XVNG Series
Contents
1. LOCATION amp INSTALLATION GUIDELINES Locate the machine on a solid and level surface so that engine and pump crankcase oil lubricate components properly Avoid areas where water can build up in the working area Possible injury can occur caused by the surface becoming Slippery from water build up Locate the machine in a well ventilated area and away from flammable materials or fumes Be sure ventilation warnings are observed Keep pressure washer at least 18 away from flamable materials Locate the machine so the operator has easy access to the pressure washer and its controls Locate the machine so that itis protected from external damage Confer with local gas company and with proper municipal officials regarding any specific code or regulations governing this installation Installation must conform with all local codes prior to operation of machine A draft diverter hood must be installed and vented to the outside m Check gas union located under burner ring prior to operation Soap test gas pipe fittings for leaks once pressurized prevent damage and excessive hose wear locate the pressure washer so that the hose does not cross traffic areas m The gas line should be a separate supply direct from the meter to the burner New pipe is recommended to be used and located so that a minimum amount of work will be required in future servicing The piping should be so installed as to be durable substantial and gas t2. QUALITY PRESSURE WASHERS Operator s Manual XV NG LP Series Natural Gas Propane READ THIS MANUAL This manual contains important information for the use and safe operation of your RAMTEQ machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS ALSO DAMAGE TO THE MACHINE OR TO OTHER PROPERTY RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 W PHONE 713 983 6000 m FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL PAGE 2 Table of Contents SECTION 1 OPERATOR S MANUAL WINPAGCKING suni e li b l me ik s lale e a enli 2 SAFETY INSTRUCTIONS AND 3 OPERATING INSTRUCTIONS cecececeeseeeceeeevaueeeevavaeeeeneanars 4 MAINTENANCE 5 SECTION 2 PARTS AND SERVICE MANUAL PARTS DIAGRAM ein tea ir dk le uni nakdi views T m al e la si ale Be el GM fen m HOSE WAND amp GUN nn 8 m CONTROLBOXASSEMB M emen nnn nnn 8 PLUMBING DIAGRAMS ccn mm memes 9 m NG LP PLUMBING DIAGRAMS nmm 10 m WIRINGDIAGRAMS Hmmm nemen nens 11 ROUBLESHOOTING 1 00 12 WARRANTY AP EEE 13 Unpacking Instructions INSPECTION Carefully unpack you
3. RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 WB PHONE 713 983 6000 FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL PAGE 10 for AV NG LP XV NG LP valve 3 4 Bal A 569 00018 01 valve 3 4 elbow 569 00006 01 528 00010 01 m EC E Ct UL 3 4 x 4 3 4 x 3 nipple 524 00007 02 gt Rear of unit 3 4 x 6 nipple 524 00007 04 TOP VIEW _ 3 4 Tee 536 00005 01 Gas supply plumbing B for AV NG LP All other part s on fig A XV NG LP 3 4 x 6 nipple 524 00007 04 Side View 3 4 x 2 24 00007 01 Rear of unit 3 4 Cap 518 00008 01 noi RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 m FAX 713 983 6405 300 00010 03 8 05 PAGE 11 OPERATOR S MANUAL LIOA 097 pue oez 80c OLL E x oN E e o0 UO gt X ASYHL 3 19NIS G0 9Z P 241399443 MON SLINN 3SVHd SVO d ON AX JILVIN3HOS 191419919 nia MS 14NnSSI d E b gt lt SHUN Hd 20 pappy AN c JAIVA Rl e SV9 Ad 9 edujs y18 138 LLI P ae I LLL 0 YSINOLSND M 1 43MOd _ nig A MS 3GdavolNn L9Z LS EE ms Tu yag xaa J 101d boo a YINIL MAL apg 939 GND AN vg Ave AW n0L98S TIH3MA3NOH RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 WB PHONE 713 983 6
4. OPERATOR S MANUAL 0 20000 182 LUWVd YOLOANNOD 13AIMS 0 90000 8 66 LVd 3SOH N3QNHV9 10 10100 022 LUWd WLAN 8 ZLSLL8LOL TV3J3N39 331 1934515 SSVHS 0 0000 16 LUVd B E X ONIHSNS 13315 10 10000 815 LUVd ON 1d SSVUE 1SV8 009 DNAX SIAdON LO0 Z0000 ZLS LUVd PiL X B E ONIHSNS 13315 L0 20000 82S LYVd WLAN 8 X WLdN 8 713315 daivid M0973 20 0000 9 S LNVd JALAN 8 X WLAN 8 X WLdN 8 331 133315 1331S GalVid L0 20000 P7ZS LYUVd HOLIMS 553 L0 20000 0 c LUVd 082 LS YINLINS 0 20000 829 LNVd WLAN 8 X I LdN 8 713315 031V71d M0913 20 0000 0 S LYVd WLAN 8 X ITVN Of 8 MOSS 334930 06 SSV 8 20 20000 0 LUVd uve v L X WLdN p L MO8 13 SSV H8 zo moone yea tanta L0 L0000 2SS amp lVd 0 0000 8z9 amp 1MVd 1331S Q3ZINVAT1V9 iddiN dWv193SOH TIVWS 41AN Z L X 31dN B E 713315 daaivid MOog813 131NI 109 OL gt gt LL wee L0 0000 08Z LL JNM 13fn3 LO L0000 81S LYVd OM1d SSVUE P E Z20 20000 082 LUVd 3SOH 33NSS3 d 8 0 01000 782 48c X d18 A18NW3SSV ISOH 5 444 HJIH L0 L0000 7S L9UWd 33Y930 v6L IYLSONU3HL L0 L0000 S8L LUVd OTO4INVN 0 90000 66 LUVd ITVN 8 X WLAN 8 LOANNOD X2Ino 0 0000 696 L 154 0092 ozr4 swvav ar JAVA 430139 92 X LdN Z L 713315 G3ZINVATVO
5. 1 year from the date of purchase This warranty extends only to you the original Purchaser It is not transfer able to anyone who subsequently purchases the Products from you This warranty specifically excludes expendable items including but not limited to hoses seals nozzles and gunjets RAMTEQ manufacturers warrant certain com ponents of the Products for periods greater than one 1 year MOTORS GENERATORS PUMPS COILS BURNERS AND ENGINES ARE WARRANTED BY THEIR RESPECTIVE MANUFACTURERS AND SERVICED THROUGH THESE MANUFACTURERS LOCAL AUTHORIZED SERVICE CENTERS Specific warranty details can be found on the indi vidual manufacturers website RAMTEQ CANNOT PROVIDE WARRANTY ON THESE ITEMS During the warranty period RAMTEQ will repair or replace defective parts at the option of RAMTEQ This limited warranty does not extend to any Product not purchased from RAMTEQ or from an Authorized RAMTEQ Reseller This limited warranty also does not extend to any Product that has been damaged or rendered defective a as a result of accident misuse or abuse b by operation outside the specifications in the intended applications c by the use of parts not sold or manufactured by RAMTEQ d by the modification of the Product Warranty Disclaimer EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY RAMTEQ MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE RAMTEQ EXP
6. 0 00105 01 1b 220 00106 01 1c 220 00107 01 2a 221 0000XX X 2b 221 0000XX X Pump Repair Kits 221 00021 01 221 00003 01 221 0000X XX 221 0000X XX 221 0000X XX 221 0000X XX 221 0000X XX 221 0000X XX 221 0000X XX 221 0000X XX Description TC1509517 Triplex Plunger Pump Complete xv150 Xv200 TC1809S17 Triflex Plunger Pump Complete xv200 xv300 761811517 Triplex Plunger Pump Complete Xv500 Manifold Brass Head TC1509S17 amp TC1811S17 Manifold Brass Head TC1809S17 Check Valve Assembly Kit 123 All TC Pumps Oil Seal Kit 83 All TC Pumps Seals 15mm Kit 196 TC1509S17 amp TC1811S17 Seals HP 18mm Kit 197 TC1809S17 Rings 15mm Kit 198 7C1509S17 amp TC1811S17 Rings 18mm Kit 199 TC1809S17 Seals LP 15mm Kit 200 TC1509817 amp TC1811S17 Seals LP 18mm Kit 225 TC1809S17 Packing 15mm Kit 226 TC1509S17 amp TC1811S17 Packing 18mm Kit 227 TC1809S17 Qty xi xi h kit kit kit kit kit kit kit kit kit kit ii ii 2 PAGE 7 Oty A ak eR RN ox IN JE IIS 5 5 RAMTEO 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00010 03 8 05 PAGE 8 OPERATOR S MANUAL Hose Wand amp Gun Dual Lance Wand Down Stream injection HIGH PRESSURE IS ON TOP d ON BOTTOM Ref z Part 7 Description Qty 1 270 00002 01 Nozzle 4 0 O 1 4 XV150 1 270 00001 01 Nozzle 3 5 O 1 4 XV2
7. 00 1 270 00006 01 Nozzle 6 0 O 1 4 XV200 1 270 00003 01 Nozzle 4 5 O 1 4 XV300 1 270 00004 01 Nozzle 5 0 O 1 4 XV500 1 270 00002 02 Nozzle 4 0 15 1 4 XV150 1 270 00001 02 Nozzle 3 5 15 1 4 XV200 1 270 00006 02 Nozzle 6 0 15 1 4 XV200 1 270 00003 02 Nozzle 4 5 15 1 4 XV300 1 270 00004 02 Nozzle 5 0 15 1 4 XV500 1 270 O0002 O3 Nozzle 4 0 25 1 4 XV150 1 270 00001 03 Nozzle 3 5 25 1 4 XV200 1 270 O0006 03 Nozzle 6 0 25 1 4 XV200 1 270 00003 03 Nozzle 4 5 25 1 4 XV300 1 270 00004 03 Nozzle 5 0 25 1 4 XV500 1 270 00002 04 Nozzle 4 0 40 1 4 XV150 1 270 00001 04 Nozzle 3 5 40 1 4 XV200 1 270 00006 04 Nozzle 6 0 40 1 4 XV200 1 270 00003 04 Nozzle 4 5 40 1 4 XV300 1 270 00004 04 Nozzle 5 0 40 1 4 XV500 1 2 265 00001 01 36 Wand Insulated 1 3 275 00001 01 ST1500 Trigger Gun 1 4 552 00004 03 3 8 Quick Connect Plug 1 5 284 00001 01 Hose 3 8 X 50 3000 PSI Swivel Ends 1 6 554 00006 02 1 4 nptm Quick Connect Socket 1 7 2 0 00038 01 Nozzle Low Pressure Soap 40 15 1 8 265 00002 01 Dual Lance Wand 1 Control Box Area Ref Part Description Qty 1 450 00001 01 Rocker Switch 2 2 571 00002 01 Hourmeter optional 1 3 305 00040 01 Label Controls 1 4 573 00001 01 Thermostat Assembly 1 5 180 00289 01 XV Control Box Not Shown 1 RAMTEQ 14275 NORTHWEST FREEWAY m HOUSTON TX 77040 WB PHONE 713 983 6000 FAX 713 983 6405 300 00010 03 8 05 PAGE 9
8. 000 m FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL problem Low Water Pressure No Chemical Flow Pilot will not light Burner will not fire Pilot lights but burner will not fire Burner fires but goes Out Discharge water temperature too high Discharge water temperature not reaching maximum temp setting Burner continues to fire even when water not being sprayed Pressure Relief Valve Leaks Pump Motor Not Running Pump Noisy Water In Oil Water Dripping Pump Oil Dripping Fluctuating Pressure Pump Head Overheating Troubleshooting cause Insufficient water Source Old or incorrect nozzle Plumbing or hose leak Obstruction in spray nozzle Chemical valve open Unloader valve worn Pump valves dirty or worn Detergent valve closed Low detergent level Chemical screen dirty No fuel Burner switch turned off Thermostat set too low Defective pressure switch Trigger not pulled Gas valve turned off No voltage to valve Pilot orifice plugged Defective ignition module Defective transformer Defective thermostat Faulty rocker switch Igniter not working Check for 24v between main valve and pilot valve Check for continuity between ignition cable and ground wire Faulty ignition module Excess draft Faulty thermostat Water restriction Incoming gas pressure too high Worn spray nozzle Gas pressure too low Draft under burner manifold Faulty pressure switch Main gas valve stuck o
9. G m Non float Tank Machines To protect the machine from freezing temperatures while storing or transporting connect short length of garden hose approximately 3 ft to water inlet connection on machine Remove the pressure nozzle from the wand and insert the short garden hose end into a container of antifreeze Place the wand into the antifreeze container and start engine running machine until antifreeze appears from the end of the wand Turn engine OFF and replace pressure nozzle Coil up hose and move machine to storage area m Float Tank Machines Pour antifreeze into float tank and remove water nozzle from end of wand and carefully insert into opening of float tank Start machine and run until antifreeze water mixture has circulated throughout the machine returning back to the float tank PUMP MAINTENANCE m Fill crankcase to dot on oil gauge window per specifications with the specific oil created by the pump manufacturer i e General Pump Oil Ensure the right oil for specific pump as it may vary m Change oil after 40 Hour Break in Period m Change oil every Three Months or at 500 Hour Intervals thereafter UNLOADER ADJUSTMENT All RAMTEQ machines have the unloader P Sutner m Pulsar correctly set at the the factory Setting an Unloader Unloader unloader is a difficult job without the proper equipment and training Should the need arise amp to change the unloader settings please contact E ho sO your l
10. Manufacturers Warranty Period Click on pictures to open manufacturers website KOHLER ENGINES 3 years LEGENDARY RELIABILITY ADVANCED PERFORMANCE BRIGGSE amp STRATTON 3 years 3 years M amp M Manufacturing Co Inc 3 years CORPORATION BALDOR 18 months p A MEMBER OF THE ABB GROUP POWER SYSTEMS 18 36 months 1 year Ramteq Pressure Washers 14275 NORTHWEST FREEWAY MHOUSTON TX 77040 MPHONE 713 983 6000 MFAX 713 983 6405 1 13
11. RESSLY DISCLAIMS ALL AND ANY WARRANTIES NOT STATED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTIES THAT MAY HAVE BEEN IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS EXPRESS LIMITED WARRANTY Limitation of Remedy RAMTEQ IS NOT LIABLE FOR ANY DAMAGES CAUSED BY THE PRODUCT OR FAILURE OF THE PRODUCT TO PERFORM INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES THIS LIMITATION APPLIES WHETHER DAMAGES ARE SOUGHT OR A CLAIM MADE AS A CONTRACT CLAIM AS A TORT CLAIM OR ANY OTHER CLAIM THIS LIMITATION OF LIABILITY HOWEVER WILL NOT APPLY FOR PERSONAL INJURY U S A State Laws Some states do not allow limitation on how long an implied warranty lasts In such states the limitations or exclusions of this Limited Warranty may not apply to you Some states do not allow the exclusion or limitation in incidental or consequential damages for consumer products In such states the exclusion may not apply to you This limited warranty gives you specific legal rights You may also have other rights that may vary from state to state You are advised to consult applicable state laws for a full determination of your rights How to Obtain Warranty Service TO OBTAIN WARRANTY SERVICE YOU MUST CONTACT RAMTEQ or an AUTHORIZED RAMTEQ RESELLER m M l M ee GC HU GE CX XOT EO a ee RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 W PHONE 713 983 6000 FAX 713 983 6405 300 00001 01 1 13 RAMTEQ RAMTEQ
12. e manner or around unsupervised children Keep all other personnel clear while operating this machine This product should only be operated by trained personnel DO NOT alter original factory settings prior to operating this machine Risk of injury to yourself or other persons may occur 3 e NOT remove hoses guns nozzles or any components while this machine is still hot or while it is running DO NOT attempt to service this machine before reading the service manual DO NOT use water with a temperature over 140 degrees Fahrenheit DO NOT use any electrical outlet that is not properly grounded or does not comply with all federal state and local laws and or electrical codes DO NOT operate this machine without knowing how to stop and bleed water pressures Know all controls before using this machine m DO NOT spray caustic acids or abrasive fluids through this machine DO NOT permit water to freeze inside this machine Pump and plumbing damage may occur B Use only recommended RAMTEQ parts when servicing this machine m RAMTEQ will not be held liable for any unauthorized modifications made to this machine Any such action will void the warranty SSS SS see ee GC HC GE gt ll LC OA ALI RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 m FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL PAGE 4 Installation Instructions
13. erials on or near this machine Use this equipment only in well ventilated areas Failure to follow this warning may cause carbon monoxide build up fire or explosion and possible injury or death DO NOT operate this machinery unless the gas installation has been done by a competent professional and the installation meets all federal state and local codes DO NOT operate this machine while under the influence of alcohol drugs or while fatigued DO NOT direct discharge stream at yourself or others Risk of injection or injury may occur Never put your hand or fingers over the spray tip Do not try to stop or deflect leaks with your hand or body Always face nozzle and wand to the ground when testing DO NOT operate this machine WITHOUT wearing protective Eye Wear Gloves Hard Hat Mask Ear Plugs amp Steel Toe Work Boots are also recommended DO NOT wear loose clothing Keep your body and clothing clear of the engine and discharge stream when the machine is running DO NOT tie back or block trigger gun in OPEN position Never leave the pressure washer unattended once you have started it If you leave shut down machine completely DO NOT overreach or stand on an unstable support while operating this machine Maintain good footing and balance DO NOT permit this machine to run while unattended or for extended periods of time with trigger gun closed Damage to pump may occur DO NOT operate this machine in an unsaf
14. ight It should be clear and free from cutting burrs and defects in structure of threading Cast iron fittings or aluminum tubing should not be used for the main gas circuit Joint compounds pipe dope should be used sparingly on male threads only and be approved for all gases m The following pipe sizes should be used between the meter and the machine Natural Gas Distance from Meter Pipe Size 0 50 1 1 2 1 PS 50 100 2 1 5 100 200 2 1 2 1 PS Liquid Propane Distance from Meter Pipe Size 0 50 1 1 PS 50 100 1 1 2 1 PS 100 200 1 3 4 1 PS m Venting A vented draft diverter hood should be used with all indoor installations Poor draft will cause the machine to soot and not operate efficiently Positioning of the machine should be in such a manner so that the stack is as straight as possible and have suffecient height to eliminate downdraft Natural Gas amp LP Installation Checklist Checked m Has gas supply been inspected by an authorized contractor and meets all local codes m Is machine protected from downdraft and excessive wind Is machine shielded from moisture of water spray m s voltage correct and circuit breaker adequate according to specifications and serial plate notations m is the machine electrically grounded m Have all flammable liquids or gases been removed from location m 5 there adequate gas supply for BTU rating of the burner m is incoming gas supply press
15. m of water comes out the nozzle This purges any air in the system m Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly Repair any leaks and correct unloader adjustment if needed Turn off machine before attempting any repairs B Turn burner switch to ON Check for buner ignition Adjust thermostat to desired temperature appropriate to the task Maximum temperature setting may not be needed B nsert detergent siphoning tube into a DOT approved container and open the metering valve for detergent application WASHING TECHNIQUES Washing from bottom up increases dwell time of soap and lessens vertical streaks B Turn soap metering valve OFF to purge system of soap B Rinsing with cold water from top down will retard detergent reaction which will enhance the rinsing performance Wash at 30 to 60 degree angles to prevent splashback STOPPING THE MACHINE m urn burner switch to OFF Allow water to discharge for a few minutes while cooling down B Turn pump switch to OFF m Disconnect water source Pull gun trigger to release water pressure from system Disconnect wand amp gun assembly Wind up pressure hose on hose reel Maintenance Instructions MAINTENANCE PRECAUTIONS Do not permit acidic caustic or abrasive fluids to be pumped through system m Periodically clean detergent inlet screen This will ensure proper flow of water to the pump m High mineral con
16. ocal distributor T S 5 gu E s a vu CHANGING THE UNLOADER SETTINGS WITHOUT THE PROPER EQUIPMENT AND TRAINING MAY RESULT IN NON WARRANTY WARNING DAMAGE TO THE PUMP RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 WB PHONE 713 983 6000 m FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL Chassis Components Part 180 00300 01 180 00308 01 180 00030 01 175 00001 04 567 00016 01 516 00001 01 170 00007 01 180 00292 01 180 00298 01 180 00318 01 155 00002 01 180 00015 02 180 00016 02 180 00071 01 191 00003 01 180 00382 01 200 00009 01 584 00002 40 516 00002 23 220 00093 01 584 00002 43 200 00009 01 Description Chassis XV Series Handle XV series round tubing Forklift Tine LP version not shown Axle SS 5 8 x28 5 LP version not shown Spacer nylon LP version not shown Bushing Wheel Collar LP version not shown Wheel Pneumatic 12 Power Plate XVNG Series XVNG Belt Guard XVNG Closeout Panel XV Coil XV Coil Shell Stationary XV Coil Shell Removable XV Coil Cap XV Coil Cap Insulation LP version not shown LP Tank Carrier Motor 5 0HP 230 60 1 Baldor L1410T Pulley Maska 2MBL49 Bushing SP split taper Maska L 1 1 8 Pump Comet Model FW4030S Pulley Maska 2MBL57 Bushing SP split taper Maska L 1 1 8 XVNG Belt Drive Pumps General Pump 1509517 1809517 91811517 Triplex Pump Ref 7 Part 1 22
17. pen Nozzle is dirty Defective relief valve Unloader adjusted incorrectly Restriction on discharge hose Scale restricting flow in coil Pump motor switch off GFCI tripped No voltage to machine Clogged water nozzle Insufficient voltage amperage Air in suction line Pump valves dirty Check valve springs worn Low pump oil Pump bearings are worn Incoming water too hot High humidity environment Oil seal worn Plunger packing worn Plunger packing is worn Plunger retainer oil ring worn Cracked ceramics Oil seal worn Cracked manifold Unloader not adjusted Valves worn Dirt or blockage in valves Pump sucking air Worn plunger packing Extended period in bypass PAGE 12 action Check hose size water source Replace nozzle Tighten repair or replace leak Clean or replace nozzle Close valve or submerge hose Replace unloader Clean or replace packing valves Open detergent valve Fill detergent container Clean detergent screen Ensure proper gas flow Turn burner switch on Reset thermostat Replace pressure switch Burner should fire only when trigger pulled Turn gas valve on Check voltage between valves Remove orifice amp clean Check voltage to amp through module Replace transformer Replace thermostat Replace switch Test for spark and continuity between ignition wire and ground WARNING High voltage ignitor can cause electrical shock If no voltage at the valve replace module If voltage
18. r new RAMTEQ equipment by removing the banding and cardboard box from pallet Remove the pressure washer from the pallet and check for any physical damages that may have occurred during Shipment Check for all parts specified and shown below INCLUDED PARTS e Pallet e Packing Material Outer Box e XVNG or XVLP Series Machine e Operator s Manual e Wand Trigger Gun e Nozzle 0 15 25 40 e Hose 3 8 X 50 QC Hose Fittings NOTICE Information in this operator s manual is subject to change without notice RAMTEQ SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s manual contains information protected by copyright No part of this operator s manual may be photocopied or reproduced in any form without prior written consent from RAMTEQ RAMTEQ 2005 All rights reserved Printed in USA SSS SS see ee GC HC GE gt ll LC OA ALI RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 m FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL PAGE 3 Safety Guidelines READ THIS FIRST FAILURE TO READ AND OBSERVE ALL WARNING STATEMENTS COULD RESULT IN SEVERE BODILY INJURY OR DEATH POSSIBLE INJURY TO OTHER PERSONS WARNING DAMAGE TO MACHINE OR OTHER PROPERTY DO NOT operate this machine in areas where open flames are not permitted DO NOT store or use combustible mat
19. replace valve Assure good ground Replace module Protect from windy conditions Replace thermostay Clean or replace spray nozzle Descale coil Check and lower gas pressure Replace spray nozzle with proper size Increase gas pressure Prevent down draft with installation ofdraft diverter Replace pressure switch Replace main gas valve Clean or replace nozzle Replace relief valve Adjust unloader valve Remove nozzle and flush line Clean coil Turn on pump motor switch Reset and test GFCI Check power source Clean water nozzle Use proper drop cord Check inlet water fittings Clean replace pump valves Replace check valves Add SEA 30wt non detergent Replace rebuild pump Reduce temperature ambient Change oil frequently Check and replace oil seal Check and replace packing Install new packing kit Replace oil ring Replace ceramics Check and replace oil seals Replace manifold Adjust to specifications Replace with valve kit Clean or replace valve Check water detergent supply Replace packing kit Pull trigger gun for water flow D la m la mmm pm RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00010 03 8 05 RAMTEQ Limited One Year WARRANTY Ramteg Incorporated RAMTEQ warrants that the Product you have purchased from RAMTEQ or from an Authorized RAMTEQ Reseller is free from defects in materials or workmanship under normal use for a period of one
20. tent in water may adversely affect your machine and may require the use of a water softener to ensure proper operation B NEVER run the pump dry under any circumtances Doing so will cause exteme damage to the pump SSS SS see ee GC HC GE 1 ee a a RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 m FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL PAGE 6 FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY RESULT IN A STEAM EXPLOSION WHICH WARNING MAY CAUSE SERIOUS INJURY OR DEATH EXCHANGER COIL MAINTENANCE m Hard water conditions may eventually cause clogging in the heat exchanger coil if left unattended Scale deposits will compromise the heating efficiency and produce an unsafe condition over time It may be necessary to descale coil m Scale buildup from certain detergents may eventually clog up the heat exchanger coil causing an unsafe condition Use only recommended detergents for better cleaning efficiency m Black carbon deposits that collect on the outside wall of the heat exchanger coil may be a result of using a poor grade of fuel or improper burner operation Heating fuel should be void of water and sediments to eliminate the possibility of sooting and compromising the efficiency of the coil MOVING STORAGE m Place machine in covered area when not in use to protect from elements Protect machine from freezing in cold temperatures by storing in a heated location WINTERIZIN
21. ure between 6 and 14 water column m Has the proper gas regulator been installed with proper pressure and volume m is machine properly vented allowing adequate air flow m Are the propane tanks large enough to prevent freezing m Have gas lines been checked for gas leaks D see 1 E 1 ANNE a a a P S mmm pm RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00010 03 8 05 OPERATOR S MANUAL PAGE 5 Operating Instructions STARTING THE MACHINE Following the steps below will insure successful operation m Read this manual completely before attempting to start the machine m Check that the Motor Burner switches are in the OFF position Check the pump oil level and fill with SAE 30w non detergent oil if needed Connect water hose to pump or float tank if equipped Turn on water source m Connect the power cord to a properly grounded power source m urn the manual gas valve to ON position Adjust incoming gas to 12 wc minimum for LP unit 5 wc minimum for NG maximum14 wc or 1 2psi The correct operating manifold pressure for natural gas is 3 5 wc and 11 wc for propane m Attach high pressure hose to base of spray gun Install water nozzle at the end of wand making sure it is clear of any obstructions B Turn pump switch to ON Pull trigger on gun until a steady strea
Download Pdf Manuals
Related Search