SV710-SV740 Owner`s Manual SV810-SV840
Contents
1. Lacks Power Operates Erratically Knocks or Pings d e d d Skips or Misfires Backfires Overheats High Fuel Consumption Engine Specifications Maximum Angle of Operation Plug GaP full oil level Model Stroke Displacement E Spark SV710 SV715 SV720 SV725 SV730 SV735 SV740 SV810 SV820 SV830 SV840 44 2 cu in 725 cc 3 27 in 2 6 in 83 mm 67 mm 1 7 1 9 U S qt 0 03 in 1 6 1 8L 0 76 mm 25 Exceeding maximum angle of operation may cause engine damage from insufficient lubrication Additional specification information can be found in service manual at KohlerEngines com Exhaust Emission Control System for models SV710 SV740 and SV810 SV840 is EM for U S EPA California and Europe Any and all horsepower hp references by Kohler are Certified Power Ratings and per SAE J1940 amp J1995 hp standards Details on Certified Power Ratings can be found at KohlerEngines com 8 KohlerEngines com 32 590 07 Rev A2. KOHLER Courage i SV710 SV740 KOHLER Courage PRO SV810 SV840 Owner s Manual IMPORTANT e Read all safety precautions and instructions carefully before operating equipment Refer to operating instruction of equipment that this engine powers Ensure engine is stopped and level before performing any maintenance or service Warranty coverage as outlined in the warranty card and on KohlerEngines com Please review carefully as it provides you specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed limits which can be found on KohlerEngines com Search by Model No select Read More then select Specs tab Record engine information to reference when ordering parts or obtaining warranty coverage 32 590 07 Rev A Engine Model Specification Serial Number Purchase Date KohlerEngines com Safety Precautions 4 amp WARNING Ahazard that could result in death serious injury or substantial property damage amp CAUTION Ahazard that could result in minor personal injury or property damage NOTE is used to notify people of important installation operation or maintenance information Explosive Fuel can cause fires and severe burns Do not fill fuel tank while engine is hot or running Gasoline is extremely flammable and its vapors can explode if ignited S
3. al ordinances Oil Sentry if equipped This switch is designed to prevent engine from starting in a low oil or no oil condition Oil Sentry may not shut down a running engine before damage occurs In some applications this switch may activate a warning signal Read your equipment manuals for more information 6 KohlerEngines com Fuel Recommendations Explosive Fuel can cause fires and severe burns Do not fill fuel tank while engine is hot or running Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied buildings away from sparks or flames Spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Never use gasoline as a cleaning agent NOTE E15 E20 and E85 are NOT approved and should NOT be used effects of old stale or contaminated fuel are not warrantable Fuel must meet these requirements e Clean fresh unleaded gasoline e Octane rating of 87 R M 2 or higher e Research Octane Number RON 90 octane minimum e Gasoline up to 10 ethyl alcohol 90 unleaded is acceptable e Methyl Tertiary Butyl Ether MTBE and unleaded gasoline blend max 15 MTBE by volume are approved e Do not add oil to gasoline e Do not overfill fuel tank e Do not use gasoline older than 30 days Low permeation fuel line must be installed on carbureted Kohler Co engines to
4. ble external loads 3 Use fresh winter grade fuel Winter grade fuel has higher volatility to improve starting 4 KohlerEngines com Stopping 1 If possible remove load by disengaging all PTO driven attachments 2 Position throttle control between half and full throttle stop engine Angle of Operation Refer to operating instructions of equipment this engine powers Do not operate this engine exceeding maximum angle of operation see specification table Engine damage could result from insufficient lubrication Engine Speed NOTE Do not tamper with governor setting to increase maximum engine speed Overspeed is hazardous and will void warranty High Altitude Operation This engine may require a high altitude carburetor kit to ensure correct engine operation at altitudes above 4000 ft 1219 meters To obtain high altitude kit information or to find a Kohler authorized dealer visit KohlerEngines com or call 1 800 544 2444 U S and Canada This engine should be operated in its original configuration below 4000 ft 1219 meters as damage may occur if high altitude carburetor kit is installed and operated below 4000 ft 1219 meters 32 590 07 Rev A Maintenance Instructions EM A WARNING Before working on engine or equipment disable Accidental Starts can cause engine as follows 1 Disconnect spark plug severe injury or death lead s 2 Disconnect negative battery cable Disconnect and grou
5. maintain EPA and CARB regulatory compliance 32 590 07 Rev A A cauTION Electrical Shock can cause injury Do not touch wires while engine is running Clean out spark plug recess Remove plug and replace 1 Check gap using wire feeler gauge Adjust gap see specification table for adjustment 2 Install plug into cylinder head 3 Torque plug to 20 ft Ib 27 N m Air Cleaner NOTE Operating engine with loose or damaged air cleaner components could cause premature wear and failure Replace all bent or damaged components NOTE Paper element cannot be blown out with compressed air Open air cleaner access door on blower housing and unhook latch Precleaner if equipped 1 Remove precleaner 2 Replace or wash precleaner in warm water with detergent Rinse and allow to air dry 3 Saturate precleaner with new engine oil squeeze out excess oil 4 Reinstall precleaner over paper element Paper Element 1 Remove element from base service precleaner Discard element 2 Install precleaner over new paper element and install on base Hook latch close and secure access door 32 590 07 Rev A KohlerEngines com Breather Tube EN Ensure both ends of breather tube are properly connected A WARNING Hot Parts can cause severe burns aA aera Se Do not touch engine while operating or just after stopping Never operate engine with heat shields or guards removed Prope
6. nd spark from battery plug lead s before servicing Normal maintenance replacement or repair of emission control devices and systems may be performed by any repair establishment or individual however warranty repairs must be performed by a Kohler authorized dealer found at KohlerEngines com or 1 800 544 2444 U S and Canada Maintenance Schedule Every 25 Hours e Service replace precleaner e Replace air cleaner element if not equipped with precleaner Every 100 Hours e Replace air cleaner element if equipped with precleaner e Change oil and filter e Remove cooling shrouds and clean cooling areas Every 100 Hours e Check that all fasteners are in place and components are properly secured e Replace fuel filter Every 200 Hours e Have valve lash checked adjusted Every 500 Hours e Replace spark plugs and set gap 1 Perform these procedures more frequently under severe dusty dirty conditions Have a Kohler authorized dealer perform this service Oil Recommendations Check Oil Level We recommend use of Kohler oils for best NOTE To prevent extensive engine wear or performance Other high quality detergent damage never run engine with oil level oils including synthetic of API American below or above operating range Petroleum Institute service class SJ or higher indicator on dipstick are acceptable Select viscosity based on air temperature at time of operation as shown in table below En
7. om this product contains chemicals known to State of California to cause cancer birth defects or other reproductive harm 2 KohlerEngines com 32 590 07 Rev A Air Cleaner Access Door Debris Screen Fuel Filter Oil Filter Raised Air Oil Drain Plug G Spark Plug Cleaner Access Door Pre Start Checklist 1 Check oil level Add oil if low Do not overfill 2 Check fuel level Add fuel if low Check fuel system components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine particularly after storage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped 32 590 07 Rev A KohlerEngines com 3 Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inhaled A WARNING Rotating Parts can cause severe Stay away while engine is in operation Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate engine with covers shrouds or guards removed Refer to operating instructions of equipment this engine powers for specific starting instructions Cold Weather Starting Hints 1 Use proper oil for temperature expected 2 Disengage all possi
8. r cooling is essential To prevent over heating clean screens cooling fins and other external surfaces of engine Avoid spraying water at wiring harness or any electrical components See Maintenance Schedule Repairs Service Parts We recommend that you use a Kohler authorized dealer for all maintenance service and replacement parts for engine To find a Kohler authorized dealer visit KohlerEngines com or call 1 800 544 2444 U S and Canada If engine will be out of service for 2 months or more follow procedure below Add Kohler PRO Series fuel treatment or equivalent to fuel tank Run engine 2 3 minutes to get stabilized fuel into fuel system failure due to untreated fuel are not warrantable 2 Change oil while engine is still warm from operation Remove spark plug s and pour about 1 oz of engine oil into cylinder s Replace spark plug s and crank engine slowly to distribute oil 3 Disconnect negative battery cable 4 Store engine in a clean dry place N Troubleshooting Do not attempt to service or replace major engine components or any items that require special timing or adjustment procedures This work should be performed by a Kohler authorized dealer Possible Cause Dirt In Dirty Faulty Problem No Improper Fuel Debris Incorrect Engine Dirty Air Spark Fuel Fuel Line Screen Oil Level Overloaded Cleaner Plug Will Not Start e Hard Starting e Stops Suddenly
9. sure engine is cool Clean oil fill dipstick areas of any debris 1 Remove dipstick wipe oil off a Push in cap reinsert dipstick into tube press completely down or b Threaded cap reinsert dipstick into tube and thread on completely 2 Remove dipstick check oil level Level should be at top of indicator on dipstick 3 If oil is low on indicator add oil up to top of indicator mark 4 Reinstall and secure dipstick 32 590 07 Rev A KohlerEngines com 5 Change Oil and Filter Change oil while engine is warm 1 Clean area around oil fill cap dipstick Remove drain plug and oil fill cap dipstick Allow oil to drain completely 2 Clean area around oil filter Place a container under filter to catch any oil and remove filter Wipe off mounting surface Reinstall drain plug Torque to 10 ft Ib 13 6 N m 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches bottom of threads Allow 2 minutes for oil to be absorbed by filter material 4 Apply a thin film of clean oil to rubber gasket on new filter 5 Refer to instructions on oil filter for proper installation 6 Fill crankcase with new oil Level should be at top of indicator on dipstick 7 Reinstall oil fill cap dipstick and tighten securely 8 Start engine check for oil leaks Stop engine correct leaks Recheck oil level 9 Dispose of used oil and filter in accordance with loc
10. tore gasoline only in approved containers in well ventilated unoccupied buildings away from sparks or flames Spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Never use gasoline as a cleaning agent A WARNING Rotating Parts can cause severe injury Stay away while engine is in operation Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate engine with covers shrouds or guards removed A WARNING Cause severe Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inhaled Carbon Monoxide can nausea fainting or death Avoid inhaling exhaust fumes A cauTION Electrical Shock can cause injury Do not touch wires while engine is running A WARNING Accidental Starts can cause severe injury or death Disconnect and ground spark plug lead s before servicing A O Before working on engine or equipment disable engine as follows 1 Disconnect spark plug lead s 2 Disconnect negative battery cable from battery Hot Parts can cause severe burns 27 Gee Do not touch engine while operating or just after stopping Never operate engine with heat shields or guards removed California Proposition 65 Warning Engine exhaust fr
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