service manual - Amazon Web Services
Contents
1. SLLOXSN se SNOO 5 ES 9 50 o d yO A ddng samog 9Lvr MdO 104009 Joyoede 1030 SLLOYSN 0 1 193114 SION NE 99 99110 L NOO ZNOO NOO 9NOO LS d at Msw yur ON Jaddn eddiN WOO MSW a t Jamo Jaddin a A 9 2 m 0 1 Un S I i 8 NZ0 4WS NEC Ea og nzo ds 32 98 N 0 dWS D HQ Q H M 8 n 0 HINS uonisog Jedwe g dd 49 02 jejes 1eddiN 1010 JGCCIN WOO ON Josueg 1eeug 19409 98 Nv0 dWS E 10105 e ug a 9 81 017 1 ene amp nzo uws 4 1ejeoH P 3 99 N20 dWS um amp 6Le0Lv L TE NS EST a 5 JOSU8S 094 19409 Ajeyes uedwejg 400152. Jr 7 Remove DU bushes on the both sides of drum in melt tank Those DU bushes will be used when new melt tank 1s installed 6 Pull melt tank upward 8 Install new melt tank in the reverse procedure of removing 9 Adjust the upper surface of scrape roller as shown in the drawing below and then lock scrape roller If bolt length is not long enough replace the bolt with accessory bolt n 0 5 to 0 6 mm Scrape Roller Adjust Boli S Spring Lock Screw S 4 17 12 Melt Tank Replacement Serial Number from 03001 A CAUTION Melt tank and hot melt glue have been heated very high temperature so take utmost care when replacing 1 Remove melt tank cover and rear cover 2 Disconnect heater connector 3 Remove thermal adjuster EGO sensor Hold spring when adjust bolt is removed 4 Remove scrape roller adjust bolt 5 Remove screws which fix application drum bush Application Drum Bushes The Left Side of Melt Tank Right Side of Melt Tank 6 Pull both application drum bushes to the thrust direction while melt tank is held 7 Pull melt tank upward 8 Install melt tank in the reverse procedure of removing 9 Adjust the upper surface of scrape roller as shown in the drawing below and then lock scrape roller 0 5 to 0 6 mm Scrape Roller Adjust Bolt ST
3. Operation Side 0 7 0 8 mm Level 0 Scrape Roller Cam Adjust Bolt While stock is set Pivot Lock Screw YANI SA Bottom Plate Bearing Lock Bolt Yellow Lock Bolt Black Construction Each section is adjusted based on the upper surface of application drum as the pivot of appli cation drum is fized to the standard position 1 Nipper Base Adjustment during Nipping Stocks Adjust nipper base with adjust bolt Yellow on the bottom of melt tank NOTE The clearance between the upper surface of application drum and the upper surface of nipper must be 0 7 0 8 mm Be sure to loose lock bolt Black before adjustment and fasten lock bolt Black after adjustment 2 Scrape Roller Adjustment Adjust scrape roller with scrape roller adjust bolt on melt tank NOTE It is easier to adjust scrape roller based on the upper surface of nipper which is adjusted before The clearance between the upper surface of scrape roller and the upper surface of nipper must be 1 2 1 4 mm Be sure to loose lock screw before adjustment and fasten lock screw after adjustment Nipper base is lowered by cam while stock is nipped 4 Drive Section Descriptions A Clamper and Melt Tank Clamper Reverse Position Switch Clamper Chain Clamper Home Position Switch Application Roller Scrape Roller Clamper Drive Gear otor A I
4. S Spring Lock Screw
5. s Jadwejd Wool ON H AOOLOV Josues 19409 HOW E L 15 11 Check Mode Turn on power switch during pressing start button Padding or cover tape binding mode lamps illuminate and the following actions are repeated automatically clamper moves clamper reverse and nipper moves to nip stock Turn on power switch during pressing stop button Padding mode and cover tape mode lamps flash Press start button and clamper will move to far end position Press start button again and clamper will return to home position Press stop button and nipper base will be raised to the highest position and then stopped in the case that nipper base is at the lowest position or nipper base will be lowered to the lowest position and then stopped in the case that nipper base is at the highest position Press reset button and nipper will move up and nip for 5 seconds and then stop at the lowest position 16 12 Melt Tank Replacement Serial Number 029 039 049 059 010 and 020 CAUTION Melt tank and hot melt glue have been heated very high temperature so take utmost care when replacing 1 Remove melt tank cover and rear cover 2 Disconnect heater connector 3 Remove thermal adjuster EGO senor 4 Remove scrape roller adjust bolt 5 Remove application drum bush Scrape Roller Adjust ee d Cap Screw 3 mm 4 pcs NE
6. Operation Procedure Padding Mode Operation Action Operation Panel LED Sensor or Switch 1 Turn on power switch Heater begins to warm up Preparation lamp illumi nates Cover Tape Mode lamp illuminates Clamper home position switch ON Nipper upper limit microswitch OFF 2 About 13 minutes later Alarm sounds Preparation lamp goes out Insert stock Depress start button lamp illuminates 3 Select binding mode Lamp moves from Cover Tape Mode to Padding Mode 4 Set sheets into clamper Sheet presence microswitch ON 5 Press start button Nipper lowers and clamper moves to the rear side and stops above melt tank while Operation lamp is illuminat ing Alarm sounds Operation lamp goes out Take out stock Depress reset button lamp illuminates Nipper lower limit microswitch OFF Clamper switch temporarily ON Clamper home position switch ON 6 Take out book Stock presence microswitch OFF 7 Press reset button Operation lamp illuminates Nipper rises Operation lamp goes out Insert stock Depress start button lamp illuminates Nipper upper limit microswitch OFF 3 Leveling Adjustment for Glue Application Clamper Application Drum Scrape Roller Nippers
7. Plunger Torgue Clutch Drive Chain Motor View from the Left Side Cause 2 Remedy 2 Clamper home position switch or clamper reverse switch is Replace switch broken If clamper stops at the far side clamper reverse switch is broken If clalmper stops at the operation side clamper home position switch is broken Control P C B tells whether switch is activated or not Refer to page 15 E Cover sheet is not perfectly bound Cause 1 Remedy 1 Glue is not applied on spine Refer to Enough Glue is not applied on in page 8 enough Cause 2 Remedy 2 Glue is dried because of slow Set cover sheet guickly set up of cover sheet 6 Troubleshooting F One side of spine corner is not bent Cause Remedy Nipper center and clamper Adjust nipper center and clamper center by moving center are not aligned clamper home position switch Refer to page 12 Clamper Center Cause Remedy Nipper center and clamper Remove clamper cover loosen clamper fix bolts and center are not parallel adjust clamper so that nipper and clamper are parallel Clamper Fix Bolts G All lamps on operation panel flash and BQ P6 does not work Cause Remedy Nipper does not work properly Adjust the positions of nipper highest and lowest position microswitches Ref
8. the position of switch cam so that microswitch is off when the positions of nipper arms is either Fig A or B Refer to page 12 Nipper Arms Nipper Arms Fig A 13 15 mm Fig B Nipper lower limit microswitch Adjust the position of cam so that mcroswitch turns off when nipper base is at the lower limit and also nipper up cam is at the center of the lower limit B Stock Presence Switch Adjustment Adjust the position of stock presence switch so that stock presence switch is stick out of Clamper clamper by 0 5 to 0 7 mm while stock wai Stock Presence Swich presence switch is on ged S tessa bat 0 5 0 7 mm C Clamper Safety Cover Switch Adjustment Adjust clamper safety cover switch so that switch turns on when clamper safety cover Clamper Knob is raised by 5 to 8 mm 6 Clamper Safety Cover Switch 5 8 mm Clamper Safety Cover 13 9 Control P C B LED Descriptions cone CON2 CON3 L5 L6 L7 L8 a ME er L13 L14 L15 L16 L9 L10 L11 L12 ROM 5 LI Nipper Up Nipper rises from nipping position 12 Nipper Down Nipper lowers to nip stock L3 Clamper Home Position Switch 14 Clamper Reverse Switch 15 Nipper Home Position Switch Illuminates at home position 16 Nipper Lowee Limi
9. 6 Troubleshooting A Glue is not applied on spine partially Cause Nipper base is too high Remedy Lower nipper base Loosen two lock bolts Black on the operation side and turn adjust bolt Yellow clockwise and bearing will lower and nipper base lower NOTE If nipper level is plied enough lowered too much glue is not ap Do not adjust adjust bolt more than 1 4 turn at one time Nipper base lowers by 0 1 mm with 1 4 turn Turn both adjust bolts equally Nipper Cam Nipper Base Nipper Base Clamper ee A Operation Side Bearing E nm NN 7 Bottom Plate Adjust Bolt Yellow Lock Bolt Black View from the Left Side 6 Troubleshooting B Enough glue is not applied on spine Cause Nipper base is too low Remedy Rise nipper Loosen two lock bolts Black on the operation side and turn adjust bolt Yellow counterclockwise and bearing will lower and nipper base lower Refer to page 7 NOTE If nipper level is raised too much glue is not applied Do not adjust adjust bolt more than 1 4 turn at one time Nipper base lowers by 0 1 mm with 1 4 turn Turn both adjust bolts equally C BQ P6 stops suddenly during operation and not possible to start with any button Cause 1 Safety switch for melt ta
10. Standard BQ P6 Binder Padder and Spine Taper Service Manual Provided MyBinding When Image Matters SERVICE MANUAL BO P6 Perfect Binder HORIZON INTERNATIONAL INC HORIZON INTERNATIONAL INC 510 Kuze Ooyabu Kyoto Japan yabu cho Minami ku Kyoto 601 8206 Japan Phone 81 75 934 6700 Fax 81 75 934 6708 URL http www horizon co jp FOREWORD Perfect Binder Model 6 This manual is designed to help you to keep the machine in a good operating condition Read study and keep this manual in a safe and convenient place Do not perform any maintenance until you read and understand the instructions in this manual If you have questions regarding maintenance or this publication please contact our service division The machine design and specifications are subject to change without notice 060905 BQP6 04E DV US502007 04 E A Safety Instruction Read and understand all safety instructions with a signal 44 WARNING and A CAUTION If safety instructions are ignored personal injury will result HORIZON INTERNATIONAL INC cannot anticipate every possible situa tion that might involve a potential hazard The instruction in this manual are therefore not all inclusive Be sure to unplug the power cord when replacing the parts or repairing the machine Take care with the rotating parts when the machine is operated with t
11. dler Pulley View from the Right Side 1 While motor is rotating clockwise drive chain and drive gear are activated and application roller rotates counterclockwise and scrape roller rotates clockwise in melt tank Torque Clutch M Drive Chain 2 Motor rotation transmitts to torque clutch and then rotates clamper chain and finally clamper moves to the left B Nipper Ni Nippers ipper Arm di Pd MAS Nipper Base Shaft Nipper Arm Shaft R Nipper Chain Nipper Arm Shaft L View from the Left Side 1 While motor is rotating clockwise nipper chain is activated and nipper arm shaft L rotates counterclockwise and nipper arm shaft R rotates clockwise to rotate nipper arm Nipper arms move nippers to nipping direction 2 Cam fixed in nipper arm shaft L pivots nipper base on nipper base shaft 5 How to Remove Cover CAUTION Be sure to turn power off before any cover is removed Melt tank is heated up to 180 C Wait until melt tank is cooled down before covers are removed ee pe Front Cover D A Right Cover MA x 12 8 Nail B Left Cover MA x 14 M4 x 8 C Clamper M3x8 D Front Cover M4 x8 8 Clamp Cover Tapping Black Bind Tapping Black Bind Bind Screw Screw Loosen 6 A Black Go Melt Tank Cover Right Cover A Tool Phillips Screwdriver 2 pcs 2 pcs 1 pes 2 pcs 2 pcs 4 pcs 2 pcs 2 pes
12. er to page 12 10 6 Troubleshooting BQ P6 does not work with Preparation LED illuminating Cause 1 Thermal fuse is blown Remedy 1 Replace thermal fuse 167 C NOTE Do not put excessive strength on terminal of thermal fuse when replacing thermal fuse Cause 2 Heater is blown Remedy 2 Replace heater I Glue is not appeared on application drum because glue becomes gel Cause Hot melt glue is not good to use Remedy Replace glue J The circuit protector trips when the power is turned on Cause Internal circuit has a problem Remedy Check the power circuit Refer to the figure on page 15 11 7 Sensor and Electronic Parts Locations Drive Motor Heater 1100W Thermo Fuse 167 C Clamper Switch Melt Tank Cover Safety Switch 7 a a Clamper Home Position Switch Stock Presence Microswitch Ss Nipper Upper Limit Microswitch Nipper Lower Limit Microswitch Power Supply Nose Filter Operation Panel P C B QPW 417 EGO Sensor Circuit Protector 8A 15A 4 Safety Switch Nipper Motor Power Switch Clamper Safety Cover Switch Control P C B QPW 416 Cover Sensor Clamper Safety Cover 12 8 Switch Position Adjustment A Nipper Upper Lower Limit Microswitch Adjustment Nipper upper limit microswitch Adjust
13. he covers being opened Use the original HORIZON spare parts when replacing the parts II I Necessary Tool for Maintenance and Repair Use the following tools for maintenance and repair 1 Screw Driver No 2 2 Screw Driver 6 to 7 mm 3 Allen Wrenches 1 5 2 2 5 3 4 5 and 6 mm 4 Open ended Wrench 5 5 x 7 mm 8x 10 13x 17 5 Box Wrench 5 5 mm 6 Snap ring Expander II Signs and Abbreviations in This Manual 1 The following signs in this manual 2 The following abbreviations in this manual represent wire color represent electronic and electrical parts Sign Color Abbreviation Meaning C Brown CL Clutch R Red BK Brake O Orange SW Switch Y Yellow mSW Microswitch G Green M Motor B Blue LED Light Emitted Diode V Violet VR Potentiometer H Gray RY Relay W White D Black 5 Transparent DH Dark Gray Contents FOREWORD H ii I Safety Instruction sssissscicsissccesssoscsssssascscessscesessesssssosssscdsonsestsoessosssescd sess ascseadsccesbesssesscescd csosssoss I Necessary Tool for Maintenance and Repair essent III II Signs and Abbreviations in this manual nennen enne III 1 5 RSS 1 2 Operation Procedure T 2 3 Leveling Adjustment for Glue Application ccscssscsssssssesscsssssesssssscsssesssesseeses 4 4 Drive Section Descriptions 1 esee eoe ee eerta o reta no
14. nk is activated Remedy 1 When melt tank switch is activated check that the clearance between magnet and switch is 0 5 1 0 mm Check that magnet is set as shown in the drawing below Control P C B tells whether switch is activated or not Refer to page 14 Serial Number 039 049 059 010 020 022001 Melt Tank cover Magnet Switch Cause 2 Clamper safety cover switch is activated unnecessarily Remedy 2 Adjust switch so that switch will be activated when safety cover for the front of clamper rises 5 10 mm upward Refer to Clamper Safety Cover Switch Ad justment in page 13 Serial Number from 03915 to 039 049 058 059 010 020 6 Troubleshooting D Clamper stops during operation Motor is making noise and application drum is rotating Cause 1 Remedy 1 Torgue clutch is adjusted Adjust torgue again improperly and drive power is not transmitted Serial Number from 03915 to 03999 049 058 059 from 01001 Move clamper to the far side by hand Turn torque clutch until click sound is heard from torque clutch Then turn further 60 and fasten plunger lightly Turn back turque clutch by 20 to 30 and then lock plunger with lock nut 217 SES 2 B e E oy E ri i 1 1 E gt ya t oz Ld 1 M 4 YA i A Idler Pulley Lock Nut
15. on toe P ea to ea Keke senene eua n 5 5 to REMOVE COVER T 6 di ieri 7 7 Sensor and Electronic Parts Locations 12 8 Switch Position Adjustment 13 9 Control P C B LED Descriptions eere eee eere eene eene enne tn nente eee tasto aee 14 10 Electronic Circuit Diagram s ss s sseeseseeeseeeeeseneesenns 15 11 MD e 16 12 Melt Tank Replacement ne een aieo e ener ehe ern eo ES EE ae 17 IV 1 Specifications Maximum Book Size Up to A4 Size Maximum Book Thickness 25 mm 1 Binding Type Cover Binding Tape Binding and Padding Production Spead Cover Tape Binding Mode 30 seconds book 50 Hz 27 seconds book 60 Hz Pad Binding Mode 36 seconds book 50 Hz 33 seconds book 60 Hz Warning Up Time 13 minutes Power Consumption 100 V 50 60 Hz 1050 WO 115 V 60 1050 W 230 V 50 1050 WO eo Machine Dimentions 560 x 460 280 mme WxDxH 9 22 x 18 x 119 Machine Weight 32 kg 64 81b M dt Tank Capacity 3509 2 Operation Procedure Cover Tape Binding Mode Operation Action Operation Panel LED Sensor or S
16. t Switch Illuminates at lowest position L7 Stock Presence switch Illuminates when stock is not in clamper L8 Cover Sheet Sensor Illuminates when cover is used L9 Start Switch Illuminates by being pressed L10 Stop Switch Illuminates by being pressed L11 Reset Switch Illuminates by being pressed L12 Padding or Cover Tape Binding Switch Illuminates by being pressed L13 Clamper at Home Position Illuminates at home position 114 Melt Tank Cover Illuminates when cover is closed S N from 03915 to 03999 049 058 059 010 from 02001 to 02047 115 Clamper Illuminates at reverse position 116 Clamper Safety Cover Switch Illuminates when cover is closed 14 S N from 03915 to 03999 049 058 059 from 01001 ircuit Diagram 10 Electronic C 1 MOd 49 09 Ajojes Jaddiu pue yms yug seu 9d Og 10 100ZZO ON 19409 Ajajes Jadwejo seu 94 09 e oqe JO SLEGEO ON Z UO suid pue Bunoeuuoo Aq pesn s q 2rd y 1nq YUPI seu JOU seop 9d Og JO L00 0 ON JOSU8S YUE SEY p0Z0 ON 01 SL6E0 ON 9 L
17. witch 1 Turn on power switch Heater begins to warm up Preparation lamp illumi nates Cover Tape Mode lamp illuminates Clamper home position switch ON Nipper upper limit microswitch OFF 2 About 13 minutes later Alarm sounds Preparation lamp goes out Insert stock Depress start button lamp illuminates 3 Set sheets into clamper Sheet presence microswitch ON Press start button Nipper lowers and clamper moves to the rear side and stops above melt tank while Operation lamp is illuminat ing Operation lamp goes out Place cover sheet Depress start button lamp illuminates Nipper lower limit microswitch OFF Clamper reverse switch ON Set cover sheet or tape 5 and press start button again Operation lamp illuminates Clamper goes back to home position and stops on nipper Nipper rises to nip cover sheet and stock Alarm sounds and nipper lowers Operation lamp goes out Take out stock Depress reset button lamp illuminates Cover sheet sensor ON Clamper home position switch ON Nipper lower limit microswitch OFF 6 Take out book Stock presence microswitch OFF 7 Press reset button Operation lamp illuminates Nipper rises Operation lamp goes out Insert stock Depress start button lamp illuminates Nipper upper limit microswitch OFF 2
Download Pdf Manuals
Related Search