Caddy Classic
Contents
1. Caddy Classic Svetslikriktare Svejse ensretter Sveiselikeretter Hitsaustasasuuntaaja Welding rectifier SchweiBgleichrichter Redresseur de soudage Lasgelijkrichter Rectificador de soldeo Raddrizzatore per saldatura Rectificador de soldagem Avop8wtnc ouyKOAAnONG Bruksanvisning Manual d instructions Brugsanvisning Gebruiksaanwijzing Bruksanvisning Instrucciones de uso Kayttoohjeet Istruzioni per l uso Instruction manual Manual de instru es Betriebsanweisung Odnyiec xpnoewc 0455 996 001 020117 Valid for serial no 628 xxx xxxx DANS Kroc eal datos ole Gabi tes dec eo e ue da 6 Oli 9 e TEE 12 ENCUIS DEE 15 DEUTSCH aa E L C ENE 18 FRAN AIS 2044400 00 044444440 21 NEDERLANDS 24 ESPANOL EE 27 ITALIANO a de db des 30 PORTUGU S 2422244 33 ENANA vidente ted 36 Schema Skema Skjema Johdotuskaavio Diagram Schaltplan Sch ma Esquema Esquema AA TAESIO O V EONG id a 39 Reservdelsforteckning Reservedelsfortegnelse Reservedelsliste Varaosaluettelo Spare parts list Ersatzteilverzeichnis Liste de pi ces d tach es Reserveonderdelenlijst Lista de repuestos Elenco ricambi Lista de pecas sobresselentes M vaxac AvVTAAAGKTIKWV 41 Ratt till Andring av specifikationer utan avisering f rbeh lles Ret til ndring af specifikationer uden avisering forbeholdes Rett til endre spesifikasjoner uten varsel forbeholdes Oi2. Caddy Classic numero 628 t ytt standardin EN 60974 1 vaatimukset direktiivin 73 23 EEC ja sen lis yksen 93 68 EEC mukaisesti DECLARATION OF CONFORMITY ENGLISH Esab Welding Equipment AB 695 81 Lax Sweden gives its unreserved guarantee that welding power source Caddy Classic having number 628 complies with stan dard EN 60974 1 in accordance with the requirements of directive 73 23 EEA and addendum 93 68 EEA KONFORMITATSERKLARUNG DEUTSCH Esab Welding Equipment AB 695 81 Lax Schweden versichert hiermit auf eigene Verantwortung da die SchweiBstromquelle Caddy Classic mit n Nr 628 mit der norm EN 60974 1 gem den Bedingungen der Richtlinien 73 23 EWG mit der Er g nzung 93 68 EWG in Ubereinstimmung steht CERTIFICAT DE CONFORMITE FRANCAIS Esab Welding Equipment AB 695 81 Laxa Su de certifie sous sa propre responsa bilit que la source de courant de soudage Caddy Classic portant le num ro 628 r pond aux normes de qualit EN 60974 1 conform ment aux directives 73 23 EEC avec annexe 93 68 EEC OVEREENSKOMSTIGHEIDSVERKLARING NEDERLANDS Esab Welding Equipment AB 695 81 Laxa Sweden verklaart op eigen verantwoor delijkheid dat lasstroombron Caddy Classic met nummer 628 overeenkomt met norm EN 60974 1 volgens richtlijn 73 23 EEG van de Raad met toevoeging 93 68 EEG S DECLARACI N DE CONFORMIDAD ESPANOL Esab Welding Equipment AB 695 81 Lax Suecia declara asumiendo toda res ponsabilidad que la fuente
3. G welding characteristics The best method to use is the touch start where you gently stroke the tungsten elec trode against the workpiece to establish the arc Before using the Caddy for TIG welding it must be equipped with a TIG torch and gas valve a cylinder of argon an argon regulator tungsten electrodes and if necessary suitable filter metal MAINTENANCE Caddy requires a minimum of maintenance Normally it is sufficient to blow the unit clean with dry compressed air once a year Ordering spare parts A service manual and list of spare parts can be ordered through your nearest ESAB representative see the last page of this booklet When ordering spare parts please specify the machine model serial number and the designation and order numbers of parts as shown in the list of spare parts This sim plifies dispatch and ensures correct delivery bh12d12e 17
4. TIG welding touch start The advanced electronics provide rapid control response low power demand and excellent welding characteristics Inverter technology contributes to low weight and compact dimensions of the units The rounded slimline shape of the unit makes it comfortable to carry The strap can be folded to serve as a carrying handle or fully extended to serve as a shoulder strap WARNING This product is intended for industrial use In a domestic environment this product may cause radio interference It is the users responsibility to take adequate pre cautions A WARNING A ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS TAKE PRECAU TIONS WHEN WELDING ASK FOR YOUR EMPLOYER S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS HAZARD DATA ELECTRIC SHOCK Can kill e Install and earth the welding unit in accordance with applicable standards Do nat touch live electrical parts or electrodes with bare skin wet gloves or wet clothing Insulate yourself from earth and the workpiece e Ensure your working stance is safe FUMES AND GASES Can be dangerous to health e Keep your head out of the fumes Use ventilation extraction at the arc or both to keep fumes and gases from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin e Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing e Protect bystanders with suitab
5. de corriente para soldadura Caddy Classic con el n me ro de 628 est fabricada de conformidad con la normativa EN 60974 1 seg n los requisitos de la directiva 73 23 EEC con el suplemento 93 68 EEC DICHIARAZIONE DI CONFORMITA ITALIANO Esab Welding Equipment AB 695 81 Lax Swezia dichiara sotto la propria respon sabilita che il generatore per saldatura Caddy Classic numero di 628 e conforme alla norma EN 60974 1 ai sensi dei requisiti previsti dalla direttiva 73 23 CEE e suc cessive integrazioni nella direttiva 93 68 CEE DECLARAC O DE CONFORMIDADE PORTUGUES Esab Welding Equipment AB 695 81 Lax Su cia certifica sob a sua pr pria res ponsabilidade que a fonte de corrente para soldadura Caddy Classic n mero 628 est em conformidade com a norma EN 60974 1 segundo os requisitos constantes na directiva 73 23 EEC e com o suplemento 93 68 EEC BEBAIO2H 2WM ONIAD EMnvika H Esab Welding Equipment AB 695 81 Lax Sweden BeBalwvel e Ok A TNG euB vn OTL N TINY OUNKOAATTIKOU pe patoc Caddy Classic e api8i 628 Bpicketal oe OUUMwvia UE TO OTAavTapTt EN 60974 1 oUUMwva UE TOU ODOUC TNC odny ac 73 23 EEC kat mv rmpoc8 knn 93 68 EEC Lax 95 11 10 OE Paul Karlsson Managing Director Esab Welding Equipment AB 695 81 LAXA SWEDEN Tel 46 584 81176 Fax 46 584 12336 ENGLISH ENGLISH INTRODUCTION The Caddy Classic is a transistor controlled rectifier designed for welding with coated electrodes and for
6. keudet muutoksiin pid tet n Rights reserved to alter specifications without notice Anderungen vorbehalten Sous r serve de modifications sans avis pr alable Recht op wijzigingen zonder voorafgaande mededeling voorbehouden Reservado el derecho de cambiar las especificaciones sin previo aviso Specifiche senza preavviso Reservamo nos o direito de alterar as especifica es sem aviso pr vio Atatncsitat To dIKalwua tcortorto nons TGOdLAYGAaPwWv Xweic TGOELdONTOLNON FORSAKRAN OM OVERENSSTAMMELSE SVENSKA Esab Welding Equipment AB 695 81 Lax Sverige f rs krar under eget ansvar att svetsstr mk lla Caddy Classic med nummer 628 ar i verensst mmelse med stan dard EN 60974 1 enligt villkoren i direktiv 73 23 EEG med tillagg 93 68 EEG OVERENSSTEMMELSEERKLAERING DANSK Esab Welding Equipment AB 695 81 Laxa Sverige garanterer under eget ansvar at svejsestramkilde Caddy Classic med nummer 628 er i overensstemmelse med stan dard EN 60974 1 if lge betingelserne i direktiv 73 23 EEC med tilleegg 93 68 EEC FORSIKRING OM OVERENSSTEMMELSE NORSK Esab Welding Equipment AB 695 81 Laxa Sweden forsikrer pa eget ansvar at sveisestramkilde Caddy Classic med nummer 628 er i samsvar med standard EN 60974 1 i overensstemmelse med bestemmelsene i direktiv 73 23 EOF med tillegg 93 68 EQOF VAATIMUSTENMUKAISUUSVAKUUTUS SUOMI Esab Welding Equipment AB 695 81 Lax Sweden vakuuttaa omalla vastuullaan ett hitsausvirtalande
7. le screens or curtains FIRE HAZARD e Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing e Protect your ears Use ear defenders or other hearing protection e Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING PROTECT YOURSELF AND OTHERS bh12d12e 15 ENGLISH TECHNICAL DESCRIPTION Caddy is equipped with OKC cable couplings to allow simple and rapid connection of welding and return cables The inverter is supplied with a 3 meter long mains cable Caddy is delivered with 3 meter long welding and return cables These are attached to cable connectors allowing quick change of polarity The manufacturer s serial number is stamped on the rating plate TECHNICAL DATA Performance at 35 duty cycle 130A 25 V at 60 1004 24 V at 100 75A 23 V Setting range continuously variable 3 130A Open circuit voltage 64 80 V Mains supply voltage 230 V primary current 21A fuse 16A mains cable area 2x1 5 mm Enclosure class IP 23 Application class S Weight approx 11 kg When welding below 100A a 10A slow fuse is adequate Welding power source complies with IEC 974 1 Power cable rating complies with Swedish regulations The symbol S indicates that the power source is designed for use in areas whe
8. re there is an increased electrical hazard The IP code indicates the enclosure class i e the degree of protection against pen etration by solid objects or water Equipment marked IP 23 is designed for indoor and outdoor use INSTALLATION Caddy Classic is intended for 230 V single phase supplies The 230 V can be used with 230 240 V 50 60 Hz supplies To get maximum performance from the Caddy Classic it must be fitted with a 16A slow fuse A 10A slow fuse is adequate for welding at currents up to 100A bh12d12e 16 ENGLISH OPERATION The power switch is at the rear of the Caddy The white lamp on the front will glow when the power is on 1 Yellow lamp 2 Welding current control 3 130A 3 White lamp The current is adjusted using the knob on the front To save you worrying about overloading the Caddy it has a thermal cut out that will trip before the temperature becomes too high You can tell when the rectifier has been overloaded because the yellow light comes on and it will no longer be possible to weld bh12d001 Welding with coated electrodes The Caddy supplies DC current which allows you to weld most types of alloyed and unalloyed steels stainless steels and cast iron With the Caddy Classic you can use the majority of coated electrodes from 1 6 to 3 25 TIG welding TIG welding is particularly useful when high quality standards are required and when welding thin sheet Caddy also has very good TI
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