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LCT6000 - ODBco.com

1. N 5 6 7 m LH Side Inside Pedestal RH Side x EN 2 of each on outside 7 A 11 lt S Z 2 T of lid ER S ce N _ 13 3 _ 12 4 E 1 14 F 3 Front Rear Decals 432 10 1 shown at end XY 22 of section f 8 1 4 13 F t 13 16 PART NO NUMBER DESCRIPTION 1 200182 Danger Do Not Open Cover While in Operation 2 200179 Danger Do Not Ride Sit or Stand on Unit 3 200181 Danger Head Eye and Ear Protection Required 4 200221 LCT6000 Leaf Collector sticker 5 200109 Do Not Over Lubricate bearings 6 200055 Use Diesel Only 7 200177 Danger Flammable 8 200059 Do Not Engage PTO over 1 000 RPM 9 200183 Danger Rotating Parts 10 200178 Danger Explosion Hazard 14 200189 Danger Check Impeller and Liners Daily for Wear 12 200180 Danger Inspect Tow Bar for Damage 13 200104 Warning Check Lug nuts 14 200061 ODB leaf collection systems sticker 15 200120 Throttle decal 16 200112 Safety Shut off Ignition decal SAFETY PRECAUTIONS 1 4 Safety Decals Decal Layout for LCT60C 600 650 6000 A WARNING DO NOT OPEN COVER WHILE IN OPERATION A POY DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD
2. White Up d 2 Red Hot 5 Green Down S 5 amp e Qo m i c 2 Black 8 Red Green E 3 Black 4 5 UP DOWN Black Red Green Down BOOM WILL NOT GO UP 1 Check the fluid level in the reservoir 2 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found check the battery condition and battery connections 3 Ifthere is current at this post depress the up button item 3 while pressing the up button check for current at the middle post item 1 it has a White wire attached If there is current at the post item 1 the solenoid may be defective Run a jumper wire connecting 1 and 2 This will test the motor bypassing the solenoid If the boom raises the motor is okay motor part MP 08004 but the solenoid is bad and needs to be replaced Solenoid part number is MP 17744 4 Ifthere is NO current at the post item 1 check the wiring between the switch and the solenoid If the wiring checks out okay the switch is bad and needs to be replaced BOOM WILL NOT GO DOWN 1 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found
3. White Up c Red Hot 6 S o Green Down E 2 5 S m m c 8 Green x 3 4 zi a UP DOWN a Black Red Green Down O 2 Red 4 gauge cable Black 4 gauge cable Ground from Solenoid to Hydraulic Motor Black from up down switch changes to Yellow Positive for Boom Rocker Switch on instrument panel if equipped ODB COMPANY ODB 800 446 9823 _ 66 Service Section 5 10 12 Remote Throttle Clutch Wiring Harness 1 Yellow Orange Stripe 1 Yellow Orange Stripe 2 Black 2 Black 3 Yellow Green Stripe 3 Yellow Green Stripe 4 Green Yellow Stripe 4 Green Yellow Stripe 5 Empty 5 Empty 6 Empty 6 Empty 7 Yellow Blue Stripe 7 Yellow Blue Stripe 8 Blue Yellow Stripe 8 Blue Yellow Stripe 9 Empty 9 Empty To Engine Rail at Instrument Panel To Intake Nozzle Switct if equipped 0 9 GREEN 6 Wire Descriptions BLUE 7 BROWN 8 Yellow Orange Stripe Black Yellow Green Stripe clutch engage Green Yellow Stripe clutch disengage Yellow Blue Stripe throttle increase Blue Yellow Stripe throttle decrease Red positive None None Blue disengage Brown engage Orange Red LED lig Green Green LED lig Blue increase throttle Brow
4. 51 5 5 Belt Adjustment and Replacement 52 5 6 Flange Bearing Installation and 53 5 6 Impeller Installation and Removal n pi 54 5 7 Replacing the Blower Housing Liners ERO 55 5 7 Replacing the Blower Housing Liners continued 56 ODB COMPANY ODD 800 446 9823 _ 5 TABLE OF CONTENTS 5 10 WIRING DIAGRAMS TI PN 7 uu u ua Sannes 58 2 10 2 PosverVieyw Wiring eu ime etu timui bec uUi 59 210 3 Posver View VAR 60 5 10 4 Plus Wiring 61 510 5 Eneme Rocker Switch Wiring Ds 62 210 5 Trailer Plug Wiring Diagram 63 SN Mead UESTRE OO 64 5 10 10 Brake Wiring EAS u u ioris mato PT 65 TIN D 66 5 10 12 Remote Throttle Clutch Wining Harness sssrini ai n E 67 5 20 POWERVIEW MAINTENANCE SECTION 5 20 1 Powerview Service Reminders stie tid id ad hes 69 5 20 1 Powerview Service Reminders continued 70 5 20 2 Powerview Faults and Warnings 71 5 20 3 Powerview REN ERI RE 72 5 30 Valve Body Wiring Harness Diagrams 5 30
5. 17 111111111 11110111111 1111111111 4045T 2102S Hood SCL800 JD TURBO 11 4045 2112 Rear Panel NOT SCL 4045 2102C Radiator Access Door Hinge 4045 2105 Upper Side Panel RH 4 LCT60 624A Lift and Turn Latch 4045 2108 Panel Door RH 40452109 ODD 800 446 9823 81 6 5 Engine Mount Group John Deere 4045D 4045T and 6068D after 08 96 ODB COMPANY ODD 800 446 9823 _ 82 6 6 Muffler Exhaust Assembly LCT s only with John Deere engines not SCL s May 2004 and after ITEM PART NUMBER DESCRIPTION 1 6502701 80 2702 Clamp muffler ODB COMPANY ODD 800 446 9823 _ 83 6 7 Radiator Assembly Group John Deere after August 1996 8 10500 RadiatorCap 9 4045 9681 Lower Radiator Hose 6 GSMSX090 SpacerBolts4required ODB COMPANY ODD 800 446 9823 _ 84 6 8 Engine Senders Switch Group John Deere Engines Facing Radiator Left Right Starter ITEM PART NUMBER DESCRIPTION 35423 049 Water Temperature Switch C5104 4 2 Fitting for Water Temperature Swit
6. 30 3 3 Fluid Drive Coupler if equipped I ERN IS REPRE OR IUE 32 3 4 Vac uuming KL REN NE 33 ODB COMPANY ODB 800 446 9823 _ Operating Section Always make sure the PTO is disengaged before starting unit figure 3 1a ua THROTTLE REMOTE PTO ENGAGE 3 1 Starting Engine Always make sure the PTO is disengaged before starting unit See figure 3 1b Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine DO NOT start the engine in an enclosed building Proper ventilation is required before starting the engine Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operat ing instructions It is especially important to review break in service procedures for brand new units Starting Procedure refer to figures 3 1a and 3 1b Perform all the pre starting pre operating checks outlined in the EOM and in this manual 1 Make sure the PTO is disengaged as shown in figure 3 1a IMPORTANT Do not operate the starter for more than 30 seconds at a time To do so may overheat the starter If the engine does not start the first time wait at least 2 minutes before trying again If the engine fails to start after 4 attempts see the trouble shooting sec tion of the EOM and this manual ODD 800 446 9823 _
7. 28 ODB COMPANY D Operating Section 3 1 Starting Engine continued s 2 Turn the ignition switch all the way to the right Se ected when the engine starts release the ignition switch It should spring back to the first position IMPORTANT If the ignition switch is released before the engine starts wait until the starter and the engine stop turning before trying again This will prevent possible damage to the starter and or flywheel 3 Using the right arrow scroll key to view all the engine statistics coolant temperature oil pressure and voltage Be sure the engine is operating at normal operation before increasing the throttle 4 If the oil pressure gauge does not rise above 15 psi withing 5 seconds stop the engine and determine the cause Normal operating oil pressure is 50 psi with oil at normal operating temperature IMPORTANT To assure proper lubrication operate the engine at or below 1200 rpm with no load for 1 2 minutes Extend this period 2 4 minutes when _ operating at temperatures below freezing E 5 Watch the coolant temperature gauge Do not place engine under load until it is properly warmed up The normal engine coolant temperature range is 180 202 degrees F ODB COMPANY ODD 800 446 9823 _ 29 Operating Section figure 3b 3 2 Engaging the PTO Thoroughly read and understand the safety and pre operating sections of this ma
8. 2 Trailer Wheel Bearings figure 4 3b Most of the units are equipped with EZ Lube grease fittings This allows the operator to grease the bearings without removing the hubs The EZ Lube feature consists of axle spindles that have been specially drilled and fitted with a grease zerk in their ends fig 4 3c When grease is pumped into the zerk it is channelled to the inner bearing and then flows back to the outer bearing and eventually back out the grease cap hole The trailer wheel bearings should be checked and greased after the first 30 days of service then at the beginning of every season Grease specifications Thickener Point Lithium Complex Dropping Point 230 degr C minimum CONSISTENCY u u au un assis a puni asus NLGI No 2 Additives EP Corrosion amp Oxidation Inhibitors Base Oil Solvent refined Petroleum Oil Base Oil Viscosity 40 deg C 150cSt Min Viscosity IIO X vn 80 Minimum Pour POI u RECEN 10 deg Minimum Approved Sources rome uuu Mobilgrease HP Exxon Standart ecu uuu u u Ronex MP Kendall Refining Kendall L 427 Ashland Oil Co Valvoline Val plex EP Grease Penzoil Premium Wheel Bearing Grease 707L For any questions concerning wheel lubrication please consult the axle owner s manual supplied with your leaf collector or con tac
9. 22 7 a X rv only available as an assembly only available as an assembly Actuator Wiring Harness only available as an assembly Instrument Panel and Nozzle Wiring Harness only available as an assembly Spacer rquires 4 ODB COMPANY ODD 800 446 9823 _ 88 6 12 Remote Clutch and Remote Throttle Assembly after March 2002 ver 2 eX Wires are a part of the Remote Q uy gt Clutch and Throttle Acuators NS N NS NS Y 2 SL I AN Q N Sp PART NO PART NO DESCRIPTION STD 6550B Entire Assembly STD 6552A STD 6551A Mounting Base 4045 6565 Throttle Cable Bracket STD 6551A 01 Thick Spacer 4045 6564 Clutch Cable Bracket STD 6551A 02 Thin Spacer m p AS STD 2919 CPC Plug 6 Pin EE 16 STD 6560 PTO Cable Adaptor utc VIrec rive STD 6554B Clutch Cable Belt Drive si cm Trone Autator atom ODB COMPANY ODD 800 446 9823 _ 89 6 13 Chaffe Eliminator Assembly hinged ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION I 45102 Base Frame and Support RASTO Frame Assembly 1 and 3 109 Strip Brush togeth welded together 10 RAS 110 Brush Holder RAS 103 Barrell Assembly RAS RAS 104 _ Support Frame thru 04 02 12 __
10. PARTNO DESCRIPTION PARTNO DESCRIPTION n 307078 59696 Hose Clamp 2 LCT616 606MA 3 Boom Arm 2 Axis when LCT616 603U Hose Support using 90 degree nozzle Varies please LCT616 606MA 4 Boom Arm 2 axis when 800 708 Bolt 3 4 16 x 4 5 Long using standard nozzle 13 80710 Bol 34 16 x 75 L on ince 800 704 ut 800 701D Hydraulic Motor ELS 2 Es 800 609 LCT622 635 Boom Hanger Bracket 18 HYF 1028 M Fitting 90 d 1 8 LCT616 601 90MA 90 Degree Nozzle E ODD 800 446 9823 _ 121 11 4 3 Axis Boom Assembly 2010 thru present 16 Diameter Setup 18 will be different please verify units are custom made use numbers as a reference only 6 Sctsiesi2 800 7048 800 711 Bolt 5 8 11 x 4 5 Long 8 800 701D Hydraulic Motor a Bus SCL816 813 Hose Support Tube 18 8X 002E Bushing 75 IDxI ODx1 SCL816 813 24 _ Hose Support Tube 24 8X 002G Bushing 1 IDx 375 ODx1 Bushing 625 IDx 875 ODx1 Bushing 625 IDx 75 ODx 5 LCT616 601MA HD Nozzle 45 degree LCT616 603U Hose Support Band ODB COMPANY ODD 800 446 9823 122 11 5 Hinged Boom Frame Assembly 2or 3 Axis units July 2005 and after DESCRIPTION Boom Frame Bearing Boom Mast
11. Grease Hub and Drum 008 219 04 1 2 Stud 008 219 13 9 16 Stud 008 219 18 5 8 Stud ODB COMPANY ODD 800 446 9823 _ 111 9 5 Brake Assembly LCT60C 600 650 6000 DESCRIPTION i 23 181 00 RH Complete Brake Asembly Backing Plate Assembly Actuator Lever Arm Assembly LH 047 108 05 Actuator Lever Arm Assembly RH Adjuster Assembly 046 018 00 Adjusting Screw Spring K71 125 00 Magnet Kit containing 042 143 00 1 Magnet Black Wire 027 009 00 1 Magnet Clip 046 080 00 1 Magnet Spring Plug Wire Grommet Anchor Post Washer Nut Washer Assembly 12 Not Included with complete brake assembly Item Sold Separately ODB COMPANY GDB 800 446 9823 _ 1 000 112 9 6 Hydraulic Surge Brake Actuator OPTIONAL LCT60C 600 650 6000 NOTE For complete part numbers and details please see our website for the entire Actuator manual www odbco com OD 2404600 Complete Actuator Assembly 7 Front Roller Cover fmasterCyinder For complete part number listing please see our support section at www odbco com ODB COMPANY ODD 800 446 9823 cr6000 113 10 0 HOSE BOOM GROUP 10 0 HOSE BOOM GROUP 10 1 Boom Group 10 2 Intake Hose Group 10 3 M3219 Hydraulic Boom Pump ODB COMPANY 5118 Glen Alden Richmond VA 2323 800 446 9823 INOOS8 ISOH 10 1 Boom Group May 2012 present Up Dwn Switch Assmbly Items 6 9
12. 0 15 mm Lettura totale Total reading Lettura totale Total reading 0 1 mm 0 2 mm 0 13mm E 0 15 mm 30 hei 103 6041 6704 cH N 3004 AQ D 103 60 N 3004 amp 100 1001 e 100 1041 TF 5558 20 E 100 5511 103 6111 41 6704 6806 3004 AM 2603 B 100 5621 105 6091 8002 3006 AM OLIO CONSIGLIATO per glunto idrodinamico GRASSO CONSIGLIATO per cuscinetto RECOMMENDED OIL for fluid coupling RECOMMENDED GREASE for bearing 050 32 AGIP SAPPHIRE 2 ARAL VITAM GF 32 ENERGREASE LC2 BP ENERGOL HLP 32 CASTROL SPHEEROL EPL2 CASTROL HYSPIN AWS 32 ESSO BEACON EP2 CHEVRON RPM EP HYDRAULIC 32 MOBIL HP 222 ESSO NUTO H 32 SHELL ALBIDA LX MOBIL DTE 24 TOTAL MULTIS 3 SHELL TELLUS 32 Per ulteriori informazioni richiedere la specifica TB 1108 RANDO HD 32 For further detoils ask for TB 1108 specification TOTAL AZOLLA 7S 32 15 875 5 3 55 SI 5 103 9951 81 Ce ISI Co E 1 FLL X Fe S
13. 8 2 Blower Housing Face Group LCT6000 nn NA REOR 102 ES GI a u daro sm NER DNE open ae ane MEN 103 Itt idi bat UE 104 8 5 Exhaust Duct Assembly onde u d ERU E Rn Od dm RIT NP n M NM 105 9 0 TRAILER GROUP O e M PP 106 107 9 2 F el NN 108 99 TOU _ 109 OA Hydra lic Parking Jack OPTIONAL 110 OA Axle Hub Assembly ee ee ae 111 112 9 6 Hydraulic Surge Brake Actuator OPTIONAL 113 10 0 HOSE BOOM GROUP VID 114 MENN 115 VENN 116 103 M3219 Hydraulic Boom P m0mD 117 11 0 MULTI AXIS BOOM SECTION OPTIONAL UNN 118 11 1 2 or 3X Hydraulic Tank Valve Body 119 11 2 Joystiek Group 2 Axis Boomm cc asas qasa 120 113 2 Axis Boom Assembly MAIER SE 121 11 4 3 Axis Boom Assembly ER T 122 11 5 Hinged Boom Frame Assembly ud 123 11 6 Auburn Gear Drive Assembly I AX S 124 NNN 125 11S 3 Axis Mamata enemas 126 INDEX lupo 128 ODB COMPANY ODD 800 446 982
14. Knuckle Auburn Gear see breakdown next page Hydraulic Motor 6 800 609 Frame Suppor Boom Stop LH 8018165038 Boom Stop RH ODB COMPANY ODD 800 446 9823 _ 123 11 6 Auburn Gear Drive Assembly 3 Axis 3 Axis units May 2010 and after w 17 fom 1 ex Head Bai Hex Head Bolt 7 03 04 101 09 04 01 101 17 ODD 800 446 9823 _ 124 03 04 101 01 Pipe Plug 641008 Bearing and Seal Kit includes 2 3 4 8 and 10 641017 Seal Kit includes 2 amp 10 11 7 2 Axis Valve Body DESCRIPTION I STD 9057 Entire Assembly e 350 1706 Fantion Valve Cartridge 550 1710 Filter Cartridge 800 529B Filter ODB COMPANY ODD 800 446 9823 _ 125 11 8 3 Axis Valve Body ITEM PART NO DESCRIPTION EE 550 1700B Entire Assembly 550 1700 4 Station Block 5 5015 BemPuwonVdveCatige 12 550 1710 Filter Cartridge 800 529B Filter ODB COMPANY ODD 800 446 9823 cr6000 126 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR
15. LCT617 608 Hydraulic Hose 6 STD 2321C Push Buttons w Harness M3219 PC Boom Pump Cover STD 2322 SS Button Hold Down 200022 ENES 8 Push Button Box 32195 9 LCT616615D _ Hold Down Bracket 9205 4 4 Straight Fitting STD 2320E Zee ODB COMPANY ODD 800 446 9823 115 10 2 Intake Hose Group LC SDH 16 120 UC Intake Hose Urethane multi axis 16 4 LCT616 603U 18 Hose Clamp 3 8 thick hoses 18 diam LCT616 603U 18 Hose Clamp urethane hoses 18 diam LCT616 607 Hose Support Bar ODB COMPANY ODD 800 446 9823 116 10 3 M3219 Hydraulic Boom Pump a Lp i 6 FARTNUMBER memos Complete Pump Assembly all above 2 Mei Solenoid Switch heavy duty 2 S Imenso 6 06232 Plastic Reservoir 3 5 15 7 ODB COMPANY GDB 800 446 9823 _ 117 11 0 MULTI AXIS SECTION OPTIONAL 11 0 MULTI AXIS BOOM SECTION OPTIONAL 11 1 2 or 3X Hydraulic Tank Valve Body Group 11 2 Joystick Group 2 Axis Boom 11 3 2 Axis Boom Assembly 11 4 3 Axis Boom Assembly 11 5 Hinged Boom Frame Assembly 11 6 Auburn Gear Drive Assembly 3 Axis 11 7 2 Axis Valve Body 11 8 3 Axis Valve Body INDEX NOI LdO uor2es woog SIXV DIDIN ODB Company
16. Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Removing and installing the Liners refer to 5 5a and 5 56 1 Unbolt the the blower housing face as described previously in this manual 2 Remove the curved and straight bolt in liners by removing the appropriate bolts 3 With a grinder cut out the remaining welds to free the liners DO NOT remove the stop piece at the bottom of the housing TO INSTALL 1 Place the short liner into lip at the rear of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left 2 Tack weld the liner in place every 8 to 10 inches to help keep the liner in place ODB 800 446 9823 _ 55 5 7 Replacing the Blower Housing Liners continued figure 5 5a Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous section
17. 1 Wiring Harness Diagram 2 Section Valve Body 2 AXIS 74 5 30 2 Wiring Harness Diagram 4 Section Valve Body 3 AXIS 75 6 0 ENGINE GROUP Bs SISA MM M E TI Instrument Panel Group sreisircmsisecuriiasiedsnnni enasna bii aior aatinaa E Ai aad Ei iaa shandi ea 78 6 2 Air Cleaner ane eo nee kasa 79 TNS 80 6 4 Sheet Metal Group ee 81 6 5 Engine NMS 82 6 6 Muffler NNN 83 TN 84 6 8 Engine Senders Switch Group seie 85 0 9 Batey a ut eto Souci aa asas ELE 86 6 10 Engine Miscelleous Parts 87 6 11 Remote Clutch Throttle Circuit Board Assembly nanas 88 6 12 Remote Clutch and Remote Throttle 89 6 13 Chaffe Eliminator Assembly hinged nd kn edat nn eon EX ad PAN Ux 90 7 0 CLUTCH GROUP yc cc gt 91 pu AutoliD INP 92 AD T NNE 93 ADEN 94 TN 95 ODB COMPANY ODB 800 446 9823 _ 6 TABLE OF CONTENTS 7 0 Kraft Fluid rye Group Nr 96 T v 97 TRD Breakdown Optional sete 98 7 8 Kraft Fluid Drive Common Paris Ol 99 8 0 BLOWER HOUSING GROUP S TE 100 ORO ua au t pM EN NCBI IS IPAE NNUS 101
18. 10 3 ST Accessories Add Ons Boom Remote Clutch Murphy Screen Solenoid RED Solenoid Ground BLACK D R Fuse F1 J 12VDC Relay AC Z Strobe Boom Multi Axis Remote Clutch 12VDC Relay Limit Switch Fuel Sender Limit Switch Engine Plug Ignition Switch 58 LCT6000 9823 800 446 ODB COMPANY 2 E T o E 5 p o Fuel Sender Limit NS Switch 1 Yellow w Purple stripe Wire to Strobe 5 10 2 PowerView Wiring Connectors 2 Black Wire 2 Black Wire to bii 3 Brown w Black Strip Wire to Limit 3 Purple w Yellow Stripe wire Switch Relay to Strobe 4 Black Wire 4 empty 5 empty 6 empty T empty Remote Boom Multi Axis Strobe 9 22 2 9555 v Oc 2 LtoR 1 Black Wire to AC 1 Yellow Wire 1 Yellow Wire to Remote Clutch Add 2 Yellow w Green stripe Wire to Remote Clutch 3 Green w Yellow stripe Wire to Remote Clutch 4 Black wire to Remote Clutch Ons Boom 2 Yellow to AC Add Ons Boom 3 Yellow w Red Stripe AC Add Ons Boom 1 Pink Wire to Screen 2 Yellow w Purple Wire to Strobe light 3 Purple Wire to Strobe light 4 Black Wire to Strobe Light Accessories Add ons Boom 1 Yellow Wire to Remote Clutch 2 Black Wire to Remote Clutch 1 Yellow Wire to Boom Multi Axis 3 Yellow w Green str
19. IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death ODB COMPANY ODD 800 446 9823 _ 127 INDEX A Access Door 78 Air Cleaner 76 Air Deflector 87 Alignment Tool 91 Auburn Gear 119 Auburn Gear Drive 121 Axle 16 103 108 Axle Hub 108 B Battery 84 Battery Cable 83 Battery Tray 83 Bearing PTO 90 Bearing Retainer Cover 90 Belt Guard Door 100 Blower Housing Back 98 Blower Housing Face 99 Boom Arm 119 Boom Bearing 99 Boom Frame 15 120 Boom Mast 119 Boom Pump 112 Boom Stop 120 Brake Assembly 7 103 109 Bushing Impeller 98 Bushing Impeller Shaft 100 C Cartridge 114 Chaffe Eliminator 87 Clip Spring 91 Clutch Bracket Arm 92 Clutch Cable 86 Clutch Cover 89 Clutch Cylinder 92 Clutch Disk 89 Clutch Handle 91 Coil 114 Cylinder 112 Cylinder Clutch 92 Cylinder Up Down 119 D Discharge Duct 102 Disk Clutch 89 Door 78 Drive Belt 100 ODB COMPANY E Engine Mount 6 74 79 Exhaust Hose 102 F Fan Ch
20. RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION HEAD EYE AND EAR PROTECTION REQUIRED WHILE OPERATING THIS EQUIPMENT HOUR METER AS A REFERENCE SEE YOUR OWNER S MANUAL DO NOI DO NOI DO EN ODB COMPANY 10 11 12 13 14 16 EXPLOSION HAZARD DO NOT CUT BURN OR WELD WITHOUT FIRST REMOVING OR COMPLETELY PURGING THE FUEL TANK T OWNERS MANUAL CHECK IMPELLER AND BLOWER HOUSING LINERS FOR WEAR DAILY WORN IMPELLER OR LINERS COULD RESULT IN EQUIPMENT DAMAGE AND SERIOUS BODILY INJURY DRI CHECK WHEEL LUGS BEFORE MOVING THIS 800 446 9823 LCT6000 15 SAFETY PRECAUTIONS 1 5 VIN And Serial Number Locations figure 1 5a AWARNING Say Thoroughly read and understand the safety and pre i operating sections of this manual before starting the engine WARNING Make sure each operator knows and understands the Serial Number Tag gt 4 p load ratings of the towed vehicle and that he she is qualified to tow the vehicle The serial number tag and Vehicle Identification Number VIN sticker is located in front of the unit to the right of the the tongue See figure 1 5a lt L m VIN Number Tag The VIN sticker gives the user critical information regard ing the trailer specfications such as Gross Vehicle Weight Rating GVWR which is th
21. Rail 79 Starter Solenoid 84 Strobe Light 6 62 74 77 Switch Oil Pressure 82 Water Temperature 82 Terminal Cover 83 Throttle Cable 86 Throttle Connector 84 Throw out Bearing 89 Torque Coupling 86 Transition 102 U Up Down Switch 112 V Valve Body 116 W Water Temperature Sender 82 Wiring Harness 6 57 64 65 67 77 124 Wiring Harness Switch 77 ODB COMPANY 800 446 9823 LCT6000 129 DO NOT ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive 1 Richmond VA 23231 800 446 9823
22. WE SUGGEST THAT ANY PERSON WHO IS RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRANTY VALIDITY We recall that for spare parts order it is important to provide besides detail number and quantity even TYPE SPECIFICATION Nr SERIAL Nr of KFBD that are stamped on identification metal plate DESCRIZIONE DESCRIPTION II KFBD un giunto idrodinamico la cui parte esterna motrice collegata al volano di un motore endotermico mediante un giunto elastico ed il cui albero di uscita e supportato da un cuscinetto orientabile a rulli lubrificato ad olio alloggiati in una campana di supporto flangiata al coprivolano del motore Un secondo cuscinetto alloggiato nel volano sostiene l albero di uscita dal lato motore KFBD e adatto per applicazioni con puleggia od i linea KFBD is a fluid coupling having the outer driving impeller connected to the internal combustion engine flywheel through an elastic coupling The output shaft is supported by a spherical roller bearing oil lubricated fitted in a cover flanged to the engine flywheel housing Another bearing fitted into the flywheel supports the output shaft at the engine side The KFBD is suitable for pulley or in line applications Prima di iniziare il montaggio del KFBD sul motore e bene verificare che il volano rientri nelle tolleranze SAE Questo e importante soprattutto per il
23. any bent broken cracked missing or loose parts Check all guards to ensure they are undamaged in place and properly secured 10 All decals must be in place and legible prior to operating the leaf vacuum See the decal section for decal replacement O gt ODB COMPANY ODD 800 446 9823 _ 22 Pre Operating Section 2 4 Pre Transport Checks Failure to properly hitch the leaf vacuum to the tow vehicle verify the road worthiness of the leaf vacuum and the tow vehicle and verify all equipment is properly stowed may cause serious injury or death to yourself or others TOW VEHICLE MUST have proper towing capacity for the leaf vacu um being towed Check the tow vehicles operating manual for rated capacity Do not tow the leaf vacuum unless all important checks listed below are completed IMPORTANT CHECKS 1 Hitch is properly secured to tow vehicle and hose boom secured Frame must be level or the tongue slightly lower than the rear of the leaf vacuum while towing to ensure proper weight distribution The hitch may have to be adjusted when towing with vehicles of varying tow hitch height 2 Safety chains installed correctly 3 Chains routed under trailer tongue in an X pattern between tow vehicle and trailer 4 Slack in chain should be adjusted to permit turning but should not be drag ging on the ground 5 Connect trailer wiring to the tow vehicle and ensure that
24. be checked daily before leaving the equipment yard for proper operation The trailer brakes are designed to work in synchronization with your tow vehicles brakes Never use your tow vehicle or trailer brakes alone to stop the combined load The synchronization between the tow vehicle and the leaf vacuum is accom plished through the brake controller and needs to be set correctly Please read the brake controllers manual and the axle owner s manual for these procedures DO NOT tow the leaf vacuum with damaged or non operating brakes Check the brakes daily for proper operation The brakes should be adjusted after the first 200 miles of operation when the brake shoes and drums have seated and at 3 000 mile intervals or as use and performance requires The adjustment procedures are beyond the scope of this manual please see the axle owners service manual for specific instructions The trailer brakes should be inspected and serviced at yearly intervals or more often as use and performance requires Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking Again see the axle owner s service manual for specific procedures 7 FUEL TANK Fill the fuel tank at the beginning of the work shift leaving a gap of at the top of the tank for expansion of fuel A full fuel tank will reduce the possibility of condensation forming in the tank and moisture entering the fuel lines Check the fuel lines d
25. buon funzionamento del giunto elastico Vedere foglio 2 3 Fig 1 Before KFBD be mounted onto the engine it is recommended to check that flywheel be within SAE tolerances This is very important for elastic coupling good working see sheet 2 3 Fig 1 INSTALLAZIONE vedere foglio 2 3 INSTALLATION see sheet 2 3 Montare l anello di trascinamento del giunto elastico sul volano del motore Montare il cuscinetto pilota ingrassato a vita sull albero del KFBD Montare la flangia SAE 3 sul coprivolano Posizionare il gruppo completo osservando con cura l allineamento dell albero nel cuscinetto pilota e dei blocchetti del giunto elastico con l anello di trascinamento montato sul volano La campana esterna deve essere orientata in modo da avere l apertura per il riempimento dell olio a circa 60 dalla verticale in senso orario guardando il volano del motore Cosi montato si avra l apertura di drenaggio dell olio in basso Infine fissare il gruppo con le apposite viti sulla flangia esterna Riempimento olio giunto vedere tabella olii consigliati Togliere il coperchio che protegge il tappo di carico Ruotare il giunto sino a portare il tappo in corrispondenza del segno di riferimento X sulla verticale X 1 2 3 4 dipende dall applicazione Togliere il tappo e riempire fino allo sbocco dal foro 13KFBD 5 2 It quindi chiudere utilizzando del sigillante sul filetto La coppia di serraggio e 30 Nm per tappo 3 8 Rimontare il coperchio di p
26. presense and pressure of engine oil If the gauge reads low it should be checked by a qualified technician Engine Temperature Indicates the engine coolant temperature If the gauge reads over 240 degrees the unit should be checked by a qualified technician Hour Meter Indicates the accumulated hours of the the engine This should be used to schedule maintenance Please refer to the Murphy PowerView owner s manual and website for more detailed instructions ODD 800 446 9823 _ 19 Pre Operating Section 2 2 Safe Operations ALL personnel using maintaining or servicing this unit must be trained in all safety procedures outlined in this manual Improper or careless use of this equipment CAN result in personal injury or death Operations shall be restricted to 1 Properly trained qualified and experienced operators and or qualified and experienced maintenance and test personnel 2 Trainees under the direct supervision of qualified and experience personnel 3 Qualified and experienced maintenance and service personnel Operators who qualify to operate this equipment under the above restric tions shall also comply with the following physical requirements 1 Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment 2 Be capable of hearing with or without a hearing aid at a level needed to safely operate this equipm
27. to the 1 up or 4 up display touch Enter The display will return to the 1 up or 4 up display but the display will contain the warning and shutdown icon Touch Enter to redisplay the hidden fault Touch Enter once again hides the fault and returns the screen to the 1 up or 4 up display ODB COMPANY ODD 800 446 9823 _ 00 71 5 20 3 Powerview Troubleshooting Troubleshooting WAIT TO START PREHEATING is diplayed The ECU is broadcasting a Wait to Start message Engine manufacturers typically recom mend against starting the engine while the ECU is broadcasting this message Once the ECU stops broadcasting this message this screen will no longer be displayed on the PowerView CANBUS is displayed The PowerView has not received any valid J1939 CAN messages for at least 30 seconds Check wiring CANBUS termination resistors and Engine ECU address in the OEM Menu TIMEOUT ECU NOT RESPONDING is displayed The PowerView sent a request to the ECU for Stored Fault Code DM2 information and the ECU did not respond to the request This message on the PowerView indicates the ECU may not support Stored Fault Code DM2 functionality over J1939 NO STORE CODES is diplayed The PowerView sent a request to the ECU for Stored Fault Code DM2 information The ECU responded There are zero stored codes NO GAGE DATA is displayed The PowerView has no record of gages connected to the RS485 bus NO DATA is displayed in plac
28. 0009 Safety Hook 3 8 G T622 635B Hose Lock Brkt 6000 LCT600 201 Safety Chain 89102 RUD Switch 7 LCT622 626 Power Cord 13 incl ODD 800 446 9823 109 9 4 Hydraulic Parking Jack OPTIONAL LCT60C 600 6000 650 optional Nov 2006 and after M PART NO DESCRIPTION ITEM PART NO DESCRIPTION LCT622 624H1 Hyd Parking Jack Assembly 5CZ 500 1 5 Clamp Bolts incl all below 1 10 2 80 1550 Hydraulic Pump LCT622 624H2 Hyd Parking Jack Assembly complete includes 1 19 80 1552 Fitting 90 degree 80 1552 Fitting 90 degree STD 9001 15 STD 9009 Hydraulic Hose Top STD 9002 STD 9009B Hydraulic Hose Top 2 3 20 STD 9003 Caster Assembly STD 9014 Cylinder STD 9006 Lock Collars STD 9004 STD 9005 65 1306 Stud Cover Red Outer Tube 65 1307 Stud Cover Black STD 9008 Clamp Top Notes 8 9 not used on 2 3 axis units 10 STD 9007 Clamp Bottom 600 800 650 11 13 16 19 not used on 2 3 axis units 6000 9007 Clamp Bottom 6000 will work on older units use LCT622 624H2 ODB COMPANY ODD 800 446 9823 _ 110 STD 9010 Hydraulic Hose Bottom STD 9010B Hydraulic Hose Bttm 2 3x STD 9012 Battery Cable Red STD 9013 Battery Cable Black 9 4 Axle Hub Assembly LCT60C 600 650 6000 osoo TK Electric Brake Assembly LH K23 181 00 7K Electric Brake Assembly RH 25
29. 1 Safety Symbol Definitions tin baba lado enr URN INR un 10 Baby Sand DO NONS HE 11 ER Tranne eee nE EE apashan 13 E robo NN 14 1 5 VIN And Serial Number Locations 16 2 0 PRE OPERATING SECTION 2 4 cR OE 18 VPN 19 2 2 Safe PCT AMONG uu EE p PN PNEU ME 20 PTE 22 2 4 Pre Transport GCS EE 23 2 5 Personal Protective Equipment and Clothi g 25 25 Work Site EE E E ama Re eae eUNEN 26 3 0 OPERATING SECTION EN Starine I MR Lm cr 28 2 E LO MeTT 30 3 3 Fluid Drive CFP NR 32 3 4 Vacuuming r EE EE mr 33 4 0 MAINTENANCE SECTION 8 3 5 0 M 35 4 2 Maintenance and Svarer aa iius 36 hawa 37 PN 40 2 5 Torque Valles EE EU map M id 44 5 0 SERVICE SECTION 5 2 Auto Mfg Clutch Adjustment 2008 and after l n sk EVA S PHARES RN TR RISE a 48 5 3 Hydraulic Boom Troubleshooting Guide n nn snanta 49 5 4 Impeller Installation and Removal ER NA 50 5 4 Impeller Installation and Removal continued
30. 2 after May 2002 must order RAS113 Shaft Bracket RASIDA 13 RAS 113 Shaft Bracket LCT609 602 Over center Latch all but RAS 106 LCT650 114 Destaco Latch not shown RAS 107 Screen Holder LCT650 only RAS 108 Flange Bearing RAS 114 Angle Frame LCT650 only ODB COMPANY ODB 800 446 9823 _ 90 7 0 7 0 CLUTCH GROUP 7 0 CLUTCH GROUP 7 1 AutoHD PTO Clutch Group 7 2 AutoHD PTO Assembly Group 7 3 AutoHD PTO Linkage Group 7 4 Clutch Assist Group 7 5 Kraft Fluid Drive Group Optional 7 6 Kraft Fluid Drive Installation Optional 7 7 Kraft Fluid Drive Breakdown Optional 7 8 Kraft Fluid Drive Common Parts Optional HIJLNTD ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 7 1 AutoHD PTO Clutch Group 90450026 BotMIC 50x35MM tokWasenMiD ODB COMPANY ODD 800 446 9823 _ 92 7 2 AutoHD PTO Assembly Group February 2006 Present The AutoHD end cap is 6 sided the older Auto is round They are not interchangeable Some units in the time period above used the standard Auto PTO Please verify 4 OD LCT650 601K Key Stepdown direct drive units only OD LCT650 601F Key belt drive units only S 5 7 3 AutoHD Linkage Group February 2006 Present T 2 28 25 m P CORE HE N p Clip spring goes h amp
31. 3 _ 7 SAFETY PRECAUTIONS General Safety 1 0 GENERAL SAFETY Contents LCT6000 Table of Contents 1 0 GENERAL SAFETY LE SO 00 10 11 1 3 Tran nar RE 13 TND deter 14 1 5 VIN And Serial Number 16 ODB COMPANY ODD 800 446 9823 _ 8 DO RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death ODB COMPANY ODD 800 446 9823 _ 9 SAFETY PRECAUTIONS 1 1 Safety Symbol Definitions This manual provides the owners operator with procedures for safe opera tion maintenance and repair of your leaf collector As with any machine there are hazards associated with their operation For this reason safety is emphasized throughout this manual To highlight specific safety informa tion the following safety definitions are provided to assist the reader The pu
32. 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 11 1 2 or 3X Hydraulic Tank Valve Body Group LCT600 6000 multi axis units January 2006 and after i 42 D gt lt C W 2 2 Station Notes All hydraulic hoses and wiring harness are special and have to be made up to fit the particular application 2 ____ 800 2005 FerCa 650 142 Valve Hydraulic Pump Single Valve 800 2003 Hydraulic Filter Assembly P c 800 2004 Filter Only 14 190 Degree Fitting 5 Varies Wiring Harness to Valve Body STD 9015 Hydraulic Pump Double Fitting To Tank _________ Degree Fitting mallee Fitting To Tank JFittingtotank 1 1 1 1 7 Hose Hydraulic Hose 1 2 1 STD 9057 Valve Body 2 Section 550 1700B Valve Body 4 Section uM 800 950 Joystick Assembly Single EE 90 Degree Fitting 800 900 eee Dual l Degree Fitting 800 952 Single Joystick Holder Hydraulic Hose 1 2 ODB COMPANY ODD 800 446 9823 119 3 4 S 6 7 8 9 11 2 Joystick Group 2 Axis Boom LCT600 6000 multi axis units January 2006 and after ODD 800 446 9823 120 11 3 2 Axis Boom Assembly 2010 thru present 18 will be different please verify units are custom made use numbers as a reference only ITEM
33. C BAR for IS units kPa Bar degree C Backlight Adjustment ADJUST BACKLIGHT Use the Arrow Keys to brighten or darken the backlight intensity Contrast Adjustment Adjust Contrast Use Arrow Keys to lighten or darken the text and graphics ODD 800 446 9823 _ 70 5 20 2 Powerview Faults and Warnings Fault and Warnings The PowerView provides two means for detecting faults and warnings visual LEDs on the casing Am ber in the upper left corner and Red inthe upper right corner and fault indicators on the display Visual Indication Amber LED Warning e Red LED Derate Shutdown Fault Indicators Auxillary Gage Fault Warning Derate Shutdown auxiliary Gage Fault Murphy PVA Gages can be attached to the PowerView If an auxiliary gage should fail the 1 up or 4 up display will be replaced with a fault message GAGE NOT RESPONDING Note A fault can only be cleared by correcting the cause of the condition See Troubleshooting in this document A Active Fault Codes When the PowerView receives a fault code from an engine the 1 up or 4 up display is replaced with the active fault code mesage See the following fault example lt NEXT gt erate Shutdown Codes When the PowerView receives a severe fault code from an engine control unit the 1 up or 4 up is re placed with the SHUTDOWN message Acknowledging Fault Codes To Acknowledge and hide the fault and return
34. D e e N N QD N A m e N e lt gt 1000 Lub means coated with lubricant such as engine or fasteners with phospate or oil coatings Dry means plain or zinc plated without any lubrication DO NOT use these values if a different torque value or tightening procedure is given for a specific appli cation Torque values listed are for general use only Check tightness of fasteners periodically Make sure fastener threads are clean and that you properly start thread engagement This will prevent them from failing when tightening Fasteners should be replaced with the same or higher grade higher grade fasteners are used these should only be tightened to the strength of the original If Tighten plastic insert or crimped steel type lock nuts to approximately 50 percent of the dry torque shown inthe chart applied to the nut not the bolt head ODB COMPANY ODD 800 446 9823 LCT6000 44 DO NOT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STU
35. DY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive 1 Richmond VA 23231 a 800 446 9823 5 0 SERVICE SECTION NOI LO3S 91 845 Service and Troubleshooting Wiring Diagrams ODB COMPANY 5118 Glen Alden Richmond VA 2323 800 446 9823 SERVICE AND TROUBLESHOOTING 5 0 SERVICE SECTION 5 2 Auto Mfg Clutch Adjustment 2008 and after 5 3 Hydraulic Boom Troubleshooting Guide 5 4 Impeller Installation and Removal 5 4 Impeller Installation and Removal continued 5 5 Belt Adjustment and Replacement Guide 5 6 Flange Bearing Installation and Removal 5 6 Impeller Installation and Removal 5 7 Replacing the Blower Housing Liners 5 7 Replacing the Blower Housing Liners continued 56 o Z m gt 2 AJ C 00 m f lt ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 5 2 Auto Mfg Clutch Adjustment 2008 and after Rotating Shafts pulleys and moving belts can cause severe injury or can be fatal The A CAUTION engine and driven unit MUST be completely stopped before any adjustments or work is at temped to the engine driven unit or the PTO clutch itself The clutch linkage should be checked after the first 15 hours of operation and every 40 ho
36. ERVICE REMINDERS SELECT UNITS ADJUST BACKLIGHT ADJUST CONTRAST Enter Key Select a menu or parameter UTILITIES or hide view an active fault code ODB COMPANY ODD 800 446 9823 _ 18 Pre Operating Section 2 1 PowerView Overview PowerView Displa Scroll Right ODB COMPANY Ignition Switch Used to power the accessories and start the unit Unit will not start without Murphy switch depressed ACCESSORIES first position STARTER ENGAGE second position springs return to first position Throttle Toggle Button This control provides positive locking and vernier adjustment of engine POWERVIEW DISPLAY all below is viewed on PowerView The PowerView 101 display is a multifunction tool which en ables equipment operators to view many standard engine and transmission parameters as well as active and stored trouble codes It also is the safety shutdown device and will shut the engine down when engine variables warrant it Use the scroll buttons to select the function needed Tachometer Tachometer indicates the engine r p m s Volt Meter The gauge shows the status of the engine charging system When the charging system is operating properly it should read approximately 14 volts If the gauge reads below 13 volts the alternator is not charging the battery and the system should be checked by a qualified technicican Oil Pressure Confirms and indicates the
37. IRING HARNESS LED Red Marker Light LED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light White White G White White Black Black Black Black UL Brown Brown II Black 7 y y n License RE Plate Light Brown White White 9 Brown an Plugs to Brake Red Harness a 4 V Brake r ar cEFuse Lights 1 Running Light Harness Blue E to battery amp E 600 2413 S Yellow left turn signal White ground H r T Brown running lights Red break away swit h Blue electric brakes Blue on E E EL D C Brown running lights CHASSIS HARNESS 600 2412 Green right turn signal 8 BER Running Light Harness rake ER 600 2413 o sacs Red W _ Black White oa Brown Brown ________________ White D illi Brown A Brown Brown DN Black LI White Black White Black White White LED Red Marker Light LED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light 64 800 446 9823 LCT6000 ODB COMPANY 5 10 10 Brake Wiring Harness BRAKE HARNESS 600 613 From Chassis Harness Blue Wire White ODB COMPANY ODD 800 446 9823 _ 65 5 10 11 Boom Wiring Diagram 5 Yellow to 12V Switch 1 Down Valve
38. LCT6000 Belt Driven Leaf Collector Owner s Manual Safety Manual Pre Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog 2014 edition ODB Company 5118 Glen Alden Drive Richmond VA 23231 D 1 800 446 9823 www leafcollector com LCT6000 516010 DO NOT ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 xe 800 446 9823 DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modif
39. N FILL 1 FASATURA CAMPANA PER RIEMPIMENTO OLIO OIL FILL POSITION trasmissioni industriali 13 KFBD MANUALE INSTALLAZIONE 6217 USO E MANUTENZIONE INSTALLATION USE AND Rev 0 MAINTENANCE MANUAL 2 3 AT 98 800 446 9823 LCT6000 ODB COMPANY 7 8 Kraft Fluid Drive Common Parts Optional Fluid Drive Coupler Optional e 00 8002 5 Ball Bearing O ODB COMPANY ODB 800 446 9823 _ 99 8 0 BLOWER HOUSING GROUP 8 0 BLOWER HOUSING GROUP 8 1 Blower Housing Group 8 2 Blower Housing Face Group LCT6000 8 3 Belt Drive Assembly 8 4 Pedestal Group 8 5 Exhaust Duct Assembly DNISNOH ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 8 1 Blower Housing Group Standard Units LCT630 601 Blower Housing Back 9 LCT650 601F Key LCT630 602 LCT630 102 Shaft Protector LCT630 104A Inner Bearing Plate 5 7 500 750__ Shaft Bolt LCT620 602A Bolt In Wrap around LCT620 604 Straght Liner sii LCT620 605 LCT620 603 Flat Head Bolt LCT620 605N 6 LCT620 603N 15 1 0 109 0 LCT6000 38 Impeller 5 LCT630 101 Impeller Bushing ODB COMPANY ODD 800 446 9823 101 8 2 Blower Housing Face Group LCT6000 DESCRIPTION Blower Housing Face 09 13 and later Intake Flange Lock Rod STD 4000 A Li
40. Purple w Yellow Str Aux from Switch ellow Stripe REL Plugs Yellow w Purple Str Looped from 3 Yellow with Purple Stripe into C Yellow Looped from 2 Circuit HE o Board TE Yellow with Purple Stripe Yellow with Purple Stripe Remote Throttle and Remote Clutch Rocker Switch Yellow w Blue Stripe Throttle Fast Clutch Engage Yellow Plugs Yellow with Green Stripe into Circuit from Circuit Board Yellow with Blue Stri Yellow with Blue Stri Board PENE QN Looped from 9 Looped from 10 Looped from 5 Looped from 42 Co Yellow with Groen Stripe Yellow with Blue Stripe Yellow with Blue Strij This plug 15 used for the Remote Throttle and the Remote Clutch Rocker Switches ODB COMPANY ODD 800 446 9823 _ 62 5 10 8 Trailer Plug Wiring Diagram White Plugs into truck ground Red Brown or Black not used marker Green R turn Red Blue terminated here e WM Brakes Red i Break away runs from here to Switch the trailer bed Power Cord Plugs into trailer bed recepticle ODB COMPANY ODD 800 446 9823 _ 63 ied T o gt dm o TRAILER W
41. THAT ANY PERSON WHO IS RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRENTY VALIDITY WE REQUIRE THAT FOR SPARE PARTS ORDERS IT IS IMPORTANT TO PROVIDE BESIDES PART NUMBER AND QUANTITY MODEL SPECIFICATION No AND SERIAL No WHICH ARE STAMPED ON NAME PLATE Type 13KFBD Spec nr 2248 Serial nr 13KFBD drive with us ODB COMPANY ODD 800 446 9823 96 7 6 Kraft Fluid Drive Installation Optional Fluid Drive Coupler Optional ODB COMPANY MANUALE INSTALLAZIONE trasmissioni industriali 13 KFBD USO E MANUTENZIONE TF 6217 INSTALLATION USE AND 0 MAINTENANCE MANUAL 1 3 Questo manuale contiene le istruzioni per l installazione l avviamento l uso e la manutenzione del giunto idrodinamico tipo KFBD CONSIGLIAMO CHE RESPONSABILI DELL USO E DELLA MANUTENZIONE DEL KFBD VENGANO DOTATI DEL PRESENTE MANUALE IL NON RISPETTO DELLE REGOLE CITATE IN QU ESTO MANUALE PROVOCA IL DECADERE DELLA GARANZIA Ricordiamo che per ordinare le parti di ricambio e importante specificare oltre al numero di dettaglio e quantita richiesta anche TIPO N di SPEGiFICA N di SERIE del KFBD che si trovano stampigliati sulla targhetta di identificazione a bordo macchina This manual contains instructions for installation start up working and maintenance of KFBD fluid coupling
42. ack of the impeller bearing and half way to the pulley bearing The shaft should fit tight Clean the shaft and remove any burrs if necessary Also lightly polishing it with a fine emery may ease installation 3 Before going through the pulley bearing place both concen tric collars black collars onto the shaft figure 1 Make sure the grooved side 15 facing the bearing Grooved side should face the F 4 Continue sliding the shaft through the pulley bearing until the shaft protrudes out from the pulley side 5 5 8 Figure 2 Shaft this wa 5 Now slide the concentric collar toward the respective bearing i wae making sure grooved side 15 toward bearing 6 Turn the concentric collar clockwise until it slips over the inner ring extension and engages the eccentric Turn by hand until the parts are locket together 7 Place a punch or drift in the blind hole in the collar and strike it sharply to lock the collar and ring tightly together figure 3 8 Tighten the set screws with an Allen wrench until the set screw stops turning and the Allen wrench starts to spring Figure 4 9 Completely tighten all four of the nuts to secure each bearing Continued gt FIGURE 3 FIGURE 74 EL EAE ODB 800 446 9823 _ 53 5 6 Impeller Installation and Removal FIGURE 5 i T AN 4A 72 ODB COMPANY Now move to the blower housing where the shaft comes ou
43. affe 87 Fan Shroud 81 Filter 76 116 Filter Element 76 Flange Bearing 87 101 Fluid Drive 94 95 96 G Grommet 78 Grommett 77 H Hood 78 Hose Band 102 Hydraulic Boom Pump 7 111 114 Hydraulic Surge Brake 110 Hydraulic Tank 116 Ignition Switch 75 Impeller 14 47 50 51 53 54 98 Inner Bearing Plate 98 Intake Flange 99 Intake Hose 7 111 113 119 J Joystick 116 K Key Stepdown 90 Knuckle 120 Kraft Fluid Drive 93 L Latch Lift and Turn 78 123 Lift and Turn Latch 78 Limit Switch 86 99 100 101 Liner 98 Linkage 91 92 Linkage Bracket 91 Linkage Rod 91 Lock Rod 99 Motor 119 Mounting Bands 76 Muffler 6 74 80 Murphy Display Oil Fill Door 78 Oil Pressure Switch 82 Oil Temperature Sender 82 Outer Bearing Plate 101 Overcenter Latch 78 100 101 123 P Panel Door 78 Parking Jack Hydraulic 107 Pilot Bearing 89 Pivot Shaft 92 Pre Cleaner 76 Pressure Plate 89 PTO Assembly 90 PTO Fluid Drive 95 96 R Radiator 81 Radiator Access Door 78 Radiator Cap 81 Radiator Fan 81 Radiator Hose 81 Radiator Screen 78 Rail 79 Rake Rack 99 Remote Clutch 85 Adaptor 85 Cable 85 Remote Throttle 85 Return Spring 91 Rocker Ball 91 Rocker Switch 6 57 62 77 S Sender Oil Pressure 82 Water Temperature 82 Shaft 101 Shaft Bushing PTO 91 Shaft Lever 91 Shaft Protector 98 Shaft PTO 90 Sheave Impeller Shaft 100 ODB 800 446 9823 _ 128 Side
44. aily for cracks holes or tightness ODB COMPANY ODD 800 446 9823 _ 42 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued A CAUTION ALWAYS wear eye and hand protection when working with the bat tery 8 BATTERY The units are supplied with maintenance free batteries so there is no need to check fluid levels but the battery terminals should be checked daily for corrosion Remove any corrosion with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the possibility of corro sion Also check the battery cable for wear all cable connections and battery tie downs to be certain that they are not loose 9 DRIVE BELT if equipped The main drive belt should be checked daily for cracks and for proper tension If the belt shows any sign of cracking it should be replaced immediately The proper tension of the belt should be approxi mately 1 2 deflection when applying a 8 pound pull 10 FASTENERS Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section 11 INSTRUMENT PANEL AND CIRCUIT BOARD The instrument panel and circuit board should be cleaned with compressed air daily Also the circuit board connectors should be wiped clean and have nonconductive grease ap plied weekly to help maint
45. ain solid connections 12 BOOM HYDRAULIC PUMP Check the fluid level daily If fluid needs to be added automatic transmission fluid ATF is recommended Clean debris and oil off the solenoid and pump daily A build up of debris can cause premature failure to the pump Check and tighten all hydraulic fittings making sure there are no leaks ODB COMPANY ODD 800 446 9823 _ 43 Maintenance Section 4 5 Torque Values INCH BOLT AND CAP SCREW METRIC BOLT AND CAP SCREW TORQUE TORQUE VALUES VALUES TYPE SAEGRADE GRADE CLASS HEAD MARK E SIZE D LB FT Lub 5 un N e Dy 99 1200 1 4 5 16 3 8 7 16 1 2 N 2 88 Oo O gt e QD SS o OJN e d Qo D 9 16 5 8 3 4 7 8 O Cc hN O N N JE N N B e NO N 675 850 800 1 1 8 1 1 4 1 3 8 N ak ES 1550 2000 2650 3350 M36 di di mel CO A N N N OT N IS Co N N N N OT
46. all trailer lighting is operating properly 6 Ensure that the safety breakaway switch is functioning properly and attached securely to the tow vehicle Allow enough slack to ensure that vehicle turns will not activate the safety breakaway switch NOTE Follow manufacturers procedure to ensure tow vehicles brake control box is properly adjusted ODB COMPANY ODD 800 446 9823 _ 23 Pre Operating Section 2 4 Pre Transport Checks continued 7 Check the general condition of the tires tire pressure and ensure that all lug nuts are securely fastened 8 Visual examination of the leaf vacuum frame suspension and structure to determine if all components are correctly positioned and secured for travel 9 Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free if equipped 10 Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal 11 Check all cones wheel chocks signs or other support tools and materials to ensure proper stowage ODB COMPANY ODD 800 446 9823 _ 24 Pre Operating Section 2 5 Personal Protective Equipment and Clothing Always wear proper safety equipment as outlined below not wear ing such equipment CAN result in serious personal injury or pos sible death IMPORTANT CHECKS Anyone operating the leaf vacuum equipment MUST wear approp
47. bars only ODB COMPANY ODD 800 446 9823 _ 105 9 0 TRAILER GROUP 9 0 TRAILER GROUP 9 Trailer Bed Group 9 2 Fuel Tank Group 9 3 Tongue Group 9 4 Hydraulic Parking Jack OPTIONAL 9 4 Axle Hub Assembly 9 5 Brake Assembly 9 6 Hydraulic Surge Brake Actuator OPTIONAL UATIVUL ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 9 1 Trailer Bed Group LCT6000 7 DESCRIPTION Tire and Rim Assembly Tire only Rim only Battery Box Latch Battery Box Door Fender RH Fender LH Trailer Bed 600 Trailer Bed 6000 Axle Assembly 600 Axle Assembly 6000 ns ETSI un 5 l _ LCT622 601 09 6 3 630 01 600002 gt ODB COMPANY DCT622 602 E EM PART NO DESCRIPTION 800 446 9823 LCT6000 107 9 2 April 2007 and after 600 2523 Side Support Bracket 600 2522 Center Support Bracket 400016 Fuel Line Bracket mounts on engine rail ODB COMPANY ODD 800 446 9823 _ 108 9 3 LCT6000 e e e e eo e M PARTNO DESCRIPTION ITEM PARTNO DESCRIPTION LCT622 623D Pintle Eye Assembly LCT622 633 Tow Bar LCT60C 650 LCT622 634 Bar LCT600 LCT622 623A 2 Bracket w U Channel 9 LCT622 624 Parking Jack 200012 Pintle Eye Pins 19 I CT622 635A Hose Lock Brkt 600 20
48. ch 9603273 Oil Pressure Switch 1500171 Cil Pressure Sender 3750 2 Bushing for Oil Pressure Switch and Sender e 52320 009 Water Temperature Sender ODB COMPANY ODD 800 446 9823 _ 85 6 9 Standard units 2001 and after Battery not shippable J Hook Battery Hold Down Bar 2 4 S 2 88 4 BTS1 Battery Tray all but SCL s NL SCL 42B Positive Battery Cable Battery to Solenoid LCT60C 650 42 long LCT600 84B Positive Battery Cable Battery to Solenoid LCT600 6000 84 long NEN LCT60 15B Negative Battery Cable all 15 long BTC R Terminal Cover Red all 9 Terminal Cover Black all 10 1 600 7288 Red Cable to Hydraulic Boom Pump SCL 600 6000 72 long MET 60SS Red Cable to Hydraulic Boom Pump LCT650 60 long LCT60C 153SS Red Cable to Hydraulic Boom Pump LCT60C 153 long LCT600 24SS Ground Black Cable to Chassis 600 6000 60C 24 ODB COMPANY ODD 800 446 9823 _ 86 1 3 5 rA 6 10 Engine Miscelleous Parts Group John Deere Engines PART NUMBER Throtle Connector Throttle Cable Bracket LCT Throttle Cable Clamp COMPANY ODD 800 446 9823 _ 87 6 11 Remote Clutch Throttle Circuit Board Assembly October 2005 and after with remote throttle clutch option e A A
49. check the battery condition and battery connections 2 Press and hold the down button item 4 take a test light and probe through the insulation and test for current on the red wire at the valve item 5 3 Ifthere is current the valve is bad and need to be replaced Valve part number is MP 19283 D If there is NO current check the wiring between the switch and valve especially any connections If the wiring checks out okay the switch is bad and needs to be replaced ODB COMPANY ODD 800 446 9823 _ 49 Service Section Before removing the blower housing CAUTION face remove the negative battery cable to Direct 5 4 Impeller Installation and Removal Fig 1 ensure unit can not be started Drive REMOVAL I Fig 2 1 The blower housing face must be removed to gain access to the impeller Use an overhead crane or forklift to support the face while removing Belt 2 Once the face has been removed remove the shaft protector Fig Drive 1 or 2 3 Saturate the shaft and bushing using a penetrating lubricant to help loosen the bushing Clean any grease or debris from the bushing and shaft Fig 3 4 Remove the 3 bolts attaching the bushing to the impeller Fig 3 Being careful not to break the bolts If a set screw is on the lip of the bushing loosen it using an allen wrench Fig 4 5 Using two of the bolts that were just removed screw those bolts IMPORTANT Be sure to drive the bushing out e
50. ck the engine coolant when the engine is hot Allow the engine to cool at least one hour before checking the coolant Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator ODB COMPANY ODD 800 446 9823 _ 40 Maintenance Section DANGER 4 4 Preventative Maintenance continued Preventative Maintenance continued 3 Engine Radiator The engine radiator on a leaf vacuum becomes clogged with dust and debris frequently because of the nature of the job If the radia tor is not cleaned properly it WILL cause improper cooling and WILL eventu ally cause serious damage to your engine The debris accumulating on the radiator can be lessened by lowering the RPM on the engine to a level just enough to vacuum the leaves The higher the RPM the more dust that is put into the air Also it may be necessary to put mesh or tarps on the top of the leaf box container to reduce the debris and dust If this is done make sure there is enough air ventilation on the box so the box is not blown apart Proper belt condition and coolant mix ratio as well as coolant conditioners are all critical to proper engine cooling See the engines owner s manual for specifics on coolant mixture ratios and conditioners The radiator should be inspected and cleaned with compressed air everyday at the very least NEVER attempt to clean or inspect the radiator with the engine run ning
51. e maximum allowable total weight of the fully loaded trailer including liquids cargo and the tongue weight of any towed vehicle the GAWR or Gross Axle Weight Rating which is the maximum al lowable weight the axles are designed to carry The tire inflation pressure is also on the sticker Serial Number Tag VIN Number Tag Tire and Load Information MANUFA Es w 7 MFO By og LO DOMINIO IN BRU GVWR 7 SH CO 1905 Nc ODR 5 ALL AXLES 9 ATE 11 2008 _ TIRE 7 22 OLD DOMINIO L ST228TSRiS RIM COLD INFLATION PRESICA 6000 RICHMOND E 15X KPA mm SAFETY av FORMS 1 d 348 Ki 15 SGU The ABOVE ANDARDS FMVSS ALL APPLIC BLET SB 65 PSD T mme E DATEDERAL MOTOR ye te __ 40 te OF MANUF ACT VEHICLE rer ST225775R4s 1 PRESSURE INT J URE HICLE FRONT NS Pi TRAILER LCT600 a I ODB COMPANY 9008 800 446 9823 _ 16 2 0 Pre Operating Section 2 0 PRE OPERATING SECTION 2 0 PRE OPERATING SECTION PN eee 18 Ll PN SES 19 ER MN eae EE 20 2 3 Preparation Por Gre 22 2 4 Pre Iransport iChecks Es 23 2 5 Personal Protective Equipment and Clothing 25 2 6 Work Si
52. e of a parameter value The PowerView has not received data for the selected parameter for at least 5 seconds NOT SUPPORTED is displayed in place of a parameter value This means the data received for this parameter is not valid or not supported DATA ERROR is displayed in place of a parameter value The ECU is sending a message that there is a data error with this parameter Alternatively PV101 only FUEL LEVEL has been selected for display ANALOG INPUT has been set to FUEL LEVEL but no Murphy Fuel Sender has been connected to the analog input One of the 4 UP quadrants is empty No parameter has been selected for display in this quadrant Display is not readable either very dim or very dark The LCD contrast may have been over or under adjusted Press and hold the MENU key for approximately 5 seconds This will reset the LCD contrast setting to factory default PVA Gages not working When PVA Gages are connected and do not seem to work go o the Utilities menu and select Remove all Gages ODB COMPANY ODD 800 446 9823 _ 72 5 30 Valve Body Wiring Harness Diagrams 5 30 Valve Body Wiring Harness Diagrams 5 30 1 Wiring Harness Diagram 2 Section Valve Body 2 Axis 5 30 2 Wiring Harness Diagram 4 Section Valve Body 3 Axis ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 o z lt m gt e 5 zi C UJ m o lt Service Section 1 W
53. e vacuuming Vacuuming up metal glass rocks or other dangerous material CAN cause serious damage to the equip ment or personal injury The following guidelines must be followed to insure safety 1 ODB COMPANY An inspection of the leaves to be vacuumed must be done prior to the vacuuming process We realize that it is impossible to completely inspect every inch of leaves being vacuumed but it is imperative that all leaves be inpsected for obvious dangerous material before vacuuming The operator should never be in the line of traffic the operator should work on the shoulder whenever possible The operators should place cones or other barriers to provide adequate warnings to vehicles and pedestrians that vacuuming is in progress Strobe lights on the leaf vacuum and on the tow vehicle should be on at all times for high visibility Confirm that all operators are wearing proper clothes and personal pro tective equipment Restrict all personnel except the operator from the area near the leaf vacuum DO NOT allow pedestrians children or animals near the work area Make sure that the exhaust hose if equipped fits properly into the box container so that all debris is blown into the box container ODD 800 446 9823 _ 26 3 0 OPERATING SECTION 3 0 OPERATING SECTION 31 Staring ENCIS uu y imd de at E EA 28 3 2 he i LO ENT
54. ent A record of mental stability with no history of epileptic seizures dizziness or any other disability that may result in injury to himself or others If any of these requirements are not satisfied at any time the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT ODB COMPANY ODD 800 446 9823 _ 20 Pre Operating Section 2 2 Safe Operations continued Additional Requirements 1 ODB COMPANY Each operator must demonstrate competence to understand all safety decals operator s manuals safety codes applicable government regulations and all other information applicable to the safe and proper operation of the leaf vacuum Each operator must demonstrate the ability to recognize an emergency situ ation that may arise during vacuuming operations and the knowledge and procedures to implement corrective action Each operator must demonstrate or provide evidence of qualificatation and experience prior to operating the leaf vacuum Each operator must be able to recognize existing or potential problems re garding the mechanical integrity of the leaf vacuum and report any mainte nance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Section 5 4 Operators must not be physically or mentally fatigued Operators must not be under the direct or indirect influence of alco
55. epair DO NOT operate the unit with ANY guards or safety devices broken miss ing or inoperable DO NOT operate the unit without wearing proper safety equipment DO NOT operate this unit while under the influence of any alcohol or medi cation 8 DO NOT operate this unit if you have a record of mental instability or dizzi ness which could result in injury to yourself or others 9 DO NOT operate this unit if you are under 18 years of age 10 DO NOT operate this unit without fully inspecting the unit for any damage or leakage 11 DO NOT operate if the unit has any excessive vibration 12 DO NOT operate unit with the inspection door limit switch damaged missing 13 00 NOT operate unit unless it is properly connected to a leaf collection box 14 DO NOT operate unit unless it is properly attached to the tow vehicle 15 DO NOT tow unit without using all the safety chains 16 DO NOT tow unit with a damaged tongue 17 DO NOT fill fuel tank with engine running Allow engine to cool for 5 min utes before refueling 18 DO NOT operate unit if fuel is spilled or with fuel cap off 19 DO NOT smoke or weld near the unit 20 DO NOT run engine in an enclosed area 21 DO NOT place hands or feet near moving or rotating parts ARAD COMPANY ODD 800 446 9823 _ 11 SAFETY PRECAUTIONS AWARNING Do Not continued 22 DO NOT operate engine with an accumulation of grass leaves or other de bris on the e
56. er Housing Group Trailer Group Hose Boom Group 0 gt A 5 00 JJ m gt g f m z ODB COMPANY 5118 Glen Alden Richmond VA 2323 800 446 9823 6 0 ENGINE GROUP 6 0 ENGINE GROUP 6 1 Instrument Panel Group 6 2 Air Cleaner Group 6 3 Strobe Light Parts Group 6 4 Sheet Metal Group except LCT650 6 5 Engine Mount Group 6 6 Muffler Exhaust Assembly 6 7 Radiator Assembly Group 6 8 Engine Senders Switch Group 6 9 Battery Group 6 10 Engine Miscelleous Parts Group 6 11 Remote Clutch Throttle Circuit Board Assembly 6 12 Remote Clutch and Remote Throttle Assembly 6 13 Chaffe Eliminator Assembly hinged ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 6 1 Instrument Panel Group Standard units Januray 2012 and after i Qt i PART NUMBER DESCRIPTION ODB COMPANY ODD 800 446 9823 cr6000 78 6 2 Air Cleaner Group Approx 08 96 and after Wing Nut s Mounting Bands osheetmeta 9 pow ODB COMPANY ODD 800 446 9823 _ 79 6 3 Strobe Light Parts Group PART NUMBER ODB COMPANY ODD 800 446 9823 _ 80 6 4 Sheet Metal Group except LCT650 John Deere 4045T and 6068D June 2005 and after
57. fy Reminders and then touch Enter 3 If you select Reset Reminders use the Arrow Keys to highlight the Reminder you wish to edit Touch Enter 4 The Reminder name appears at the top of the screen The action ON or OFF displays mid screen and two choices display at screen bottom Touch Menu to Cancel the action Touch Enter to choose Reset 5 If you select Modify Reminders use the Arrow Keys to highlight the Reminder to modify and touch Enter 6 The Reminder name appears at top screen The hour value displays mid screen and allows you to set the number of hours to elapse before Reminder prompts Bottom screen shows Cancel and Save Touch Cancel to discard changes and return to Re minders list 7T Use the right Arrow Key to increment the highlighted number Use the left Arrow Key to move to the next number space ODB 800 446 9823 _ 69 5 20 1 Powerview Service Reminders continued PowerView Displa ODB COMPANY 8 Touch Save The Modify Service Reminder screen displays Touch YES to save or NO to return to the Reminders list 9 A modified Reminder list displays a at right of Re minder name when successfully completed Follow the above steps to modify other Reminders 10 When finised touch Menu to return to the Main Menu Select Units From SELECT UNITS you may select how information is displayed ENGLISH for Imperial Units PSI Degrees F METRIC KPA METRI
58. guidelines have a qualified technician investigate the cause DO NOT operate a unit that is in a state of disrepair ODB COMPANY ODD 800 446 9823 32 Operating Section 3 4 Vacuuming Leaves ODB COMPANY Thoroughly read and understand the safety pre operating and oper ating sections of this manual before vacuuming Wear the proper safety equipment as outlined in this manual Make sure the exhaust hose is connected to the box container properly before vacuuming leaves Visually inspect the leaves before vacuuming for any material that could be harmful to the leaf vacuum or people This includes bottles wood steel glass stone or other hard or breakable objects Vacuuming Leaves 1 Start the engine and engage the PTO using procedures stated earlier in this manual Set the engine throttle to around 1400 rpm NOTE Always vacuum leaves using the lowest rpm as possible This saves fuel and decreases the amount of dust escaping the box container Lower the intake hose to a few inches above the leaf pile Hold the intake nozzle at a 45 degree angle to allow proper air flow This should allow the leaves to be vacuumed DO NOT bury the intake nozzle into the leaf pile this will cut off the air flow and will make vacuuming much more difficult and increase the chance of clogging If the leaves are not vacuuming increase the rpm to 1400 and try vacuum ing at this setting NOTE Wet leaves will
59. hol and or drugs This includes prescription drugs that could cause drowsiness dizzi ness or any other condition that would impair their ability to operate or use this equipment in a safe manner ODD 800 446 9823 21 Pre Operating Section 2 3 Preparation For Operation Before your leaf vacuum is put into operation it is very important to read and follow the procedures outlined in the engine owner s manual EOM For specific information regarding the following checks please refer to the Maintenance section of this manual and the engine owner s manual DISENGAGE the clutch and remove the negative battery cable be fore performing the following checks NEVER place any part of the body under or behind guards or any other area in which you cannot see IMPORTANT CHECKS NOTE The following checks contained in the next three sections should be performed prior to leaving the storage area Check engine fuel coolant and oil levels see EOM Check engine air filter Check all bolts and nuts to ensure they are tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fa tiqued or cracked Replace fan if any damage is present Inspect the intake hose flange to make sure it is connected correctly to the blower housing Inspect the leaf vacuum frame and structure for
60. ied to accomdate riders remove these modifications immediately as this can result in serious injury or death ODB COMPANY ODD 800 446 9823 _ 3 Municipal Products Since 1910 Municipal Products Since 1910 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 www odbco com or www leafcollector com THANK YOU Thank you and Congratulations on your puchase of your ODB Leaf Collector Your ODB leaf col lector has been carefully designed and manufactured to give you a maximum amount of dependabil ity and years of trouble free operation Take comfort in the fact the ODB has been manufacturing municipal products since 1910 and takes pride in our product s quality and our customer service Please take the time to thoroughly read this manual as well as the engine manual in its entirety be fore operating maintaining servicing or repairing your leaf collector Please thoroughly review and follow all the safety procedures located in this manual Whenever you need replacement parts service information or any question regarding your ODB product please feel free to contact us at 800 446 9823 or www odbco com Please record the following information for future reference Model No Serial No Vin No Engine Serial No Date of Purchase ODB COMPANY ODD 800 446 9823 4 TABLE OF CONTENTS Table of Contents Contents LCT6000 Table of Contents 1 0 GENERAL SAFETY 1
61. ipe wire to Remote Clutch 2 Black Wire to Boom Multi Axis 4 Green w yellow wire to Remote Clutch 3 Yellow w Orange stripe Wire to 6 empty Boom Multi Axis T empty 4 empty 9 empty 6 empty T empty 9 Yellow Wire to Fuse F1 Throttle Rocker Switch 1 Yellow Wire to Engine Plug 2 Black Wire to Engine Plug Top to bottom L R 1 Black Wire to Engine Plug F Yellow Wire to Fuse F2 2 Pink Wire to Fuel Sender Limit Switch Yellow Wire to Engine Plug 3 Black Wire to Engine Plug E Green Wire to Engine plug A ei B Red Wire to Limit Switch Relay C empty D Red w Blue stripe Wire to Start Ignition Switch E Black Wire to Screen F Black Wire to Screen G Yellow Wire to ACC on Ignition Switch H empty J Yellow w Red stripe Wire to Ignition Switch K empty L empty M empty N empty O empty P empty R Black Wire to Throttle Rocker Switch S Yellow Wire to Throttle Rocker Switch T empty U Green Wire to Screen V Yellow Wire to Screen W empty X empty 59 LCT6000 446 9823 800 ODB COMPANY ied T N gt o gt S 12 L 5 T e o LO 1 Yellow Wire to AC Relay 2 Yellow Wire to Accessories Add Ons Boom ST 1 Red w Blue stripe wire to Engine Plug BAT 2 Red Wire to Limit Switch Relay ACC 3 Yellow w Red stripe Wi
62. iring Harness Diagram 2 Section Valve Body 2 Axis 5 3 e yoe q s Jeujo BU 40J09 SI euo Z Seu 8 2 gooos 9 lcocooot lt 5 5 ag 353 Q a Qa as m 5 w w 3 m20000 70 593333 2 252055 e s lt 3 Dog 5 Zas 5 lt 5 e O ODB COMPANY ODD 800 446 9823 _ 74 ied T o S gt o 10 x L gt 5 gt c o G 5 S c G N Wiring Diagram Deadman Yellow Blue Boom Up Orange Boom Down Grey Boom Forward Green Boom Reverse Purple Boom Out Brown Boom In Yellow w Orange Stripe Door Lock Orange w Yellow Stripe Door Unlock Red w Green Stripe Proportional Valve Yellow Deadman Proportional Valve Red w Green Bottom Coil Door Unlock Orange w Yellow Top Coil Bottom Coil Door Lock Boom In Yellow w Orange Brown Bottom Coil Boom Reverse Green Purple Bottom Coil Top gol 4 oom Forwart Orange Top Coil Grey Boom Down Blue Every connector has 2 wires one is a color the other is black 75 800 446 9823 LCT6000 ODB COMPANY ODB PARTS BREAKDOWNS SECTION Engine Group Clutch Group Blow
63. leys are not aligned use either of the adjustable motor mount nuts to compensate for the mis alignments Check the tightness at the center of the belt between the two pulleys The belt should depress approximately 1 2 5 Tighten down the 2 bolts closest to the blower housing Item A figures 1 and 2 Loosen the adjustable motor mount nuts Item C figure 3 by turning counter clockwise a couple of turns until the front 2 motor mount bolts Item B figures 1 and 2 competely straight The motor assembly should not move if it does move then the bolts Item A were not tight enough and the belt would need to be readjusted using the steps above Once the bolts Item B are straight tighten them down Close the belt guard assembly and secure it with the latches Re attach the battery cable to the negative battery post Start the engine and increase the throttle to 750 RPM s Engage the clutch listening for any squealing from the belt If belt squeals use the above directions to tighten the belt a little more 10 After approximately 8 hours of use the new belt should be checked for proper tightness in case the belt stretched ODB COMPANY ODD 800 446 9823 _ 52 SS po SN 5 6 Flange Bearing Installation and Removal FIGURE 1 1 Place the bearings on to the black bearing plates inside the pedistal Hand tighten the bolts onto the nuts at this point 2 Slide the shaft through the b
64. lling see recommended grease table Through the grease filler fill grease untill it comes out around the shaft Rap the shaft on the end to relieve any preloading that may result due to the resistance of pilot bearing when being pressed into the flywheel At first start up run the unit engaged and engine at half of max speed for not less than 10 minutes TRANSFLUID S r l via V Monti 19 20016 Pero MI Italy tel 0039 02 339315 1 fax 0039 02 33910699 www transfluid it e mail info 800 446 9823 LCT6000 97 7 7 Kraft Fluid Drive Breakdown Optional Fluid Drive Coupler Optional 2860 61 289 2860 6806 471 3 100 3 371 60 45 39 85 120 5 250 5 911 Nr 12x30 45 SAE 3 108 5 142 428 62 3 9451 209 575 8 301 9352 425 81 2533 4 PT s BL Y 2706 B Z RI I Z T 11 Nr 8x45 103 56d1 2860 2706 2680 B T 2603 0 100 23048 FUSIBILE FUSIBLE GUARNIZIONE LIQUIDA SEALANT de 2706 7018 chi 100 101A 2850 2603 0 8 103 5941 7036 Aja 102 853 8202 4212 C 139 7 Lettura totale Total reading D
65. loth Using an overhead crane or other suitable lifting device lift the impel ler on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller Insert key into the keyway A light sanding of the keyway may be needed as well as a few light blows with a rubber mallet Tap the bushing onto the shaft aligning the keyways BELT DRIVE UNITS Align the bushing and key to be flush with the end of the shaft Fig 1 DIRECT DRIVE UNITS The bushing and key should protrude from the shaft about 1 2 inch Fig 2 Put the 3 bolts into the non threaded holes and drive them into the impeller holes evenly Alternate between the three bolts as you drive the bolts in Torque to 40 to 50 Ibs ft There should be a gap of 3 8 to 1 2 between the bushing and the impeller IMPORTANT Slowly spin the impeller by hand making sure that the back of the impeller is not hitting any of the bolt heads located at the back of the blower housing 8 9 If the bushing has a set screw on it tighten the screw snug with allen wrench Fig 3 This will help keep the key in place Install the shaft protector on to the shaft Fig 4 or 5 Fig 1 Fig 4 Direct Drive Fig 5 Belt Drive ODB COMPANY ODB 800 446 9823 _ 51 5 5 Belt Adjustment and Replacement Guide Before opening the belt cover emove the negative bat tery cable to ensure unit can not be started Figure 1 Bel
66. ly maintained unit will last much types of grease The old grease longer than a unit that is not maintained properly NOTE MUST BE purged before a differ Always lubricate bearings at the end of each work day This ent type of grease is used Mix will displace any moisture in the bearings Also lubricate ing grease WILL cause premature thorougly before extended shutdown or storage failure to the bearings Lubrication Points 1 Drive Bearings figure 4 3a These bearings are criti cal components of the belt driven units These bearings should be greased every 10 hours with approximately two strokes from the average hand pump grease gun The type of grease used in these bearings are also critical to the performance of the bearings pose heavy load high temperature moisture resistant 2 grease is required for the drive bearings We mend L Mantek Elite Supreme 1 WG Extreme Duty multi purpose grease Other premium quality grease that matches the above requirements may be used but after years of testing we recommends the Mantek grease ODB COMPANY ODD 800 446 9823 37 Maintenance Section Figure 4 3b Grease fitting is behind rubber plug Figure 4 3c E Z LUBE Rubber Plug Inner Bearing Outer Bearing Z fe oe i n ha r Grease Zerk ODB COMPANY Spring Loaded ouble Lip S Metal End Cap Double Lip Seal 4 3 Lubrcation continued
67. mit Switch Box Assembly STD 4000 Limit Switch Box STD 4001 Limit Switch Actuator 6000 42 Inspection Door 11 tall 09 13 and later 6410 51 Limit Switch ODB COMPANY ODD 800 446 9823 _ 102 EX gt I 310 N 8 3 Belt Drive Assembly After August 2012 ITEM S IG rcro30 107 Sheave Impeller Shatt 8 16000 2215 Belt Guard Back 6000 2217 9 LCT650 601F Bushing Key ODB COMPANY ODD 800 446 9823 _ 103 8 4 Pedestal Group 2012 and after LCT630 0 Shaft LCT630 109 C Lock Collar 16301090 6410 51 Limit Switch ODB COMPANY 800 446 9823 cre000 104 LCT614 601 Pedestal Lid 8 5 Exhaust Duct Assembly LCT6000 after February 2001 5 6 and 7 do not come as standard equipment To mount 5 6 is required for all units built after Feb 2001 18 DIAMETER 16 DIAMETER STANDARD OPTIONAL LCT631 610 LCT621 610 Discharge Duct 2 LCT631 611A LCT621 611B Transition 49 Long 18 61 L 16 LCT631 611 LCT621 611A Transition 43 Long 18 43 L 16 LCT616 618 LCT616 616 Exhaust Hose 510187 21 167 6 LCTGOG298CL LCT6DS208CL Hose Support Clamp OPTIONAL 18 to 16 Rectangular Transition Note the 16 column is for 6000 units that have a 16 diameter exhaust only Note Item 6 fits 6 x 4 6000 tow
68. n decrease throttle View Facing female pins wires on back D RS ONS Empty Empty Red clutch disengage Black clutch engage Empty Empty White increase throttle Grey decrease throttle Remote Clutch Throttle Relay Board Yellow Orange Stripe Black Yellow Green Stripe Green Yellow Stripe Yellow Blue Stripe Blue Yellow Stripe ODB COMPANY ODD 800 446 9823 67 5 20 POWERVIEW MAINTENANCE SECTION 5 20 POWERVIEW MAINTENANCE SECTION 5 20 1 Powerview Service Reminders 5 20 1 Powerview Service Reminders continued 5 20 2 Powerview Faults and Warnings 5 20 3 Powerview Troubleshooting ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 ONILOOHS 5 20 1 Powerview Service Reminders PowerView Displa ODB COMPANY Service Reminders SERVICE REMINDERS permit you to RESET REMIND ERS or MODIFY REMINDERS for changing oil air filters and hydraulic oil or for servicing the engine and or machine NOTE Service reminders are internal remind ers with PowerView Once a service reminder is active warnings will show SPN916 and 17 Check Power View Service Reminders prior to call Technical Suppport 1 Use the Arrow Keys to highlight Service Reminders and touch Enter 2 The Service Reminders options display Use the Arrow Keys to select either Reset Reminders or Modi
69. need higher rpm s to vacuum whereas dry leaves will only need minimal rpm s Continue moving the nozzle in a sweeping motion above the leaves while vacuuming ODB 800 446 9823 _ 33 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 l Maintenc Tande F e piv qaqaq 35 42 Maintenance and Lubrication 36 TN ua 37 4 4 Preventative 40 FTV Per 44 ODB COMPANY ODD 800 446 9823 _ 34 Maintenance Section 4 1 Maintence Overview Only properly trained personnel should perform maintenance or re pair on this equipment Consult ODB before performing any main tenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all warranties on this equipment Improper maintenance or repair CAN result in equipment damage and or personal injuries A DANGER BEFORE CONTINUING please read and understand the Safety Pre operating and Operating sections of this manual before doing any prodcedures in this section A properly maintained leaf vacuum will dramatically extend the life of the unit and will create a safer work place as well For the general safety and welfare of all personnel it is important to create a scheduled maintenance program that covers all the elements in this manual as well as the engine PTO and axle owner s manuals pr
70. ngine 23 DO NOT run engine with air cleaner removed 24 DO NOT leave leaf machine unattended while in operation 25 DO NOT park machine on steep grade or slope 26 DO NOT vacuum a leaf pile without looking for foreign objects such as metal glass plastic or large pieces of wood Do s 1 DO completely read and understand the owner s manual before operating maintaining or repairing the leaf collector 2 DO follow engine and PTO manufacturer operating and maintenance instruc tions 3 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary DO completely inspect the unit before leaving the service garage DO check the tow tongue each day for cracks DO inspect and be attentive to what is being vacuumed DO check the impeller liners and blower housing for cracks or holes daily DO wear proper safety equipment as described in this manual DO watch for pedestrians animals and other foreign material when vacuum ing leaves 10 DO replace any worn or missing safety stickers immediately gt ODB COMPANY ODD 800 446 9823 Lcrsooo 12 SAFETY PRECAUTIONS 1 3 Training Improper use of the ODB leaf collector CAN result in severe per sonal injury or death All personnel using this leaf vacuum must be trained and qualified with all the operations maintenance repair and safety procedures defined in this manual The warnings and procedures regarding safety in this man
71. nual before star ing the engine Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vacu umed during the PTO engagement process Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operating in structions It is especially important to review break in service procedures for brand new units Engaging the PTO refer to figures 3b 3c and 3d 1 Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Start the engine as previously discussed in this manual and in the EOM 3 Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 de grees pull the throttle control until the engine reaches 1000 rpm 4 Grasp the PTO handle fig 3b and slowly raise the handle NOTE Some units have a PTO assist cylinder which en gages the PTO at a specific speed in order to properly en gage the PTO Because of this the PTO handle only needs to be raised slightly then the assist cylinder will take over and engage the PTO automatically fig 3c PTO shown fully engaged ODB COMPANY ODD 800 446 9823 30 Operating Section figure 3d 3 2 Engaging the PTO continued 5 MPORTANT If the unit experiences any heavy vi brations or makes any unusual noises shut the en gine d
72. or while the engine is HOT Allow the engine to cool at least one hour before mantaining the radiator Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator Engine Air Cleaner Due to the large amounts of dust generated in collec tion leaves it is critical to your engine s life that the pre cleaner and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being dirty DO NOT attempt to clean the air filter replace the dirty air filter is a good idea to clean out the air filter housing once a week to clean any dust debris that may have accumulated Tires and Wheels Tires and wheel lug nuts should be checked on a daily basis Tires should be checked for excessive wear and proper air pressure Check the side wall of the tire for proper inflation pressure Torque all 1 2 diameter lug nuts from 90 to 120 foot pounds Torque all 5 8 diameter lug nuts from 175 to 225 foot pounds Consult the axle manufacturers owner s manual for more detailed information ODB COMPANY ODD 800 446 9823 _ 41 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued 6 Trailer Brakes if equipped The trailer s brakes should
73. ovided with this unit Use the chart on the following page as a guide for your scheduled mainte nance program If there are any questions concerning any ot these proce dures please call ODB ODB COMPANY ODD 800 446 9823 _ 35 Maintenance Section 4 2 Maintenance and Lubrication This chart is only a reference always consult the Owners Manual of the Engine axles hoist etc for actual recommendations Use Hour Meter as a Guide DAILY 40 HOURS 80 HOURS 10 WEEKLY 2 WEEKS HOURS Lubricate Main Shaft Bearings x O gt x gt x x Check Bolt Hole where Tongue Connects to Trailer X ODB COMPANY ODD 800 446 9823 _ 36 Maintenance Section 4 3 Lubrication Remove the negative battery terminal before at tempting any lubrication procedures Figure 4 3A Thoroughly read and understand the safety and pre operating sections of this manual before per forming any lubrication procedures The following are general lubrication procedures for our standard units Any special or custom built units may have other lubrication procedures not directly mentioned in this manual Please consult the factory or your dealer before any lubricating procedures not specifically mentioned in this manual Proper lubrication of your unit correlates directly to how long NOTE DO NOT mix different your unit will last A proper
74. own and after following the necessary safety guidelines have a qualified technician investigage the cause DO NOT operate a unit that is in a state of disrepair 6 If the unit is running smoothly and does not dispaly any excessive vibration the unit is ready to vacuum leaves NOTE Please see the next section before vacuuimg PTO shown fully engaged leaves figure 3b Disengaging the PTO refer to figures 3b and 3d 1 Decrease the rpm to 1000 rpm 2 Grasp the PTO handle and slowly disengage the PTO 3 When the PTO is fully disengaged the engine can be shut down PTO shown disengaged ODB COMPANY ODD 800 446 9823 Lcrsooo 31 Operating Section Figure 33A 3 3 Fluid Drive Coupler if equipped Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vacu umed at any time There is no PTO engagement when the unit is equipped with a Fluid Drive Coupler The impeller is ALWAYS en gaged and rotating The suction impeller is ALWAYS rotating when the engine is running and for a few minutes after the engine is shut off Exercise caution whenever the unit is running IMPORTANT If the unit experiences any heavy vibrations or makes any unusual noises shut the engine down and after following the necessary safety
75. re 2 6 P SQ S 3 23 22 PARTNO PARTNO 41500241 Linkage Bracket 41500072 Pivot Ball 03 08 45000177 Bolt 3 8 16 x 1 3 4 4 141 Linkage R BE 5 17 45000063 Lock Washer 3 8 18 45000064 _ Flat Washer 3 8 5 41500066 Linkage Rod 45000012 Bolt 1 4 28 x 2 E 41500019 Linkage Rod End 45000015 Locknut 1 4 28 shalt Lever 41500044 41500175 8 41500102 Shaft Housing AutoHD 41500164 Alignment Tool 41500043 41500103 Alignment Tool ODB COMPANY ODD 800 446 9823 _ 94 7 4 Clutch Assist Group Auto PTO John Deere 4045D T 11 00 DESCRIPTION Clutch Cylinder Cylinder Support Bracket JD Clutch Bracket Arm Auto HD 141500019A Linkage Threadedinsert 6 41500102 Pivot Shaft Tube Auto HD 8 40000 C2 Spacer ODB COMPANY ODD 800 446 9823 _ 95 7 5 Kraft Fluid Drive Group Optional Fluid Drive Coupler Optional trasmissioni industrial ZKRAFT SR power of performance 1000B Northbrook Parkway Suwanee GA 30024 Ph 770 963 6288 Fax 770 963 9678 E mail transfluid kraftpower com Massachusetts New Jersey New York North Carolina Ohio Pennsylvania INSTALLATION AND MAINTENANCE MANUAL THIS MANUAL CONTAINS INSTRUCTIONS FOR INSTALLATION START UP FUNCTIONING AND MAINTENANCE KFBD POWER TAKE OFFS WE SUGGEST
76. re to Engine Plug IGN 4 Yellow to Enaine Plua 1 Yellow Wire to Screen 2 Yellow Wire to Relay AC Relay Front 12VDC Relay 1 86 2 30 3 85 4 87 5 87a Back 1 Black Wire to Solenoid Ground 2 Red Wire to Solenoid 3 Yellow wire to Relay 4 Yellow Wire to Fuse F1 5 empty Limit Switch Relay 12VDC Relay 1 Brown w Black stripe Wire to Fuel Sender Limit Switch 2 Red Wire to 3 Red Wire to Engine Plug 3 Red Wire to 2 4 empty 5 Red Wire to Ignition Switch Bat 60 800 446 9823 LCT6000 ODB COMPANY STD 2e14C Strobe Light Part Limit Switch Fuel Sender Fuel Sender M U 3 Porti 600 2431C ae T o E 5 o Remote Clutch Throttle Accessories 5 10 4 Plug Wiring Harnesses 18N4 HAU YIM UFM ua8a3J5 424M U83845 MONSA UB lt Pig UO ZIUBT uo43 d 57204 MONS A SOUT gt 929 Fy uo 7 7222010 OUST woJgj F CEMONSA 212918 UoH UD MONA 61 LCT6000 446 9823 800 5 YDYIMS 4147 UMOUE ODB COMPANY 5 10 5 Engine Rocker Switch Wiring Diagrams Strobe Light Rocker Switch
77. riate protec tive equipment and clothing to protect them from injury during operations PROTECTIVE EQUIPMENT 1 Head Protection Hard hats without under chin strapping Eye Protection Wraparound goggle type eye protection held in place with an elastic band around the head or a hard hat mounted face shield which provides full protection of the face Eye protection must meet ANSI Z87 1 standards Hearing Protection plug type or type ear protection should be worn at all times while operating the unit Breathing Protection Paper filter type dust masks should be worn to protect from dirt and dust particles during the vacuuming process Reflective Vests Highly visible vests should be worn so motorists can see see the operator in all weather and lighting conditions Work Gloves Gloves should be worn to protect the hands and wrists from debris Steel Toed Boots should be worn to protect the feet A DANGER Work clothes MUST be close fitting but not restrictive of move ment without any loose parts that could be entangled in any parts of the leaf vacuum This includes items such as jewelry chains and backpacks ODB COMPANY ODD 800 446 9823 LCT6000 25 Pre Operating Section 2 6 Work Site Preparation Never place any part of the body under or behind guards or any other visually obscured area Making sure the leaves are clear of possible dangerous material is critical to saf
78. rotezione Riempimento grasso vedere tabella grassi consigliati Mediante l apposito ingrasatore riempire la camera di lavoro del cuscinetto fino a far fuoriuscire il grasso attorno all albero Dare alcuni colpi con un martello non metallico sull estremita dell albero onde eliminare ogni eventuale tensione sui cuscinetti dovuta alla resistenza offerta dal cuscinetto pilota quando esso viene montato forzato nella sede del volano primo avviamento far girare il gruppo innestato per almeno 10 minuti con il motore alla meta dei giri massimi 6217 1 06 04 01 Mount elastic coupling driving ring onto engine flywheel Mount pilot bearing greased for life onto KFBD shaft Mount SAE 3 flange onto flywheel housing Install complete group paying attention at alignement between shaft and pilot bearing as well as alignement between rubber blocks and driving ring External housing must be orientated to get the oil fill opening at about 60 clockwise from vertical line looking at the flywheel In such a way the oil drain opening will be downwards Therefore tighten screws of external flange Fluid coupling oil filling see recommended oil table Remove cover Turn fluid coupling untill X mark be on vertical line X 1 2 3 4 depends on application Remove plug and fill untill oil overflows 13KFBD fill X 5 2 Therefore fit the plug using sealent on thread Tightening torque is 30 Nm for 3 8 plug Fit again the cover Grease fi
79. rpose of safety symbols are to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not sub stitutues for proper accident prevention measures SYMBOL MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution At tention is required in order to avoid serious personal injury May be used in conjuction with other symbols or pictographs A DANGER Disregarding this safety warning WILL result in serious equipment damage injury or possible death Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage ODB COMPANY ODD 800 446 9823 _ 10 SAFETY PRECAUTIONS 1 2 Do s and Do Not s This section contains some general safety precautions to do and not to do This is not an all inclusive list and and it is the responsibilty of the operator to have proper training and use common sense in work situations DO NOT 1 DO NOT operate maintain or repair this unit without having fully read and understood ALL the aspects of this manual DO NOT ride sit or stand on unit at anytime DO NOT modify the leaf vacuum for any reasons to allow for riders DO NOT operate the unit in a state of disr
80. s Installing the Liners refer to 5 5a and 5 5b contin ued 3 Install the long liner the same way as the short liner except the long liner should slip under the overlap piece Make sure the liner slips under the rear lip and the overlap piece Keep all fuel and fuel fumes away from the unit when grinding or weld ing Work only in a well ventialted 4 Tack weld the long liner to the overlap piece and tack weld around the liner as you did on the short liner 5 Install the two bolt in liners just as they were removed ODB COMPANY ODD 800 446 9823 56 OD 5 10 WIRING DIAGRAMS 5 10 WIRING DIAGRAMS 5 10 1 Power View Wiring Diagram 5 10 2 PowerView Wiring Connectors 5 10 3 PowerView Wiring Relays 5 10 4 Plug Wiring Harnesses 5 10 5 Engine Rocker Switch Wiring Diagrams 5 10 8 Trailer Plug Wiring Diagram 5 10 9 Trailer Wiring Harness 5 10 10 Brake Wiring Harness 5 10 11 Boom Wiring Diagram 5 10 12 Remote Throttle Clutch Wiring Harness 9NHHIM ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 E T o E 5 o E G 5 S c E T lt BA gt Yellow S gt IGN on Ignition Switch I Red E 2 Ignition Switch m 2 b V p Sy co 4 ea For Detailed Connector Wiring see the next two pages See 5 10 2 and 5
81. t from the bearing Put the steel debris collar chrome color with a rubber seal on one side onto the shaft with the rubber gasket side facing the rear of the bearing away from the impeller See Figure 5 Push the steel collar seal up to the bearing and make sure the groove in the collar goes inside the groove in the bearing Figure 6 This creates the sealed fit to keep debris out of the bearing NOTE If the collar 15 too large for the hole in the bearing plate a new style bearing plate will need to be ordered that has a larger diameter hole Units manufactured before April 2002 will most likely need to be converted to the new bearing plate part number LCT600 603 all but LCT6000 and LCT630 104A for the LCT6000 This plate is for the blower housing or impeller side only The pulley side bearing does not use the steel debris collar Completely tighten the two Allen head screws See figure 6 NOTE Each bearing comes with a steel debris collar but it will be used only on the bearing on the impeller side You may dis card the other collar if you re replacing the pulley bearing 800 446 9823 LCT6000 54 5 7 Replacing the Blower Housing Liners figure 5 5a Keep all fuel and fuel fumes away from the unit when grinding or weld ing Work only in a well ventialted figure 5 5b ODB COMPANY Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit
82. t Removal 1 Make sure the leaf vacuum is not running and remove the battery cable from the negative battery terminal to ensure that the unit cannot be accidentally started 2 Open the belt guard assembly to gain access to the belt and pulleys 3 Loosen the four motor mount bolts Items A and B figures 1 and 2 located above the motor mount adjustment brackets 4 To create slack in the belt the motor assembly needs to be moved toward the blower housing Locate the adjustable motor mount nuts C at the rear of the unit figure 3 Use 7 8 socket to turn the nuts counter clockwise alter nating between the left and right mounts Move one side approximately two inches then move the other side to keep the mounts from binding 5 Continue moving the motor inward until the belt is loose enough to be re moved Belt Replacement 1 Place the belt around the two pulleys aligning the grooves of the belt with the grooves of the pulley 2 The motor assembly needs to be moved back away from the blower housing to tighten the belt Using the adjustable motor mount nuts at the rear of the unit Item C figure 3 turn one of the nuts clockwise to start moving the mo tor assembly Move the motor assembly approximately two inches then do the same to the other side Continue alternating between the two sides until the belt is tight 3 IMPORTANT Use a straight edge to make sure the pulleys are aligned figure 4 4 pul
83. t the manufacturer or dealer ODB 800 446 9823 _ 38 Maintenance Section 4 3 Lubrication continued Figure 4 3d 3 Boom Swivel Bearings figure 4 34 Grease the boom bearings once every week with a multi purpose moisture resistant 2 grease 4 PTO Bearing amp PTO Shaft Fitting figure 4 3e The PTO bearings should be greased after every 50 hours of operation with a high grade high temperature lithium base 2 lubricant having an operating temperature of 200 degrees F Three to five pumps with a hand oper ated grease gun is sufficient NOTE Units manufac tured after 2000 may not have a PTO bearing grease fitting These bearings are sealed and do not require greasing The PTO crossover shaft and linkage should be lubricated with high temperature lithium base 2 lubricant after 200 hours of operation Ks One fitting on each bearing mos 5 Hinge and Friction Points Leaf vacuum operation and longevity can be improved by keeping hinges and friction points lubricated It is recommended that lubri caton be performed weekly Use SAE30 weight oil on hinges and a premium grade high temperature lithium based EP 2 grease on friction points 6 Hitch and Tongue figure 4 3f The hitch and hitch ring should be checked and lubricated daily to minimize wear Apply grease and or weight oil wherever applicable ODB COMPANY ODD 800 446 9823 cr6000 39 Maintenance Section 4 4 Pre
84. te r Gress 26 ODB COMPANY ODD 800 446 9823 _ 17 Pre Operating Section 2 1 PowerView Overview The engine instruments and controls are controlled Basic Navigation and viewed through the PowerView Display The fol lowing is a brief introduction to the basic controls of 1 When Menu is touched the Main menu items display how to operate the display Faceplate Features Amber LED Red LED Warning Derate Shutdown GO TO 1 UP DISPLAY LANGUAGES STORED CODES Display ENGINE CONFIGURATION SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SERVICE REMINDERS 2 Touch the Arrow Keys to move the selection bar to Menu Key Left Arrow Key Scroll Up Right Arrow Key Scroll Down other menu items GO TO 1 UP DISPLAY LANGUAGES Navigation and Keypad Functions STORED CODES _ 2 NNN ENGINE CONFIGURATION The keypad on the PowerView display is a capacitive touch SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SERVICE REMINDERS sensing system There are no mechanical switches to wear or stick The keys on the keypad perform the following Menu Enter or exit menu screens 3 Some menus have multiple pages Scroll to the top or bottom item on the current page to see other menu items on additional pages Left Arrow Scroll the screen or move the parameter selection to the left or upward Right Arrow Scroll the screen and move the parameter selection to the right or downward S
85. ual are to be used as a guideline only It is impossible to cover all the events that could happen in the vacuuming process For this reason it is vital that the owner accept the responsibility to implement a training program that will provide every operator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precau tions and government regulations encountered in the vacuuming process The program should stress the need for regularly scheduled preventive maintenance and detailed equipment safety checks It is strongly recommended that all training programs be documented to ensure all operators and mechanics receive initial training on not just the operation but the safety features of the leaf collector ODB COMPANY ODD 800 446 9823 _ 13 SAFETY PRECAUTIONS 1 4 Safety Decals
86. urs there after An im properly adjusted clutch can result in premature wear to the clutch disc flywheel and the throwout bearing and will m the warranty on the clutch and PTO Sa meses Rocker Ball 2 1 Adjusting Nut lt x ADJUSTMENT OF THE CLUTCH LINKAGE 1 Make sure the engine is OFF and remove the negative battery cable to ensure the unit can not accidently be started 2 Remove the spring from the throwout arm See PIC 1 An accurate measure of the arm tension CAN NOT be made with the spring attached 3 With the clutch in the engaged position the PTO is engaged when the PTO handle is pointing straight up on the LCT600 and LCT6000 and pointing out to the side 3 o clock on the LCT60C LCT650 and SCL800TM adjust the nut See 2 against the rocker ball until a 1 8 gap between the nut and rocker ball is visible See PIC 3 4 If available use the special 1 8 gauge tool to slip between the nut and rocker ball With the proper adjustment the gauge should slide between the nut and rocker ball with a slight amount of pressure See PIC 4 5 Move the adjustment nut to create the 1 8 gap 6 Re install the return spring 7 Place the handle in the disengaged position Check to make sure that the PTO output shaft turns freely ODB COMPANY ODD 800 446 9823 _ 48 5 3 Hydraulic Boom Troubleshooting Guide 5 Yellow to 12V Switch 1 Down Valve YS Red
87. venly or it will get in a bind making removal much harder 6 IMPORTANT If additional holes were drilled in the bushing it can not be reused It must be be replaced Atthis point it would be good idea to inspect blower hous into the threaded holes on the bushing Drive the two bolts into the bushing Fig 5 This will separate the bushing from the impeller Alternate from one bolt to the other driving only about a 1 4 at a time to keep the bushing coming out straight It is imperative to keep the bushing straight to remove it If the bushing does not come off using the two bolts drill and tap several additional 3 8 16 holes around the bushing Using Grade 8 3 8 16 2 inch bolts alternately drive the bolts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing Once the bushing has been removed use an overhead crane or other suitable device to help lift the impeller out of the blower housing ing liners and blower housing for any damage or wear Any dam age or wear to the liners should be fixed by replacing the liners immediately ODB COMPANY ODD 800 446 9823 cr6000 50 Service Section 5 4 Impeller Installation and Removal continued Before removing the blower housing CAUTION face remove the negative battery cable to ensure unit can not be started INSTALLATION I 2 Clean the shaft of any debris and remove rust using a 120 grit emory c
88. ventative Maintenance A CAUTION Remove the negative battery terminal before attempting any mainte nance procedures Thoroughly read and understand the safety and pre operating sec tions of this manual before performing any maintenance procedures The following are general preventative maintenance procedures for our stan dard units Any special or custom built units may have other preventative maintenance procedures not directly mentioned in this manual Please consult the manufacturer before doing any preventative maintenance procedures not specifically mentioned in this manual Proper preventative maintenance of your unit just like lubrication correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly Preventative Maintenance 1 Engine Oil Change the oil and oil filter according to schedules provided in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into the oil pan allowing a better indication of the true oil level If the level is low see the engines owner s manual for the correct type of oil 2 Engine Coolant Check the coolant level before starting the unit each day The coolant level should not be less than one inch below the top of the radiator CAUTION NEVER che

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