DL07 User Manual
Contents
1. pue sjueujeJinbeJ BuneJedo joo sjoop 06 06 006 001 opel SOLS H Aojuejs uo peseq Ajuo suoneoidde GLL 0092 eunsseJg 9L 8 9 un oineJp u JO pesn aq si yeyo siu SLL 0097 ujog QL 8 9 og SL 001 18 Or 6L 901 9 S L 0097 ujog EL e GL dn OG dn Or 6L S OL S NE E ejJqe deooe e eunsseJd yoeq SLL 0097 ujog EL e 08 92 00 96 ez al 9 ainssaid daay o suon SLL 0097 ujog OL SJE S ol dn Gz dn ez al 9 epuewwooes eseu ejnuiui 194 5161 SHOLINANOI TVOI2119313 YVAN ISN LON OQ peg ECD ICAL M AB9npuoO 194 suojjeb uo peseq sujbuaj 09 OL 8 8 o dn 0 o dn ve SL 6 SNOMEA JO uunuiluluJ syonaj 3exong 11 10 preg P2129 pepuaeululo29J SMOUS 16 SU 0 Weyo SUL avg ISd uumegj ssa1d WIN HONI SYILINN 1334 Ndo eunssaJg ash SPISUJ suyjbuaj esoH MO IO 5 PNI ojjool STANLEY 8 gt 07 User Manual HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured2. TOOL PROTECTION amp CARE iiit rti ent t ettet e e en 12 TROUBEESHOQOTI NR eror cused hh 13 SPECIFICATIONS anku G a a ee 14 TORQUE AND DRILESPEEDS iit ettet Ge 14 ACCESSORIES gzu 15 DL07 PARTS ILLUSTRATION EE 16 DEOZ PARTS LIST coved en dote a 17 UNDERWATER TOOLS DEPTH GUIDELINE Gerana aR 18 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY DLO7 User Manual lt 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not st
3. 07 User Manual 4 11 In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar 12 07 User Manual Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended ST
4. is caused to strike ham mer the hole bottom to break up the material Without hammering the rotating bit will only grind down and be come dull The Stanley HD08 should be used for this application ASSIST HANDLE 1 The assist handle Item 22 can be installed on either side of the DLO7 to accommodate the user preference Install the handle into the 3 8 18NPT hole located on the left or right side of Item 69 gear housing STANLEY Ductile material such as metal or wood is drilled effi ciently when a steady down force is applied to the drill center to cause the bit to slice chips of material from the hole bottom When drilling in metal use a cutting lubri cant to prolong bit life and reduce the amount of force required to drill effectively Large drill holes are more productively created from small drill holes Drill bits are incrementally selected to enlarge the hole until the desired hole size is obtained Each bit selected must always be too large to thread and jam into an existing hole otherwise the bit may break and endanger the operator STANLEY COLD WEATHER OPERATION If the wrench is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 10 400 ssu 82 centistokes be fore use Damage to the hydraulic system or wrench can result from use with fluid that is too viscous or too thick
5. or remote operated vehicle ROV ROV s can reach lower depths and with an on board hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of Recommended Hose Diameters feet ROV operation is still limited to the tool for Depth ft example a percussive tool has the same depth limitation whether ROV or diver operated EarTurasa 1 18 07 User Manual STAN LEY STAN LEY DL07 User Manual 4 19 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
6. 0107 HYDRAULIC DRILL USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S S A 49234 2 2015 Ver 10 DECLARATION OF CONFORMITY STA N L EY UBEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA 1 the undersigned Weisbeck Andy 3 Ich der Unterzeichnende Je soussign EI abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Drill Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo 0755001 DL0765201 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards No Appro
7. 05206 15 05207 16 06635 17 07224 18 07626 19 07627 20 07724 21 07970 22 08130 2 25 26 08165 27 08166 28 08175 29 08440 30 31 62228 32 09623 33 09624 27628 34 09687 35 09778 36 09779 11207 48 DRILL CHUCK 5 8 INCH SEAL NUT CIRCUIT TYPE D STICKER MOTOR CAP ASSY INCLUDES 1 BUSHING ITEM 15 amp 2 DOWEL PINS ITEM 6 IDLER SHAFT 3 8 NPT FLUSHFACE COUPLER BODY PART OF SET 03971 PARKER OR 47436 AEROQUIP FOR 01075525 952508 5725 ITEM QTY DESCRIPTION 03973 1 3 8 NPT FLUSHFACE COUPLER NOSE PART OF SET 03971 PARKER OR 47437 24271 1 MAIN SHAFT AEROQUIP FOR 01075525 552SUP 5725 25610 1 RAILROAD HELP DESK STICKER 01075525 552SUP 5725 ONLY 28323 2 CE STICKER DL0755001 ONLY 60807 1 DLO7 MODEL NUMBER STICKER 28788 2 MANUAL STICKER 29148 RPM STICKER DL0755001 ONLY DL0755001 ONLY HOSE ASSY AEROQUIP SPRING CAP _ 88 Em pun Pam E E pam AIC oio 49 50 51 52 53 54 55 56 57 58 59 1 REVERSING SPOOL GEAR HOUSING MACHINING RELIEF CARTRIDGE PLUG ASSY INCL ITEMS 7 AND 13 SEAL GASKET 3 8 FLUSHFACE COUPLER BODY 1 2 INCH MALE SAE PART OF SET 58718 FOR 07550 55001 652 ONLY 3 8 FLUSHFACE COUPLER NOSE 1 2 INCH MALE SAE PART OF SET 58718 FOR DLO7550 5501 652 ONLY 1 PRESSURE WARNING STICKER DL07550 652 5528 552SUP 5728 ONLY ELECTRICAL WARNING STICKER DLO7550 652 552
8. 5 552SUP 5728 ONLY MAIN HOUSING ASSY INCL ITEMS 15 42 TRIGGER CASTING TRIGGER MOUNT CASTING SPRING TRIGGER GUARD HOLLOW HEX PLUG SEAL KIT 07 User Manual 4 17 UNDERWATER MODELS ONLY A CAUTION Operation Overview DO NOT USE HYDRAULIC TOOLS UNDER WATER THAT ARE NOT DESIGNATED AS AN UNDERWATER MODEL OR THIS WILL RESULT IN DAMAGE TO THE TOOL Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below T Fes accumulator PSI or underwater hydraulic tools the applications are max increase 40 broken down into four quadrants depending on PSI for every 100 type of tool and method of operation Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers The types of tools are percussive and rotational each with different characteristics allowing for dif ferent depth operation With percussive tools the nitrogen accumulator PSI must counter the in crease in ambient pressure found at lower depths Since there is a maximum PSI for percussive tools they are limited to certain depths Rotational tools do not have accumulators and thus capable of deeper depths Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below accumulator PSI max increase 40 PSI for every 100 The methods are broken into diver operated
9. AMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY 5 BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERAT
10. ANLEY If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the wrench always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the following table Use a flow meter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 27 PROBLEM CAUSE SOLUTION Tool will not start Power not being supplied Check to make certain that both hoses are connected Low driling torque Fluid restriction in hose or valve Excess flow and pressure loss Hoses too long for hose ID Use shorter hose Hose ID too small for hose length Use larger ID hose Low tool speed Fluid flow rate is too low Check circuit flow rate High tool speed Fluid flow rate is excessive Check circuit flow rate Add proper flow control valve or reduce the pump RPM Oil leaks around gear housing Hydraulic pressure and return Correct hose connections Pressure should hoses reversed be to the handle port away from the trigger return is near the trigger then replace the main shaft oil seal Oil gets hot power unit working Open center tool on a closed Use tools to match circuit hard center circuit or vice versa Circuit relief set too low Adjust relief valve to 2100 psi 145 bar Oil leaks at reversing spool Damaged O rings Replace as required Wrong hydraulic fluid C
11. ON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read IMPORTANT Stanley Hydraulic Tools 3810 SE Naef Road STANLEY Milwaukie Oregon USA Model No 4 12 GPM 15 45 LPM 07 2000 PSI 140 BAR 60807 DLO7 MODEL STICKER READ OWNERS MANUAL AND ENSURE THAT YOU HAVE BEEN PROPERLY TRAINED TO WORK ON OR AROUND ELECTRIC LINES FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE MAY RESULT IN DEATH OR SERIOUS PERSONAL INJURY 58864 ELECTRICAL WARNING STICKER RATED NO LOAD SPEED 1000 RPM AT 8 GPM 30 LPM 29148 RPM STICKER DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR D
12. OR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size 6 DL07 User Manual STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage repla
13. RLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECKENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC NEMO SEE OTHER SIDE FERE LLL i SEE OTHER SIDE WF SIDE 1 SIDE 2 Shown smaller than actual siz
14. at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TOOL TYPE TYPE Il TYPE RR 7 9 gpm 9 10 5 gpm 26 34 Ipm 34 40 Ipm 1500 psi 1500 psi 103 bar 103 bar 4 6 gpm 15 23 Ipm 1500 psi 103 bar TYPE Ill 11 13 gpm 42 49 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 2100 2250 psi 145 155 bar 2200 2300 psi 152 159 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 250 psi 17 bar 250 psi 17 bar 250 psi 17 bar 400 ssu 400 ssu 82 centistokes 82 centistokes 400 ssu 82 centistokes 400 ssu 82 centistokes 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C 3 hp 2 24 kW 40 F 22 C 5 hp 3 73 kW 40 F 22 C 6 hp 5 22 kW 40 F 22 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 micron
15. ce the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP E
16. e STAN LEY DL07 User Manual 4 7 SIHL LON OG lt 9 E u gt o z ul x 2 a suonoeuuo eso eoid 4 lt lt lt EN lt A TITI Nanay RETURN RETURN MO 1d gt gt gt O aHnssaud o x O Q Q gt TE PRESSURE PRESSURE GLL 0097 unay vec L 0 8 00 96 09 67 9L L GLL 0097 eunsseJg 6 vle SLL 0097 unay 6L vle gojdn 92 o dn 09 67 9L EL GLI 0092 eJnsseJd 91 8 9 LISP IVS Aq 195 se suoneoyroeds Sn 0052 vez Jo 5 oi neJp u 09 0 002 001 6v 9 EL OL SLL 0082 eJnssoJgd 6L Bunjas 1 5 5 oineJp u SLL 005 UMY 6L m mm mes y jenbe Buom 8 0062 asesi gi 8 8 pojel e Sea 18 jSNUI asoy oineJp u SLL oosz 9 8 9 GL o dn 090 dn ese ero suoneoijdde Jeyjo Aue 10 pesn eq jou pjnous SIL 0092 unes 6l
17. ected Accidental engagement STANLEY of the tool can cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good condi tion Do not operate the tool at oil temperatures above 140 60 Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled drill Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the rotating parts Long hair or loose clothing can become drawn into rotating components Always use accessories that conform to the speci fications given in the OPERATION section of this manual Do not reverse impact wrench rotation direction by changing fluid flow direction Release the trigger if the power supply has been in terrupted When working near electrical conductors always assume that all conductors are energized and that insulation clothing and hoses can conduct electric ity Use hose labeled and certified as non conduc tive To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not carry the tool by hoses Warning Use of this tool on certain materials during demoli
18. ide Tipped Auger Bit 12 inch OAL anen eter eee ee vene e mnn 27853 1 1 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAL 1 u u nsan 27854 9 16 inch dia x 12 inch Carbide Tipped Auger Bit 16 inch OAL nanen ev even enm 27855 11 16 inch dia x 12 inch Carbide Tipped Auger Bit 16 inch QA LD aaa aaa ee vene neve vrer 27856 13 16 inch dia x 12 inch Carbide Tipped Auger Bit 16 inch OAL nenen ee eee eve e 27857 15 16 inch dia x 12 inch Carbide Tipped Auger Bit 16 inch OAL neve eee eee vene 27858 1 1 16 inch dia x 12 inch Carbide Tipped Auger Bit 16 inch 27859 9 16 inch dia x 18 inch Carbide Tipped Auger Bit 22 inch OAL a u u 27860 11 16 inch dia x 18 inch Carbide Tipped Auger Bit 22 inch OAL u u uu 27861 13 16 inch dia x 18 inch Carbide Tipped Auger Bit 22 inch OAL sss 27862 15 16 inch dia x 18 inch Carbide Tipped Auger Bit 22 inch OAL a 27863 1 1 16 inch dia x 18 inch Carbide Tipped Auger Bit 22 inch OAL emen 27864 13 16 inch dia x 36 inch Carbide Tipped Auger Bit 48 inch OAL nenen even ee 27869 STAN LEY DL07 User Manual 4 15 A STANLEY 16 gt 07 User Manual 11 02324 12 03288 13 03364 14
19. ircuit too Refer to Operation section for correct fluid hot circuit specifications Oil leak at motor cap face Refer to Service Manual Too much oil going through tool Adjust flow for 12 gpm 45 lpm maximum or less Face O ring worn or missing Replace as required Motor cap main housing dam Replace as required aged STAN LEY DL07 User Manual 4 13 DINE SIZO EE 112 inch 11 3 cm 3 Javv Adjustable 5 8 16 THD Chuck BUILT 20 ft Ibs 27 Nm at 2000 psi 1 140 bar Drill SHEGA i pranga e Ah a 1000 rpm at 8 gpm 1 30 Ipm RPM RANGE wes sce ERU 350 1500 Weight AX 8 Ibs 13 6 kg Overall Length T M 9 inch 22 9 cm ALe LL EE 3 5 inch 9 cm MOtOr e Integral Pressure Range sorire arrie Re Pe res eb d Ra ER 1000 2000 psi 70 140 bar Flow Range areas bes dorasi 4 12 30 Ipm Optimum FIOW u un ah 8 gpm 15 34 Ipm System Ty PO E H Open and Closed Center HTMA Type I II and III meld ROS Aa a 8 SAE O ring Output Torque avanse erate 500 ft Ibs 675 Nm Co
20. nnect Size and Type 3 8 inch NPT Male Adapter TORQUE AND DRILL SPEEDS TORQUE HYDRAULIC FLOW 41105 500 psi 5 Nm 35 bar 9 fibs 1000 psi 1 2 Nm 70 bar 14 ft lbs 1500 psi 1 9 Nm 105 bar 8 gpm 30 Ipm 1000 rpm 19 ft lbs 2000 psi 2 6 Nm 140 bar 10 gpm 38 Ipm 1250 rpm SOUND AND VIBRATION DECLARATION Test conducted on DLO7S5001 operated at standard 5 gprm input Values determined according to noise test code given in ISO 15744 using the basic standard ISO 3744 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements Values determined according to 150 8682150534942 14 07 User Manual STAN LEY DESCRIPTION PART NUMBER WOOD AUGER BITS 5 8 INCH HEX 9 16 inch dia x 18 inch Carbide Tipped Auger Bit 22 inch OAL u u uu uu 27845 13 16 inch dia x 18 inch Carbide Tipped Auger Bit 22 inch OAL eneve eee eee eee eme 27847 WOOD AUGER BITS 7 16 INCH HEX 9 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAL eee ee vene emen 27850 11 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAL anen eneve eee vrer 27851 13 16 inch dia x 8 inch Carbide Tipped Auger Bit 12 inch OAL u emn 27852 15 16 inch dia x 8 inch Carb
21. rictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 07 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions gi
22. s 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 100 400 ssu 100 400 ssu 20 82 centistokes 100 400 ssu 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS A CLASSIFICATION AAA Flow Range 3 5 4 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar Nominal Operating Pressure at the power supply outlet System relief valve setting 2495 psi at the power supply outlet 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar 2000 psi 138 bar 2000 psi 138 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY 07 User Manual 4 9 PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge check that the hydraulic power source develops a flow of 4 12 gpm 15 45 Ipm at 1000 2000 psi 70 140 bar 2 Make cer
23. stance from the retaining ring Turn the se lector clockwise and then counter clockwise to be sure the selector is being stopped by the retaining ring Do not force the selector screw Open center operation is now selected 10 07 User Manual FOR CLOSED CENTER OPERATION Using a 3 16 in hex reach through the hole in the spring cap and turn the selector screw fully clockwise When the selector screw bottoms Closed center operation is now selected To prevent damage to the retaining ring do not attempt to force the selector screw counter clockwise beyond the point of initial resistance Reinstall the hex plug Failure to install the plug may in troduce contaminants to the spool bore resulting in re placement of the valve spool and main housing DRILL OPERATION 1 Observe all safety precautions 2 Place the selected drill bit fully into the chuck Cen ter the bit and tighten the chuck using the key pro vided Remove the key and store away from the drill 3 Momentarily press the trigger to ensure that the drill bit rotates clockwise and runs true 4 Select a work position that gives secure footing and balance while operating the drill 5 Pressthe drill against the work and squeeze the trig ger The drilling method used is determined by the material being drilled and the size and depth requirements of the hole Brittle material such as rock brick or concrete can be drilled efficiently when the bit
24. tain that the hydraulic power source is equipped with a relief valve set to open at 2100 psi 145 bar minimum CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect hoses from the hydraulic power supply to the tool quick disconnects It is good practice to con nect the return hose first and disconnect it last to minimize or avoid trapped pressure within the drill 3 Observe the arrow on hose couplers to ensure that the flow is in the proper direction The male coupler on the circuit hose end is the supply pressure cou pler 4 Make sure the circuit PRESSURE male quick dis connect hose is connected to the port at the back of the drill handle The circuit RETURN hose female quick disconnect is connected to the port closest to the trigger 5 Move the hydraulic circuit control valve to the ON position to direct hydraulic flow to the drill NOTE If uncoupled hoses are left in the sun pressure in crease inside the hose may result in making them difficult to connect Whenever possible connect the free ends of the hoses together OPEN CENTER OC OR CLOSED CENTER CC OPERATION The DLO7 can be configured to run on OC or CC circuits 1 Determine the system type 2 Remove the hex plug 81 from the spring cap FOR OPEN CENTER OPERATION Using a 3 16 in hex reach through the hole in the spring cap and turn the selector screw counter clockwise until meeting resi
25. tion could generate dust potentially contain ing a variety of hazardous substances such as as bestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person 07 User Manual 4 5 Please refer to the parts illustration for location of stickers C High Pressure To avoid serious injury or death 28322 CE STICKER 58862 PRESSURE WARNING STICKER 30 LPM Q 138 BAR EHTMACATEGORY 11207 CIRCUIT TYPE D STICKER CE OC CC FOR USE ON OPEN CENTER AND CLOSED CENTER HYDRAULIC SYSTEMS SET FOR PROPER SYSTEM 28788 BEFORE USE MANUAL STICKER CE 11354 OC CC STICKER NOTE THE INFORMATION LISTED ON DANGER THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS N
26. ved body Richtlinie Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato ISO 3744 2010 Self ISO 20643 2005 Self ISO 11148 3 2010 Self Machinery Directive 2006 42 EC 2006 Self 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 4 11 Signature Unterschrift Signature Firma Firma A M As nce Position Position Fonction Cargo Posizione Director of Product Development 2 07 User Manual STAN LEY DECLARATION OF CONFORMITY u u T uu estu 2 SAFETY SYMBOLS uuu e 4 SAFETY PRECAUTIONS p 5 TOOL STICKERS amp TAGS ater resedit e a a 6 HOSE TYPE uu ETE 7 HOSE RECOMMENDBATIGOBNS tient theo rtp iex na tha e haa dica berre 8 FIGURE 1 TYPICAL HOSE CONNECTIONS Sasa o Set te ete ehe te e 8 REQUIREMENTS cucina ett ennt cete ck neri tenen te sega e xad aig ERR xu 9 OPERATION EE 10
27. ven in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The model 07 Hydraulic Drill will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equipment damage The operator must start in a work area without by standers Flying debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e M Maintain proper footing and balance at all times Do not inspect or clean the tool while the hydraulic power source is conn
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