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1. EE LN Series La C 1 2 12 7mm to 2 Inch 63 5mm Tube Outer Diameter 41 0 9 3 8mm to 22 7mm Gauge 44 D 1 31 8mm to 2 Inch 57 2mm Tubesheet 47 D 44 D 2 50 8mm to 6 Inch 171 5mm Tubesheet 47 D 2 50 8mm to 12 Inch 323 9mm Tubesheet How to Identify Wilson Rolls The assembly comes complete with mandrel rolls cage and collar with a 1 16 inch standard recess 2 Inch 57 2 Roll length Common Tube M 41 D Expander 44 D Expander 47 D Expander Roll Set Inches GA Inches 3 mm Assembly Mandrel Cage Assembly Mandrel Cage Assembly Mandrel Cage Part No 18 19 392 447 0 0114 39734 33400 39368 41414 33430 39371 41601 38567 39506 1 2 12 7 2022 405 481 105 122 40616 33401 33184 41415 33431 33456 41602 33931 33852 12 392 447 10 0 114 39367 23400 39368 39370 33430 39371 39505 28567 39506 13 4925 481 105 122 34052 33184 34152 33456 33802 33852 14 444 518 113 130 41035 33133 41394 33323 41398 33853 33382 9 8 199 15 17 464 537 18 136 38389 33401 386241 38397 33481 38624 38627 33991 38628 33377 18 19 497 571 12 6 14 5 38395 39805 38393 39554 39507 39508 33398 20 22 542 600 13 8 152 40591 41531 33136 39597 41548 33326 39610 41550 33856 33384 10 444 518 113 130 34053 33133 34153 33323 33803 33853 29382 11 482 550 122 140 34054 7940 33434 34154 33481 33804 33981 33854 n 12 508 582 129 148 34055 33135 34155 33325 3380
2. 33371 15 342 390 8 7 9 9 34042 seas 34320 34142 23 39740 33360 1 2 12 7 16 17 960 411 9 1 10 4 34000 33400 33040 34100 33430 33240 18 19 392 447 10 0 11 4 34001 33041 34101 33241 41597 38567 38566 20 22 425 481 10 5 12 2 40582 41866 33042 34102 41867 33242 41598 41868 38568 33361 12 392 447 10 0 11 4 39366 33400 33041 39369 33430 33241 39445 38567 38566 13 425 481 10 5 12 2 34051 33042 34099 33242 38554 38568 14 444 518 11 3 13 0 41034 33043 41393 33243 41397 38569 33362 15 17 464 537 11 8 13 6 38388 1868 38619 38396 2867 38623 39447 aces 39448 33375 18 19 497 571 12 6 14 5 38394 39807 38392 39549 39449 39450 33376 20 22 542 600 13 8 15 2 40585 41531 33046 39593 41548 33246 39607 41550 38571 33364 10 444 518 11 3 13 0 34003 33043 34103 33243 38555 38569 33362 11 482 550 12 2 14 0 34004 21866 33044 34104 gor 33244 38575 dias 38576 33363 12 508 583 12 9 14 8 34005 33045 34105 33245 38556 38570 se 13 14 542 625 13 8 15 9 34006 Saa 33046 34106 ae 33246 38557 eee 38571 33364 15 17 589 681 15 0 17 3 34008 33403 33048 34108 33433 33248 38579 33933 38580 18 22 635 722 16 1 18 3 34009 33404 33049 34109 33434 33249 39453 33934 39454 33365 589 681 15 0 17 3 34008 33403 33048 34108 33433 33248 38579 33933 38580 12 13 635 722 16 1 18 3 34010 33404 33049 34110 33434 33249 39456 33934 39454 7 8 22 2 14 15 686 781 17 4 19 8 34011 33405 33051 34111 33435 33251 39457 3
3. MELE Minimum Torque Part No rpm Ft Ibs Nm Ft Ibs Nm 1 2 to 7 8 Inch x 18 GA non ferrous 40509 1000 10 13 6 3 4 1 2 to 3 4 Inch ferrous 1 2 to 1 Inch non ferrous 40510 7 12 16 3 3 4 3A 1 2 to 3 4 Inch ferrous 20 Wie 1 2 to 1 Inch non ferrous 40511 A50 18 244 3 4 1 2 to 1 Inch ferrous 3 4 to 1 Inch OD Tubes 40515 750 24 33 3 4 3 Ato 1 Inch OD Tubes 40516 600 30 41 3 4 3 4 to 1 Inch OD Tubes 40517 450 40 54 9 4 Other Drives Available Consult Factory ed Air Motor Applications Rolling ferrous and non ferrous tubes in heat exchangers and other pressure vessels e 3 8 to 1 Inch 9 5 to 31 8mm Outer Diameter Tubes Specifications Model 952 Torque Controlled Auto Reverse Weight 2 5 Ibs 1 2 Kg Air Consumption 19 CFM Length 8 Inches 215 mm Side to Center 17 Inches 39 mm Drive 3 8 Inch Square Spindle Model 930 Weight Drive 4 5 Ibs 2 Kg Air Consumption 32 SCFM Maximum Model 952 Length 77 Inches 190 mm T Auto R Side to Center 9 Inches 23 mm Drive 1 2 Inch Ball Drive Spindle 952 Kit Includes 930 Kit Includes Drive Motor Drive Motor 1 4 Inch Square Quick Connector 3 8 Inch Square Quick Quick Torque Adjustment Tool Connector 41337 e Carrying Case 42878 Hex Keys 3 16 e Service Manual SM 155 e Carrying Case 42878 e Service Manual SM 79D 3 Tube Capacities Drive Motor Free Speed Maximum Torque Minimum Torque Part No rpm
4. Wilson Smarter Tools for Smarter Work Heat Exchanger Tube Expanders and Accessories Tools for the maintenance and repair of CONDENSERS CHILLERS ABSORBERS COOLERS EVAPORATORS Thomas C Wilson Inc 1939 2009 No unauthorized reproduction permitted P 1 I Tif ight for the job SAND 4 wae 23 A Thomas C Wilson Inc Thomas C Wilson A Family Tradition Thomas C Wilson Inc was founded by my grandfather in 1925 The company originally developed a line of air water and electrically driven tube cleaners which with improvements from time to time to keep abreast of advances in metallurgy and tubular apparatus design remains unsurpassed to the present day These and other Wilson Tools and Accessories are now sold to the process power HVAC OEM manufacturer boiler repair and commercial markets both domestically and abroad Our engineering department is continually updating our current products and developing new ones to help increase the efficiency of those working to build repair and maintain heat exchangers boilers condensers chillers absorbers and similar pressure vessel products Our success through the years has been a direct result of our commitment to outstanding customer service From our service hotline to our money back guarantee we are committed to ensuring not only the quality of our products but also the complete satisfaction of you
5. 134 149 165 180 202 24 24 28 30 34 38 2 46 52 ko EN a a Ja P F i ja E b BM i AL PT MN I c 3 Roll Condenser Series 1 2 12 7mm to 1 Inch 38 1mm Tube Outer Diameter 41 B 9 3 8mm to 22 7 Gauge 44 C C 41 C 1 2 12 7mm to 1 4 Inch 38 1mm Tubesheet 47 C 44 C 1 31 8mm to 6 Inch 152 4mm Tubesheet 47 C 14 38 1mm to 12 Inch 304 8mm Tubesheet A 47 and 47 0 Expanders are similar in design to the Models 41 and 44 previously described ii However the threaded shanks are extra long and suitable for the unusual conditions of B extra thick or widely spaced multiple tubesheets The Model 41 C and 41 D Expanders are suitable for condensers and or evaporators heaters or coolers of power refrigeration air conditioning marine coke and chemical plants The long reach 44 C and 44 D Expanders are particularly suitable for thick and multiple tubesheet applications where step rolling is practiced They are unsurpassed for use on condensers and heat exchangers of oil refineries chemical plants 14 Inch atomic energy installations and others eee Tube ee 41 C Expander 44 C Expander 47 C Expander p pus Inches mm GA Inches mm Assembly Mandrel Cage Assembly Cage Assembly Mandrel Cage Part No 14 920 370 8 1 9 4 34043 34322 34143 39739
6. 43107 43108 43109 43110 43111 43112 43114 43115 43116 43117 43118 43119 43121 43124 43126 43130 43134 43135 43137 43138 H M i F 1 m 4 E 1 zu 2 a UN Care and Mainte The service demanded of tube expanders is severe therefore these precision tools should be given a reasonable amount of care For long trouble free and economical service the following is suggested Remove all rust mill scale and other foreign matter from inside and outside of tube Foreign matter on the inside of the tube will tend to become embedded into the tube wall and may cause flaking or galling of the rolls and mandrel Mill scale or grit left on the outer wall of the tube can cause damage to the tube seat and prevent the formation of a pressure tight joint Cleaning of the tube ends may be best accomplished by wire brushing or polishing Remove protective coating by washing with light oil or kerosene Before using expander should be washed in any commercial solvent to remove anti rust dirt grease and other foreign matter Inspect expander to make sure that the rolls and mandrel are free and in good condition Before using expander should be properly lubricated with a pressure resistant lubricant We recommend using Wilson Expander Lube This water soluble lubricant was developed for tube rolling and may be mixed with water to the desired
7. 76189 0000 o 1 1 i 4011 12 7 38 1 220 Volt 76189 0220 0005 41238 0000 1to2 25 4 63 5 gt 20 volts 250 50125 22487 0220 0005 22488 0000 i 100 2 to 50 8 76 2 oa 22488 0220 Z Connectors Part No For 76189 3 8 Inch 9 5mm Quick Connector 41337 0000 1 2 Inch 12 7mm Quick Connector 41723 0000 For 41238 amp 22487 1 2 Inch 12 7mm Square Socket x 3 M T 41237 0000 3 4 Inch 19 1mm Square Socket x 3 M T 20211 0000 1 Inch 25 4mm Square Socket x 3 M T 20497 0000 For 22488 3 4 Inch 19 1mm Square Socket x 4 M T 20212 0000 1 Inch 25 4mm Square Socket x 4 M T 20213 0000 The 41238 Electric Rolling Motor rolls tubes to 2 2 inch Outer Diameter The 22488 Electric Rolling Motor rolls tubes up to 3 inch Outer Diameter Overall Amps Drive Length Service Wattage Spindle Weight Inches Manual 6 8 Ibs 7 Amps 1 2 Round 3 1 Kg 14 375 SM 123 19 Ibs 900 Watts Taper Socket 16 3 Ke 15 400 SM 188 4 Morse 900 Watts Taper Socket 10 6 Kg 16 420 5 188 Accessories Part No For 76189 On Off Forward Reverse Switch 76189 0105 Set of Motor Brushes must order 2 sets 76189 0125 For 41238 On Off Forward Reverse Switch 41238 0105 Set of Motor Brushes must order 2 sets 41238 0125 For 22487 amp 22488 Forward Reverse Switch 22488 8691 On Off Switch 22488 0080 Set of Motor Brushes must order 2 sets 22488 0008 Applications Rolling ferrous and non ferrous tubes in boilers
8. 43420A 43420 43422 43424 43428 43430 43432 43436 43438 43440 43444 43446 43448 43450 43452 43456 43464 43468 43476 43480 43486 43488 43496 43498 43500 UE 1200 Expander Assembly Mandrel 43212 43214 43216 43218 43220 43220A 43220 43222 43224 43228 43230 43232 43236 43238 43240 43244 43246 43248 43250 43252 43256 43264 43268 43276 43280 43286 43288 43296 43298 43300 43355 43356 43357 43356 43358 43356 43358 43359 43361 43362 43363 43365 43366 43367 43368 43370 43371 43372 Cage 43512 43514 43516 43518 43520 43520A 43520 43522 43524 43528 43530 43532 43536 43538 43540 43544 43546 43548 43550 43552 43556 43564 43568 43576 43580 43586 43588 43596 43598 43600 UE 1200 A Expander Assembly Mandrel 43612 43614 43616 43618 43620 43620A 43620 43622 43624 43628 43630 43632 43636 43638 43640 43644 43646 43648 43650 43652 43656 43664 43668 43676 43680 43686 43688 43696 43698 43700 43955 43956 43957 43956 43958 43956 43958 43959 43961 43962 43963 43965 43966 43967 43968 43970 43971 43972 Cage 43712 43714 43716 43718 43720 43720A 43720 43722 43724 43728 43730 43732 43736 43738 43740 43744 43746 43748 43750 43752 43756 43764 43768 43776 43780 43786 43788 43796 43798 43800 2 Inch 57 2 Roll Length Common Roll Set 43105 43106
9. 50 Hz 46005 0000 46505 0000 47005 0000 Power Cable Motor Mount Accessory Tool Kit 440V 60 Hz 46040 0000 46540 0000 47040 0000 Telescopic Shaft Shipping Crate and Manual 440V 50 Hz 46045 0000 46545 0000 47045 0000 Accessories Mobile Stand 46000 5400 Stationary Stand 46000 5010 3 8 Inch Quick Connector 46000 4200 1 2 Inch Quick Connector 46000 4250 21489 0500 3 4 Inch Quick Connector 21489 0750 3 4 Inch Extension Coupling 46500 4400 1 Inch Extension Coupling 46500 4500 1 2 Inch Jacobs Chuck 46000 4600 2MT Adaptor 46500 6000 Telescopic Shaft 46000 4000 46500 4000 Service Manual SM 293 SM 287 SM 296 T Aluminum Tube Guides T W OD EM 16 19 44141 ps 20 24 44142 14 17 44143 1 20058 18 22 44144 14 17 44145 SH 18 22 44146 14 17 44147 pun 18 22 44148 Protects tube end during installation 7 8 22 2 lus Ties e Ensures accurate alignment of tube through baffle 44 17 44151 e Replacement Nylon Brush available 1 25 4 18 22 44152 Wide range of Gauge 14 17 44153 14 31 exist 18 22 44154 Guide are 10 per package Other sizes and materials available 25 minimum Carbide Burs Tubesheet Hole Reamer OD Reamer Diameter Morse Inches mm Part No Inches Taper 3 8 9 5 22250 380 9 7 1 W2 27 20333 505 12 8 5 8 15 9 20288 632 16 1 2 3 4 19 1 20289 758 19 3 OD 7 8 22 2 20290 883 22 4 Inches mm Part N
10. 536 596 13 6 15 1 522 582 13 3 14 8 550 615 14 0 15 6 574 639 14 6 16 2 605 685 15 4 17 4 619 699 15 7 17 8 642 722 16 3 18 3 685 774 17 4 19 7 712 801 18 1 20 3 26 815 18 4 20 7 40 829 18 8 21 1 40 829 18 8 21 1 63 852 19 4 21 6 91 880 20 1 22 4 810 909 20 6 23 1 837 936 21 3 23 8 865 964 22 0 24 5 962 1 071 24 4 27 2 990 1 099 25 1 27 9 1 087 1 196 27 6 30 4 1 115 1 224 28 3 31 1 1 179 1 294 29 9 32 9 1 206 1 321 30 6 33 6 1 285 1 400 32 6 35 6 1 331 1 446 33 8 36 7 1 331 1 472 33 8 37 4 hr I igk re Lj a b e Expanders A 1 2 12 7mm to 17 Inch 38 1mm Tube Outer Diameter amm omm a li MAUS LE 1 2 ELI B 1 3 0mm to 22 7mm Gauge C UE 800 1 31 8mm to 2 Inch 57 2mm Tubesheet UE 1200 2 57 2mm to 6 Inch 171 5mm Tubesheet 12 Inch Tub UE 1200 A 2 57 2mm to 12 323 9mm Tubesheet re esheets UE 800 Expander Assembly Mandrel 43812 43814 43816 43818 43820 43820A 43820 43822 43824 43828 43830 43832 43836 43838 43840 43844 43846 43848 43850 43852 43856 43864 43868 43876 43880 43886 43888 43896 43898 43900 43305 43306 43307 43306 43308 43306 43308 43309 43311 43312 43313 43315 43316 43317 43318 43320 43321 43322 Cage 43412 43414 43416 43418 43420
11. 718 729 3360 Fax 718 361 2872 Toll Free 800 230 2636 www tcwilson com e mail tcwilson tcwilson com
12. Non Ferrous up to 1 Inch OD 932 8500 850 Steel Tube OD s amp Sheet Hole Diameters up to 3 4 Inch 932 5000 500 Steel amp S S Tube OD s amp Sheet Hole Diameters up to 1 Inch 932 3000 300 Steel amp S S Tube OD s amp Sheet 932 1250 125 Hole Diameters up to 17 Inch Features Cutting ferrous and non ferrous tubes in heat exchangers and other pressure vehicles 1 4 to 14 Inch Outer Diameter Tubes e For Use with Tube Cutters Facers Reamers Wall Reducing Tools Radius Cutters and Packing Removal Tubes Specifications Model 932 Weight Drive 3 lbs 1 4 Kg Air Consumption 28 SCFM 90 psi Drive MT Connector Jacobs Chuck Kit Includes Drive Motor e 52684 2 MT Drive or 52685 1 MT Drive e Dead Handle e Service Manual SM 80 Accessories Part No 12 Foot Hose 24360 0012 Filter Lubricator Unit 8596 Spare Rotor Blades 51139 Set of 4 1 Gallon of WilsoLube 9047 3 8 Inch Jacobs Chuck 52130 1 2 Inch Jacobs Chuck 52625 Other Mandrel Drives Available Consult Factory rua 1 B L Electric Hydraulic Tube Pull x ES Spear Type 1 2 to 1 Inch Tubes Features Heavy duty double acting hydraulic cylinder with hydraulic return e Safety relief valve on cylinder protects against overpressurizing Quick acting cylinder mounted safety lock provides positive engagement with notched spear extension All hose connections to cylinder a
13. consistency For small diameter and light tube gauges immerse the expander in Wilson Expander Lube or a light bodied oil such as SAE 10 or 20 For large diameter and heavy Gauge tubes swab or brush the expander with Wilson Expander Lube or a mixture of SAE 40 and graphite nance of Tube Expanders Expanders should be rotated at a speed proportionate to the tube size Gauge and length of the tube seat Tube metal must also be taken into consideration The proper speed will provide the safe cold working of tube metal without crystallization or flaking It will also ensure maximum expander life without undue roll or mandrel breakdown The ideal speed will keep to a minimum mandrel slippage and heating of mandrels and rolls e After rolling each tube clean and cool the expander in a solvent or light oil and then properly lubricate the expander It is a good practice to use two expanders if possible so that one can be cooling while the clean expander is being used Inspect the rolls and mandrel after rolling each tube Replace any chipped rolls or mandrels immediately A small chip in a roll can damage the entire set of rolls and mandrel if not replaced at once e After the job has been completed the expander should be cleaned thoroughly with a commercial solvent or a light oil and stored in a manner which will avoid possibility of parts rusting CAUTION The presence of oil in the space between tube and tube seat of unroll
14. our customer Sincerely Merka Stephen Hanley C O O amp President or any Thomas C Wilson Inc product call us toll free at 800 230 2636 and talk to a knowledgeable Thomas C Wilson Inc representative There is a Thomas C Wilson Inc representative or distributor in every major city domestically and internationally Please write call or fax us to locate your area representative Customer Satisfaction Money Back Guarantee If for any reason you are not satisfied with your purchase simply return it to us within 10 days and we will refund the purchase price of the unit exclusive of shipping and handling costs One Year Limited Warranty All Thomas C Wilson Inc products are manufactured tested and inspected in accordance with strict engineering requirements and are warranted to be free from defects in materials and workmanship Delivery 4 Thomas C Wilson Inc products are delivered by all major common carriers and next day delivery is available We also have same day counter to counter delivery on request What s On Your Mind We re always interested in your comments At Thomas C Wilson Inc we work every day to improve our product offerings and customer service We want to know what you think Please write call or fax us with your comments or suggestions or reach us online at http www tcwilson com THOMAS C WILSON INC MAIN FACILITY 21 11 44th Avenue Long Island
15. 22321 9594 13 22321 9821 15 22321 9616 14 22321 9844 3 4 19 1 16 22321 9630 15 22321 9866 17 22321 9644 1 24 5 16 22321 9880 18 22321 9662 1g 22321 9894 19 20 22321 9676 18 22321 9912 21 22 22321 9696 19 20 22321 9926 21 22 22321 9946 How to use the tube plug For sealing off leaky condenser and heat exchanger tubes without damaging tubesheets e Place correct size ring in tube Order by tube Outer Diameter and Gauge Tapered plug is driven into ring which is tapered on the inside and is parallel to tube on the outside This gives even expansion to the ring and a long contact to the seal Available in a variety of metals stainless steel 316 or 304 carbon steel and others Wilson Expander Lube is a water soluble lubricant especially compounded for use with tube expanders When rolling large or small ferrous or non ferrous tubes use Wilson Expander Lube for smoother rolling and longer expander life For clean tube ends after rolling simply wash with water Wilson Type B Expander Lube is used straight from the can without dilution Expander Lube Type B 1 Quart Can 1 Gallon Can 5 Gallon Can 30 Gallon Drum 55 Gallon Drum Part No 28115 0002 28115 0009 28115 0005 28115 0030 28115 0055 Hole Micrometer Two Point Features Measure tubesheet hole Inner Diameter up to 4 8 inches Features Offers permanent protection for new tubes or extended life for old condenser tubes already pit
16. 38 1 15 25038 0001 25038 0004 3 ax 16 17 25039 0001 25039 0004 250 rpm 18 20 25040 0001 25040 0004 3 A 19 1 14 25239 0001 25239 0003 15 25240 0001 25240 0003 4 di 16 20 25241 0001 25241 0003 Sas r Ta 5 E 26 5 5 b J i n s a Jf One Revolution Tube Cutters Tube OD Tube Tube Cutter Drive Replacement Inches mm GA Assembly Inches Cutter Bits 18 19 47500 0019 47500 0005 1 2 12 7 20 22 47500 0022 5 16 47500 0006 15 16 47625 0016 47625 0004 5 8 15 9 Va 3 8 47625 0005 Applications 3 4 For use in heat exchangers Cuts up 7 inch thick tubesheets No special drive required uses either a ratchet or hand wrench Easily replaceable cutter 7 8 1 1 19 20 47625 0020 21 22 47625 0022 14 15 47750 0015 47750 0005 16 47750 0016 19 1 i748 47750 0018 Ls 19 20 47750 0020 14 15 47875 0015 47875 0005 16 17 47875 0017 22 2 18 47875 0018 ae 19 20 47875 0020 15 47100 0015 16 17 47100 0017 25 4 48 20 47100 0020 21 22 47100 0022 47100 0005 12 47125 0012 13 14 47125 0014 31 8 i546 47125 0016 l 17 19 47125 0019 12 13 47150 0013 14 15 47150 0015 16 17 47150 0017 18 19 47150 0019 Air Motors for Maintenance and Erection Tools 932 Model shown 932 5000 with accessories Jacobs Chuck 3 8 Inch Part No 52130 _ Tube Capacities 7 DriveMotor FreeSpeedrpm
17. City NY 11101 5088 USA 800 230 2636 718 729 3360 fax 718 361 2872 e mail tewilson tcwilson com How to Order Our sales engineers are available Monday Friday 8 30am to 6 30pm EST The easiest way to order is to look up the product that you would like to purchase note the corresponding part number Then call toll free 800 230 2636 If you are not sure exactly what tool you need just give our experienced staff the details and they will help you find the right product for your application You can use your Visa Mastercard or American Express card to order There is a minimum order of 50 All Thomas C Wilson Inc products are designed and manufactured in the U S A The warranty is subject to conditions and limitations Call for details 365 days a 1 800 230 2636 4 a 4 ae E Table of Contents uct Locator Ordering Information inside front cover Tube Expansion Guidelines Page 9 Belling Tools Page 28 Tube Guides L Page 15 Boiler and Condenser Tube Inserts Page 26 Tube Sizing Chart Pages 30 31 Tube Plugs Expander Lube Pages 7 amp 26 T 25 Two Piece Page 25 Flaring Tools Page 28 Tube Pullers Lubrication Care and M
18. E ETE PI 343 zas ETETETETETET YT ated ated DOES ETESETETETETETETETESETETETETETETETET DT EOE CORT 4 ET ET EET Elele lele le 12 fe le le Ve Ve te le le le I ele e efe le e Pe fe te e Ie fe le le ee 117 2223 a BB od wil ad ed und uix 94 60 55 Eee Ee es ol wo a a 60 55 saal 523 514 502 491 462 SOBEEEEEEREEEEBEBEBEEE EE EEEECHEEE ea e ET ET 733 72 ce 7 a 722 7 a a mt i i eh me aot tata EETEEEETEEESESESESESESE ETES B ET ER ES ET ET os wos fe a ea el wl anat avat ona mal os mmal ea ul eal a a loa Baaj 97 2 va a pee ag i 1 TT 106 0 105 1 104 sa sed 128 0 1247 122 7 123 4 123 04 122 4 inns pee e m E 24 1 123 7 1223 122 122 2 E PTF d MID c UR ADDITIONAL BIRMINGHAM WIRE GAUGES fae LT Ts Lo Ton Tam su To Ta uo Te mw Ee eee ux 800 230 2636 or f x Ns g 36 472 dr Ween G m Ti hickness of Wall in Birmingham Wire Gauge in Inches E EJE pw tots oeI T
19. Ft Ibs Nm Ft Ibs Nm Up to 3 8 Inch non ferrous 952 1800 1800 3 6 4 8 0 5 0 6 1 2 to 7 8 Inch non ferrous 1000 10 13 6 3 T 1 2 to 3 4 Inch ferrous 930 1000 1 2 to 1 Inch non ferrous E 750 12 16 3 3 4 1 2 to 3 4 Inch ferrous 930 7500 1 2 to 1 Inch non ferrous 1 2 to 1 Inch ferrous 930 4500 90 bs ACCESSORIES Model 952 Model 930 8 Foot Hose 50371 50007 Filter Lubricator Unit 8596 8596 Spare Rotor Blades 952 1819X Set of 6 51139 Set of 4 1 Gallon of WilsoLube 9047 9047 1 Gallon of Expander Lube 28115 0009 28115 0009 3 8 Inch Square Flexible Mandrel Drive 71385 Other Mandrel Drives Available Consult Factory Consult Factory i 1 J Electric Tube Rollers 1 2 to 3 1 ch OD Tubes Y Applications Rolling ferrous and non ferrous tubes in boilers heat exchangers and other pressure vessels Features Wilson Electric Tube Rollers are durable reliable and easy to use Both the 41238 and 22488 include dead handles for added leverage On Off and reverse switches are conveniently located on the fixed handle Exceeding their stall points will not damage these rugged machines e Wilson offers a complete line for various tube sizes and voltages See chart below for selection The 76189 Electric Rolling Motor rolls tubes to 1 2 inch Outer Diameter Tube OD Voltage and Motor Free Speed Inches mm Frequency Part No rpm 110005
20. Page 28 Tube Knockout Tool Page 22 Hole Reamer L L Page 15 Collapsing Tool Page 22 Hole Brush LLLLLuuuLL Page 22 Grooving Tool Page 15 Tube Expander Series 41 A 44 A Page 3 Vacuum Leak Detector Page 24 41 44 C 47 C Page 4 41 0 44 0 47 D Page 5 yu cH C C Page 6 72 D 23 9 EON De n aD acon eu Page 7 GOIIdES EUN RE Pe Page 2 Universal Expander Page 8 Long Reach Expander Page 23 Captive Mandrel Expander Page 23 Linsen Flaring Expander Page 27 Special Expanders Page 23 Ac UE S E am Nx A Itn Product Selection Guide for Heat Exchanger Expanders In order to ensure proper selection of expanders the following information is needed C Tube Outer Diameter B Gauge C Tubesheet D Tube Projection E Type of Material F Number of Tubes to be Expanded Adjustable Collar Cage Mandrel Recess in Collar Tubesheet gt Range lt Thrust Bearing Collar Deep Recess Collar Close Collar Thrust Bearing Collar assembly furnished Available for 72
21. Tube Inner Diameter 666 TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE GA 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 j nen 014 016 018 020 022 026 028 032 035 042 049 058 065 972 083 095 109 120 13 148 165 180 203 m 4 4 5 5 8 7 8 3 11 12 15 17 18 21 24 28 30 34 38 42 48 52 in Wilson ror ms W 1 Reversible Muffled Controlled Tube Expansion Applications Rolling ferrous and non ferrous tubes in heat exchangers and other pressure vessels e 1 2 to 17 Inch 12 7 to 38 1mm Outer Diameter Tubes Specifications Torg Air Matic Kit Weight Drive 9 16 4 Kg Kit 21 Ibs 9 5 Kg Air Consumption 32 SCFM Maximum Length 9 5 Inches 241 mm Side to Center 2 Inches 50 8 mm Drive 1 2 Inch Ball Drive Spindle B Torg Air Matic Kit Weight Drive 14 5 Ibs 6 6 Kg Kit 30 5 Ibs 13 8 Kg Air Consumption 60 SCFM Maximum Length 12 Inches 305 mm Side to Center 2 Inches 50 8 mm Drive 1 2 Inch Spindle Square Torg Air Matic Kit Includes Torg Air Matic Drive e Set of Rotor Blades Operating Hose Mandrel Connector Air Line Filter 1 Quart Expander Lube Hex Keys e Carrying Case e Service Manual Kit 8 Tor AW Model Tube Capacities Torq Air Matic Kit Free Speed
22. and 73 Series Expander Optional Collar Assembly used for on all Wilson Expanders up to 1 inch Outer Allows rolling on far end where tubes rolling tubes too close to shell sides Diameter tube sizes except 72 and 73 project up to 3 inches Order by basic divider plates etc to allow the greater series 20 23 Gauge Supplied with a 1 16 Thin Gauge Collar Assembly no and diameter of standard collars to pass inch recess Recesses up to 15 16 inch required dash no 7300 for 1 inch 7200 Collars available from flush to 15 16 inch available on special order for 2 inch and 7400 for 3 inch recess for all tube expanders offered E 2 Dm 3 Roll Condenser Expanders 114 EA Aer sail Series 41 4 c 1 4 6 4mm to 3 8 Inch 9 5mm Tube Outer Diameter B 18 1 2mm to 28 4mm Gauge 41 A 1 4 6 4mm to 1 Inch 25 4mm 44 A 1 25 4mm to 3 4 Inch 89 0mm The Model 41 A and 44 A expanders were primarily designed for very small tubes as generally found on lubricating oil coolers and heat exchangers of similar characteristics It features an adjustable ball bearing collar to meet the requirements of various thicknesses of tubesheets The assembly comes complete with mandrel rolls cage and collar with a flush for 1 4 inch size or 1 16 inch recess for 3 8 inch size NOTE On selection of expanders wall thickness of tubes run either nominally or minimum wall Tube 41 A Expander 1 4 1 I
23. prevents the operator from over rolling or under rolling a tube saving both the material and labor costs of re rolling under rolled tubes or pulling and replacing over rolled tubes The Wilson i d mike Combination Beading Expander and the entire line of Wils Away Tube Cleaning Systems are expert tools that have time saving labor reducing features built into them We look forward to the opportunity to help you and your employees Work Smarter by using Smarter Tools from Thomas C Wilson Inc Wilson Smarter Tools for Smarter Work We re In the Solution Business Many of the innovative tools offered by Thomas C Wilson Inc are the result of a customer who came to us with a problem for which we created a solution If you have a tube cleaning tube expanding or tube cutting pulling trimming facing or plugging challenge contact us and give us the opportunity to suggest or invent a solution If you have drawings you can mail or fax them to us Or you can ship us a sample of the tube or device you are attempting to expand clean cut taper trim or otherwise work with Or you can call us with the specifics of the job you face and we ll work with you to find a solution Before you call us here s some of the information you should have e What type of vessel fire tube boiler condenser chiller heat exchanger etc is involved e What is the Outer Diameter OD of the tube or tubes e What is
24. restrictions in the tube Inner Diameter or when the tube bend is very close to the rolling area e For 3 8 to 27 Inch Outer Diameter tubes o order a Captive Mandrel Expander provide us with the details of your specific application tube Outer Diameter and Gauge tubesheet thickness and maximum mandrel travel Kit No 9836 for 5 8 to 1 Inch OD Tubes Consists of Vacuum Leak Detector Assembled with Nozzle Hose Assembly 12 Foot T Handle Tube Plug Carrying Case Service Manual Part No 42823 41460 1003 24360 0012 42834 1003 42837 SM 158 Tube Plug Snap Type ID Inches 3 8 9 5 7 16 11 1 1 2 12 7 9 16 14 3 5 8 15 9 11 16 17 5 3 4 19 1 13 16 20 6 7 8 22 2 15 16 23 8 31 32 24 6 1 25 4 1 28 6 14 81 8 1 34 9 1 38 1 1 41 3 14 44 5 14 47 6 2 50 8 Part No 41482 41483 41484 41485 41486 41487 41488 41489 41490 41491 41492 41493 41494 41495 41496 41497 41498 41499 41500 41501 The Vacuum Leak Detector VLD is a simple test instrument used by manufacturers and users of condensers heat exchangers and other tubular apparatus to identify leaky tubes One man does the job He seals the far end of each tube with a snap type tube plug then he presses the rubber coated nozzle into the near end of the tube and depresses the trigger Compressed air flows through a venturi chamber to produce a vacuum in the tested tube When this
25. the Gauge GA or thickness of the tube wall From what material are the tubes made How many tubes are there What is the thickness of the tubesheet Is compressed air available at the work site What type of electric power voltage and Hertz is available e f it is a cleaning application is water available on site We look forward to hearing from you 2009 Thomas C Wilson Inc HE 2009 Me See ml Me o Hem um Wilson Smarter Tools for Smarter Work Quick Reference Catalog An easy to use overview of Wilson s electric and pneumatic tube cleaning systems for heat exchangers fire tube and water tube boilers condensers chillers and absorbers as well as other Wilson tools accessories and supplies Boiler Tube Expanders and Accessories Catalog A comprehensive guide to all the tools you need to tube or re tube water tube or fire tube boilers Includes pneumatic and electric tube rollers tube cutters beading and collapsing tools as well as tube plugs and accessories Tube Cleaners and Accessories Catalog A detailed guide to the most extensive line of tube cleaning equipment and accessories available anywhere including electric pneumatic and air driven tube cleaning systems spiral and expanding brushes cutter heads and cutter bits Blo Guns and Blo Brushes and Shafts amp Casings Thomas C Wilson Inc 21 11 44th Avenue Long Island City New York 11101 5088 Telephone
26. valve with guard and fittings ready for use LL SPECIFICATIONS 22222 12 6 6 Jaw Width e 3 Jaw Depth Du Wt Vise Only 24 Ibs Maximum Jaw Opening Without Jaw Plates Maximum Travel 5 8 Maximum Operating Pressure 150 psi Gripping Force 15x Air Line Pressure Mobile Pump Cart For Hydraulic Tube Puller Kit on pages 18 amp 19 Part No 75657 0000 Pneumatic Vise Just load the tools and roll it to the field Hydraulic Cylinder Mobile Cart Hydraulic Pump Linsen Flaring Expander The Linsen Expanders are power driven tools designed for making tubing connections without fittings It enlarges end of tube leaving 015 inch clearance for slip fit so that another tube can be inserted and soldered like a sweat fitting Tube OD Expansion inches Drive Dia Expander Inches mm Dia Length Inches Part No 3 8 9 5 390 a 1 4 75520 It is excellent for short bends U turns copper brass 1 2 12 7 515 5 16 75521 aluminum or thin steel tubing 5 8 15 9 640 75522 3 4 19 1 765 3 4 75523 7 8 22 2 890 3 8 75524 1 25 4 1 015 1 75525 Ma A Flaring Tools Tube OD Wall Inches mm GA Part No 1 4 6 4 18 24 22113 3 8 9 5 16 24 22120 12 12 7 16 22 21875 14 15 22127 5 8 15 9 S 14 15 21017 14 15 22132 Features s me ae e Flaring heat exchanger tu
27. 076 X001 3 8 Inch 7 8 22 2 10 25 44077 XOGA 44077 001 1 25 4 9 25 44078 X0GA 44078 X001 1 28 6 15 22 44079 X0GA 44079 X001 1 31 8 9 14 44080 X0GA 44080 X001 Tinch 1 38 1 9 12 44081 X0GA 44081 X001 1 44 5 9 13 44082 X0GA 44082 X001 2 50 8 7 12 44083 X0GA 44083 X001 Model shown 930 5000 Motor with 3 8 Inch Jacobs Chuck GA Tube Gauge X 0 Regular Bit 9 Coated Bit Delrin Pilots are available upon request TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE GA 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 133 12 10 9 8 7 6 J inch 1014 016 018 020 022 025 1028 032 085 042 049 058 065 972 083 095 109 120 134 748 765 740 203 m 4 4 5 5 6 7 8 9 1 12 15 17 18 21 24 28 34 38 42 46 52 MUS x i JL 1 a a 1 a L ws L9 d i 4191464 2 Flat and Radius Type Facer 5 8 2 Inch Both Flat and Radius Tools trim tubes to consistent projection Features e Adjustable collar provides projection control Removable taper or chucking shank provides drive flexibility e Cutters can be easily resharpened menma a lg Flat Facing Tube End Facing Tool shown with chucking shank and adjustable collar installed NOTE Shown without collar for clarity Tube Flat Facer Spare Radius Facer Spare OD Wall Assembly Cutter Assembly Cutter Inches GA P
28. 10 0000 Ferrous 1 2 1 12 7 38 1 Electric 45 Ibs RWPP15 0000 Wils Tronic Electronic Tube Roller Page 14 Collet Spear Type Tube Puller Page 19 Kit includes e Extractor Gun e Pump Unit Power Hose and On Off Assembly e Gripper Set includes small medium and large plus Mandrel and Stop e Electronic Control Unit Motor Variable Speed Portable Rolling Stand Kit includes Telescopic Shaft Tube OD Tube OD Inches mm Weight Kit No Inches mm GA Weight Kit No 1 2 1 12 7 38 1 350 Ibs R46000 5 8 15 9 R75700 0062 3 4 3 19 1 76 2 400 Ibs R46500 3 4 19 1 R75700 0075 7 8 22 2 16 22 15 Ibs R75700 0087 1 25 4 R75700 0100 1 31 8 R75700 0125 Electronic Torque contro Tube Roller Page 12 13 Digital Torque Control Box Auto Reverse Power Cord e Carrying Case Kit includes Electric Rolling Motor Tube OD Inches mm 5 8 1 15 9 25 4 Weight 26 Ibs Kit No R76190 01 2 Smarter Jools for SMart What are Smart Tools Smarter Tools for Smarter Work is more than just our tagline We realize that the single largest cost of fabricating maintaining repairing or cleaning a boiler heat exchanger or other pressure vessel is labor That s why we build time saving labor reducing error preventing expertise into all of the tools we design manufacture sell service and support The Wilson Torg Air Matic Expander Drive is a good example of a Smart Tool It
29. 3875 33390 14 818 12 13 2950 1106 041 281 24077 33414 33157 34177 33444 33347 33827 33944 33877 14 22 1 055 1 235 26 8 31 4 40593 33464 41408 22271 41865 33945 33881 NEN gag 1013 1051250068919 34081 415 34181 14 20 1 185 1 350 30 1 34 3 40594 aie RENE e 1012 1185 1275 801 309 34084 34184 33834 223045 33884 14 18 1 310 1 460 33 3 37 340807 33416 33467 34187 33446 33357 33837 33946 33887 1004 ym GRE Tan Bonn em 33169 280 33359 a 18 1 495 1 710 38 0 43 creme 34001 709 33171 suus 2 50 8 9 11 1 630 1 876 41 4 47 7 34093 33173 34314 33322 z mm 12 18 1 753 1 972 445 501 34095 22 33175 34316 44 33183 24 57 2 10 18 1 926 2 213 48 9 56 2 34096 33176 34317 33427 z mem 2 63 5 10 18 2 176 2 462 55 3 62 5 24097 33423 33177 34318 33453 33428 3 E 4 a ar i w LS Neg p amp 5 Roll ipis nuts Expanders 1 2 6 Inch Tubesheets Series 72 C 73 C These expanders are used on light Gauge tubes of stainless steel titanium and materials of similar hardness 5 Rolls with light wall tubes can prevent triangulation of the tube to the tube hole Wilson Thin Gauge Collars also offer a large advantage for projection of tube 1 2 12 7mm to 17 Inch 38 1mm Tube Outer Diameter B 13 2 4mm to 25 5mm Gauge Cent 1 2 12 7mm to 1 Inch 38 1mm Tubesheet 13 C 3 4 19 1mm to 5
30. 3935 39458 33266 16 17 717 815 18 2 20 7 34013 33407 33053 34113 33437 33253 39461 33937 39462 18 22 758 855 19 3 21 7 34015 33406 33055 34115 33436 33255 39465 33936 39466 33367 9 686 781 17 4 19 8 34011 33405 33051 34111 33435 33251 39457 33935 39458 10 701 800 17 8 20 3 34012 33406 33052 34112 33436 33252 39459 33936 39460 33366 11 717 815 18 2 20 7 34013 33407 33053 34113 33437 33253 39461 33937 39462 TER 12 13 758 855 19 3 21 7 34015 33406 33055 34115 33436 33255 39465 33936 39466 33367 14 16 94 919 20 2 23 3 34018 33408 33058 34118 33438 33258 39469 33938 39470 33368 17 22 856 980 21 7 24 9 40579 33411 33062 41399 33441 33262 41403 33941 38611 33369 9 10 94 919 20 2 23 3 41869 33408 33058 42326 33438 33258 33368 1 28 6 11 14 856 999 21 7 25 4 34022 33411 33062 34122 33441 33262 33369 15 22 950 1 106 24 1 28 1 41014 41012 33067 41405 141013 33267 9 11 920 1 076 23 4 27 3 34025 33412 33065 34125 33442 33265 39481 33942 39482 33370 14 31 8 12 13 950 1 106 24 1 28 1 34027 33414 33067 34127 33444 33267 39485 33944 39486 14 22 1 055 1 235 26 8 31 4 40588 33071 41407 33271 41864 33945 39492 33372 1 049 Pee 34031 2 33071 34131 33445 14 20 1 185 1 350 30 1 34 3 40589 33074 41409 nm mm 14 38 1 10 13 1 185 1 375 30 1 34 9 34034 33074 34134 39497 33945 39498 14 18 1 310 1 460 33 3 37 1 34037 33416 33077 34137 33446 33277 39503 33946 39504 33374
31. 40 1 5594 2 RETE 2 524 2 2 4323 2 8001 2 3 db x la cm ntium nutum inti per awe 2102 rad sad aro d 2 2a ane a an s Ut se sed ards pem aa amgaang aznia im acer ud noe EET pe 3672 3 858 3642 3 022 L 582 2 5687 3 541 2 510 2 486 3 455 3 4 2387 2 254 3 200 3 26 _ ete ITE ism 2519 3482 JAW 3420 3 3901 3 344 3 130 3274 3222 1 182 2 180 1070 1 908 3892 3872 3 857 2 847 1 817 3701 3 860 3 736 3708 264 3 837 3 604 3 86 1916 3902 3884 3 870 1 856 1834 181403 782 3 760 3 732 3704 3 870 3 54 48 2 B 4 430 4416 43 5 9 F 4 156 4 4 428242 4 260 4 2324 204 4174 4 1 80 4 08 AGO 4074 3862 382 18 h fh b i Mr 4933 4 487 4857 81 4 760 arala TOt a GAT 4516 de Min 4 42 pump JE 4 172 4232 4 242 4 317 280 4 238 4 205 4 1744 4 137 4 104 40 x 3 4 016 3 976 3930 3 875 3840 3 752 9 4318 4 97 4 BE 2 4 4 4 250 4 Taz TO a oO 4 524 4 am Fl 28 005 past a Seat al 025 032 380 azs a Lm Kit includes Torq Air Motor Drive w
32. 42269 42270 42271 42272 42273 42274 42275 42276 42277 42278 42279 42280 42281 42282 42283 42284 42285 Assembly Part No 41952 41953 42333 41954 41955 41956 41957 41958 41959 42334 41960 41961 42304 41962 41963 41964 41965 41966 41967 Mandrel Part No 42064 42066 42067 42069 42070 42071 42072 42073 42074 42075 Cage Part No 42016 42017 42018 42019 42020 42021 42022 42023 42024 42025 42308 42026 42027 42028 42029 42030 42031 2 Inch 57 2 Roll Length Common Roll 33380 4 33382 4 33377 4 33383 5 33384 5 33385 5 33386 5 33387 5 33389 5 33390 5 33392 5 arg a ee Series UE 800 UE 1200 UE 1200 A E Universal Tub These series of expanders are completely interchangeable with the Airetool design expander on the market For example a M 56 Mandrel is part 43358 Made by Thomas C Wilson with excellent quality and performance Tube OD Inches GA 12 16 17 18 19 20 22 12 13 14 16 17 18 19 22 14 18 16 17 18 11 12 13 14 15 16 17 20 15 16 17 18 15 16 17 18 14 15 16 19 14 15 16 17 20 5 8 15 9 3 4 19 1 7 8 19 1 1 25 4 14 28 6 14 31 8 1 34 9 1 38 1 f A d B Range Inches mm 471 536 12 0 13 6 485 550 12 3 14 0 499 564 12 7 14 3 517 572 13 1 14 5 522 582 13 3 14 8
33. 5 33855 3 4 19 1 i514 542 625 38 159 340566 33402 33136 34156 7592 33326 33806 3393 33856 33384 15 17 589 681 15 0 17 3 34058 33403 33138 34158 33433 33328 33808 33933 33858 18 22 65 722 16 1183 34059 33404 33139 34159 33434 33329 33809 33934 33859 105 11 589 681 15 0 173 234058 33403 33138 24158 33433 33328 33808 33933 33858 12 13 695 722 16 1 18 3 34060 33404 33139 24160 33434 33329 33810 33934 33859 78 222 14 15 6 6 781 174 198 34061 33405 33141 34161 33435 33331 33811 33935 33861 16 17 717 815 18 2 20 7 34063 33407 33143 34163 33437 33333 33812 22937 33863 18 22 758 855 19 3 21 7 34065 33406 33145 24165 33436 33335 33815 33936 33865 33387 9 686 781 174 198 34061 33405 33141 24161 33435 33331 33811 33935 33861 10 701 800 17 8 20 3 34062 33406 33142 34162 33436 33332 33812 33936 33862 33386 11 717 815 182 207 34063 33407 33143 34163 33437 33333 33813 33937 33863 1 05 1243 758 855 193 217 34065 33406 33145 24165 33436 33335 33815 33936 33865 33387 14 16 794 919 20 2 23 3 34068 33408 33148 24168 33438 33338 33818 33938 33868 22288 17 22 856 2980 21 7 24 9 40502 33411 33152 41400 33441 33340 41404 22941 33872 32289 9 10 794 919 202 23 41870 33408 33148 42327 33438 33338 33388 1 28 6 11 14 856 999 017 254 34072 33411 33152 34172 33441 33342 33389 15 22 950 1106 24 1 28 1 41015 41012 33157 41406 41013 33347 z 9 11 920 1 076 23 4 27 3 34075 33412 33155 24175 33440 33345 33825 33942 3
34. 50 1 385 1 450 1 415 1 500 Expander Lube Type B Wilson Expander Lube is a water soluble lubricant especially compounded for use with tube expanders When rolling large or small ferrous or non ferrous tubes use Wilson Expander Lube for smoother rolling and longer expander life For clean tube ends after rolling simply wash with water Wilson Type B Expander Lube is used straight from the can without dilution Expander Lube Type B 1 Quart Can 1 Gallon Can 5 Gallon Can 30 Gallon Drum 55 Gallon Drum M x A 9 8 11 4 10 5 12 2 13 1 14 5 13 6 15 1 13 6 15 1 15 2 17 2 16 1 18 2 16 9 19 1 18 2 20 2 19 3 21 9 20 1 22 5 20 1 22 5 21 6 23 4 22 5 24 1 23 2 25 8 25 7 27 3 26 4 28 6 28 8 30 5 29 6 31 8 85 2 36 8 85 9 38 1 Part No 28115 0002 28115 0009 28115 0005 28115 0030 28115 0055 A 1 2 12 7mm to 17 Inch 38 1mm Tube Outer Diameter 13 2 4mm to 25 5mm Gauge C 72 0 1 2 12 7mm to 24 Inch 57 2mm Tubesheet 73 0 1 38 1mm to 6 Inch 158 8mm Tubesheet 72 0 Expander 1 2 2 Inch Reach 73 D Expander 14 6 Inch Reach Assembly Part No 42248 42249 42250 42251 42329 42252 42253 42254 42255 42256 42257 42330 42258 42259 42260 42261 42262 42263 42264 42265 42266 Mandrel Part No 42286 42287 42288 42289 42290 42291 42292 42293 42294 42295 42296 42297 Cage Part No 42267 42268
35. 50 29 6 31 8 41570 41891 41532 41949 42073 42013 1 88 1 18 19 1 385 1 450 35 2 36 8 41571 41892 41533 41950 42074 42014 33372 5 20 25 1 415 1 500 35 9 38 1 41572 42297 41534 41951 42075 42015 Thin Gauge Collar Thin Gauge Collar assembly supplied on all 5 Roll Series 72 and 73 20 23 Gauge Expanders Recess adjustable by use of space washers Unique design maintains tube end contact throughout expansion TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE GA 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 J inch 1014 016 018 020 022 025 11028 032 035 042 049 058 065 972 083 095 109 120 134 748 765 180 203 wm 4 4 5 5 8 6 7 8 93 1 12 15 17 18 21 24 28 30 34 38 42 46 52 Series 72 D 73 0 Bc The assembly comes complete with mandrel rolls cage and collar with a 1 16 inch standard recess Tube OD Inches mm Set Part No 1 2 5 8 3 4 7 8 12 7 15 9 19 1 22 2 25 4 28 6 31 8 38 1 Wall GA 18 19 20 25 18 19 20 25 13 14 16 17 18 19 20 25 16 17 18 19 20 25 13 15 16 17 18 19 20 25 18 19 20 25 18 19 20 25 18 19 20 25 Range Inches 387 449 425 480 1515 570 1997 1995 527 90 1605 1676 1695 715 005 150 ACRES 06699 7905 885 790 885 16505022 885 950 ESTIS 1 010 1 075 1 040 1 125 1 135 1 200 1 165 1 2
36. 627 1 1 m 1 305 1 291 1 277 128 1 249 12231 1 ams am 1 046 1 015 sea 4995 agg aso mor 775 805 wie unus TU a n 1 43 D T4 1 402 vaa van v ase 1236 iq v2 120 122 1204 117 9 1 14 1 064 1 0 snl aad 1 57 658 1 6421 1 622 1 607 1 502 1 568 1 841 1 810 1 486 1 46 1424 1987 1 ir 1 833 1 1 2 1 18 1 128 i f T M fhar Ce Oe EF 39 1 2 1 274 12 2 P ER pain 1 922 1 90 1 4784 1 4304 1 2 penis cece mi ibus eer rrr 1524 1 482 1 3 as 217 2 107 2 082 2 067 2 041 2 010 86 1 956132 1024 1 887 1 854 1803 1 766 1 72 pmi i Mom 2 180 2 168 2 152 2 134 2 2 106 2 084 2 060 9 032 2 010 pond taea asa rem aed aed 1 732 yi P 2 282 2 372 2 287 ae ae oodd 2 104 2053 2016 1976 1 1 4 ooo pen zx 2402 pane 5 2 234 2 310 2 282 2 260 2 222 2 204 2 170 2 140 2 094 a aN i pan 2 672 2 058 2 64 262 sed sae und nd pa 220941308328 1 1 4 4 Mom 2080 2 006 2 082 2634 2 2 620 nes ondas 2344 2310 2 274 2 732 2 18 gt pee 2 822 2 908 3 285 2817 2 791 2 760 2136 2708 7 674 2 696 2 804 2 553 2 518 2 476 2 430 2 378 2 laci 2 25 pen P B MK 2 81456 2 9207 72 BB4 deans Fr 2 81i 2281 2 760 27 2 704 2 870 2 8
37. 7 Inch 139 7mm Tubesheet Tube 72 C Expander 1 2 17 Inch Reach 73 C Expander 3 4 5 Reach OD Wall Range Assembly Mandrel Cage Assembly Mandrel Cage Common Roll Inches mm GA Inches mm Part No Part No Part No Part No Part No Part No Set Part No 18 19 387 449 9 8 11 4 41552 41879 41511 12 7 20 25 425 480 10 5 12 2 41553 41880 41512 5 8 15 9 18 19 515 570 13 1 14 5 41554 41513 41936 42000 33362 4 20 25 537 596 13 6 15 1 41555 41881 41514 41937 42064 42001 33375 4 13 14 537 596 13 6 15 1 41556 42331 16 17 605 676 15 2 17 2 41557 41882 41515 41938 42066 42002 UND 18 19 635 715 16 1 18 2 41558 41833 41516 41939 42003 D 20 25 665 750 16 9 19 1 41559 41884 41517 41940 42067 42004 33364 5 16 17 717 795 18 2 20 2 41560 41518 41941 42005 33365 5 7 8 22 2 18 19 758 859 19 3 21 9 41561 41519 41942 42006 7 5 41885 42069 20 25 90 885 20 1 22 5 41562 41520 41943 42007 13 15 90 885 20 1 22 5 41563 42332 33366 5 1 25 4 16 17 850 922 21 6 23 4 41564 41886 41521 41944 42070 42008 18 19 885 950 22 5 24 1 41565 41887 41522 41945 42009 20 25 915 1 015 23 2 25 8 41566 41888 41523 42303 42071 42307 33367 5 18 19 1 010 1 075 25 7 27 3 41567 41524 41946 42010 1 28 FEB 20 25 1 040 1 125 26 4 28 6 41568 41889 41528 41947 42072 42011 DR 14 81 8 18 19 1 135 1 200 28 8 30 5 41569 41890 41530 41948 42012 33370 5 k 20 25 1 165 1 2
38. 700 7055M 75700 7055L 75700 7056S 75700 7056M 75700 7056L 75700 7057S 75700 7057M 75700 7057L 75700 7058S 75700 7058M 75700 7058L 75700 7355S 75700 7355M 75700 7355L Mandrel Stop 75700 7065 75700 7182 75700 7066 75700 7067 75700 7183 75700 7068 75700 7353 Part No 75700 7001 75700 7210 75700 7260 75700 0XXX SM 250 75700 7262 Part No 75700 7331 75700 7320 75700 7290 75700 7354 75700 7351 75700 7183 Spear pulling kit for 5 8 to 3 4 inch tubes 75700 6275 includes large front housing large mandrel spear gripper spear driver standoff yoke and spears 75700 7402 and 7403 Is 9 16 Inch OD Features e Adjustable collar provides projection control Four flute high speed steel e Simple replacement of pilots Tube OD Tube Assembly Spare Shank Inches mm GA With Collar Cutter Bits Dia 1 4 6 4 18 25 44070 X0GA 44070 0003 3 8 9 5 18 25 44071 X0GA 44071 0003 1 4 Inch 1 2 12 7 16 25 44073 44073 0003 GA Tube Gauge X 0 Regular Bit 9 Coated Bit Insert Type 5 8 to 2 Inch OD Tubes Features e Adjustable collar provides projection control e Cutter bits can be easily replaced lengthening the life of the product Delrin Pilots are available for 5 8 inch and larger tools for non scoring applications Tube OD Tube Assembly Spare Shank Inches mm GA With Collar Cutter Bits Dia 5 8 15 9 15 25 44075 XOGA 44075 001 3 4 19 1 13 25 44076 X0GA 44
39. 92 0014 10 74192 0016 74189 0010 11 74194 0016 74193 0016 74191 0011 74190 0011 74189 0011 12 74195 0018 74194 0018 74193 0018 74191 0012 74190 0012 74189 0012 13 74195 0020 74194 0020 74193 0020 74191 0013 74190 0013 74189 0013 14 74194 0014 74193 0014 74192 0014 74191 0014 74190 0014 74189 0014 16 74195 0016 74194 0016 74193 0016 74192 0016 74191 0014 74190 0016 18 74195 0018 74194 0018 74193 0018 74191 0012 74191 0018 20 74195 0020 74194 0020 74193 0020 74191 0012 74191 0018 For Spears from 1 2 to 1 Inch End Thread is Male 3 4 Inch 10 For 1 and 1 Inch Spears End Thread is Female 3 4 Inch 10 X tj al We E Pulls 5 8 to 1 ny OD Tubes Applications Quickly and efficiently removes tubes from heat exchangers condensers and other pressure vessels Features Uses a heavy duty single action hydraulic cylinder with spring return Quick disconnect couplings and a heavy duty thermal protected motor 1 HP electric hydraulic power unit that delivers 55CFM of oil at 10 000 psi with 115 Volt Also available in 220V 50 60 Hz versions e he system has a 10 foot hose with spring guards and quick coupler fittings for added maneuverability e An external pressure relief valve and gauge monitor the system s pressure Benefits e Many times faster than manual tube pulling Trigger operation is fast and efficient e Spring return retracts gripper f
40. Packing Removal Tools Tube Shank Rotation of Cut OD Wall Diameter Right Hand Left Hand Inches mm GA Inches PartNo 16 20320 39535 5 8 15 9 Tr 20431 39536 18 20432 39537 14 21883 39538 15 21036 39539 3 4 19 1 16 3 8 9 5 20435 39540 Iy 20436 39541 18 20437 39542 16 20321 39543 7 8 22 2 174 20433 39544 18 20434 39545 16 20438 39546 Applications 1 25 4 17 We 20439 39547 Used to remove packing in female type joints Self piloted and 18 20440 39548 available in left or right hand configurations They easily fit any standard drill Thread Chasing Tools Applications Used in conjunction with the packing removal tool the thread chasing tool will remove any leftover packing material in tubesheet hole threads before repacking is done Tubesheet Thread Part No OAL 7 8 16 74246 0016 4 7 8 18 74246 0018 1 16 74253 0016 3 1 18 74253 0018 Drive Square 5 8 3 4 jm w N w s OD m SCBBBBBBBBEBBEBEBEBBOBER E sd 42442 42 aa 22 ooo d 16 7 14 7 at 10a a i 5 n m y 140 13 1 EE _ 35 6 ni va i 142 133 Ps SN sa 28 2 PTETETETETETETETET POPSET ETE ETE Er Er ETE Lo sus SGCC va aa ana ETETETETETETETETETETETETET
41. T The Tube Trimmer attaches to the Push Type Cutter l Applications Example 5 for 1 2 Inch Round Chucking Shank Used where there is considerable projection to be Part no for a 5 8 x 16 Gauge tube cut off 7 for 3 4 Inch Round Chucking Shank in a 2 inch tubesheet with a 1 2 inch 0 for Morse Taper Shank Round Chucking Shank is 25004 0502 Available for 2 to 5 inch projection To order specify Outer Diameter and projection Set of Bits Tube OD Tube Tubesheet Thickness MT Chucking and Pins Drive Inches GA 1 1 Inch 1 2 Inch 2 4 Inch 2 4 Inch Shank Shank Part No Motor 16 17 25000 0001 E 1 2 12 7 18 19 25001 0001 E 25212 20 24 25200 0001 14 25002 0001 25002 0002 E 15 25003 0001 25003 0002 25183 5 8 15 9 16 17 25004 0001 25004 0002 18 19 25005 0001 25005 0002 ERI ene 20 24 25006 0001 26006 0004 1 500 rpm 14 25007 0001 25007 0004 15 25008 0001 25008 0004 25186 3 4 19 1 16 17 25009 0001 25009 0004 18 19 25010 0001 25010 0004 20 24 25201 0001 25201 0004 20 14 15 25014 0001 25014 0004 PUE EE 22 20 22 25018 0001 E 25018 0004 bes Sp QUE Air Motor 14 25019 0001 E 1 654 15 25020 0001 OR oem j 16 17 25021 0001 2 18 22 25022 0001 14 25028 0001 25028 0004 15 25029 0001 25029 0004 16 17 25030 0001 25030 0004 dd 18 20 25031 0001 25031 0004 41239 14 25037 0001 25037 0004 Secs Fee 1
42. Tools Tube OD Tube Replacement Inches mm GA Part No Spear 18 19 74811 1819 74811 0001 1 4 6 4 74811 2021 74811 0002 18 19 74812 1819 74812 0001 3 8 9 5 PUE 74812 2021 74812 0002 1 2 12 7 16 25 74834 74834 0001 5 8 15 9 16 25 74535 74535 0001 3 4 19 1 16 25 74536 74536 0001 7 8 22 2 16 25 74537 74537 0001 Me eI Tool Tool DE nenes Gi Paths OA 5 8 15 9 8 16 20732 00 20732 14 3 4 19 1 8 16 20733 00 20733 14xx 7 8 22 2 8 16 20734 00 20734 14xx 14 Tubesheet Hole Brushes 1 054 816 20735 00 20735 14xx 14 31 8 8 16 20736 00xx 20736 14xx Features Easy to use e Can clean thick tubesheets Can be dipped in water or solvent for additional cleaning action Tube OD Inches mm 5 8 15 9 3 4 19 1 7 8 22 2 1 25 4 1 28 6 Nylon 6 Inch Part No 41040 41041 41042 41043 41044 Stainless Steel Length 6 12 6 12 6 12 6 12 6 12 Part No 41045 0006 41045 0012 41046 0006 41046 0012 41047 0006 41047 0012 41048 0006 41048 0012 41049 0006 41049 0012 Tube Knockout Tools For Use with No 80 Boyer Gun Tube OD Inches mm 1 25 4 14 31 8 14 38 1 2 50 8 K O Tool Part No 73750 72626 72806 72230 72940 OAL da 10 12 s 2 Hd m 30 Long Reach Expanders Wilson Long Reach Expanders expand tubes at points far back f
43. aintenance of Manual Tube Puller Page 22 Tube Expanders Page 9 WPP 1500 Tube Puller Page 18 Hydraulic Collet and Spear Type Measuring Instruments Tube Extractor Page 19 Hole Micrometer Two Point Page 26 Pneumatic Vise L L LoL Laulu Page 27 Packing Removal Tools Page 29 Tube Rollers Air Driven Torque Controlled Torq Air Matic 3 A Page 10 Packing Tools Page 29 Model 952 930 Page 11 Air Motor 932 Page 17 Rental Equipment Page 32 Tube Rollers Electronic Torque Controlled Tube Cutting Tools Wils Tronic Tube Roller Page 14 Push Type Tube Cutter Page 16 Electric Tube Roller Page 12 One Revolution Tube Cutter Page 17 Electronic Torque Controlled Tube Rollers Page 13 Tube End Facing Tool Flat Facing Page 21 Tube End Facing Tool Radius Page 21 Tubesheet Hole Tools Tube End Facing Tool Carbide Burs Page 15 Fixed Facing Insert Type Page 20 Thread Chasing Tool Page 29 Tube Wall Reducing Tool Page 22 Hole Radius Cutter LLL
44. art No Part No Part No Part No 13 14 21874 xxGA 21874 21791 xxGA 21791 Eu 15 16 21792 xxGA 21792 17 18 21793 xxGA 21793 19 20 USUS S 2201 21794 xxGA 21794 21 25 13 14 21795 xxGA 21795 15 16 21796 xxGA 21796 3 4 19 1 17 18 21562 xxGA 21562 21797 xxGA 21797 19 20 21798 xxGA 21798 91 25 z 11 12 A I 0 21799 xxGA 21799 13 14 21800 xxGA 21800 15 16 21801 xxGA 21801 17 18 CER 21802 xxGA 21802 19 20 0 H H 21803 xxGA 21803 21 25 E 9 10 21804 xxGA 21804 11 12 21805 xxGA 21805 1 25 4 1 5 A 21 21806 E 1807 xxG 21807 T GUA KEE 19 25 z 15 16 40356 xxGA 40356 17 18 40357 xxGA 40357 VM 20 22 IS p H 40358 23 25 9 10 22336 xxGA 22336 14 31 8 11 12 22287 22287 22337 xxGA 22337 13 14 22338 xxGA 22338 9 10 22339 xxGA 22339 1 34 9 DET 22288 xxGA 22288 22340 xxGA 22340 13 14 22341 xxGA 22341 9 10 22342 xxGA 22342 S 11 12 BEES 22343 xxGA 22343 7 8 22344 22344 2 50 8 9 10 22290 xxGA 22290 22345 xxGA 22345 11 12 22346 xxGA 22346 To order GA specify the tube Gauge when ordering xx std 2 MT shank 00 1 2 inch chucking shank 50 2 inch size has 3 MT standard A i oF n d E bl i 1 a a m hi ee LP 2 E lt E E i J Ca M E LEE fu t a A 4 ah Tube Knockout Collapsing Tools Tube Wall Reducing Tools Features Feat
45. bes that project 1 25 4 12 19 outside the tubesheet 16 22 40342 e Suitable for simultaneous flare and seating a 1 28 6 1215 40576 flare into a countersunk tube of similar angle 16 22 40342 Flare angle produced is in accordance with ASME 14 31 8 in 41224 and U S Navy Boiler Code sd 41234 8 14 21903 rwn 15 22 41226 2 50 8 7 14 22299 For hand use only No power shank provided Belling Tools Hand Shank Type Applications e These special order tools are made for tube inlet ends that require seating into the tubesheet not projecting Please use the drawing and chart to supply information to ensure a proper tool is provided Specify hand or power driven OD Tubes Tool Radius Morse Radius Cutter Inches mm Inches mm Taper Part No 1 2 NEN 1 8 3 2 20338 5 8 15 9 5 32 4 0 20224 3 4 19 1 20225 7 8 Gam 3 16 4 8 2 20226 1 25 4 20227 Features 1 28 6 40512 This high speed steel tool is used to prepare tubesheets to suit 1X 31 8 1 4 6 4 21395 flaring or the beading of tube ends The rotating pilot is made to suit oversized reamed holes in the tubesheet Packing Tools Tube OD Wall Inches mm GA Part No 156 5 8 15 9 Iy 20309 18 20310 19 21034 3 4 19 1 16 20311 17 20312 18 20313 16 20314 Applications 7 8 22 2 TT 20315 Used to rapidly insert packing into female type 18 20316 tube joints ue 20208 1 25 4 Tg 20318 18 20319
46. e s s s s v so fname mn a a a 385 342 29 260 236 1 2 220 Emm r RU a 20 28 482 ATA 388 35 299 262 228 ipei p m EE i a t 2481 455 357 229 3 E E ZW cA epos MIR ee Ge E xm ENS 607 502 568 sio ass 82 606 Jb60 532 0 T 31 es Min n2 58 605 i E r Tcr ACE m TT 7 245 BH 87 bro bun ary se 393 85 842 mi Nom 91 so 787 760 732 708 560 524 39 Men aT 1 033 1 017 JET 43 i Ail Ao 762 pem FFE 118 De lr mm B Wirio 1058 10 1 027 1 000 996 961 950 7 20 719 CCEE m T T Mie 1 122 1 158 1 142 1 177 1 1 092 958 025 266 228 G20 E 1 114 5 2 9 1 86 1 166 1 153 1 134 EEr EE 1000 582 954 92 E E TM 132 dta AT u a 2o ee ee 1 297 1 IT 217 panes 1 01 m aal a aml E s
47. ed joints can prevent the formation of a leaktight joint Do not allow an excess of lubricant to run down face of sheet where it can seep into the spaces of unrolled joints Some Guidelines for Tube Expansion Improperly rolled joints require additional expense to correct whether they are under rolled and can be corrected merely by rerolling or over rolled and require removal and replacement The optimal joint is one that develops a leaktight joint with ade quate strength for the service intended with the minimum amount of cold working or reduction of the tube wall Experience indicates that joints of this type are obtainable with non ferrous tubes in surface condensers by expanding to a wall reduction of 3 to 4 percent after metal to metal contact of the tube Outer Diameter with the tubesheet hole Steel tubes in heat exchang ers may require wall reductions of 5 to 10 percent soft copper and aluminum tubes in heat exchangers also require larger wall reductions in the area of 8 to 12 percent Boiler tubes requiring development of optimum joint strength require wall reductions of 12 to 14 percent A typical example of the application of this method is indicated for a 3 4 x 18 Gauge tube in a condenser 1 Tubesheet Hole 160 Tube Outer Diameter 750 Clearance 010 2 Tube Inner Diameter 652 Clearance 010 Inner Diameter Metal to Metal 662 3 4 of 049 x 2 004 Tube Inner Diameter Metal to Metal 662 Expanded
48. er Monel made to order e Custom sizes and materials We can make tube plugs from any material in any size Contact us with your requirements Tube plugs are packaged 10 per box except 14 inch Outer Diameter or larger plugs which are packaged individually Tube Carbon Steel Stainless Steel OD Wall Fiber Brass SA 105 316 Monel Inches mm GA Part No Part No Part No Part No Part No 3 8 95 1722 55017 22028 22029 22041 22035 11 14 D 22018 22024 22030 22042 22036 11 14 5 8 15 9 15 22 22019 22025 22031 22043 22037 11 14 3 4 19 1 15 22 22020 22026 22032 22044 22038 zas d 1114 15 22 2 22027 22033 22045 22039 1 25 4 11 14 39709 39710 39712 39711 5 22022 22028 22034 22046 22040 1 28 6 40506 40507 40508 41581 41580 1 31 8 15 22 44063 41083 42163 41084 1 34 9 41085 42164 41086 B 1 38 1 41233 42162 41235 E 2 50 8 x 42600 24 63 5 10 13 42601 3 76 2 E 42602 E Two Piece Tube Plugs Condensers Heat Exchangers Tube Ring amp Pin Set Tube Ring amp Pin Set OD Wall Brass OD Wall Brass Inches mm GA Part No Inches GA Part No 13 22321 9445 12 22321 9622 14 22321 9469 13 22321 9696 15 22321 9491 14 22321 9719 16 22321 9505 15 22321 9741 pom 1 7 22321 9519 7 8 22 2 16 22321 9755 18 22321 9537 i 22321 9769 19 20 22321 9551 18 22321 9787 21 22 22321 9571 19 20 22321 9801 12 22321 9537 21522 22321 9821 13 22321 9571 i2 22321 9787 14
49. heat exchangers condensers and other pressure vessels with accurate and repeatable torque control Features Wilson Electric Torque Controlled Tube Rollers are durable reliable and easy to use In most cases you are ready to roll tubes in less than 3 minutes e The torque control box is adjustable for expanding torque and will automatically reverse the motor when selected torque is reached Control boxes are available in 110V or 220V single phase supply choices Motors are on off reversing and equipped with dead handle that gives operator added leverage and maneuverability e he system consists of a range of electric motors and control boxes See chart below for selection Read Out Screen Motor Connector On Off Switch Control Box With Motor Control Box Panel 16189 41238 22408 Tube OD Voltage and Motor Free Speed Amps Control Box Control Box Inches mm Frequency Part No rpm Wattage Part No Amps 110 Vots 76189 5000 76190 5000 to 1 1 2 7 38 1 220 Volts 500 T Amps BAe 76189 5220 76190 5220 110Vots 44238 5000 10 Amps 76190 5000 1to2 25 4 63 5 250 20 50 22487 5220 900 Watts 76190 5220 1005 22488 5000 76190 5000 2 cm gos 22488 5220 x S 76190 5220 Control Box Service Manual SM 281 an AIR e mm L 2 7 s Wils Tronic Tube Roller The most important feature of the Wils Tronic is its ability to maintain constant speed during the entire rol
50. ith Dead Handle 3 8 Inch Square Mandrel Connector Lubricator 3 8 Inch Inner Diameter Hose 8 Feet 1 8 Inch Hex Key 5 16 Inch Hex Key e Tool Box with Service Manual Tube OD Tube Inches mm Material rpm Weight Kit No 1 2 1 12 7 25 4 Non Ferrous 750 9 Ibs R40510 1 2 3 4 12 7 19 1 Ferrous 1 2 1 12 7 s 31 8 Non Ferrous 450 9 Ibs R40511 1 2 1 12 7 25 4 Ferrous Torq Air Matic B Kit includes Torq Air Motor Drive with Dead Handle Page 10 23 VLD Vacuum Leak Detector Kit includes e Vacuum Leak Detector e T Handle Tube Plug e 1 4 to 3 4 Inch 5 8 to 1 or 1 to 2 Inch Nozzle as requested 3 8 Inch Inner Diameter Hose 12 feet Tube OD Inches mm Weight 1 4 3 4 6 4 19 1 2 lbs 5 8 1 15 9 31 8 2 165 16 2 28 6 50 8 2 lbs WPP 1500 amp WAP 1000 Tube Puller Kit includes e Pump Unit e Hydraulic Cylinder e Chair Load Cap Hydraulic Oil 2 gallons e Tool Box with Service Manual Kit No R9836 1002 R9836 1003 R9836 1004 Page 18 Hydraulic Hose e Notched Extension Operations Manual 1 2 Inch Square Mandrel Connector Lubricator e 3 4 Inch Inner Diameter Hose 25 Feet 1 8 Inch Hex Key Tool Box with Service Manual Tube OD Tube Tube OD Inches mm Material rpm Weight Kit No Inches mm Power Weight Kit No 3 4 1 19 1 38 1 Non Ferrous 450 14 Ibs R40517 1 2 1 12 7 25 4 Air 251168 RWAP
51. ling process even at various torque settings making it faster and more efficient than conventional tube rollers It also runs more quietly than any other tool on the market Mountable Stand Included with Mobile Base Heavy Duty Dual Ball Bearing Turret Assembly Features e Two Modes of Operation Manual and Automatic Constant rpm at Various Torque Settings Auto Cycle for Continuous Rolling of Multiple Tubes Telescopic Shaft e Fully Programmable Keypad 3 Phase Vector Optional Quick e Security Lockout by Password Motor Assembly Connector and e Very Low Noise Level Extension Telescopic Shaft Eliminates Operator Fatigue __ Electronic Coupling Flexible Tool That Allows for a Variety of Tools Including Control Box Expanders Cutters and Reamers Specifications Power Requirements 220V 3 Phase 50 or 60 Hz Or 440V 3 Phase 50 or 60 Hz Speed Up to 1 400 rpm Torque Programmable 1 to 300 ft Ibs JE Mobile Base Weight 350 Ib N with Casters Work Envelope Dimensions Up to 10 ft x 10 ft with Standard Cart Patent Pending How to Order Wils Tronic Model Technical Data Low Torque Mid Torque High Torque Tube Capacity 1 2 to 1 Inch Tubes 3 4 to 3 Inch Tubes Up to 3 Inch Tubes rom 0 1400 rpm 0 400 rpm 0 400 rpm Torque Ranges 1 30 Ft Ibs 15 120 Ft Ibs 80 300 Ft Ibs Wils Tronic Kits 230V 60 Hz 46000 0000 46500 0000 47000 0000 Consisting of Base Control Foot Switch 3o 230V
52. nch Reach 44 A Expander 1 37 Inch Reach re OD GA Range Assembly Mandrel Cage Assembly Mandrel Cage Common Roll Inches mm Inches mm Part No Part No Part No Part No Part No Part No Set Part No 18 34339 34348 a 38T 19 159 186 4 0 4 7 34388 34380 34389 34390 20 175 202 4 4 5 1 34338 34347 2 21 180 207 4 6 5 3 34385 34387 34386 34374 1 4 6 4 22 189 216 4 8 5 5 34337 34346 23 195 222 5 0 5 6 34408 34413 z 34417 24 201 228 5 1 5 8 34336 34379 34345 z 34373 26 209 236 5 3 6 0 34407 34412 E 34416 28 216 244 5 5 6 2 34391 34400 34399 15 225 266 5 7 6 8 34418 34419 33955 33965 34373 16 237 278 6 0 7 1 34335 as 34344 33956 odi 33966 34372 17 253 294 6 4 7 5 34406 34411 33957 33967 34399 18 269 310 6 8 7 9 34334 34377 34343 33958 33953 33968 34371 3 8 9 5 19 283 324 7 2 8 2 34405 34410 33959 33969 34415 20 297 338 7 5 8 6 34333 34342 33960 33970 21 303 344 7 7 8 7 34365 34366 34367 33961 33949 33971 34370 22 311 352 7 9 8 9 34332 34341 33962 33972 23 317 358 8 1 9 1 34404 34376 34409 33963 33952 33973 34414 24 323 364 8 2 9 2 34331 34340 33964 33974 34369 TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE GA 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 133 12 11 10 9 8 7 6 ich 014 016 018 020 022 025 028 022 035 042 049 058 065 072 083 095 109 120
53. nd pump have quick disconnect couplings Available for Rent New Pneumatic Vise to remove spear from tube See page 27 WPP 1500 Kit for 1 2 to 1 Inch OD Tubes Consists of Part No Hydraulic Cylinder 7 Inch Stroke 75658 Notched Extension 74510 Specifications Electric Hydraulic Pump Set 115 Volt 60 Hz 74825 Capacity 30 ton capacity cylinder covers tube Includes Outer Diameter range from 1 2 to 17 inch tube sizes 7 inch long stroke cylinder allows for 14 inch total pull when using notched 1 Gallon of Hydraulic Oil No 74478 0041 2 12 Foot Hydraulic Hoses No 74490 Assembled with Quick Acting Hose Couplings Mobile Cart 75657 extension Service Manual SM 251 Maximum Operating Pressure 10 000 psi 14 H P Motor with 115 Volt Other Available Kits Kit No 60 Hz AC Power Input 220 Volt 50 Hz WPP 1501 Kit 220 Volt motor available upon request Cylinder 3 Inch Stroke 30 Ton WPP 1503 Kit Pneumatic Hydraulic Pump APP 1501 Kit Optional Equipment for 17 Inch Outer Diameter and 17 Inch Outer Diameter Tubes Adapter Kit No 74593 0000 consists of 1 Chair Part No 74593 0001 1 Adapter Extension Part No 74593 0002 Tube Pulling Spears Order By Tube Size and Gauge 1 2 Inch Tube 5 8 Inch Tube 3 4 Inch Tube 7 8 Inch Tube 1 Inch Tube 1 Inch Tube 1 Inch Tube Tube Spear Spear Spear Spear Spear Spear Spear GA Part No Part No Part No Part No Part No Part No Part No 7 9 741
54. o Features 1 25 4 20291 1 010 25 7 3 0 640 16 3 9840 1 28 6 40513 1 135 28 8 4 0 765 19 4 9841 14 31 8 21358 1 260 32 0 Left Hand Spiral Right Hand Cut 0 890 22 6 9842 1 015 25 8 9843 1 2 Inch Diameter Shank Features Features e High Speed Tool Steel 8 Flute e Superior performance compared to adjustable reamer 005 larger than tube hole within TEMA specifications Grooving Tools Tube Hole Grooving Tool Tool Bit Morse Taper Weight Approx Inches mm Part No Part No Drive Ibs Kg 5 8 15 9 74358 74366 3 1 4 3 4 19 1 74359 l 7 8 22 2 74360 io MEE 1 25 4 74361 3 1 6 1 31 8 74362 74367 64 2 9 Features 1 38 1 74363 dil 7h 3 4 e Grooving of tubesheets for heat exchangers 2 50 8 aan 107 4 8 condensers or boiler drums 5 e Adds strength to tube to tube seat joint e Adjustment for depth of groove and position 2 63 5 74700 3 76 2 74704 of tubesheet Available with 1 2 Inch Diameter Straight Shank 1 8 1 4 1 8 AE B Standard bits are 1 8 x 1 4 x 1 8 Other bit configurations available consult factory Ln i P i s LI ah Push Type Tube Cutters Features e For cutting and removal of ferrous or non ferrous tubes e Cuts tubes in seconds e Attaches to electric or pneumatic drills e Push to cut Pull to retract bit To order Reach 0 for uncoated bit 2 MM AA
55. rom the tubesheet such as the point at which it passes through a baffle sheet d e Tube Outer Diameter 5 8 to 47 Inch 8 to 22 Gauge Roll Length 17 or 24 Inch and Relieved e Extended Reach 6 12 18 24 30 36 or 60 Inch lt 7 Mave Ky Rolling Tubes with Welded Ends or Expanding Tubes at Baffle Sheets Wilson Relieved Rolls adapt to any Wilson 41 44 or 47 Series Expander to roll 114 tubes after they have been welded or roll tubes at the point at which they pass through a baffle sheet For 1 2 to 27 inch Outer Diameter tubes Relieved Rolls are installed in minutes and work with any Wilson 41 44 47 72 or 73 Series Expander o order set of Relieved Rolls simply specify Expander Assembly Part No and 4 1 12 effective roll length Pipe Sizing Expanders True Up or Bring Pipe or Tube Ends to Round Wilson Pipe Sizing Expanders bring pipe or tube ends to a precise diameter to prepare them for soldering or brazing into sil braz and similar pipe fittings Very close manufacturing tolerances ensure that rolls expand in a parallel manner e For 0 435 to 12 Inch Inner Diameter pipe and tubes e When ordering specify tube Outer Diameter and Inner Diameter tube metal and approximate depth of rolling Captive Mandrel Expanders Tube Expansion with Limited Mandrel Travel Wilson Captive Mandrel Tube Expanders enable tubes to be rolled where mandrel travel is limited because of
56. ted or thinned at the entrance section Material Nylon Poly Propylene TFE TEE ZEL X 0 1 2 3 OD Inches mm 5 8 15 9 3 4 19 1 7 8 22 2 1 25 4 Tube Cement 1 2 Pint Can Condenser Tube Size GA 18 20 16 16 18 18 16 18 18 18 16 17 18 18 20 Part No 62439 Wall 049 035 065 065 049 049 065 049 049 049 065 058 049 049 035 ID 2f 1999 620 620 652 1052 745 870 884 902 902 930 Range 0 400 1 400 1 000 2 000 1 600 3 600 2 800 4 800 Part No 28260 28261 28264 28265 Master setting rings are available upon request amp of Inserts Cans of Insert Cement Part No Length 62438 X006 450 can 65553 X006 M 62482 X004 4 62482 X006 6 250 can 65440 X004 4 62440 X006 62554 X006 6 62386 X003 3 200 can 65386 X006 6 62386 X007 7 62555 X006 62556 X006 6 150 62557 006 62557 008 8 62558 006 6 ESTIMATED REQUIREMENTS CANS 5 8 Inch Tube 450 Inserts 3 4 Inch Tube 250 Inserts 7 8 Inch Tube 200 Inserts 1 Inch Tube 150 Inserts Cementing of TFE Inserts is not required They are made to a press fit L b d Pneumatic Vise Pneumatic Vise offers the most rugged precision built completely trouble free air Tube OD Part No tool to remove the spear from the tube The vise comes complete with two 5 foot air hoses foot control
57. ures Relieves tube joint prior e Minimizes tube to cutting removal costs Self center design prevents damage to sheet Tubes do not need to be cleaned Specifically designed as a companion to the Tube Wall Reducing Tool prior to use Tube OD Tube Inches ParttNo Shank Major Dia 1 4 6 4 18 24 22088 00 1 4 Inch Rd 238 5 6 7 9 18 24 22089 00 5 16 Inch Rd 300 3 8 9 5 16 24 22090 00xx 3 8 Inch Rd 359 Tube OD Tube K O Tool Collapsing 1 2 12 7 16 22 22091 00xx 484 Inches GA Part No Shank OAL OAL 5 8 15 9 12 22 22092 00 2 MT 609 1 4 6 4 18 28 22111 00 E 3 4 19 1 12 22 22093 00 734 5 16 7 9 18 28 22112 00XX 7 7 8 22 2 12 22 22094 00 ee 859 3 8 0 5 16 28 21390 00XX 1 25 4 10 22 22095 00xx 984 1 2 12 7 14 22 20956 00XX 560 680 21909 11 176 28 6 16 22 22096 00xx 1 109 5 8 15 9 12 22 20957 00XX Round 21910 1 31 8 10 20 22097 00 4 MT 1 234 3 4 19 1 12 22 20958 00 21911 1 38 1 10 15 22098 00 1 484 7 8 22 2 12 22 20959 00 21912 MEE 1 25 4 10 22 20960 00XX 21913 14 28 6 16 22 40171 00 10 40514 447 Manual Tube Puller 14 31 8 10 22 21391 00 680 21914 1 38 1 10 22 40563 00XX Round 21915 EB 2 508 E 74010 0800 1254 e Easy to use Only hand wrenches for insertion and withdrawal Overall length held short to operate in tight places Extra Length Tube Knockout
58. urther improving productivity Minimal training or experience required Tube OD Tube Gripper Set Inches mm GA For Kit No 16 19 75700 0062 5 8 15 9 16 19 18 22 5 8 Inch Kit 16 18 75700 0075 3 4 19 1 18 20 20 22 3 4 Kit 16 18 75700 0087 7 8 22 2 18 20 20 22 7 8 Inch Kit 16 18 75700 0100 1 25 4 25 4 ust 1 Inch Kit 20 22 16 19 75700 0125 1 31 8 A a 14 Inch Kit 18 22 S Small M Medium L Large Extractor can be converted to spear type pulling for 14 Gauge and heavier Contact us with your specific requirements Tv t a ay A 2 1 B b v Available How To Order Simply add the tube Outer Diameter fractional to the kit number Hydraulic Tube Extractor No 75700 Kit Consists of Extractor Gun 5 8 to 1 Inch OD Tubes Power Hose and On Off Assembly Hydraulic Power Unit 110V 60 Hz Gripper Set see chart below Service Manual Hydraulic Power Unit 220V 50 60 Hz To order 220V Kit add 220 before the word Kit Item Part No Item Spear 0 375 0 500 75700 7401 Spear Driver Spear 0 500 0 625 75700 7402 Spear Gripper Spear 0 625 0 750 75700 7403 Yoke 1 17 2 Inch Spear 0 750 0 875 75700 7404 Standoff Depth Stop Spear 0 875 1 000 75700 7405 Large Front Housing Spear 1 000 1 125 75700 7411 Large Mandrel Spear 1 125 1 125 75700 7412 Each Gripper Set Includes These Components Gripper 75700 7055S 75
59. vacuum reaches a satisfactory level he releases the trigger A steady gauge reading indicates a good tube A falling vacuum indicates a leaky tube Using a 90 psi dry clean air a typical tube 1 inch Outer Diameter x 20 Gauge and 20 feet long can be tested in 6 to 8 seconds Tool weighs 2 lbs and is equipped with a muffler so It operates quietly even in confined areas Additional Nozzles Available Part No Nozzle for 1 4 to 3 4 Inch OD Tubes 41460 1002 Nozzle for 5 8 to 1 Inch OD Tubes 41460 1003 Nozzle for 1 to 2 Inch OD Tubes 41460 1004 Nozzle for 176 to 3 Inch OD Tubes 41460 1005 To be ordered in pairs 2 when T handle is used Nozzle Extensions Part No For 5 8 to 1 Inch Tubes 12 Inch Lg 41461 3012 For 176 to 2 Inch Tubes 12 Inch Lg 41461 0012 For 1 to 2 Inch Tubes 24 Inch Lg 41461 0024 One Piece Tube Plu i ry i fa ndensers Heat Exchangers Boilers 05 Wilson Tube Plugs offer a low cost quick and efficient method of sealing leaking tubes They are installed easily so that the pressure vessels get back on line Minimum driving is required to establish a positive seal in seconds The tube plug and tube metal should always match Fiber plugs require minimal driving since they tighten as they come in contact with water but fiber plugs should not be subjected to temperatures exceeding 105 C 221 F Brass Carbon steel e Stainless steel Fib
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