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G7881 Service Manual

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1. 14 5 L cold water DOS 3 immediately 1 min 90 s drainage 5 L cold water 1 min 60 s drainage 9 L cold water 9 L cold water 9 L cold water 1 min 1 min 60 s drainage 60 s drainage 60 s drainage si l al 9 5 L demineralized 9 5 L demineralized 9 5 L demineralized 9 5 L demineralized water water water water NS 2 DOS 2 T2 DOS 2 T2 DOS 2 T2 DOS 2 T2 60 C 3 min 60 C 3 min 93 C 5 min 65 C 1 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage Table 6 Program Summary G 7882 P 06 Part 2 1 The program blocks that appear in bold within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in I can also not be modified 2 6 2 Program Summary P 06 G 7883 Program Block G 7883 Wash Programs SPECIAL 93 C 10 min vario TD Customer Anorganica This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 9 Program Block G 7883 Wash Programs SPECIAL 93 C 10 min vario TD Customer Anorganica 10 L cold water 10 L cold water VR 1 1 min 1 min 60 s drainage 60 s drai
2. water water water water 1 min 1 min 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 60 s drainage 9 5 L demineralized 9 5 L demineralized water water _ 00 C 1 min 00 C 1 min 60 s drainage 60 s drainage 9 5 L demineralized water 80 C 1 min 60 s drainage 9 5L demineralized water 75 C 1 min 60 s drainage Table 8 Program Summary G 7883 P 06 Part 2 9 5 L demineralized water 75 C 1 min 60 s drainage 9 5 L demineralized water 80 C 1 min 60 s drainage 9 5 L demineralized water 55 C 1 min 60 s drainage 1 The program blocks that appear in bold within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in IL can also not be modified This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 11 2 7 Software Index Versions Program Sequence Plans 2 7 1 List of Software Index Versions and Modifications Software index P 00 start of pilot series Software index P 01 ID 488 Software index P 02 ID 524 Software index P 03 ID 560 Introduction of service mode function S 27 Software index P 04 ID 585 1 Parameter adjustment of all vario TD p
3. 1B3 4 j F2 2nt_ BI I xx E ae me nin F ze axi n 3 a 4NI 1K1 1 F M13 1 2B1 2 5 49 3 Jh 0 88 6 N93 __ 88 6 9 5 B1 7 et on 1 2 22 07108340 LAGEPLAN G7882 CD Blatt 1 von 1 elektrische Teile Bi Mat Nr And St Layout 4 1B1 2 2B1 2 B1 1 B1 7 B1 10 1B3 4 2B3 4 B3 9 B8 1B8 2B8 B8 1 B8 2 B8 3 B8 6 C6 F2 F7 1F3 2F3 1K1 1 Level switch pressure monitor Level switch pressure monitor Water intake level switch Detergent level level switch Heating level switch Flow meter Flow meter Speed sensor Float switch Float switch liquid monitor Float switch liquid monitor Rinse aid float switch Reactivation salt float switch Overflow float switch Acidic agent float switch Circulation pump capacitor Temperature limiter Fine wire fuse Winding protection Winding protection Heater relay water pulsed drying This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 18 09 2013 US_am Miele Descriptive Technical Documentation D 7 Heater relay water only Circulation pump Intake pump Drain pump Acidic agent dispenser pump Detergent dispenser pump Condensate pump Control module EGPL 081 Additional module EZL 031 081 Printer module
4. OF Maal 10 Pern pittin P l d Aafen nlaeala f 8 8 6 15 4 13 12 Fig 5 Electronic 1N1 EP 081 with EGL 011 Plug Allocation 1 Plug connection ST 4 Check NTC sensor 2R30 Connection to electronic EZL 030 031 flow meter input 2 Plug connection ST 2 Door opening switch 2S4 Reed switch Rinse aid B8 1 3 Plug connection ST 5 Data link to additional module 2N1 and printer interface 3N1 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 4 DTD no 62 7881 4 Plug connection ST 1 Connection plug from EP 081 to relay module EGL 011 5 Plug connection ST 6 Connection plug from EP 081 to relay module EGL 011 6 Plug connection ST 5 Voltage supply for EGPL from transformer T1 7 Plug connection ST 3 Circulation pump speed sensor B3 9 8 Plug connection ST 2 Dispenser system socket X1 2 Reed switch Reactivation salt B8 2 9 Plug connection ST 2 Level switch B1 10 Relay solenoid 2K1 1 NTC sensor 1R30 10 Plug connection ST 4 Relay solenoid 1K1 1 11 Plug connection ST 8 NTC sensor Drying 12 Plug connection ST 7 Solenoid valve Y50 Solenoid valve Y53 13 Plug connection ST 7 Solenoid valve Y38 Solenoid valve Y51 14 Plug connec
5. 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 44 DTD no 62 7881 2 9 4 S 24 Checking Outputs 12 19 For service mode 2 access see Service Mode 2 Summary 070 4 3 Service Level S 24 Program Selector Switch Display Function Setting 1 o clock Vacant 2 o clock 12 Output 12 DOS 4 dispenser disinfectant 3 o clock 13 Output 13 DOS 3 dispenser neutralizing agent Output 14 Drying unit base load Output 15 Drying unit control 6 o clock 162 Output 16 Drying unit fan iste a Output 17 DK no function Output 17 DHK 1 spray valve Output 18 DK drain ue i Output 18 DHK drain T P Output 19 DK no function oe i Output 19 DHK 2 spray valve Table 47 Service Level S 24 1 If the min C button is pressed and held during testing of outputs 12 and 13 then if the 4 button is pressed the circulation pump is also activated 2 Outputs 14 to 17 and 19 are only used in washer disinfectors with drying unit CD versions 3 DK Steam condenser functioning with heat exchanger principle DHK Steam and hot air condenser operating with spray valves 2 9 5 S 25 Machine Number Setting For service mode 2 access see Service Mode 2 Summary 070 4 3 Service Level S 25 Program Selector Switch Display Function Setting 1 o clock e
6. 4 4 1 Miele Descriptive Technical Documentation DTD no 62 7881 Service Heater Element Connection Conversion From 3 N AC 400 V To 230VAC Note German standard models only Warning With this connection variation the connection lead must be at least 3 x 0 01 in 3 x 4 mm The fuse rating should be 30A Fig 4 Holding Bracket x Service Panel Removal 022 4 2 x Toekick Removal 010 4 6 x Remove the holding bracket 080 Fig 4 Pos 2 after removing the retaining screws 080 Fig 4 Pos 1 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 080 11 Fig 5 Star Point Plug of 3 Heater Elements x Pull off the right plug neutral conductor 080 Fig 5 Pos 2 from the star point 080 Fig 5 Pos 1 and connect it onto the vacant left plug contact z Re install the holding bracket x Atthe main terminal block disconnect the lead L2 plug and fit it onto the neutral conductor connection N A vacant plug contact is directly behind the 2 plugs already installed there x Atthe main terminal block disconnect the lead L3 plug and fit it onto the plug contact L1 A vacant plug contact is directly behind the 2 plugs already installed there z After the conversion check the power consumption The power consumption of the heater element circuit connected in accordance
7. 55 C 1 min 60 s drainage 60 s drainage 9 5 L demineralized water 80 C 1 min 60 s drainage TA 1 99 C 25 min 99 C 25 min 99 C 25 min 9 5 L demineralized water 75 C 1 min 60 s drainage TA1 TA2 70 C 5 min 70 C 5 min Table 4 Program Summary G 7883 CD P 06 Part 2 9 5 L demineralized water 75 C 1 min 60 s drainage 70 C 5 min 9 5 L demineralized water 80 C 1 min 60 s drainage 99 C 25 min 70 C 5 min 65 C 5 min 55 C 35 min 1 The program blocks that appear in bold within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in I can also not be modified This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 072 5 2 2 Program Sequence Plans EGPL 081 For program sequence plans for G 7882 CD and G 7883 CD see 070 2 7 Software Index Versions Program Sequence Plans 2 3 Programming Mode Programming Levels E 01 to E 34 Programming Mode See 070 2 8 Programming Mode Programming Levels E 01 to E 34 2 4 Service Mode 2 Service Levels S 21 to S 27 See 070 2 9 Service Mode 2 Service Levels S 21 to S 27 18 09 2013 US_am This information should not be dup
8. E 28 Program Dependent Temperature Setting for Drying TA1 070 38 E 29 Program Dependent Setting of Temperature Holding Time tA1 in Drying Block TAI oc cctewses wee eee nee om acewd 070 39 E 30 Program Dependent Activation of 13th Wash Block Drying TR TA2 6 ie do ie ceeie ee dk mde dee e doe bce Sse means 070 39 E 31 Program Dependent Temperature Setting for Drying TA2 070 40 E 32 Program Dependent Setting of Temperature Holding Time tA2 in Drying Block TA2 ous sees ee ee tates eed came hen 070 40 E 33 Resetting Electronic sak wevee sean teak ew ds 070 40 E 34 Clock Setting From P 06 0 0c eee eee 070 41 Service Mode 2 Service Levels S 21 to S 27 070 41 S 21 Checking Operating Hours Filter Operating Hours and Printer Interface Activation RS 232 0 0 005 070 41 S 22 Setting Printer Interface RS 232 and Dispenser Pumps 070 42 S 23 Checking Outputs 1 to 11 2 2 0005 070 43 S 24 Checking Outputs 12 19 esi naana cree e wade edewe yes 070 43 S 25 Machine Number Setting 000 cee eeee 070 44 S 26 Special PUNCIIONS 0 6 2nencruwabadaeeatedenenadua 070 45 S 27 Program Lock Options From P03 cusccnseee ceed eee 070 46 Fault Indication Without Flashing or Lit FaultLEDs 070 47 General Information 3 si92 se edn orn San elbow no ae wale wee 070 47 Fault Indication With Flashing or Lit Fault LEDs 070 47 General
9. Flashing display Program at program selector switch setting 2 is locked 3 o clock to P 3to etc Constant display Program at program selector switch setting 11 can be started 11 o clock P2 Flashing display Program at program selector switch setting 11 is locked Table 50 Service Level S 27 1 Only programs that have been allocated to the electronic unit can be locked If a selected program setting is vacant is indicated in the middle segment This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 47 2 10 2 10 1 2 11 2 11 1 2 11 2 18 09 2013 US_am Fault Indication Without Flashing or Lit Fault LEDs General Information All faults registered by the electronic that do not involve water intake drainage or the dispenser systems are saved in a fault code memory and not indicated via any warning LEDs The last 3 detected faults are saved provided they are different The most recently registered fault code is only stored if a different fault code or no fault code is already saved This prevents the possibility of the same fault being recorded 3 times The fault memory can be deleted via service mode 2 see 070 Table 44 Fault Indication With Flashing or Lit Fault LEDs General Information If a fault is registered for which one of the 5 fault LEDs is
10. z f required press the W button again as necessary to advance to the desired programming level and make other modifications as desired The previously made modifications remain applicable If a dash is shown in the digital display the program position is vacant or the appropriate component is not activated not present or its parameters cannot be modified Note Parameters or functions can only be modified via the min C button The programming level is only displayed when the program selector switch is turned to the 12 o clock setting If W is pressed the electronic advances immediately to the next programming level without the appropriate display Save and quit yx Press the 6 button twice x Shut off the machine Note Each individual setting modification does not have to be saved separately After all desired modifications have been made they can be saved together 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 070 60 Miele Descriptive Technical Documentation DTD no 62 7881 4 4 Electronic Module EPGL 081 Removal Pull off the switch knob See 070 Fig 14 Pos 4 Remove the 6 screws securing the fascia panel to the door inner panel 4 across the top and 1 on each side Remove the fascia panel with electronic Remove the 6 screws securing the mounting bracket to the fascia panel Remove the mounting bracket fr
11. DOS 4 2B1 7 Plug 7 Contact 10 XOR Signal Contact 9 GND Plug 8 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 080 3 Contact 8 AD demineralized water GND Contact 7 AD demineralized water Signal Contact 6 KW cold water Signal Contact 5 KW cold water GND Plug 9 Contact 4 WW hot water GND Contact 3 DK WW steam condenser hot water Signal Contact 2 condensate pump M13 Contact 1 N Plug 10 solenoid valve steam condenser cold Contact 7 solenoid valve 1Y22 Contact 6 GND Plug 11 solenoid valve steam condenser cold Contact 5 solenoid valve 2Y22 Contact 4 GND Plug 12 CD models only Contact 3 TA EIN drying unit on Contact 2 TA Reg drying unit heating heater bank control load Contact 1 N Plug 13 Contact 11 TA GL drying unit heating heater bank base load for CD models Contact 10 N Contact 9 GND Contact 8 float switch acidic agent B8 6 DOS 3 Contact 7 dispenser pump acidic agent M9 3 DOS 3 Contact 6 N Contact 5 N Contact 4 N Contact 3 L1 voltage supply for EZL additional module via main switch S2 and door contact switch 1S4 Plug 14 external dispenser pump 18 09 2013 US_am This information should not be duplicate
12. Dispensing container empty Fill salt container with reactivation salt See fault code F23 Fill the dispensing container Dispenser pump not primed Prime the dispenser pump see 070 2 8 2 E 02 Dispenser Settings G 7882 CD and G 7883 CD only Although there is enough liquid media in the container of dispensing system DOS1 this fault code appears in the display such as after ventilating dispensing system DOS1 for liquid cleaning agents A new selection for ventilating DOS1 is not possible Temperature limiter F2 has cut out After ventilating the dispensing system wait a few minutes until the float of the flow meter check has fallen again If no dispensing check for liquid cleaning agents is required change program function E 02 from 91 to 90 dispensing check deactivation Pull off the plug from the reed contact and secure to the wiring harness using electrical tape Reset temperature limiter F2 See Resetting Temperature Limiter F2 Thermostat 030 4 2 If necessary replace the temperature limiter See Replacing Temperature Limiter F2 Thermostat 030 4 3 Heater elements do not heat up Heating level switch does not switch Check heater elements If necessary replace a faulty heater element see Heater Element Replacement 030 4 5 See Heating Level Switch Does Not Switch On 050 3 1 Voltage 6VDC from the electronic not present The heating level switch contr
13. Heater element 3 Water NTC temperature sensor Water NTC temperature check sensor Water NTC temperature sensor Air Main switch Door switch door state Door switch open door Transformer Dispenser system socket Terminal block Connector for heater elements Connector Drying unit connector Double solenoid WaterProof system Cold water Double solenoid WaterProof system Hot water Double solenoid WaterProof system Demineralized water Steam condenser solenoid Steam condenser solenoid Reactivation solenoid Liquid dispenser Powder detergent dispenser Release magnet Interference suppression filter Interference suppression capacitor This information should not be duplicated or passed on without Miele approval All rights reserved Descriptive Technical Documentation 010 1 DTD no 62 7881 Inner Cabinet 010 i This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation 010 2 DTD no 62 7881 1 Technical Data Washer disinfectors from the G 78xx series are of sub frame and panel construction The individual side panels can be removed without affecting the stability of the machine Stability is ensured by precisely fitted transverse struts This information should not be duplicated or passed on without Mie
14. Individual Fascia Panels Fig 1 G 7881 Fascia Panel Fig 2 G 7882 Fascia Panel Fig 3 G 7883 Fascia Panel Optical Indicators Fig 4 Optical Indicators Digital display Program function buttons Fault and monitoring indicator LEDs red Program sequence LEDs yellow Program selector switch with settings equivalent to a clock face akwoONndM S Softener reactivation AD Pre wash IN Main wash This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 3 3K Final rinse Wy Drying gt Finish 2 1 3 2 2 2 2 1 18 09 2013 US_am 4 ye Water intake drainage fault S Salt container empty i Neutralizing agent empty gt lt CHEM Rinse aid chemical disinfectant empty PO DOS Optical interface DOS dispenser module empty Table 2 Fault and Monitoring Indicator LEDs Digital Display The digital display can be used to show one of three current cleaning parameters the current suds temperature in C the current wash block or the elapsed time of the cleaning program in operation in minutes as desired During a cleaning program these parameters can be selected by pressing the top program function button as appropriate Electronic 1N1 Connections Electronic EP 081 with Relay Module EGL 011 5
15. Table 32 Program Level E 23 2 8 24 E 24 Program Dependent Activation of 11th Wash Block NS2 Final Rinse 2 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 24 Program Selector Switch Setting Display Function Depending on Cleaning Program Flashing display wash block 11 NS2 final rinse 2 not active Constant display dash at top wash block 11 NS2 final rinse 2 activated with KW cold water 1 o clock Constant display dash in middle wash block 11 NS2 final rinse 2 activated with WW hot water Constant display dash at bottom wash block 11 NS2 final rinse 2 activated with AD demineralized water As described for the 1 o clock setting but only applicable for the cleaning a OOGK program that can be started at the 2 o clock setting aaolouk As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 33 Program Level E 24 2 8 25 E 25 Program Dependent Temperature Setting T2 in Wash Block NS2 Final Rinse 2 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 25 Program Selector Switch Setting Function Depending on Cleaning Program Display Temperature setting in 1 C steps between 30 C and 93 C Some programs 70 C 1 o clock e g 55 As described for the 1 o clock setting
16. as per Parts CD L min 1 The standard WaterProof system hose can be replaced with a 14 8 foot 4 5 meter version 2 With a pressure of 7 3 to 21 8 pounds per square inch 0 5 to 1 5 bar the water intake time is automatically extended by up to 5 minutes Drain Pump Demineralized Water Power Max Head Max Flow Winding Type Voltage Rating Height Rate Protection E 1N AC 230 240 V Approx 2 6 gal min BE24B4 087 50 Hz BBVA 3 3 1m 10L min Integrated Table 2 Drain Pump Installed in Demineralized Water Intake This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 050 1 050 Drainage Sump Circulation Pump SS 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 050 2 DTD no 62 7881 1 Technical Data Max Flow Winding Type Voltage P e su Max Flow Rate Protection Drain 1N AC 200 min 4 2 gal min pump BE28B3 220 v 60Hz 16 L min ntegraigd Circulation MPE 11 1N AC 220V 106 gal min 400 Integrated pump 64 2 60Hz L min Table 1 Pump Data as per Parts CD This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descri
17. but only applicable for the cleaning 2 o clock program that can be started at the 2 o clock setting 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 38 DTD no 62 7881 Program Level E 25 Program Selector Switch Setting Display Function Depending on Cleaning Program As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting 3 o clock Table 34 Program Level E 25 2 8 26 E 26 Program Dependent Setting of Temperature Holding Time t2 in Wash Block NS2 Final Rinse 2 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 26 Program Selector Displa Switch Setting p ay 1 o clock e g 10 As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting Function Depending on Cleaning Program Setting the exposure time t2 in temperature step T2 in 1 min steps between 1 min and 15 min 2 o clock As described for the 1 o clock setting but only applicable for the cleaning 3 o clock program that can be started at the 3 o clock setting Table 35 Program Level E 26 2 8 27 E 27 Program Dependent Activation of 12th Wash Block Drying TA1 G 7882 CD G 7883 CD For pr
18. 00 99 2000 2099 4 o clock Hour setting 00 23 5 o clock Minute setting 00 55 Table 43 Program Level E 34 Display Service Mode 2 Service Levels S 21 to S 27 S 21 Checking Operating Hours Filter Operating Hours and Printer Interface Activation RS 232 For service mode 2 access see Service Mode 2 Summary 070 4 3 Service Level S 21 ARANE Display Function 1 o clock tole ae Sate a te Service Mode 2 Summary 070 4 3 zadok aig tea 1000 h B 3 odock Operating mia in h e g _ This information should not be duplicated or passed on without Miele approval All rights reserved 070 42 Miele Descriptive Technical Documentation DTD no 62 7881 Service Level S 21 Program Selector Switch Setting Display Function 40 Serial printer interface not available 41 Serial printer interface activated 4 o clock Serial printer interface activated and test printout In order to receive a printout 42 immediately after entry press the Start button twice save i Coarse filter operating mocok hours in h e g 250 Fine filter operating hours in _ 6 o clock h e g 500 Coarse filter operating hours _ rece with reset e g 010 i Fine filter operating hours CaS BOCES with reset e g 210 Table 44 Service Level S 21 1 Only periods of cleaning program operation are registered and added together 2 The filter life figures
19. 050 Fig 1 Pos 8 acts to stop the water flow by closing the WPS solenoid valves Y1 Y12 and or Y20 resulting in fault code F 26 070 Table 51 At the same time the drain pump is activated to remove the wash water from the cabinet The drain pump demand is greater than the incoming water flow rate This also applies when one of the solenoid valves does not close correctly and supply water flows constantly into the cabinet When water flows out of the cabinet overflow into the drip pan float switch B8 3 will act to switch the water supply off and the drain pump on Because the leaked water in the drip pan cannot be removed automatically the machine will remain blocked until the water has been cleared Warning The WaterProof System only operates with the door closed and the machine turned on Heater Level Switch B1 10 The heater level switch 050 Fig 1 Pos 3 is connected directly to the circulation pump 050 Fig 1 Pos 3 and registers the water pressure when the pump is operating When the pump is running and sufficient water is present level switch changeover contact B1 10 closes and the electronic then activates the heater relay during the appropriate program segments Overflow Level Switch B1 1 As a safety measure to prevent overflows overflow level switch B1 1 050 Fig 1 Pos 6 is linked to the Live 1 connection to the WaterProof system valves Y1 Y12 and Y20 If the cabinet is full the overflow level switch a
20. 1 are visible through the holes in the basket guide x Remove the screws x Remove the basket guide Fig 4 Basket Guide Stopper 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 010 8 Miele Descriptive Technical Documentation DTD no 62 7881 Fig 5 Stopper Removal e he Oe Open the left holder tag as indicated by the arrow see 010 Fig 4 Pos 1 Pull the end stop out to remove See 010 Fig 5 Pos 1 Open the right holder tag as indicated by the arrow See 010 Fig 5 Pos 2 Remove the old support rollers Install new support rollers in the basket guide Screw the basket guide with new rollers back into place 4 3 Door Seal Replacement Fig 6 Door Seal Install Guide Ws P P P 3 Open the door Remove the old seal Clean the groove around the cabinet Press an appropriate sealing compound into the corners of the groove Install the new seal in accordance with 010 Fig 6 First press the middle of the new seal into the groove below the locking plate 010 Fig 6 Pos 1 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 010 9 4 4 4 5 18 09 2013 US_am yx Then press the seal into the corners 010 Fig 6 Pos 2 The seal lip should point inwards x Then working towards the mid
21. 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 041 15 Remedy x Check the reed switch for correct operation and seating x Check the reed switch connections and plugs z f necessary replace the reed switch see Reed Switch Supply Water Flow Meter Replacement 041 4 2 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 041 16 DTD no 62 7881 4 Service 4 1 Reed Switch B8 2 Salt Container Float Switch Replacement x Service Panel Removal 022 4 2 yx Disconnect the plug connection from the reed switch yx Use needlenose pliers to remove the circuit board PCB with reed switch from the salt container x Slide the PCB with the new reed switch into the holder until it clips into position x Reconnect the plug connection 4 2 Reed Switch Supply Water Flow Meter Replacement x Service Panel Removal 022 4 2 Note The flow meter is behind temperature limiter F2 x Disconnect the plug connection from the reed switch yx Use needlenose pliers to remove the circuit board PCB with reed switch from the flow meter x Slide the PCB with the new reed switch into the holder until it clips in position x Reconnect the plug connection This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descri
22. 2 4 Filter System and pumps it to the spray arms Before each water intake the circulation pump is checked via a start routine There are up to 3 start attempts each lasts about 2 to 3 seconds with different voltages If the speed sensor still does not register any rotation after the third attempt the WPS valve is not opened and fault code F 08 070 Table 51 is displayed Speed Sensor B3 9 Gentle Start of Circulation Pump The circulation pump is equipped with a speed sensor 050 Fig 1 Pos 5 that continually monitors the pump speed and sends appropriate signals 8 pulses per revolution to the electronic Here these signals are evaluated and the circulation pump speed is adjusted as necessary to achieve the desired speed reduced full speed Pulse measurements at the speed sensor are not expected to be made An open Circuit in one of the sensor connections or a blocked circulation pump will cause fault code F 08 070 Table 51 to be displayed This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 050 5 2 6 2 6 1 2 6 2 2 6 3 18 09 2013 US_am Level Switches Float Switch B8 3 lf a water intake hose should leak the leaking water flows along the outer hose sleeve to the drip pan in the bottom of the machine When a certain quantity of water has collected in the drip pan float switch B8 3
23. 2 9 4 S 24 Checking Outputs 12 19 z If no voltage is present check the voltage supply for EZL 081 via main switch S2 and door contact switch 1S4 at plug 13 contact 3 L1 and 4 N z If voltage is present replace the electronic see Electronic Module EZL 081 Removal 070 4 5 3 2 Suds Warm Up Too Slowly Wash Cycles Take Longer to Heat Water Cause Heater element defective Remedy x Check the heater elements for continuity see Checking the Heater Element 030 4 1 x Replace the faulty heater element see Heater Element Replacement 030 4 5 Cause Heater relay 2K1 1 or 1K1 1 do not switch Remedy x Check solenoid voltage 6VDC x Check plug connections x Check solenoid for continuity x Check contacts for continuity This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 080 9 3 3 Load Does Not Dry Cause Heater relay 1K1 1 does not switch Remedy x See also Suds Warm Up Too Slowly Wash Cycles Take Longer to Heat Water 080 3 2 Cause Heater element R1 defective Remedy x Check heater element R1 for continuity see Checking the Heater Element 030 4 1 z f necessary replace the heater element see Heater Element Replacement 030 4 5 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 080 10
24. 20 s after start of water intake step Table 51 Fault Codes The water drainage check 20 s after the start of the water intake step is carried out by checking the heater pressure monitor HDW With a high water supply pressure and a high opening tolerance of the inlet valves too much water may flow into the machine The heater pressure monitor switches too early From machine no 18131352 a different heater pr been installed Replace the existing heater pr the new heater pressure monitor essure monitor 2400 700 has essure monitor 1500 700 with 1 This is actually not a fault but rather an indication of an empty dispensing system Program selection is blocked Program start with a positive fill level indication is not allowed A float switch for flow control B8 was not installed in the G 7881 to G 7883 series machines 2 The Container DOS1 Fill Level and Check Flow Meter sensors are switched in parallel electrically Depending on the program sequence is the input signal for the Fill DOS Container message before program start or as flow meter check during a drain program from the electronic module interpreted When ventilating the dispensing system the sensor of the dispenser check gives a signal to the electronic as soon as liquid media flows through the flow meter check Depending on the viscosity of the medium there will be a period of time until the float in the sensor of the
25. 3 2 1 Steam Condenser Function n eee es anaana 062 3 2 2 Water Intake soi cise wie aie ek ee ded wd rte Anat Soe eden aed oh ad en 062 3 2 3 DraMa eenen e dur tGwate he buwee ews EE 062 3 4 DONVICE 2 664 uoe5ddagceoaseehesGuqueseceevesges uae 062 4 4 1 DOS 60 30 Pump Removal 2 0002 ce eee eee 062 4 063 Steam Condenser 1 Technical Data 0 c eee eee 063 1 2 PUNCHOM ctcicas ctatestetreine ihs tees aiaa eed 063 2 2 1 Overflow Level Switch B1 2 0 0 0 ee 063 2 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 4 DTD no 62 7881 070 Fascia Panel Electronic 2 FUNCHON seeren inia see scenes oe eee nent 070 2 2 1 Fasia Panels sena wiiuaa anah eme aE ai a h e a e es twee io 070 2 2 1 1 Individual Fascia PanelS 0 208c ees nee ch ene eed eae we 070 2 2 1 2 Optical Indicators s erste ee cevew bare teuswese ees 070 2 2 0 Digtal DisSplayorss seipie rrs us oi de deme ceed moe eee eE 070 3 2 2 Electronic 1N1 Connections 02020e ee eee 070 3 2 2 1 Electronic EP 081 with Relay Module EGL011 070 3 2 3 Wash Block COGGS 2232aloLecouetee cadhboe tioned teee 070 4 2 4 Special Features of Infection Protection Programs 070 5 2 5 EGPL 081 Programming cc ccccecneneeorteeneatehucadesd 070 5 2 5 1 General Programming Information n senasa naunan 070 5 2 5 2
26. 4 1 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 Miele Descriptive Technical Documentation 070 31 Program Level E 11 Progr am z Display Function Depending on Cleaning Program Switch Setting 4 Flashing display wash block 4 HR2 main wash 2 not active j Constant display dash at top wash block 4 HR2 main wash 2 activated with KW cold water 1 o clock Constant display dash in middle wash block 4 HR2 main wash 2 4 activated with WW hot water 4 Constant display dash at bottom wash block 4 HR2 main wash 2 activated with AD demineralized water 2 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 2 o clock setting 3 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 3 o clock setting etc Table 20 Program Level E 11 E 12 Program Dependent Temperature Setting T4 in Wash Block HR2 Main For programming mode access see Programming Mode Summary 070 4 1 Program Level E 12 Program Selector Switch Setting Display Function Depending on Cleaning Program Temperature setting in 1 C steps between 30 C and 93 C some programs 70 C As described for the 1 o clock setting but only applicable for t
27. Information 6 sive cnn dee deve devae ene eh datouwea dee 070 47 Intake Drain Fault LED nana 054 ceed eee ed dees eee cawe oex 070 47 Salt Fault Indicator LEDs scone cee cuseuwdameconesunuan nami 070 48 Paull REDO erene eredoen odpe nE Cece eas 070 49 Fault Code Summary cu cvececesdaiee cles chore csotasSen 070 49 So ee oe ee re ee ries eee ee teen mee 070 56 Programming Mode Summary 4 16 80 58baseeeseeee ve ees 070 56 Service Mode 1 Summary 2 0002 cece eee eee 070 57 Service Mode 2 Summary 2 000e cece eee eens 070 58 Electronic Module EPGL 081 Removal 070 60 Electronic Module EZL 081 Removal 070 61 PUSS REMOVAL asise xa menssa kemea ols Wa mea h Aba wl alee Ss 070 61 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 6 DTD no 62 7881 072 Fascia Panel Electronic 2 FUNCUON scone ue me pe e beeen eran a 072 1 2 1 Program SUMIMANCS ccc veeceneteeedetvne dees eE E Lets le 072 1 2 1 1 Program Summary P 06 G7882CD 072 1 2 1 2 Program Summary P 06 G7883CD 072 2 2 2 Program Sequence Plans EGPL081 072 5 2 3 Programming Mode Programming Levels E 01 to E 34 Programming MCde a ccsmenteutestatvee een heared eae 072 5 2 4 Service Mode 2 Service Levels S 21 toS 27 072 5 080 Electrical Installa
28. Program Dependent Rated Water Quantity Plus Additional Water For programming mode access see Programming Mode Summary 070 4 1 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 070 28 Miele Descriptive Technical Documentation DTD no 62 7881 Program Level E 05 Progr am Select Function Depending on Cleaning or Display Program Switch Setting Rated water quantity in accordance with 0 0 program sequence plan Rated water quantity plus 0 5 L 3 L in i 0 5 3 0 0 5 L steps o clock For cleaning programs anesthetics 5 5A SCAN A B C 5 5 L water more than in normal programs 5 5A 8 5A Plus 0 5 L 8 5 Lin 0 5 L steps 2 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 2 o clock setting 3 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 3 o clock setting Table 14 Program Level E 05 2 8 6 E 06 Program Dependent Activation of 1st Wash Block VR1 Prewash 1 For programming mode access see Programming Mode Summary 070 4 1 Display Program Level E 06 Function Depending on Cleaning Program Flashing display wash block 1 VR1 pre wash 1 not active Constant display dash at top wash block 1 VR1 pre wash 1 activated with KW cold water Constant disp
29. a cooling plate that is separate from the steam that comes from the machine The water coming in displaces the water in the steam plate The water that is displaced is then brought into the sump via the water diverter to be used in the cycle The water that is brought in to the steam plate is by the cold water inlet valve only Drain The condensed steam goes to the condensate collector The water that collects there is then drained out of the condenser by the DOS G 60 pump that is draining the water into the machine drain hose This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 062 4 DTD no 62 7881 4 Service 4 1 DOS 60 30 Pump Removal x Remove the bottom pan z Disconnect the 2 hoses from the pump x Remove the 2 screws securing the pump s mounting bracket to the rear panel x Remove the pump with mounting bracket This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 063 1 063 Steam Condenser G 7882 CD G 7883 CD 1 Technical Data Fig 1 Steam Condenser CD Models r 2 3 4 5 6 Spray nozzle Steam condenser Drain outlet with non return valve Condenser overflow level switch Condenser drain pump Condenser solenoid valves N 18 09 2013 US_am This information should not be duplicated or
30. accordance with DVGW guidelines and have DVGW test certification They can therefore be connected directly to a water supply provided in accordance with DIN 1988 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 After the connection has been made and the water supply checked the on site shutoff valves should be closed again so that the valves and connection hoses are not under pressure For technical application reasons the appliance is supplied as standard for connection to cold water only The inlet hoses water inlet and steam condenser must only be connected to the cold water inlets See the installation manual for more information Large surface area filters are included with the machine for installing between the inlet and the inlet hose See the filter cleaning instructions in the operating manual The inlet hose must not be shortened or damaged in any way Waiter Connection US Models Only 2 3 Connection Hose length Flow Pressure Flow Rate On Site supplied Hot Min 10 Max 145 ian NAON cold psi 0 7 Nominal 25 psi 10 2 1 gal min 8 G 3 4 male 5 6 terminating in 1 psi 1 7 bar L min 3 4 female thread water bar bar Demin eralized Min 10 Max 145 Ta ee water psi 0 7 Nominal 25 psi 10 2 1 gal min 8 G 3 4 male 5 6 terminating in psi 1 7 bar L min 3 4 f
31. and check output 14 in service mode 070 2 9 4 S 24 Checking Outputs 12 19 z If voltage is still not present check the voltage supply for EZL 081 via main switch S2 and door contact switch 1S4 at plug 13 contact 3 L1 and 4 N Y If voltage is present remove the base insert see Replacing Electronic Components Under the Base Insert 096 4 3 x Check relay 1K1 096 Fig 1 Pos 1 contacts continuity solenoid etc yx Replace the relay if necessary Poor Drying Results Cause Jammed non return flap Remedy x Remove the air duct x Check that the spring loaded non return flap is not jammed It must open and close easily Cause Too little air throughput Remedy x See Drying Unit Fan Operates Too Slowly 096 3 3 or Air From Drying Unit Is Not Warm 096 3 4 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 096 8 DTD no 62 7881 4 Service 4 1 Fan Motor Removal x Removing the Drying Unit Container 095 4 3 x Remove the microfine filter See Section 5 29 x Loosen the clamps on the connection hose Figure 5 22 Item 3 and disconnect the hose x Remove the air duct screws see Figure 5 22 Item 1 x Remove the solid state relay screws see Figure 4 23 Item 4 x Remove the complete air and intake channel unit with motor from the base plate Figure 5 22 Item 2 Fig 3 Fan Motor Removal Prepar
32. and max cleaning temperature 194 F 90 C Set demineralized water intakes Always cold water instead of demineralized water Always hot water instead of 11 o clock o cIOC demineralized water All water intakes with demineralized water available as option with G 7881 Table 10 Program Level E 01 1 If the display flashes then the set water hardness level is not permitted for the wash block currently in operation Standard setting is 19 on machines supplied with water softener 2 Holding times in heating steps increased from 15 minutes to 25 minutes in programs with legally set cleaning parameters 3 Not programmable with the G 7881 and G 7882 as these do not have a hot water option 4 If this option is programmed the cold water line still has to be connected to either cold or DI water intake for the steam condenser 2 8 2 E 02 Dispenser Settings Priming ventilation of dispenser systems Dispenser time Dispensed concentration This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 18 09 2013 US_am Miele Descriptive Technical Documentation 070 23 Flow rate monitoring Delay start selection If no external dispenser system is connected to DOS 1 no concentration set for DOS 1 then with the selector switch set to the 1 o clock position the detergent dispenser flap can be opened by pr
33. be duplicated or passed on without Miele approval All rights reserved 070 36 2 8 21 2 8 22 2 8 23 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 E 21 Program Dependent Activation of 10th Wash Block NS1 Final Rinse 1 For programming mode access see Programming Mode Summary 070 4 1 Program Selector Switch Setting Program Level E 21 Display Function Depending on Cleaning Program Flashing display wash block 10 NS1 final rinse 1 not 10 active 10 Constant display dash at top wash block 10 NS1 final 0 rinse 1 activated with KW cold water Constant display dash in middle wash block 10 NS1 final 10 rinse 1 activated with WW hot water Constant display dash at bottom wash block 10 NS1 10_ final rinse 1 activated with AD demineralized water 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 30 Program Level E 21 E 22 Program Dependent Temperature Setting T5 in Wash Block NS1 Final Rinse 1 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 22 Program Sele
34. block 8 SP3 8 interim rinse 3 activated with AD demineralized water 2 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 28 Program Level E 19 E 20 Program Dependent Activation of 9th Wash Block SP4 Interim Rinse 4 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 20 Program Selector Switch Setting 1 o clock Display Function Depending on Cleaning Program Flashing display wash block 9 SP4 interim rinse 4 not active Constant display dash at top wash block 9 SP4 interim rinse 4 activated with KW cold water Constant display dash in middle wash block 9 SP4 interim rinse 4 activated with WW hot water Constant display dash at bottom wash block 9 SP4 interim rinse 4 activated with AD demineralized water As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 29 Program Level E 20 18 09 2013 US_am This information should not
35. but only applicable for the cleaning program that can be started at the 3 o clock setting Table 37 Program Level E 28 E 29 Program Dependent Setting of Temperature Holding Time tA1 in Drying Block TA1 G 7882 CD G 7883 CD For programming mode access see Programming Mode Summary 070 4 1 Program Level E 29 Program Selector Switch Setting Display Function Depending on Cleaning Program 1 o clock Setting the holding time tA1 in temperature step TA1 in 1 e g 10 min steps between 1 min and 99 min As described for the 1 o clock setting but only applicable for the cleaning ZDENEK program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 38 Program Level E 29 E 30 Program Dependent Activation of 13th Wash Block Drying TR TA2 For programming mode access see Programming Mode Summary 070 4 1 Program Selector Program Level E 30 Switch Setting Display Function Depending on Cleaning Program 1 Flashing display wash block 13 TR TA2 drying not 3 active 1 o clock Constant display wash block 13 TR TA2 drying 13 activated drying block TA2 only with TA drying unit and TR only without TA 2 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be start
36. g 1 Last digit of machine number 0 9 2 o clock e g 2 Next to last digit of machine number 0 9 3 o clock 4 o clock etc 7 o clock e g 7 Second digit of machine number 0 9 8 o clock e g 8 First digit of machine number 0 9 9 o clock Vacant 10 o clock Vacant This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 45 Service Level S 25 Program Selector Switch Display Function Setting 00 Machine number deleted 11 o clock PP Machine number programmed Table 48 Service Level S 25 Note The set machine number is recorded in a printout via the serial interface 2 9 6 S 26 Special Functions For service mode 2 access see Service Mode 2 Summary 070 4 3 From P 05 Program interruption possible From P 05 Display for machines without steam condenser DHK display only for machines with pulsed heating Dispensing relay monitoring Service Level S 26 Program Selector Switch Display Function Setting Constant display Programming mode accessible 1 o clock PE Flashing display Programming mode blocked Flashing display Service mode 2 access more difficult Program cancellation is allowed at any time 20 during a cleaning programmed by selecting 2 o clock STOP 2 No program canc
37. given by the factory can only be displayed or modified if a drying unit is installed CD models 3 The display of current filter life figures and resetting of figures to those given by the factory is only possible if a drying unit is installed CD models 4 Interface data can only be set if an activated interface exists 2 9 2 S 22 Setting Printer Interface RS 232 and Dispenser Pumps For service mode 2 access see Service Mode 2 Summary 070 4 3 Service Level S 22 ee pent Display Function 10 Selected language German 11 Selected language English 1 o clock 12 Selected language Italian 13 Selected language French 14 Selected language Spanish 20 Paper length 2 inches New label after 2 inches 21 Paper length 4 inches New label after 4 inches 2 o clock 22 Paper length 6 inches New label after 6 inches 23 DIN A4 page printout 24 Endless printout with 4 blank lines at end of report e g 04 Day setting 01 31 eg 02 Month setting 01 12 5 o clock e g 01 Year setting 01 99 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 Miele Descriptive Technical Documentation 070 43 Service Level S 22 Program Selector Switch Setting Display Function e g 11 Hour setting 01 23 e g 45 Minute setting 01 59 e g 108 Capacity DOS dispenser pump 1 range 10 150 m
38. h 096 8 4 1 Fan Motor Removal cicueteteicerauaiatecekevecwaiets 096 8 4 2 Relay Removal ress ci snesersspens mens tpat iak oh aa e 096 9 4 3 Replacing Electronic Components Under the Base Insert 096 9 4 4 Removing Heater Bank R16 from the Drying Unit 096 10 4 5 Replacing Heater Bank Thermostat F2 096 12 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 A 1 A 1 18 09 2013 US_am Warning and Safety Instructions General Information Danger The machine should not be installed or operated in any area where there is a risk of explosion or possibility of freezing conditions The operator is responsible for ensuring that all containers are clearly marked with suitable warnings when detergents and disinfectants are transferred from large containers into smaller ones for use at the installation site The warnings and instructions on detergent and disinfectant containers must be followed closely These chemicals may be corrosive and can cause irritation Protective gloves and goggles must be worn Organic solvents should never be used because there may be a risk of explosion in certain conditions Inhalation of powder detergents must be avoided If detergents are swallowed or inhaled they may cause burning in the mouth and throat and may even inhibit breathing If the mac
39. if necessary 3 4 Air From Drying Unit Is Not Warm Symptom Heater bank in drying unit container inoperative Cause Thermostat has no continuity Remedy x Check thermostat for continuity with an ohmmeter see Replacing Heater Bank Thermostat F2 096 4 5 x Replace the thermostat if necessary Cause Heater bank defective Remedy z Check heater bank for continuity with an ohmmeter see Removing Heater Bank R16 from the Drying Unit 096 4 4 x Replace the heater bank if necessary Cause Relay 2K1 3 basic load not activated Remedy x f no voltage is present disconnect plug 13 and check output 14 in service mode 070 2 9 4 S 24 Checking Outputs 12 19 z If voltage is still not present check the voltage supply for EZL 081 via main switch S2 and door contact switch 1S4 at plug 13 contact 3 L1 and 4 N This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 096 7 3 5 3 6 18 09 2013 US_am Y If voltage is present remove the base insert see Replacing Electronic Components Under the Base Insert 096 4 3 x Check relay 2K1 3 096 Fig 1 Pos 6 contacts continuity solenoid etc yx Replace the relay if necessary Drying Temperature Not Reached Cause Relay K1 1 controlled load not activated Remedy x f no voltage is present disconnect plug 13
40. in service mode 1 from the step reached Shut off the machine The cleaning program is interrupted and when power is restored the program continues in service mode 1 from the step reached Turn the program selector switch to the 12 o clock setting The selected cleaning program is interrupted or the program currently selected but not started is canceled The electronic is still in service mode 1 A different program can now be selected and started Quit service mode 1 Turn the program selector switch to the 12 o clock setting and shut off the machine General Information Service Mode 2 Note Before making settings in service mode 2 the fault memory should be checked If service mode 2 is quit with saving then all entries in the fault memory are deleted Service mode 2 can be quit without saving any parameter changes that may have been made by interrupting the power supply in some way e g by opening the door Service mode 2 is divided into 6 or 7 service levels S 21 to S 26 or S 27 depending on model Printer interface data can only be modified or displayed if a This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 Miele Descriptive Technical Documentation 070 7 printer interface is present and activated When stepping back and forth through the various programming levels the active programming level is only disp
41. new diagnostic support file DUD A new diagnostic support file DUD for the Miele diagnostic utility MDU has been created for electronic module EGPL 081 P 07 ID 1290 2 7 2 Program Sequence Plans G 7882 G 7882 CD EGPL 081 CAD 05350373 03 Progranmablaufplan EGPLO8I 20 Blatt o1 von 01 G7881 67882 67882 CD is m Fig 6 Software Index P 03 Version 03 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Descriptive Technical Documentation 070 16 DTD no 62 7881 Schutzvermerk 1S0 16016 beachten Copyright reserved 67881 67882 67882 cD vassereintout E ku vessereinieut E AD HE bose Desintekt TA Grundlast TA Regelung Lurt Heizen 3 i S rion Programmablaut i z m a of eevee je He a E a i 5 E gn Eset z ii arri s srasmwuenua sre barane pa otie Lms paos CAD 05358972 002 Progrannablaufplan EGPLOBI a Bene Blatt von 67881 G78B2 67882 CD at sie int Toren Fig 7 Software Index P 04 P 05 Version 02 Schutzvermerk 1S0 16016 beachten Copyright reserved 67881 67882 67882 CD HE Dost Desinrekt 0053 Neutral is TA Grundiast TA Regetung Luft Heizen fg ile glalej EE z E rurwtion Progranmab lauf H ee Mo 1 1s o erin 2 2 es es ee a Vehischalterposi tionen weh bere Programme 12 rete tees is a n s cao 05358973 003 Progranmablaufpl
42. on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 022 7 4 6 4 7 18 09 2013 US_am Spring Mechanism Removal a Removing the Lid 022 4 3 Remove the right and left side panels see Side Panel Removal 010 4 1 Remove the right and left springs see Spring Replacement Right Left 022 4 4 Unclip the clamp above the spring mechanism Remove the spring mechanism Spring Adjustment Pa Open the door Note The spring adjustment screw is located in the top front edge of the machine cabinet to the left D e e aa Use a Phillips head screwdriver to adjust the screw Clockwise tighten Counterclockwise loosen Adjust the door when it is open at an angle of 45 so that it will remain stationary in this and any other position This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 030 1 030 Spray System Heater 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 030 2 DTD no 62 7881 1 Technical Data Heater Elements Power Rating Voltage Use R1 2 2kW 230V Water and drying R2 and R3 2 2kW each 230V Water only Table 1 Heater El
43. open and here the spring closes the pressure plate before the pressure can disperse Now the valves in the double solenoid valve cannot open against this high pressure and water cannot flow into the machine This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 2 3 18 09 2013 US_am Miele Descriptive Technical Documentation 041 5 Note Miele washer disinfectors are approved by the German water authority shown by the DVGW certification Shutoff valves with spring loaded valve plates are therefore not required and can if necessary be replaced with non spring loaded versions Water Paths Fig 3 Water Paths 24 Inch Machine with the Maximum Number of Options OONDOARWND a ss ss ss sk sk ek OONDOARWNY O Non return device Softener reactivation reservoir Cabinet Water intake Soft water from softener Flow meter Water inlet valve Demineralized water Water inlet valve Hot or cold water Non return valve Water softener Soft water outlet Water softener Supply water intake Salt container intake Salt container Water inlet valve Cold water Condensate collector Condensate drain pump Heat exchanger plate Steam intake Steam condenser Reactivation valve This information should not be duplicated or passed on without Miele approval All rights reserved 041 6 Miele Descript
44. see Programming Mode Summary 070 4 1 Program Selector Switch Setting Program Level E 32 Display Function Depending on Cleaning Program 1 o clock Setting the holding time tA2 in temperature step TA2 in 1 e g 10 min steps between 1 min and 95 min 2 o clock 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 41 Program Level E 32 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 41 2 8 33 2 8 34 2 9 2 9 1 18 09 2013 US_am E 33 Resetting Electronic For programming mode access see Programming Mode Summary 070 4 1 Program Level E 33 Program Selector Switch Setting Display Function Depending on Cleaning Program 00 Unprogrammed electronic Cannot be modified Immaterial pp With programmed electronic Can be reset to 00 or back to Table 42 Program Level E 33 E 34 Clock Setting From P 06 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 34 Program Selector Switch Seiting 1 o clock e g 04 Day setting 01 31 2 o clock e g 09 Month setting 01 12 3 o clock e g 01 Year setting
45. that electrical connections are not pulled across sharp edges or have their insulation otherwise damaged This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 096 11 4 4 18 09 2013 US_am Removing Heater Bank R16 from the Drying Unit Fig 7 Heater Bank with Thermostat 1 Base plate 6 Temperature limiter F2 2 Cable grommet 7 Heater bank seal 3 Heater bank base 8 Heater bank housing 4 Heater bank holder 9 Connection hose 5 Heater bank 1 3R16 a Removing the Drying Unit Container 095 4 3 Remove the connection hose See Figure 5 24 Item 9 Remove the heater bank base screws Figure 5 24 Item 3 from under the base plate Figure 5 24 Item 1 Remove the 4 screws from the heater bank housing See Figure 5 24 Item 8 Remove the heater bank housing Remove the two side screws Figure 5 24 Item 4 from the heater bank Figure 5 24 Item 5 Disconnect the connection plug Reassemble by following these instructions in reverse order This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 096 12 DTD no 62 7881 Note When connecting the new heater bank ensure that connections and bridges are not interchanged When connecting the heater bank to its holder check that the ceramic wa
46. the new dispensing nozzles mandatory for efficient dispensing function with the thinner hose The old seals must not be reused yx Replace the old dispensing hose on the pressure side of the dispensing pump with the new thinner hose shortened to the length of the old hose The Y piece sits directly behind the pump Warning For prefabricated Y pieces each hose connection has a different diameter This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 092 3 After installing the new hoses access the DOS fill parameter in the programming menu and reduce the fill amount to 35 millimeters since the new hoses are significantly thinner than the old ones 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 093 1 093 Dispenser Pump Container G 7882 CD G 7883 CD 4 Service 4 1 Removing the Drawer with Drip Tray Fig 1 Drip Tray with Holding Bracket 2 3 x Removing the Drying Unit Container 095 4 3 Holding bracket Drawer guides Drip tray x Loosen the retaining clips for connection cables and hoses 4 2 DOS 60 and or DOS 10 Dispenser Pump Removal x Remove the drawer see Removing the Drawer with Drip Tray 093 4 1 x Remove the three r
47. water is approximately 3 to 8 percent Note After softener reactivation the reservoir is filled again by the time the third water intake has taken place This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 041 9 2 6 2 6 1 2 6 2 18 09 2013 US_am The majority of the water blocked by the ball valve at the water reservoir inlet flows via the water channel 041 Fig 6 Pos 3 downwards to the water diverter outlet 041 Fig 6 Pos 13 and then to the water softener 041 Fig 3 Pos 10 After passing through the water softener the now soft water flows via the soft water intake 041 Fig 6 Pos 10 back into the water diverter It then flows into the cabinet via the water intake 041 Fig 3 Pos 4 into the cabinet Cabinet ventilation is ensured via the opening 041 Fig 6 Pos 9 If the washer disinfector is connected to a demineralized water supply this does not pass through the softener instead it flows via the water diverter intake 041 Fig 6 Pos 11 directly into the cabinet A dedicated flow meter 2B3 4 monitors the quantity taken in Water Softener Reactivation Softener Block Fig 7 Water Softener with Additional Electrical Components Salt container reed switch B8 2 Float with cap in salt container Activates reed switch B8 2 Salt container Soft water e
48. with 080 Fig 3 must not greatly exceed 6 kilowatts 4 2 Heater Relay Removal x Service Panel Removal 022 4 2 x Toekick Removal 010 4 6 x Remove the 3 screws securing the retaining bracket 080 Fig 4 Pos 1 and 2 x Remove the screws securing the appropriate relay see 080 Fig 6 Pos 1 18 09 2013 US_am Slide the relay out of the mounting bracket to remove This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 080 12 DTD no 62 7881 Fig 6 Relay Screws Warning Take care to connect relays correctly when re installing This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 091 1 091 DOS G60 Dispenser Module 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 091 2 1 Technical Data Miele Descriptive Technical Documentation DTD no 62 7881 Fig 1 Drilling Dimensions Millimeters DOS G 60 Dispenser Module DOS G 60 Dispenser Module Dimensions L x W x H 9 2 x 4 2 x 4 6 234 x 107 x 118 mm Weight Test certificate 5 1 Ibs 2 3 kg Splash proof IP X1 Table 1 Dimensi
49. x Use a different detergent or rinse aid Premature Failure of Circulation Dispenser or Drain Pump Symptom After a short period of operation the pumps listed leak and seals swell up Cause Possible dispensing of rinsing agent in the final rinse in order to lubricate metal joints in the items being processed If the rinsing agent contains paraffin oils the lifetime of components with a sealing function is reduced Remedy Avoid using rinsing agents that contain paraffin oils yx Use a Miele approved rinsing agent x Avoid automatic lubrication i e do not dispense such agents in the machine a As an alternative lubrication of processed items should be carried out manually with an aerosol after the load has been removed from the machine This information should not be duplicated or passed on without Miele approval All rights reserved 050 8 3 3 Miele Descriptive Technical Documentation DTD no 62 7881 Note To protect seals do not use disinfecting alkaline detergents with a high proportion of active chlorine at temperatures above 176 F 80 C Circulation Pump Does Not Start Cause Circulation pump motor winding too hot and the winding protection device 1F3 has tripped it resets automatically after about 10 minutes Foreign objects may be blocking the pump Remedy x Check the circulation pump for correct operation see 070 2 9 3 S 23 Checking Outputs 1 to 11 x Check the circulation p
50. 1 4 2 DOS 60 and or DOS 10 Dispenser Pump Removal 093 1 oe Unit TA Container PUA CHO es eeaeee na e Or Rede Riba gee eed 095 1 i Drying Unit Air Fans 6 0 tcrerusrgcdserhcetenduskdee dea 095 1 2 2 FIEF S ceca usarien as e iaie aa aeaa a aa a Danda ea tears of 095 1 2 3 Setting the Fan Speed Air Throughput 095 2 4 DEVICE noun hagetupsecnnvemscincheauversusuneyebas 095 3 4 1 Coarse Filter Replacement 20000 00 eee 095 3 4 2 Removing Potentiometer 1R32 nnaaaanaa aeaaeae 095 4 4 3 Removing the Drying Unit Container 095 4 4 4 Microfine Filter Replacement 2 2 0 02 eee 095 5 Drying Unit Electrical Details 1 Technical Data ccc ctvctederecsaidsniaseheenpasecces 096 1 2 Function ce uctedsedabsweetantaacesaveneda Gua 096 2 2 1 Fatt Motor M2 2icicc cece tote eeote ede weaba cece sad duses 096 2 2 2 Fan and Heater Bank Control a na anaana unana 096 2 3 Fault Repair nananana aaaea 096 4 3 1 Drying Unit Fan and Heater Bank Inoperative 096 4 3 2 Drying Unit Fan Does Not Start 202000000 096 5 3 3 Drying Unit Fan Operates Too Slowly 2 0 5 096 6 3 4 Air From Drying Unit Is Not Wattles sceccs caceeiereedes ene 096 6 3 5 Drying Temperature Not Reached 20 0005 096 7 3 6 Poor Drying AGSUNS s iss cvsa sa ses miimi ae nana EE i a a a 096 7 4 DONVICG Gaius eheee ennert E E E Ea PREN Ea
51. 1 Printer module EZI 040 Heater element 1 Water drying Heater element 2 Water Heater element 3 Water NTC temperature sensor Water NTC temperature check sensor Water NTC temperature sensor Air This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 S2 1S4 254 Ti 1X1 2 2X1 2 X3 1 X5 X5 2 Y1 Y12 Y20 1Y22 2Y22 Y38 1Y50 2Y50 Y51 Y53 Z1 Z2 18 09 2013 US_am Miele Descriptive Technical Documentation D 5 Main switch Door switch door state Door switch open door Transformer Dispenser system socket Dispenser system socket Terminal block Connector Drying unit connector Double solenoid WaterProof system Cold water Double solenoid WaterProof system Hot water Double solenoid WaterProof system Demineralized water Steam condenser solenoid Steam condenser solenoid Reactivation solenoid Liquid dispenser Liquid dispenser Powder detergent dispenser Release magnet Interference suppression filter Interference suppression capacitor This information should not be duplicated or passed on without Miele approval All rights reserved G 7882 CD Miele Descriptive Technical Documentation DTD no 62 7881 Components in base and door Schutzvernert K 1S0 16016 beachten Copyright reserved 2R30
52. 3 Flow rate monitoring of DOS 2 and DOS 3 active 110 Flow rate monitoring of DOS 4 not active Flow rate monitoring of DOS 4 active Table 11 Program Level E 02 1 Only with dispenser pump installed If no external dispenser system is installed the detergent dispenser flap solenoid in the door is activated for 90 seconds and the flap opens 2 Only for programs with dispenser pump installed 3 Only with dispenser pump installed and set concentration Only selectable when DOS 4 can be used G 7882 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 24 DTD no 62 7881 2 8 3 E 03 Dispensing Individual wash blocks with without dispensing For programming mode access see Programming Mode Summary 070 4 1 Program Level E 03 Program Selector Switch Display Function Setting 10 Without dispensing in wash block 2 VR2 pre wash 2 With DOS 1 dispensing in wash block 2 VR2 pre wash 11 2 direct With DOS 1 dispensing in wash block 2 VR2 pre wash 12 2 from 40 C 13 With DOS 3 dispensing in wash block 2 VR2 pre wash 1 o clock 2 direct With DOS 3 dispensing in wash block 2 VR2 pre wash 14 2 from 40 C With DOS 4 dispensing in wash block 2 VR2 pre wash 15 2 direct With DOS 4 dispensing in wash block 2 VR2 pre wash 16 2 from 40 C 20 Without dispensing
53. 5 bar With a static water pressure above 145 pounds per square inch 10 bar a pressure reducing valve must be installed The intake filter must be installed between the on site supply and the intake hose Warning In models with a steam condenser the cold water intake hose must not be connected to hot water 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 041 4 DTD no 62 7881 2 2 Connection to a Shutoff Valve with Spring Loaded Valve S y BSS 58 w ti sc 7 N Fig 2 Shutoff Valve with WaterProof Valve Correct function If the on site shutoff valve contains a spring loaded valve 041 Fig 2 Pos 2 then even if the valve is opened the spring can hold the valve plate closed if the counter pressure at the valve exit 041 Fig 2 Pos 4 is the same as that of the supply When both valves in the WaterProof system open the supply pressure can open the valve plate 041 Fig 2 Pos 2 against the spring pressure and supply water can flow into the machine Faulty function If e g a mixer tap located above the shutoff valve 041 Fig 2 Pos 1 is closed very quickly a short high pressure pulse pressure hammer develops in the water supply and is exerted in all directions This pressure also develops in the chamber 041 Fig 2 Pos 3 if the shutoff valve is
54. 5 has been reached Table 12 Program Level E 03 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 27 2 8 4 E 04 Special Functions Various display functions With without residual water Machine system lock Program sequence modifications For programming mode access see Programming Mode Summary 070 4 1 Program Level E 04 Program Selector Switch Setting Display Function DHK steam condenser pause time in 1 min steps from 0 to 15 min Without buzzer Program end indicator Fault indicator Fault and program end indicator Sampling indicator Program end and sampling indicator Fault and sampling indicator Indication of all states program end faults sampling Without residual water in the machine model dependent With 4 L residual water in the machine model dependent No program sequence modification 30 s pause before last drain cycle sampling Machine locked during drying Machine can be opened during drying Coarse filter operating hours If 000 is saved the operating hours figure is deleted Fine filter operating hours If 000 is saved the operating hours figure is deleted Table 13 Program Level E 04 1 Only machines with drying unit and steam condenser CD version 2 8 5 E 05
55. 881 B 18 09 2013 US_am Modification History When 06 03 2009 03 12 2008 06 03 2008 28 08 2007 21 05 2007 17 04 2007 30 11 2005 11 06 2002 10 12 2001 05 11 2001 15 10 2001 12 10 2001 04 06 2001 Who Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Reinhard Bremehr Miele Descriptive Technical Documentation What Version 9 Version 8 Version 7 Version 6 Version 5 Version 4 Version 3 B 1 Entire BTD completely revised Initial compilation This information should not be duplicated or passed on without Miele approval All rights reserved DTD no 62 7881 C 18 09 2013 US_am Miele Descriptive Technical Documentation C 1 Technical Data These washer disinfectors are supplied as free standing models with lids The standard built in depth is 23 6 inches 600 millimeters The machine connections are in the back but utility connections should be made from the side Connections for the connection of a Miele DOS module two DOS modules for the G 7882 are provided at the back of the appliance The DOS 10 30 dispenser is installed as standard If the machine is to be installed under a countertop an additional cover plate is required if the countertop is not sealed against water Machine Data for G 7881 G 7882 G 7883 Height wi
56. 9 2 6 1 Softener Block 02 2 2 eee eee 041 9 2 6 2 Softener Reactivation Reactivation Cycles 041 9 2 6 3 Water Hardness Conversion Chart 0 0e00ee 041 12 24 FIOW Meter case ak aa mewn ede ew Rh le ae ee EN oS lle wm 041 13 3 Fault Rep if e siscenresnis chiteens erie epbieeki seakn 041 14 3 1 No Water Intake 0 0 0 eee eee 041 14 3 2 Minimum Maximum Number of Flow Meter Pulses Not APONGVEO 62545 Vis teed age ddind Paes eed EDES NE caw ee 041 14 4 DONVICE gap erctiae o cen eeen EE EE 041 16 4 1 Reed Switch B8 2 Salt Container Float Switch Replacement 041 16 4 2 Reed Switch Supply Water Flow Meter Replacement 041 16 4 3 Flow Meter Cold Supply Water Replacement 041 17 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 3 4 4 Water Diverter Removal ss ie cece kv dees dene be edhe 041 17 042 Demineralized Water Intake 1 Technical Data ivsei es cine ewe wed ad bind Woes wad ctowns 042 2 050 Drainage Sump Circulation Pump 1 Technical Data 00 c eee eee 050 2 2 PUNCHON 5 2 3520 bichevirdiehiniguanapstardgdounaeas 050 3 2 1 Sump and Associated Components n aeaaaee 050 3 2 2 Driana Ge reee a e E a hese Hot ae e s ee hee tae be 050 4 2 3 Drain Pump MGis cccite grec etteneglecenbeecepe phen
57. 9 5 L demineralized 15 L demineralized water water water water NS 2 DOS 2 T2 DOS 2 T2 DOS 2 T2 DOS 2 T2 75 C 3 min 75 C 3 min 93 C 5 min 83 C 10 min 60 s drainage 90 s drainage 60 s drainage 90 s drainage Table 5 G 7882 P 06 Program Summary Part 1 1 The program blocks that appear in bold within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in IL can also not be modified 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 8 DTD no 62 7881 Program 1 Block G 7882 Wash Programs CHEM 60 C 5 min COMPICHEM A customisable vario TD NR UNIVERSAL 60 C 5 min 10 L cold water 10 L cold water VR 1 1 min 1 min 60 s drainage 60 s drainage 10 L cold water 1 min 1 min 60 s drainage 10 5 L cold water 10 5 L cold water DOS 1 40 C DOS 1 40 C 60 C 3 min 55 C 3 min 60 C 3 min 60 s drainage mooo 60 s drainage 10 5 L cold water DOS 1 40 C mA 7 55 C 5min B 60 s drainage 10 5 L cold water DOS 4 i i DOS 4 immediately H 60 C 5 min 60 s drainage CH DESIN immediately 60 C 5 min 60 s drainage
58. C Novo must be fitted with a dispenser relay control by the end of 2007 This is to be certain that continuous dispensing can be definitely avoided In order to ensure backwards compatibility with older controls service mode S 26 has been extended with function 5 Fault codes with EZQ 081 print texts of the serial interfaces The printed texts have been extended to include the dispenser relay control functions The following fault codes have been established which will only be evaluated with active dispenser relay control S 26 51 F 31 Dispenser relay control cannot be monitored or is defective dispenser relay control This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 Miele Descriptive Technical Documentation 070 15 F 32 Faulty activation dispenser relay on EGPL or EZL stuck dispensing relay F 33 Maximum permitted activation time exceeded dispensing time Control modifications corrections and extensions The automatic ventilation times stored in the electronic module have been adjusted for the internal dispenser pump DOS 3 When an electronic module is reset the dispenser control settings E 02 Functions 9 11 are no longer overwritten This means that now when an old electronic module is replaced with a new one and the flow control is deactivated at the same time this will not be reactivated after a reset Creation of
59. Circulation Pump Speed Sensor Removal a a 4 4 Tilt the machine onto its right side Remove the bottom pan Disconnect the sump hose in front of the circulation pump Disconnect all visible hoses from the pump one is connected to the heater pressure switch Disconnect the speed sensor wiring harness red yellow Disconnect the electrical connection from the circulation pump Remove the 8mm bolt securing the circulation pump to the machine rear panel Take the pump out and unclamp a third hose Take off the plastic bracket and take out the rubber gasket Remove the speed sensor magnet slides out of pump housing board is secured with a bolt to the pump housing 4 7 Heater Pressure Switch Removal s aa 18 09 2013 US_am Tilt the machine onto its right side Remove the bottom pan Disconnect the sump hose in front of the circulation pump Disconnect all visible hoses from the pump one is connected to the heater pressure switch Unclamp the hose connecting the heater pressure switch to the circulation pump Take out the heater pressure switch This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 061 1 061 Air Vent Cabinet Ventilation G 7882 CD G 7883 CD 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserv
60. Descriptive Technical Documentation Model dependent DTD no 62 7881 Model s G 7881 G 7882 G 7882 CD G 7883 G 7883 CD This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 1 Contents General Information A Warning and Safety Instructions B Modification History C Technical Data D Layout of Electrical Components Function Groups 010 Inner Cabinet 1 Technical Data 02 ccc eee eee 010 2 2 PUNGHOMN verece oaeee wes E then secur EEE 010 3 2 1 Access for Measuring Sensors uuan annann 010 3 3 Fault Repair nananana aaaea 010 4 3 1 Whistling Noises From Door Seal u anaana anaana 010 4 3 2 Door Seal BUIGES gan on soa be nane 010 4 3 3 Door Cannot Be Locked sh cick gtaeesaGe sees aces eeakee 010 5 4 DEVICE cerpat ie en E EE E EER 010 6 4 1 Side Panel Removal soc n n n nannan nanan 010 6 4 2 Replacing the Support Rollers nnna anaana anaa 010 7 4 3 Door Seal Replacement 205 0000es eee ce ewe been 010 8 4 4 Bottom Door Seal Replacement 02 20005 010 9 4 5 Locking Plate Adjustment 2 ict cid cede atoaeee aw badd betas 010 9 4 6 ToekieKk Rem val ius kita sa emea ta eee ent e a Ea e 010 10 4 7 Connecting Strip acta etawcatandeeetee setae daame de 010 11 021 Door 2 PUNCUON 45 cacrecicdiee bu sere tears EE EEEE 021 2 2 1 Door Componen
61. Door switch door state Door switch open door Transformer Dispenser system socket Terminal block Connector for heater elements Connector Drying unit connector not shown Double solenoid WaterProof system Cold water Double solenoid WaterProof system Hot water Double solenoid WaterProof system Demineralized water Steam condenser solenoid not shown Steam condenser solenoid not shown Reactivation solenoid valve Liquid dispenser Powder detergent dispenser Release magnet Interference suppression filter Interference suppression capacitor This information should not be duplicated or passed on without Miele approval All rights reserved G 7882 Miele Descriptive Technical Documentation DTD no 62 7881 Components in base and door Layout 3 B1 1 B1 7 B1 10 1B3 4 2B3 4 B3 9 B8 B8 1 B8 2 Water intake level switch Detergent level level switch Heating level switch Flow meter Flow meter Speed sensor Float switch Rinse aid float switch Reactivation salt float switch Overflow float switch Acidic agent float switch Circulation pump capacitor Temperature limiter Winding protection Winding protection Heater relay water pulsed drying Heater relay water only Circulation pump Intake pump Drain pump Acidic agent dispenser pump Detergent dispenser pump Condensate pump Control module EGPL 081 Additional module EZL 031 08
62. E 34 Printer time date setting Table 4 Programming Levels This information should not be duplicated or passed on without Miele approval All rights reserved 070 6 2 5 3 2 5 4 Miele Descriptive Technical Documentation DTD no 62 7881 General Information Service Mode 1 Service mode 1 can be used to advance through the individual program steps of a selected program Steps should be advanced rapidly with a maximum of 2 seconds of pause If a step is not advanced the selected program is continued normally from the step reached The parameters affecting the fault monitoring system also apply during the service mode If e g a heating step is accessed then a fault is registered if sufficient water has not previously entered the cabinet water level is checked via the heating level switch After the start of a program the current program position is shown via the program sequence indicator The wash block display is suppressed and the actual temperature is shown normally when selected via the top program function button The Drying function can be selected or deselected via the W button before the start of a program if it is normally available for the program being checked A cleaning program selected in service mode 1 can be quit or interrupted as follows Open the door The door lock is not active in service mode 1 The cleaning program is interrupted and when the door is closed again the program continues
63. EZI 040 Dispenser relay control module EZQ 081 Heater element 1 Water drying Heater element 2 Water Heater element 3 Water NTC temperature sensor Water NTC temperature check sensor Water NTC temperature sensor Air Main switch Door switch door state Door switch open door Drying unit Transformer Dispenser system socket Dispenser system socket Terminal block Coupler Drying unit connector Double solenoid WaterProof system Cold water Double solenoid WaterProof system Hot water Double solenoid WaterProof system Demineralized water Steam condenser solenoid Steam condenser solenoid Reactivation solenoid Liquid dispenser Liquid dispenser Powder detergent dispenser Release magnet Interference suppression filter Interference suppression capacitor This information should not be duplicated or passed on without Miele approval All rights reserved G 7883 Miele Descriptive Technical Documentation DTD no 62 7881 Components in base and door AT Layout 5 B1 1 B1 2 B1 7 B1 10 1B3 4 2B3 4 B3 9 B8 B8 1 Water intake level switch Overflow level switch Detergent level switch Heating level switch Flow meter Flow meter Speed sensor Float switch Rinse aid float switch Reactivation salt float switch Overflow float switch Acidic agent float switch Circulation pump capacitor Temperature limiter Heat
64. EZQ 081 module works Check the I C bus plug 080 Fig 2 for a contact error or broken lead F32 Defective or no activation of Remove plug 1 from the EZQ 081 the dispensing relay in the module and add a zero jumper see 080 Novotronic Fig 2 Deactivate the dispensing relay control see 070 2 9 6 S 26 Special Functions If the dispensing pump still does not run and other faults can be eliminated replace the electronic module F33 EZQ 081 has registered an Check for a stuck dispensing relay in the exceedance in the maximum _ Novotronic ae pene ime v Replace the electronic module if minutes of a dispensing necessary relay F Undefined fault in electronic Turn the program selector switch to Shut the appliance off turn it on again If fault code F is still displayed after Stop 12 o clock position after a few seconds making a program selection then replace the electronic S F1 warning code Coarse filter warning See Coarse Filter Replacement 095 4 1 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 18 09 2013 US_am Miele Descriptive Technical Documentation 070 55 Fault code Symptom Cause Remedy S F2 warning code Fine filter warning See Microfine Filter Replacement 095 4 4 Water drain fault Water drainage fault approximately
65. Fig 2 Pos 1 Note In CD models there are no other screws securing the lid x Slide the lid slightly forward and lift it off This information should not be duplicated or passed on without Miele approval All rights reserved 022 6 4 4 4 5 Miele Descriptive Technical Documentation DTD no 62 7881 Spring Replacement Right Left x Remove the right or left side panel Side Panel Removal 010 4 1 x Close the door yx Release the spring tension see Spring Adjustment 022 4 7 z Unhook the spring Danger Exercise caution when opening the door Because the door is no longer held in place by spring tension it can fall forward yx Re install by following these instructions in reverse order yx The tension provided by the new spring must be adjusted after installation See Spring Adjustment 022 4 7 Removing the Left Spring G 7882 CD G 7883 CD x Remove the drying unit drip tray z Release the spring tension see Spring Adjustment 022 4 7 x Pull the spring down Release the cable from the pulley x Unhook the spring Danger Exercise caution when opening the door Because the door is no longer held in place by spring tension it can fall forward yx Re install by following these instructions in reverse order yx The tension provided by the new spring must be adjusted after installation See Spring Adjustment 022 4 7 This information should not be duplicated or passed
66. General Information Programming Mode 070 5 2 5 3 General Information Service Mode 1 070 5 2 5 4 General Information Service Mode 2 4 5 070 6 2 6 Program SUMMANCS iussis cen enter nehedvbenaneoecusxeuuss 070 7 2 6 1 Program Summary P 06 G 7882 esi csccecc niece heuseen 070 7 26 2 Program Summary P 06 G 7883 cccccucicsiwetnaccecass 070 8 2 7 Software Index Versions Program Sequence Plans 070 11 2 71 List of Software Index Versions and Modifications 070 11 2 7 2 Program Sequence Plans G 7882 G 7882 CD EGPL 081 070 15 2 7 3 Program Sequence Plans G 7883 G 7883 CD EGPL 081 070 16 2 8 Programming Mode Programming Levels E 01 to E 34 070 20 2 8 1 E01 Program Independent Functions 070 20 2 8 2 E02 Dispenser Settings nuun nnan neeaae 070 22 28 3 E03 DISPENSING os sien doee ee miraia ka ee eae E E ed 070 23 2 8 4 E04 Special Functions n naana sanaan cece eee 070 26 2 8 5 E05 Program Dependent Rated Water Quantity Plus Additional Water nsss aana a eaaa 070 27 2 8 6 E06 Program Dependent Activation of 1st Wash Block VR1 PICWASI pian ee a et ay eb a He eee eas Be oe Rms 070 28 2 8 7 E07 Program Dependent Activation of 2nd Wash Block VR2 Prewash 2 i ee eee eer eres ee ee Sere eae 070 28 2 8 8 E08 Program Dependent Activation of 3rd Wash Block HR1 Main Wash 1 sccuiteetwebed dete
67. L min DOS dispenser pump 2 is rinse aid door dispenser no Pocus _ capacity setting 10 o clock e g 18 Capacity DOS dispenser pump 3 range 10 150 mL min 11 o clock e g 110 Capacity DOS dispenser pump 4 range 10 150 mL min Table 45 Service Level S 22 2 9 3 S 23 Checking Outputs 1 to 11 For service mode 2 access see Service Mode 2 Summary 070 4 3 Note If the min C button is pressed and held during testing of outputs 1 to 13 then if the W button is pressed the circulation pump is also activated Service Level S 23 Program Selector Switch Display Function Setting 1 o clock 1 Output 1 Circulation pump 2 Output 2 Drain pump 3 Output 3 Water inlet valve WPS cold water 4 Output 4 Water inlet valve WPS hot water Output 5 Water inlet valve WPS demineralized water or 5 non pressurized demineralized water G 7883 and G 7883 CD only 6 Output 6 Reactivation valve 7 o clock 7 Output 7 DOS 1 dispenser detergent 8 o clock 8 Output 8 DOS 2 dispenser rinse aid 9 o clock 9 Output 9 Door opener 10 o clock 10 Output 10 Heating water and drying 11 o clock 11 Output 11 Heating water Table 46 Service Level S 23 1 If the door opener is checked and the door opens service mode 2 is then quit because there is a break in the power supply door contact switch 2 Drying with pulsed power via output 10 is only for washer disinfectors without a drying unit
68. M13 Condensate drain pump 1N1 Electronic 2N1 Electronic 3N1 Electronic 7N1 Electronic 8N1 Electronic N2 Speed selector R1 Heater element 1 water drying R2 Heater element 2 water R3 Heater element 3 water 1R30 NTC temperature sensor water 2R30 NTC temperature sensor water 3R30 NTC temperature sensor air G 7883 CD only S2 On Off switch 1S4 Door switch positioning 284 Door switch open door T1 Transformer X1 2 Dispenser unit socket X3 1 Main terminal block X3 2 Heating terminal block X5 Coupling X5 2 Drying unit coupling Y1 Double solenoid valve WPS cold water intake Y12 Double solenoid valve WPS hot water intake Y20 Double solenoid valve WPS demineralized water intake Y38 Reactivation solenoid valve Y50 Liquid dispenser Y51 Powder dispenser Y53 Door release magnet Z1 Interference suppression filter Table 2 Wiring Diagram Legend This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 080 7 2 4 2 5 18 09 2013 US_am Power Supply Connection Conversion Possibilities These machines are supplied as standard for connection to 3 AC 208V 60Hz Connection to one or two phases is possible but this results in a heating power reduction see C Table 2 If a heater rating of 6kW is to be achieved with connection to a single phase then the connection o
69. NTC sensors Replace an NTC sensor if necessary Objects in the cabinet could prevent the flow of wash water to a sensor No reactivation salt in salt container Salt LED has been ignored Rearrange wash load if necessary Refill the salt container with reactivation salt Reed switch B8 2 reactivation salt float switch had not been activated even though sufficient salt is present Control module defective Check reed switch plate for correct seating Check float switch in salt container for correct operation Replace control module F25 F26 Heating level switch has switched before a program has started Overflow float switch B8 3 has switched Check heating level switch switching points Water present in drip pan Replace heating level switch if necessary Check machine for leaks hoses seal etc Check WPS valves Float switch B8 3 has been pressed upwards by a warped drip pan or a foreign object Re align the appliance Straighten the drip pan Upon inspection no water was found in the drip pan A defective seal mat no 4745740 between the cabinet and the steam condenser can cause condensate to run down the back wall underneath the cabinet and to the sump up to the contacts of microswitch B8 3 This condensate will eventually cause a short circuit in the connection leads and activate fault code F 26 Traces of condensate are to be identified only a
70. ON 5652502 yevncdantcs tutu anean Gon pone cue as 030 3 2 1 Spray SYSTEM e rwa Gus ga e BE ed eee es a e BS ee toes 030 3 2 2 Heater Elements ene esc end nde he ee eae sek eee eee bedawes 030 3 2 3 Temperature Limiter F2 Thermostat 329 F 165 C 030 4 2 4 Filter SYSIGM 2 6 60 Vexe cehecddeciguetosecostatdcguaee 030 4 3 Fault RODIN 53205 tcc gabe ensstdosiies Badeanecones 030 6 3 1 Temperature Limiter F2 Thermostat Has Cut Out 030 6 3 2 Repetitive Heater Element Fault in Cabinet 030 6 4 SEVICE sooto arre a n cancun 030 7 4 1 Checking the Heater Element 2 2 000005 030 7 4 2 Resetting Temperature Limiter F2 Thermostat 030 7 4 3 Replacing Temperature Limiter F2 Thermostat 030 7 4 4 Replacing the Capillary Tube Feed Through Hole 030 9 4 5 Heater Element Replacement 220 02005 030 10 041 Hot Cold Water Intake Water Softener 1 Technical Data ccc eee eee 041 2 2 FUNCOM candunciw mien eaae EARE EE E AE sets 041 3 2 1 Water Connection odd noens nec ceevas oo a eadeasereder 041 3 2 2 Connection to a Shutoff Valve with Spring Loaded Valve 041 4 2 3 Water PAINS and sates heen ose ne cht eeu eee eee De ee wim E 041 5 2 4 WaterProof System 00 0c cece eee 041 7 2 5 Water Intake Water Diverter 0 0 0 0 0 c eee eee 041 8 2 6 Water Softener Reactivation 000 000 cece eee 041
71. P 1 9 L hot water 9 L hot water 9 L hot water 9 L hot water Spa DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately 1 min 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 5 L hot water 5 L hot water 5 L hot water 5 L demineralized water SP 3 1 min 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 9 L demineralized water 9 L demineralized water SP 4 1 min 1 min 60 s drainage 60 s drainage NS 1 I 9 5 L demineralized 9 5 L demineralized 9 5 L demineralized 9 5 L demineralized water water water water ee 75 C 3 min 93 C 5 min 75 C 1 min 70 C 4 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage TA 1 99 C 25 min 99 C 25 min TA1 TA2 99 C 35 min 99 C 35 min 70 C 5 min 70 C 5 min Table 3 Program Summary G 7883 CD P 06 Part 1 1 The program blocks that appear in bold within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in IL can also not be modified Program G 7883 CD Wash Programs Block Organica Standard Universal Intensive Plastic 10 L cold water 10 L cold water 10 L cold water VR1 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage VR2 10 5 L hot water DOS 1 40 C H
72. R 1 65 C 3 min 60 s drainage 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 072 4 DTD no 62 7881 Program G 7883 CD Wash Programs Block Organica Standard Universal Intensive Plastic 10 5 L hot water 10 5 L hot water 10 5 L hot water 10 5 L hot water 10 5 L cold water Gas DOS 1 40 C DOS 1 40 C DOS 1 40 C DOS 1 40 C DOS 1 40 C 85 C 3 min 75 C 3 min 80 C 3 min 85 C 3 min 55 C 5 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 60 s drainage CH DESIN SP 1 9 L hot water 9 L hot water 9 L hot water 9 L hot water 9 L cold water Spa DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately 1 min 60 s drainage 5 L hot water 60 s drainage 9 L demineralized water 60 s drainage 60 s drainage 9 L demineralized water 1 min 5 L hot water 1 min 60 s drainage 9 L demineralized water 1 min 60 s drainage 9 L demineralized water 1 min 60 s drainage 5 L cold water 1 min 60 s drainage 9 L cold water 1 min 1 min 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 60 s drainage 9 5 L demineralized water 9 5 L demineralized water 0 C 1 min
73. Sedan ns ee we Oe neneh 070 29 2 8 9 E09 Program Dependent Temperature Setting T1 in 3rd Wash Block HR1 Main Wash 1 seas ee one We hee ae ed 9 eee See 070 29 2 8 10 E10 Program Dependent Setting of Temperature Exposure Time t1 in Wash Block HR1 Main Wash 1 070 30 2 8 11 E11 Program Dependent Activation of 4th Wash Block HR2 Main WASH 2 oxcueedettee ee eS cited tev ak cbeapeheaeeas 070 30 2 8 12 E12 Program Dependent Temperature Setting T4 in Wash Block HR2 Main Wash 2 c 2624202500 eee sbie ee oe wa wen es ees 070 31 2 8 13 E 13 Program Dependent Setting of Temperature Holding Time t4 in Wash Block HR2 Main Wash 2 0 5 070 31 2 8 14 E14 Program Dependent Activation of 5th Wash Block CHEM DESIN Chemical DISINGCHON isi candice ee eee ee ee toda ned 070 32 2 8 15 E 15 Program Dependent Temperature Setting T3 in Wash Block CHEM DESIN Chemical Disinfection 070 32 2 8 16 E 16 Program Dependent Setting of Temperature Holding Time t3 in Wash Block CHEM DESIN Chemical Disinfection 070 33 2 8 17 E 17 Program Dependent Activation of 6th Wash Block SP1 Intenm RINSE Toei ew eeee eed ads Seat eee ee eee eens ee eee 070 33 2 8 18 E18 Program Dependent Activation of 7th Wash Block SP2 Interim FUSS 2 5030 ote on we oases Elen we ween sh de aiaa E ee 070 34 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am D
74. TD no 62 7881 18 09 2013 US_am 2 8 19 2 8 20 2 8 21 2 8 22 2 8 23 2 8 24 2 8 25 2 8 26 2 8 27 2 8 28 2 8 29 2 8 30 N oo ww ww RO N gt WOOOGDO OOMM mh 0O00 a w n gt E a E E Ce a S N O01 amp G Po A OW NMNYNNENNNNNNNN NNNN NI AAR w N gt RAR Oo Miele Descriptive Technical Documentation 5 E 19 Program Dependent Activation of 8th Wash Block SP3 Interim Rinse 3 02 eee 070 34 E 20 Program Dependent Activation of 9th Wash Block SP4 Interim Rinse 4 osc cec ee ek oe ceee ab eed ae eene ded bay ees 070 35 E 21 Program Dependent Activation of 10th Wash Block NS1 Finale T canons carmen dec aw aa kita ne niea E ae 6 070 35 E 22 Program Dependent Temperature Setting T5 in Wash Block NS1 Final Rinse 1 scses644 cn eeabaee cae ade beeaded 070 36 E 23 Program Dependent Setting of Temperature Holding Time t5 in Wash Block NS1 Final Rinse 1 070 36 E 24 Program Dependent Activation of 11th Wash Block NS2 Final RINSE 2 ccc ise atone trodas wie ey i mee ale ie ee arte cc 070 37 E 25 Program Dependent Temperature Setting T2 in Wash Block NS2 Final Rinse 2 vce cea web awe en ehs eee weaved 070 37 E 26 Program Dependent Setting of Temperature Holding Time t2 in Wash Block NS2 Final Rinse 2 070 38 E 27 Program Dependent Activation of 12th Wash Block CEU TAT eie ooo us cous Os ele od het B wale wi ho ee ie aoa E 070 38
75. Tarkkonen waa m Feri i terete isl Vet echalterpes Ionen wahibere Progrenne ele a n i CAD 05358981 001 Programmablaufplan EGPLO81 Blatt 1 von 1 G7883 G7883 CD Nat Ne And St Benen Progrann Index PO4 POS Elektronik EGPLO I Fig 12 Software Index P 04 P 05 Version 01 Schutzveraerk 150 16016 beachten Copyright reser 67883 67883 CD iil API 7 ET rantin vert sean il PPPT s Pa B stem mene masones eno ma Pa E wehibare Programe Ushischalterposit ianen index poe poe CAD 05358982 002 Programmabiaufplan EGPLO81 Elation ERO Blatt 1 von 1 67883 G7883 CD mw Bnd BE Teren Fig 13 Software Index P 05 P 06 Version 02 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 070 20 2 8 2 8 1 Miele Descriptive Technical Documentation DTD no 62 7881 Programming Mode Programming Levels E 01 to E 34 E 01 Program Independent Functions Water hardness settings Wash blocks with without heating Wash blocks with reduced water quantity Delay start selection Various water intakes For programming mode access see Programming Mode Summary 070 4 1 Program Level E 01 Program Selector Switch Setting Display Function Setting water hardness in d degree 1 o clock e g 19 of German hardness depending on max water quantity of a program Actual temperature as standard
76. an EGPLOBI Elektronin EOM Blatt von 67881 G7882 G7882 CD wiw ind St senor Fig 8 Software Index P 04 P 06 Version 03 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 17 2 7 3 Program Sequence Plans G 7883 G 7883 CD EGPL 081 Fig 9 Software Index P 00 P 01 Version 02 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Descriptive Technical Documentation 070 18 DTD no 62 7881 67883 al 67883 af marno eye 0 eH ay Wantschal terpost ionen EA cao 05343363 03 Progranmablaufpian EGPLOBI Kna ear 20 Jotatt on von 01 7883 67883 CD meae aa Trena Fig 10 Software Index P 02 Version 03 67883 67883 cD Wantschal terposi lone tihltere Programe Tsu Wes 22s we CAD 05349364 04 Progrannablaufplan EGPLOBT Pranit Bain 20 Blatt o1 von 01 7883 67883 CD mao a E Programm Index POS Fig 11 Software Index P 03 Version 04 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Descriptive Technical Documentation DTD no 62 7881 070 19 Schutzvermerk 150 16016 beachten Copyright reserved 67883 67883 CD PEEERE amp rogram eroare
77. at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 16 Program Level E 07 2 8 8 E 08 Program Dependent Activation of 3rd Wash Block HR1 Main Wash 1 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 08 Program Selector Switch Display Function Depending on Cleaning Program Setting Pa Flashing display wash block 3 HR1 main wash 1 not 3 active z Constant display dash at top wash block 3 HR1 main 3 wash 1 activated with KW cold water 1 o clock rae Constant display dash in middle wash block 3 HR1 3 main wash 1 activated with WW hot water Constant display dash at bottom wash block 3 HR1 3 main wash 1 activated with AD demineralized water As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 17 Program Level E 08 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 070 30 2 8 9 2 8 10 2 8 11 Miele Descriptive Technical Documentation DTD no 62 7881 E 09 Program Dependent Temperature Setting T1 in 3rd Wash Blo
78. ating should not take place in these blocks because the wash pressure is not sufficiently constant and this can lead to the registration of a fault F 3E or F 27 The interdependence has been adjusted With the electronic module EGPL 081 P 05 ID 860 a diagnostic support file DUD for the Miele diagnostic utility MDU has been created for the first time Inthe programming mode the range of dispensing options in program block CHEM DESIN has only been extended for the G 7883 and G 7883 CD However values for the other machines have been modified In service mode level S 26 two new functions have been added under positions 3 and 4 The program summary of G 7882 CD has changed with regard to dispensed agent utilization in the final rinse stage Software index P 06 ID 1180 ds Clock setting in customer programming mode Sometimes the service department is needed to make the changeover from summer time to winter time and vice versa In order to offer the operator the possibility to set the clock time himself programming mode level E 34 has been created with which the time and date output at the printer interface can be set The functionality is equivalent to the clock setting function at service mode S 22 functions 3 to 7 However settings will only be accepted if the interface has been activated in service mode S 21 Several seconds may elapse before the current data is output via the interface Default values are displayed
79. ation x Remove the three air intake channel screws see Figure 5 23 Item 3 x Disconnect the motor connection plug Remove the motor This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 096 9 Fig 4 Fan Motor Removal 4 2 Relay Removal x Removing the Drying Unit Container 095 4 3 x Unclip the plug on the appropriate relay see Figure 4 22 x Remove relay holder screws Remove the relay 4 3 Replacing Electronic Components Under the Base Insert x Removing the Drying Unit Container 095 4 3 x Remove the retaining screws 096 Fig 5 Pos 2 and remove the lid Fig 5 Drying Unit Container with Filters 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 096 10 DTD no 62 7881 yx Remove the two screws securing the fan cover Remove the fan cover x Remove the microfine filter see Microfine Filter Replacement 095 4 4 x Remove the retaining screws from the base insert 096 Fig 6 Pos A Fig 6 Base Insert with Controls x Remove the base insert and turn it over x Disconnect the plug connections and remove the screws securing the part to be replaced yx Reassemble by following these instructions in reverse order Note When re installing the base insert ensure
80. cement 030 4 5 Heater level switch does not See Heating Level Switch Does Not switch Switch On 050 3 1 Voltage 6VDC from the Check plug connections see i hes ey nt a Check electronic module output voltage Cangi EVE SWIL GONIOS S66 070 Fig 5 Pos 9 the heating relay voltage F04 Water NTC sensor or its leads Check leads and plug connections open circuited Replace leads if necessary F05 Water NTC sensor or its leads Check leads and plug connections short circuited Replace leads if necessary F06 G 7882 CD and G Air NTC sensor or its leads Check leads and plug connections 7883 CD only open circuited Replace leads if necessary F07 G 7882 CD and G Air NTC sensor or its leads Check leads and plug connections 7883 CD only short circuited Replace leads if necessary F08 Speed sensor B3 9 Speed sensor defective See Speed Sensor B3 9 Check 050 4 1 does not provide any Check leads and olua connections pulses through they Check leads and plug connections are required e g with Check correct seating of speed sensors gentle start on circulation pump mechanism Check voltage supply 5VDC 070 Fig 5 Pos 7 Replace speed sensor if necessary Circulation pump blocked See Circulation Pump Does Not Start 050 3 3 F09 Line frequency not Changeover from line power None registered Applies operation to operation with particularly to emergency power supply or buildings with their on site power supply om ake a
81. ck HR1 Main Wash 1 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 09 pepe Function Depending on Cleaning Program Temperature setting in 1 C steps between 30 C and 93 C some programs e g 55 70 C As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 18 Program Level E 09 E 10 Program Dependent Setting of Temperature Exposure Time t1 in Wash Block HR1 Main Wash 1 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 10 Program Selector Displa Switch Setting p ay 1 o clock e g 10 As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting Function Depending on Cleaning Program Setting the exposure time t1 in temperature step T1 in 1 min steps between 1 min and 15 min 2 o clock As described for the 1 o clock setting but only applicable for the cleaning 3 o clock program that can be started at the 3 o clock setting Table 19 Program Level E 10 E 11 Program Dependent Activation of 4th Wash Block HR2 Main Wash 2 For programming mode access see Programming Mode Summary 070
82. conditions can greatly reduce the filter life Coarse filter life approximately 100 hours Microfine filter life approximately 500 hours For specific filter life information see the appropriate operating instructions The microfine filter may only be replaced by an authorized Miele dealer or the Miele Service Department Correct function is only guaranteed with a genuine Miele HEPA classification 12 13 filter Any filter change must be recorded via a sticker on the drying unit 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 095 2 2 3 Miele Descriptive Technical Documentation DTD no 62 7881 Setting the Fan Speed Air Throughput Fig 2 Drying Unit with Potentiometer Drying unit retaining screw Potentiometer 220kQ linear Hole for setting fan speed Drying unit fascia retaining screw AUN Potentiometer 1R32 see wiring diagram 096 Fig 2 can be used to adjust the speed of the fan motor and hence the air throughput of the drying unit within certain preset limits Turn the potentiometer clockwise to increase the speed and counterclockwise to decrease the speed The factory setting is such that a pressure increase of approximately 0 1 pounds per square inch 6 millibars exists in the cabinet with the fan in operation Modifications to this should only be made in exceptional cases as on site it is not possible to measure the pressure or fan s
83. ctor Switch Setting 1 o clock Display Function Depending on Cleaning Program Temperature setting in 1 C steps between 30 C and 93 C some programs 70 C 2 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 31 Program Level E 22 E 23 Program Dependent Setting of Temperature Holding Time t5 in Wash Block NS1 Final Rinse 1 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 23 Program Selector Switch Setting Function Depending on Cleaning Program Display 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 37 Program Level E 23 Program Selector Switch Setting Display Function Depending on Cleaning Program Setting the holding time t5 in temperature step T5 in 1 min steps between 1 min and 15 min 1 o clock As described for the 1 o clock setting but only applicable for the cleaning Spo program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning 3 o clock program that can be started at the 3 o clock setting etc
84. cts to open the valve circuit This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 050 6 DTD no 62 7881 2 7 NTC Temperature Sensors NTC Sensor Resistance Values Temperature F Temperature C Resistance kQ 32 0 Approx 35 9 41 5 Approx 28 5 50 10 Approx 22 7 59 15 Approx 18 2 68 20 Approx 14 7 77 25 Approx 11 9 86 30 Approx 9 7 95 35 Approx 8 0 104 40 Approx 6 6 113 45 Approx 5 5 Approx 4 6 Approx 3 8 60 Approx 3 2 65 Approx 2 7 70 Approx 2 3 75 Approx 1 9 80 Approx 1 7 185 85 Approx 1 4 Oo aw 7 o Approx 1 2 199 93 Approx 1 1 203 95 Approx 1 0 Table 2 NTC Sensor Resistance Values This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 050 7 3 Fault Repair 3 1 Heating Level Switch Does Not Switch On 3 2 18 09 2013 US_am Cause Heating level switch does not react to water pressure Remedy x Check the switching point and continuity of the heating level switch x Replace the heating level switch if necessary Cause Excessively foaming detergent or rinse aid in the wash water This reduces the wash water pressure developed by the circulation pump and applied to the heating level switch Remedy
85. d 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 021 3 Fig 2 Mechanical Door Release 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 021 4 DTD no 62 7881 4 Service 4 1 Removing Rinse Aid Dispenser Assembly DOS 2 With Valve Y50 x Removing the Outer Door Panel 022 4 1 x Remove the threaded ring 021 Fig 1 Pos 6 from the injector cap x Remove the screw fastening 021 Fig 1 Pos 5 from the rinse aid dispenser window x Remove the dispenser assembly 4 2 Replacing the Reed Switch in Rinse Aid Float Switch B8 1 x Removing the Outer Door Panel 022 4 1 x Pull the reed switch 021 Fig 1 Pos 4 forwards out of its holder on the dispenser x Disconnect the plug contacts and connect them to the new reed switch yx Reassemble by following these instructions in reverse order 4 3 Removing Powder Dispenser With Solenoid Y51 x Removing the Outer Door Panel 022 4 1 x Remove the 4 screws securing the powder dispenser 021 Fig 1 Pos 1 x Remove the powder dispenser This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 022 1 022 Front Paneling 18 09 2013 US_am This informa
86. d or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 041 12 DTD no 62 7881 Reactivation takes place in 7 steps 2 5 minutes of brine flowing into ion exchanger 2 5 minutes of contact time for brine in ion exchanger Flushing with 0 4 gallons 1 4 liters of cold water followed by 10 seconds of drainage Flushing with 0 4 gallons 1 4 liters of cold water followed by 10 seconds of drainage Flushing with 0 4 gallons 1 4 liters of cold water followed by 10 seconds of drainage Flushing with 0 4 gallons 1 4 liters of cold water followed by 30 seconds of drainage Flushing with 0 4 gallons 1 4 liters of cold water followed by 50 seconds of drainage 2 6 3 Water Hardness Conversion Chart Grains Per Gallon gpg Parts Per Million ppm 6 107 7 125 8 143 9 160 10 179 11 196 12 214 13 232 15 268 17 304 19 339 22 393 24 428 28 500 32 571 38 678 48 857 71 1267 Table 4 Water Hardness Conversion Chart This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 041 13 2 7 Flow Meter The incoming water rotates an impeller in the flow meter A permanent magnet located in the flow meter axle activates an external reed switch each time the axle rotates The pulses supplied by the ree
87. d or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 080 4 DTD no 62 7881 The leads are connected to the DOS module dispenser DOS 4 connections on the back of the machine D Layout of Electrical Components 1 Contact 2 M9 7 DOS 4 Contact 1 N 2 2 Dispensing Monitor EZQ 081 2 2 1 EZQ 081 Function Auxiliary electronic EZQ 081 dispenser relay check interrupts the neutral conductor of the voltage supply to all dispensing systems if the maximum dispensing time of 7 minutes has been exceeded by one dispensing system 2 2 2 Plug Allocation EZQ 081 Fig 2 EZQ 081 Electronic Connector ST 1 Contact 1 Neutral conductor Contact 2 Neutral conductor DOS Contact 3 Neutral conductor DOS Contact 4 Neutral conductor DOS Contact 5 DOS 1 Contact 6 DOS 4 Contact 7 DOS 3 Connector ST 2 I C internal interface This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 080 5 2 3 2 3 1 2 3 2 18 09 2013 US_am Contact 1 GND Contact 2 Data link to I C bus Contact 3 Data link to I C bus Contact 4 8VDC Wiring Diagram and Legend Wiring Diagrams G 7881 The following wiring diagrams are applicable for the G 7881 Diagram no Description 05746271 Without di
88. d switch are registered by the electronic Approximately 200 pulses represent 0 3 gallons 1 liter of water An adjustment of the number of pulses per liter is not possible If the flow count is not satisfied after 5 minutes then the machine will fault out There is also an overflow level control Fig 8 Flow Meter Components 2 3 4 5 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Circuit board PCB with reed switch Housing Permanent magnet Impeller Housing cap 041 14 3 1 3 2 Miele Descriptive Technical Documentation DTD no 62 7881 Fault Repair No Water Intake Symptom Water intake only starts after rotation of the circulation pump has been registered see 050 2 4 Circulation Pump M6 Cause Circulation pump is not running Remedy x Check the circulation pump for power or mechanical failure yx Speed Sensor B3 9 Check 050 4 1 Cause WaterProof System WPS valve does not open Remedy x See fault code F OE in 070 2 11 2 Intake Drain Fault LED and or 070 Table 51 Minimum Maximum Number of Flow Meter Pulses Not Achieved Cause Flow meter clogged by limescale Remedy x Flow Meter Cold Supply Water Replacement 041 4 3 Note The flow meter is behind temperature limiter F2 Cause Reed switch defective This information should not be duplicated or passed on without Miele approval All rights reserved
89. dcaweniendsanabenedndna 091 2 2 PUNCUON ct tnccisepetemteenessvuucd sensu tances 091 3 2 1 Color Coding for Different Agents 020005 091 3 2 2 Construction and Control of the DOS G 60 Dispenser Module 091 3 2 3 Plug Assignments for the Different DOS Modules 091 4 3 Fault Repair 0 00 c eee eee ee 091 7 3 1 Swelling of Hose Material 2 2222 2sccceee es cee eee eee wanes 091 7 3 2 DOS G 60 Dispenser Module Does Not Supply Agent 091 7 33 No Voltage at DOS G 60 Dispenser Module 091 8 4 Service ye atia anne eee WA ay nine nen meat tes 091 9 4 1 Installation and Commissioning of DOS Dispenser Module 091 9 4 2 Replacing the Dispenser Pump Hose Complete With Pump aD one aana e aiden N ARE whee 4 091 10 4 3 Connecting the Connection Plug for DOS Modules from Series C to DOS Modules from Series G 0000000 2 eee 091 11 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 7 092 093 095 096 18 09 2013 US_am Liquid Dispensing 4 SEPVICE oon wenn aide nan natewnnatmnns ieee ence yeni 092 2 4 1 Retrofitting Dispenser Hoses When Using MIC Carts 092 2 Dispenser Pump Container 4 Service anaana wenn kee ue Paden bnn ta eee ond 093 1 4 1 Removing the Drawer with Drip Tray s usneseni aaan 093
90. display Elapsed time as standard display Display of active wash block as standard display 2nd wash block VR2 pre wash 2 without heating 2nd wash block VR2 pre wash 2 with heating to 40 C 2nd wash block VR2 pre wash 2 with heating to 50 C 2nd wash block VR2 pre wash 2 with heating to 60 C 6th wash block SP1 interim rinse 1 40 without heating 6th wash block SP1 interim rinse 1 41 with heating to 40 C 4 o clock iii 6th wash block SP1 interim rinse 1 42 with heating to 50 C 43 6th wash block SP1 interim rinse 1 with heating to 60 C This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 21 Program Level E 01 Program Selector Switch Setting Display Function 7th wash block SP2 interim rinse 2 50 without heating 7th wash block SP2 interim rinse 2 51 with heating to 40 C a oclonk 7th wash block SP2 interim rinse 2 52 with heating to 50 C 7th wash block SP2 interim rinse 2 53 with heating to 60 C 8th wash block SP3 interim rinse 3 60 without heating 8th wash block SP3 interim rinse 3 61 with heating to 40 C clock S DRAR 8th wash block SP3 interim rinse 3 62 with heating to 50 C 8th wash block SP3 interim rinse 3 63 with heating to 60 C 9th wash block SP4 interim rinse 4 70 witho
91. dle evenly press the seal into its groove 010 Fig 6 Pos 3 Note The standard door seal can be replaced with a grease resistant one if working with lots of oils Bottom Door Seal Replacement x Open the door to a 45 angle Hold the backing plate screws are tiny Remove the four small Phillips screws Remove the bottom door seal D yh oe When re installing the seal hold the door open at a 45 angle to keep the backing plate in place Note Grease resistant seals are available Locking Plate Adjustment Fig 7 Locking Plate yx Ensure that the machine is installed perfectly level and adjust it if necessary x Loosen the two flat screws 010 Fig 7 Pos 1 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 010 10 DTD no 62 7881 z Adjust the locking plate in the direction of the arrow as required keeping it straight Tighten the screws 4 6 Toekick Removal Fig 8 Toekick Removal x Service Panel Removal 022 4 2 x Remove the retaining screws 010 Fig 8 Pos 1 Remove the toekick Note When re installing ensure that the red brown reset button of temperature limiter F2 can still be activated through the hole in the cover piece This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele De
92. e G 7883 Wash Programs Organica Standard Universal Intensive Plastic 10 L cold water 10 L cold water 10 L cold water VR 1 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage VR2 10 5 L hot water HR DOS 1 40 C _ E _ B 65 C 3 min 60 s drainage 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 10 DTD no 62 7881 pile G 7883 Wash Programs Organica Standard Universal Intensive Plastic 10 5 L hot water 10 5 L hot water 10 5 L hot water 10 5 L hot water 10 5 L hot water Gas DOS 1 40 C DOS 1 40 C DOS 1 40 C DOS 1 40 C DOS 1 40 C 85 C 3 min 75 C 3 min 80 C 3 min 85 C 3 min 55 C 5 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 60 s drainage CH DESIN SP 1 9 L hot water 9 L hot water 9 L hot water 9 L hot water 9 L hot water Spa DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately 1 min 1 min 60 s drainage 5 L hot water 60 s drainage 9 L demineralized 60 s drainage 9 L demineralized 1 min 60 s drainage 5 L hot water 1 min 60 s drainage 9 L demineralized 1 min 60 s drainage 9 L demineralized 60 s drainage 5 L cold water 1 min 60 s drainage 9 L demineralized water
93. ec tor Display Function Depending on Cleaning Program Switch Settin 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 34 DTD no 62 7881 Program Level E 17 Progr am Selec tor Display Function Depending on Cleaning Program Switch Settin g 6 Flashing display wash block 6 SP1 interim rinse 1 not active Constant display dash at top wash block 6 SP1 interim rinse 1 6 activated with KW cold water 1 o clock Constant display dash in middle wash block 6 SP1 interim rinse 1 6 activated with WW hot water Constant display dash at bottom wash block 6 SP1 interim rinse 1 6 activated with AD demineralized water 2 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 2 o clock setting 3 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 3 o clock setting etc Table 26 Program Level E 17 2 8 18 E 18 Program Dependent Activation of 7th Wash Block SP2 Interim Rinse 2 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 18 Program Selector Switch Setting Display Function Depending on Cleaning Program Flashing display wash block 7 SP2 interim rinse 2 not act
94. ed Miele Descriptive Technical Documentation 061 2 DTD no 62 7881 1 Technical Data Technical data currently not available This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 062 1 062 Steam Condenser G 7881 G 7882 G 7883 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 062 2 DTD no 62 7881 1 Technical Data Fig 1 Steam Condenser r 2 3 4 5 6 7 8 Steam condenser Steam vent from machine Cold water inlet from WaterProof System Water from steam condenser to flow meter DOS K 60 drain pump for steam condenser Drain hose connected to machine drain Intake hose from steam condenser Overflow drains into drip pan This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am 2 2 2 3 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 062 3 2 Function 2 1 Steam Condenser Function The purpose of the steam condenser mounted on the rear of the machine is to prevent the excessive discharge of steam It also serves as a vent for the cabinet Water Intake Water is brought into the steam condenser during a fill cycle via the cold water inlet valve This water is in
95. ed at the 2 o clock setting This information should not be duplicated or passed on without Miele approval All rights reserved 070 40 2 8 31 2 8 32 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 Program Level E 30 Program Selector Switch Setting 3 o clock Display Function Depending on Cleaning Program As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 39 Program Level E 30 E 31 Program Dependent Temperature Setting for Drying TA2 G 7882 CD G 7883 CD For programming mode access see Programming Mode Summary 070 4 1 Program Level E 31 Program Selector Switch Setting Display Function Depending on Cleaning Program 1 o clock Temperature setting in 1 C steps between 30 C and e g 55 99 C As described for the 1 o clock setting but only applicable for the cleaning ZONES program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 40 Program Level E 31 E 32 Program Dependent Setting of Temperature Holding Time tA2 in Drying Block TA2 G 7882 CD G 7883 CD For programming mode access
96. ellation during a cleaning program by selecting STOP 30 Without additional steam condenser DHK pause 3 o clock 31 With additional steam condenser DHK pause if drying not active With additional steam condenser DHK pause 32 if heating element drying active 40 Drying using drying unit TA 4 o clock H Drying using heater element pulsing G 7884 only 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 46 DTD no 62 7881 Service Level S 26 Program Selector Switch Display Function Setting 5 50 Without use of dispenser relay control EZQ 081 5 o clock 51 With use of dispenser relay control EZQ 081 Table 49 Service Level S 26 1 If the programming mode is locked selection of service level 2 is made more difficult During activation both buttons must be pressed for 2 seconds 2 From software version P 07 2 9 7 S 27 Program Lock Options From P 03 For service mode 2 access see Service Mode 2 Summary 070 4 3 Service Level S 27 Program Selector Switch Setting Display Function Constant display Program at program selector switch setting 1 can be started 1 o clock P1 Flashing display Program at program selector switch setting 1 is locked Constant display Program at program selector switch setting 2 can be started 2 o clock P2
97. emale thread option bar bar al Table 3 Water Connection Variations US Only 1 The inlet hoses cold water DI water H20 pur and or steam condenser may only be connected to cold water 2 With flow pressure below 29 psi the water intake time is extended maximum 5 minutes 3 If the water pressure is not between 10 and 145 psi the Fill Drain LED may come on and the fault code F E will appear in the display If this occurs contact Miele s technical service department for advice Drain Connection G 7881 G 7882 G 7883 On site drain connection dia mm DN 50 2 0 Max drain pump head height above base of machine 3 3 1m Max brief drain flow rate 13 1 gal min 50 L min Drain hose inner dia Tlg Drain hose length supplied 59 1500 mm Drained internally through Steam condenser aa existing drain hose Table 4 G 7881 G 7882 G 7883 Drain Connection 1 The Poly Rex drain hose and associated clips are provided as standard The drain hose must not be shortened Floor drains are permissible An extension of up to 13 1 feet 4 meters is available This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 C 3 Drain Connection G 7883 CD On site drain connection dia mm DN 50 2 0 Ma
98. ement Data as per Parts CD This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 030 3 2 2 1 2 2 18 09 2013 US_am Function Spray System Freshwater circulation system with one rotating spray arm and direct injection for the upper basket Heater Elements The three heater elements R1 R2 and R3 are used for heating the wash cabinet and for drying They are connected in a star formation as standard They can be rewired for other voltages see 080 2 4 Power Supply Connection Conversion Possibilities The G 7882 CD and G 7883 CD cannot be rewired Danger The connections from the heater elements to the two heater relays 1K1 1 and 2K1 1 must not be swapped Fig 1 Heater Element Positions 1 Temperature limiter F2 capillary tube R1 Heater element for water and drying R2 R3 Heater elements for water This information should not be duplicated or passed on without Miele approval All rights reserved 030 4 2 3 2 4 Miele Descriptive Technical Documentation DTD no 62 7881 Temperature Limiter F2 Thermostat 329 F 165 C Temperature limiter F2 is connected electrically in series between the heating connection and the two heater relays 1K1 1 and 2K1 1 Its capillary tube is located in the cabinet on hea
99. ement Fault in Cabinet Symptom Short circuit and or body contact at heater elements in cabinet Cause Over long periods of time excessively foaming suds may cause the heater elements to fail May be caused by non Miele approved detergent A check can be made during washing by using the clear door Remedy x Replace the heater element See Heater Element Replacement 030 4 5 yx Use only detergents recommended by Miele This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 030 7 4 Service 4 1 Checking the Heater Element 4 2 4 3 18 09 2013 US_am x Service Panel Removal 022 4 2 x Toekick Removal 010 4 6 x Check the heater elements for continuity at temperature limiter F2 Measure from contacts 32 22 or 12 for one heater element in each case to neutral star point 080 Fig 5 Pos 1 Note This only applies to star formation connections with 3N AC It does not apply if the heater elements are connected in delta formation Resetting Temperature Limiter F2 Thermostat Danger Whenever the toekick is to be removed it is essential to disconnect the machine from the power supply If the temperature limiter reset button should fall off the contacts thus exposed will have supply voltage applied to them x Remove the service panel z Firmly press in the red brown bu
100. er See 095 Fig 5 Install a new microfine filter Note When re installing ensure that the filter rubber seal is properly seated on the holder in the drying unit container To secure the filter turn both retainers simultaneously towards the filter yx Replace the coarse filter housing ensuring that it is correctly seated in its lower retainers 095 Fig 3 Pos 3 x Close the detergent pullout drawer z Fill out the sticker and attach it in the appropriate place 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 096 1 096 Drying Unit Electrical Details G 7882 CD G 7883 CD 1 Technical Data Stage 1 basic load 700W Stage 2 controlled load 1100W Table 1 Heater Bank R16 Data 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 096 2 2 1 2 2 Miele Descriptive Technical Documentation DTD no 62 7881 Function Fan Motor M2 The fan is a 240VAC series wound motor with brushes The maximum speed is 23000 rpm A thermal cut out for winding protection is integrated in the motor and will reset automatically a few seconds after it has tripped The brushes and winding protection cannot be replaced separately When the brushes are worn out after approximately 2500 hours of operation the motor remai
101. er Hardness Setting d Degree of Total Water Quantity After Which Reactivation German Hardness Will Occur Gallons Liters 25 37 140 26 35 131 27 32 122 28 30 113 29 28 105 30 25 96 31 24 91 32 23 86 33 22 82 34 21 78 35 20 74 36 18 70 37 17 66 38 16 62 39 16 59 40 15 56 41 14 53 42 13 51 43 13 50 44 13 49 45 60 13 48 Table 3 Reactivation Showing Relationship Between Water Hardness and Water Quantity In normal operation reactivation if required is performed after the end of the water intake step of the last main wash block HR 1 or HR 2 In chemical disinfection programs CH DESIN it takes place before the first wash block during heating at the same time as the exposure time Flushing the remaining brine from the softener is carried out after the machine has completely drained at the end of one of the named wash blocks If due to a high set water hardness level or a high water consumption the reactivation cycle operating in parallel to the wash steps in the area of HR 1 HR 2 or CH DESIN G 7882 only is not sufficient an additional reactivation will be performed at the start of the next program The draining time at program start is then extended to 150 seconds If a steam condenser is installed the condensate drain pump is switched off after 1 minute During the contact time 2 5 minutes no other component is active This information should not be duplicate
102. er relay water pulsed drying Heater relay water only Circulation pump Intake pump Drain pump Acidic agent dispenser pump Condensate pump Control module EGPL 081 Additional module EZL 031 081 Printer module EZI 040 Heater element 1 Water drying Heater element 2 Water Heater element 3 Water NTC temperature sensor Water NTC temperature check sensor Water NTC temperature sensor Air Main switch Door switch door state This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 254 Ti X1 2 X3 1 X3 2 X5 X5 2 Y1 Y12 Y20 1Y22 2Y22 Y38 Y50 Y51 Y53 Zi Z2 18 09 2013 US_am D 9 Door switch open door Transformer Dispenser system socket Terminal block Connector for heater elements Connector Drying unit connector Double solenoid WaterProof system Cold water Double solenoid WaterProof system Hot water Double solenoid WaterProof system Demineralized water Steam condenser solenoid Steam condenser solenoid Reactivation solenoid valve Liquid dispenser Powder detergent dispenser Release magnet Interference suppression filter Interference suppression capacitor This information should not be duplicated or passed on without Miele approval All rights reserved D 10 G 7883 CD Miele Descriptive Technical Documentation DTD no 62 7881 Compo
103. erature sensor out of its seal See 050 Fig 2 Pos 3 Reassemble by following these instructions in reverse order This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 050 10 DTD no 62 7881 4 3 Drain Pump Removal x Service Panel Removal 022 4 2 x Remove the left side panel Side Panel Removal 010 4 1 if possible x Remove the terminal block mounting bracket F Twist the pump clockwise to unlock remove the red clip if applicable usually found on older models y Disconnect the electrical connection x Pull the pump out of the machine 4 4 Sump Removal x Tilt the machine onto its right side x Remove the bottom pan x Remove the heater relay mounting bracket Disconnect the drain pump hose and circulation pump hoses from the sump Move both pumps out of the way 4 Take off the float switch assembly y Disconnect the temperature sensors from the sump x Remove the sump from the machine 4 5 Float Float Switch Removal x Tilt the machine onto its right side x Remove the bottom pan x Disconnect the electrical connection from the float switch yx Release the float housing open the housing and take out the float This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 050 11 4 6
104. es should only be carried out in accordance with all appropriate legal requirements accident prevention regulations and valid standards All regulations of the appropriate utility supply companies and standards relating to safety not limited to electrical safety are to be complied with After any repair or service work a general and model specific visual and operational check must be performed On machines with a ground connection touch current measurements are to be performed on any conductive parts not connected to ground When carrying out measurements on an electronic module connected to the power supply always use narrow measuring probes Contacts are very closely spaced and using thicker probes may cause undesired short circuits Electrical connection should be made via a suitable isolator with an On Off button easily accessible for service work Washer disinfectors whose wash programs are controlled by a programmable electronic control may only be serviced and repaired by specially trained Medical Product Advisers in accordance with all applicable medical product regulations Every software modification or repair of components affecting disinfection parameters temperature contact time etc must be recorded in a protocol For more information see the appropriate medical product book This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7
105. ese Threaded Union Pressure Length 1N AC 220 29 145 psi 2 1 gal min 7 240 V 60Hz 2 10 bar 7 5 L min ae tt zim ei ete 1N AC 220 29 145 psi 2 1 gal min TTM e Y12 240 V 60Hz 2 10 bar 7 5 L min i i Table 1 WaterProof System Data as per Parts CD 1 The standard WaterProof System hose can be replaced with a 14 8 foot 4 5 meter version Water Softener Weight Without Water Capacity with 6 d degree of German hardness water hardness Approx 13 Ibs 6 kg Approx 150 gal 570 L Table 2 Water Softener Data This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 041 3 2 Function 2 1 Water Connection Connection to the water supply may be made directly without the need for additional safety measures e g a non return valve as these machines are built to comply with German DVGW water authority guidelines lf hot water is not available both hoses must be connected to the cold water supply via a Y piece Fig 1 3 4 Y Piece The required flow pressure must be at least 10 pounds per square inch or 0 7 bar If pressure is below 10 pounds per square inch then the water intake time is automatically extended by a maximum of 5 minutes The machine cannot be operated if water pressure is below 7 3 pounds per square inch 0
106. essing the min C button With an external DOS module and a set concentration priming is carried out automatically for 90 seconds An interruption of the 90 seconds is possible but not permitted For programming mode access see Programming Mode Summary 070 4 1 Program Level E 02 Progra l Disp Selector la Function Switch y Setting Priming 90 s of DOS 1 dispenser system with countdown display Or 1 o clock d01 activation of DOS 1 so long as top button is pressed dispenser concentration is then not set DOS 1 dispenser concentration from 0 1 0 8 in 0 05 steps or dispenser 0 50 time in seconds 10 s 3 o clock d 02 Activation of DOS 2 rinse aid so long as top button is pressed 4o clock 60 Set dispenser time 60 s for rinse aid Modification not possible 5 o clock d 03 Priming 210 s of DOS 3 dispenser system with countdown display DOS 3 dispenser concentration from 0 05 0 5 in 0 05 steps or dispenser time in seconds d04 Priming 90 s of DOS 4 dispenser system with countdown display DOS 4 dispenser concentration from 0 5 1 2 in 0 05 steps or dispenser time in seconds Flow rate monitoring of DOS 1 not active Flow rate monitoring of DOS 1 active 100 Flow rate monitoring of DOS 2 and DOS 3 not active Flow rate monitoring of DOS 2 active and DOS 3 not active 102 Flow rate monitoring of DOS 2 not active and DOS 3 active 10
107. etaining screws from the top of the appropriate dispenser pump Remove the dispenser pump Remove the hose clips using Corbin pliers and pull off the hoses Disconnect the plug contacts 3 Reassemble by following these instructions in reverse order 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 095 1 095 Drying Unit TA Container G 7882 CD G 7883 CD 2 Function 2 1 Drying Unit Air Paths Fig 1 Air Path from Drying Unit to Cabinet Air path intake angled duct piece from drying unit fan Air duct on rear of machine External air temperature sensor NTC Air path output to cabinet Non return flap akwonhd To prevent suds from entering the air path from the drying unit a spring loaded non return flap 095 Fig 1 Pos 5 is installed in the duct just before the output to the cabinet 095 Fig 1 Pos 4 2 2 Filters The drying unit for the G 7882 and 7883 CD is fitted with two filters The first is a coarse filter for pre filtering the air taken in and the second a high capacity submicron particulate air filter microfine filter behind the fan in the air circuit This microfine filter must always be installed even in clean rooms with a filtered air supply The filters must be replaced after their given lifetime has expired but it should also be noted that unusual ambient
108. exception is the rinse aid gt LED If this lights up rinse aid or an external disinfectant must be added to the appropriate dispenser Options yx Press the middle W program function button as necessary to advance to the desired programming level E 01 E 34 For programming level descriptions see 070 2 8 Programming Mode Programming Levels E 01 to E 34 x When the desired programming level has been selected turn the program selector switch to the program or function setting that is to be modified in accordance with the appropriate table yx Press the top min C program function button as necessary to page through the available options yx Turn the program selector switch to the 12 o clock setting to save the selected option z lf appropriate press the 4 button again as necessary to advance to the desired programming level and make other modifications as required The previously made modifications remain applicable If a dash is shown in the display the program position is vacant or the appropriate component is not activated not present or its parameters cannot be modified This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am 4 2 Miele Descriptive Technical Documentation DTD no 62 7881 070 57 Note Parameters or functions can only be modified via the top min C program function button The programming level is only displayed when the pr
109. f the heater elements and power supply should be modified in accordance with the following diagram Fig 3 Heating Connection 6kW with 208VAC Warning Connection of the phase terminals is only permitted when in accordance with 080 Fig 3 For details see Heater Element Connection Conversion From 3 N AC 400 V To 230VAC 080 4 1 Heater Control Heater Relays Both heater relays solenoid voltage 6VDC are positioned together with the overflow level switch on a mounting bracket on the connecting strip 010 Fig 8 Pos B In cleaning stages both relays are operated but the second one is switched on approximately 100 milliseconds after the first In the drying phase relay 1K1 1 only is operated with pulsed power The neutral conductor of the star connection is also laid via this relay For heating water the relays are only switched on after the heating level switch 050 2 6 2 Heater Level Switch B1 10 has remained switched on for 2 seconds without a break This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 080 8 DTD no 62 7881 3 Fault Repair 3 1 No Voltage for Relay Solenoid 1K1 3 in Drying Unit TA G 7882 CD G 7883 CD Cause No voltage between contacts 3 TA on and 1 N of plug 12 on ELZ 081 electronic Remedy x Disconnect plug 12 and check output 16 via the service mode 070
110. flow meter check has fallen again and the signal to the electronic has again shut off During this interval the above mentioned message can register In normal operation no fault should occur except when using viscous media 3 Abrasions between neighboring leads contacts on the connection cable to the additional components can cause short circuits A short circuit can lead to disturbances in the communication port in the control electronic s microcontroller If the connection cable to the additional modules must be removed during service work after this work is completed ensure that the electronic module is potential free and that the appropriate connector to the EGPL Oxx additional module or printer interface EZI is removed with an insulated tool Remedy yx Refer to the respective fault This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 56 DTD no 62 7881 4 Service 4 1 Programming Mode Summary Initial requirements x Close the door and shut off the machine yx Turn the program selector switch to the 12 o clock setting Accessing yx Press and hold the top min C and bottom 6 program function buttons together x Turn on the machine and release the buttons Acknowledgement indicator The display shows the current software index e g P 00 The Intake Drain LED lights up If this is not the case repeat the process An
111. formation should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 010 5 3 3 Door Cannot Be Locked Cause Door seal was incorrectly installed and protrudes forwards Remedy x Remove the door seal and install it correctly Cause Locking plate not correctly adjusted Remedy x Locking Plate Adjustment 010 4 5 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 010 6 4 4 1 Miele Descriptive Technical Documentation DTD no 62 7881 Service Side Panel Removal Fig 2 Side Panels Cabinet x Removing the Lid 022 4 3 x Open the door x Remove the appropriate screws 010 Fig 2 yx Remove the appropriate side panel Note In some G 7881 models the serial interface mounting bracket may also have to be removed from the left hand side panel 2 additional screws Note When re installing the bottom groove of the side panels must rest on the edge of the drip pan This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 010 7 4 2 Replacing the Support Rollers Fig 3 Roller with Basket Guide x Slide out the basket guide until the screws 010 Fig 3 Pos
112. fter complete inspection of the appliance Replace the seal This information should not be duplicated or passed on without Miele approval All rights reserved 070 54 Miele Descriptive Technical Documentation DTD no 62 7881 Fault code Symptom Cause Remedy F27 F31 Desired temperature not reached in wash block VR SP1 SP2 SP3 or SP4 Temperature limiter F2 has cut out Reset temperature limiter F2 See Resetting Temperature Limiter F2 Thermostat 030 4 2 If necessary replace the temperature limiter See Replacing Temperature Limiter F2 Thermostat 030 4 3 Heater elements do not heat up Check heater elements If necessary replace a faulty heater element see Heater Element Replacement 030 4 5 Heating level switch does not switch See Heating Level Switch Does Not Switch On 050 3 1 Voltage 6VDC from the electronic not present heating level switch controls the heating relay voltage Dispensing relay control EZQ 081 defective Dispensing relay control EZQ 081 not accessible via the Novotronic Check plug connections Check the power supply see 080 Fig 2 Check electronic module output voltage see 070 Fig 5 Pos 9 Remove plug 1 from the EZQ 081 module and add a zero jumper see 080 Fig 2 Deactivate the dispensing relay control see 070 2 9 6 S 26 Special Functions Now run the dispensing pump to see if the
113. ge 60 s drainage TA 1 80 C 5 min 80 C 5 min 80 C 5 min TA1 TA2 60 C 40 min 60 C 40 min 99 C 35 min 65 C 25 min Table 2 Program Summary G 7882 CD P 06 Part 2 1 The program blocks that appear in bold within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in IL can also not be modified 2 1 2 Program Summary P 06 G 7883 CD Program Block G 7883 CD Wash Programs SPECIAL 93 C 10 min vario TD Customer Anorganica 10 L cold water 10 L cold water VR 1 1 min 1 min 60 s drainage 60 s drainage This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 Miele Descriptive Technical Documentation 072 3 Program Block G 7883 CD Wash Programs SPECIAL 93 C 10 min vario TD Customer Anorganica 10 L cold water DOS 3 immediately VR2 50 C 1 min 60 s drainage 10 5 L cold water 10 5 L cold water F DOS 1 40 C DOS 1 40 C _ _ 93 C 10 min 55 C 5 min 60 s drainage 60 s drainage 10 5 L hot water 10 5 L hot water as H DOS 1 40 C DOS 1 40 C 80 C 3 min 75 C 3 min 60 s drainage 60 s drainage CH DESIN I 4 S
114. gnats 050 4 2 4 Circulation P mp M6 ou cwees cone nn Sela deamevenceasen akaa 050 4 25 Speed Sensor B3 9 Gentle Start of Circulation Pump 050 4 2 6 Level OWNCNeS girsen araba cb ieietedotenciuweentsecends 050 5 26 1 PICA SWIC B8 3 toes x cnersrcadata dative dam s as waved and 050 5 2 6 2 Heater Level Switch B1 10 20 0 c eee ees 050 5 2 6 3 Overflow Level Switch B1 1 2 0 0 0 cece eee 050 5 2 7 NTC Temperature Sensors nsaan aanne 050 6 3 Fault Repair anana a aaaea 050 7 3 1 Heating Level Switch Does Not Switch On 050 7 3 2 Premature Failure of Circulation Dispenser or Drain Pump 050 7 3 0 Circulation Pump Does Not Start 0045 050 8 4 Gl VICE anepi nT E E EE TEE 050 9 4 1 Speed Sensor B3 9 Check 000 e eee eee eee 050 9 4 2 NTC Temperature Sensor Replacement 050 9 4 3 Drain Pump Removal tu iccccvetseeraeet pe eehe ceed eee ed 050 10 4 4 Sump Removal n a uch ter terntiacdban Se teeweedgnbades 050 10 4 5 Float Float Switch Removal 00 cece cence 050 10 4 6 Circulation Pump Speed Sensor Removal 050 11 4 7 Heater Pressure Switch Removal n anaana nananana 050 11 061 Air Vent Cabinet Ventilation 1 Technical Data na anana aaan anaana 061 2 062 Steam Condenser 1 Technical Data 00 2 cee eee 062 2 2 PUNGUON eesigi i a ieeder ver sheer aes ees ead 062
115. gram Level E 15 Program Selector Switch Setting Display Function Depending on Cleaning Program Temperature setting in 1 C steps between 30 C and 93 C 9 55 some programs 70 C As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 24 Program Level E 15 2 8 16 E 16 Program Dependent Setting of Temperature Holding Time t3 in Wash Block CHEM DESIN Chemical Disinfection For programming mode access see Programming Mode Summary 070 4 1 Program Level E 16 Program Selector Switch Setting Display Function Depending on Cleaning Program Setting the holding time t3 in temperature step T3 in 1 min steps between 1 min and 15 min 1 o clock e g 5 As described for the 1 o clock setting but only applicable for the cleaning 2 O RAR program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 25 Program Level E 16 2 8 17 E 17 Program Dependent Activation of 6th Wash Block SP1 Interim Rinse 1 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 17 Progr am Sel
116. he Finish LED lights up and the program sequence LEDs above it light up and flash in order making a light chain The specific selector switch position of programs and the fascia design may be changed or vary between different models For this reason programming instructions for machines with a rotary selector switch always give the corresponding clock position for the program selector switch setting Warning In Germany for washer disinfectors covered by Medical Product Legislation MPG guideline 93 42 EWG class Ila all program modifications in the various programming levels must be properly documented in the Medical Product Book General Information Programming Mode The programming mode can be quit without saving any parameter changes that may have been made by interrupting the power supply in some way e g by opening the door When stepping back and forth through the various programming levels the active programming level is only displayed e g E 03 when the program selector switch is turned to the 12 o clock setting There are 33 or 34 programming levels depending on model E 01 to E 33 or E 34 Each setting in the programming levels E 05 to E 32 only applies to the cleaning program that has been selected by the program selector switch in the programming mode Level Function E01 E04 Global parameters valid for all programs E 05 E 32 Program dependent parameters E 33 RESET resets all standard settings
117. he cleaning program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 21 Program Level E 12 2 8 12 Wash 2 1 o clock 2 o clock 3 o clock 2 8 13 E 13 Program Dependent Setting of Temperature Holding Time t4 in Wash Block HR2 Main Wash 2 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 13 Program Selector Switch Setting Display Function Depending on Cleaning Program 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 32 DTD no 62 7881 Program Level E 13 Program Selector Switch Setting Display Function Depending on Cleaning Program Setting the holding time t4 in temperature step T4 in 1 min steps between 1 min and 15 min 1 o clock As described for the 1 o clock setting but only applicable for the cleaning A eak program that can be started at the 2 o clock setting As described for the 1 o clock setting but only applicable for the cleaning 3 o clock program that can be started at the 3 o clock setting etc Table 22 Program Level E 13 2 8 14 E 14 Program Dependent Activation of 5th Wash Block CHEM DESIN Chemical Disinfection For pr
118. he hoses and installing the dispensing module thoroughly flush the entire system with warm water Fig 7 Wall Mounted DOS G 60 Dispenser Module x Insert the 5 pin connection plug in the appropriate socket D Layout of Electrical Components 1 Pos 5a or 5b on the back of the machine z Install the transparent silicone hose onto a vacant connection stub D Layout of Electrical Components 1 Pos 9 10 or 11 and secure it with a hose clip 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 091 10 4 2 Miele Descriptive Technical Documentation DTD no 62 7881 Y Install the suction probe in the appropriate agent container and screw it tight x Ventilate the dispenser pump see 070 2 8 2 E 02 Dispenser Settings Note Any detergent residues in the cabinet after ventilation must be diluted and flushed out x Set the quantity to be dispensed in accordance with the manufacturer s instructions see 070 2 9 2 S 22 Setting Printer Interface RS 232 and Dispenser Pumps Note If the manufacturer s instructions are not available then about 2 to 3 milliliters of liquid detergent per liter of wash water should be added in the main wash cycle e E
119. hine is being used for decontamination as ordered by the authorities then the steam condenser and its connections to the cabinet and the drain must be disinfected with a suitable agent whenever any repairs are carried out or parts replaced Water in the machine is not suitable for drinking If the machine has been operated with high temperatures gt 158 F 70 C then there is a risk of scalding when it is opened Baskets and inserts should be allowed to cool before removal Hot water residues from containers in the cabinet should be drained off carefully Washer disinfectors are not splash protected so they and their immediate surroundings must not be cleaned with water hoses or high pressure cleaners Before starting any service work disconnect the machine from the power supply Measures must be taken to ensure that power cannot be switched on again accidentally Even with the machine shut off voltage may be applied to some components When the casing is removed sharp edges may be exposed and care must be taken to avoid injury This information should not be duplicated or passed on without Miele approval All rights reserved A 2 Miele Descriptive Technical Documentation DTD no 62 7881 Note Installation and setup may only be carried out by specially trained and authorized technicians in accordance with all appropriate regulations Servicing modification testing and maintenance of electrical applianc
120. hs to be filled F1E The water intake is switched off within 5 minutes even though the number of pulses for the set water intake quantity has not been registered This information should not be duplicated or passed on without Miele approval All rights reserved 070 48 2 11 3 Miele Descriptive Technical Documentation DTD no 62 7881 In programs first water intake only with legally fixed cleaning parameters a minimum water quantity is not monitored To advance from the water intake step the heating level switch must have switched to register sufficient water level If it does not switch fault code F 1E is displayed if pulses from the flow meter are registered or fault code F OE is displayed when no pulses are detected F2E During water intake a flow meter provides sufficient pulses but the quantity of water required is not taken in during the given time of 5 minutes F3E 2 seconds after the water intake step the heating level switch is monitored for 2 seconds If it has not switched the step is not advanced and fault code F 3E is displayed After a voltage interruption in the appropriate step the heating level switch is not checked again As it is possible to set a desired water quantity of 1 5 gallons or 1 3 gallons 5 5 liters or 5 liters via programmable function E 01 in wash blocks VR1 VR2 SP2 and SP3 then with a desired water quantity less than or equal to 1 6 gallons 6 liters this fault monitoring is
121. imp the wire ends x Connect the new pins according to the appropriate wiring diagram See 091 Fig 3 and 091 Fig 4 Warning Do not connect any voltage to the fill level sensor x Secure the strain relief 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 092 1 092 Liquid Dispensing 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 092 2 DTD no 62 7881 4 Service 4 1 Retrofitting Dispenser Hoses When Using MIC Carts G 7882 G 7882 CD Warning In order for dispensing quality to meet the special requirements for cleaning microinstruments e g in opthamology the G 7882 dispensing system must be retrofitted with smaller hoses 3 mm diameter for the use of opthamology carts e g E 429 and E 440 Machines to be retrofitted are those which were not equipped as standard with thinner hoses and whose hoses are missing the ventilation hole on the dispensing nozzle see 092 Fig 1 Pos 1 Fig 1 New Dispensing Nozzle Refer to conversion and fitting instructions mat no 06704470 Make the rear panel of the machine accessible Pull out the dispensing drawer Unscrew dispensing nozzles DOS 1 and DOS 3 from the rear panel a e Install
122. in wash block 3 HR1 main wash 1 With DOS 1 dispensing in wash block 3 HR1 main 21 wash 1 direct With DOS 1 dispensing in wash block 3 HR1 main 22 wash 1 from 40 C With DOS 3 dispensing in wash block 3 HR1 main 2 o clock 23 wash 1 direct With DOS 3 dispensing in wash block 3 HR1 main 24 wash 1 from 40 C With DOS 4 dispensing in wash block 3 HR1 main 25 wash 1 direct With DOS 4 dispensing in wash block 3 HR1 main 26 wash 1 from 40 C This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 Miele Descriptive Technical Documentation 070 25 Program Level E 03 Program Selector Switch Setting 3 o clock 4 o clock 5 o clock Display Function 30 Without dispensing in wash block 4 HR2 main wash 2 With DOS 1 dispensing in wash block 4 HR2 main 31 wash 2 direct With DOS 1 dispensing in wash block 4 HR2 main 32 wash 2 from 40 C With DOS 2 dispensing in wash block 4 HR2 main 33 wash 2 direct With DOS 2 dispensing in wash block 4 HR2 main 34 wash 2 from 40 C With DOS 3 dispensing in wash block 4 HR2 main 35 wash 2 direct With DOS 3 dispensing in wash block 4 HR2 main 36 wash 2 from 40 C With DOS 4 dispensing in wash block 4 HR2 main 37 wash 2 direct With DOS 4 dispensing in wash block 4 HR2 main 38 wash 2 from 40 C Without di
123. irect With DOS 2 dispensing in wash block 9 SP4 interim 6 o clock 64 rinse 4 with 40 C With DOS 3 dispensing in wash block 9 SP4 interim rinse 4 direct With DOS 3 dispensing in wash block 9 SP4 interim 66 rinse 4 with 40 C With DOS 4 dispensing in wash block 9 SP4 interim 61 63 65 67 rinse 4 direct With DOS 4 dispensing in wash block 9 SP4 interim 68 rinse 4 with 40 C 70 Without dispensing in wash block 10 NS1 final rinse 1 H With DOS 2 dispensing in wash block 10 NS1 final rinse 1 direct With DOS 2 dispensing in wash block 10 NS1 final 72 rinse 1 from 40 C T5 T5 lt 40 C 7 o clock With DOS 2 dispensing in wash block 10 NS1 final 73 rinse 1 from 50 C T5 T5 lt 50 C With DOS 2 dispensing in wash block 10 NS1 final 74 rinse 1 from 60 C T5 T5 lt 60 C With DOS 2 dispensing in wash block 10 NS1 final 75 rinse 1 after T5 has been reached 80 Without dispensing in wash block 11 NS2 final rinse 2 With DOS 2 dispensing in wash block 11 NS2 final 8 rinse 2 direct With DOS 2 dispensing in wash block 11 NS2 final 82 rinse 2 from 40 C T5 T5 lt 40 C 8 o clock With DOS 2 dispensing in wash block 11 NS2 final 83 rinse 2 from 50 C T5 T5 lt 50 C 4 With DOS 2 dispensing in wash block 11 NS2 final 8 rinse 2 from 60 C T5 T5 lt 60 C 85 With DOS 2 dispensing in wash block 11 NS2 final rinse 2 after T
124. ive Constant display dash at top wash block 7 SP2 interim rinse 2 activated with KW cold water Constant display dash in middle wash block 7 SP2 interim rinse 2 activated with WW hot water Constant display dash at bottom wash block 7 SP2 interim rinse 2 activated with AD demineralized water 1 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 27 Program Level E 18 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 2 8 19 2 8 20 Miele Descriptive Technical Documentation 070 35 E 19 Program Dependent Activation of 8th Wash Block SP3 Interim Rinse 3 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 19 Program Selector Switch Setting Display Function Depending on Cleaning Program Flashing display wash block 8 SP3 interim rinse 3 not 8 active L Constant display dash at top wash block 8 SP3 interim 8 rinse 3 activated with KW cold water 1 o clock F ak Constant display dash in middle wash block 8 SP3 8 interim rinse 3 activated with WW hot water Constant display dash at bottom wash
125. ive Technical Documentation DTD no 62 7881 Fig 4 Water Paths 28 Inch Machine with the Maximum Number of Options OONDOAARWD Ee sss ss si ss sk sk sk ek OONDOARWBNY O Non return device Softener reactivation reservoir Cabinet Water intake Soft water from softener Flow meter Water inlet valve Demineralized water Water inlet valve Hot water Non return valve Water softener Soft water output Water inlet valve Cold water Water softener Supply water intake Salt container intake Salt container Water inlet valve Cold water for steam condenser Non return valve Condensate drain pump Air intake Drying unit TA Steam intake Steam condenser This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 041 7 2 4 WaterProof System 3 4 in Hose Thread Water Connection Water Valves Protective A Cover Water Intake Hose Ba Outer Sjeeve Fig 5 WaterProof System Two independently functioning solenoid valves in the intake hose are combined to form the WPS valve e g Y1 cold water Y12 hot water and or Y20 demineralized water The two valves located directly at the shutoff valve connection are connected in series both electrically and for water flow This ensures that if one valve should fail e g due to blockage caused by a foreign object the wa
126. ke will be noted Water is taken in but pulses are irregular and the overflow level switches the water supply off before the maximum number of pulses has been registered The steam condensor always requires at least a cold water connection If there is a deionized water connection available it can also be used though the water temperature may not exceed 95 F 35 C See Minimum Maximum Number of Flow Meter Pulses Not Achieved 041 3 2 Check overflow level switch for correct operation In programs with legally fixed cleaning parameters the heating level switch has not switched during the water intake Check on site shutoff valves Check hoses for kinks and blockages Check circulation pump for correct operation Check circulation pump for blockages Check heating level switch for correct switching position F2E 18 09 2013 US_am Water intake is not completed within the given time of 5 minutes The program is interrupted Desired water intake quantity not reached Check water pressure of on site cold and hot water supplies Desired pressure is 14 5 to 145 pounds per square inch or 1 to 10 bar Check on site shutoff valves Check hoses for kinks and blockages Exchange restrictor insert in waterproof system for a large version This information should not be duplicated or passed on without Miele approval All rights reserved 070 50 Miele Descri
127. lay dash in middle wash block 1 VR1 pre wash 1 activated with WW hot water As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting Constant display dash at bottom wash block 1 VR1 pre wash 1 activated with AD demineralized water As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting Table 15 Program Level E 06 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 Miele Descriptive Technical Documentation 070 29 2 8 7 E 07 Program Dependent Activation of 2nd Wash Block VR2 Prewash 2 For programming mode access see Programming Mode Summary 070 4 1 Progr am Select or Switch Setting Program Level E 07 Display Function Depending on Cleaning Program to Flashing display wash block 2 VR2 pre wash 2 not active Constant display dash at top wash block 2 VR2 pre wash 2 activated with 2 KW cold water 1 o clock Constant display dash in middle wash block 2 VR2 pre wash 2 activated 2 with WW hot water 2 o clock Constant display dash at bottom wash block 2 VR2 pre wash 2 activated 2 with AD demineralized water As described for the 1 o clock setting but only applicable for the cleaning program that can be started
128. layed e g S 23 when the program selector switch is turned to the 12 o clock setting Settings in service mode 2 always apply for all cleaning programs except when impermissible settings have been made in individual cleaning programs Service mode 2 can be quit without saving any parameter changes that may have been made by interrupting the power supply e g by opening the door 2 6 2 6 1 Program Summaries Program Summary P 06 G 7882 Program Block G 7882 Wash Programs SPECIAL AN 93 C 10 SPECIAL 93 C 10 min min vario TD vario TD AN 10 L cold water VR1 4 IH 1 min 60 s drainage 15 5 L cold water VR2 IG 1 min 90 s drainage 10 5 L cold water 16 L cold water 10 5 L cold water 16 L cold water es DOS 1 40 C DOS 1 40 C DOS 1 40 C DOS 1 40 C 93 C 10 min 93 C 10 min 55 C 5 min 55 C 5 min 60 s drainage 90 s drainage 60 s drainage 90 s drainage HR 2 CH DESIN H H H SP 1 9 L cold water 14 5 L cold water 9 L cold water 14 5 L cold water gee DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately 1 min 1 min 1 min 1 min 60 s drainage 90 s drainage 60 s drainage 90 s drainage 5 L cold water 5 L cold water 10 5 L cold water SP 3 1 min 1 min 1 min 60 s drainage 60 s drainage 90 s drainage SP 4 NS 1 L 9 5 L demineralized 15 L demineralized
129. le approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 010 3 2 Function 2 1 Access for Measuring Sensors In order to be able to carry out e g temperature measurements when a cleaning program is in operation measuring sensors can be fed to the cabinet interior via the special access test port between the door and the lid During normal operation this access point must be sealed with the stopper in the cabinet interior Fig 1 Test Port for Measuring Sensors 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 010 4 3 1 3 2 Miele Descriptive Technical Documentation DTD no 62 7881 Fault Repair Whistling Noises From Door Seal G 7882 CD G 7883 CD Cause Fan speed in drying unit set too high Remedy x 095 2 3 Setting the Fan Speed Air Throughput Note If the fan speed is reduced too much then the drying time will be extended Door Seal Bulges Cause Improper detergent use over time may cause damage to the seals in the machine The use of rinsing agents when these contain paraffin oils in the final rinse can also cause the seal to swell after only a short period of time Remedy Y Use a different detergent z To protect seals disinfecting alkaline detergents with a high proportion of active chlorine should not be used at temperatures above 176 F 80 C This in
130. lectronic interface cannot be addressed via the 1 C bus F14 An impermissible Circuit breaker has tripped Check circuit breaker and repair any power failure when a possible short circuits A was a possible changeover from None MVOPSKANON line power operation to operation with emergency power supply or own supply has taken too long F17 External electronic module None TUE has registered that the desired temperature has been exceeded F18 Wash water Temperature limiter F2 has Reset temperature limiter F2 See temperature T4 in cut out Resetting Temperature Limiter F2 wash block HR2 not Thermostat 030 4 2 If necessary reached within 1 hour replace the temperature limiter See Replacing Temperature Limiter F2 Thermostat 030 4 3 Heater elements do not heat Check heater elements If necessary up replace a faulty heater element see Heater Element Replacement 030 4 5 Heating level switch does not See Heating Level Switch Does Not switch Switch On 050 3 1 Voltage 6VDC from the Check plug connections aoe not present Check electronic module output voltage heating level switch controls see 070 Fig 5 Pos 9 the heating relay voltage F19 Wash water Temperature limiter F2 has Reset temperature limiter F2 See temperature T5 in wash block NS1 not reached within 60 minutes cut out Resetting Temperature Limiter F2 Thermostat 030 4 2 If necessary replace the temperature limiter See Replacing Tempe
131. licated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 080 1 080 Electrical Installations 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 080 2 DTD no 62 7881 2 Function 2 1 Electronic 2N1 Plug Allocation 2 1 1 Electronic EZL 031 081 ii eth ADANA ttt H TH T Pnn on ri Tatar at r OCTET PETN nuen e i 9 1011 12 Fig 1 Electronic EZL 031 081 Plug Allocation Plug connection ST 4 I C bus internal interface 2 Plug connection ST 3 One output with supply voltage and two inputs digital 3 Plug connection ST 2 Four outputs with supply voltage 4 Plug connection ST 1 Three outputs with supply voltage and one input digital 2 1 2 Terminal Allocation of Individual Plugs on Electronic EZL 031 081 Individual plugs see 080 Fig 1 Pos 5 14 may be vacant or missing depending on model Plug 5 I C internal interface Contact 4 8V Contact 1 GND Plug 6 level switch 2B1 7 level indicator for external detergent container The leads are connected to the DOS module dispenser DOS 4 connections on the rear of the machine D Layout of Electrical Components 1 Contact 12 GND Contact 11
132. m does not represent the real situation The actual reference point is plug contact 8 the green yellow ground lead From here the plug contacts are numbered in descending order 7 6 5 and so on 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 096 4 DTD no 62 7881 3 Fault Repair 3 1 Drying Unit Fan and Heater Bank Inoperative Cause Supply voltage not present at plug contacts 1 and 2 plug connector X5 2 Remedy x Check the voltage supply to the drying unit at plug connector X5 2 plug contacts 1 L and 2 N Y f no voltage is present check other plug contacts and connections in accordance with the wiring diagram L1 and N are applied to the drying unit via main switch S2 and door switch 184 Cause Relay 1K1 3 not activated Remedy yx Inthe service mode 070 2 9 4 S 24 Checking Outputs 12 19 check output 16 Supply voltage must now be present between contacts 3 L and 2 N of the plug connector X5 2 y f no voltage is present see No Voltage for Relay Solenoid 1K1 3 in Drying Unit TA 080 3 1 Y If voltage is present remove the base insert see Replacing Electronic Components Under the Base Insert 096 4 3 x Check relay 1K1 3 096 Fig 1 Pos 2 contacts continuity solenoid etc yx Replace the relay if necessary This information should not be duplicated or passed o
133. n without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 096 5 3 2 18 09 2013 US_am Drying Unit Fan Does Not Start Cause Fan motor winding defective Remedy x See Replacing Electronic Components Under the Base Insert 096 4 3 z Check motor winding for continuity with an ohmmeter x Replace the fan if necessary Cause Fan motor brushes worn out life approximately 1000 hours Remedy x Fan Motor Removal 096 4 1 Cause Fan thermal cutout defective Remedy x Fan Motor Removal 096 4 1 Cause Speed control N1 defective Remedy x Remove the base insert see Replacing Electronic Components Under the Base Insert 096 4 3 x Disconnect the two fan connections 096 Fig 1 Pos 5 at the speed control x Connect the fan directly to the power supply between interference suppression capacitor Z1 096 Fig 1 Pos 3 and the speed control If the fan operates the speed control is not in order yx Replace the speed control This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 096 6 DTD no 62 7881 3 3 Drying Unit Fan Operates Too Slowly Cause Potentiometer 1R32 defective or plug connections open circuited Remedy x Check the potentiometer and its connections see Removing Potentiometer 1R32 095 4 2 x Replace the potentiometer
134. nage 10 L cold water VRS H _ _ DOS 3 immediately 50 C 1 min 60 s drainage 10 5 L cold water 10 5 L cold water HRA DOS 1 40 C DOS 1 40 C _ _ 93 C 10 min 55 C 5 min 60 s drainage 60 s drainage 10 5 L hot water 10 5 L hot water Hie H _ DOS 1 40 C DOS 1 40 C 80 C 3 min 75 C 3 min 60 s drainage 60 s drainage CH DESIN I I SP 1 9 L hot water 9 L hot water 9 L hot water 9 L hot water eee DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately 1 min 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 5 L hot water 5 L hot water 5 L hot water 5 L demineralized water SP 3 1 min 1 min 1 min 1 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage 9 L demineralized water 9 L demineralized water SP 4 1 min 1 min 60 s drainage 60 s drainage NS 1 I 9 5 L demineralized 9 5 L demineralized 9 5 L demineralized 9 5 L demineralized water water water water ee 75 C 3 min 93 C 5 min 75 C 1 min 70 C 4 min 60 s drainage 60 s drainage 60 s drainage 60 s drainage Table 7 Program Summary G 7883 P 06 Part 1 1 The program blocks that appear in bold within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in IL can also not be modified a
135. nents in base and door Schutzvernert k 1S0 16016 beachten Copyright reserved 2 3 4 I 5 6 8 1B3 4 88 2 _ 2R30 fey ant Bil ZI alll A B Y20 M 1 2Y 22 ad INI M8 Z2 B876 B1 7 1 2Y 22 caD 07108320 000 LAGEPLAN G7883 CD Blatt 1 von 1 elektrische Teile Mat Nr Ang St Benennuni Q Layout 6 B1 1 B1 2 B1 7 B1 10 1B3 4 2B3 4 B3 9 B8 B8 1 B8 2 B8 3 B8 6 C6 F2 1K1 1 2K1 1 M6 M7 M8 M9 3 M9 5 Water intake level switch Overflow level switch Detergent level switch Heating level switch Flow meter Flow meter Speed sensor Float switch Rinse aid float switch Reactivation salt float switch Overflow float switch Acidic agent float switch Circulation pump capacitor Temperature limiter Heater relay water pulsed drying Heater relay water only Circulation pump Intake pump Drain pump Acidic agent dispenser pump Detergent dispenser pump This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 M13 1N1 18 09 2013 US_am Miele Descriptive Technical Documentation D 11 Condensate pump Control module EGPL 081 Additional module EZL 031 081 Printer module EZI 040 Heater element 1 Water drying Heater element 2 Water
136. ng figures has been adjusted Functions E 03 4x Vachine Model G 7883 83 CD G 7882 82 CD No dispensing 40 40 Dispensing via DOS 1 immediately 41 Dispensing via DOS 1 from 40 C 42 Dispensing via DOS 2 immediately 43 Dispensing via DOS 2 from 40 C 44 Dispensing via DOS 3 immediately 45 Dispensing via DOS 3 from 40 C 46 Dispensing via DOS 4 immediately 47 was 41 Dispensing via DOS 4 from 40 C 48 was 42 Table 9 Extended Dispensing Options 5 Reduction of cleaning temperature level E 01 Function 10 Previously the reduction of the maximum temperature from 93 C to 90 C was only carried out correctly in program block HR1 As in this block the parameters of SPECIAL program are also defined duration here was also correctly automatically extended from 10 minutes to 25 minutes All other temperatures gt 90 C then also had to be reduced manually This is no longer necessary with the modified software Time basis for ventilation functions programming mode modified The time basis for automatic ventilation functions has been modified from 1 1 seconds to 1 second This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 18 09 2013 US_am Miele Descriptive Technical Documentation 070 13 If a reduced water quantity is programmed in program blocks VR2 SP 1 or SP2 then he
137. not active Salt Fault Indicator LED If insufficient salt is registered in the salt container then the S LED lights up The program is not interrupted F23 If reactivation is carried out for a second time after a lack of salt has been registered the S LED flashes and fault code F 23 is displayed This fault is also recorded via the printer interface This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 3 Fault Repair 3 1 Fault Code Summary Miele Descriptive Technical Documentation 070 49 Cause See Table 51 Fault code Symptom Cause Remedy F00 No registered fault Machine functioning correctly None FOE Minimum number of No water intake Check on site shutoff valves FIE pulses 5 not registered within the first 7 seconds The program is interrupted Maximum number of pulses during water intake not reached within 5 minutes Water intake is switched off Check filter in waterproof system Check hoses for kinks and blockages Check waterproof system No pulse provided by flow meter See Minimum Maximum Number of Flow Meter Pulses Not Achieved 041 3 2 Faulty cold water connection to steam condenser in appliances that should only be operated with deionized water If a printer is connected the program position where the error occurred e g Pos 123 steam condenser water inta
138. ns stationary and must be replaced Fan and Heater Bank Control add pic 6002991 1 Position of terminal block X5 2 2 Relay 1K1 3 3 Relay 2K1 3 Position of Terminal Block and Relays Fig 1 Electronic Components in the Drying Unit Interference suppression capacitor Z1 Connection plug to heater bank Potentiometer Electronic relay K1 1 Fan speed module N1 with connection to fan motor Relay plug wiring harness Relay holder Relay ONOaRWND This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 096 3 Fig 2 TA 7 Drying Unit Control Wiring Diagram The control for the fan and heater bank is under the base insert of the drying unit container The live supply L for fan M2 and heater bank R16 is from terminal 1 of plug connector X5 2 via the make contact of relay 1K1 3 The 2 stage heater bank 096 Fig 7 Pos 2 has a basic and a controlled load heater element The basic load is activated via electronic relay K1 1 Temperature limiter F2 limits the heater power of the heater bank It trips and opens the heating circuit at approximately 284 F 140 C and resets and switches back on when the temperature has cooled to approximately 257 F 125 C Note The order of individual plug contacts at plug connector X5 2 095 Fig 5 Pos 1 shown in the wiring diagra
139. nser with pump a 0 is no longer displayed but dox where the x represents dispenser number 1 3 or 4 Software index P 05 ID 860 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 070 12 Miele Descriptive Technical Documentation DTD no 62 7881 lf an aerosol injection steam condenser is installed the steam condenser DHK pause can also be activated without drying in order to e g reduce the level of steam escaping with high temperature programs Depending on model with without steam condenser DHK and with without drying unit TA service mode 2 level S 26 Function 3 offers various options as follows 1 S 26 DHK aerosol injection steam condenser not installed 2 S 26 30 Without additional steam condenser DHK pause 3 S 26 31 With additional steam condenser DHK pause when drying is not active applicable to models with without drying unit TA 4 S 26 32 With additional steam condenser DHK pause when drying is active applicable only to models without drying unit TA The G 7882 CD is supplied as standard without rinse aid dispensing If a new electronic module is supplied as a spare part it must be programmed to activate rinse aid dispensing if this had previously been set G 7883 and G 7883 CD The dispensing options in program block CHEM DESIN have been extended The order of the setti
140. ntes _ Unstable line frequency Check the sine wave oscillation of the cae ra pe line frequency Carry out appropriate ee corrective measures to stabilize the line high frequency line f requency power interference F10 Failure of one or more optical Replace electronic 18 09 2013 US_am Miele Descriptive Technical Documentation selector switch LEDs This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 52 DTD no 62 7881 Fault code Symptom Cause Remedy F11 The additional module Bus leads defective Check the bus leads and plug cannot be addressed connections Replace electronic if via the I C bus necessary The fault code is displayed Replace the control electronic Also even after replacing an check the connection cable for abrasions additional module and short circuits and replace if necessary F12 G 7882 CD and G Drying temperature Fan in drying unit TA See Drying Unit Fan and Heater Bank 7883 CD only has not been reached defective Inoperative 096 3 1 w ia Anaran See Drying Temperature Not Reached indication 096 3 5 See Air From Drying Unit Is Not Warm 096 3 4 See Drying Unit Fan Operates Too Slowly 096 3 3 See Drying Unit Fan Does Not Start 096 3 2 F13 RS 232 serial Electronic defective Replace e
141. ogram selector switch is turned to the 12 o clock setting If the W button is pressed the electronic advances immediately to the next programming level without the appropriate display Save and quit yx Press the 6 button twice x Shut off the machine Note Each individual setting modification does not have to be saved separately After all desired modifications have been made they can be saved together Service Mode 1 Summary Initial requirements x Close the door and shut off the machine yx Turn the program selector switch to the 12 o clock setting Accessing yx Press and hold the min C and buttons together x Turn on the machine and release the buttons Acknowledgement indicator The digital display shows the current status S10 for service mode 1 The Intake Drain LED lights up If this is not the case repeat the accessing process disinfectant must be added to the appropriate dispenser 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 58 DTD no 62 7881 Options Program Selector Program Function oi Program Switch Setting Button Digital Display Select a program First wash temperature Switching step P d check IESS lo advance Switching step switching step Test program 8 o clock Press to start program First wash temperature Table 52 Ser
142. ogramming mode access see Programming Mode Summary 070 4 1 Program Level E 14 Progr am Selec tor Display Function Depending on Cleaning Program Switch Settin g Flashing display wash block 5 CHEM DESIN chemical 5 disinfection not active Constant display without dash wash block 5 CHEM DESIN 5 chemical disinfection active without water intake Combi CHEM program only t SK _ Constant display dash at top wash block 5 CHEM DESIN acai 5 chemical disinfection activated with KW cold water 5 Constant display dash in middle wash block 5 CHEM DESIN chemical disinfection activated with WW hot water Constant display dash at bottom wash block 5 CHEM DESIN 5 chemical disinfection activated with AD demineralized water 2 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 2 o clock setting 3 As described for the 1 o clock setting but only applicable for the cleaning program that o clock can be started at the 3 o clock setting etc Table 23 Program Level E 14 2 8 15 E 15 Program Dependent Temperature Setting T3 in Wash Block CHEM DESIN Chemical Disinfection For programming mode access see Programming Mode Summary 070 4 1 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 33 Pro
143. ogramming mode access see Programming Mode Summary 070 4 1 Program Level E 27 Program Selector Switch Setting Display Function Depending on Cleaning Program Flashing display wash block 12 TA1 drying unit not active 1 o clock Constant display wash block 12 TA1 drying unit only activated As described for the 1 o clock setting but only applicable for the cleaning A OICR program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 3 o clock setting etc Table 36 Program Level E 27 2 8 28 E 28 Program Dependent Temperature Setting for Drying TA1 G 7882 CD G 7883 CD This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 2 8 29 2 8 30 18 09 2013 US_am Miele Descriptive Technical Documentation 070 39 For programming mode access see Programming Mode Summary 070 4 1 Program Level E 28 Program Selector Switch Setting 1 o clock Display Function Depending on Cleaning Program Temperature setting in 1 C steps between 30 C and 99 C 2 o clock As described for the 1 o clock setting but only applicable for the cleaning program that can be started at the 2 o clock setting 3 o clock As described for the 1 o clock setting
144. ols the heater relay voltage This information should not be duplicated or passed on without Miele approval All rights reserved Check plug connections Check electronic module output voltage see 070 Fig 5 Pos 9 18 09 2013 US_am DTD no 62 7881 070 51 Fault code Symptom Cause Remedy F02 Wash water Temperature limiter F2 has Reset temperature limiter F2 See temperature T2 in cut out Resetting Temperature Limiter F2 wash block NS2 not Thermostat 030 4 2 If necessary reached within 60 replace the temperature limiter See minutes Replacing Temperature Limiter F2 Thermostat 030 4 3 Heater elements do not heat Check heater elements If necessary up replace a faulty heater element see Heater Element Replacement 030 4 5 Heating level switch does not See Heating Level Switch Does Not switch Switch On 050 3 1 Voltage 6VDC from the Check plug connections ea be a nt le Check electronic module output voltage eee eee S660770 Fig 5 Pos 9 the heating relay voltage F03 Wash water Temperature limiter F2 has Reset temperature limiter F2 See temperature T3 in cut out Resetting Temperature Limiter F2 wash block CH Thermostat 030 4 2 If necessary DESIN not reached replace the temperature limiter See within 60 minutes Replacing Temperature Limiter F2 Thermostat 030 4 3 Heater elements do not heat Check heater elements If necessary up replace a faulty heater element see Heater Element Repla
145. om the fascia panel See 070 Fig 14 Pos 2 Remove the 5 screws securing the electronic to the mounting bracket see 070 Fig 14 Pos 1 Remove the electronic from the mounting bracket Disconnect the plug connections coded from the electronic Fig 14 EGPL 081 with Retaining Bracket Note When re installing ensure that the selector disk of the program selector switch correctly engages with the coupling disk on the electronic This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 61 4 5 Electronic Module EZL 081 Removal x Service Panel Removal 022 4 2 x Toekick Removal 010 4 6 x Remove the 2 top screws securing the electronic See 070 Fig 15 Remove the electronic Slightly bend the retaining clips outward and remove the circuit board See 070 Fig 15 Pos 1 Fig 15 EZL 081 Removal 4 6 Fuse Removal x Pull off the switch knob x Remove the 6 screws securing the fascia panel to the door inner panel 4 across the top and 1 on each side yx Unscrew the fuse cap and pull out the fuse 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 072 1 072 Fascia Panel Electronic G 7882 CD G 7883 CD 2 Function 2 1 Program Summaries 2 1 1 P
146. ons and Test Certificate Electrical Connection USA Models Only Voltage 208 220 VAC 60Hz dispenser pump Current consumption Approx 220mA with activated dispenser pump Power rating Approx 50W with activated dispenser pump Connection cable 5 x 0 01 with 5 pin flat plug 10 long Table 2 Electrical Connection USA Models Only Dispenser Connection Pump Capacity Suction side Pressure side Internal Hose Length Diamter External Diameter Transpar Approx 6 0 2 6 gt entPVC 1850mm mm ee rnm Transpar Approx 7 9 0 2 6 0 3 8 mm entPVC 2350 mm mm Blue marking approx 13 330 mm long for 5 L 10 L containers Double Suction probe connection for level indicator and agent intake Screw connection for container Dispensed quantity DOS 60 Approx 2 fl oz 60 mL in 30 s 30 Suction height Approx 6 7 2000 mm Table 3 Dispenser Connection Pump Capacity This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 091 3 2 2 1 2 2 18 09 2013 US_am Function Color Coding for Different Agents Standardized color coding for containers and hoses allows broad classification of agents whose exact components are unknown Color Coding Blue Alkaline agent
147. passed on without Miele approval All rights reserved 063 2 2 2 1 Miele Descriptive Technical Documentation DTD no 62 7881 Function Overflow Level Switch B1 2 Fig 2 Drying Unit Drip Tray 1 Level switch Overflow B1 2 2 Drain pump condensate pump M13 3 Inlet valve Steam condenser cold 1Y22 and 2Y22 The hose connection for the overflow level switch 063 Fig 2 Pos 1 is in the intake connection just before the condensate pump 063 Fig 2 Pos 2 in the water circuit The overflow level switch itself is positioned slightly raised on the rear of the drying unit If the water in the steam condenser rises above a certain level the overflow level switch acts to close the solenoid valves 1Y22 and 2Y22 063 Fig 2 Pos 3 The condensate pump will continue to operate This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Descriptive Technical Documentation 070 1 DTD no 62 7881 Fascia Panel Electronic G 7881 G 7882 G 7883 070 lt J lk Ge D H S ay I Fite an SR fe od h 28 2 be S PEZE Fa e Se If A X This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am 070 2 Miele Descriptive Technical Documentation DTD no 62 7881 Function Fascia Panels
148. peed If the potentiometer becomes defective the fan continues to operate with a lower nominal speed This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 095 3 4 Service 4 1 Coarse Filter Replacement Open the detergent pullout drawer Loosen the two upper retaining screws 095 Fig 3 Pos 1 and tilt them upwards Tilt the coarse filter housing 095 Fig 3 Pos 2 forwards and lever it free of the lower retainers 095 Fig 3 Pos 3 Press down on the center tab to open the door of the filter housing and remove the perforated plate Remove the coarse filter and install a new one The smooth filter surface must face towards the rear Install the perforated plate in place at the bottom and press it into position at the top Replace the coarse filter housing ensuring that it is correctly seated in its lower retainers Close the detergent pullout drawer Fig 3 Coarse Filter Housing Removal 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 095 4 DTD no 62 7881 4 2 Removing Potentiometer 1R32 x Open the left drawer x Remove the drying unit fascia retaining screws 095 Fig 2 Pos 4 x Remove the drying unit fascia Disconnect the connection plug for the
149. plate under the door but is now included with the machine accessory pack which also includes the operating instructions Software index P 07 ID 33960 1 Hot air drying filter time reset In machines with software index P 06 with a drying unit TA both filters are always active As new G 7891 93 models have only one fine filter the use of a single filter is taken into consideration This modification has no effect on previous machine versions Creation of a batch number The protocol report function has been extended to include the creation of a batch number and the printer interface has been modified accordingly The control transmits a 2 digit version number which can be created via the diagnostic support file DUD to the interface and the interface creates a 6 digit sequential batch number The version number is required in order to be able to differentiate between new and old protocols should the printer interface be replaced because a new interface always starts with the number 000001 With version number 00 the creation of a batch number is suppressed In old control versions up to P 06 a batch number is not created even with a new interface Door lock The routine to lock the door has been modified From software index P 07 the door is locked immediately after a program has started Dispenser relay control with EZQ 081 Due to a change in legal requirements all disinfectors with the control family M
150. potentiometer 095 Fig 2 Pos 2 x Remove the holder bracket with potentiometer x Remove the potentiometer locknut x Reassemble by following these instructions in reverse order 4 3 Removing the Drying Unit Container Fig 4 Drawer Guide with Lever y P P 3 P 7 Disconnect the unit from the power supply Close the door Fully open the left drawer with drip tray Remove storage containers Remove the side holding bracket 093 Fig 1 Pos 1 Now pull out the drawer further until the locking levers 095 Fig 4 Pos 1 in the guide runners are visible z Lift the lever in the right guide upwards and press the lever in the left guide downwards and pull out the drawer to its end stop y Remove the left retaining screw 095 Fig 2 Pos 1 from the drying unit x Pull out the drying unit container halfway and disconnect the top plug connection connector X5 2 095 Fig 5 Pos 1 x Remove the drying unit container yx Reassemble by following these instructions in reverse order This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 095 5 4 4 Microfine Filter Replacement Fig 5 Drying Unit Container with Filters x Open the detergent pullout drawer x Remove the coarse filter housing as outlined in Coarse Filter Replacement 095 4 1 Steps 2 and 3 x Remove the microfine filt
151. provided then the appropriate LED flashes once per second and at the same time a fault code to aid further diagnosis is displayed in the digital display This fault code is not saved in the fault memory The program sequence indicator showing the stage the program had reached when the fault was detected remains active When the program selector switch is turned to the 12 o clock setting the fault display is deleted and a new program can then be selected and started normally If a fault is registered before program start such as if an activated dispenser check registers an empty container then the appropriate fault LED e g DOS flashes after program selection and the program cannot be started Intake Drain Fault LED With these faults the top fault LED 4 47 flashes and the program is interrupted At the same time one of the following fault codes is indicated in the display FOE After a delay of 5 seconds a flow meter in the water intake does not provide a minimum of 5 pulses within the next 2 seconds If no pulses are registered during the first water intake in a program with legally fixed cleaning parameters then the program will only advance to the next step if the heating level switch switches to register sufficient water level If it does not switch the fault code F OE is displayed In the test program the delay time has been extended from 5 seconds to 23 seconds as in this case it may be necessary for the machine water pat
152. ptive Technical Documentation DTD no 62 7881 Fault code Symptom Cause Remedy F3E Heating level switch has not switched after water intake Heating level switch defective Check circulation pump for correct operation see service mode 2 070 2 9 3 S 23 Checking Outputs 1 to 11 Check connection plugs and leads Check heating level switch for correct switching point 2 s after circulation pump starts at rated speed Check circulation pump connection hoses for blockages See Heating Level Switch Does Not Switch On 050 3 1 F4E Flow meter provides pulses during a non water intake step Appropriate water intake valve is open Check water inlet valve for correct operation Check if voltage is applied to water inlet Replace waterproof system assembly if necessary valve where machine is switched off If voltage is applied to water inlet valve when machine is switched off replace electronic The heating level switch has switched after a drainage step Residual water still in cabinet Check drain pump Check drain hoses for kinks or blockages FSA Fdo F01 The Salt LED has been ignored for too long During dispensing no medium flow has been detected Wash water temperature T1 in wash block HR1 main wash not reached within 60 minutes Even through the Salt LED has been lit for a period of time reactivation salt has not been added
153. ptive Technical Documentation DTD no 62 7881 050 3 2 Function 2 1 Sump and Associated Components Fig 1 Sump and Associated Components Float switch holder Drain pump M8 Heater level switch B1 10 Circulation pump M6 Speed sensor B3 9 Water intake level switch B1 1 Float switch housing Float switch B8 3 Float OONDOOAARWND 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 050 4 2 2 2 3 2 4 2 5 Miele Descriptive Technical Documentation DTD no 62 7881 Drainage The machine comes supplied with a 5 foot flexible drain hose 78 inch inner diameter In non CD models the steam condenser is drained internally through the existing drain hose The machine has a removable non return valve The drain height should not exceed 3 feet Floor drains are permissible additionally the drain hose may be lengthened to 13 feet Drain Pump M8 Drain pump M8 050 Fig 1 Pos 2 is located below the cabinet and is connected to the right of the sump It is controlled directly by the electronic 070 Fig 5 Pos 17 It pumps out wash water from the lowest point in the sump via a non return valve and sends the water via the drain hose to the on site drain A vent is provided to prevent siphoning Circulation Pump M6 Circulation pump M6 050 Fig 1 Pos 4 takes in the wash water from the side of the sump through the filter combination 030
154. ptive Technical Documentation DTD no 62 7881 041 17 4 3 Flow Meter Cold Supply Water Replacement x Service Panel Removal 022 4 2 Remove the screws securing temperature limiter F2 030 Fig 3 Pos 2 Carefully lift the temperature limiter slightly Slide the flow meter up and out of its holder on the water softener WONO Disconnect the plug connection from the reed switch and disconnect the hoses z Install the new flow meter by following these instructions in reverse order 4 4 Water Diverter Removal x Remove the right hand side panel Side Panel Removal 010 4 1 x Unclamp all hoses from the diverter z Unclip the diverter from the inside of the cabinet and from the mounting bracket on the outside of the machine 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 042 1 042 Demineralized Water Intake 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 042 2 Technical Data Solenoid Data Miele Descriptive Technical Documentation DTD no 62 7881 Flow Connection Threaded Valve Voltage Press re Flow Rate Length Union Demineraliz 21 8 145 f 1N AC 220 240 V 2 1 gal min 7 5 5 6 1 7 m 3 4 ed water psi 1 5 10 Y20 50 60 Hz bar Table 1 WaterProof System Data
155. rated The housing of this float switch is blue This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 091 7 3 Fault Repair 3 1 Swelling of Hose Material 3 2 18 09 2013 US_am Cause To ensure that elastomers are treated as gently as possible disinfecting alkaline detergents with a high active chlorine content should not be used at temperatures above 176 F 80 C In particular liquid agents with tensides and disinfectants can lead to large variations in the volume capacity of dispenser pumps usually due to swelling of the hose material Remedy x Replace the hoses Note When a high cleaning standard depends on the dispensing of liquid disinfectant the dispenser hose should be replaced approximately every year If particularly exacting cleaning final rinsing or disinfecting results are desired then regular checks and quality controls should be carried out to ensure that the required standards are being maintained DOS G 60 Dispenser Module Does Not Supply Agent Cause Dispenser pump inoperative Remedy x Check voltage supply see No Voltage at DOS G 60 Dispenser Module 091 3 3 Cause Air in dispenser hose Remedy Ventilate the dispenser hose see 070 2 8 2 E 02 Dispenser Settings This information should not be duplicated or passed on without Miele approval All
156. rature Limiter F2 Thermostat 030 4 3 Heater elements do not heat up Heating level switch does not switch Voltage 6VDC from the electronic not present heating level switch controls the heating relay voltage Check electronic module output voltage Check heater elements If necessary replace a faulty heater element see Heater Element Replacement 030 4 5 See Heating Level Switch Does Not Switch On 050 3 1 Check plug connections see 070 Fig 5 Pos 9 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am DTD no 62 7881 18 09 2013 US_am Miele Descriptive Technical Documentation 070 53 Fault code Symptom Cause Remedy F20 Water check NTC sensor or its leads short circuited monitoring processor Check leads and plug connections Replace leads if necessary F21 F22 F23 F24 Softener reactivation program segment has been skipped Triac failure Speed sensor provides pulses even though circulation pump is not activated Water check NTC sensor or its leads open circuited monitoring processor Temperature variation between the two NTC sensors too large Check leads and plug connections Replace leads if necessary Check leads and plug connections Replace leads if necessary One of the NTC sensors has incorrect resistance Compare resistance values of both
157. rent hoses are available A conversion kit contains a dispenser pump cap with a pre installed hose 2 3 Plug Assignments for the Different DOS Modules Fig 3 Plug Connections for C Series DOS Modules This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 091 5 Fig 4 Plug Connections for G Series DOS Modules 2 3 N 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Black Black Brown Blue Miele Descriptive Technical Documentation 091 6 DTD no 62 7881 Fig 5 Plug Connections for K Series DOS Modules A Fill level sensor open for full dispensing containers B Float switch flow monitoring closed for liquid media A spring loaded float switch for flow monitoring was integrated into K series DOS modules in addition to G series DOS modules After flow this spring pushes the piston of the float switch back into its initial position It is switched in parallel to the fill level sensor within the module housing and is therefore pin compatible to the existing dispensing sockets on the washers and disinfectors In K 60 DOS modules a float switch with a spring tensile strength of 0 1 pounds 0 4 newtons for capacities between 40 and 200 milliliters was incorpo
158. rights reserved 091 8 Miele Descriptive Technical Documentation DTD no 62 7881 Note The pump is only being ventilated successfully when the air bubble in the hose advances continuously If the air bubble falls or retreats during pumping breaks a leak may exist in the system Cause Leak in suction hose Remedy Check the hoses and connections for porous sections leaks and correct positioning 3 3 No Voltage at DOS G 60 Dispenser Module Cause Voltage supply interrupted or not present Remedy a a y Check the programming Ensure that the DOS dispenser module is activated Check 5 pin plug for correct seating Check leads for open circuits ohmmeter Check the voltage supply at ELZ electronic module contact 2 M9 7 080 Fig 1 plug 14 Check the voltage supply for ELZ electronic module contact 3 080 Fig 1 plug 13 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 091 9 4 Service 4 1 Installation and Commissioning of DOS Dispenser Module Warning Before shipping the dispensing module the system functions were factory tested with glycerin In order to avoid faults or polluting the machine with glycerin residue always observe the following steps e Remove all caps from the dispensing hoses and the DOS module e After connecting t
159. rights reserved Miele Descriptive Technical Documentation 022 4 DTD no 62 7881 4 Service 4 1 Removing the Outer Door Panel Warning Hold and support the outer door panel when removing it This will keep the panel from falling or twisting x Open the door and remove the countersunk screws 022 Fig 1 Pos 4 around the inner edge x Close the door and remove the outer door panel 4 2 Service Panel Removal Warning Disconnect the machine from the main electrical supply Fig 1 Service Panel x Remove the two screws securing the service panel 022 Fig 1 Pos 3 z Hold the service panel at both sides and pull upwards yx Unscrew the facing and remove the plastic protective cap 022 Fig 1 Pos 2 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 022 5 4 3 18 09 2013 US_am Note The illustration incorrectly shows a screw in the center Note When re installing ensure that the door emergency release cord 021 Fig 1 Pos 3 is guided through the small rectangular opening in the top of the service panel The ring on the cord must be accessible by hand from below through the cutout in the service panel 022 Fig 1 Pos 5 Removing the Lid Fig 2 Machine Lid Non CD Models x Open the door x Remove the two Phillips screws 022
160. rogram Summary P 06 G 7882 CD Program Block G 7882 CD Wash Programs SPECIAL 93 C 10 min ae 937 C 10 vario TD vario TD AN 10 L cold water VR1 4 IH 1 min 60 s drainage 15 5 L cold water VR2 IG 1 min 90 s drainage 10 5 L cold water 16 L cold water 10 5 L cold water 16 L cold water Ra DOS 1 40 C DOS 1 40 C DOS 1 40 C DOS 1 40 C 93 C 10 min 93 C 10 min 55 C 5 min 55 C 5 min 60 s drainage 90 s drainage 60 s drainage 90 s drainage HR 2 CH DESIN L H SP 1 9 L cold water 14 5 L cold water 9 L cold water 14 5 L cold water ips DOS 3 immediately DOS 3 immediately DOS 3 immediately DOS 3 immediately 1 min 1 min 1 min 1 min 60 s drainage 90 s drainage 60 s drainage 90 s drainage 5 L cold water 5 L cold water 10 5 L cold water SP 3 1 min 1 min 1 min 60 s drainage 60 s drainage 90 s drainage SP 4 NS 1 H 9 5 L demineralized 15 L demineralized 9 5 L demineralized 15 L demineralized water water water water Nee 75 C 3 min 75 C 3 min 93 C 5 min 83 C 10 min 60 s drainage 90 s drainage 60 s drainage 90 s drainage TA 1 99 C 10 min 99 C 10 min TA1 TA2 99 C 35 min 90 C 35 min 99 C 35 min 90 C 35 min Table 1 Program Summary G 7882 CD P 06 Part 1 1 The program blocks that appear in bold
161. rograms The washing parameters of programs vario TD vario TD AN and B vario TD NR of G 7882 CD increased from 113 F 45 C 3 minutes to 131 F 55 C 5 minutes Additional rinse in program SPECIAL 93 C 10 min The rinse SP 3 with reduced water quantity has been activated for program SPECIAL 93 C 10 min in order to prevent carryover of salt from a reactivation cycle especially important in the dental field The change applies to all machines that use this program Modification of water intake for vario TD In order to ensure better cleaning performance the second water intake for vario TD programs is also carried out with cold water This makes no difference in models G 7881 G 7882 and G 7883 as they do not have a hot water connection This change means that in G 7882 and G 7883 CD models the second water intake is now with cold water Drainage times Steam condenser DHk The drainage cycle of the aerosol injection steam condenser has been modified in order to remove water that has entered from the wash process before closing the steam condenser vent opening Introduction of function to block STOP Service mode level S 26 has introduced a function at selector switch setting 2 which prevents program interruption by selecting STOP However if a fault occurs during a program that leads to program interruption the STOP setting for fault acknowledgement is still required After ventilating a dispe
162. s e g detergent International coding Red Acidic agents Chemical disinfectant Miele internal codin White Neutral agents for various applications j Table 4 Color Coding for Different Agents Construction and Control of the DOS G 60 Dispenser Module EEEERSg z UUUEU Fig 2 DOS G 60 Dispenser Module Components X3 4 Terminal block M9 7 Dispenser pump motor B1 7 Level switch reed switch X2 2 5 pin flat plug for connection to washer disinfector Programming of the dispenser pump dispensing time is carried out via the control of the machine to which the DOS dispenser module is connected as an external dispenser assembly DOS 4 Manual setting of the dispensing time is not necessary The indicator LED on the fascia panel is activated via reed switch B1 7 in the suction probe connected to the additional EZL electronic module 080 Fig 1 plug 6 Dispenser pump M9 7 in the DOS dispenser module is activated via 080 Fig 1 plug 14 This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 091 4 DTD no 62 7881 The dispenser pump hoses are subject to severe wear and tear aggressive agents and should therefore be replaced at least once per year see Replacing the Dispenser Pump Hose Complete With Pump Cap 091 4 2 To suit the various agents in use several diffe
163. scriptive Technical Documentation DTD no 62 7881 010 11 4 7 Connecting Strip Warning To avoid instability the connecting strip 010 Fig 8 Pos B behind the toekick must never be loosened or removed 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 021 1 021 Door 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 021 2 DTD no 62 7881 2 Function 2 1 Door Components 1 amp A Powder dispenser retaining bracket Liquid dispenser solenoid Y50 208 220 V 60Hz Emergency door release cord Dispenser unit reed switch B8 1 Screw fastening for liquid dispenser rinse aid Threaded ring Powder dispenser solenoid Y51 208 220 V 60Hz Lock Release magnet solenoid Y53 Door switch 184 Ss OONDOOKR WD oO 2 2 Emergency Door Release To ensure that the door can be opened in case of a power failure an emergency mechanical release mechanism 021 Fig 1 Pos 3 is provided The door is opened by pulling the ring behind the service panel The mechanical door release should only be used in an emergency This information should not be duplicated or passed on without Miele approval All rights reserve
164. see Replacing Temperature Limiter F2 Thermostat 030 4 3 x Hold the locknut under the cabinet with a suitable wrench and loosen the feed through inside the cabinet yx For reassembly see 030 Fig 3 Pos 3 7 Note During removal and reassembly make sure not to bend or warp the cabinet base around the feed through 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 030 10 DTD no 62 7881 4 5 Heater Element Replacement x Open the door and loosen the appropriate heater element holder x Remove the appropriate heater element central screw in the cabinet z Lift the heater element complete with rubber seal upwards to remove p When re installing ensure that the heater element seal completely seals the heater element hole in the cabinet This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Descriptive Technical Documentation 041 1 DTD no 62 7881 Hot Cold Water Intake Water Softener 041 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Technical Data Miele Solenoid Data Descriptive Technical Documentation DTD no 62 7881 Voltage Pow Flow Rate Eae
165. shers are installed correctly Install the rubber seal Figure 5 24 Item 7 correctly 4 5 Replacing Heater Bank Thermostat F2 Removing the Drying Unit Container 095 4 3 Remove the connection hose See Figure 5 24 Item 9 Remove the 4 screws from the heater bank housing See Figure 5 24 Item 8 Remove the heater bank housing Disconnect the thermostat connection plugs 096 Fig 7 Pos 1 wo ON Oe o Y Remove the two side screws Remove the thermostat See Figure 5 24 Item 4 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am
166. spensing check or EZQ 081 dispensing relay check module 06000381 Without dispensing check or EZQ 081 dispensing relay check module New wiring for solenoids Y20 and Y1 demineralized and cold water intakes 06869610 With dispensing check B8 07061880 With dispensing check module 4N1 and dispensing relay check module EZQ 081 Table 1 G 7881 Wiring Diagrams Wiring Diagram Legend Component Description Bi 1 Water intake level switch B1 7 Detergent dispenser level switch B1 10 Heating level switch 1B3 4 Flow meter 2B3 4 Flow meter B3 9 Speed sensor B8 Float switch dispensing check B8 1 Rinse aid dispenser float switch reed switch B8 2 Reactivation salt float switch reed switch B8 3 Overflow float switch B8 6 Acidic acid float switch C6 Circulation pump capacitor EZQ 081 Dispensing relay check G 7881 only F2 Temperature limiter thermostat 1F3 Circulation pump winding protection This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 080 6 DTD no 62 7881 2F3 Drain pump winding protection F7 Fine wire fuse 1K1 1 Heater relay water pulsed drying 2K1 1 Heater relay water only M6 Circulation pump M8 Drain pump M9 3 Acidic acid dispenser pump M9 5 Detergent dispenser pump
167. spensing in wash block 5 CHEM DESIN 40 chemical disinfection With DOS 4 dispensing in wash block 5 CHEM DESIN chemical disinfection With DOS 4 dispensing in wash block 5 CHEM DESIN 2 chemical disinfection with 40 C 50 Without dispensing in wash block 7 SP2 interim rinse 2 With DOS 1 dispensing in wash block 7 SP2 interim 51 rinse 2 direct With DOS 1 dispensing in wash block 7 SP2 interim 52 rinse 2 from 40 C With DOS 2 dispensing in wash block 7 SP2 interim 53 rinse 2 direct With DOS 2 dispensing in wash block 7 SP2 interim 54 rinse 2 from 40 C With DOS 3 dispensing in wash block 7 SP2 interim 55 rinse 2 direct With DOS 3 dispensing in wash block 7 SP2 interim 56 rinse 2 from 40 C With DOS 4 dispensing in wash block 7 SP2 interim 57 rinse 2 direct 58 With DOS 4 dispensing in wash block 7 SP2 interim rinse 2 from 40 C 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 26 DTD no 62 7881 Program Level E 03 Program Selector Switch Setting Display Function 60 Without dispensing in wash block 9 SP4 interim rinse 4 With DOS 1 dispensing in wash block 9 SP4 interim rinse 4 direct With DOS 1 dispensing in wash block 9 SP4 interim 62 rinse 4 with 40 C With DOS 2 dispensing in wash block 9 SP4 interim rinse 4 d
168. ted or passed on without Miele approval All rights reserved G 7881 Miele Descriptive Technical Documentation Components in base and door Layout 2 B1 1 B1 7 B1 10 1B3 4 2B3 4 B3 9 B8 B8 1 Water intake level switch Detergent level level switch not shown Heating level switch Flow meter Flow meter Speed sensor Float switch Rinse aid float switch Reactivation salt float switch Overflow float switch Acidic agent float switch Circulation pump capacitor Temperature limiter Winding protection not shown Winding protection not shown Heater relay water pulsed drying Heater relay water only Circulation pump Intake pump Drain pump Acidic agent dispenser pump Detergent dispenser pump not shown Condensate pump Control module EGPL 081 Additional module EZL 031 081 Printer module EZI 040 Heater element 1 Water drying Heater element 2 Water Heater element 3 Water NTC temperature sensor Water NTC temperature check sensor Water NTC temperature sensor Air not shown This information should not be duplicated or passed on without Miele approval All rights reserved DTD no 62 7881 18 09 2013 US_am DTD no 62 7881 S2 1S4 254 Ti X1 2 X3 1 X3 2 X5 X5 2 Y1 Y12 Y20 1Y22 2Y22 Y38 Y50 Y51 Y53 Zi Z2 18 09 2013 US_am Miele Descriptive Technical Documentation D 3 Main switch
169. ter flows through the central opening of the coarse filter and then passes through the microfine filter The remainder passes directly through the large surface area fine filter 030 Fig 2 Pos 4 All water is then mixed together again in the sump where it is taken in by the circulation pump and the process repeats In this way some of the water passing through the filter system always passes through the microfine filter so the soil particles in the suds are continually being reduced Soil that is retained by the microfine filter either collects there or falls onto the filter cap where it will eventually be removed by the drain pump During the drainage a large portion of the suds passes through the microfine filter in reverse direction of flow outside to inside and thus cleans the filter 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 030 6 DTD no 62 7881 3 Fault Repair 3 1 Temperature Limiter F2 Thermostat Has Cut Out Cause The heater relay contacts 1K1 1 or 2K1 1 have fused together Remedy x Check the heater relay contacts for continuity when they are not activated lf continuity exists replace the appropriate relay See Heater Relay Removal 080 4 2 Cause Excessive foam developed in suds Remedy x Check the quantity of rinse aid dispensed x Use a different rinse aid 3 2 Repetitive Heater El
170. ter elements R2 and R3 The temperature limiter cuts out when the heater element s external temperature rises above 329 F 165 C After the temperature has dropped the limiter does not reset automatically It must be manually reset See Resetting Temperature Limiter F2 Thermostat 030 4 2 Warning Before the temperature limiter is reset it is essential to allow the heater elements to cool and to establish why the limiter tripped During a heating step the electronic checks whether the set wash temperature is reached If the desired temperature is not achieved within 60 minutes e g due to a heater element open circuit then a fault code indicating Temperature not reached will be displayed Depending on the wash block in question this fault code can be F01 F02 F03 F18 F19 or F27 Filter System A four filter combination consisting of a coarse filter fine filter microfine filter and large surface area fine filter This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 030 5 Fig 2 Filter Combination Coarse filter Fine filter Microfine filter mesh size 0 01 0 25mm Large surface area fine filter perforation diameter 0 04 1mm RONDM The circulating wash water is filtered via 2 parallel paths A portion of the wa
171. ter flow can still be switched off by the other valve if necessary Float switch B8 3 located in the drip pan under the machine also forms part of the system see 050 2 6 1 Float Switch B8 3 Warning The WaterProof system only operates with the door closed and the machine switched on 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved 041 8 2 5 Miele Descriptive Technical Documentation DTD no 62 7881 Water Intake Water Diverter Fig 6 Water Diverter In accordance with DVGW guidelines the water diverter is provided with a non return device which prevents the possibility of a reflux of water back into the supply should a vacuum exist The water intake hose from the WaterProof System WPS cold hot water is connected to the water diverter 041 Fig 6 Pos 14 Hard supply water flows past the non return valve 041 Fig 3 Pos 8 via flow meter 1B3 4 041 Fig 3 Pos 5 through the intake channel 041 Fig 6 Pos 2 past the ball valve 041 Fig 6 Pos 6 into the water diverter Here a small proportion of the water passes through small bypasses in the ball valve to the water reservoir 041 Fig 6 Pos 7 for later use for softener reactivation When this reservoir is full excess water flows past the overflow 041 Fig 6 Pos 8 directly into the cabinet The proportion of supply water to soft
172. th lid Building under height without lid Non CD models 33 5 850mm 32 3 820mm CD models 33 5 850mm 32 3 820mm Width 23 5 598mm 35 3 900mm Depth 27 5 700cm Gross weight 176 lbs 80 kg 352 Ibs 160 kg Net weight 23 6 600mm 154 Ibs 70 kg 309 Ibs 140 kg Max floor load in operation Min access depth Min access height 280 Ibs 1250N 23 5 598mm 32 7 830mm 280 Ibs 1250N 23 5 598mm 32 7 830mm Table 1 Machine Data Electrical connection via a socket is to be carried out in accordance with national regulations The socket must be readily accessible after the installation A fixed electrical connection is possible via an on site main switch lockable in the off state providing complete isolation from the power supply The contact gap must be at least 0 1 inches 3 millimeters An equipotential bond should be provided e g with 0 02 in 10 mm cross section Connection variations for power and water The machine is wired for 3 phase electrical installation but it can be rewired for single phase electrical installation if necessary Electrical Connection US Models Only Variant Voltage Frequency Fuse rating A AWG wire Single phase 208VAC 60Hz 2x 30 10 3 Three phase 208VAC 60Hz 3x20 12 4 Table 2 Electrical Connection Variations These machines are built in
173. tion ST 7 Solenoid valve Y20 optional intake pump M7 for non pressurized demineralized water 15 Plug connection ST 7 Solenoid valve Y12 16 Plug connection ST 3 Solenoid valve Y1 17 Plug connection ST 3 Circulation pump M6 Level switch B1 1 Level switch B8 3 Drain pump M8 2 3 Wash Block Codes G 7881 1 Wash 2 Rinse 3 Drain 4 Disinfection vario 5 Disinfection 93 C 10 10 minutes Table 3 Wash Block Codes This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 5 2 4 2 5 2 5 1 2 5 2 18 09 2013 US_am Special Features of Infection Protection Programs Infection protection programs e g Disinfection 93 C 10 min are programs whose wash and cleaning parameters are set by law It is not permitted to modify these programs in any way Some functions or requirements for fault indications vary from those for other programs and are therefore always specially mentioned EGPL 081 Programming General Programming Information If several values are to be modified these can be set one after the other and then saved by pressing the bottom program function button twice Program blocks defined as FIX blocks cannot be modified If a cleaning program has been completed successfully i e all set desired parameters have been achieved then t
174. tion should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 022 2 DTD no 62 7881 1 Technical Data i n as Bark Busra TE Lengihimm 04083990 60 6 270 7 9 200 04274900 43 7 195 7 9 200 04348560 57 2 255 9 8 250 04083960 85 3 380 7 9 200 04944700 Yellow 200 04317280 None 1 85 3 380 9 8 250 04839430 Green 94 3 420 9 8 250 05390030 None 2 107 8 480 10 4 265 Table 1 Door Spring Color Codes and Technical Data 1 For doors with particularly heavy decor panels This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 022 3 2 Function 2 1 Machine Installation and Leveling These machines must be installed perfectly level The height adjustable machine feet 022 Fig 1 Pos 1 are accessible after the toekick is removed See Service Panel Removal 022 4 2 For more information regarding correct installation and leveling see the appropriate operating installation instructions 2 2 Door Springs and Support Mechanism The door is supported by two springs and cables In some models the springs may have different tensile strengths The tensile strength is indicated by a color code see 022 Table 1 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All
175. tions 2 PURCUON oieee ienne nin eia a e e a 080 2 2 1 Electronic 2N1 Plug AlOCANON c 2 020 010 nananana 080 2 2 1 1 Electronic EZE 031 08T oa praep ksa wae te Eee e a a s 080 2 2 1 2 Terminal Allocation of Individual Plugs on Electronic EZL 031 Co ee nn ne eee er E eee ere ate re ee 080 2 2 2 Dispensing Monitor EZQ 081 2cc00e ewe ties ee eee eee aaa s 080 4 221 EZQ081 FUNGON cic daas eia tant dlactsouteavadiann ta 080 4 2 2 2 Plug Allocation EZQ 081 annann cane cheaeaecowans dex 080 4 2 3 Wiring Diagram and Legend 2 2020eee eee 080 5 23 1 Wining Diagi mS ses seere saru moie i uses ny oman weal i a 080 5 2 3 2 Wiring Diagram Legend 2 2 22 eee ee 080 5 2 4 Power Supply Connection Conversion Possibilities 080 7 2 5 Heater Control Heater Relays 22020000 ee 080 7 3 Fault Repair 2 00 c eee eee eee 080 8 3 1 No Voltage for Relay Solenoid 1K1 3 in Drying Unit TA 080 8 3 2 Suds Warm Up Too Slowly Wash Cycles Take Longer to Heat WAG ia obi bo uk eRe ad Tae Pueheheoneseauasoue kee 080 8 3 3 Load Does Not Dry vececcestescedeves dean aeen ge ae vaens 080 9 4 SEVICE erena RENETTE EEE 080 10 4 1 Heater Element Connection Conversion From 3 N AC 400 V To PONG o rea cb doe ay eh de eio sigh annie Erp wh oa a T as 080 10 4 2 Heater Relay Removal 2 002 eee eee eee eee 080 11 091 DOS G 60 Dispenser Module 1 Technical Date cic wwiin scan
176. ts 06 6 ccbebeesentdtbideerecivedteeata 021 2 2 2 Emergency Door Release oc dc suca tvs dakede wee tee 2 eee x 021 2 4 DEVICE oink cen dcsuakiioketadiguaieteearedeandar dace 021 4 4 1 Removing Rinse Aid Dispenser Assembly DOS 2 With Valve Vo O E EE E T A A TET 021 4 4 2 Replacing the Reed Switch in Rinse Aid Float Switch B8 1 021 4 4 3 Removing Powder Dispenser With Solenoid Y51 021 4 022 Front Paneling 1 Technical Data 0 0c cee ee eee 022 2 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 2 DTD no 62 7881 2 Function 6266 oan aes w see exer eeewerie ee ncovewes 022 3 2 1 Machine Installation and Leveling 2 022 3 2 2 Door Springs and Support Mechanism sssaaa sassa 022 3 4 SEIVICE oeei cosarr epaia sndr ara Ea a 022 4 4 1 Removing the Outer Door Panel nunnana nananana 022 4 4 2 Service Panel Removal n nana nanana 022 4 4 3 Removing the Lid sasse ser eecanatedeg ae le enkes a nasa jat 022 5 4 4 Spring Replacement Right Left 24 022 6 4 5 Removing the Left Spring 0 00 c eee 022 6 4 6 spring Mechanism Removal s 3 cs e2ekdscentden teem eens dad 022 7 4 7 Spring AdjUStMEN 22 12 tchesedateckahsddne tee eiennenn 022 7 030 Spray System Heater 1 Technical Data 0 0 cece 030 2 2 PUNGCU
177. tton on the right side Replacing Temperature Limiter F2 Thermostat Warning To avoid instability the connecting strip 010 Fig 8 Pos B behind the toekick must never be loosened or removed This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 030 8 DTD no 62 7881 Fig 3 Safety Thermostat AFK3 G A Stiebel Co F2 x Service Panel Removal 022 4 2 Toekick Removal 010 4 6 Disconnect the connection plugs Remove the retaining screws 030 Fig 3 Pos 2 Pos 8 Open the door and release the clips holding the capillary tube onto the heater elements 030 Fig 4 Pos 1 x Carefully pull the capillary tube downwards out of the cabinet feed through hole 030 Fig 4 Pos 2 z Insert the new capillary tube Apply a little grease or sealant around the cabinet feed through hole This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 030 9 Fig 4 Temperature Limiter Routing Note When reinstalling the temperature limiter ensure that the capillary tube connects between heater elements R2 and R3 It should not be connected to heater R1 as R1 is used for drying 4 4 Replacing the Capillary Tube Feed Through Hole x Remove the capillary tube
178. ump connection plug at the electronic 070 Fig 5 Pos 17 x Check the circulation pump housing for foreign objects jammed motor etc Remove the pump housing if necessary Danger Be careful Broken glass or similar could be in the pump impeller chamber and could cause injury Cause Operating capacitor C6 defective Remedy x Check the plugs on the operating capacitor and the motor block for correct installation x Replace operating capacitor C6 if necessary This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 050 9 4 4 1 4 2 18 09 2013 US_am Service Speed Sensor B3 9 Check a Activate the circulation pump in service mode 2 070 2 9 3 S 23 Checking Outputs 1 to 11 If the circulation pump starts briefly 3 start attempts and then stops then the speed sensor is not providing any pulses display flashes NTC Temperature Sensor Replacement Fig 2 Temperature Sensor with Housing p P p Service Panel Removal 022 4 2 Toekick Removal 010 4 6 Remove the holding bracket 080 Fig 4 Pos 2 by removing the retaining screws 080 Fig 4 Pos 1 Disconnect the temperature sensor electrical connection Use a suitable open ended wrench to grasp the holder and remove it from the bayonet fitting See050 Fig 2 Pos 2 Pull the temp
179. until the current data can be shown In order to be able to follow the actual program structure on a printout program block names where no special parameters such as dispensing or wash temperature are set are now also printed Machine number index With the introduction of the new control the packaging of new machines is printed with the number 062 clock setting for operator Drain pump pause To improve drainage 2 2 seconds after the drain pump has started it is stopped for 2 2 seconds and then operated normally until the drainage time has elapsed This action improves pump ventilation I C bus fault Under certain circumstances communication problems of the 1 C bus might not be registered This only affects communication with the additional module EZL 031 081 and is indicated with fault code F 11 If This information should not be duplicated or passed on without Miele approval All rights reserved 070 14 Miele Descriptive Technical Documentation DTD no 62 7881 this fault is registered when an interface is active the fault code F 13 is always correctly generated The modified software ensures that this communication problem is correctly identified Anew diagnostic support file DUD for the Miele diagnostic utility MDU has been created for electronic module EGPL 081 P 06 ID 1180 With the introduction of the new control the machine technical documentation is no longer located behind the cover
180. upply water during normal wash cycles The brine flushes the resin in the ion exchanger and replaces the retained calcium and magnesium ions the hardness constituents previously removed from the hard water with sodium ions The salt in the salt container is sufficient for several reactivation cycles as it is not all dissolved at once The saturation point above which the water cannot dissolve any more salt is approximately 40 percent As the quantity of salt in the salt container diminishes the concentration of the brine decreases and when a certain minimum concentration is reached the float with magnet activates the reed switch 041 Fig 7 Pos 1 The Salt 5 LED then lights up Water Hardness Setting d Degree of Total Water Quantity After Which Reactivation German Hardness Will Occur Gallons Liters 0 No limitation only without softener 1 4 185 700 5 165 625 6 151 570 7 137 520 8 125 475 9 116 440 10 108 408 11 101 382 12 94 356 13 88 332 14 82 309 15 76 287 16 70 266 17 65 246 18 60 227 19 55 210 20 51 194 21 48 182 22 45 171 23 42 160 24 40 150 This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 041 11 Wat
181. ut heating 9th wash block SP4 interim rinse 4 a with heating to 40 C 7 GolocR 9th wash block SP4 interim rinse 4 72 with heating to 50 C 9th wash block SP4 interim rinse 4 73 with heating to 60 C VR1 and VR2 pre wash 1 and 2 80 with programmed water quantity VR1 pre wash 1 with 5 5 L 81 anesthetics 11 L VR2 pre wash 2 with programmed water quantity clock SRE VR1 pre wash 1 with programmed 82 water quantity VR2 pre wash 2 with 5 5 L anesthetics 11 L VR1 and VR2 pre wash 1 and 2 83 with 5 5 L anesthetics 11 L water 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 070 22 DTD no 62 7881 Program Level E 01 Program Selector Switch Setting Display Function SP1 and SP3 interim rinse 1 and 3 with programmed water quantity SP1 interim rinse 1 with 5 L anesthetics 10 5 L SP3 interim rinse 3 with programmed water quantity SP1 interim rinse 1 with programmed water quantity SP3 interim rinse 3 with 5 L anesthetics 10 5 L SP1 and SP3 interim rinse 1 and 3 with 5 L anesthetics 10 5 L water No delay start possible with cleaning temperatures up to 199 F 93 C Delay start possible with cleaning temperatures up to 199 F 93 C 10 o clock No delay start possible and max cleaning temperature 194 F 90 C Delay start possible
182. vice Mode 1 Summary Quit without saving x Turn the program selector switch to the 12 o clock setting x Shutoff the machine 4 3 Service Mode 2 Summary Initial requirements x Close the door and shut off the machine yx Turn the program selector switch to the 12 o clock setting Accessing yx Press and hold the 6 and W buttons together Note If the programming mode is blocked access to service mode 2 is made more difficult In this case both program function buttons must be pressed and held together for approximately 2 seconds x Turn on the machine and release the buttons Acknowledgement indicator The display shows the current software index e g P 00 The Intake Drain LED lights up If this is not the case repeat the accessing process disinfectant must be added to the appropriate dispenser This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 070 59 Options yx Press the button as necessary to advance to the desired service level S 21 S 27 For service mode 2 details see 070 2 9 Service Mode 2 Service Levels S 21 to S 27 yx Turn the program selector switch to the desired function setting yx Press the min C button as necessary to page through the available options z Turn the program selector switch to the 12 o clock setting to save the selected option
183. within the square brackets are fixed and cannot be activated or deactivated except for the type of water intake This can be changed in a wash block that cannot be deactivated Individual values in IL can also not be modified 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation 072 2 DTD no 62 7881 Program G 7882 CD Wash Programs Block CHEM 60 C 5 min ee A frei vario TD NR UNIVERSAL 10 L cold water 10 L cold water VR 1 1 min 1 min 60 s drainage 60 s drainage 10 L cold water 1 min 1 min 60 s drainage 10 5 L cold water 10 5 L cold water DOS 1 40 C DOS 1 40 C 60 C 3 min 55 C 3 min D 60 C 3 min 60 s drainage mooo 60 s drainage 10 5 L cold water DOS 1 40 C 5 5 7 55 C 5 min B 60 s drainage 10 5 L cold water DOS 4 DOS 4 CH DESIN immediately immediately 60 C 5 min 60 C 5 min 60 s drainage 60 s drainage 5 L cold water 1 min 60 s drainage 9 L cold water 9 L cold water 9 L cold water 9 L cold water 1 min 1 min 60 s drainage 60 s drainage 60 s drainage NS 1 Seen eee 9 5 L demineralized 9 5 L demineralized 9 5 L demineralized water water water water Me 60 C 3 min E 93 C 5 min 65 C 1 min 60 s drainage 60 s drainage 60 s draina
184. x drain pump head height above base of machine 3 3 1m Max brief drain flow rate 13 1 gal min 50 L min Drain hose inner dia Is Drain hose length Supplied 59 1500 mm Steam condenser Separate drain hose and pump Table 5 Drain Connection G 7883 CD 1 The Poly Rex drain hose and associated clips are provided as standard The drain hose must not be shortened Floor drains are permissible An extension of up to 13 1 feet 4 meters is available 18 09 2013 US_am This information should not be duplicated or passed on without Miele approval All rights reserved Miele Descriptive Technical Documentation DTD no 62 7881 D 1 D Layout of Electrical Components G 7881 G 7882 G 7883 Rear view Some connections are optional Ground screw 2 Overflow water intake vent 3 Condensate overflow 4 Condensate drain 5a Connection X1 2 for external DOS module detergent 5b Connection 2X1 2 for external DOS module chemical disinfection depending on model 6 Steam condenser TA Steam condenser drain 8 Steam condenser intake 9 Connection for neutralization detergent or chemical disinfection 10 Connection for neutralization detergent or chemical disinfection 11 Connection for neutralization detergent or chemical disinfection 12 Power cord 13 Cabinet drain hose 14 Hot water 15 Demineralized water 16 Cold water 18 09 2013 US_am This information should not be duplica
185. xample 7 liters wash water x dispensed quantity per liter Dispensed quantity in milliliters 7 x2 milliliters 14 milliliters detergent dispensed Replacing the Dispenser Pump Hose Complete With Pump Cap Fig 8 Dispenser Pump Hose Replacement Kit x Remove the dispenser pump from the DOS G 60 dispenser module housing yx Replace the dispenser pump cap with pre installed dispenser pump hose x When re installing ensure that all rubber seals are seated correctly This information should not be duplicated or passed on without Miele approval All rights reserved 18 09 2013 US_am Miele Descriptive Technical Documentation DTD no 62 7881 091 11 4 3 Connecting the Connection Plug for DOS Modules from Series C to DOS Modules from Series G Note If a C series DOS dispenser module is to be connected to a G 7881 then the connection cable must be replaced with a connection cable with angled plug available from the Spare Parts department If a straight plug is used instead of an angled version then it may be necessary to knock out a 1 6 inch four centimeter hole in the wall where it is contacted by the plug as the machine has a depth of 23 6 inches 60 centimeters Fig 9 Plug Types A Socket mat no 05082410 April 2004 B Straight plug mat no 05082420 April 2004 C Angled plug only for prefabricated connection cables mat no 04966210 April 2004 z Cut off old pins Y Insulate the cable and cr
186. xit lon exchanger Intake for water for reactivation from reservoir in water diverter Supply water intake Reactivation solenoid Y38 230VAC ONOaRWND Softener Reactivation Reactivation Cycles Reactivation of the ion exchanger depends on the set supply water hardness level programmable function E 01 070 2 8 1 E 01 Program Independent Functions and the quantity of water taken in registered by the flow meter consumption linked reactivation The total quantity of hot and cold water taken in over a period of time is registered by flow meter 1B3 4 recorded by the electronic and This information should not be duplicated or passed on without Miele approval All rights reserved 041 10 Miele Descriptive Technical Documentation DTD no 62 7881 compared with a reactivation table 041 Table 3 stored in memory The quantity of demineralized water taken in registered by flow meter 2B3 4 is not taken into account because this water does not pass through the water softener For reactivation the electronic activates solenoid valve Y38 041 Fig 7 Pos 8 Supply water from the reservoir 041 Fig 7 Pos 6 in the water diverter then flows into the salt container where it dissolves a quantity of salt The brine then flows past a mechanical non return valve into the ion exchanger and flushes the water already present there into the sump The built in non return valve in the softener prevents the brine from mixing with the incoming s

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