Homeowners Guide
Contents
1. 3cm 1019444 M 1 4 6mm Spacer 1018661 Neckjets 1018663 Neckjets amp Backjets Control 1019447 B 1 2 1 3cm amp 1019447 3 4 1 9 Isolation Mount Finish color code must be specified when ordering Kohler Co 13 1022422 5 A 60320 Screw 1018964 67065 4 60320 Bracket Ground Lug Screw 1001794 Locknut 67065 93892 Ground Electrical Box Lug 61845 K Copper Grounding Wire 60320 Screw i 1019433 Carriage Bolt 93003 Strain Relief 93893 90153 Cover Nut 1016953 1 5 HP Pump 1016954 1010673 Seal 1010548 1010676 Cover 1010677 1013755 Impeller 1019446 A 1 3 4 4 4cm 1910679 1019446 B 2 3 4 7cm O Ring 1019446 C 3 7 6cm 1019446 D 2 1 2 6 4cm 1019719 p 1019444 A 3 4 1 9cm ir po ih Connector O 1019444 B 1 3 4 4 4cm 1019446 G 3 1 4 8 3cm Es ee m 1019446 H 3 1 2 8 9cm 1019446 3 3 47 9 5 94821 ee 50 1019446 K 4 10 2cm D O Ring un 1019446 L 1 1 2 3 8cm 1019444 G 2 1 4 Tem Sg 1019446 M 1 1 4 3 2 1019444 H 2 1 2 6 4cm Sed 1005363 1019444 J 2 3 4 7cm Nut 1019444 K 3 7 6cm 1019444 L 1 2 1 3cm 1019444 1 4 6 Spacer 1018660 Control 4 1019447 A 1 4 J6mm 1019447 1 2 1 3cm 1019447 C 3 4 1 9cm amp Isolation Mount Finish color code must be specified when ordering 1022422 5 A 14 Kohler Co 1011679 Gasket 9 10122. Replace pump Refer to installer dealer Faulty control Pump is shimmed too high Replace control Refer to installer dealer Lower pump control to subfloor level Small air leak at pump inlet Securely tighten nut s on intake side of pump Faulty motor pump Replace motor pump Refer to installer dealer Faulty control Replace control Refer to installer dealer 1022422 5 A Troubleshooting continued 7 Pump stops before 18 minutes Pump does not automatically stop after 22 minutes Pump won t turn off when the power button on user keypad is pressed 10 Pump operates but variable speed feature does not work 11 Bath water cools while pump is operating 12 Noisy operation 13 Remote control if equipped does not work 1022422 5 A A GFCIor ELCB tripped Identify source of fault and correct Reset GFCI or ELCB B Suction is blocked Remove obstruction C Jets are blocked C Remove blockage D Motor overheated and protection device activated 20 minute timer inadvertently disabled Faulty user keypad Check for blockage at suction and or jets Remove blockage and allow motor to cool See service manual Replace user keypad Refer to installer dealer Faulty control Faulty motor pump Replace control Refer to installer dealer Replace mo
3. acts as a reservoir for water and provides a location for the hydro massage action User Keypad located within easy reach the keypad allows you to turn the whirlpool and heater on and off and regulate the water flow through the jets Pump Motor provides quiet variable speed power to circulate the water and create the soothing hydro massage action Adjustable Jets positioned to optimize their hydro massage effect the jets allow you to adjust the air and water flow and control the flow direction as you desire Heater designed to automatically help maintain the temperature of the water up to 104 F 40 C to enhance your hydro massage experience The heater turns on automatically when the whirlpool is operating and turns off when the pump motor is turned off The heater may be turned off through the keypad at any time while the pump is operating 1022422 5 A 4 Kohler Co Heater Indicator Heater Light Fill with water 2 5cm On Off Increases above the highest jet clockwise to nozzles to direct the water flow as Indicator Bar BEE NON I desired Shows water N flow volume Power Decreases On Off Flow Turn the jet trim counterclockwise to Lighted User Keypad increase the flow User Keypad and Whirlpool Modes Features Power Turns the whirlpool pump on and off Up Arrow Increases the water flow Down Arrow Decreases the water flow Heater The heater automatically engages when the whirlpool
4. 2 5 A USA 1 800 4 KOHLER Canada 1 800 964 5590 Mexico 001 877 680 1310 kohler com HEBOLD LOCK OF KOHLER 2003 Kohler Co 1022442 5 A
5. 916 Nut w Screws 94821 O Ring 1012653 1012977 Adapter 1018710 Ga Heater 1012916 id RN Nut w Screws Ring 94821 1012977 O Ring Adapter Vr b 1011679 Gasket d Finish color code must be specified when ordering Kohler Co 15 1022422 5 A 1020677 gt gt Gasket 1023381 Wrench 65157 1013453 N Nut Spring NN detail below for Housing proper service part identification 91639 1013452 E Carefully study Dial Trim BN decal and cover Sa 1013499 1020678 A 1020678 B Cover Circuit Board Cover C ircuit Board w Wrench w Wrench 1013497 A 1013497 B Decal Decal 1020678 C 1020678 D Cover Circuit Board Cover C ircuit Board w Wrench w Wrench 1013497 C 9 1013497 D Decal Decal 1020678 E Cover Circuit Board w Wrench 1013497 E Finish color code must be specified when ordering 1022422 5 A 16 Kohler Co 1020679 Cover Circuit Board 1013459 A Decal 1013469 Trim Ring Finish color code must be specified when ordering Kohler Co 17 1013460 Housing 59588 Screw 94110 O Ring 1022422 5 A 1013464 1013822 Decal Remote w Stand 1023091 Cap SA 1020679 A Remote 1013471 Stand SA 1013822 B Remote w Stand 1013464 B Decal 1020679 B Remote Finish color code must be specified when ordering 1022422 5 18 Kohler Co Kohler Co 19 102242
6. A Plate 1000054 Screw 63270 Je gt SR Washer Se TS ST gt NS N 93948 1 8 3 8 2 TN 93948 B 1 9 7 8 25 1cm Ar ies 93948 C1 6 7 8 17 5cm IY 93948 D1 6 15 2cm 93948 E 1 4 5 8 11 7cm 91819 Hose gt 21 Grommet 94318 A2 16 1 2 41 9 1016534 Ports Facing 94318 B2 15 1 27 39 4cm 1016536 Ports Facing Right 94318 C2 13 1 2 34 3cm 1016535 Waterscape amp Vigora 94318 2 x Neck Valve Assy 94318 E 2 5 1 2 14cm 94275 A 94318 F 2 18 1 4 46 4cm Butterfly Valve 94318 G 2 10 1 2 26 7cm we Hose A 96956 L Butterfly x SO a Acrylic Shell Neck Valve 63149 1016466 Screw I 1018965 Motor tS Adapter gt 1010029 Hardware 91819 95045 Grommet 0 SO N P di lt Ne 60980 Sleeve O Ring Finish color code must be specified when ordering Service Parts Kohler Co 11 1022422 5 1003065 Suction Flange 73518 Removal Tool E d 93685 2 Housing 96708 Quo Flange Ts 65886 Acrylic and FRP 60050 Cast Iron 65054 Gasket Screw 96895 Colored Finishes 65061 Metal Finishes 65226 Cover Suction Cover Plug 93836 GO 93838 93839 1 1 4 94853 1 1 2 Tube w Couplings 1 2 17 91967 Check Valve li 9 67665 Plug 94469 BA Flange Removal Tool 67429 Flange M 67889 J et Housing 2 65885 A
7. Do not wax areas where you walk or stand Cleaning Your User Keypad and Remote Control 1 Use a soft cloth to wipe the keypad and remote control after each use If the surface becomes dirty use non abrasive soap and warm water to clean Flushing Your Whirlpool System Flush your whirlpool system twice a month or more depending upon usage Use the following sequence Turn the jet trim rings fully clockwise to remove air induction Fill the whirlpool with warm water to a level at least 2 5cm above the highest jets or leave water in the whirlpool after using C Add 2 tablespoons 30 ml of a low foaming dishwasher detergent and 20 ounces 590 ml of household bleach 5 6 sodium hypochlorite to the water Run the whirlpool for 5 to 10 minutes Turn off the whirlpool and drain If desired rinse the bath surfaces with water Rinse the surfaces of the jets faucet handrails drain etc and wipe them dry with a soft cloth 1022422 5 A 6 Kohler Co Limited One Year Warranty For the U S A and Canada Only plumbing fixtures faucets and fittings are warranted to be free of defects in material and workmanship for one year from date of installation Kohler Co will at its election repair replace or make appropriate adjustment where Kohler Co inspection discloses any such defects occurring in normal usage within one year after installation Kohler Co is not responsible for remov
8. Homeowners Guide Bath Whirlpool K 1335 K 1336 THEBOLDLOOK OF KOHLER 1022422 5 A Operating Instructions INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS READ AND FOLLOW ALL INSTRUCTIONS A WARNING When using electrical products basic Use this whirlpool only for its intended purpose as precautions should always be followed including the described in this manual Do not use attachments not following recommended by the manufacturer A DANGER Risk of personal injury To reduce the risk Never drop or insert any object into any opening of injury do not permit children to use this unit unless they are closely supervised at all times Do not operate this unit without the guard cover over A WARNING Risk of personal injury To avoid injury the suction fitting exercise care when entering or exiting the whirlpool The whirlpool must be connected only to a supply circuit A WARNING Risk of electric shock Do not permit that is protected by a Ground Fault Circuit Interrupter electric appliances such as a hair dryer lamp GFCD or Earth Leakage Circuit Breaker ELCB Such a telephone radio or television within 5 1 5m of this GFCI or ELCB should be provided by the installer and whirlpool should be tested on a routine basis To test the GFCI or N WARNING Risk of hyperthermia People using ELCB press the test button The GFCI or ELCB should medications and or having an adverse medical hist
9. aged C Check wiring for proper connections Replace wiring harness if necessary Refer to installer dealer Faulty user keypad Replace user keypad Refer to installer dealer Faulty control Jet is closed Replace control Refer to installer dealer Rotate jet trim counterclockwise to open Jet not installed correctly Reinstall jet check for O ring damage Jets are blocked Control program is locked Remove blockage Reset GFCI or ELCB Wiring harness from user keypad to control is loose disconnected or damaged Check wiring for proper connections Replace wiring harness if necessary Refer to installer dealer Faulty user keypad Replace user keypad Refer to installer dealer Faulty control A Control program is locked Replace control Refer to installer dealer A Reset GFCI or ELCB Wiring harness from user keypad to control is loose disconnected or damaged Check wiring for proper connections Replace wiring harness if necessary Refer to installer dealer Faulty user keypad Replace user keypad Refer to installer dealer Faulty control A Power cord from pump to control is loose disconnected or damaged Replace control Refer to installer dealer A Check wiring for proper connections If problem persists refer to installer dealer Faulty pump
10. al or installation costs To obtain warranty service contact Kohler Co either through your Dealer Plumbing Contractor Home Center or E tailer by writing Kohler Co Attn Customer Service Department 444 Highland Drive Kohler WI 53044 USA or by calling 1 800 4 KOHLER from within the USA and 1 800 964 5590 from within Canada Implied warranties including that of merchantability and fitness for a particular purpose are expressly limited in duration to the duration of this warranty Kohler Co disclaims any liability for special incidental or consequential damages Some states provinces do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of special incidental or consequential damages so these limitations and exclusions may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state province to state province This is our exclusive written warranty Notes 1 There may be variation in color fidelity between catalog images and actual plumbing fixtures 2 Kohler Co reserves the right to make changes in product characteristics packaging or availability at any time without notice COPYRIGHT 1999 2000 2001 2002 BY KOHLER CO Kohler Co 7 1022422 5 A One Year Warranty For Mexico KOHLER CO It is recommended that at the time of purchase you verify that all accessories and components are complete in this package Thi
11. crylic FRP 67668 Cast Iron Gasket Single J et For Whirlpools With 5 or Less J ets 88532 Colored Finishes 88531 Metal Finishes 60394 P Jet Sili Single J et For Whirlpools With 6 or More J ets Pd p ros 88530 Colored Finishes 88529 Metal Finishes Jet Finish color code must be specified when ordering 1022422 5 A 12 Kohler Co 60320 229 9 1018964 Bracket 67065 en NE 90153 Ground Lug amp Locknut amp TA 93892 67065 Electrical Ground Lug 61845 Grounding Wire N i 1019432 5 Carriage Bolt p V 93003 Strain Relief 90154 Nut 93893 Cover 1016957 2 HP Pump 1016958 Motor 1010673 1010548 1010676 Cover 1010677 N gt 1016960 Screw 2 gt Impeller DR 1010675 J O Ring 2 1019445 1 3 4 J4 4cm 1019719 Be 1019445 B 2 3 4 7cm Connector gt 1019444 A 3 4 1 9 1019445 C 3 7 6cm 9 1019444 B 1 3 4 4 4cm 1019445 D 2 1 2 6 4cm EN 1019444 C 2 5 1cm 1019445 E 2 5 1cm 9 94821 1019444 D 1 1 2 3 8cm 1019445 F 2 1 4 5 7cm lt gt 1019444 E 1 2 5cm 1019445 G 3 1 4 8 3cm amp 9 1019444 F 1 1 4 3 2cm 1019445 3 1 2 8 9cm 4 1019444 G 2 1 4 5 7cm 8 1019445 3 3 4 9 5cm 1019444 H 2 1 2 6 4cm 1019445 K 4 10 2cm 1005363 1019444 2 3 4 7 1019445 L 1 1 2 3 8cm Nut 1019444 K 3 7 6cm 1019445 M 1 1 4 3 2cm 1019444 L 1 2 1
12. is turned on You may turn the heater off by pressing the heater button Press the button a second time to turn the heater back on Indicator Bar Shows the water flow volume Optional Remote Control If you purchased a remote control please refer to the Homeowners Guide packed with your remote control for detailed information Operating Your Whirlpool 1 Position the jet nozzles so they face down toward the basin Turn the jet trim fully counterclockwise NOTE The water temperature in the whirlpool should never exceed 104 F 40 C A built in heater automatically maintains the water temperature when the whirlpool is running as long as the water temperature does not exceed 104 F 40 C The heater will disengage at higher temperatures _ Close the drain and fill the whirlpool to a level at least 2 5cm above the top of the highest jet Use your hand to test the water temperature for comfort and safety then carefully enter the bath Press Power to turn on the whirlpool The whirlpool will start at medium volume The heater will turn on and the heater icon will illuminate Increase or decrease the water flow by pressing the up or down arrows on the keypad An indicator bar in the center of the keypad shows the water flow volume 1 Adjust the jets for optimum air water mixture Turn the jet trim clockwise to reduce the flow and counterclockwise to increase the flow Position the jet nozzles to direct the water fl
13. ory interrupt power Press the reset button Power should be should consult a physician before using a whirlpool restored If the GFCI or ELCB fails to operate in this equipped with a heater manner the GFCI or ELCB is defective If the GFCI or ELCB interrupts power to the bath without the test button being pressed a ground current is flowing indicating the possibility of an electric shock Do not use this whirlpool bath Disconnect the whirlpool and have the problem corrected by a qualified service representative before using An equipment grounding terminal is provided in the field wiring compartment To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electric supply panel with a conductor equivalent in size to the circuit conductors supplying this whirlpool A pressure wire connector is provided on the exterior of the pump or control within this unit to permit connection of a bonding conductor between this unit and all other exposed metal in the vicinity as needed to comply with local requirements SAVE THESE INSTRUCTIONS A WARNING The use of alcohol drugs or medication IMPORTANTI Flush your whirlpool system twice a can greatly increase the risk of fatal hyperthermia month or more depending upon usage as described Prolonged immersion in hot water may induce hyperthermia on Page 6 Hyperthermia occurs when the internal temperature of the body Do not allow the water tempe
14. ow as desired to maximize your hydro massage experience The heater automatically engages when the whirlpool is turned on You may turn the heater off by pressing the heater button when the heater mode is active Press the button a second time to turn the heater back on _ Press Power a second time to turn off the whirlpool NOTE Your whirlpool will automatically stop after approximately 20 minutes of continuous operation You can restart the whirlpool if you desire by pressing Power Carefully exit the bath and open the drain to empty the whirlpool NOTE If the whirlpool does not function properly please refer to Troubleshooting on Page 9 Kohler Co 5 1022422 5 Care and Cleaning Instructions Cleaning Your Acrylic Bath Whirlpool Do not use abrasive cleansers or solvents on acrylic surfaces Wipe your acrylic whirlpool with a soft cloth after each use Avoid detergents disinfectants or cleaning products in aerosol cans _ If the surface gets excessively dirty you can use a general purpose cleaner such as Formula 4099 Purpose Cleaner Gel Gloss Bath and Shower only Scrub Free Mildew Stain Remover Mr Clean Lemon Fresh Cinch Glass Plus or Fantastik Purpose NOTE To restore dull or scratched units Apply white automotive polishing compound with a clean rag Rub scratches and dull areas vigorously Wipe off residue Follow with a coat of white automotive paste wax
15. rature in the whirlpool to reaches a level several degrees above the normal body exceed 104 40 temperature of 98 6 37 The symptoms of hyperthermia Keep small objects such as bath toys and bathing include an increase in the internal temperature of the body accessories out of the whirlpool while the unit is running dizziness lethargy drowsiness and fainting The effects of Repeated use of personal care products containing oils can hyperthermia include a failure to perceive heat b failure to damage plastic whirlpool components Do not use heavy recognize the need to exit the bath c unawareness of impending vegetable based shampoos or bath oils hazard d fetal damage in pregnant women e physical inability to exit the bath and f unconsciousness resulting in the danger of drowning Whirlpool hydro massage action can cause even a small amount of bubble bath bath soap shampoo or bath oil to foam excessively For this reason please don t use these products during whirlpool operation 1022422 5 A 2 Kohler Co Table of Contents Thank You Your Kohler Whirlpool User Keypad amp Whirlpool Modes F eatures Optional Remote Control Operating Your Whirlpool Care and Cleaning One Year Warranty U S A and Canada One Year Warranty Mexico Troubleshooting Service P arts Kohler Co 3 1022422 5 A The bath provides a reservoir for the hydro massage action The
16. s Kohler product is warranted to be free of defects in material and workmanship for one 1 year from the date of purchase as shown on the invoice or receipt Kohler Co will only service its commercialized products through its authorized distributors To obtain warranty service please present the invoice and corresponding warranty Through its authorized distributors Kohler Co promises to repair the defective product or provide a new replacement or an equivalent model in those cases that the model has been discontinued when the product is beyond repair without any charge to the consumer The time of repair will not exceed six 6 weeks commencing on the date the product is received Itis recommended that the consumer save the invoice or receipt as additional protection as it may substitute the warranty in the case that there is a discrepancy in the validity of the warranty EXCEPTIONS AND RESTRICTIONS The Warranty will not be valid in the following cases When the product is not operated in accordance with the instructions concerning use and operation set forth in the owner s manual or installation instructions and when the recommendations and warnings included are not observed When the product has been modified or dismantled partially or totally or has been used in a negligent fashion and as a consequence has suffered damages attributable to the consumer individual or hardware not authorized by Kohler Co This
17. tor pump Refer to installer dealer Faulty control Water temperature above 104 F 40 Replace control Refer to installer dealer Allow bath water to cool Heater is turned off on user keypad Turn heater on C Wiring from heater to control is loose disconnected or damaged C Check wiring for proper connections Refer to installer dealer D Faulty heater Replace heater Refer to installer dealer Faulty control Pump banding straps have not been cut Replace control Refer to installer dealer Cut pump banding straps with tin snips Dry or dislodged jet O ring squeal Batteries improperly installed or dead Remove jet replace and lubricate O ring and reinstall jet Replace batteries Antenna on wiring harness is damaged Replace wiring harness Refer to installer dealer Remote control not programmed correctly See homeowners guide or service manual D Faulty remote control Replace remote control Faulty control 10 Replace control Refer to installer dealer Kohler Co 94496 Curved 94497 Flat Pillow Kit 94726 A White 94726 B Black ver D NS 1019439 D Sm ensor R Screw Sk T 93511 SQ Cover 94377 Curved 94495 Flat Pillow 93590 A Manifold Cast Iron Shell Neck Valve Hardware 94387
18. user keypad allows you to turn the whirlpool and heater on and off and regulate the water flow N Adjustable jets allow you Z to adjust the air and water flow and direction NOTE Bath shown for illustrative purposes Your bath model may vary The heater helps maintain the water temperature up to 104 F 40 BS The pump motor provides Ne quiet variable speed power to circulate the water Thank You For Choosing Kohler Thank you for choosing The Bold Look of Kohler Kohler craftsmanship offers you a rare combination of proven performance and graceful sophistication that will satisfy you for years to come The dependability and beauty of your new whirlpool will surpass your highest expectations We re proud of our whirlpools here at Kohler and we know you will be too Please take a few minutes to study this Homeowners Guide before you use your whirlpool Pay special attention to the Care and Cleaning instructions on Page 6 All information in this manual is based upon the latest product information available at the time of publication At Kohler we constantly strive to improve the quality of our products We reserve the right to make changes in product characteristics packaging or availability at any time without notice Your Kohler Whirlpool Your new whirlpool is designed to stimulate invigorate and energize your body with comforting hydro massage therapy The whirlpool consists of the following components Bath
19. warranty does not cover the damages as a result of disaster such as fire or acts of God including flooding earthquake or electric storms etc To obtain a list of distributors in your area where you can exercise your rights under this warranty please call 001 877 680 1310 KOHLER CO KOHLER WI 53044 U S A IMPORTER INTERNACIONAL DE CER MICA S A DE C V AV CARLOS PACHECO NO 7200 CHIHUAHUA CHIH MEXICO C P 31060 1022422 5 A 8 Kohler Co Troubleshooting Procedures This troubleshooting guide is for general aid only A Kohler Authorized Service Representative or qualified electrician should correct all electrical problems For warranty service contact your dealer or wholesale distributor Troubleshooting the Whirlpool System Symptoms User keypad does not illuminate when power button is pressed or outer ring is rotated Motor starts but all jets are not functioning User keypad is illuminated but does not respond to buttons or ring User keypad indicator bar keeps scanning at power up User keypad is illuminated but pump won t start Motor runs but pump won t prime cavitates Kohler Co Probable Causes A No power to control Recommended Action Check wiring and connect power If problem persists refer to installer dealer GECI or ELCB tripped Reset GFCI or ELCB C Wiring harness from user keypad to control is loose disconnected or dam
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