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VDR.IM.Red Jacket Submersible IOM.4
Contents
1. 21 Technical SUPPOIE au 21 REMOVING the PUMP 21 Replacing the UMP Tm 22 Replacing the Functional 23 Replacing the Capacitor in 24 Installing a Replacement Extractable Pump eene 24 Parts VISES u I LIMINE Mears 28 APPENDIX 4 STANDARD RED JACKET SAFETY 8 8 80 0 A 1 APPENDIX B DECLARATION Or CONFORMITY B 1 TABLE FiGURES amp TABLES Table A Specific Gravity and Maximum Viscosity 1 Figure 1 1 Leak Detector and Manifold Dimension 2 Figure 1 2 Floating Suction Installation nnnm enne 3 Figure 1 3 Floating Suction 3 Figure 1 4 Measuring the Tank Llerena 4 Table B Pump Selection Parie iaaii EER EESE 5 Table C Distance from Eye Bolt to Inlet l uuu u 6 Table D Weights and Lengths 7 Table E Attaching the UMP a 9 Figure 2 1 Attaching the UMP
2. 5 50294 DOM EPA F FL FSA ft Ib GND gph gpm hp Hz INTL ISO kPa mm Petro PH psi psig SG SSU UL UMP VAC V VDC Chassis ground see also GND Earth ground Ohm resistance Microfarad 1076 farad Alcohol gasoline blends Centigrade Domestic Environmental Protection Agency Fahrenheit Fixed Length Floating Suction Adapter Foot pound Ground Gallons per hour Gallons per minute Horsepower Hertz International International Organization for Standardization KiloPascals Millimeter Newton meter National Electrical Code National Fire Protection Association National Pipe Thread Petroleum Phase Pounds per square inch Pounds per square inch gauge Specific Gravity Saybolt Seconds Universal a measure of viscosity Underwriters Laboratories Inc Unit motor pump Pump motor assembly Voltage alternating current Volt Voltage direct current iv CHAPTER 1 RED JACKET 4 SUBMERSIBLE PUMP OVERVIEW Red Jacket pumps are designed to be compatible with 10096 gasoline or diesel All UMPs having the model numbers including the AG prefix are designed to be compatible with 10096 gasoline methanol ethanol or diesel and 80 gasoline with 20 ETBE or MTBE Single phase pumps are UL listed Class 1 Group D atmosphere TABLE A SPECIFIC GRAVITY AND MAXIMUM VISCOSITY UMP Model Maximum Specific Gravity Maximu
3. si 541 mmm SNOILRVO33d TONLNOD 104105 Anfu jeuosJed pejeja1 yng yeu 10 uo eroeds 7 9 peJoubi ji Auedoud Jo Anfi Iguosi d esneo UBD 10 jeu pJezeu e jo eouesaJd eui peouBi ji Auedoud jenuejsqns Jo jeuosjed 1 5 esneo yeu puezey e eouesaJd y sejeoipu esn uoneuuojul JO S A spJezeu jo eui o Bulg 14 pesn swa 0 eu L A1ddns TIVHLON OL 104100 GALVIOS 062 8 TANNVHO 1 TANVd avsinaN GSHOLIMSNN 9 TANNVHO Aiddns S THNNVHO SNS 02 99539510 TANNVHO 062 71911573 aasn qasn aasn LANNE OL LOANNOO JON LON ION L ISNNVHO T zi TANVd 085 Alddns LaL aNNOY9 TIVYLNIN 79131937 SLINN Q3G103INVIW OL LOSNNOO NI TIV1SNI SNOLLO3NNOO
4. 233 AG 2 WIRE REPLACEMENT PACKER ASSY PETRO 2 WIRE REPLACEMENT PACKER ASSY AG 3 WIRE REPLACEMENT PACKER ASSY PETRO CAPACITOR 17 5 HF CAPACITOR 25 uF O RING BUNA 443 PETRO O RING VITON 443 AG KIT CHECK VALVE amp SPRING PETRO KIT CHECK VALVE amp SPRING AG FUNCTIONAL ELEMENT ASSY PETRO FUNCTIONAL ELEMENT ASSY AG 99 26 INT L 2 2 4 Petroleum amp AG PARTS 32 Pump Parts List ITEM 144 091 5 072 106 1 072 528 1 852 004 5 852 024 5 852 005 5 852 025 5 852 011 5 852 072 5 852 058 5 852 044 5 852 042 5 852 048 5 852 073 5 852 059 5 852 118 5 852 133 5 852 153 5 852 154 5 852 155 5 852 156 5 852 116 5 852 083 5 852 134 5 852 084 5 852 135 5 852 107 5 852 111 5 852 085 5 852 136 5 852 108 5 852 112 5 852 128 5 852 132 5 852 124 5 144 328 4 144 194 5 144 212 5 DESCRIPTION KIT PIGTAIL O RING BUNA 113 PETRO O RING GFLT 113 AG UMP33R1 UMP33R1 W FSA UMP75S1 UMP75S1 W FSA 7553 3 UMP75S3 3 W FSA UMP75S17 3 UMP150S1 UMP150S1 W FSA UMP150S3 3 UMP150S3 3 W FSA UMP150S17 3 X3UMP150S1 X3UMP150S1 W FSA X4UMP150S3 X4UMP150S3 W FSA 150517 X4UMP15
5. eiiim eee d eL te Ca LEER ede pe shana e ER PROP 10 Fig re 2 2 Aligning DEED 10 Figure 2 3 Measuring the Tank u cessisse natae a descen k nasce a ERE Ras dE En 11 Fig re 2 4 Loosen the et e 11 Figure 2 5 Adjusting the Pump enne nennen nnne nnne nennen enne 12 Figure 2 6 Wiring u rci teet e estas pedo ba e EF Ra 13 Figure 2 7 Cond it Box WING 13 Figure 2 8 230 Remote Control Box with 110 Coil 14 Figure 2 9 Suggested Wiring Diagram without Control em 14 Figure 2 10 230 Remote Control Box with 110 Coil and Capacitor 15 Figure 2 11 230 Remote Control Box with 230 VAC 15 Figure 2 11a Isotrol to IQ System Wiring 120 Volt Dispenser Signals 15a Figure 2 11b Isotrol to IQ System Wiring 230 Volt Dispenser Signals 15b Figure 2 12 Tandem PUMPS oisnean 16 Figure 2 13 Suggested Wiring for Tandem Pumps seen 16 Figure 2 14 Functional
6. spiezeu Anfu oj jou yng Y OOHON yey JO uoneJedo uo sejeoipu 2 ji Auedoud Jo Anfu Iguosi d esneo Jo pJezeu e jo eouesaiJd y sejeorpu pejoubr jenuejsqns Jo yeap Anfu esneo yey pJezeu e jo y sejeoipu jjjobueg jonpoJd esn Buiujeouoo uoneuuojur Jo JO spJezeu jo eoueseJd y o uonuepe sjy pesn swa 941 OH LNOO OL 104100 108 02 8 TANNVHO 1 TANNVHO TANVd GSHOLIMSNN 9 Alddns S 3NNVHO STVNDIS yasnadsia v T3NNVHO THNNVHO TANNVHO L TANNVHO 056 306 ANNOYS 71991919573 aasn aasn aasn OL IO3NNOO 1ON LON ION L 79131918 Q30102INVI OL LO3NNOO LINGNOS NI TIVLSNI SNOLLO3NNOO 98 58 1 WO9 WOO 1 150 088 IONLNOD OI 1 281 OL WWHLNAN Ay GaHOLIMSNN 1 670 088 N d 1OMLNOO TO31OSI 15a 57
7. For fixed length pump skip to conduit box wiring 11 12 13 14 15 Remove cover from wiring compartment Pull pigtail wires into wiring compartment Cut pigtail wires extending approximately 8 inches 200 mm out of wiring compartment Strip back insulation of all wires 3 8 inch 10 mm Using supplied wire nuts attach like colored pump pigtail wires to wires See figure 2 6 to verify connections 12 16 Install excess wire into wiring compartment Replace wiring compartment cover Torque to 35 ft lb 50 Nem Thread sealant should not be used 17 Install eyebolt plug use approved non setting thread sealant and torque to 50 ft Ib 70 IN FROM ORANGE 8 ELECTRICAL BLACK BLACK PUMP CONNECTOR PIGTAIL CAPACITOR __ Figure 2 6 Wiring schematic B ox WIRING DANGER ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump Connect electrical conduit through approved fittings to conduit box Remove cover from conduit box i Connect wires from power supply to wires in the conduit box Install ground wire as shown if applicable Replace cover do not use thread sealant on dual box Thread sealant required on single box GREEN GROUNDING Ca SCREW ELECTRICAL CONNECTOR ASSY GREEN GROUNDING CUP WASHER TERMINAL EXTERNAL TOOTH LOCK WASHER ELECTRICAL CONNECTOR ASSY POW
8. RED JACKET PUMP APPROXIMATE PRESSURE AT SHUT OFF AGUMP33R1 UMP33R1 25 psi 172 kPa 74 SG 60 F 15 C AGUMP75S1 UMP75S1 28 psi 193 kPa 74 SG 60 F 15 C 15051 15051 30 psi 207 kPa 74 SG 60 F 15 C X3AGUMP150S1 X3UMP15081 43 psi 297 kPa 74 SG 60 F 15 C X5AGUMP150S1 X5UMP15081 46 psi 317 kPa 74 SG 60 F 15 C 75 3 3 7553 3 30 psi 207 kPa 74 SG 60 F 15 C 150 3 3 15053 3 32 psi 220 kPa 74 SG 60 F 15 C X4AGUMP150S3 X4UMP150S3 40 psi 275 kPa 74 SG 60 F 15 C AGUMP75S1 7 3 75517 3 29 psi 200 kPa 74 SG 60 F 15 C 0 150517 3 150517 3 32 psi 220 kPa 74 SG 60 F 15 C XAAGUMP150817 40 150517 39 psi 267 kPa 49 74 SG 60 F 15 C 4 Petroleum amp AG CHAPTER 3 TESTING THE INSTALLATION NOTICE ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service pump To Test Piping 1 Block lines at each dispenser Trip dispenser shear valve Remove line test plug for this test 2 Close pump check valve by turning the vent closing screw as far down as possible See Fig 3 1 CAUTION Excessive pressure above normal test pressure of 50 55 psi 845 380 kPa may damage check valve seat and other system components 3 Apply line test pressu
9. Torelieve the pressure back out Functional Element adjustment screw Replace the Functional Element FUNCTIONAL CAP ELEMENT PATE ADJUSTMENT SCREW 3 8 BOLTS lt 24 lt ELECTRICAL CONNECTOR lt DISCONNECT BOLT ELECTRICAL CONNECTOR Figure 4 4 Packer with Functional Element Figure 4 5 Functional Element cap and adjustment screw 1 Disconnect the siphon tubing if siphon is installed 2 Remove the two 3 8 bolts 3 Carefully lift the functional element and remove it from the packer The old check valve and spring will be resting inside the packer 23 4 Petroleum amp AG 4 Becertain all mating surfaces are clean Install new functional element o rings on functional element see figure 4 5 Install small o ring in groove of packer Carefully set new functional element in place Replace two 3 8 bolts and torque to 20 35 ft Ib 27 50 5 If no siphon is used make sure the vacuum port on the functional element is plugged with a 3 8 NPT plug 6 Checkthe seating pressure of the adjustable Functional Element for proper setting REPLACING THE CAPACITOR IN PACKER Serious injury or death can result from using a generic type capacitor Generic type capacitors do not contain internal bleed resistors ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump Capacitor is 440V 17 5 pF continuous duty with internal bleed res
10. tine eite egeta cantata e oa 18 Table F Approximate Operating 19 Figure 3 1 Closing the Check 20 Figure 3 2 Linie Test u uu aun usa D aps He HE asss uu aa ME D qha EUER tae 20 FIGURE AN PECK n C 21 Fig re 4 2 Removing the n e ec eel AG A 22 Figure 4 3 Replacing the ast aaaninidsaaa iaaea ani 22 Figure 4 4 Packer with Functional 23 Figure 4 5 Functional 23 Fig re 4 6 Loosern the FItinGS cien u uu 444 68 488111241 44481 542 521 2 25 Figure 4 7 Adjusting the Pump u u u u iret Lee spe e adve 25 Figure 4 8 Wiring Schematic aininn 26 ABOUT THIS MANUAL This preface describes the organization of this manual explains symbols and typo graphical conventions used and defines vital terminology This manual is for personnel who install Red Jacket submersible pumps for petroleum It contains the information required for working in the pit It also contains a table of figures a list of abbreviations the parts list and an index ORGANIZATION This manual is organized into four chapters Chapter 1 Red Jacket Submersible Pump describes the basic component
11. 113 543 5 113 320 5 113 479 5 113 480 5 113 481 5 113 538 5 113 539 5 113 544 5 113 545 5 113 546 5 113 599 5 113 600 5 072 190 1 072 543 1 264 138 5 264 142 5 264 141 5 111 092 5 111 661 5 072 189 1 072 542 1 144 183 5 144 184 5 323 001 5 323 002 5 DESCRIPTION SCREW 1 2 18 X 1 1 4 UNC PLUG PIPE 1 4 NPT PLUG PIPE 3 8 NPT SCREW 3 8 16 X 3 4 UNC SIPHON CHECK VALVE PETRO SIPHON CHECK VALVE AG PLUG ASSY CONDUIT BOX DUAL BOX OPTION NOT SHOWN PLUG PIPE 2 NPT SINGLE BOX ONLY KIT 2 WIRE ELECTRICAL CONNECTOR amp DUAL CONDUIT BOX PETRO NOT SHOWN KIT 3 WIRE ELECTRICAL CONNECTOR amp DUAL CONDUIT BOX PETRO NOT SHOWN KIT 3 WIRE ELECTRICAL CONNECTOR amp DUAL CONDUIT BOX AG NOT SHOWN P33R1 CAPACITOR COVER WITH O RING P75S1 CAPACITOR COVER WITH O RING P150S1 CAPACITOR COVER WITH O RING X3P150S1 CAPACITOR COVER WITH O RING X5P150S1 CAPACITOR COVER WITH O RING X4P150S3 CAPACITOR COVER WITH O RING P150S3 3 CAPACITOR COVER WITH O RING AGP33R1 CAPACITOR COVER WITH O RING AGP75S1 CAPACITOR COVER WITH O RING AGP150S1 CAPACITOR COVER WITH O RING X3AGP150S1 CAPACITOR COVER WITH O RING X5AGP15081 CAPACITOR COVER WITH O RING P75S17 3 CAPACITOR COVER WITH O RING P150S17 3 CAPACITOR COVER WITH O RING X4P150S17 CAPACITOR COVER WITH O RING AGP75S3 3 CAPACITOR COVER WITH O RING AGP150S3 3 CAPACITOR COVER WITH O RING CAPACITOR COVER O RING BUNA 233 PETRO CAPACITOR COVER O RING VITON
12. 18 7 144 225 5 25 AGUMP75817 3 UMP75817 3 2 50 2 2 26 1 31 9 26 1 31 9 26 1 31 9 AGUMP150817 3 150517 3 50 3 8 12 1 14 8 12 1 14 8 12 1 14 8 X4AGUMP150S17 150617 112 50 3 8 12 1 14 8 12 1 14 8 12 1 14 8 TABLE D WEIGHTS AND LENGTHS UMP MODEL AGUMP33R1 UMP33R1 LENGTH WEIGHT AGUMP75S1 UMP75S1 AGUMP150S1 UMP150S1 X3AGUMP150S1 X3UMP150S1 X5AGUMP150S1 X5UMP150S1 AGP75S3 3 15053 3 X4AGP150S3 AGP75817 3 AGP150817 3 XAAGP150817 The weights and lengths listed above are approximate values and will vary due to manufacturing tolerances The optional Trapper inlet screen is available as a field installed accessory The field installed option adds 3 625 inches 92 mm to the listed values For installation instructions see Red Jacket literature for 051 256 1 For models with floating suction adapter add 2 375 inches 59 mm and 4 Ibs 1 8 Kg 4 Petroleum amp AG CHAPTER 2 INSTALLATION INSTALLATION SAFETY NOTICES ATTENTION INSTALLER Read this important safety information before beginning work WARNING WARNING WARNING ATTACHING THE UMP This product operates in the highly combustible atmosphere of a gasoline storage tank To protect yourself and others from serious injury death or substantial property
13. damage carefully read and follow all warnings and instructions in this manual Failure to follow all instructions in proper order can cause personal injury or death Read all instructions before beginning installation All installation work must comply with the latest issue of the National Electrical Code NFPA 70 the Automotive and Marine Service Code NFPA 30A and any national state and local code requirements that apply Only trained and qualified personnel may install program and troubleshoot Red Jacket equipment Hazards can cause severe personal injury death or substantial property damage if ignored Before installing pipe threads apply an adequate amount of fresh UL Classified for petroleum Non setting thread sealant The UMP is identified by a model number marked on the shell The Packer Manifold assembly with attached piping is identified by the catalog number on the capacitor cover nameplate The catalog number will be followed by T1 T2 T3 or T4 on adjustable length pumps or a four digit number indicating the original pump length in feet and inches a 9 ft 6 inch 2896 mm pump would have 0906 after the model number TABLE E ATTACHING THE UMP Packer Manifold AGP33R1 P33R1 AGUMP33R1 UMP33R1 7551 7551 AGUMP75S1 7551 AGP150S1 15051 AGUMP150S1 UMP150S1 X3AGP150S1 X3P150S1 X3AGUMP150S1 X3UMP150S1 X5AGP150S1 X5P150S1 X5AGUMP150S1 X5UMP150S1 AGP75S
14. in place disconnect the siphon tubing If ball valves are installed close them 4 Remove the two lock down bolts To relieve pressure rock the pump to allow excess pressure to flow into the tank or back out Functional Element screw 5 Lift out the extractable unit CAUTION DO NOT damage the surface above the discharge port The o ring below the leak detector port seals on this surface Before replacing the extractable portion make sure that the NOTICE packer o ring and discharge o ring seal surfaces are clean New o rings should be installed REPLACING THE UMP ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump 1 Remove the extractable portion of the old pump from the tank as described in removing the pump 2 Remove the old UMP by removing the four bolts holding the discharge head as shown in figure 4 2 3 Rock the unit while pulling away from the discharge head until it is free 4 Replace the old gasket with a new one provided Place the new gasket on the new UMP so that all the holes align Gaskets from competitive UMPS will not seal properly and NOTICE performance will be reduced CAUTION Visually inspect the pigtail connector in the discharge head Replace if damaged Be certain the indexing tab of the pigtail is seated in the notch of the discharge head 5 Lubricate o ring and pigtail with petroleum based jelly 6 Align the UMP positioning dowel and boss with the proper hol
15. step 2 see figure 4 7 NOTICE If UNP is equipped with floating suction adapter see recommended floating suction installation in Chapter 1 Figure 4 7 Adjust pump length NOTICE Take care not to damage the pigtail If pump 15 10 be adjusted shorter tension must be kept on pigtail to eliminate kinking 7 Tighten locking nut and torque to 150 ft lb 200 minimum then torque the set screw to 30 35 in Ib 3 5 4 N m Return line should be installed on every application to insure against nuisance trips of electronic tank monitoring 25 4 Petroleum amp AG 10 Attach tubing to barbed fitting secure with clamp Lay tubing beside column pipe Cut off 1 3 inches 25 76 mm above the discharge head Secure tube to column pipe with tie straps Locate tie straps approximately 6 inches 152 mm from packer 6 inches 152 mm from discharge head and middle of tubing For fixed length pump skip to conduit box wiring 11 12 13 14 15 16 17 Remove cover from wiring compartment Pull pigtail wires into wiring compartment Cut pigtail wires extending approximately 8 inches 200 mm out of wiring compartment Strip back insulation of all wires 3 8 inch 10 mm Using supplied wire nuts attach like colored pump pigtail wires to wires See figure 4 8 to verify connections Install excess wire into wiring compartment Replace wiring compa
16. the appro priate toggle switch located externally on the side of the control box can be turned off manually SUGGESTED WIRING FOR TANDEM PUMPS 1 115 VOLT RELAY ALLEN BRADLEY 700 C201 Figure 2 13 247 4 Petroleum amp AG ADJUSTING THE FUNCTIONAL ELEMENT CAP CD ADJUSTMENT SCREW UM 2 25 gt gt 2 Figure 2 14 Functional Element and adjustment screw DANGER ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service pump The Functional Element contained in this package is an adjustable model All new Functional Elements are factory set at relief pressures of 11 5 79 kPa to 16 psi 93 kPa but can be adjusted to a maximum of approximately 30 psi 207 kPa by turning down the adjustment screw This adjustment feature allows the use of the Red Jacket pump with electronic line leak detection systems that require higher relief pressures and enhances performance of electronic line leak detection systems where field conditions have necessitated minor adjustments to the relief pressure To adjust the relief pressure 1 Remove the cap Fig 2 14 2 Turn down the adjustment screw Fig 2 14 Tightening the screw clockwise will increase the pressure When the adjusting screw is fully down the relief pressure is approximately 30 psi 207 kPa Positions betw
17. 0S17 W FSA X5UMP150S1 AGUMP33R1 AGUMP33R1 W FSA AGUMP75S1 AGUMP75S1 W FSA AGUMP75 3 3 AGUMP75S3 3 W FSA AGUMP150S1 AGUMP150S1 W FSA AGUMP150S3 3 AGUMP150S3 3 W FSA X3AGUMP150S1 X3AGUMP150S1 W FSA X5AGUMP150S1 KIT FLEX SYPHON UMP INCLUDES GASKET LOCKWASHERS AND BOLTS TRAPPER RETROFIT NOT SHOWN KIT REPAIR QUICK SET O RING NOT SHOWN 4 Petroleum amp AG CoNTROL BoxEs PART 1 880 041 5 CONTROL BOX W 115V COIL 60 HZ ITEM PART DESCRIPTION QTY 1 108 572 4 CONTROL BOX 1 2 147 006 1 PILOT LIGHT ASSEMBLY 1 3 014 723 1 LINE CONTACTOR RELAY 1 4 080 858 1 TOGGLE SWITCH 1 5 008 202 1 TERMINAL BLOCK 1 880 042 5 CONTROL BOX W 230V COIL 50 60 HZ ITEM PART DESCRIPTION QTY 1 108 572 4 CONTROL BOX 1 2 147 006 1 PILOT LIGHT ASSEMBLY 1 3 014 720 1 LINE CONTACTOR RELAY 1 4 080 062 1 TOGGLE SWITCH 1 5 008 202 1 TERMINAL BLOCK 1 1 3 2 x 1 3 3 4 NOTE APPROVED COMPONENT ONLY TOTAL SYSTEM INSTALLED SHALL COMPLY WITH ALL LOCAL CODES amp 1 HP 230 VOLT REMOTE CONTROL BOX LOAD CENTER Z UT WT S DR 830 VOLT 7 aes A NOS IE NEUTRAL E E 1 4 E H Bar
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19. 3 3 P75S3 3 AGUMP75S3 3 UMP75S3 3 AGP150S3 3 P150S3 3 AGUMP150S3 3 UMP150S3 3 X4AGP150S3 X4P150S3 X4AGUMP150S3 X4UMP150S3 AGP75S17 3 P75S17 3 AGP75S17 3 UMP75817 3 AGP150817 3 P150817 3 AGUMP150817 3 UMP150817 3 4 150 17 X4P150S17 X4AGUMP150S17 X4UMP150S17 4 Petroleum amp AG The attachment hardware kit to be used to connect the UMP to the Packer Manifold assembly piping consists of four Grade 8 5 16 18 socket head cap screws four 5 16 spring lock washers and one discharge head gasket It is identified by the kit number 144 328 4 marked on the bag Suggested tools non sparking 3 4 wrench pipe wrench 1 4 allen wrench 9 16 wrench screw driver wire cutter and wire stripper ___ PACKER MANIFOLD WITH PIPING KIT 144 328 4 UMP Figure 2 1 Attaching the UMP 1 Place the new gasket on the new UMP so that all the holes align Gaskets from competitive UMPS will not seal properly and NOTICE performance will be reduced Visually inspect the pigtail connector in the discharge head CAUTION Replace if damaged Be certain the indexing tab of the pigtail is seated in the notch of the discharge head Lubricate the o ring and pigtail with petroleum based jelly Align the UMP positioning dowel and boss with the proper holes in the discharge head and push the UMP into position using hand force only The UMP should
20. 4 Submersible Petroleum and AG Pump Installation Operation amp Service Manual Red Jacket TABLE OF CONTENTS Table Of Figures amp Tables re neret tin eee ERI RE ii About This Manual E iii Abbreviations arid Symbols iv CHAPTER 1 RED JACKET 4 SUBMERSIBLE PUNP U u u 1 1 Leak Detector Installation and Manifold 2 Recommended Floating Suction Installation 3 Dimensions for Pump Selection u aiins iaa 4 su mas 6 2 INSTALLATION seen 9 Installation Safety Notices 9 Attaching the OM 9 Installing the Pump resteras seriearen 10 Conduit BOX WARING 13 Installing Two Pumps for Tandem Operation 16 Adjusting the Functional Element rennen 18 CHAPTER 3 TESTING THE 5 20 Testing pig secca batum DLE pius ILU LE LI IL IDE 20 Testing Tank e eM 20 CHAPTER 4 SERVICE AND REPAIR
21. 56 mm FOR FLOATING SUCTION ADAPTER Figure 1 4 Measuring the tank See TABLE B for adjustment range NOTICE Distance between center line of pump motor and center line of bottom fill tube should be 3 914 mm minimum Air locking of pump after product delivery may occur at distances less than this SPECIFICATIONS TABLE B DISTANCE DISTANCE FROM EYE BOLT TO INLET COMPRESSED EXTENDED MODEL P33R1T1 AGP33R1T1 P33R1T2 AGP33R1T2 P33R1T3 AGP33R1T3 P33R1T4 AGP33R1T4 7551 1 AGP75S1T1 P75S1T2 AGP75S1T2 P75S1T3 AGP75S1T3 P75S1T4 AGP75S1T4 15051 1 AGP150S1T1 P150S1T2 AGP150S1T2 P150S1T3 AGP150S1T3 P150S1T4 AGP150S1T4 X3P150S1T1 X3AGP150S1T1 X3P150S1T2 X3AGP150S1T2 X3P150S1T3 X3AGP150S1T3 X3P150S1T4 X3AGP150S1T4 X5P150S1T1 X5AGP150S1T1 X5P150S1T2 X5AGP150S1T2 X5P15081T3 XSAGP150S1T3 X5P150S1T4 5 15051 4 P75S3 3T1 AGP75S3 3T1 P75S3 3T2 AGP75S3 3T2 P75S3 3T3 AGP75S3 3T3 P75S3 3T4 AGP75S3 3T4 P150S3 3T1 AGP150S3 3T1 P150S3 3T2 AGP150S3 3T2 P150S3 3T3 AGP150S3 3T3 P150S3 3T4 AGP150S3 3T4 X4P150S3T1 X4AGP150S3T1 X4P150S3T2 X4AGP150S3T2 X4P150S3T3 X4AGP150S3T3 X4P150S3T4 X4AGP150S3T4 75517 311 AGP75S17 3T1 75517 3 2 AGP75S17 3T2 75517 3 3 AGP75S17 3T3 75517 314 AGP75S17 3T4 150517 3 1 AGP150S17 3T1 P150S17 3T2 AGP150S17 3T2 P150S17 3T3 AGP150S17 3T3 P150S17 3T4 AGP150S17 3T4
22. 98 5 1 5 WO9 WOO 281 OL Q3HOLIMSNR 1 260 088 N d 1OMLNOO OI 1 050 088 N d 1051405 1OMLOSI 15b 4 Petroleum amp AG INSTALLING Two PuMPS FOR TANDEM OPERATION When greater flow rates are needed two pumps may be installed in the same pip ing system by means of a manifold If installed according to the illustration below figure 2 12 tandem systems offer backup support so operations can continue if one pump stops working BALL VALVES Figure 2 12 Tandem pumps Adjust the Functional Element on both packers to maximum relief pressure by rotating fully clockwise If maximum pump pressures are NOT a minimum of 5 psi 34 kPa below the Functional Element relief setting then proper check valves with pressure relief are required to be installed in the discharge line of each pump to prevent product from being pumped through the pressure relief system of the adjacent pump when it is not operating ce The in line check valves and 115 VAC relay are not available from Red Jacket and should be purchased locally See figure 2 13 Ball valves should be installed at the pump end of the discharge line for ease of maintenance and troubleshooting See figure 2 12 16 Single Phase This diagram Fig 2 13 shows the wiring allowing both submersibles to operate simulta neously with any combination of dispensers turned on To operate individually
23. AO F Q IO3INVIA NI XO8 NOLLONnI Aum TOLL p ox 418 A1ddns WOH WuLnan TANVd 5 LIOA 062 802 290 uonoeuuoo aye 2 06 p321 eq 1snuu TVH3N39 7 2NON N jueuidinbo y uo jndui uoiuw 55012 oj 446 y jo eseud eui uojeui 191 1110 eseud 941 uopne2 Z81 uo N uoee uo uono uuo2o am euo pequosep jaued 99IAJ8S BU e oj eq 281 uo y 1uBie y pue gj uo uonoeuuoo N 941 uonoeuuoo pejoeuuoo jueueuued e eq jeued 9 1 y eq jeuruue N pue 91 Jo N eui uonoeuuoo eu L SIU uj Jesuedsip ay jsixe 15 ues 19470 eje 415 uiqim lqisi uuqns y pue jeu amp is ejqeue duind jesuedsip u wq q siu L SNOILQVO3 Id TONINOO TOMHLOSI
24. ED FOR TWICE THE FULL LOAD CURRENT OF THE MOTOR 1 3 HP 8 AMPS 3 4 HP 13 AMPS 1 1 2 HP 21 AMPS RATED FOR HANDLING LOCKED ROTOR CURRENT OF THE MOTOR 1 3 HP 13 AMPS 3 4 HP 22 AMPS 1 1 2 HP 42 AMPS Figure 2 9 14 230 VAC REMOTE CONTROL BOX WITH 110 VAC COIL AND CAPACITOR UL LISTED RED JACKET MODEL 880 045 5 1 3 amp 3 4 HP amp 880 046 5 1 1 2 HP p CAPACITOR I r OPTIONAL SOLENOID VALVE 76 VOLT AMPS MAX LINE STARTER 115 VOLT 25 WATT MAX TOGGLE SWITCH LOAD CENTER 208 OR 230 VOLT MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES Figure 2 10 230 VAC REMOTE CONTROL BOX WITH 230 VAC COIL UL LISTED RED JACKET MODEL 880 042 5 LINE STARTER 1 EXTERNAL PILOT LIGHT 240 VOLTS 25 WATT MAX OPTIONAL OTHER DISPENSER MAX TOTAL OF 6 DISPENSERS OPTIONAL SOLENOID VALVE 76 VOLT AMPS MAX MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES 45 PILOT LIGHT 2 P S T TOGGLE SWITCH ELECTRICAL INTERLOCK PACKER JUNCTION BOX IN MANIFOLD INTERNAL OVERLOAD PROTECTOR LOAD CENTER 220 OR 240 VOLT 1 PHASE 2 WIRE 15A 2P SWITCHED NEUTRAL BREAKER NEUTRAL PHASE 15A 2P SWITCHED NEUTRAL BREAKER CONTINUOUS DUTY CAPACITOR Figure 2 11 57 15 YASNAdSIGC LIOA 01 WALSAS OI OL 708108 2 3sn5l4 YOLIOVdVO SNONNILNOO YOLOWN YyOLOALONd QVO TH3
25. ER LEADS TO PUMPS P WASHER RMINAL CONDUIT BOX CONDUIT BOX EXTERNAL TOOTH NOTE FOR EUROPEAN INSTALLATIONS THE END EOS WASHER USER MUST USE AN ATEX CONDUIT EEx d CERTIFIED CABLE POWER LEADS GLAND OR STOPPING BOX TO PUMP DUAL BOX SINGLE BOX Figure 2 7 Conduit box wiring 4 Petroleum amp AG 230 VAC REMOTE CONTROL BOX WITH 110 VAC COIL EXTERNAL PILOT LIGHT 115 VOLTS 25 WATT MAX OPTIONAL OTHER DISPENSER MAX TOTAL OF 6 DISPENSERS UL LISTED RED JACKET MODEL 880 041 5 LOAD CENTER 208 OR 230 VOLT 1 PHASE 3 WIRE 15A 2P SWITCHED NEUTRAL BREAKER PILOT LIGHT LINE STARTER 15A 3P SWITCHED m NEUTRAL BREAKER ELECTRICAL INTERLOCK CONTINUOUS DUTY CAPACITOR JUNCTION oo BOX IN MANIFOLD OPTIONAL SOLENOI VALVE 76 VOLT AMPS MAX INTERNAL OVERLOAD MAKE GROUND PROTECTOR CONNECTION IN ACCORDANCE WITH LOCAL CODES Figure 2 8 SUGGESTED WIRING DIAGRAM WITHOUT OPTIONAL CONTROL BOX LOAD CENTER 230V 19 3 WIRE 15 AMP 3 POLE SWITCH DISPENSER N E C REQUIRES i LIGHTING DISCONNECT FROM BREAK SEPARATE ALL WIRES TO DISPENSERS CIRCUIT 115 VOLT EXT PILOT LIGHT BY CONTRACTOR MAKE GROUND CONNECTION PUMP JUNCTION PACKER IN ACCORDANCE WITH LOCAL X CODES ONTINUOUS DUTY CAPACITOR INHERENT 2 POLE DISPENSER SWITCHES OVERLOAD PROTECTOR COMBINATION OF 2 POLE DISPENSER SWITCHES OR EXTERNAL PILOT LIGHT RAT
26. G CABLE DOWN TO TANK Figure 1 2 Floating suction installation NOTICE Distance between center line of pump motor and center line of bottom fill tube should be 3 914 mm minimum Air locking of pump after product delivery may occur at distances less than this NOTICE We supply adapter only not the apparatus Floating suction adapter is not available for the X5 Model pump e The floating suction arm be mounted to pump previous to installing in tank See example of adaptation to floating suction assembly below 2 FEMALE 14 THREAD 356 mm BOTTOM OF THE TANK Figure 1 3 Floating Suction Adapter e Easy service access is provided by unbolting manhole lid through which pump is mounted and removing entire assembly Use proper thread sealant and insert gas ket between flanges of floating suction and pump This prevents hindrance to pump performance when product level is below this point NOTICE Red Jacket pumps are centrifugal type pumps and as such are not designed to pump product when the level is below the bottom end of the UMP 3 4 Petroleum amp AG DIMENSIONS FOR PUMP SELECTION 4 102 mm minimum A 4 54 1 X 11 279 mm NSS i 5 127 mm STANDARD INLET AND TRAPPER 14 3
27. X4P150S17T1 XAAGP1508S17T1 4 150517 2 X4AGP150S17T2 X4P150S17T3 X4AGP150S17T3 X4P150817T4 X4AGP150S17T4 4 Petroleum amp AG TABLE C ELECTRICAL SERVICE INFORMATION Required power supply rating for 60HZ 1 phase motors is 208 230VAC For 50HZ 1 phase motors required rating is 220 240VAC 3 phase motors required rating is 380 415 VAC ELECTRICAL SERVICE INFORMATION Voltage UMP Fluctuation Model Range No AGUMP33R1 1 Max Load Locked Rotor Amps 1 4 0 3 Winding Resistance Ohms Winding Resistance Ohms Black Yellow Red Yellow 15 8 19 3 Black Red 23 8 29 3 Capacitor Kit 144 224 5 17 5 AGUMP75S1 7551 14 7 18 0 17 3 21 4 144 224 5 17 5 15051 15051 5 3 6 5 6 2 8 9 144 225 5 25 XSAGUMP15081 15051 5 3 6 5 6 2 8 9 144 225 5 25 X5AGUMP15081 X5UMP15081 Voltage Fluctuation Range 3 4 50 1 AGUMP75S3 3 7553 3 Max Load Locked Rotor Amps 5 8 3 5 3 6 5 6 2 8 9 Winding Resistance Ohms Blue Black Brown Black 3 5 4 3 23 1 28 3 Blue Brown 26 5 32 7 144 225 5 25 Capacitor Kit 144 224 5 17 5 AGUMP1508S3 3 15053 3 1 1 2 50 10 0 2 7 3 4 12 4 15 2 15 0 18 7 144 225 5 25 X4AGUMP150S3 X4UMP150S3 che 50 10 0 2 7 3 4 12 4 15 2 15 0
28. be snug against the discharge head prior to installing the UMP retaining bolts m Figure 2 2 Aligning the gasket Em Use hand force to put the UMP on the discharge head If the NOTICE UMP does not seat properly snug against the discharge head remove the and correct the problem Do not use the bolts to pull the UNP into position Use the NOTICE cross pattern to snug and torque bolts Do not over torque the bolts Not following these instructions may cause parts to fail Install the UMP retaining bolts and lock washers Snug and then torque the bolts 4 using a cross pattern Torque to 7 ft Ib 11 INSTALLING THE PUMP Red Jacket petroleum pumps are designed to operate in Class 1 Group D locations 10 Specifications and installation instructions may change if the manufacturer recommends changes The product temperature must not exceed 105 41 C because the thermal overload protectors in the submersible motors may trip Figure 2 3 Measuring tank To Install Quick Set Pump For Fixed Length Pump Go to Step 7 1 Install the riser pipe into the 4 inch tank opening Use thread sealant Tighten the riser pipe in the tank until watertight 2 Measure the distance from the bottom of the tank to the top of the 4 inch riser pipe shown in figure 2 3 3 Uncoil the pigtail and lay it flat so it will feed into the packer without knotting or kink
29. een fully up and fully down will result in relief pressures between approximately 3 psi 21 kPa and 30 psi 207 kPa 3 Replace cap by turning it until it touches the functional element body tightening is sufficient as the o ring completes the seal when it is trapped between the body and cap There are two methods to verify the relief pressure setting The pressure reading can be taken from the control unit of an electronic line leak detection system if one is in operation Observe the pressure that occurs after the pump turns off this is the adjusted relief pressure Pressure may be observed using a gauge attached at the impact valve or the line test port at the pump Observe the pressure that occurs after the pump turns off This is the adjusted relief pressure 18 WARNING TABLE F When the adjustable functional element is installed the pump motor unit must operate at a minimum of 5 psi 34 kPa greater than the relief seating pressure that the functional element has been set to An improper pressure setting may cause mechanical damage and will void the warranty If a siphon system is being utilized it is especially important to follow the 5 psi 34 kPa rule that is the pump must create 5 psi 34 kPa more than what the relief pressure has been set to For example If a relief pressure of 25 psi 172 kPa is desired the pump in use must be capable of producing 30 psi 207 kPa minimum
30. ent pump Quick Set feature and UMP A dash in a table cell indicates the item is not required for that type of pump 28 YOKE ASSEMBLY AND CONDUIT Box PARTS ITEM PART DESCRIPTION 1 113 105 5 CONNECTOR MALE 2 WIRE 1 113 555 5 CONNECTOR MALE 3 WIRE N 2 072 492 1 RING SNAP 3 313 015 5 CONNECTOR REPAIR 2 WIRE 3 313 021 5 CONNECTOR REPAIR 3 WIRE 3 313 002 5 CONNECTOR REPAIR 2 WIRE 3 313 019 5 CONNECTOR REPAIR 3 WIRE 4 108 496 5 CONDUIT BOX SINGLE PETRO 4 108 549 5 CONDUIT BOX SINGLE AG OT SHOWN AG AG NOT SHOWN PETRO NOT SHOWN PETRO NOT SHOWN SS P7N 012 580 1 29 00 INJURY DR DEATH USING GENERIC TYPE HESE CAPACITORS DO NOT RNAL BLEED RESISTORS QTY 4 Petroleum amp AG PAckER MANIFOLD ASSEMBLY PARTS TOP VIEW 14 SIDE VIEW 30 Packer Manifold Assembly Parts List ITEM 1 0 026 205 1 027 031 1 027 084 1 026 176 1 288 053 1 188 233 5 067 281 5 027 086 3 144 229 5 144 221 5 144 222 5 113 084 5 113 085 5 113 319 5 113 536 5 113 537 5
31. ernational Demko A S Harold Findley Manager www veeder com B 1 Red Jacket By VEEDER ROOT HEADQUARTERS 125 Powder Forest Drive Simsbury CT 06070 Tel 860 651 2700 Fax 860 651 2719 MANUFACTURING FACILITY 6th Ave at Burns Crossing P O Box 1673 Altoona PA U S A 16603 Tel 814 695 4476 Fax 814 695 7605
32. es in the discharge head and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining bolts Ec Figure 4 2 Removing the UMP Figure 4 3 Replacing the gasket Use hand force to put the UMP onto the discharge head If NOTICE 7 the UMP does not seat properly snug against the discharge head remove the UMP and correct the problem NOTICE Do not use the bolts to pull the UNP into position Use the cross pattern to snug and torque bolts Do not over torque the bolts Not following these instructions may cause parts to fail 22 7 Install the UMP retaining bolts and lock washers Snug and then torque the bolts using a cross pattern Torque to 7 ft lb 11 NOTICE Before replacing the extractable make sure that the surfaces of the packer o ring and the discharge o ring seals are clean 8 Replace the packer o ring and the discharge o ring seals 9 Reinstall the extractable portion into the tank using the steps previously described under Installing the Pump in Chapter 2 10 Refer to Chapter 3 to test system REPLACING THE FUNCTIONAL ELEMENT DANGER ALWAYS DISCONNECT and LOCK TAG OUT the power before starting to service the pump Then bleed off any residual pressure from the system Disable the Pump 1 Back out the electrical connector disconnect bolt See fig 4 4 2 Swing the electrical connector aside 3
33. ing 4 Loosen the clinch assembly starting by loosening the set screw in the side of the locking nut then loosen the locking nut Figure 2 4 Loosen fittings 4 4 Petroleum amp AG 5 Pull the UMP end until the distance between the bottom of the manifold and the of the UMP is 5 inches 125 mm 14 inches 356 mm for floating suction shorter than the distance measured in step 2 see figure 2 5 If UMP is equipped with floating suction adapter see recommended floating suction installation in Chapter 1 Gully Figure 2 5 Adjust pump length NOTICE Take care not to damage the pigtail If pump is to be adjusted shorter tension must be kept on pigtail to eliminate kinking 6 Tighten locking nut and torque to 150 ft lb 200 Nem minimum then torque the set screw to 30 35 in Ib 3 5 4 Nem Return line should be installed on every application to insure against nuisance trips of electronic tank monitoring 7 Attach tubing to barbed fitting secure with clamp 8 Lay tubing beside column pipe Cut off 1 3 inches 25 76 mm above the discharge head 9 Secure tube to column pipe with tie straps Locate tie straps approximately 6 inches 152 mm from packer 6 inches 152 mm from discharge head and middle of tubing 10 Install the pump onto the riser pipe using thread sealant while making the proper alignment of the manifold and piping Tighten the manifold until watertight
34. istor for 1 3 amp 3 4 HP models Capacitor is 440V 25 uF continuous duty with internal bleed resistor for 1 1 2 HP models Remove wiring compartment cover 2 Remove retaining clip 3 Pull out capacitor 4 Pull quick connectors 5 Push connectors onto new capacitor 6 Push capacitor into wiring compartment Clip into place 7 Reinstall capacitor cover Do not use thread sealant Torque to 35 ft Ib 50 Nem INSTALLING A REPLACEMENT EXTRACTABLE PUMP If fixed length skip to step 7 1 Remove existing Red Jacket pump See Removing the Pump in Chapter 4 ce Make Sure that the packer o ring and discharge o ring seal surfaces are clean NOTICE Confirm length of pump prior to installation CAUTION Do not damage the surface above the discharge port The o ring below the leak detector port seals on this surface 2 Attach the UMP see Attaching the UMP in Chapter 2 3 Measure the distance from the bottom of the tank to the sealing surface of the manifold 24 4 Uncoil pigtail and lay flat so it will feed into the packer without knotting or kinking 5 Loosen the clinch assembly starting by loosening the set screw in the side of the locking nut then loosen the locking nut Figure 4 6 Loosen fittings 6 Pull the UMP end until the distance between the bottom of the manifold and the of the UMP is 5 inches 125 mm 14 inches 356 mm for floating suction shorter than the distance measured in
35. m Viscosity 95 70550 at 60 15 C 1 95 70850 at 60 F 15 C AGUMP 1505 95 70550 at 60 F 15 C re 95 70580 at 60 F 15 C 95 70580 at 60 F 15 C 80 70880 at 60 F 15 C Cape 80 70550 at 60 F 159 C 86 70SSU at 60 F 15 C ET P 95 70580 at 60 F 15 C 95 70850 at 60 F 15 7 86 70550 at 60 F 159 The Quick Set feature is an adjustable column pipe and electrical conduit that allows the overall length to be adjusted to cover a wide range of overall pump lengths By loosening a collet on the column pipe the length of the pump may be varied by extending or compressing the column pipe Four Quick Set sizes are available covering most pump length requirements for precise lengths see the sizing charts within this chapter 4 Petroleum amp AG LEAK DETECTOR INSTALLATION AND MANIFOLD DIMENSIONS RED JACKET LEAK DETECTOR 20 508 mm 8 3 4 222 mm uM 20 EE 508 mm DRIVEWAY GRADEN _ RED JACKET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 11 279 mm FLEX CONNECTOR ELECTRICAL CONDUIT BOX 10 254 mm RED JACKET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 2 INCH OUTLET TO DISPENSERS Figure 1 1 Leak detector and manifold dimensions RECOMMENDED FLOATING SUCTION INSTALLATION MANHOLE SHOULD BE LARGER THAN MANHOLE OPENING FOR GAUGING AND WELDED ON TANK KEEP AREA OPEN ADJUSTIN
36. re at line test port 50 psi 345 kPa maximum See Fig 3 2 To Test Tank 1 Close pump check valve by turning the vent closing screw as far down as possible Apply tank test pressure at tank test port See fig 3 2 2 After completion of line and or tank tests release pressure by turning the vent closing screw as far up as possible 3 After the installation is completed and tests have been made purge system of air by pumping at least 15 gallons 57 liters through each dispenser Begin with the dispenser furthest from pump and work toward the pump REMOVE THREADED PLUG LINE TEST PORT 2 VENT CLOSING SCREW TANK TEST PORT Figure 3 1 Closing the Figure 3 2 Line test port check valve 20 CHAPTER 4 SERVICE AND REPAIR TECHNICAL SUPPORT For technical assistance 24 hours a day call 1 800 777 2480 Please have your Red Jacket Technical Support ID number when calling See the Parts List on page 28 REMOVING THE PUMP LOCK DOWN BOLT M ELECTRICAL ELECTRICAL LOCK DOWN BOLT CONNECTOR CONNECTOR DISCONNECT BOLT Figure 4 1 Packer DANGER ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump 1 Back out the electrical connector disconnect bolt See fig 4 1 2 Swing the electrical connector aside 21 4 Petroleum amp AG 3 siphon system is
37. rtment cover Torque to 35 ft Ib 50 Thread sealant should not be used ORANGE g ORANGE IN FROM OUT TO ELECTRICAL PUMP PIGTAIL CONNECTOR CAPACITOR Figure 4 8 Wiring Schematic Install the pump into the manifold NOTICE Before replacing the extractable make sure that the surfaces 18 19 of the packer o ring and the discharge o ring seals are clean Align the positioning dowels of the manifold with the holes in the packer Push the packer as far as possible against the manifold 26 20 21 22 23 24 Insert the lock down bolts and torque to 45 55 ft Ib 61 75 Loosen the bolts that hold the conduit box to the manifold Do not remove Swing the electrical connector into position Torque the electrical connector bolt to 25 50 ft Ib 34 68 Nem Torque the conduit box bolts to 30 45 ft Ib 40 61 N m Suggested tools non sparking 3 4 wrench pipe wrench ce 1 4 allen wrench 9 16 wrench screw driver wire cutter and wire stripper 27 4 Petroleum amp AG PARTS LIST CUSTOMER SERVICE NUMBER After unpacking the equipment please inspect the parts Make sure all accessories are included and that no damage occurred during shipping Report any damage to the shipper immediately and inform a customer service representative at 1 800 873 3313 of any equipment damage or missing equipment The following pages list the parts for the functional elem
38. s a ME IRE it eus EE Jmm NEUTRAL BREAKER u r y m DISPENSER LL rens DISPENSER LIGHTS H dr 10 4 INTERNAL var CONNECTION IN MUR 4 092 NN 2 5 2 521 505 SY s eoe Se PILOT LIGHT COPPER lt CUY60 75 WIRE ONLY 15 230V EXTERNAL M1 N 34 BoxEs PART 2 880 045 5 1 3 amp 3 4 HP CONTROL BOX W CAPACITOR 115V COIL ITEM PART DESCRIPTION 1 123 141 1 CONTROL BOX 2 147 006 1 PILOT LIGHT ASSEMBLY 3 014 723 1 LINE CONTACTOR RELAY 4 080 858 1 TOGGLE SWITCH 5 008 202 1 TERMINAL BLOCK 6 111 092 5 CAPACITOR 880 046 5 ALL 1 1 2 HP CONTROL BOX W CAPACITOR 115V COIL ITEM PART DESCRIPTION 1 123 141 1 CONTROL BOX 2 147 006 1 PILOT LIGHT ASSEMBLY 3 014 723 1 LINE CONTACTOR RELAY 4 080 858 1 TOGGLE SWITCH 5 008 202 1 TERMINAL BLOCK 6 111 661 5 CAPACITOR 1 7 Tit peter iu Se EXTERNAL NOTE APPROVED COMPONENT DNLY 2 TERT Per LN D PILOT LIGHT Pop opo
39. s n tu 11 333 n 999 se m sa yar ur TI yl HE see 11 76 SEEGER OHA 9191919191919 l CIA tt 1 G GRUND ERE ERI y PEU VERE ues mo EE roe 21 9 99 90 99 2 L LK RED 15 230 ER KCUL60 75 C WIRE ONLY 51 Le 52 53 M M2 N USE 35 QTY QTY 4 Appendix 4 Standard Red Jacket STP Safety Instructions 1 ATEX Directive 94 9 EC approved Red Jacket Submersible Turbine Pump STP marked with the following information defining its limits for safe use Location Classification Market Harborough U K Assembly Facility C 0539 Altoona PA U S A C 0600 EEx ds T3 Special Conditions for Safe Use The pump motor must not be allowed to run dry This assembly must be used with appropriately certified equipment that ensures that the motor either remains fully submersed or that there is a continuous presence of fluid inside the pump motor Certification Number DEMKO 03ATEX0237289X 2 For European installations electrical connections must be made through an ATEX EEx d IIB certified cable gland or stopping box At installation initial start
40. s of the system Chapter 2 Installation provides safety notices and gives step by step instructions for installing and wiring the pump tandem pumps and control boxes It also describes how to adjust the Functional Element Chapter 3 Testing the installation describes testing the various components of the System after it has been installed Chapter 4 Service and Repair describes how to remove a pump and replace the UMP information on replacing the Functional Element capacitor and replacement pump installation instructions TYPOGRAPHICAL CONVENTIONS The various symbols and typographical conventions used in this manual are described here a Indicates a tip or reminder TERMINOLOGY The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning use of the product indicates the presence of a hazard that will cause severe per sonal injury death or substantial property damage if ignored WARNING Indicates the presence of a hazard that can cause severe per sonal injury death or substantial property damage if ignored CAUTION Indicates the presence of a hazard that will or can cause minor personal injury or property damage if ignored NOTICE Indicates special instructions on installation operation or maintenance that are important but not related to personal injury hazards ABBREVIATIONS AND SYMBOLS
41. up of this pump requires that the pump motor be fully submersed in fuel 4 The Red Jacket 4 Standard Submersible Turbine Pump requires no periodic maintenance or calibration A 1 Veeder Root Company 6th Avenue at Burns Crossing 1 VEEDER ROOT PO Box 1673 Altoona PA 16603 1673 USA Phone 814 695 4476 Fax 814 695 7605 Declaration of Conformity Certificate Number 03 306558 Notified Body UL International Demko A S P O Box 514 Lyskaer 8 DK 2730 Herlev Denmark Products Red Jacket 4 Standard Submersible Turbine Pump models Model designations P with or without prefix X 75517 3 P150817 3 X4P15083 3 X4P150817 3 Harmonized Standards EN50014 1998 Electrical apparatus for potentially explosive atmospheres General Requirements EN50016 2000 Electrical apparatus for potentially explosive atmospheres Flameproof enclosure d EN50019 2000 Electrical apparatus for potentially explosive atmospheres Increased safety e EN13463 1 2001 Non electrical equipment for potentially explosive atmospheres Part 1 Basic method and requirements SFA3009 1985 Special Protection The Veeder Root Company 6 Ave at Burns Crossing Altoona Pennsylvania 16603 U S A declares that the products listed on this declaration are manufactured in accordance with the provisions set forth in the ATEX Directive 94 9 EC and subsequent normative documents as authorized by UL Int
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