATIONS 1 4 Machine type S 4000 ISBH Ss electronic controlled chain stitch straight buttonhole machine for sewing Description Pepe SE imitaion buttonholes on cuff Wiggins 1500 3800 stitches min 500 1900 rev min of the drive shaft 15 8 25 mm 5 8 1 12 7 mm 1 2 Maximum work thickness to4 mm 5 32 1 6 2 3 1 16 3 32 Distance between the first and the second row of stitches Recommended thread thread size 80 100 120 Needle system Needle 750 SC 90 14 it is possible to order 80 12 Lubrication semi automatic Operating Conditions facor to IEC 364 3 IEC 364 5 51 temperature from 58 to 405 relative air humidity from 30 to 80 Machine head dimension 340 mm height x 470 width x 250 mm length Table Dimension 700 mm height x 600 mm width x 1100 mm length 1NPE 60Hz 230V TN S according to EN 60204 1 1NPE 50Hz 230V TN S according to EN 60204 1 10A characteristic C according to EN 60947 2 16A characteristic B according to EN 60947 2 Electrical Requirements Line Circuit Breaker Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron
43. g tube has the inner diameter 8 mm The connector 10 is supplied with the machine part number is 12 0008 3 607 order it if using 1 8 NPT part number 12 0008 3 081 to dissipate any air from the machine order it air circuit is bled It is necessary to order the connectors see below to the hand valve for connection to the air tubes part number 12 0008 3 463 Connectors d 12 0008 3 464 De for connection to the tube with inner Y 8 mm 12 0008 3 466 10 for connection to the tube with inner Y 10 mm 12 0008 3 467 O12 for connection to the tube with inner Y 12 mm Q 12 0008 3 465 16 for connection to the tube with inner 16 mm To connect the tube with inner 12 and Y 16 it is also necessary to order Y 10 Revised 01 2009 e mail service Oamfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA REECE S 4000 ISBH Omron _ bette Ideas etter Made B MACHINE ASSEMBLY 1 CONTENT OF THE SHIPPING BOX l The shipment contains one box There is a carton with accessories service manual with parts section and thread stand O in the box 35 During unpacking the shipment follow the labels which are on a cover CAUTION If the machine or crate was damaged in shipment inform the freight company immediately Check the contents of the crate immediately and report any damage or missing items to the manufacturer immed
44. ghten both locking screws securely Needle upper position Needle stroke 1 28 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made E MACHINE ADJUSTMENTS 2 Bite width adjustment To adjust the bite width first remove the head cover for access to adjustments The S 4000 ISBH is fitted with a regular bite throat plate QD that allows a bite range of 1 5 mm 1 16 to 2 3 mm 3 32 a loosen the adjusting screw b to increase the bite width raise the bite lever Y C to decrease the bite width lower the bite lever d tighten the adjusting screw Y 3 Centering the bite over the throat plate a with the machine in the home position loosen the clamping screw on the bite lever Y b forrough adjustment using the handwheel rotate the needle bar to its full down position and move the needle to the right side of the throat plate slot Turn the hand wheel to the second needle 9 down stroke and compare the needle position in the left side of the throat plate Continue adjusting until the needle is roughly of equal distance from the right and left sides c tighten the clamping screw d For finite adjustment loosen the screw and rotate the excentric nut DR Tighten the locking screw QD incorrect Revised 01 2009 1
45. he customer 3 Cleaning and lubrication of equipment 4 Parts found to be altered broken or damaged due to neglect or improper installation or application 5 Damage caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of an Authorized Distributor will have the limited material warranty only Only the defective material will be covered Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer s responsibility NO OTHER WARRANTY EXPRESS OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER IS GIVEN BY SELLER OR SELLER S AGENT IN CONNECTION HERE WITH UNDER NO CIRCUMSTANCES SHALL SELLER OR SELLER S AGENT BE LIABLE FOR LOSS OF PROFITS OR ANY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE EQUIPMENT OR ANY PART THEREOF WHAT TO DO IF THERE ISA QUESTION REGARDING WARRANTY If a machine is purchased through an authorized AMF Reece Inc distributor warranty questions should be first directed to that distributor However the satisfaction and goodwill of our customers are of primary concern to AMF Reece Inc In the even
46. iately late reports will not be considered 2 ACCESSORIES A package of accessories is supplied with this machine please refer to page 3 69 for detailed descriptions The height of the working area is standardly set in range 830 850 mm from the manufacturer and for embedded table 1s in range 780 800 mm When using this height of the working area recommended height of the operator seat is in range 430 460 mm The height of the table can be set in range 670 880 mm by screws Remove the shipping strap after unpacking the machine the use of this strap is recommended anytime the machine is 830 850 mm 670 880 mm S4000 TKF Embedded Machine 780 800 mm Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade B MACHINE ASSEMBLY 3 POWER AND AIR CONNECTION 1 The machine is equipped with a quick coupler O required with connector for inner 2 of the tube 10 The connector for inner of the tube 8 is not supplied with the machine a customer has to order it The manufacturer recommends to use connector 9 for customers who requires to connect the tube with connector NPT If a customer needs to use a shut off valve which allows fast releasing of the air from the circuit he must
47. imming actuator 9 b turn the trimming actuator O and set the clearance 1 0 mm between the throat plate and the point of the trimming hook c tighten the screw of the trimming actuator d open the air supply and check by switching the valve of the trimming cylinder if the actuator 9 does not hit the bedplate casting d e o HT 2 A o o n o i e d T 1 42 Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ bette Ideas etter Made E MACHINE ADJUSTMENTS 16 MACHINE HEAD CLAMP FEET ADJUSTMENT l Adjustment for clamp height Be sure that air supply is switch on and the clamp feet are opened If clamp feet are not opened push the clamp Up Down button a loosen the nut b turning the screw O clockwise lowers the clamp feet mechanism to clamp mat O c tighten the nut Q NOTE Correct height is when the underside of the clamp feet are slightly lower than the point of the needle in the home position 2 Adjustment of the distance between the clamp feet Be sure that the clamp feet are closed If clamp feet are not closed push the clamp Up Down button a turn the handwheel to be sure that needle does not hit the clamp feet 6 If it hits b pushthe clamp up down button to open the clamp feet C loosen the screw G and get the
48. j bd 600 0 O0vC 90 1 600 6 6900 vc Lo CLO O O0vC 90 A 00 O 0072 90 AN II Soup 9L0 O0 COrC 90 8 0 7 OLOO CL Afeoe 19113 L V Pd ino Je od eX sod 3INOH 1049 L00 0 0088 90 IWOSd 1004 sas ras 9S v 98000 CL dOlS OMdW3 LYS 690 6 6S00 vc Lx Ave NVA 200 Z LOO8 vC CA38CCLdS ScIN Aeidsiq NOMIANO c 9 v 9000 ZL gliddeg em em pm pm mm pm Se8 Y 8000 CL e 22010 LSO SS esd xog LZIN NAS eas IVNOlLdO LHOM eS IH AvC AOCC WoL xew OV AOEZXL ZHOS Ad N 1 430309 39IA30 1 58 Revised 11 2009 amfreece cz parts amfreece cz website www amfreece com service l Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 e mail AME REECE S 4000 ISBH Omron _ Betis Ideas Sette Wade H ELECTRICAL DIAGRAM quvOSHOLIMS TOULNOD NOS DO p e SY dsl 13 INI 15413 91714 INANLSA LZ dWV1D DNLLOINNO9 3NIHOVIA 31OYIS JOINAOAYOAS IDVAOPOdlYd ox Z 6T Des T p0c09 NI NSO 5NIQNOOOV 153 1 NOLLO3NNOO 6V I9 L v0209 NA NSO 370 ILSOLIFOdS V1OSHINOM Y LN1ZON313Z VAYV8 wus WAQIGOA LS Q HOINOANYLSNOM HOAAIGOA INYAOPOdSOd ZNNVHHOO emm uno 105 MOTI3A N3335 JAIM WW S T HLIM NOLLO3NNOO NOILO3 1O ld di NV TO 3d 1d VMHOAS NOLLVINSNI Su3AOO NOILO3 1O ld 2ISV8 aroaz do WINSrOddO 3SflHOd l d VNVHHOO IOYTOZI WILAYA YNVW4HIO INQVPIVZ 0t 19
49. l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l CP poq ze so L FOCO9N3 NS 21 IVNIdAA INAVIH LX dOAlWA AAlTBAHOd LM AlddNS 3 181X3H IN31SAS SNTHIM Walno gt JoY IV ISNIOMV 103713 ISPANA Revised 11 2009 amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 59 service l e mal AM F REECE S 4000 ISBH Omron _ bette Ideas Betts Made TROUBLESHOOTING TABLE OF CONTENTS MECHANICAL PAUL DS EE CONTROL PANEL DISPLAY ERROR MESSAGES NN SERVO ERROR MESSAGES i22 pe etes cM INE MUN EDI C M tuu IU ELEC TRICAT EAD ES euroina uita d otv ats e ed tese less et estu dab seite base e au Eus c ey es Revised 01 2009 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 2 1 S 4000 ISBH Omron ANE REECE Sette Ideas Bottes Pado TROUBLESHOOTING 1 MECHANICAL FAULTS SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Thread breakage Needle looper throat plate Change damaged parts damaged Incorrect needle and sewing Check the adjustment of the mechanism
50. le it is operating Keep clear of the needle Always switch off the main power before changing the needle Before cleaning the machine or performing service to the machine engage the power lock out switch or disconnect the main power supply When the machine is not in use engage the power lock out switch ordisconnect the main power supply When this machine is used incorrectly or is incorrectly maintained it can be dangerous Everyone who uses this machine or maintains this machine must be completely familiar with this manual 1 6 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA REECE S 4000 ISBH Omron _ Better Ideas Beti Made A INTRODUCTION CAUTION Perform all regular service as described by this manual If there is any problem with the power supply turn off the main power switch Do not remove paint over damage or in any way change safety labels If a safety label cannot be easily read replace it Long hair and loose clothing may be dangerous near any machinery Always contain long hair and avoid loose clothing so that it cannot be caught by machinery and cause injury Never use this machine while under the influence of drugs or alcohol If anything seems to be operating incorrectly in the machine call for maintenance assistance immediately Be sure that there
51. loosen the screw O b turn the draw off lever counter clockwise to increase the thread tail length turn the draw off lever clockwise to decrease the thread tail length 3 Locking the stitches If the skipped stitches problem appears during the sewing follow the below mentioned steps a loosen the screw b move the thread take up O to increase the size of the needle loop z E E Revised 06 2009 1 39 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Made E MACHINE ADJUSTMENTS 14 THREAD TENSION The thread tension influences the appearance of the buttonhole A thread tension change may be needed if the thread and fabric change Check to be certain all parts which contact the thread are smooth and polished with no burrs or sharp edges By turning the tension knob clockwise the thread tension increases By turning the tension knob O anti clockwise the thread tension decreases NOTE Too big thread tension can cause the unsightly appearance of the buttonhole when sewing on a thin and elastic material 1 Adjustment of the tension discs opening The opening of the tension discs is performed when the second bar is sewn When the tension discs are opened it is possible a to pull the thread from the spool when the draw off lever O
52. n the handwheel clockwise and counter clockwise The needle bar must move downward in either direction The needle makes its first stroke intothe right side of the throat plate 25 The needle bar height adjustment Adjust the needle bar O height to 16 mm 5 8 from the surface of the throat plate to the lower edge of the needle eye Use height gauge Loosen the set screw and move the needle bar up or down as necessary the first stitch direction Revised 01 2009 1 27 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Made E MACHINE ADJUSTMENTS 5 BITE Before the bite adjustment remove the pulley cover O and the head cover O 1 Bite cam a Check 1f the machine is in the home position b Dit the machine on the rest pin If the adjustment is correct the second cam locking screw counter clockwise of the bite cam must be roughly perpendicular to the bedplate casting C Adjust the position of the bite cam so that all of the needle bite motion occurs equally with the needle out of the work piece on the up and down stroke Note There must be no bite movement before the needle 9 comes out of the work nor after it has descended into the work see illustration Ti
53. nergy When threading see the pictures below Change the thread tension by nut O according to the sewing conditions To increase the thread draw off for example sewing on the thin fabrics there is an arm installed on the thread draw off lever The appearance and quality of the buttonhole may be affected by one or more of the following clamping of the material bartack quality thread tension type of thread size etc sewing width sewn material thickness density Revised 01 2009 1 15 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade D MACHINE CONTROLS 1 PROGRESS FOR SEWING A BUTTONHOLE l Bring the machine to the home position according to the section C1 2 Be certain that the machine is threaded correctly according to the section C3 and insert the sewn work under the clamp feet To place a buttonhole use the adjustable front stop Qand side gages O 3 When the foot pedal is pressed to the first position the sewn work is clamped by the head clamp feet Releasing the foot treadle will raise the clamp feet Note It is possible to set the control so that both the clamping and the sew start are simultaneous consult the programming section for this information 4 When the foot pedal is pressed to its second
54. om Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade E MACHINE ADJUSTMENTS 15 THREAD TRIMMING Trimming mechanism ensures the correct thread trimming after sewing the last stitch A the trimming hook moves in the direction of arrow both thread loop legs A and B are pulled forward When the thread hook approaches the end of the stroke leg A contact the trimming knife cutting the thread 1 Trimming cylinder adjustment a tilt the machine head on the rest pin and close the air supply Extend the piston of the cylinder to the maximum position b check to be certain that the cylinder does not push the lever too high and into contact with the bedplate casting If no clearance exists adjust as described in c d and e below C loosen the screw Q d toobtain the correct position of the lever loosen the nut and turn the cylinder piston O in or out as needed e tighten the nut and the screw Q After this adjustment check if no axial clearance exists on the shaft f if the axial clearance exists on the shaft loosen the screw O move the shaft to the left so that the locking ring touches the recess in the plate Move the lever to the right and tighten the screw O 2 The trimming hook adjustment a push the piston of the trimming cylinder to the maximal position and loosen the screw of the tr
55. op Insert the washer Q and tighten the nut O Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA F REECE S 4000 ISBH Omron _ Better Ideas ette Made C PROPER APPLICATION 1 POWER UP HOME POSITION l Turn the main power switch on O by turning clockwise to the I position 2 The machine is ready for operation when the control panel display lights the Ready message appears on the display and the green LED lights on display Ready 262 The machine must be in the home position before starting to sew to be certain press the foot pedal and sew one dummy buttonhole 3 It is possible to instal power voltage control Voltage monitoring relay HRN 35 in to the machine control system This power voltage control cautions a machine operator if the supply voltage is not in the required range 185V 255V and the machine could be damaged see section E19 Note The power voltage guard is installed in the machine only if a customer has ordered it with a machine Revised 01 2009 1 13 e mail service Oamfreece cz parts Oamfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas etter Made C PROPER APPLICATION 2 NEEDLE INSTALLATION WARNING Before performing this adju
56. or Shut off valve closed Open the shut off valve Filter element dirty Change the filter element Air fitting or tubing obstruction Check supply guides Revised 01 2009 2 4 e mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 AM F REECE S 4000 ISBH Omron _ better Ideas etter Wade TROUBLESHOOTING 2 ERROR MESSAGES OF THE CONTROL PANEL DISPLAY SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION The air pressure in the air supply piping below 5 MPa Increase the air pressure Emergency stop Emergency Stop button is Release the Emergency Stop switched on button Operation mode The machine is in the operation Press F6 key on the control mode motor is disconnected panel The power supply is below Low voltage l Loes EE Call electroengineer in a plant installed Hand valve of the regulator switched off if assembled The power supply is below EE 185V relay HRN 35 is not Call electroengineer in a plant installed Revised 01 2009 e mail service amfreece cz parts 9 amfreece cz website www amfreece com 2 5 Phones 420 582 309 160 Service 420 582 309 189 343 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron TROUBLESHOOTING AMF REECE _ better Ideas Sette Wade 3 ERROR MESSAGES OF THE SERVO The following messages can be seen on the servo display which is placed inside the
57. or bracket to the right Tighten the screws Loosen M3 screw and adjust the sensor position so that the stop disk finger O is in the center of the sensor mark Q The red LED Y lights up on the sensor Tighten the M3 screw O Return the machine head back to the working positon Push the F6 key on the control panel and switch the machine to the working mode Connect the air tubes with the indexer clamp feet Open the air supply Start the machine and check the correct stopping of the machine The needle bar must stop in the home upper position O 00 10 tA dy LU OGO 1 44 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE _ Better Ideas Beti Made E MACHINE ADJUSTMENTS 18 CHANGING THE DRIVE BELT l Remove the pulley cover O after loosing the M4 screws O 2 By turning the handwheel e adjust the position of the shaft so that the screw Q on the pulley is level with screw Q on the bearing carrier lower shaft 3 Lock the position by the holder 24 0030 0 000 which is included in the accessories Using the screw fix the holder to the bearing holder upper screw 4 Turn the pulley of the needle bar shaft until the needle bar reaches the upper position 5 Lock the position
58. order it A variety of connectors can be used separately or in combination to adapt to the available input supply hose It depends on type of the tube which is used by a customer These connectors are not included in the accessories A tubing clamp is provided NOTE Parts O eo Q are included in Extra Parts see 3 69 2 After air connection check the set air pressure on the dial of the regulator It should be in range 0 5 0 6 MPa The green pointer indicates the lowest working air pressure 0 5 MPa which is set from the manufacturer on the regulator If the air pressure is lower than 0 5 Mpa after connecting the machine to the power supply Low Pressure message appears on the control panel display To adjust the working pressure loosen the regulator cap lock O and turn the regulator cap clockwise to increase the pressure Push the regulator cap O down 3 Power supply must be 208 to 230 volts 1 phase 50 or 60 hertz Receptacle plug must meet requirements of IEC standard 364 4 41 its circuit breaker must be minimal 10A with characteristic C according to the EN 60947 2 or 16A with characteristic B No other devices must not be connected to the circuit breaker of the socker The hand wheel must turn counter clockwise The machine is equipped with a filters which contain capacitors which generate an high frequency leakage current In order to prevent nuisance tripping residual current protection device must b
59. rrect Change of the filter element Conditions low flow rate high pressure drop when the pressure drops to 0 7 bar filter element change after one year in case it has not been changed a unscrew the polycarbonate bowl Q b take the filter element out Q with baffle C change old filter element with new one d fit the baffle into new filter element and place them both back e place the polycarbonate bowl back 8 Check the mechanisms especially in the sewing area by sight 9 When the maintenance and checking are finished insert the clamp feet mechanism to the machine Revised 01 2009 1 48 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 S 4000 ISBH Omron ANE REECE _ better Ideas Sette Wade F MACHINE MAINTENANCE 2 PERIODIC MAINTENANCE once a day 8 hours of operation cleaning of the sewing mechanism area and inner frame of the machine lubrication of mechanisms see area F4 once a week 40 hours of operation visual check external and internal mechanisms fill oil into reservoir with oil level indicator or sooner if required once a month 160 hours of operation check of the clearance in sewing mechanism drive check of the screw connections tightening obtain values below check of condensate in regulator check of dirty of cleaning pads in control box Re
60. s Ke ee eM Tablet KEE Instructions for operator safety and maintenance a Pe Cla ACCESS OLICS iras NNW NM UN B MACHINE ASSEMBLY I Contents of the shipping DOK E E TEE S Power andar COMMECCIION WE Z Lhregd stand IMS tal AION EE C PROPER APPLICATION Ls Power Up 7 home Postion ai A Eee usano osos 2 Needite mstallattOTL EE SM AUNT A D MACHINE CONTROLS E MACHINE ADJUSTMENT Machine home POSO Ai Main am A UM ui S The principles for the machine adjustment oooccncnnncccnnnnnnnnnnnnnnnnnnnnnnos a En E boe UJ O Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Pnohes 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 Progress for sewing a buttonhole esses Operator Coni OM Siero rac steam A Control panel mformaton eee cccccccccessseeeeeececeeceaaeeeseeeceeeeeeaaeeeeees ENS programme Mei a SPORE AIM VO iuedavanslaa nel dns petas ad dub ee a cu SE Tarameter ele eel SE uos so ton e renos dies ae EE Ee CURT EE O CMA SAS U TD S4000 ISBH Omron S4000 ISBH Omron AMF REECE better Ideas Setter Made TABLE OF CONTENTS E MACHINE ADJUSTMENT 9 Adjustment of Barring Stitches use tete coop iocum lila 1 32 10 Space between the first and second row of sttchesg 1 34 KN Buttonhole lensth Chan SC aereas iio 1 35 12 Lo pers adius LH E bad 1 36 15 pre qase E
61. sal it is necessary to remove nonmetallic parts from the machine To take these parts out it is necessary to perform the partial dismantling of the machine remove covers dismantle the machine arm and remove the frame 2 Aluminium and diralumin parts must be treated separately also nonferrous metal parts and plastic parts 3 Parts mentioned in point 2 can be found in the spare parts manual with these marks e aluminium parts 00 non ferrous metal parts 000 plastic and non metalic parts 1 53 Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE _ bette Ideas Betta Made G PNEUMATIC DIAGRAM S 4000 ISBH Omron 4000 ISBH Pneumatic diagram 1 2 3 Thread Draw Off Clamping Thread Trim Tension release Cylinder Cylinder Cylinder Cylinder os gg gg E A 73 73 E 73 gt oi oi a4 oi Jr Shut off valve Regulator with L Air Pressure Switch B A A E Al ta wall zo valle gt El Hi m 1 Y s B BQ2 YV1 YV2 YV3 Revised 01 2009 1 54 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AME REECE S 4000 ISBH Omron _ better Ideas Sette Wade H ELECTRICAL DIAGRAM
62. stment switch the main machine power off to prevent accidental starting of the machine Disconnect the air supply and dissipate any stored energy Use needles ordering number 02 0750 2 110 750SC 90 14 only see accessories It is also possible to use needles ordering number 02 0750 2 100 750 SC 80 12 for sewing the thin materials these needles are not included in the standard machine equipment 1 Using the screwdriver push the latch O and open the needle bar cover O Note The accessories contain the lever ordering number 22 0213 0 000 and screw ordermg number 08 6000 4 005 with washer 08 6850 4 000 Q which is possible to fit to the latch It allows opening of the cover without using the tool 2 Loosen the screw EI and remove the needle 3 Insert the new needle so that the long thread groove is in the rear and the spot for the clamping screw is in line Do not install a bent or broken needle Roll the needle on a flat surface to check for straightness 4 Tighten the screw well 1 14 Revised 01 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA F REECE S 4000 ISBH Omron _ bette Ideas Betts Made C PROPER APPLICATION 3 THREADING WARNING Switch the main machine power off to prevent accidental starting of the machine Disconnect the air supply and dissipate any stored e
63. t that a warranty matter is not handled to your satisfaction please contact AMF Reece office Prostejov Czech Republic Phone 420 582 309 286 Fax 420 582 360 608 e mail service amfreece cz ANF REECE _ Bette Ideas etter Made _ Warranty Registration Card Please Fax or Mail immediately after installation Note All Warranty Claims Void unless Registration Card on file at AMF Reece HQ Machine model number S100 S101 S104 S105 S 311 Deco 4000 EBS Mark Il ES505 etc Manufacturer s serial or production number Installation Site Information Customer s Name Customer s Mailing Address Customer s Telephone Number oupervising Mechanic s or Technician s Name oignature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average Daily Production Expected from this machine number of buttonholes jackets sewn pants produced buttons sewn etc Any special requirements required at this location What other AMF Reece Machines are at this location How can we serve you better Tovarni 837 798 11 Prostejov Czech Republic Fax 420 582 360 606 e mail service amfreece cz website www amfreece com AMF REECE Beite az better Made TABLE OF CONTENTS A INTRODUCTION l BASIC Te ee Ee EE atetv deyices and labels eegene General machine parts descriptions ccccccccnnnnnncnnnnnnnnnnonnnnnoncnnnnnnnonnnano
64. ty and makes repairs easier Special electronic and mechanical safety devices protect the operator and the machine There is a special power lock out switch that permits the machine to be locked in the off position so that it cannot be cycled accidentally There is an emergency off switch There is a low air pressure detector that will not permit machine operation if air pressure is dangerously low There are safety warning labels on the machine m all areas that require special care These must not be removed If they are lost replace them immediately You are the most important safety equipment of all Be sure you understand the proper operation of the machine Never remove safety mechanisms or labels We have made every effort to provide the safest possible machine but without complete knowledge of how this machine operates and the use of proper care by the operator this machine can cause serious injury or death That is why there are safety warnings throughout these instructions that carry one of these messages DANGER Possible loss of life WARNING Possible serious injury or machine damage NOTICE Possible injury or machine damage We recommend that service workers from AMF Reece oversee the installation and initial training of your mechanics and operators The most effective safety precaution is a well managed safety program Be sure those who use this machine are properly trained Never disable safety equipment Always wear safety
65. view the main cam assembly The distance between the control spring Q and the right shifter block is 2 mm ER If incorrect see section E9 point 1 3 THE PRINCIPLES FOR THE MACHINE ADJUSTMENT 1 Before making mechanical adjustments the machine should be switched to the Service mode Press the Emergency stop button on the machine head then release it Ready Fl service F6 appears on the display ES Then press the pu O key on control panel Service mode a t t Ready Fi appears on e ISp ay OW IS possi e to make the mechanical adjustments with hand wheel CAUTION It is not possible to start sewing by pressing the foot pedal when working in Service Mode F1 2 Press Marar key to return to the main screen 1 26 Revised 01 2009 e mail service amfreece cz parts Oamfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANA REECE S 4000 ISBH Omron _ bette Ideas etter Made E MACHINE ADJUSTMENTS 4 NEEDLE BAR 1 Needle bar crank position Turn the handwheel G and loosen the screw in the needle bar crank Turn the handwheel until the needle bar reaches the upper position Pulley screw e on the main shaft should be in the same line with screw Q Tighten the screw O NOTE The needle bar should be in the top dead center position when the screw is at 12 o clock To check tur

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