414 M2 Service Manual Manual
Contents
1. 22 71279 002 NLIS aaa ras coo f re f rre f rre f rre f rre f rre f rre fenes NH A22 59615 004 1 C Te sonis L L L f s esom L anasons ne assenso J emzsonisom L 1 C J je fann J from J je eno 77 jeje farsen fanen J fanen J je fann L fom HEEL 2 2 A22 59615 004 EED A22 59615 005 Te prison O fe 3 2 BIEEEEEN T S TT ease m MEK 614100006 61 4100 006 FLIP OUT THIRD ARM KIT MEK 614140006 61 4140 006 MARKER LIGHT KIT ef faresonen jen e 1 fasessersom TT iizzeseets ooe TT iAzzeseets oos TT F iizzeseets oos TT F fazzsos1s o07 Izlet r azzs9s15 025 Izle 1 azzsos15 o24 _ fieh 27 002 _ fe azz727001 _ fe 7 Iz Htet gt f e 22 7127 008 _ fe ef 77 je inn en ev 22 7127 005 TT inel TT inel Iz inn e ev 27127 009 ESO I Revised 07 2013 _ 22 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject2. sosser sosser a rsoesoms je crimson fars BOCA ED A22 59615 004 DTNA Part LMNA Part ier PI Number Number Glass Carrier Plate ET fs J 1 a s esom 7 amass e f r 1 1 f 1 1 fansen 1 1 fana 77 from seriem menzo Revised 07 2013 _ 21 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application9 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com DTNA Part LMNA Part Number Number MEK 084143012 08 4143 012 ACTUATOR LH MEK 084143112 08 4143 112 ACTUATOR RH DTNA Part LMNA Part Number Number HEATER CABLE HTD HTD DTNA Part LMNA Part K Number Number AUS Ue 2 aaa sess sene aaa sess oo aaa seen com smsns sene farse f rssmseo aaa sess oo i A22 59615 006
3. 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications 9 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com T 1 1 Bracket Does Not Fold Back 1 1 2 Bracket Folds Back Too Easily or Vibrates Brackets are equipped with a fold away feature sometimes If the upper fastener kit is too loose it will have to be tightened If the referred to as a break away system The mirrors will fold back upper fastener kit has been over torqued and flattened the Belleville either manually or spontaneously upon impact This feature washers the entire fastener kit must be replaced See G 2 to service the helps to minimize damage to the mirror system and the door upper fastener The brackets have rotating attachments that allow the fold away Make sure the attachments to the door are secure break away function The upper holder is designed to give the bracket stability However the upper fastener kit may sometimes Ensure the lower pivot is in the correct detent position require adjustment See G 2 to service the upper fastener Do not attempt to disassemble the lower holder break Lower Holder away assembly This assembly is spring loaded and Assembly serious injury could occur if improperly serviced Revi
4. 3 4 5 6 7 E mail quality Qlang mekra com www lang mekra com Follow the flowchart in T 2 1 to diagnose mirror movement problems Make sure all cables and connections are tight Remove the mirror glass according to G 5 1 Check to ensure the mirror is remote there are motors present Sometimes a customer may have a manual mirror with a remote control switch inside the truck If this is the case the entire assembly must be replaced if the customer wants a remote control mirror Are the motor arms and linking components in good visual condition and function If not replace the appropriate part as indicated in the flowchart Using a tester unit or supplying power to the control cable according to T 3 1 check the mirror function from the end of the control cable at the door under the lower cover If the mirror functions properly the fault is cab internal Using a tester unit or supplying power to the motor connector inside the mirror head check the function of the mirror head If the mirror functions at this point but not from the control cable under the lower cover the problem is in the control cable Check the connections and if necessary replace the control cable according to T 3 2 Always perform a continuity check see T 3 1 on the control cable and confirm the fault before attempting replacement If there 1s no continuity through the motor connector according to T 3 1 replace the motor or the mirr
5. 414 MAN HTD 415 MAN HTD 102 CHROME AATSENSOR 1 A22 71279 003 59 4146 015 MIR SYS LH 414 MAN UHT 415 MAN UHT 102 CHROME AATSENSOR 1 22 71279 009 59 4146 019 MIR SYS LH 414 MAN HTD 415 MAN HTD 102 BLACK CB AATSENSOR 1 A22 71279 010 59 4146 021 MIR SYS LH 414 MAN UHT 415 MAN UHT 102 BLACK CB AATSENSOR A2259615 003 A22 59615 000 22 5915 001 Az259615 016 22 5915 011 82259615014 Az259615 015 22 59615 012 22 59615 013 A2259615 010 A2259615 008 A2259615 009 GE EE A22 59615 006 A2259615 007 Az259615 o25 82259615024 22 71279 002 82271279001 22 72279 000 lt 22 71279 008 x 22 71279 007 22 71279 006 a2271279 005 gt 2272279 004 x az271279 003 22 72279 009 x _ _ _ _ _ _ 22 71279 010 st e m wn DTNA Part LMNA Part ed Number Number a N N lt A22 57002 012 58 4143 020 BRKT SYS LH 414 mE 1 A22 57002 011 58 4143 030 BRKT SYS RH 414 MAN BLACK IN A22 57002 000 58 4143 120 BRKT SYS LH 414 MAN UHT 415 MAN UHT BLACK 1 58 4143 121 BRKT SYS LH 414 MAN 415 MAN BLACK CB mM A22
6. 57002 001 58 4143 130 BRKT SYS RH 414 MAN UHT 415 MAN UHT BLACK Kall 1 A22 57002 002 58 4143 420 BRKT SYS LH 414 MAN HTD 415 MAN HTD BLACK 4 A22 57002 003 58 4143 430 BRKT SYS RH 414 MAN HTD 415 BLACK 1 3 A22 57002 008 58 4143 421 SYS LH 414 MAN HTD 415 MAN HTD BLACK 4 A22 57002 009 58 4143 431 SYS RH 414 MAN HTD 415 MAN HTD BLACK CB 3 A22 57002 004 58 4143 422 SYS LH 414 415 MAN HTD BLACK LTD 4 22 57002 005 58 4143 432 SYS RH 414 415 MAN HTD BLACK LID 3 A22 57002 006 58 4143 520 BRKT SYS LH 414 RMT HTD 415 MAN HTD BLACK 4 A22 57002 007 58 4143 530 BRKT SYS RH 414 RMT HTD 415 BLACK 3 A22 57002 010 58 4143 521 SYS LH 414 RMT HTD 415 MAN HTD BLACK CB 3 584146020 BRKT SYS LH 414 MAN AATSENOR 3 TBD 584146 120 BRKT SYS LH 414 MAN UHT 415 MAN UHT BLACK AATSENSOR BRKT SYS LH 414 MAN 415 MAN BLACK AAT SENSOR E 3 584146420 BRKT SYS LH 414 MAN HTD 415 MAN HTD BLACK AATSENSOR 3 584146 421 BRKT SYS LH 414 MAN HTD 415 MAN HTD BLACK AATSENSOR 3 TBD 584146422 BRKT SYS LH 414 MAN HTD 415 MAN HTD BLACK LTD AATSENSOR 3 TBD 584146520 BRKTSYS LH 414 RMT HTD 415 MAN HTD BLACK AATSENSOR TED 584146521 BRKT SVS
7. Control Cable OK See Manual T 3 See Manual T 4 2 Replace Control Cable See Manual T 3 Revised 07 2013 Lang Mekra strongly suggests the use of a test unit to simplify troubleshooting available through the Freightliner Alliance group See section W 2 for details Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com These Products May Be The Subject of Pending U S Patent Application 6 16 If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application 7 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com T 4 2 Mirror Heat Analysis 1 Follow the flowchart in T 4 1 to promptly diagnose mirror heat problems Heater Terminals 2 Remove the mirror glass according to G 5 1 Check to ensure the mirror is heated Heater spades are present 3 Make sure all cables and connections are tight YY ii mm TIT NG N 4 Check to see if the heater terminals are secure See Illustration If not replace the glass plate Hf ii Ge NN assembly 5 Using a tester unit or supplying power to bracket cable according to T 3 test the function of the heat from control cable at the door under the lower cover If the mirror functions properly the fault is cab internal 6 Using a test
8. HTD 102 CHROME ______ j li PP Tt 2 A22 59615 011 59 4143 008 MIR SYS RH 414 MAN HTD 415 MAN HTD 102 CHROME CB _ MIR SYS LH 414 RMT HTD 415 MAN HTD 102 CHROME LEE cd tT TT TT TT 2 A22 59615 015 59 4143 010 SYS RH 414 RMT HTD 415 MAN HTD 102 cHROME 1 A22 59615 012 59 4143 011 SYS LH 414 MAN HTD 415 MAN HTD 102 CHROME LID 2 A22 59615 013 59 4143 012 SYS RH 414 MAN HTD 415 MAN HTD 102 CHROME LTD 0 XL TN 1 A22 59615 010 59 4143 017 SYS LH 414 MAN HTD 415 MAN HTD 102 cHRoME cB_ Ex TT TT Yt 1 A22 59615 008 59 4143 013 MIR SYS LH 414 MAN HTD 415 MAN HTD 102 cHROME _______ p j 1 4l LI 2 A22 59615 009 59 4143 014 SYS RH 414 MAN HTD 415 MAN HTD 102 CHROME ________ Tx fT PT 1 A22 59615 006 59 4143 015 MIR SYS LH 414 MAN UHT 415 MAN UHT 102 cHROME j X MIR SYS RH 414 MAN UHT 415 MAN UHT 102 CHROME pt __ _ ____ 1 A22 59615 025 59 4143 019 MIR SVS LH 414 MAN HTD 415 MAN HTD 102 i Tx _ 114 1 A22 59615 02
9. LH 414 RMI HTD 415 MAN HTD BLACK CB AATSENSOR TITT EE IELLLLLL szsssisos TT 1 sizsssisos TT 1 azesesrso0s TT LI faesssrsom TT TT TETT TT pszsssiseis TT RETT TT fazesssson TT ELT TT S TT RETT TT IE ELLLLLLLL psesssiseis TETT LL szsssiseno TT LE e LLL sisssisoos TETT LL TT TY fe sisssiseos LL LL LLLLL LL LE CLLLILLLL sisssiseor TT TET 22259605 TT TT RT __________ senso TET TET L TT __________ 2 72275 00 _ __ ___ TT ssec LL IRL __ ___ __________ 227 0 LL LE CLLLLELLLL sizes ETT TT ____ 1 senos ___ TT senses azaro Revised 07 2013 2 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com DTNA Part LMNA Part d H Number Number Main Mirror Head A22 59615 004 Ea A22 59615 005 LLL EE LLL LL LL ey eezsssisocs LLL LL LL e sezsssisono LLL LL LL LL fey sezsssisont LLL LL LL EL LL EL LLL LLL LL LL LLL LL LIRE ___ LLL
10. could result in vibration or loss of mirror plate 3 Press mirror plate into housing firmly ensuring all clips lock into place Revised 07 2013 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com G 5 3 Glass Carrier Plate with AAT Instructions If you have any questions contact technical support at AAT SENSOR INSERTION 8 Z NN CARRIER PLATE ASSEMBLY These Products May Be The Subject of Pending U S Patent Applications 8 or May Be Covered By One or More U S Patents Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com CORRECT SENSOR FIT CLIP FULLY ENGAGED RT table for8536 202 CUMMINS RE SISTANCE C E MIN Ohms kOhms o s nar na 120 Using a multi meter troubleshoot the AAT wire harness first for continuity If the AAT wire harness has proper continuity then check the AAT sensor referencing the ambient chart above If the AAT sensor is not working correctly to the chart then replace it by using the following instructions To remove the AAT sensor depress the black locking tab and push the sensor in towards the center of the carrier plate assembly Replace the sensor by using the sensor to depress the black locking tab and push out ward until the black locking tab is fully engaged Revised 07 2013 Copyright 2001
11. most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application 9 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality Qlang mekra com www lang mekra com W 2 Available Service Parts All warranty replacements should utilize the appropriate service part or parts Unnecessary replacements cannot be covered by warranty The following list represents all parts currently available for service and after market use relating to the Lang Mekra M2 mirrors aeh alee hha aaee RRE rer Er DTNA Part LMNA Part EEE EE eaa e aeaaeae e elles ele ES ES E Number Number PE EEE EE EEE EEE EE s n n ee ee RSS EISE 1 A22 59615 004 59 4143 001 MIR SYS LH 414 MAN HTD 415 MAN HTD 102 BLACK xf i _ _ 2 A22 59615 005 59 4143 002 SYS RH 414 MAN HTD 415 MAN HTD 102 BLACK S S TT 1 A22 59615 002 59 4143 003 SYS LH 414 MAN UHT 415 MAN UHT 102 BLACK GIR P Tt Tt 2 A22 59615 003 59 4143 004 MIR SYS RH 414 MAN UHT 415 MAN UHT 102 BLACK MIR SYS LH 414 MAN UHT 102 BLACK pt LL p LI Lu LL E d EE EE ELE LL MIR SYS RH 414 MAN UHT 102 BLACK eee eee eee 1 22 59615 016 59 4143 007 MIR SYS LH 414 RMT HTD 415 MAN
12. of Pending U S Patent Application 3 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com Revised 07 2013 23 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application9 4 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com 12 Revised 07 2013 24 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com
13. remote remove the mirror plate see G 5 1 and disconnect the control cables before removing the head 2 Remove the two clamp bolts using a T 30 driver To prevent the mirror from sliding down hold it in place from the bottom 3 Gently remove the mirror head from the bracket making sure not to damage the wires or connectors To Attach Mirror Head 1 Place mirror head on bracket Make sure that the wires coming from the bracket go into the mirror head Tighten the two clamp bolts to 9 11 N m 5 8 Ft Ibs using a T 30 driver Ensure the proper position is set for the driver 2 Attach motor and heater cables if applicable and replace the glass according to G 5 2 Revised 07 2013 Clamp Screws 9 11 N m 5 8 ft lbs Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications 6 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com G 5 1 Removing Mirror Glass Carrier Plate Style To Remove the Mirror Plate 1 Use a small flat head screwdriver to push in the locking tabs through the access slits along the mirror housing DO NOT use the screwdriver to pry the mirror plate Your Lang Mekra mirror system is equipped with a durable mirror plate The mirror glass is rei
14. 4 59 4143 021 SYS LH 414 MAN UHT 415 MAN UHT 102 BLACK CB MIR SYS LH 414MAN HTD 415MAN HTD 102 LI MIR SYS LH 414 MAN UHT 415 MAN UHT 102 BLACK AATSENSOR Lll MIR SYS LH 414 MAN UHT Mee EA ARARAT e ee Revised 07 2013 19 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application9 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com DTNA Part LMNA Part Number Number Mirror System oo un 1A e vi in NJAN NN lt lt eN 2 1 w 3 1 22 71279 008 59 4146 007 MIR SYS LH 414 RMT HTD 415 MAN HTD 102 CHROME AATSENSOR E EN E EN a uM 1 22 71279 007 59 4146 009 MIR SYS LH 414 RMT HTD 415 MAN HTD 102 CHROME AATSENSOR 1 22 71279 006 59 4146 011 MIR SYS LH 414 MAN HTD 415 MAN HTD 102 CHROME LTD AAT SENSOR 1 A22 71279 005 59 4146 017 MIR SYS LH 414 MAN HTD 415 MAN HTD 102 CHROME AATSENSOR 1 22 71279 004 59 4146 013 MIR SYS LH
15. 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com ek 1 2 1 Mirror Movement Analysis Flowchart Lang Mekra strongly suggests the use of a test unit to simplify troubleshooting available through the Remote Mirror Will Not Move Are All Cables Connected Connect Cables Securely and Routed Properly and Rout Properly Mirror is Manual Replace Entire Mirror Assembly Replace Mirror Head Assembly Are Motors and Linking Without Glass Components OK See Manual T 3 1 Freightliner Alliance group See section W 2 for details Remove Mirror Plate __ Are Motors Present See Manual G 5 1 Cab Internal Problem Is Function Through the See Manual T 3 1 Control Cable OK See Manual T 2 2 Replace Control Cable Is Continuity of Bracket See Manual T 3 2 Control Cable OK See Manual T 3 1 Is Function from the Mirror Head OK Is Continuity Through Replace Failed Motor See Manual T 2 2 Motor Connectors OK See Manual T 2 3 See Manual T 3 1 See Manual T 2 2 T 2 2 Mirror Movement Analysis Revised 07 2013 11 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application 2 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 1 2
16. LL LL LLL LL LL 1 LLL LL LL f eazsssisono LLL LL LL f eazssssons LLL LL LL eezsssisons LLL LL LL f fazesesrsons LLL LL LL f eazsssisoor LLL LL LL LL gt szsssisons LLL LL LL LLL LLL EL LL pazzo LLL LRL EL LL pazzo LLL LRL EL LL pazzo __ LLL EL LL pazzo __ LLL EL LL pazzo LLL LL pazzo LLL IL LL EL pazos LLL IL LL EL LL pazzo Ai EL LL pazzo LLL LRL pazzo 22 72270 5 A22 58515 006 51 4144 131 MIRHD MAIN MAN CHROME LTD gt 5 a22 58515 000 51 4145 030 MIRHD MAIN MAN Black i i 5 A22 54986 001 51 4144 030 MIRHD MAIN MAN CHROME 5 A22 58515 004 51 4144 200 MIRHD MAIN RMT LH CHROME __ _ 6 A22 58515 005 51 4144 210 MIRHD MAIN RMT RH CHROME 5 TBD 514146 131 MIRHD MAIN MAN LH CHROME LTD AATSENSOR 5 TBD 514147 030 MIRHD MAIN MAN LH BLACK AATSENSOR 5 TBD 514146030 MIRHD MAIN MAN LH CHROME MTSENSOR 5 TBD 51 4146 220 MIRHD MAIN RMT LH CHROME AATSENSOR 5 TBD 514145200 MIRHD MAIN RMT LH BLACK __ _ 6 TBD 514145210 MIRHD MAIN RMT RH BLACK FP DTNA Part LMNA Part Number Number Convex Mirrror Head A22 58517 000 56 4155 030 MIRROR HD CONVEX MAN BLACK A22 58517 001 56 4154 030 MIRROR HD CONVEX MAN CHROME
17. atents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com G 2 Changing Upper Fastener Kit It is very important that you firmly hold the mirror and bracket system in place throughout this process The fasteners keep the mirror from falling off the vehicle Damage may occur to the door and mirror if the mirror 15 not supported Bolt 1 Remove entire fastener kit Hold mirror in place to prevent it from falling Ga Fiber Washer dashed arrow s shows location when assembled 2 Once upper holder is attached to truck put tube connector and fiber washer in place and insert bolt Once the bolt is in place the mirror should not fall away from the truck Upper Holder Tube Connector 3 Line the Belleville washers up as shown and slide them onto the bottom of the screw Attach the nut and tighten to 14 16 N m Belleville Washers lt oriented as shown o Wp ee NU Revised 07 2013 3 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications 4 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com G 3 Cleaning the Mirror Glass A standard glass cleaner and a soft clean cloth should be used to clean the mirr
18. crews to 0 7 1 2 N m using a 4mm torx driver 4 Reinstall the glass being sure to connect the heater wires if applicable G 5 2 Revised 07 2013 Actuator Installation 1 Plug the wires from the new actuator assembly into the motors connector on the Copyright 2001 2013 Control Cable from bracket Stabilizer piece E zx X For the most recent version of this manual visit www lang mekra com Retaining screw 6 per motor These Products Be The Subject of Pending U S Patent Application 3 13 If you have any questions contact technical support at LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com T 3 1 Wiring amp Connections HEA TED REMOTE LIGHT AAT WIRING green blue These Products May Be The Subject of Pending U S Patent Applicationg 4 or May Be Covered By One or More U S Patents 3 pin connector r 4 black jocos orange NENNEN i wnite brown black D B on 2PIN red 2PIN Pioneer STD Electronics 2 PIN Connector p n 15326678 8 PIN Connector p n 15326655 2 PIN Connector DELPHI p n 12162343 e LH RH 1 Orange 2 Brown 1 Red amp Black 1 amp white MOTOR CONNECTOR 2 White 2 Black C 3 Grav Connector Housing Male 3 Red 3 Yellow Revised 07 2013 F
19. er unit or supplying power to the heater terminals according to test the function of the heat from mirror head If the heat functions at this point but not from the control cable the When attaching or detaching the heater problem is in the control cable inside the bracket Check the connections and if necessary wires be sure to push or pull on the replace the control cable as indicated in the flowchart Always perform a continuity check see white terminal cover Do not pull on the T 3 on the control cable and confirm the fault before attempting to replace the control cable wires or pull up or down on the heater terminals 7 If the mirror fault is not with the control cable replace the mirror glass according to G 5 T 5 Surface Finishes The paint on the bracket and holders is a flexible weather resistant powder coating This coating requires no topcoat If the paint is chipped or otherwise damaged use Dupont paint number 373 P 23290 for repainting of silhouette grey systems For bright or chrome systems a matching wet paint may be used after the surface is sufficiently prepared Revised 07 2013 17 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application 8 or May Be Covered By One or More U S Patents Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail
20. fi f Freightliner Daimler Corporation M2 Mirror Systems Service If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications or May Be Covered By One or More U S Patents Freightliner M2 Mirror System Manual General Procedures E mail G 1 Removal of Entire Bracket and Mirror p 2 G 2 Changing Upper Fastener Kit p 3 G 3 Cleaning Mirror Glass p 4 G 4 Removing Attaching or Adjusting Mirror Head G 5 1 Mirror Plate Exchange Removing Mirror Plate G 5 2 Mirror Plate Exchange Installing Mirror Plate G 5 3 Glass Carrier Plate with AAT Instructions Troubleshooting amp Repair T 1 1 Bracket Does Not Fold Back T 1 2 Bracket Folds Back Too Easily T 1 3 Installing Flip out Arm T 2 1 Mirror Movement Analysis Flowchart T22 Mirror Movement Analysis T 2 3 Motor Actuator Replacement T 3 1 Wiring amp Connections 1 52 Control Cable Replacement T 3 3 CB Cable Replacement T 4 1 Mirror Heat Analysis Flowchart T 4 2 Mirror Heat Analysis T 5 Surface Finishes Warranty W 1 Warranty Coverage W 2 Available Service Parts W 3 Illustrations Revised 07 2013 Copyright O 2001 2013 p 9 p 9 p 10 p 11 p 12 p 13 p 14 p 15 p 15 p 16 p 17 p 17 p 18 p 19 p 21 Tel 1 888 MEKRA 4U Fax 803 337 5265 uality ang mekra com p 5 p 6 p 7 p 8 www lang mekra com Upper Holde
21. nforced with anti shattering adhesive to minimize splintering in the event of breakage We strongly recommend the prompt replacement of damaged mirror plates EN l 2 Start by pushing in the tab at the top of the mirror then continue around the mirror while pulling firmly on the mirror For a heated mirror be careful not to damage the wiring or the heater i plate connections when changing the mirror plate especially when detaching heater wires from the mirror plate l 3 Pull the mirror plate away from the housing If the mirror is heated detach the heater wires from the back of the plate Do not cut the wires Slits to access locking tabs Revised 07 2013 6 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications 7 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com G 5 2 Installing Mirror Glass Carrier Plate Style To Install Mirror Plate 1 If mirror is heated attach wire terminals to the back of the new mirror plate 2 Align locking clips on mirror plate with mirror housing Make sure all the clips are inside the housing before pushing on the mirror plate This will keep from damaging the locking clips Failure to install the mirror plate correctly
22. or head assembly To determine which must be replaced snip the wires for the appropriate motor about 2 1 2 from the motor connector Put the motor leads to power if the motor does not function it must be replaced See T 2 5 for details If the motor functions when the leads are directly connected to power but does not function when power is supplied to the connection the motor connector is faulty The mirror head assembly must be replaced See T 2 4 for details Revised 07 2013 12 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at or May Be Covered By One or More U S Patents Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com T 2 3 Motor Actuator Replacement Actuator Removal 1 Remove mirror plate G 5 1 2 After identifying the non functioning motor according to T 2 1 and T 2 2 remove the six retaining screws with a 4mm torx driver Slide the unattached motor away from center pivot and lift it out of the housing 3 Remove the white stabilizer piece from the old motor and save it It will be used when installing the new motor 4 Unplug the old actuator from the motors connector control cable Make sure the wires are not pinched or strained 2 Attach the white stabilizing piece to the new motor and slide the motor into the center pivot 3 Fasten motor with six s
23. or surface Avoid abrasive cleaners or brushes as they can scratch the glass and damage the mirror plate Newer trucks have 1 surface glass which has an exposed reflective 15 Surface Glass obice surface and is not subject to corrosion Reflective Surface Image To determine the kind of glass place an object such as a pen on the glass surface Angle the pen to one side so you can see the tip If there is a gap between the tip of the object and the tip of the image the glass nd 2714 Surface Glass Object Reflective NM d Surface Image Revised 07 2013 4 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications 5 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com G 4 Removing Attaching or Adjusting the Mirror Heads From the Bracket To Adjust Mirror Head 1 Slightly loosen the two clamp bolts using a T 30 driver To prevent the mirror from sliding down hold it in place from the bottom 2 Adjust mirror head to desired position Tighten clamp screws to 9 11 N m MAKE SURE THE OPTIMUM VIEWING ANGLE IS ASSURED FOR THE DRIVER OF THE VEHICLE AT ALL TIMES To Remove Mirror Head I If the mirror is heated and or
24. quality lang mekra com www lang mekra com W 1 Warranty Coverage Lang Mekra provides a warranty for production parts covering materials and workmanship Warranty reimbursement includes part replacement repair time at accepted labor rates and reasonable administrative costs The time period of the warranty coverage and specific terms of reimbursement are determined through the warranty agreement with the Freightliner Truck Corporation The warranty will cover Functional Quality of Components The warranty will not cover Lang Mekra Workmanship e Glass Breakage and Other Impact Abuse Mistreatment Confirmed Field Failures e Minor Re assembly Labor Costs for Replacement e Unnecessary and or Improper Service Reasonable Administrative Costs e Unauthorized Product Alterations and or Additions e Unreasonable Costs e Full Mirror System Replacement Please Do Not Submit Warranty Claims for Items That Have Suffered Impact Parts Returned Exhibiting Impact Damage Will Be Denied Coverage and May Be Returned Freight Collect Lang Mekra reserves the right to inspect submitted warranty claims Upon satisfactory performance and history dealers fleets and other end users may be granted coverage based on description alone Evaluation points will include Revised 07 2013 Complete and Accurate Claim Descriptions e Use of Appropriate Replacement Parts Absence of Rejected Claims e Constructive Feedback 18 Copyright 2001 2013 For the
25. r Main Flat Glass Assembly For Safety Wear protective Gloves Wear Safety Glasses Convex Glass Assembly Mirror Bracket C Loop For the most recent version of this manual visit www rang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications 2 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com G 1 Removal of Entire Bracket and Mirror 1 Remove antenna from top of mirror Upper Holder screws 2 Upper Holder 2 Ensure that the mirror has support and remove the four screws from the lower bracket holder DO NOT allow mirror system to fall away from truck 3 Remove two screws from upper bracket holder Entire bracket is now free from truck 4 Disconnect antenna and remote heating wire harness if installed from plugs in door Lower Bracket Screws 4 To re install bracket 1 Plug antenna and control cables back in to the door 2 Use the two screws to attach upper holder to truck 3 Reattach lower bracket with four screws Lower Bracket Holder Revised 07 2013 2 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Applications 3 or May Be Covered By One or More U S P
26. rom Control Cable Actuator Assembly 14 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application 5 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com 1 3 2 Control Cable Replacement CB Cable Replacement When replacing the existing cabling DO NOT remove the existing wiring Instead use the existing wiring to route the new cable through the bracket tube Call our toll free technical support hotline for assistance 1 888 MEKRA 4 U Revised 07 2013 15 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com T 4 1 Mirror Heat Analysis Flowchart Mirror Plate Will Not Heat Are All Cables Connected Securely amp Routed Properly Remove Mirror Plate See Manual G 5 1 Are Heater Wires Attached gt Attach Heater Wires Replace Glass Plate Assembly gt Connect Cables amp Route Properly Are Heater Spades Secure See Manual T 4 2 See Manual G 5 2 Is Function through Cab Internal Problem Bracket
27. sed 07 2013 9 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent 0 or May Be Covered By One or More U S Patents LANG Tel 1 888 MEKRA 4U Fax 803 337 5265 E mail quality lang mekra com www lang mekra com T 1 3 Installing a Flip out Arm If the mirror system continues to vibrate consider installing a third arm part number 614100006 Please note that the pivot point at the holder and the arm is at the top of the holder 1 First attach the third arm to the top of the bracket as shown in the picture Secure it in place using the M8 socket Head Bolt and M8 Nyloc nut provided with the kit 2 Put the other end of the arm against the door and locate the spots where you will need to drill holes NOTE For a look down mirror on the passenger side remove it and use those holes Drill two 17 32 holes where needed and insert two 5 16 18 Rivnuts 3 Secure the flat end of the arm to the door using the screws provided Q M2 Feb 10 2006 Revised 07 2013 10 Copyright 2001 2013 For the most recent version of this manual visit www lang mekra com If you have any questions contact technical support at These Products May Be The Subject of Pending U S Patent Application 1 or May Be Covered By One or More U S Patents G Tel 1
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