Parts List - Blodgett Oven
Contents
1. BLODGETT KLS G SERIES GAS STATIONARY STEAM JACKETED KETTLE PARTS AND SERVICE MANUAL EFFECTIVE NOVEMBER 3 2015 Superseding All Previous Parts Lists The Company reserves the right to make substitution in the event that items specified are not available ERRORS Descriptive and or typographic errors are subject to correction BLODGETT OVEN COMPANY 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 802 658 6600 Fax 802 860 3732 www blodgett com P N S00161 RevA TABLE OF CONTENTS GAS SYSTEM ADJUSTMENTS isca a ERRAR BERGER ERROR EE EE EE 3 KETTLE WATER VACUUM 8 CONTROL CIRCUIT FUSES e 5 CONVERTING BETWEEN NATURAL AND PROPANE GAS 6 TROUBLESHOOTING EE 7 ILLUSTRATED PARTS LIST RETIRE EE 8 BURNER ASSEMBLY E AAA ATARI AS 14 DRAW OFF VALVES sae DOS DA UR Si ee A an 16 HINGED COVER ASSEMBLY EE 18 COVER ASSENIDIY EE 19 COVER ASSEMBLY itio a EE adia 20 MATERIAL SAFETY DATA SHEET 21 DECEMBER 18 2014 2 KLS G SERIES STATIONARY GAS KETTLES GAS SYSTEM ADJUSTMENTS SAFETY VALVE MAINTENANCE AND TESTING A CAUTION Under normal operating conditions a try lever test should be performed every two months Under severe service conditions or if corro sion and or deposits are noticed within the valve body testing must be performed more often A try lever test should also be per formed at the end of any non service period A CAUTION Hot high pressure fluid may be dis2. Standard or slow opening gas controls may be convert ed from one gas to another To convert from natural gas to LP use the 393691 LP Conversion Kit that is included with the VR8304M Gas Control To convert from LP to natural gas use the 394588 Natural Gas Conversion Kit order separately Step opening gas controls cannot be converted To convert control from one gas to another 1 Turn off main gas supply to the appliance 2 Remove the regulator cap screw and pressure regu lator adjusting screw 3 Remove the existing spring 4 Insert the replacement spring with tapered end down o Install the new plastic pressure regulator adjustment screw so that the top of the screw is flush level with the top of the regulator Turn the pressure regulator adjustment screw clockwise six complete turns This provides a preliminary pressure setting of about 10 inch 254 mm W C for LP regulator and 4 inch 102 mm W C for natural gas regulator 6 Check the regulator setting either with a manometer or by clocking the gas meter 7 Install the new cap screw 8 Mount conversion label on control 9 Install control and appliance according to appliance manufacturer s instructions PRESELPE REGULATOH WIRING ALT MLN TEAM KAL Hy LINER GAP AAP ul GAJTLET f PIILSSUME l TAP INLE ga l m PRESSURE TA W Sh GROUND TERMINALS 2 PILOT OLTLET j i as PILOT ADJUSTMENT er un EUR aa INNER GAP SCREW DE
3. nometer must be connected to the 1 8 NPT pressure tap on the gas manifold With the gas off connect your pressure indicating instrument to the manifold with a fit ting appropriate for your instrument 1 Turn the unit on with main burners on read the mani fold pressure The pressure should be 4 inches wa ter column W C 2 inches W C for natural gas or 10 inches W C for propane gas Adjust the pressure regulator to obtain the appropriate pressure Check serial plate on lower right side of unit to confirm exact gas type and manifold pressure for your unit When pressure has been correctly adjusted turn unit off Remove pressure indicating instrument and replace the 1 8 NPT plug in manifold Replace regulator cap and close access door THERMOSTAT The thermostat adjustment should not be changed Check the following before changing the thermostat 1 With kettle cool the pressure reading on the pressure gauge should be in the green vacuum zone below O psi If not see Re establishing Vacuum section 2 Check that the pressure switch is not set too high or too low and causing the out of adjustment condition A voltmeter should be used by a properly trained ser viceman to determine if the pressure switch or ther mostat is actually cycling the burners If the pres sure switch is found to be the problem see Pressure Switch section After verifying that the pressure switch is set and operat ing properly th
4. 122 Insulation 1 00 x 7 450 x 1 50 NOT SHOWN SELECT AS REQUIRED alanlalalalalalioyo DECEMBER 18 2014 15 KLS G SERIES STATIONARY GAS KETTLES DRAW OFF VALVES ALL MODELS ZUR DECEMBER 18 2014 16 KLS G SERIES STATIONARY GAS KETTLES DRAW OFF VALVES ALL MODELS ITEM PART NO DESCRIPTION QUANTITY 405533 1 1 2 DRAW OFF VALVE ASSEMBLY 3 me Ierwe TJ 2 4052 Handle Staness Steel 1 es GadNt OO 4059 ma OJ 7 TI aen 2 DRAWOFFVAVEASSEMBIY O 0 enge KKT 4052 Handle Stainless ged A ae I sap EG 405 ma OJ s 45 Stemassemby A er O LLC TI ae sDRAWOFFVAEASSEMBIY TI 405 Laco nut 16 14 xe LE 2 mer _ Handle Stainless Stel A e Jong OJ aen Bme OJ 7 DECEMBER 18 2014 17 KLS G SERIES STATIONARY GAS KETTLES HINGED COVER ASSEMBLY 20 60 GALLON MODELS G 4992R2 ITEM PART NO DESCRIPTION QUANTITY s l Split Lock Washer 1 2 Pos 24 Cover 20 Gallon Kettle Poa Cover 30 or 40 Gallon Kettle 3 SS So SELECT AS REQUIRED DECEMBER 18 2014 18 KLS G SERIES STATIONARY GAS KETTLES COVER ASSEMBLY 20 60 GALLON MODELS 4991 BRS ITEM PARTNO DESCRIPTION QUANTITY 4212 HINGE ASSEMBLY Lock Pin End Lock Plate Stationary Disc Core Handle Assembly 20 Gallon Kettle PL de gy Handle Assembly 30 Gallon Kettle 4141 Handle Assembly 40 Gallon Kettle O oa 41832 Handle As
5. MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 CANADIAN REGULATIONS WHMIS INFORMATION The Canadian Workplace Hazardous Materials Information System WHMIS Classification for this product is This product is not a Controlled Product under WHMIS CANADIAN ENVIRONMENTAL PROTECTION ACT CEPA CANADIAN ENVIRONMENTAL PROTECTION ACT CEPA This product contains one or more substances which are not listed on the Canadian Domestic Substances List DSL Con tact your Dow representative for more information OTHER INFORMATION MSDS STATUS Revised Section 8 Exposure Guidelines The information herein is given in good faith but no warranty express or implied is made Consult The Dow Chemical Company for further information DECEMBER 18 2014 30 KLS G SERIES STATIONARY GAS KETTLES
6. ws OJ OE En 2 po RS 2 oes aec ss Door assembiy wow AccessDoorAssembly __ 499 poorne fa 4082 Comer ont Panel 40063 Jcomer Front Panei 40 _ ComerFrontPanel _ _ fEemerFrentBanel O DO o 4 amp 9 cwseixmv RER 3 3 E am Qeventsshieia x BE 3 me i Front Shiels DO o 40005 ManodAssemy _ _ I 1 ea PePuveNPT _ 1 oo Doo 4me Piotracket 3 fi 1 L 2 NIN 1 1 DECEMBER 18 2014 9 KLS G SERIES STATIONARY GAS KETTLES KETTLE PARTS 20 60 GALLON MODELS QUANTITY ITEM PART NO DESCRIPTION N e I e 40723 42349 42350 41039 42401 42402 42403 42404 41797 41108 41109 40320 41045 41046 40321 40322 41773 40431 40417 40708 40707 42269 40466 40467 41794 41791 41044 43392 40613 40287 40288 40289 40054 41885 42351 43393 Pilot Bracket Ignitor Sensor Pilot Natural Ignitor Sensor Pilot LP Ignitor Cable Burner Orifice 30 Natural Gas Burner Orifice 45 LP Burner Orifice 26 Natural Gas Burner Orifice 41 LP Union 1 2 NPT Combination Gas Control Natural Gas Combination Gas Control LP Burner Combination Gas Control Natural 120V after 10 27 05 Combination Gas Control LP 120V after 10 27 05 Burner Burner Close Nipple 1 2 Connector 3 8 C x 3 8 MPT Connector 3 8 C x 3 8 FPT Termi
7. 9 HAZARDOUS COMBUSTION PRODUCTS During a fire smoke may contain the original material in addition to unidenti fied toxic and or irritating compounds Hazardous combustion products may include and are not limited to carbon monoxide and carbon dioxide OTHER FLAMMABILITY INFORMATION Violent steam generation or eruption may occur upon application of direct water stream to hot liquids Flammable concentrations of vapour can accumulate at temperatures above 214 F Liquid mist of this product can burn Spills of these organic liquids on hot fibrous insulations may lead to lowering of the autoignition tempera tures possibly resulting in spontaneous combustion Container may rupture from gas generation in a fire situation EXTINGUISHING MEDIA Water fog or fine spray carbon dioxide dry chemical foam Alcohol resistant foams ATC type are preferred if available General purpose synthetic foams including AFFF or protein foams may function but much less effectively Do not use direct water stream May spread fire MEDIA TO BE AVOIDED Do not use direct water stream FIRE FIGHTING INSTRUCTIONS Keep people away Isolate fire area and deny unnecessary entry Burning liquids may be moved by flushing with water to protect personnel and minimize property damage Burning liquids may be extinguished by dilution with water Do not use direct water stream May spread fire Fight fire from protected location or safe distance Consider use of unmanned hose hol
8. CEMBER 18 2014 COLOR CODE FOR NATURAL GAS SILVER PRESSURE REGULATOR ADJUSTING Ia lt gt gt ow e 4 A diib lt gt d 3 STAINLESS KS SPRING Ag gt PRESSURE REGULATOR HOUSING i A E 6 SAID S ON Y IN S NA N Gas Conversion Kit KLS G SERIES STATIONARY GAS KETTLES TROUBLESHOOTING POSSIBLE CAUSE S PROBLEM Unit will not come on Unit will turn on electrically but will not heat Lockout has occurred Thermostat not on Gas control valve off Main gas supply off Bad thermostat Bad pressure switch Bad gas control valve Bad spark igniter Excessive flame rollout on ignition carboning Unit continuously locks out Faulty ignitor cable Bad igniter cable Unit slow to preheat and slow to recover Propane gas on natural Bad intermittent pilot burner Faulty gas control DECEMBER 18 2014 T KLS G SERIES STATIONARY GAS KETTLES KETTLE PARTS 20 60 GALLON MODELS 9279 1R1 DECEMBER 18 2014 8 KLS G SERIES STATIONARY GAS KETTLES KETTLE PARTS 20 60 GALLON MODELS QUANTITY PART NO DESCRIPTION Fuse 3 Amp 250V 6 ao memesta O m ars ControlDecal Freneh _ _ 1 _ eo 49 _ PowersSwih f 9 4351 Pilot Light 28 Vo Red Cooking 1 19 4299 Piotight 125 V Amber Lowwater 1 _ w 406 memetba mo Pressure Switch a 40 SmGessAsemy OJ Deo em SmtGes To 7 4mm
9. PRODUCT the preferred options include sending to a licensed permitted recycler reclaimer incinerator or other thermal destruction device As a service to its customers Dow can provide names of information resources to help identify waste management compa nies and other facilities which recycle reprocess or manage chemicals or plastics and that manage used drums Telephone Dow s Customer Information Center at 800 258 2436 or 989 832 1556 for further details TRANSPORT INFORMATION DEPARTMENT OF TRANSPORTATION D O T For D O T regulatory information if required consult transportation regu lations product shipping papers or contact your Dow representative CANADIAN TDG INFORMATION For TDG regulatory information if required consult transportation regulations product shipping papers or your Dow representative REGULATORY INFORMATION Not meant to be all inclusive selected regulations represented NOTICE The information herein is presented in good faith and believed to be accurate as of the effective date shown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ from one location to another it is the buyer s responsibility to ensure that its activities comply with federal state or provin cial and local laws The following specific information is made for the purpose of complying with numerous federal state or provincial and local laws and regulations
10. S ADDING WATER It may be necessary to replenish water in the jacket when the low water indicator comes on Do so as follows 1 Unit should be completely cold and off 2 Lift handle of pressure relief valve to release vacuum in kettle Relief valve is at right rear of kettle 3 Remove air vent nut on the tee located between ket tle and relief valve 4 Using pure distilled water only pour the water into the opening A funnel will be helpful Water will enter the kettle slowly as air must escape through the same hole Water should be added until the water level at the sight glass is half way between the mini mum and maximum levels 5 When sufficient water has been added replace and tighten the nut 6 Vacuum must be re established See Re establish ing Vacuum For reference the total amount of distilled water con tained in each unit and amount to be added in a low wa ter condition is listed below AMOUNT OF TOTAL AMOUNT WATER TO BE MODEL OF DISTILLED ADDED IN A WATER LOW WATER CONDITION KLS 20G 4 8 Gallons 155 fl oz 4 L KLS 40G 6 9 Gallons 236 fl oz 7 L KLS 60G 9 5 Gallons 338 fl oz 10 L KLS 80G amp KLS 100G 16 3 Gallons 721 fl oz 10 L RE ESTABLISHING VACUUM With the kettle completely cold a vacuum of 25 to 30 inches mercury column M C should be maintained as indicated in the green zone on the pressure gauge on the front control panel If at any time the vacuum is n
11. See other sections for health and safety information DECEMBER 18 2014 28 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 U S REGULATIONS SARA 313 INFORMATION To the best of our knowledge this product contains no chemical subject to SARA Title III Section 313 supplier notification requirements SARA HAZARD CATEGORY This product has been reviewed according to the EPA Hazard Categories promulgated un der Sections 311 and 312 of the Superfund Amendment and Reauthorization Act of 1986 SARA Title Ill and is considered under applicable definitions to meet the following categories Not to have met any hazard category TOXIC SUBSTANCES CONTROL ACT TSCA All ingredients are on the TSCA inventory or are not required to be listed on the TSCA inventory STATE RIGHT TO KNOW The following product components are cited on certain state lists as mentioned Non listed com ponents may be shown in the composition section of the MSDS CHEMICAL NAME CAS NUMBER LIST 1 2 Propanediol 000057 55 6 PA1 PA1 Pennsylvania Hazardous Substance present at greater than or equal to 1 0 OSHA HAZARD COMMUNICATION STANDARD This product is not a Hazardous Chemical as defined by the OSHA Hazard Communication Standard 29 CFR 1910 1200 DECEMBER 18 2014 29 KLS G SERIES STATIONARY GAS KETTLES
12. be R 30 41333 Component Mounting Bracket D 31 43940 BumerShield a pro 32 42706 LGord Set 120v 0 1 31 Flue Box Assembly Air Vent Fuse 3A 250V Fuse Holder Relief Valve 35 psi Level Control N NINININ Oo O1 co INI sch bi Jl DECEMBER 18 2014 12 KLS G SERIES STATIONARY GAS KETTLES KETTLE PARTS 80 100 GALLON MODELS QUANTITY ITEM PART NO DESCRIPTION TTT Brass MMC 14 FPT _ _ _ E BR UL as 7 Access Door Prot Rad EREECHEN 37 _ Foredteecs3000 98NPT__ _ lt ss Connector Brass 14 CxS8MPT 39 Black Pipe Close Nipple NPT o E a B d E NE MEN 45 CC e e Street Elbow 90 Black Iron 150 3 4 NPT NOT SHOWN SELECT AS REQUIRED DECEMBER 18 2014 13 KLS G SERIES STATIONARY GAS KETTLES BURNER ASSEMBLY 80 100 GALLON MODELS DECEMBER 18 2014 14 KLS G SERIES STATIONARY GAS KETTLES BURNER ASSEMBLY 80 100 GALLON MODELS ITEM PARTNO DESCRIPTION QUANTITY Uwe fume CT TS baas s cover liter vena AUN Da i same bake BEE BEE Cs eer ones LR S ME SS Ww l 40888 Jorince 30 Natura Gas ST 4x9 Ice JA 7 e sa Ha Pe Pg e NETA CON ETA MECA 9 41796 Reducing Elbow 150 1 2 NPT MEE 3 o 4349 jlmierCable A T 1 49331 lanterSensorPiot Naua A DD Jimeisenor TO
13. charged from body drain and vent during try lever test Care must be taken to avoid any bodily contact A CAUTION High sound levels may be experienced during try lever test Wear proper safety equip ment and exercise extreme care Test at or near half of the operating pressure by holding the test lever fully open for at least two sec onds to flush the valve seat free of sediment and debris Then release lever and permit the valve to snap shut If lift lever does not activate or there is no evidence of discharge turn off equipment im mediately and contact a licensed contractor or qualified service personnel GENERAL When any difficulty arises always check that the unit has been connected to the gas supply type and voltage for which it was supplied This can be done by examining the serial plate on the lower right side of the unit It will list the gas type and voltage for which the unit was manu factured Wiring diagrams for the unit are located in a small enve lope affixed to the rear side of the front control panel UNIT ORIFICE SIZE TOTAL INPUT Natural Propane 100 000 BTU Hour 100 000 BTU Hour KLS 20G KLS 30G KLS 40G KLS 60G KLS 80G KLS 100G DECEMBER 18 2014 Manifold Pressure Natural Gas 4 inches W C LP Gas 10 inches W C PILOTS The pilot adjustment is part of the combination control valve located just behind the lower front access door It is located on the center le
14. der or monitor nozzles Use water spray to cool fire exposed containers and fire af fected zone until fire is out and danger of re ignition has passed Immediately withdraw all personnel from area in case of rising sound from venting safety device or discolouration of the container Move container from fire area if this is possible without hazard PROTECTIVE EQUIPMENT FOR FIRE FIGHTERS Wear positive pressure self contained breathing apparatus SCBA and protective fire fighting clothing includes fire fighting helmet coat pants boots and gloves If protective equipment is not available or not used fight fire from a protected location or safe distance DECEMBER 18 2014 24 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 ACCIDENTAL RELEASE MEASURES See Section 15 for Regulatory Information PROTECT PEOPLE Use appropriate safety equipment For additional information refer to Section 8 Exposure Controls Personal Protection PROTECT THE ENVIRONMENT Avoid contamination of all waterways CLEAN UP See Section 13 Disposal Consideration HANDLING AND STORAGE SPECIAL PRECAUTIONS TO BE TAKEN IN HANDLING AND STORAGE No special handling requirements data avail able HANDLING See Section 8 Exposure Controls Personal Protection STORAGE See Section 10 Stability and Reactivity STORAGE Se
15. e Section 10 Stability and Reactivity EXPOSURE CONTROLS PERSONAL PROTECTION ENGINEERING CONTROLS Provide general and or local exhaust ventilation to control airborne levels below the exposure guidelines PERSONAL PROTECTIVE EQUIPMENT EYE FACE PROTECTION Use safety glasses Safety glasses should be sufficient for most operations however for misty operations wear chemical goggles SKIN PROTECTION Use gloves impervious to this material RESPIRATORY PROTECTION Atmospheric levels should be maintained below the exposure guideline When respiratory protection is required for certain operations use an approved air purifying respirator In misty atmospheres use an ap proved mist respirator EXPOSURE GUIDELINES Propylene glycol AIHA WEEL is 50 ppm total 10 mg m3 aerosol only DECEMBER 18 2014 25 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 PHYSICAL AND CHEMICAL PROPERTIES APPEARANCE PHY SICAL STATE ui Clear yellow liquid ODOUR Se m Odourless VAPOUR PRESSURE ejani e Pen E 0 22 mmHg 20 C VAPOUER DENSITY EE a 2 6 BOLUNG POINT EEE ee 320 F 160 C SOLUBILITY IN WATER MISCIBILITY ccc cici ee ee ee ceci ee ee ee ee ee ee Complete SPECIFIC GRAVIT YOR DEN SIT Va aus id 1 058 25 25 C STABILITY AND REACTIVITY CHEMICAL STABILITY Thermally stable at typical use temp
16. e thermostat may be adjusted using the set screw inside the stem The thermostat should cycle off at a gauge pressure reading of 30 psi Turn set screw clockwise to decrease pressure and counterclockwise to increase pressure PRESSURE SWITCH The pressure switch should not be adjusted until it is de termined to be the cause of an operating pressure de ficiency See Thermostat section to determine if the source of difficulty is the pressure switch or thermostat The major difficulties caused by pressure switch mis ad justment are DECEMBER 18 2014 1 Pressure relief valve opening especially on preheat from a cold start to 275 degrees Fahrenheit 135 C pressure switch set too high 2 Burners are being shut down by pressure switch not the thermostat Pressure switch set too low The pressure switch is preset for proper operation from the factory It is adjusted to the maximum pressure how ever not high enough to cause the pressure relief valve to open This setting will be slightly different on differ ent kettles due to variations in the pressure relief valves During preheat to the maximum thermostat setting 275 degrees Fahrenheit 135 C from either a cold condi tion or a lower temperature setting the temperature may overshoot the thermostat setting and shut down the burn ers by the pressure switch This is normal however after the kettle cycles several times empty the thermostat will begin cycling the
17. eratures CONDITIONS TO AVOID Avoid use temperatures above 450 F 232 C Product can degrade at elevated temperatures Generation of gas during decomposition can cause pressure in closed systems INCOMPATIBILITY WITH OTHER MATERIALS Avoid contact with oxidizing materials Avoid contact with strong acids HAZARDOUS DECOMPOSITION PRODUCTS Hazardous decomposition products depend upon temperature air supply and the presence of other materials HAZARDOUS POLYMERIZATION Will not occur TOXICOLOGICAL INFORMATION See Section 3 for Potential Health Effects For detailed toxicological data write or call the address or non emergency number shown in Section 1 SKIN The LD50 for skin absorption in rabbits is gt 10 000 mg kg DECEMBER 18 2014 26 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 INGESTION The oral LD50 for rats is 20 000 34 000 mg kg MUTAGENICITY In vitro mutagenicity studies were negative Animal mutagenicity studies were negative ECOLOGICAL INFORMATION For detailed Ecological data write or call the address or non emergency number shown in Section 1 ENVIRONMENTAL FATE MOVEMENT amp PARTITIONING Based largely or completely on data for major component s Bioconcentration potential is low BCF less than 100 or Log Pow less than 3 Potential for mobility in soil
18. ft side of the control just below the large slotted screw head Remove the large slotted screw below this is a second slotted screw used for ad justment of the pilot burner flame PRESELPE REGULATOR WIRING ALT MLA TEAM ALG Ou UNTER CAP SCARA CUTLET f pressure TAP GROUND TERMINALS 2 PILOT OLTLET as PILOT ADJUSTMENT er ua ENSE a UNDER CAP SCREW The front burner shield should be removed to see the pi lot The pilot should be adjusted as follows Adjust the pilot burner flame The pilot flame should envelop 3 8 to inch 10 to 13 mm of the igniter sensor tip To adjust the pilot flame 1 Remove the pilot adjustment cover screw 2 Turn the inner adjustment screw clockwise to de crease or counterclockwise to increase the pilot flame 3 Always replace the cover screw after adjustment and tighten firmly to ensure proper operation PROPEA FLAME ADJUSTMENT 3 8 TO 1 2 INCH 10 TO 13 mm IGNITER SENSOR MAGHDA Pilot Orifice Sizes Natural 0 018 IN Propane 0 010 IN KLS G SERIES STATIONARY GAS KETTLES GAS SYSTEM ADJUSTMENTS GAS PRESSURE REGULATOR The gas pressure regulator is an integral part of the com bination gas control located just behind the lower front access door The pressure regulator adjustment is on the lower right side of the gas control The large slotted cap must be removed to access the adjustment screw To check the manifold pressure a pressure gauge ma
19. is very high Koc between O and 50 DEGRADATION AND PERSISTENCE Based largely or completely on data for major component s Material is readily biodegradable Passes OECD test s for ready biodegradability Degradation is expected in the atmospheric environment within minutes to hours ECOTOXICITY Based largely or completely on data for major component s Material is practically non toxic to aquatic organisms on an acute basis LC50 EC50 gt 100 mg L in most sensitive species DISPOSAL CONSIDERATIONS See Section 15 for Regulatory Information DISPOSAL DO NOT DUMP INTO ANY SEWERS ON THE GROUND OR INTO ANY BODY OF WATER All disposal methods must be in compliance with all Federal State Provincial and local laws and regulations Regulations may vary in different locations Waste characterizations and compliance with applicable laws are the responsibility solely of the waste generator THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANU FACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS INTENDED CONDITION AS DESCRIBED IN MSDS SECTION 2 Composition Information On Ingredients DECEMBER 18 2014 2 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 FOR UNUSED amp UNCONTAMINATED
20. n Canada by the E H amp S Product Regulatory Management Department Phone 800 331 6451 COMPOSITION INFORMATION ON INGREDIENTS Propylene Glycol CAS 000057 55 6 94 Dipotassium Phosphate CAS 007758 11 4 lt 5 Deionized Water CAS 007732 18 5 lt 5 DECEMBER 18 2014 21 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW Clear yellow liquid Odourless Avoid temperatures above 450 F 232 C POTENTIAL HEALTH EFFECTS See Section 11 for toxicological data EYE May cause slight transient temporary eye irritation Corneal injury is unlikely Mists may cause eye irritation SKIN CONTACT Prolonged contact is essentially nonirritating to skin A single prolonged exposure is not likely to result in the material being absorbed through skin in harmful amounts Repeated exposures may cause flaking and softening of skin INGESTION Single dose oral toxicity is considered to be extremely low No hazards anticipated from swallowing small amounts incidental to normal handling operations INHALATION At room temperature vapours are minimal due to physical properties Mists may cause irritation of upper respiratory tract nose and throat SYSTEMIC OTHER TARGET ORGAN EFFECTS Repeated excessive exposure to propylene glycol may cause central nervous sy
21. nal Block End Section Gas Flex Hose Probe 9 3 4 Probe 9 1 4 Tee 3 4 x 3 4 x 3 8 St Elbow 3 4 Down Tube Air Vent Relief Valve Flue Box Flue Box Flue Box Faucet Bracket Transformer 115 230 24V 50 60 Hz 50 VA Ignition Module Kit Lighting Instructions Pilot Tube 1 4 x 20 Bottom Cover Bottom Cover Bottom Cover NOT SHOWN SELECT AS REQUIRED 1G 00005 Wiring Diagram 120V 1G 00006 Wiring Diagram 208 240V DECEMBER 18 2014 10 KLS G SERIES STATIONARY GAS KETTLES KETTLE PARTS 80 100 GALLON MODELS V gt a i o l IE g Y Be lm T R Ga EME O A g 222 NN EA AS s I KIRJ S Y JE a 4805R3 KLS G SERIES STATIONARY GAS KETTLES DECEMBER 18 2014 KETTLE PARTS 80 100 GALLON MODELS QUANTITY 80 100 ITEM PART NO DESCRIPTION 41249 40548 41861 41863 40612 40542 7 40033 Control Panel 8 42548 English Label Dem French babel OO s aos Ianton Module BSI3 Ti non Ja 14 E 6 Dm fa SSCS L2 am A E moo front Panel O ai m CT O T 32 41108 combinaionGasCom Natural Gas Ja amos Combination Gas Control Propane SSS 42860 Dm Washers SSCS aaa press washer SSS aar E OO 27 40707 Terminal Block End Section _ _ a J 1 28 40708 Terminal Block Section 2 2 29 4107 LowWaerPr
22. ot in the green zone vacuum should be re established With the kettle empty turn the thermostat knob to the highest temperature When the temperature pilot light goes off open air vent nut one 1 full turn for 20 seconds and then close and tighten the nut This should remove the air and any loss in performance should return Should the kettle fail to maintain a vacuum after repeated attempts to establish it further checks should be made to see if the pressure relief valve is leaking or if there are any leaks in the pressure relief valve piping copper lines DECEMBER 18 2014 going to the pressure switch pressure gauge or thermo stat fitting CONTROL CIRCUIT FUSES The control circuit is protected by a 3 amp fuse which is located inside control panel top right side above trans former Should the unit fail to turn on check this fuse by remov ing it and either replacing it or testing it with a continuity tester If the fuse is good check the main power circuit breaker which should be external to the kettle KLS G SERIES STATIONARY GAS KETTLES CONVERTING BETWEEN NATURAL AND PROPANE GAS A WARNING Fire or explosion hazard can cause property damage severe injury or death 1 Do not attempt to use a gas control set for natural gas on propane gas or gas control set for LP gas on natural gas 2 When making conversion main and pilot burner orifices MUST be changed to meet ap pliance manufacturer s specifications
23. sembly 60 Gallon Kettle o 7 43107 Rotary Dise CS 01 8 41520 EndStoPlte TM 9 40098 JjCapScrws 1 4 20x3 4 a 10 4029 Krr o OoOo n 40462 Mono V 1 12 40017 Cover 20 Gallon Kettle o 1 41514 Coven30ord0GalonKetle LL 41515 Cover60Gallonkettie o SELECT AS REQUIRED alalatalalElalalala DECEMBER 18 2014 19 KLS G SERIES STATIONARY GAS KETTLES COVER ASSEMBLY 80 100 GALLON MODELS H d 4991 3R0 ITEM PART NO DESCRIPTION QUANTITY 42112 COVER ASSEMBLY NEHMEN 2 4156 End Lock Plate 3 4306 Stationary Disc SC 6 42464 Handle Assembly 1 s 4mo easpa RER 9 4008 Cap Screws 114 20x 3 4 Stainess steei a 406 Mounting rate O DECEMBER 18 2014 20 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET PREPARATION INFORMATION Prepared for use in Canada by E H amp S Product Regulatory Management Department DOW CHEMICAL CANADA INC P O Box 1012 Sarnia Ontario N7T 7K7 800 331 6451 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION IN CASE OF EMERGENCY Fort Saskatchewan Alberta 780 998 8282 Sarnia Ontario 519 339 3711 Varennes Quebec 450 652 1000 Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 2 20 01 Date Printed 07 10 02 MSD 002239 DOW CHEMICAL CANADA INC P O Box 1012 Sarnia Ontario N7T 7K7 Prepared for use i
24. stem effects CANCER INFORMATION Did not cause cancer in laboratory animals TERATOLOGY BIRTH DEFECTS Birth defects are unlikely Exposures having no adverse effects on the mother should have no effect on the fetus REPRODUCTIVE EFFECTS In animal studies has been shown not to interfere with reproduction TM indicates a trademark of The Dow Chemical Company DECEMBER 18 2014 22 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 002239 FIRST AID EYES Flush eyes with plenty of water SKIN Wash off in flowing water or shower INGESTION No adverse effects anticipated by this route of exposure incidental to proper industrial handling INHALATION Remove to fresh air if effects occur Consult a physician NOTE TO PHYSICIAN No specific antidote Supportive care Treatment based on judgment of the physician in response to reactions of the patient FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASH POINT 214 F 107 C based on a similar material METHOD USED PMCC AUTOIGNITION TEMPERATURE Not determined FLAMMABILITY LIMITS LFL Not determined UFL Not determined DECEMBER 18 2014 23 KLS G SERIES STATIONARY GAS KETTLES MATERIAL SAFETY DATA SHEET Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 02 20 01 Date Printed 07 10 02 MSD 00223
25. unit TO ADJUST PRESSURE SWITCH 1 To obtain access to the pressure switch the front panel must be removed Remove the screws on ei ther side of the panel Be sure to support the panel to avoid excessive strain on the wiring 2 To increase the pressure setting turn the white ribbed knob clockwise to decrease the pressure turn it counterclockwise Use the centre of the black ring as an indicator 3 With the kettle empty and completely cold bypass the thermostat by moving the single terminal side wire to the double terminal side connector on the thermostat Turn kettle on 4 Pressure in kettle read pressure gauge on front pan el should reach a maximum of 35 psi and pressure relief valve should not open Kettle pressure may rise 3 or 4 psi even after burners shut down 5 Relief valve should not open when kettle pressure is 40 psi pressure switch setting is satisfactory 6 If relief valve opens reduce setting on pressure switch cool kettle completely by running cold water through it and repeat steps 3 6 7 If pressure in kettle is below 30 psi when burners shut off increase setting of pressure switch cool kettle completely by running cold water through it and re peat steps 3 7 8 When adjustment is complete move wire from short ed terminal on the thermostat back to the appropriate terminal and replace the front panel KLS G SERIES STATIONARY GAS KETTLES KETTLE WATER VACUUM amp CONTROL CIRCUIT FUSE
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