9120583 HIT6000 Ops
Contents
1. Make sure the short drop center side of the 1 Install Mount demount Tool Insert wheel is toward the operator Attempting to mount demount tool in square drive socket and posi demount tire from the long drop center side tion tool head on the rim flange Rotate the tool head may damage the tire bead to approximately a 12 o clock position by depressing either foot pedal 4 e COATS H I T 6000 Changer 2 Lift lop Bead insert bead lifter under top bead to left of mount demount tool and lift bead over lower A CAUTION blade of the tool head Note Make sure the top bead at the 6 o clock position is in drop center Always demount by rotating tool clockwise 5 Remove Tire The demounted tire can now be removed On heavier tires raising the working table will help lift the tire to a vertical position Mounting 1 Before Mounting tire on a used rim be sure flange area particularly the bead seat area is clean and smooth Remove any buildup of rust corrosion or old rubber with wire brush A CAUTION Never mount a tire on a rim where any parts show cracks damage or have been repaired by welding or brazing Thoroughly inspect inside of casing for damage or foreign mate rial Make sure that the tire is completely dry as moisture deteriorates the cord fabric of the tire and may result in eventual failure of the tire Lubricate both beads with an approved rubber lubricant Never use2. 6000 Changer 9 Truck Tire Changer Warranty Policy The COATS Company warrants the H l 1 6000 Truck Tire Changer to be free of defects in workmanship and material for a period of twelve 12 months from the date of installation Labor will be covered by the COATS Company for a period of 90 days from the date of installation Upon inspection by COATS Company or its authorized representative any defect in workmanship and or mate rial within the warranty period will be Replaced in the field by the user parts supplied free of charge by the COATS Company LaVergne Tennessee for the first 12 months of operation Labor is covered by the COATS Company for the first 90 days of operation This warranty is in lieu of all other warranties expressed or implied and of all other obligations and or liabilities and no person is authorized to make any other representation or assume any other obligation on behalf of the manufacturer This warranty shall not apply if damage is due to accident negligence alteration abuse or misuse worn parts installation by unlicensed electrician or has not been operated in accordance with the manufacturer s instructions for operation Parts replaced under warranty will assume the remainder of the unit s warranty period Only parts and accessories manufactured by the COATS Company will be warranted as stated above and this warranty shall not apply to the tire changer or any parts thereof if parts and acc
3. tool begins to mount the bottom bead Make sure the bead goes into drop center behind the tool head A CAUTION Keep hands away from the tire beads and tool head during operation 6 Mount lop Bead With tool head at approximately the 7 o clock position push top bead over tool head and hold bead into rim drop center with the bead lifter as shown Depress front of right foot pedal thus rotat 6 e COATS H I T 6000 Changer ing tool clockwise and mounting the top bead Make sure that the bead following the tool keeps sliding into drop center as the tool rotates A WARNING Never inflate tire on the H I T 6000 It is not intended as a safety device for inflation Always use an approved safety cage 7 Remove Wheel Remove mount demount tool from drive socket If tool appears jammed reverse the tool slightly by depressing the back of either foot pedal Raise working table and release clamps by twisting control handle counterclockwise Inflation These instructions are for tubless one piece rim wheels only Follow tire manufacturer s or RMA rec ommended procedures for multi piece rims A DANGER Do not attempt to inflate tire on the tire changer It is not intended as a restraining or safety device for inflation Always use approved safety cage and safety procedures Tire failure under pressure can be haz ardous place wheel completely inside an approved safety cage before inflating Use an a
4. unloosened bead Allowing both shoes or one shoe and the rim stop to contact the rim during bead loosening may cause rim damage Multiple Piece Rim Bead Loosening BEFORE ATTEMPTING TO LOOSEN BEADS REMOVE THE VALVE CORE AND BE SURE THE TIRE IS COMPLETELY DEFLATED DO NOT PLACE ANY PART OF THE BODY BETWEEN BEADLOOSENER SHOES 1 Place rim stop in tube type tire position see illus tration 2 Position tire between bead loosener shoes with the ring s toward the kicker shoe Position bead loosener shoe with 1 4 of lock ring DO NOT LET SHOES PUSH ON RIM OR LOCK RING S RIM OR RINGS MAY BECOME WARPED AND DAMAGED 3 Actuate bead loosener so that the bead loosener shoe pushes bead in As the kicker shoe passes the ring pull handle to bring the kicker shoe up to the bead Continue to full stroke of bead loosener 4 Disengage bead loosener shoes and turn tire 90 degrees and repeat steps 1 2 amp 3 until bead is loos ened 5 Use bead loosen shoes to hold tire and remove lock ring 6 lo loosen other bead remove wheel assembly from between the shoes and pivot tire 180 degrees to position the ring side of the wheel near rim stop Repeat steps 2 3 4 above ALWAYS INFLATE TIRES INSIDE A SAFETY INFLATION CAGE TIRE EXPLOSION DURING INFLATION CAN CAUSE SERIOUS INJURY OR DEATH Clamping 1 Raise working table Raise working table to almost vertical posi
5. All Rights Reserved Printed in USA
6. e dili ul ae d ea ae ae ara 4 5 MOUNINO dE AA Ss a 5 6 INFIALIO sori Lai ALI EL aes 6 Special Instructions for Duplex or Super Single TireS 7 8 NOUNUNO spalti ehe dei ei 3 VMAIMtenalnce ida N i 9 Truck Tire Changer Warranty Policy 0 0c eee eee eee eee Back SEVICE POI 2a as ua A Re iei e a data a e A iti o ee Back COATS H I T 6000 Changer iii Read entire manual before assembling installing operating or servicing this equipment Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to prop erty Do not operate this machine until you read and understand all the dangers warnings and cau tions in this manual For additional copies of either or further information contact Hennessy Industries Inc 1601 J P Hennessy Drive LaVergne IN 37086 3565 615 641 7533 or 800 688 6359 www ammcoats com Operator Protective Equipment Personal protective equipment helps make tire serv icing safer However equipment does not take the place of safe operating practices Always wear durable work clothing during tire service activity Loose fitting clothing should be avoided Tight fitting leather gloves are recommended to protect operators hands when handling worn tires and wheels Sturdy leather work shoes with steel toes and oil resistant soles should be used by tire service personnel to help pr
7. efore attempting any maintenance discon nect electrical power and air supply 1 CHECK RESERVO CUL USE GOATS HYDRAULIC DIL LUBAICATE PEDAL SHAFTS USE SPRAY LUMIAICANT PUT OW IN AIP LINES USE SPRAY LIUIARICANT PUT Ge OW BEAD LOREM TUBE USE HYDRA ALEC OIL LUBRICATE CLAMP CARRIERS UGE AGMA ri DA 7 GREASE LUBRICATE RING GEAR E ST ET TO SE CHAMGE CAL FILTER UBE Savile PART PMO 1270 Loss of power and or excessive pump noise indicates low oil Shut off machine immedi ately or damage to pump and motor will result Damage resulting from insufficient oil is not covered under warranty 4 ra E m T Oil Level Check Remove filler cap and check oil level on dip stick Fill to proper level as needed Use hydraulic oil only 3 Oil Air Lines Disconnect air supply at rear of machine Remove cover plate and disconnect quick coupler connection between air valve and cylinder Use fair amount of spray lubricant 6 Lubricate Ring Gear To gain access to the pinion and ring gear remove the COATS name plate located on the working table With a small brush or grease gun apply AGMA 1 or 2 grease liberally on the ring gear teeth 7 Oil Filter Change Disconnect electircal power Remove cover panel and place a shallow pan under oll filter Remove oil filter with standard auto oil filter grip or wrench Replace with service part 120222 COATS H I T
8. ent pins 4 B L Pedal Assy 7120396 1 Attach to pedal extention with 1 PN 7105390 1 4 x 1 1 2 cap screw and 1 PN 7000591 1 4 lock nut 5 Bead Lifter Holder 7120328 1 Can be installed in two positions see diagram Secure with 4 PN 7106300 3 8 x 3 4 self tapping bolts 6 Bead Lifter Tool 7120332 1 Insert in bead lifter holder 7 Handle 7120391 1 Fits over valve shaft Secure with 1 1 4 x 1 1 4 NC screw amp 1 4 lock nut 8 Lube Bottle 7120347 1 Place in bracket on top of B L cover 9 Hold Down Lube Bottle 7120346 1 Place over lube bottle v down Bottom of v must be located over holes in bracket 10 Spring 7101106 2 Hook to hold down and bracket on B L cover 11 Swab 7120366 1 Place in lube bottle Note Fill lube bottle with approved lubricant DUPLEX COMBO TOOL vi e COATS H I T 6000 Changer Electrical Installation The H T 6000 requires 220 volt 3 phase or optional single phase power source Caution Only a licensed electrician should install power source and hook up the H I T 6000 Important Installation of this unit in an area where gasoline gasoline fumes or other flammable vapors are present requires a motor switch riser kit PN 7120433 to meet national electrical codes including paragraphs 500 4 501 1 8 511 1 5 PP 70 377 Disconnect power source and check with volt ohm meter to assure power is off before connecting wires of machine 3 Prise Single Phase Green G
9. essories not manufactured by COATS Company are used as replacements for or in substitution of COATS Company manufactured parts and accessories To validate warranty 1 A licensed electrician must install all electrical requirements and sign the attached warranty registration card 2 The owner must fill out the post paid warranty registration card and return it to COAT S Company within thirty 30 days of installation Failure to perform 1 above will void warranty coverage on electrical and hydraulic components Failure to perform 2 may vold entire warranty Service Policy Upon recognition of a problem review the Maintenance Instructions and Service Manual If further assistance is required call 800 688 6359 or your nearest Hennessy Regional Office The COATS Company will supply a replacement part no charge when it is determined by the factory or an authorized representative that the part is defective in workmanship and or material and is covered by the warranty policy The owner has the option to send the defective part to the COATS Company for inspection repair or replacement All returns to the factory must be authorized by the COATS Company prior to return Freight to the factory will be paid by the owner If the machine is serviced by COATS authorized personnel labor charges will be covered for a period of 90 days after the date of installation 9120583 02 01 02 Copyright 1994 Hennessy Industries and COATS
10. event injury In typical shop activities Eye protection is essential dur ing tire service activity Safety glasses with side shields goggles or face shields are acceptable Back belts provide support during lifting activities and are also helpful in providing operator protection Consideration should also be given to the use of hear ing protection if tire service activity is performed in an enclosed area or If noise levels are high iv e COATS H I T 6000 Changer Definitions of Hazard Levels Identify the hazard levels used in this manual with the following definitions and signal words DANGER Watch for this symbol 44 DANGER It Means Immediate hazards which will result in severe personal injury or death WARNING Watch for this symbol It Means Hazards or unsafe practices which could result In severe personal injury or death CAUTION Watch for this symbol It Means Hazards or unsafe practices which may result in minor personal injury or product or property damage Watch for this symbol lt means BE ALERT Your safety or the safety of others is involved Safety Instructions Only properly trained personnel should service tires on the H I T 6000 Read all safety and operating instructions thor oughly before using the tire changer ALWAYS remove all wheel weights and the valve core to deflate the tire before servicing ALWAYS cover the electric motor and switch box before hosing down t
11. he tire changer Be sure water does not enter the motor or switch box ALWAYS disconnect the electric power and air sup ply before attempting any maintenance ALWAYS keep all working surfaces clean and free of tire lube buildup ALWAYS be aware of what each person is and will do before attempting any two person operation Bead Loosening NEVER place anything between the bead loosener disc and the tire wheel NEVER place any part of your body between the bead loosener disc and the tire wheel severe bodily injury may result NEVER allow the bead loosener to contact the wheel wheel damage may occur Demounting amp Mounting NEVER stand on the working table while demount ing or mounting a tire ALWAYS keep hands feet and other objects away from moving parts while the machine in turned on ALWAYS place the narrow bead seat to the outside when clamping Failure to demount the tire from the narrow bead seat side may cause damage to the tire beads ALWAYS apply an approved rubber lubricant to rim flanges and both tire beads before demounting or mounting and seating the beads NEVER use antifreeze silicone or petroleum base lubricants ALWAYS clean and inspect the wheel NEVER mount a tire on a damaged or rusty wheel Wheel damage or rust may cause tire or wheel failure during inflation Explosion from failure may result in severe injury or death of the operator and bystanders ALVVAYS be sure the bead opposite the to
12. ia US H I T 6000 TRUCK TIRE CHANGER Tom Ia k io dla Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators HENNESS Vinvusrries inc 1601 J P Hennessy Drive LaVergne TN USA 37086 3565 615 641 7533 800 688 6359 Manual Part No 9120583 02 HENNESSY INDUSTRIES INC Manufacturer of AMMCO COATS and BADA Automotive Service Equipment and Tools Revision 01 02 ii e COATS H I T 6000 Changer Table of Contents Operator Protective Equipment 0000 cee ee ees IV Definitions of Hazard Levels ra IV Safety Instructions Bead LOOSENING se cat in d gi et te hae de lo D ui A ai d el V Demounting amp Mounting LL V Halon amp ciao taste Wicd aid E AL V Installation Instructions a vi Electrical INStallgtioni separa cateo annoiare 1 AlrInstallation sara a AAA AA 1 General doco 25 9 rr sd a ad a e ed is eek de unt 1 Principal Operating Ras vs eri ii dia a ee atat dea 1 Operating Instructions 85 3605 bee oe wae aa e aa i na e ir 2 Tubless Tire Bead Loosening 2 00 cee es 2 3 Multiple Piece Rim Bead Loosening 0 000 eee eee ee eee eee ees 3 i e inalelila Le urraca dani ek ae ek em 3 4 DEMOUN INT aos Anca stp aot J
13. n for tube less tires See illustration Position tire between bead loosener shoes short drop center side toward shoe with rim stop Do not place any part of body between bead loosening shoes while machine is running 2 Adjust shoes and loosen beads using handle adjust bead loosener shoes on tire sidewalls 1 4 inch from rim contour Depress left side of foot pedal to loosen beads Depress right side to retract shoes Note for handling several wheels of the same size an adjustable stop is provided for convenience See arrow Never allow both bead loosening shoes to con tact rim since this could cause rim damage 3 For most tires one operation of the bead loosener shoes will loosen both beads However some difficult 2 e COATS H I T 6000 Changer tires on rusty rims may require an additional operation to loosen the second bead Here are three methods that can help loosen the second bead Spin Wheel Retract shoes completely Roll wheel back spin 180 degrees and loosen opposite side as in step 2 above Roll Wheel Retract shoes completely Roll wheel for ward firmly against the rollers and rotate it to a new position Reposition and loosen bead as in step 2 above Angle Tire not recommended for aluminum rims The shoe with the rim stop may itself be used as a rim stop Angle the wheel so that this shoe contacts the rim and the opposite shoe contacts the
14. nder pressure can be haz ardous Place the wheel inside an approved inflation chamber or cage before inflating Use an approved remote inflation valve hose and gauge ALWAYS wear safety gog gles for eye protection Do not stand beside the wheel or cage during inflation Keep hands and other parts of the body out of the cage during inflation Observe the tire pressure frequently Do not exceed the manufacturer s recommended maximum inflation pressure Failure to follow these Instructions may cause the tire and rim to separate with tremendous force resulting in serious personal injury or death COATS H I T 6000 Changer ev Installation Instructions Parts Box Check List Ref Name Part No Oty Assembly Instructions O Fastener Package 7120393 1 Contains the following nuts bolts pins and screws Detent Pins 7120326 5 B L shoes and stop connections 1 4 x 1 1 2 Cap Scew 7105390 1 B L pedal asembly 1 4 Locknut NC 7000591 2 B L pedal amp handle connection 3 8 x 3 4 Self Tap Bolt 7106300 4 Fastener bead lifter holder 1 4 x 1 1 4 Cap Screw 7120321 1 Secures PN 8120391 handle Breather Cap 7120291 1 Switch with solid cap in reservoir Quick CouplerFemale Fit 7120440 1 To be used on owners air supply connection to machine air inlet 1 BL Shoe W C 7120112 1 Install with 2 PN 7120326 detent pins 2 B L Rim Stop 7120513 1 Install with 1 PN 7120326 detent pins 3 Pivotal Shoe Assy 7120545 1 Install with 2 PN 7120326 det
15. o not allow the tire to touch floor Pull out on tire as shown until bottom bead moves into drop center Then raise working table until tire rests on floor to hold it in drop center go 6 Insert Bead Lifter With bottom bead in drop cen ter and tire resting on the floor rotate tool to 9 o clock position and insert bead lifter under bottom bead just below the tool head COATS H I T 6000 Changer e 7 bead over clockwise to 7 Demount Bottom Bead Lift mount demount head Rotate tool demount bottom bead 8 Remove Tire After demounting the bottom bead lower table to free rim from tire Mounting 1 Mount Bottom Bead With the table at a comfort able angle mount the bottom bead in the ususal man ner lt may be necessary to lift the bottom bead into drop center as the mount demount tool rotates 8 e COATS H I T 6000 Changer 2 Position lop Bead Manipulate and position the tire so that the bottom bead slips down toward its bead seat and the top bead rests evenly around the upper rim flange 3 Mount Top Bead Use bead lifter to hold top bead into drop center while tool rotates DUPLEX COMBO TOOL Part Ho 120564 A WARNING Never inflate tire or seat beads while on the tire changer It is not intended as a safety device for inflation Always use an approved safety cage for tire inflation Maintenance B
16. ol is in the drop center before rotating the tire when demounting or mounting to avoid damage to the tire beads Inflation ALWAYS follow all applicable Local State and Federal Codes Rules and Regulations such as the Federal OSHA Standard Number 1910 177 NEVER seat beads or inflate a tire on the tire changer The H l T 6000 is not designed as a safety device or stand for bead seating or inflation ALWAYS use an approved inflation chamber or infla tion cage The following safety instructions are for one piece wheels only Refer to the manufacturers or R M A procedures for multipiece wheels ALWAYS use an approved inflation chamber or infla tion cage eguipped with a grip chuck and a remote inflation gauge and valve DO NOT OVER INFLATE Tire or wheel failure during and after inflation may result in an explosion capable of causing severe injury or death ALWAYS inflate the tire to manufacturer s recom mended cold operating pressure NEVER reinflate a tire that has been run underin flated or flat without first demounting the tire and checking for wheel and tire damage ALWAYS inspect the tire interior for loose or broken cords cuts penetrating objects and other damage to the carcass Discard tires that cannot be properly repaired NEVER rework weld heat or braze wheels NEVER strike the tire or wheel with a hammer ALWAYS be sure the tire diameter exactly matches the wheel diameter A DANGER Tire failure u
17. pproved remote inflation valve hose and gauge Wear safety goggles for eye pro tection Do not stand beside wheel or cage during inflation Observe pressure fre quently and do not exceed the tire s recom mended maximum inflation pressure Failure to follow these instructions can cause tire or rim to separate with tremen dous force and can lead to serious personal injury or death Special Instructions for Duplex or Super Single Tires Wheel Preparation Remove valve core and allow tire to deflate completely Remove all wheel weights 1 Adjust Bead Loosener Shoes For tire width of 10 and over one or both bead looseing shoes should be adjusted 2 Position Tire and loosen beads as explained in the bead loosening section 3 Clamping Due to the stiff sidewall it may be nec essary to push down on the rim at the top as the clamps are being closed to engage the rim Lowering the table slightly will let the wheel s weight help in clamping 4 Lubricate tire beads and rim flange thoroughly It may be easier to lubricate the top bead by letting the mount demount tool push down on the bead and then rotating the tool with the lube swab following the tool Demount the top bead in the usual manner See sec tion one 5 Position Tire It will be necessary to get the bot tom bead into drop center by raising the working table to almost vertical d
18. round Hai wn Power Wires Black Gran Grissini Black Power dare White Motor rotation must be clockwise looking at top of motor If counterclockwise reverse any two of the power wires Principal Operating Parts Air Installation A quick coupler is provided for disconnecting the air Supply during maintenance procedures The male fit ting is on the inlet hose The female is in the parts bag for installation on the owner s air supply hose For lubrication of internal air system a lubricator should be installed in the air supply line General The H l T 6000 does not require bolting to the floor However if desired the two holes located at the back of the machine used for mounting on the pallet should be used DO NOT BOLT AT THE FRONT OF THE MACHINE A DUAL MOLINTDEMOUNT FOOT PEDALE CLAMPS CONTROL h ad KT E LE OPEN CLOSE e ms it Ea L ral a Ri BEAD LOOSENDA f apr pus 2 m 7 ii TABLE _ we rain i PA DOWN P BEAD LIFT i l L n le Toca f DOUBLE ACTING BEAD LOCSENERS A LA PIVOT FOR A A y GLOSE BEAD LOOSENERA MOT PEDAL i rd O I MOLT DERI INS TALC THEE TOOL COATS H I T 6000 Changer e 1 Operating Instructions Tubless Tire Bead Loosening Remove the valve core and allow tire to deflate com pletely Remove all weights from wheel 1 Install rim stop in the appropriate positio
19. silicones anti freeze or petroleum base solutions 3 Demount Top Bead Holding the bead lifter down as shown depress the front side of either foot pedal thus rotating the tool head clockwise and demounting the top bead Make sure mount demount tool does not rotate into bead lifter during the operation 4 Demount Bottom Bead Return mount demount tool to the 12 o clock position and insert bead lifter under bottom bead to the left of head Again make sure the opposite side of the bottom bead goes into drop center Lift bottom bead over tool blade Hold the MEA Bim rom isa asili bead lifter mount demount tool clockwise and p l i lubricate both bead seats with approved tire lubricant demounting bead Make sure tool does not rotate into A d m bead lifter during the operation Ery 1 E y r e ri i P i di ato 3 Lubricate Tire Beads After inspecting tire thor oughly lubricate both beads inside and out with an approved lubricant COATS H I T 6000 Changer 5 j L N z 5 E n A a A 5 a DL Ja Q x L at 4 Position Tire Lower table to a comfortable angle and rotate tool to approximately the 7 o clock position Lean tire over the rim and hook lower bead on mount demount tool handle pe 5 Mount Bottom Bead Depress front of either foot pedal thus rotating the tool clockwise Hold down on the tire until the
20. tion by pulling back on the contro handle Open clamps by twisting the control handle counter clockwise i 2 Clamp Adjustment Adjust all three clamps to the proper wheel diameter range The front hole position is for 19 5 to 24 5 The rear hole position is for 16 to 195 COATS H I T 6000 Changer 3 Aluminum Wheels Many aluminum wheels are designed for the tire to be mounted from either side For these wheels it is recommended to clamp with the disc side down However if the wheel does have a short drop center side it should always be clamped with this side up E 3 Position Wheel Roll wheel onto the safety skirt as close to the working top as possible Position rim flange into the lower clamp F 5 Lubricate both beads thoroughly Both beads and the rim flange should be thoroughly lubricated with an approved tire lubricant before attempting to demount NS ll Mo the tire lt may be easier to lubricate the bottom bead F gt cy while the tire is in the bead loosener Demounting r h k Ja 4 Clamp Rim With the left hand on the top front of the rim push the rim toward the upper two clamps Then close the clamping jaws by twisting the control handle clockwise Observe the clamping action to make sure all three clamps are properly engaged Lower working table to desired angle by pushing for ward on control handle A CAUTION
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